Green Power Solutions - US EPA...•Waste Heat Recovery –High Heat Loads •Low Rolling Resistance...

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Green Power Solutions

Transcript of Green Power Solutions - US EPA...•Waste Heat Recovery –High Heat Loads •Low Rolling Resistance...

Page 1: Green Power Solutions - US EPA...•Waste Heat Recovery –High Heat Loads •Low Rolling Resistance Tires –High-Speed Miles •Aerodynamics –Speed/Frontal Area Relationship •Impact

Green Power Solutions

Page 2: Green Power Solutions - US EPA...•Waste Heat Recovery –High Heat Loads •Low Rolling Resistance Tires –High-Speed Miles •Aerodynamics –Speed/Frontal Area Relationship •Impact

EPA Clean Air Excellence

Hybrid-Electric Vehicle

Clean Power System

Liquefied Natural Gas

Page 3: Green Power Solutions - US EPA...•Waste Heat Recovery –High Heat Loads •Low Rolling Resistance Tires –High-Speed Miles •Aerodynamics –Speed/Frontal Area Relationship •Impact
Page 4: Green Power Solutions - US EPA...•Waste Heat Recovery –High Heat Loads •Low Rolling Resistance Tires –High-Speed Miles •Aerodynamics –Speed/Frontal Area Relationship •Impact

Hybrid Technology

Page 5: Green Power Solutions - US EPA...•Waste Heat Recovery –High Heat Loads •Low Rolling Resistance Tires –High-Speed Miles •Aerodynamics –Speed/Frontal Area Relationship •Impact

Straight Truck and Tractor

Page 6: Green Power Solutions - US EPA...•Waste Heat Recovery –High Heat Loads •Low Rolling Resistance Tires –High-Speed Miles •Aerodynamics –Speed/Frontal Area Relationship •Impact
Page 7: Green Power Solutions - US EPA...•Waste Heat Recovery –High Heat Loads •Low Rolling Resistance Tires –High-Speed Miles •Aerodynamics –Speed/Frontal Area Relationship •Impact
Page 8: Green Power Solutions - US EPA...•Waste Heat Recovery –High Heat Loads •Low Rolling Resistance Tires –High-Speed Miles •Aerodynamics –Speed/Frontal Area Relationship •Impact

Configurations

• Pick Up And Delivery or Beverage

– Up to 33,000 lb GVW

• Utility W/ Engine Off ePTO

– Up to 33,000 lb GVW

• Tractor

– 55,000 lb GCW

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Environmental

• Vehicle Test Fuel Economy Improvement Of

30% to 50%

– IRS Tax Credit Eligibility Obtained

• Corresponding Reduction Of Carbon Emissions

Page 10: Green Power Solutions - US EPA...•Waste Heat Recovery –High Heat Loads •Low Rolling Resistance Tires –High-Speed Miles •Aerodynamics –Speed/Frontal Area Relationship •Impact
Page 11: Green Power Solutions - US EPA...•Waste Heat Recovery –High Heat Loads •Low Rolling Resistance Tires –High-Speed Miles •Aerodynamics –Speed/Frontal Area Relationship •Impact

Future Objectives

• Higher Capacity Energy Storage

• Higher Output Electric Motor

• Application Expansion

– Medium-Duty

– Heavy-Duty

Page 12: Green Power Solutions - US EPA...•Waste Heat Recovery –High Heat Loads •Low Rolling Resistance Tires –High-Speed Miles •Aerodynamics –Speed/Frontal Area Relationship •Impact

Kenworth T800 LNG

Page 13: Green Power Solutions - US EPA...•Waste Heat Recovery –High Heat Loads •Low Rolling Resistance Tires –High-Speed Miles •Aerodynamics –Speed/Frontal Area Relationship •Impact

