GREAVES COTTON LTDe-biz.greavesinet.com/Uploads/PartsList/123300060064 TBD3V12.pdf · FRONT WALL...

GREAVES COTTON LTD

WATER COOLED DIESEL ENGINE

TBD3 V12 SERIES

SPARE PARTS CATALOGUE

Diesel Engines Unit Chinchwad, Pune- 411 019. INDIA Tel. : (091-020) 27473564 /65/66/67 Fax: (091-020) 27472276 e-mail : [email protected]

INTRODUCTION

This spare parts Catalogue comprises the purchasable and replaceable engine parts shown on diagrams and grouped according to their belongings.

On account of continuous technical development the figures and part lists are not binding.

Ordering of Spare Parts :

To enable us to supply correct spares please furnish following details :

1. Engine - Type (engraved on name-plate).

2. Engine Number (engraved on name-plate and crankcase).

3. Quantity, Description, Part No., and item No. of the Spare Part(s) required.

4, Mode of dispatch you wish.

5. Your address (please specify post or railway station if necessary).

3

GREAVES COTTON LTD WATER COOLED DIESEL ENGINE

TBD3 V12

INDEX

Sr. No. Description Page No.

1 Crankcase 7,8,9,10

2 Flywheel Housing 11

3 Front wall 12,13

4 Crankshaft Assembly 14

5 Piston and Connecting Rod 15,16

6 Camshaft 17

7 Valve with Actuation Mechanism 18

8 Cylinder Head with Cover 19,20

9 Fuel Pump & governor 21,22

10 FUEL FILTER & WATER SEPARATOR 23,24

11 Fuel Pump Drive 25

12 Fuel Injector with over flow 26

13 High Pressure, Fuel Injector Pipes and Overflow 27,28

14 Fine Speed Adjusting Device 29

15 Fuel on Solenoid Shutdown Device 30

16 Lub. Oil Sump 31

17 Gear Type Lub. Oil Pump with Suction Pipe 32

18 Lub. Oil Filter 33

19 Oil Cooler Assembly 34,35

20 Cooling Water Pipes 36

21 Centrifugal Water Pump {Fresh Water) 37

22 Circulation Cooling 38,39

23 Radiator and Radiator Mounting Bracket 40

24 Fan drive 41,42

25 Tension Roller for Fan & Water pump 43

26 Air Intake Manifold 44,45

5

Sr. No. Description Page No.

27 Exhaust Pipe 46

28 ASSEMBLY OF SUPERCHARGER GROUP 47,48

29 Air Filter (Dry Type) 49

30 TURBOCHARGER PIPING HE COOLED ENGINE 50,51,52

31 CIRCULATION HE COOLING 53,54

32 CENTRIFUGAL ASSEMBLY 55

33 EXHAUST OUTLET 56

34 Turbocharger Assembly 57

35 CASING FOR TURBINE 58

36 Exhaust Silencer 59

37 Engine Foot 60

38 Battery Charging Alternator and Starter Motor 61

39 Gauges and Switches 62

40 Instrument Panel and Engine Protection Unit standard 63,64

40 Instrument panel std. EPU with electronic governor 65,66,67

41 Instrument panel and pricol engine protection unit with solenoid 68,69

42 Instrument panel pricol EPU with ele. governor 70,71,72

43 Set of gaskets 73,74

44 Set of ‘O’ Rings set of flexible pipes 75

45 Set of hoses 76

46 Set of hose clip 77

47 Cylinder head de carbonsing & overhauling kit 78

48 Top overhauling kit for cylinder 79

49 Servicing Kit for Lub cooler / Centrifuge 80

50 Overhauling kit for HE 81

6

7

CRANKCASE

Fig. No.

Part no Special Data Description Qty for TBD 3V 12 Emission

Qty for TBD 3V12 Non Emission

Remarks

1 123301100067 Crank Case, Compl Consist of fig. No. 3 -33

1 1

3 623203100014 Dowel Pin 7 7

4 623203100024 Dowel Pin 7 7

5 623203300224 Bush FIP Locating 1 1

6 602000181856 BM18X 165 DIN 931m 12.9

Hexagon Screw 28 28

7 623404320022 Cam Bearing Bush 2 2

9 602150611851 Washer 28 28

10 623404320012 Cam Bearing Bush 5 5

12 620513270014 ?10 mm Plug Aluminum 8 8

13 632413270024 ? 14 mm Plug Aluminum 4 4

14 620609760024 ? 25 mm DIN 443 - 6CRMO17

Cap 6 6

15 123304650015 Nozzle for cooling oil 12 12

17 602000100845 M8X45DIN931-8.8 Hexagon screw 12 12

19 602160310080 B8DIN 137 Spring washer 12 12

22 623203300144 Sleeve 24 24

23 623403300114 Sleeve 24 24

25 620609760014 30DIN443-XCRM017 Brass Cap on Main Lub oil Gallery

6 6

27 602060501215 AM12X1.5DIN7604.5.8 Screw Plug 1 1

28 604920101218 A12X18DIN7603-Cu Copper washer 1 1

8

CRANKCASE

Fig. No.



