GREENCON -...

Product Presentation

GREENCONKim Hoe Thye Industries Sdn. Bhd.

Introduction of Autoclaved Aerated Concrete (AAC)

2

What is ENVIRONMENTAL SUSTAINTABILITY?

An environment can be met without reducing its capacity to allow all people to live well, now and in the

future

Flood Wild Fire Earthquake


3

SUSTAINABLE DESIGN

Green developments/projects should at least incorporates.

• Land planning & design methods that minimize disturbances to natural environment.

• Site developments that reduce erosion, minimize paved surfaces, & protect vegetation.

• Water conservation systems, both indoors and outdoors.

• Energy efficient cooling/heating systems, appliances, lighting & building envelope

• Material selection systems based on recyclability, durability, & energy used to create, transport and

install the materials.

• Waste reduction, reuse & recycling during production, construction & life of the home.


4

AAC PRODUCTS ARE COMPATIBLE GREEN BUILDING MATERIALS

• Conserve and protect earth’s precious natural resources without consume the top soil

• Utilize recycled products. i.e fly-ash from thermal powerplant

• Low energy consumed in the production process

• Do not produce pollution during manufacturing and life ( no toxic gaseous emitted).

• Produce minimal production waste (recycled during production).

• Produce low construction waste ( can be recycled into internal plaster)


5

What is AAC?

• Sand + Cement + Lime + Expanding Agent

• Autoclaved – Steam Curing Processes

• Aerated - Cellular Structure – 50 % Air pores

• 1/3 weight of the ordinary concrete

• Excellent acoustic and heat insulation properties

AAC BLOCK

6

Greencon Blocks

• Internal & External Walls

Specifications

• Infill & Load Bearing Walls

• Common Thickness:

100mm; 125mm; 150mm; 200mm

C3 - Standard C5 –Performance

Working Density 710+-50kg/m3 850+-50kg/m3

Mean Compressive Strength

3.3MPa 5.2MPa

AAC Blocks Application6 MAIN APPLICATIONS

Partition Walls Party Walls Fire Compartment Walls

Thermal Walls Sound Barriers Basement Skin Walls

7

Products Accessories Technical Support

8

Thin Bed Adhesive, Skimcoat & Render

AAC Blocks100mm; 125mm;

150mm; 200mm

Accessories

• ON-SITE TRAINING

• SITE INSPECTION

• TECHNICAL CONSULTATION

ONE STOP

SOLUTION

Greencon’s ProfileAbout Us

In year 1945, Mr. Tan Tek Jin the

founder of the company started

the business as a building

hardware shop in Muar, Johor.

9Land area = 15 acres (Build Up area: 10 acres)

Capacity = 200,000 m3/year

Newly imported machinery

Total Investment = RM 40 mil

Greencon’s ProfileAbout Greencon

In year early 2017, Kim Hoe

Thye Industries Sdn. Bhd

has acquired AAC factory

from Saint-Gobain under

Henner brand

10Land area = 30,000 sqm

Capacity = 180,000 m3/year

Products: Blocks, Panels & Lintels

Existing machines with major upgrades

LOCATION

11

HQ, Factory and Sales Office

HQ & Factory: Parit Jawa, Muar, Johor

Sales Office: Glenmarie, Selangor

New Factory: Senawang, Negeri Sembilan

Factory Photos

12

Manufacturing Process

13

1. Cost Effective

14

CLAY BRICK

*Note : With Reference to100 Mm Thick Sample(Working Density 880kg/m3)

0 50 100 150 200 Weightkg/sq. m

FOAM CONCRETE BLOCK

HOLLOW CONCRETEBLOCK (CMU)

SOLID CONCRETE

Lower dead load (reduced by 55% total weight of wall) :

1. Smaller R.C structure 2. Smaller foundation design

2. Energy Savings

15

• The excellent thermal insulation properties can significantly reduces the total load of refrigeration and air conditioning.

• AAC blocks reduces operation and maintenance cost

Claybricks

Wall Installation Rate

1 block

20m2/ worker/ day

6 Bricks

10m2/ worker/ day

Mortar ApplicationRate

3-5mm skimcoat

50-70m2/ worker/ day

25mm plaster

20m2/ worker/ day

3. Faster Installation

16

2x times the wall installation rate3x times mortar application rate

80% savings on skimcoat

4. Better Workability

17

AAC Blocks can be easily:

• Cut

• Drilled

• Nailed

• Milled

• Grooved

to fit individual requirements.