• Pilot Diesel Injected Just Prior To

Natural Gas To Provide Ignition

• Natural Gas Injected At High Pressure

At End Of Compression Stroke

• Low Diesel Usage Under All

Conditions

• Diesel Engine Performance Remains

• Low Gaseous and PM Emissions

• Not Sensitive To Fuel Composition

• High EGR Tolerance

High Pressure Direct Injection

Injector Technology

Page 14: Green Power Solutions - US EPA...•Waste Heat Recovery –High Heat Loads •Low Rolling Resistance Tires –High-Speed Miles •Aerodynamics –Speed/Frontal Area Relationship •Impact

Primary LNG Components

Westport GX

Engine

Driver Display

Dual Walled LNG

Tank

Page 15: Green Power Solutions - US EPA...•Waste Heat Recovery –High Heat Loads •Low Rolling Resistance Tires –High-Speed Miles •Aerodynamics –Speed/Frontal Area Relationship •Impact

Kenworth T800 LNG Configurations

• 4 Different Configurations Are Offered

– 2 Configurations With A Single LNG Tank

• Equivalent to Approximately 52 Diesel Gallon Capacity

– 2 Configurations With Dual LNG Tanks

• Equivalent To Approximately 104 Diesel Gallon Capacity

– A Small Diesel Tank Is Still Required

Page 16: Green Power Solutions - US EPA...•Waste Heat Recovery –High Heat Loads •Low Rolling Resistance Tires –High-Speed Miles •Aerodynamics –Speed/Frontal Area Relationship •Impact

Comparison of Volume

Volume Per

100 mi

Range Per

100 Gallons

380 mi

170 mi

LNG

CNG

26 Gal.

58 Gal.

Diesel

* Estimate based on 6.5 mpg diesel,

and same efficiency for NG vehicle

15 Gal.650 mi

Page 17: Green Power Solutions - US EPA...•Waste Heat Recovery –High Heat Loads •Low Rolling Resistance Tires –High-Speed Miles •Aerodynamics –Speed/Frontal Area Relationship •Impact

LNG Filling

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Environment

• The Westport GX Is CARB And EPA Certified

• Certified Emission Levels Are:

– NOx = 0.8 g/bhp-hr

– PM = 0.01 g/bhp-hr

• The Westport GX Offers An Emission Benefit Over Equivalent Diesel Engines

– NOx benefit ~33%

• Current Diesel Engines Certified To 1.2g/bhp-hr NOx

– PM Consists Of Less Diesel Particulate

– Green House Gas Benefit ~20%

Page 19: Green Power Solutions - US EPA...•Waste Heat Recovery –High Heat Loads •Low Rolling Resistance Tires –High-Speed Miles •Aerodynamics –Speed/Frontal Area Relationship •Impact

Customer Considerations

• Ideal Customers

– Return To Base Or Fixed Route Fleets

– Have Refueling Available On Route, Or

– Have Space To Place A Temporary Or Permanent Fueling Station On-Site

• Training Required

– Fueling And Servicing

Page 20: Green Power Solutions - US EPA...•Waste Heat Recovery –High Heat Loads •Low Rolling Resistance Tires –High-Speed Miles •Aerodynamics –Speed/Frontal Area Relationship •Impact

Target Applications

• Ideal Applications

– Municipalities (Dump Trucks, Roll-offs, Crane Trucks, Water Trucks, Etc.)

– Local Distribution

• Food, Beverage (Regional Store Delivery), Chemical, Cryogenics, Tankers, Green waste, Etc.

– Port Drayage

– Line and Regional Haul

– Trash Transfer

– Bulk Haulage Operations

Page 21: Green Power Solutions - US EPA...•Waste Heat Recovery –High Heat Loads •Low Rolling Resistance Tires –High-Speed Miles •Aerodynamics –Speed/Frontal Area Relationship •Impact

Why LNG?

• Why change to natural gas?