Remarks

29 604920101014 Washer 1 1

30 602060500815 M8X16DIN933-8.8 Hexagon Screw 1 1

31 623203400084 Thrust washer - Steel 2 2

32 623203400074 Thrust washer - Bronze

2 2

33 623203400122 0.060" o/w (1.5mm) Thrust washer (Repair stage)

2 2

34 602032100612 AM6X12DIN963-5.8 Countersunk screw 4 4

35 602201500408 4X8 DIN 1481 Clamping Sleeve 7 7

43 602201001024 10m 6X24 DIN 7 Straight pin 4 4

45 602100540080 M8 DIN934m - 10 Hexagon Nut 1 1

46 602011010811 M8X110DIN939-5.8 Stud 4 4

47 623207880524 Cover Plate 1 1

49 623208530154 Shaped gasket 1 1

50 602000500820 M8X20 DIN933-8.8 Hexagon Screw 8 8 51 602160100080 B 8 DIN 127 Spring Washer 9 9 52 602032100815 AM8X15 DIN 963 - 5.8 Countersunk Screw

for Cover plate 1 1

63 604931301401 14X3 'O' Ring 24 24 64 623406370114 Bracket 1 1 65 602000502040 M20X40 DIN 933m-8.8 Hexagon screw 1 1

66 602150120210 21 DIN125-V2A Washer 1 1

70 623204300017 Main Bearing Pair complete

7 7

123204300017 Main Bearing Pair -Alternative to above

7 7

123204300117

Main Bearing Pair -Alternative to above

7 7

72 123301320024 Cylinder liner 12 12

73 604931314202 142X4, 5 DIN 3770 'O' Ring 24 24

9

CRANKCASE

Fig. No.

Part no Special Data Description Qty for TBD 3V12 Emission


Remarks

101 623284300037 Main Bearing Pair - Repair Stage - 1

7 7

123484300137 Main Bearing Pair - Repair Stage - 1 (Alternative to above)

7 7


7 7


7 7


7 7


7 7


7 7


7 7

* Not Illustrated 10

FRONT WALL COVER

Fig. No. Part no Special Data Description Qty for TBD 3V12 Emission


Remarks

1 123207800166 Front wall cover, complete. With fig. No.

1 1

1A 123207800164 Front Wall Cover without Oil seal

1 1

2 604960650901 Oil seal 1 1

3 623208530094 Shaped gasket 1 1

4 602000100860 M8 × 60 DIN-931 -8.8 Hexagon screw 7 7

5 602000100870 M8 × 70 DIN-931- 8.8 Hexagon screw 1 1


7 602000110813 M8 ×130 DIN-931-8.8 Hexagon bolt 1 1

8 602000111013 M10×130DIN-931- 8.8 Hexagon bolt for Fan Drive

2 2

9 602000500820 M8 × 20DIN-933 -8.8 Hexagon screw 5 5

10 602160310080 B8 DIN-137 Spring washer 7 7

11 602160100100 Spring washer 2 2

12 602011010811 M8 X 110 Stud 4 4 13 602100540080 M8 Hex. Nut suitable for

above stud 4 4

14 602160100080 M8 Spring washer 4 4 15 * 602000110815 M8 X 150 Hexagon Screw for

Centrifuge Mounting 2 2

16 * 602000500825 M8 X 25 Hexagon Screw for Centrifuge Mounting

2 2

17 623207870214 cover 1 1

20 602160100080 Spring washer 12 12

21 623206500494 Bracket 1 1

22 602000100895 M8 × 95 DIN-931 - 8.8 Hexagon screw 3 3

11

FRONT WALL COVER

Fig. No. Part no Special Data Description Qty for TBD 3V12 Emission


Remarks

27 623209760034 Cover 1 1

29 604931041243 "O" ring 1 1

30 630507870124 Cover 1 1

31 604931040423 "O" ring 1 1

32 602032100815 Countersunk screw 1 1

34 * 123209423207

Venting Valve Assembly consisting Fig No. 35 - 39

1 1

35 123409420615 Vent pipe 1 1

36 604931000204 'O' Ring 1 1

37 604021002415 Pipe clip 1 1

38 602000500612 M6x12 DIN 931-8.8 Hexagon Screw for pipe clip

1 1

39 602160100060 Spring washer for pipe clip 1 1

40 602100540060 M6 DIN-934m - 10 Hexagon Nut for pipe clip 1 1

62 602007011216 M12 160 DIN-912-10.9

Allen screw 2 2

63 602150611251 Washer 4 4

64 602100540120 M12 DIN-934m - 10 Hexagon Nut 2 2

* Not Illustrated

12

FLYWHEEL HOUSING

Fig. No. Part no Special Data Description Qty for TBD 3V 12 Emission


Remarks

1 123207010384

Flywheel Housing SAE – 1 with oil seal

1 1

2 123207010380

Flywheel Housing SAE – 1 with out oil seal

1 1

3 604960651332 Oil Seal Flywheel side 1 1

4 623208530094 Shaped Gasket 1 1

5 602000100885 M8 × 85 DIN-931 - 8.8CL

Hex. Screw 5 5

6 602160310080 B8 × DIN-137 Spring Washer 5 5

7 602001001665 M16 × 1.5 × 65 DIN-960- M-8G

Hex. Screw 1 1

8 602000100845 M8 × 45 DIN-931 – 8G Hex. Screw 2 2

9 602160310160 B16 DIN-137 Spring Washer 1 1


12 602000101260 M12 × 60 DIN-913m - 8G

Hex. Screw 8 8

13 602007011216

M12×60 DIN-912 - 10K Allen Screw 2 2

14 602150100170 Plain washer (Starter Mounting)