5. Precise Products

18

• Dimension tolerance is ±2mm

• Shrinkage is 0.5mm/m

• With a tighter tolerance, users can use thinner finishing to accommodate the dimensional deviation on the surface of the wall. This gives 80% savings in usage.

• With thinner finishing (5mm thick skim coat), this will improves the mortar workability that give 2x faster application rate than conventional clay bricks.

6. Fire Resistance

19

4-hours fire resistance

Cement Sand

0

2hrs

4hrs

BrickWall

ConcreteWall

*Note : Based On 100mm Thick Bare Wall Sample

FoamConcrete

7. Green Products

20

Reduced Consumption of Energy

kWh/m3

650

900

420

300

0 200 400 600 800 1000

Concrete

Clay Bricks

Concrete

Blocks

Sand & Lime

Bricks

250

4

Case Study

CASE STUDYMONASH UNIVERSITY

22

OBJECTIVE

To observe the impact on indoor temperature by using AAC vs normal bricks

• This main objective of this test is to find a material that gives “cooler home” which 2ºC to 3ºC lower

than normal brick houses

• Two identical houses built by the Sime UEP with one using AAC masonry and another using standard

clay and sand cement bricks. Both with aluminium foil under roof tiles.

• Both houses were monitored with automatic portable data loggers at location as below:

• Upstairs master bedroom

• Downstairs sitting room


23

RESULTS


24

RESULTS (4 days)

Upstair master bedroom


25

RESULTS (4 days)

Downstair living room


26

CONCLUSION

The results showed that the temperature inside an AAC house was lower than that in a

brick house at all times.

• The main objective has achieved to find a material that gives “cooler home” which

2ºC to 3ºC lower than normal brick houses

• The night time temperature at 28 to 29ºC temperature considered comfortable for

sleeping.

4

Certification

1. SIRIM

2. BOMBA

3. CIDB - IBS

4. Green Certs

Our Project ReferencesPrivate & Government Projects in Malaysia

ACC, Hospital KLGOVERNMENT PROJECT

Year of completion: 2011

Application: Internal & External Wall

UKM Hospital, CherasGOVERNMENT PROJECT



Serdang HospitalGOVERNMENT PROJECT



Hospital Rehabilitasi, CHERASGOVERNMENT PROJECT



KPJ, MuarGOVERNMENT PROJECT


Application: Internal Wall

Pantai Hospital, PerakGOVERNMENT PROJECT


Application: Internal Wall & Wet Area

Military Hospital, WANGSA MAJUGOVERNMENT PROJECT


Application: Internal & Wet Area

Sunway Medical Centre Phase 1 & 2PRIVATE PROJECT

Year of completion: 2009Application: Internal & External Wall

SMK Bukit Dahlia, JBGOVERNMENT PROJECT



Universiti Utara MalaysiaGOVERNMENT PROJECT



UIAM, KuantanGOVERNMENT PROJECT



PKNS HeadquarterGOVERNMENT PROJECT


Application: External, Internal & Wet Area

Kolej Jururawat Masyarakat, Bertam

GOVERNMENT PROJECT


Application: Internal Wall & Wet Area

RMR1MGOVERNMENT PROJECT


Application: External, Internal& wet Area

Muzaffar Hotel, MITC MelakaCOMMERCIAL


Application: External, Internal & wet area

Novotel & Straits Residence, MelakaCOMMERCIAL



Bangsar Trade CentreCOMMERCIAL

Year of completion: On-going


Cyber Square, CyberjayaCOMMERCIAL



Anyaman Residence, KLCOMMERCIAL



Cheras Sentral MallCOMMERCIAL



Jaya 33, PJCOMMERCIAL



Aeon, TaipingCOMMERCIAL



Mydin, Seremban 2COMMERCIAL



Tesco, PuchongCOMMERCIAL



Anjung Vista, Kota BharuRESIDENTIAL



Horizon Residence, JBRESIDENTIAL



Oasis, PenangRESIDENTIAL



Horizon Sky Villa, Batu PahatRESIDENTIAL



Helang Perdana, KulimRESIDENTIAL



Bangi Avenue & Hulu LangatRESIDENTIAL

Taman ScientexRESIDENTIAL

Various Shop OfficesSHOPS



FeldaFELDA



Thank YouAny Questions?

GREENCON -...

Documents

Transcript of GREENCON -...