– More Abundant Domestic Fuel

Energy security

– Lower Cost Fuel

Operating cost saving

– Lower NOx

Improved Air Quality

– Low Carbon Fuel

Lower Greenhouse Gases

Page 22: Green Power Solutions - US EPA...•Waste Heat Recovery –High Heat Loads •Low Rolling Resistance Tires –High-Speed Miles •Aerodynamics –Speed/Frontal Area Relationship •Impact

Efficient

LED

Interior

Lighting

Starting

Batteries

A/C Parking Cooler

Compact A/C

Charge Unit

High Power

Alternator Energy

Efficient

Power Pack

Enhanced

Insulation

Package

Kenworth Clean Power System

Page 23: Green Power Solutions - US EPA...•Waste Heat Recovery –High Heat Loads •Low Rolling Resistance Tires –High-Speed Miles •Aerodynamics –Speed/Frontal Area Relationship •Impact

A/C

CHARGE

UNIT

POWER

PACK

STARTING

BATTERIES

HEATER

STORAGE

COOLER

HOTEL

LOADS

ALTERNATOR

Kenworth Clean Power

Page 24: Green Power Solutions - US EPA...•Waste Heat Recovery –High Heat Loads •Low Rolling Resistance Tires –High-Speed Miles •Aerodynamics –Speed/Frontal Area Relationship •Impact

TRUCK RUNNING – STORAGE COOLER CHARGING

A/C

CHARGE

UNIT

POWER

PACK

STARTING

BATTERIES

HEATER

STORAGE

COOLER

HOTEL

LOADS

ALTERNATOR

Kenworth Clean Power

Page 25: Green Power Solutions - US EPA...•Waste Heat Recovery –High Heat Loads •Low Rolling Resistance Tires –High-Speed Miles •Aerodynamics –Speed/Frontal Area Relationship •Impact

TRUCK RUNNING – STORAGE COOLER CHARGING

A/C

CHARGE

UNIT

HEATER

STORAGE

COOLER

HOTEL

LOADS

ALTERNATOR

STARTING

BATTERIES

POWER

PACK

Kenworth Clean Power

Page 26: Green Power Solutions - US EPA...•Waste Heat Recovery –High Heat Loads •Low Rolling Resistance Tires –High-Speed Miles •Aerodynamics –Speed/Frontal Area Relationship •Impact

TRUCK STOPPED – STORAGE COOLER OPERATING

HEATER

HOTEL

LOADS

ALTERNATOR

STARTING

BATTERIES

POWER

PACK

A/C

CHARGE

UNIT

STORAGE

COOLER

Kenworth Clean Power

Page 27: Green Power Solutions - US EPA...•Waste Heat Recovery –High Heat Loads •Low Rolling Resistance Tires –High-Speed Miles •Aerodynamics –Speed/Frontal Area Relationship •Impact

TRUCK STOPPED – STORAGE COOLER OPERATING

HEATER

ALTERNATOR

A/C

CHARGE

UNIT

STARTING

BATTERIES

STORAGE

COOLER

HOTEL

LOADSPOWER

PACK

Kenworth Clean Power

Page 28: Green Power Solutions - US EPA...•Waste Heat Recovery –High Heat Loads •Low Rolling Resistance Tires –High-Speed Miles •Aerodynamics –Speed/Frontal Area Relationship •Impact

TRUCK STOPPED – HEATER OPERATING

HEATER

HOTEL

LOADS

ALTERNATOR

STORAGE

COOLER

A/C

CHARGE

UNIT

POWER

PACK

STARTING

BATTERIES

Kenworth Clean Power

Page 29: Green Power Solutions - US EPA...•Waste Heat Recovery –High Heat Loads •Low Rolling Resistance Tires –High-Speed Miles •Aerodynamics –Speed/Frontal Area Relationship •Impact

TRUCK STOPPED – SHORE POWER ENGAGED

ALTERNATOR

SHORE

POWER

A/C

CHARGE

UNIT

HOTEL

LOADS

STARTING

BATTERIES

POWER

PACK

STORAGE

COOLER

Kenworth Clean Power

HEATER

Page 30: Green Power Solutions - US EPA...•Waste Heat Recovery –High Heat Loads •Low Rolling Resistance Tires –High-Speed Miles •Aerodynamics –Speed/Frontal Area Relationship •Impact