3 3

15 602160100160 Spring Washer (Starter Mounting)

3 3

16 602000501640 M16 X 40 – 10.9 CL Hex Bolt (Starter Mounting)

3 3

13

CRANK SHAFT

Fig. No.



Remarks

1 123301400066 Crankshaft, compl. consist of Fig No. 2-8

1 1

2 623413270014 Plug 12 12

3 623203710014 Crank Gear 1 1

4 P23303710014 Front Gear Wheel (Lub oil Pump Driving)

1 1

5 123206700014 Balance weight 6 6

6 602000121690 M16X90 DIN912-10.9 Allen screw 12 12

7 602201500614 6X14 DIN 1481 Spring dowel 1 1

9 623203400064 Crankshaft ring 1 1

10 602001016401 BM 16X1X1.5X75 DIN96

Hex screw 8 8

14 123201450815 Flywheel (For Sm 130 PE) 1 1

16 123203750054 Starter ring 1 1

17 623203810344 (5 GROOVED) Crankshaft pulley - for Radiator cooled engine and HE cooled Marine engine

1 1

20 623207030164 Vibration damper 1 1

21 623204110174 Cranking Ring 2 2

30 602001014401 BM 14X1.5X75 DIN 96

Allen screw 10 10

32 623203810144 3Grooved V - Belt pulley - for HE Cooled non Marine engine

1 1

34 632113400014 Washer 12 12

14

Fig. No.



Remarks

1A 123301600016 Piston assembly (Non-Emission) consisting of

12

1A E23301600016 Piston assembly (Emission) consisting of Bare Piston + G Pin + Cir clips

12 -

1 123301600014 Piston bare (Non Emission)

- 12 Not Supplied in spare

1 E23301600014 Piston bare ( Emission)

12 -

2A 623400190077 Piston Ring set consisting of three rings

12 12

2B 123400190077 Piston Ring set consisting of three rings - Alternative to above

12 12

5 605020305001 Gudgeon Pin 12 12 6 603050200050 Cir clip ( Lock ring) 12 12

7A 123301500017 Connecting rod assembly consisting of Con .Rod + Bush + Con rod Bolts as given at Fig No.8-10

12 12

7 123301500016 Connecting rod - Bare (With out bush )

12 12

8 123304310014 Con Rod Bush 12 12

9 623203530014 M 16 X 1.5X73 10.9

Con rod Bolts 24 24

10 602201500420 M 4X20 DIN 1481

Clamping Sleeve or Spring dowel

12 12

PISTON AND CONNECTING ROD

15

Fig. No.



Remarks

11 623204306107 91.942- 91.964 mm Connecting rod Bearing Top + Bottom - Std size

12 12

11 123204306107 91.942- 91.964 mm Connecting rod Bearing Top + Bottom - Std size – Alternative to above

12 12

12 623284306027 91.692 - 91.714 mm Connecting rod Bearing Top + Bottom -Repair Stage - 1

12 12

13 623284306047 91/442 - 91.464 mm Connecting rod Bearing Top + Bottom - Repair stage -2

12 12

14 623284306067 91.192 - 91.214 mm Connecting rod Bearing Top + Bottom – Repair stage -3

12 12

15 623284326087 90.942 - 90.964 mm

Connecting rod Bearing Top + Bottom -Repair Stage -4

12 12

PISTON AND CONNECTING ROD

16

CAM SHAFT

Fig. No.



Remarks

1 123301700063 Cam shaft 1 1

2 123203710096 Cam gear assly. Consisting Fig. No. 3-6, 22-23

1 1

3 602007001030 M10X30 DIN912-10.9

Allen screw 5 5

4 602160100080 Spring washer 10 10

5 602201500614 Dowel 1 1

20 623404320022 Cam Bearing bush 2 2

21 623404320012 Cam Bearing bush 5 5

22 623203710214 Gear Driving FIP gear 1 1

23 623203710294 Cam Gear 1 1

26 623203440014 Coupling Ring 1 1

27 623206730014 Segment 1 1

28 602000500820 M8X20 DIN-933-8.8

Hex. screw 2 2

17

VALVE WITH ACTUATING MECHANISM

Fig. No.