No-Idle System Performance Comparison

Kenworth Clean

Power System Diesel APU

A/C & Hotel Load

Performance10+ Hours Unlimited

Shore Power Yes Varies By Model

Enhanced Insulation Yes No

Efficient LED Lighting Yes No

Emissions

ComplianceFully Compliant

DPF Required for CARB

2008

Diesel Used 0 Yes

Page 31: Green Power Solutions - US EPA...•Waste Heat Recovery –High Heat Loads •Low Rolling Resistance Tires –High-Speed Miles •Aerodynamics –Speed/Frontal Area Relationship •Impact

Moving Forward

Source: Siemens

Page 32: Green Power Solutions - US EPA...•Waste Heat Recovery –High Heat Loads •Low Rolling Resistance Tires –High-Speed Miles •Aerodynamics –Speed/Frontal Area Relationship •Impact

Application of Technologies

Page 33: Green Power Solutions - US EPA...•Waste Heat Recovery –High Heat Loads •Low Rolling Resistance Tires –High-Speed Miles •Aerodynamics –Speed/Frontal Area Relationship •Impact

Technology Implementation

• Optimize

• Performance

– Work Done, Fuel Used, Time Required

• Cost

– Initial, Operating, Resale

• Operation

– Driver Interaction, Weight, Support

• Regulations

• Company Image

• Profit

Page 34: Green Power Solutions - US EPA...•Waste Heat Recovery –High Heat Loads •Low Rolling Resistance Tires –High-Speed Miles •Aerodynamics –Speed/Frontal Area Relationship •Impact

Fuel Economy Performance

Best Balance

Eco-nomics

• Spec’ing A New Truck To Run Efficiently Is A Balance Between Performance And Economy

Page 35: Green Power Solutions - US EPA...•Waste Heat Recovery –High Heat Loads •Low Rolling Resistance Tires –High-Speed Miles •Aerodynamics –Speed/Frontal Area Relationship •Impact

Spec’ing

• Know Customer Needs And Expectations

• Appropriate Aerodynamic Components

• Efficient Drivetrain

• Efficient Trailer/Body Configuration

• Driver Involvement

• Maintenance

Page 36: Green Power Solutions - US EPA...•Waste Heat Recovery –High Heat Loads •Low Rolling Resistance Tires –High-Speed Miles •Aerodynamics –Speed/Frontal Area Relationship •Impact

Applying The Right Tool

• Hybrids – Duty Cycle Dependent

• Waste Heat Recovery – High Heat Loads

• Low Rolling Resistance Tires – High-Speed Miles

• Aerodynamics – Speed/Frontal Area Relationship

• Impact On:

– Payload, Frame Space

– Wheelbase, Trailer Gap, Trailer Type

– Bodies, Auxiliary Devices and Equipment

• Optimized Cruising Speed, Operating Area

Page 37: Green Power Solutions - US EPA...•Waste Heat Recovery –High Heat Loads •Low Rolling Resistance Tires –High-Speed Miles •Aerodynamics –Speed/Frontal Area Relationship •Impact

Route

Vehicle Performance Simulation

Driver

Vehicle Model

• Transmission

• Axle Ratio

• Aerodynamics

Real Engine

on Dyno

Engine Model

549 766 983

1200

1417

1634

1851

2067

0

81

162

2430

500

1000

1500

2000

2500

3000

3500

4000

NOx (g/h)

n (rpm)

FV (mg/str)

Engine Out NOx

Fuel

Economy

Optimize VariablesReal World

Traffic / Weather

Page 38: Green Power Solutions - US EPA...•Waste Heat Recovery –High Heat Loads •Low Rolling Resistance Tires –High-Speed Miles •Aerodynamics –Speed/Frontal Area Relationship •Impact

Thank You