Remarks

1 623406100017 Support of rocker arm. compl. consist of fig. No. 2-6

12 12

1A 123406100016 Rocker Arm Bracket consisting of Fig No. 2 - 5

24 24

2

623406100014 Bracket Rocker Arm

24 24

3

623406450014 Rocker Arm Lever - Bare 24 24

4 623403400034 Washer 24 24

5 603050100022 22X1,2 DIN 471 Locking ring 24 24

6 623203580024 Setting screw 24 24

7 602100540100 M10 DIN 934 m-10 Hexagon nut 24 24

9 123409420315 Guard tube 24 24

10 604920102227 A22X27DIN7903-Cu

Copper washer 24 24

11 602000121065 M10X65 DIN931-10.9

Hexagon screw 36 36

12 602160100100 Washer 36 36

15 623203210034 Push Rod 24 24

16 623403250014 Mushroom-shaped tappet 24 24

18

CYLINDER HEAD WITH COVER



Remarks

1 E23301800017 Cylinder Head Complete consist of Fig No. 2 to 27 expect fig No. 21 i.e. brass cap

12 -

1

123301800017 Cylinder Head Complete consist of Fig No. 2 to 27 expect fig No. 21 i.e. brass cap

- 12

2 123301800015 Cylinder Head Bare consisting of Valve guides, Injector Sleeve fitment and with Aluminum Plug

12 -

2

623401803055 Cylinder Head Bare consisting of Valve guides, Injector Sleeve fitment and with Aluminum Plug

- 12

4 E23403510034 Injector Stud 24

4 623403510034 Injector Stud 24

5

623404600064

Valve (Inlet)

12 12

6 P23304600014 Valve ( Exhaust) 12 12

9. 603262001703 Roto cap 24 24

10 623403420014 Spring Cap 24 24

11 623404620014 Valve Collets 48 48

12 602403701220 Valve Spring (Outer) 24 24

13 602402701130 Valve Spring (Inner) 24 24

17 623403400174 Ring 12 12

19 623403300044 Injector Sleeve 12 12

20 623403600014 Grooved Nut 12 12

21 620609760014 Brass Cap 24 24

19

CYLINDER HEAD WITH COVER



Remarks

22 632413270014 10mm Dia X 11mm in L Aluminum Plug 12 12

23 604931301001 O' ring Viton (Valve Guide) 36 36

24 123403450042 Valve Seat Insert (inlet) 12 12

25 123403450032 Valve Seat Insert (Exhaust) 12 12

26 623403329014 623403329016

Valve Guide with out 'O' ring Valve guide with '0' ring

24 24

27 604931302404 24X5.5 MM Injector 'OT ring 12 12

30 623407960034

Cylinder Head Cover 12 12

31 623408530084 Cyl. Head cover Gasket 12 12

32 602000100855 M8X1.25X55 8.8CL Hexagon Screw 12 12

33 604920100814 A8X 14 DIN -7603 - Cu Copper Washer 12 12

36 623408550054 Cylinder Head Gasket

12 12

36 123408550054 Cylinder Head Gasket Alternative to above

12 12

37 604931300902 9.0X4.5 MM O' Ring Viton 48 48

39 604931301802 18.0X5.0 MM O' Ring Viton 48 48

40 623403500044 M18X 180L - 10.9 CL Cylinder Head Bolt 48 48

41 623403400214 27.0 Dia Disc Washer 24 24

42 623403400224 17.5 Dia Disc Washer 24 24

43 623403300124 Copper Sleeve or Bush

24 24

44 623403300134 Copper Sleeve or Bush 24 24

20

FUEL PUMP DRIVE



Remarks

1 123207110036 Injection pump drive compl. consist of fig. No. 2-12

1 1

2 623207110064 Housing 1 1

3 123203000124 Shaft 1 1

4 603200406206 6206 DIN-625 Ball bearing 1 1

5 603200406011 6011 DIN-625 Ball bearing 1 1

6 603050200090 90 × 3 DIN-472 Circlip 1 1

7 604960103040 B30 × 52 × 12 DIN-6503 - B1 Fg

Oil seal 1 1

8 602352006010 6× 10DIN-6888 Key 1 1

9 623203710204 Gear wheel 1 1

11 602201500624 6×24DIN-1481 Spring dowel 1 1

12 602007041035 M10×35DIN-912- 10.9 Allen screw 5 5

13 604931040803 O-ring 1 1

24 623200330027 Coupling Assly. Consisting of Fig. No. 25, 27

1 1

25 123200330026 Disc Coupling Sub-Assembly

1 1

27 623203010035 Shaft 1 1

21

FUEL PUMP AND GOVERNOR

Fig. No.

Part no Special Data Description Qty for TBD 3V12

Emission


Remarks

1 623407253266 PE-12 P12DA520/5RS 428-1 RSUV 300-900 POA 320-1 FP/KD22 P10 BOSCH Assly Part No. 0 401 870 091. 0440008008

Fuel injection Pump (BOSCH) Type -S1000 With RSUV Governor and feed Pump.

1 1

1 123407253266 Fujikura - PE - 12 Fuel Injection Pump Complete with RSUV Governor and Feed Pump - alternative to above

1 1

12 605202030027 Feed pump 1 1

13 623409010205 Pipe 1 1

14 623206500294 Bracket 1 1

15 631349770014 Pipe clip half 1 1

16 632449770124 Pipe clip half 1 1

17 602000500630 M6X30 DIN933-8.8 Hexagon Screw 1 1

19 602100540060 M6 DIN934m - 10 Hexagon Nut 1 1

20 602160100060 B6 DIN 127 Spring Washer 4 4

21 600099775194 Pipe clip 1 1

23 602000500815 M8X15 DIN933-8.8 Hexagon screw 2 2

24 602160100080 B 8 DIN 127 Spring washer 2 2

25 604043200004 A 4 DIN 7623 Banjo screw 1 1

26 604920101014 A10X14 DIN7603 -Cu Copper washer 2 2

29 604043200006 A 6 DIN 7623 Banjo screw 2 2

30 604042300080 Adaptor 1 1

31 604920101218 A12X18 DIN7603-Cu Copper washer 4 4

32 604920101420 A14X20 DIN7603-Cu Copper washer 12 12

33 123499390075 Cu. Drain Pipe 1 1

22

FUEL FILTER & WATER SEPARATOR

Fig. No.

Part no Special Data Description Qty forTBD 3V12 Emission


Remarks

25 123207400447 Fuel Pre-Filter Assembly

1 1

26 106900000033 'O' ring 1 1

27 105413100062 Filter Element 1 1

28 001200243950 Water Separator 1 1

29 100099390374 500 mm Long Flexible Pipe 1 1

30 604043200008 Banjo Bolt 4 4

31 604920101418 Copper washer 8 8

32 001200240183 Fuel filter assy.. Compl. Consisting of fig. 33-40

1 1

33 001200240911 Fuel element (felt type) 1 1

34 001200240912 Fuel element (paper type)

1 1

35 606903780602 Console or Cover 1 1

36 001200240901 'O' ring 2 2

37 602000100895 M8X95 DIN931-8.8CL Hexagon screw 2 2

38 604920100814 A8 X 14 DIN 7603 - Cu Copper washer 2 2

39 602060501415 AM14 X1.5 DIN 7604 Screw Plug 1 1

40 104532960001 Overflow Valve 1 1

41 604920101418 Copper washer 11 11

42 604043200008 Banjo Screw 2 2

23

FUEL FILTER & WATER SEPARATOR

Fig. No.



Remarks

43 123206230314 Bracket for Fuel Filter 1 1

44 620799730055 Drip Tray 1 1

45 602000501025 M10X25 DIN931-8.8 CL

Hexagon Screw 3 3

46 602150100105 Plain washer 1 1

47 602160100100 M10 Spring washer 3 3

48 602100540100 M10 Hexagon Nut 1 1

49 623203300464 Bush 2 2 *602060501415 Plug on tray 1 1 *604920101418 Copper washer 1 1

50 602160100080 M8 Spring washer 2 2

For HE Cooled engine & Higher RPM RC cooled Engines

51 602000500820 M8 X 20 - 8.8 CL Hexagon screw for filter mounting bracket

3 3

52 602160100080 Spring washers for above Hex. Screws.

3 3

53 602000101045 M10 X 45 DIN-931-8.8 Hex Screw for Filter mounting

3 3

54 602150100105 Plain washer 3 3 55 602160100100 Spring washer 2 2 56 602100540100 M10 Hex. Nut 2 2

For new RC engines @1500 RPM

57 *100099392095 Junction Injection overflow Pipe – Combined

1 1

58 *623209390304 450 MM Long Flexible Pipe – Hand priming pump to Fuel lift Pump

1 1

59 *123209390124 840 MM Long Flexible Pipe – Feed Pump to Fuel filter

1 1

60 *623209390324 580 MM Long Flexible Pipe – Fuel Filter to FIP

1 1

61 *100099390744 1500 MM Long Flexible Fuel Pipe 2 2

* Not Illustrated

24

FUEL INJECTOR WITH OVER FLOW



Remarks

E05302000050 F002C7Z121 Injector assembly Complete- Emission

12 -

1 105302000001 (0 432 291 569)

K. B. EL-9053/13 +DLLA - 142SV 3118720

Injector assembly Complete – Non Emission

- 12

2 623406530034 Bracket 12 12

3 602100540080 M8 DIN-934m - 10 Hexagon nut 24 24

4 602150100084 A-8-4 DIN-125 - St Washer 24 24

5 623408550044 Sealing ring 12 -

5 604920690092 20 X 9.5 X 2 MM Seal Washer or Sealing ring

12

6 604931040203 20 × 3 DIN-3770 "O" Ring 12 12

7 105300100056 Nozzle-four hole –for non emission as well as for higher RPM

- 12

7 105302000004 (12270158)

with 5 Holes DLL A14251188

Nozzle-four holes 12 -

8 123409390044 Injector overflow pipe metallic

2 12

9 604920100610 Copper washer 24 24

10 604043350613 Banjo Screw 12 12

11 623203308024 Bush 12 12

12 100099392095 Fuel pipe – over flow 1 1

25

HIGH PRESSURE FUEL INJECTOR PIPES AND OVERFLOW


Qty for TBD 3V12 Non

Remarks

1 E23209061105 Cyl. A1 Fuel pressure pipe 1 1






7 E23209061165 Cyl. B1 Fuel pressure pipe 1 1






14 606907241109 Pipe clip 2 2

15 606907241108 Pipe clip 2 2

16 606907241107 Pipe clip 6 6

19 623209060285 Fuel pressure pipe 1 1

20 623209060295 Fuel pressure pipe 1 1

21 623203500074 Banjo screw 1 1

22 623206500294 Bracket 1 1

23 604021001015 Pipe clip 1 1

24 602000500612 M6X12-DIN933-8.8 Hexagon screw 1 1

26

HIGH PRESSURE FUEL INJECTOR PIPES AND OVERFLOW



Remarks

25 123206500254 Bracket 1 1

26 105200100005 Hand pump, compl. 1 1


29 632109390304 Flexible pipe 1 1

30 604043200008 A8 DIN7623 Banjo screw 6 6

31 604920101418 A14X18DIN7603-CuC

Copper washer 8 8

41 602100540060 M6DIN934m-10 Hexagon nut 1 1

42 602160100060 B6DIN127 Spring washer 1 1

43 602000500815 M8X16 DIN 933-8.8 Hexagon screw 2 2


46* 123309050127

Set of high pr. pipes As reqd. As reqd.

* Not Illustrated

27

FINE SPEED ADJUSTING DEVICE



Remarks

1 623207220216 Fine Speed adjusting device compl. consist of Fig. No. 2-10

1 1

2 623206320014 Bracket 1 1

3 623206400084 Lever 1 1

4 623203300164 Bush 1 1

5 630503400104 Washer 1 1




9 623203120015 Threaded spindle 1 1

10 612613020634 Hand wheel 1 1


13 623206500384 Bracket 1 1



16 623203200154 Threaded rod 1 1

17 602701011010 AS10LIDIN71802 Angular joint 1 1

19 602701010010 AS10DIN71802 Angular Joint 1 1

28

FINE SPEED ADJUSTING DEVICE



Remarks

20 602101000006 M6LI DIN934m-10 Hexagon nut 1 1


23 623206500244 Bracket 1 1

24 632403300234 Bush 2 2

25 602000500625 M6X25 DIN933-8.8 Hexagon screw 2 2

♦ Not Illustrated 29 • For ‘Prime’ power Genset application engine solenoid is optional

FUEL ON SOLENOID SHUT DOWN DEVICE



Remarks

1 607120170004 Lifting magnet 1 1

2 623406340145 Bracket solenoid mounting

1 1

2A 623406340215 Bracket solenoid mounting

1 1

3 623206410094 Lever 1 1



6 623406340094 Bracket 1 1

9 602000100840 M8X40DIN931 -8.8 Hexagon screw 2 2


12 602150100084 A8,4DIN125-St Washer 4 4



17 *623406340075 Bracket 1 1

19 602160100060 B6DIN127 Spring washer 9 9

20 602700100816 G8X16DIN7152-5S Yoke end 1 1



25 623203200214 Threaded rod 1 1

26 602701011010 AS10DIN71802 Angular joint 1 1

27 602701010010 AS10LinksDIN71802 Angular joint 1 1

29 602101000006 M6LIDIN931m-10 Hexagon nut 1 1

30 623403300184 Bush 1 1

31 623406500144 Bracket 1 1

32 632143300124 Bush 2 2

34 602421902130 Tension spring 1 1

35 *623203300634 Bush 1 1

30

LUB. OIL SUMP



Remarks

1 623201153165 Oil sump - Aluminum 1 1

2 123203520134 AM18X1,5DIN7604 Screw plug 2 2

3 604920101824 A18X24DIN7603-Cu Copper washer 2 2

4 123208530094 Gasket 2 2

5 123207430055 Oil filler neck 1 1

6 602012020820 M8X20 DIN8 53-8.8 Stud 3 3

7 602100540080 M8 DIN 934-8.8 Hexagon nut 3 3

8 602160310080 B8DIN 137 Belevi washer 45 45

9 123203290095 Dip stick 1 1

12 623207870164 Cover 1 1


14 604931041404 "O" Ring 1 1

15 123208530146 Segmented gasket 1 1


17 602060502215 AM122X1.5 DIN 7604 Screw Plug for sump 1 1

18 604920102227 A22X27 DIN 7603 - Cu Copper washer 1 1

19 000207371009 Filler Cap 1 1

20 604922500051 'O' ring 1 1

23 602160310080 B8DIN 137 Belevi washer 4 4

31

GEAR TYPE LUB. OIL PUMP WITH SUCTION PIPE



Remarks

1 123407300076 Gear type oil pump (Supplied as assly.)

1 1

3 604931302202 "O" Ring 1 1



10 123409010075 Lubricating oil pipe 1 1

14 604931060353 35 X 3 MM "O" Ring 1 1


16 123306500045 Bracket 1 1




21 623209770104 Pipe clip 1 1

25 623409010715 Oil pipe 1 1


27 604931301401 "O" Ring 2 2


32

LUBRICATING OIL FILTER



Remarks

1 605411880008 Disposable filler element

2 2

2 123307400016 Filter head Consists of fig. no. 10-15

1 1

3 604931060243 O-ring 3 3

4 602000121065 M10×65DIN-931 –10.9 Hexagon Screw 3 3

5 602000111050 M10×105DIN-931 -8.8 Hexagon Bolt 1 1

6 602160100100 B10×DIN-137 Spring Washer 4 4

10 104041110002 Adapter 2 2

11 606902971202 Relief valve body 1 1

12 603251000170 Steel ball 1 1

13 606902053121 Spring 1 1

14 604920103036 Copper Washer 1 1

15 606904550104 Cap nut 1 1

33

OIL COOLER ASSEMBLY



Remarks

1 123209400227 Oil Cooler complete consisting of fig. No. 2-43

1 1

2 623209400165 Nest of tubes 2 2

3 623209720074 Cover Plate 2 2

4 604015210503 Tighten strip 6 6

5 604015200001 Hose clamp strip 6 6

6 604931308001 'O' ring 8 8

8 602041000620 Threaded pin 2 2

9 602100540060 M6 DIN-934 M-10 Hexagon nut 2 2

10 623208610044 Packing Washer 2 2

11 604931310101 Round cord ring 4 4

12 623209410265 Oil cooler jacket 1 1

13 623209420155 Guard pipe For by pass pipe

1 1

14 604931302001 'O' ring 2 2

15 602160100080 B-8 DIN 127 Spring Washer, 12 12

16 602000500825 M8 x 25 DIN-933-86 Hexagon Screw 12 12

18 604520480014 Cm 14 x 15 Keg. DIN-71401

Exhaust valve 1 1

19 604920101418 Copper Washer 3 3

34

OIL COOLER ASSEMBLY



Remarks

20 602060501415 AM18 X 1.5 DIN-1418 Screw Plug 3 3

21 604920101824 A18 X 24 DIN 7603-Cu Copper washer 1 1

22 602060501815 AM18 X 1.5 DIN-7604 Screw Plug 1 1

23 603251100024 DIN-5401 Steel Ball 1 1

24 602401302500 Pressure ring 1 1

25 602001501024 10 X 24 DIN 1481 Clamping sleeve 1 1

26 604920600262 Washer 1 1 27 623203520024 Screw plug 1 1

28 604021032020 Pipe clip 1 1

29 602160100060 B-6 DIN - 127 Spring Washer 1 1

30 602000500610 M6 X 10 DIN - 933-8G Hexagon screw 1 1

31 602160100100 Spring Washer 5 5

32 602000501020 M10 X 20 DIN 933 Hexagon Screw 1 1

35 602000501025 M10X25 DIN 933 Hexagon Screw 4 4 40 123207520064 Lub. oil cooler cover 1 1

41 123207520054 Lub. oil cooler cover 1 1 43 123209410065 Oil Cooler Jacket 1 1

44 123300190647 Lub oil cooler Repair kit consisting of following spares

As Required

As Required

4 604015210503 Tighting strip 4 4

5 604015200001 Hose Clamp strip 4 4

6 604931308001 'O' Ring 8 8

10 623208610044 Packing washer 2 2

11 604931310101 Round cord ring 4 4 14 604931302001 'O' Ring 2 2

35

CENTRIFUGAL ASSEMBLY



Remarks

1 623209520224 Elbow 1 1

2 123208530234 Gasket - Lub oil Centrifuge

1 1

3 602000501030 M10 X 30 Screw 5 5

4 602160100100 B 10 Spring washer 5 5

5 604931041003 100 X 3 MM 'O' ring NBR 1 1

6 602000110815 M8 X 150- 8.8 CL Hexagon bolt 2 2

7 602000500825 M8 X 25 - 8.8 CL Hexagon Screw 2 2

8 602160100080 B- 8 Spring washer 5 5

9 604920101824 1.5 MM Copper Washer 1 1

10 623206500424 Fish plate 1 1

11 602000500815 M8 X 15- 8.8 CL Hexagon Screw 1 1

12 604021011012 Pipe clip 1 1

13 602033000512 Cheese head screw 1 1

14 602100500050 M5 Hex Nut 1 1

15 602160100050 B- 8 Spring washer 1 1

16 123407400517 Centrifuge assembly 1 1

17 123209011665 Pipe Lub oil supply to Centrifuge

1 1

18 604043200008 M14 X 1.5 X 31L Banjo screw 2 2

20 604920101418 M14X18X1.5 Copper washer 4 4

21 106908740006 Paper Insert 1 1

22 * 123500190737 Centrifuge overhauling kit As required As required

* NOT ILLUSTRATED

** Not Illustrated 36 * NOT SUPPLIED LOOSE

CENTRIFUGAL PUMP

Fig. No.



Remarks

1 123407310037 Centrifugal Pump Compl. with 3 groove pulley

1 1

1 623407310087

Centrifugal Pump Compl. with 2 groove pulley for HE cooled

1 1

2 * 623407310074 Fresh Water Pump Housing

1 1

3 * 123404000014 Impeller 1 1

4 * 623403000064 Shaft 1 1

5 * 604961550001 Mechanical Seal 1 1

6 * 623403400074 Ring - Heat Treated 1 1

7 *104961500005 Ceramic Ring 1 1 8 * 602151842251 52 X 42 X 2.5 MM Washer 1 1 9 * 623203300254 Bush Heat Treated 1 1 10 603200736304 6304 RS-C3 DIN 625 Ball Bearing 2 2 11 * 603050510520 52 X 2 MM Circlip Intl. 1 1 12 * 602101701611 M 16 X 1.5 MLD Grip Locknut 1 1 13 623203810524 1:1.34 Ratio Fresh Water Pulley

3 Grove 1 1

13 623203810474 1:1.34 Ratio Fresh Water Pulley – 2 Groove

1 1

14 * 604931051014 101 X 4.5 MM 'O' ring NBR 1 1 15 *623409520094

Elbow Water Pump 1 1

16 602160310060 B6 DIN 137 Beveled Washer 5 5 17 602000500620 M6 X 20 DIN 933 - 8.8 Hexagon Bolt 3 3 18 602000100680

M6 X 80 DIN931 – 8.8 Hexagon Screw 2 2

19 602000100840 M8 ×40 DIN-931 - 8.8 Hexagon Screw 2 2 20 602000110816 M8 ×160 DIN-931- 8.8 Hexagon Bolt 2 2 21 602160100080 B8 × DIN-127 Spring Washer 4 4 22 **123400190527 Water pump repair kit con.

of 4,5,10,11,12,&14 As reqd. As reqd

37

FAN DRIVE



Remarks

1 123207350537 Fan Drive 1 1

2 123207880054 Plate 1 1

3 123203100074 Bearing Journal 1 1

4 603200756207 6207-Z-C3DIN625 Ball Bearing 2 2

5 623209500734 Round Flange 1 1

6 623203300654 Bush 1 1

7 602000132013 M20x 130 DIN 931-10.9

Hexagon Bolt 1 1

8 602100540200 M20XIN934 Hexagon Nut 1 1

9 602000500625 M6x 25 DIN 933-8.8 Hexagon Screw 3 3

10 123203400064 Disc 1 1

11 623203400044 Ring 2 2

12 603050100035 35x1.5 DIN 471 Circlip 1 1

13 602160100060 B6-DIN127 Spring Washer 3 3

14 123203810294 V-Belt Pulley 1 1

15 623203300324 Bush Mounting 4 4

16 602000111018 M10x 180 DIN 931-8.8 Hexagon Bolt 4 4

17 602100540100 M10DIN934 Hexagon Nut 2 2

18 602160100100 B10DIN127 Spring Washer 4 4

38

FAN DRIVE



Remarks

19 123204010624 Fan 1 1

20 623204110264 Intermediate Flange 1 1

21 623204110024 Intermediate Flange 2 2



24 602152160050 Cover 1 1


25A 602000500870 M8 X 70 DIN 933 – 8.8 Hexagon Screw 6 6

26 *602011001060 M10 X 60 DIN-939-5.8 Stud 2 2

* Not Illustrated

39

TENSION ROLLER FOR FAN AND WATER PUMP



Remarks

1 623203400174 Ring 1 1

2 623203400314 Disc 1 1

3 602000121275 M12x75 DIN 931 -12.9

Hexagon Screw -For 3 Groove

1 1

3 602000121260 M12 X 60 DIN -931 -12.9 CL

Hexagon Screw -For 2 Groove

1 1


5 602360102206 Clamping element 1 1


7 602000101460 M14x60 DIN 931 -8.8

Hexagon screw 1 1

8 623203810604 Pulley (3 groove) 1 1

8 623203810084 Pulley (2 groove) 1

9 603200746204 6204-2 RS -C3 DIN 625

Ball bearing 2 2

10 623203300344 Bush for 3 Groove Pulley 1 1

11 623203300354 Bush for 2 Groove Pulley 1 1

12 623206400094 Lever 1 1

13 623203410086 Consist of Fig. No. 1-4 and 8-12

Tension Roller Assembly ( 3 Groove)

1 1

13 123203410016 Consist of Fig. No. 1-4 and 8-12

Tension Roller Assembly ( 2 Groove)

1 1

40

COOLING WATER PIPES



Remarks

2 123209121495 Cooling water pipe 1 1


4 604010104255 42 x5Px 55 DIN 73411 Piece of tube 2 2

6 604931302001 'O' Ring 2 2

7 602000501225 M12x25DIN933-8.8 Hexagon screw 4 4

8 602000501025 M10x25DIN933-8.8 Hexagon screw 6 6

9 604911005615 Gasket 2 2

12 602160100100 Spring washer 10 10


15 604911004015 40 DIN 71511 -Itoe Gasket 1 1

16 602000501025 M1 0x25 DIN 933-8.8 Hexagon screw 2 2

18 604015360380 Hose clip 4 4

21 602000501020 M 10x20 DIN 933-8.8 Hexagon screw 1 1

22 602160100100 B10-DIN-127 Spring washer 7 7

23 602160100120 B12xDIN127 Spring washer 4 4

41

CIRCULATION COOLING – RC COOLED ENGINE

Fig. No.



Remarks

1 123200521486 Radiator for Continuous rated Genset Engine

1 1

1 123200520926 Radiator for ‘P’ rated Genset engine

1 1

2 605250100010 Thermostat 2 2


4 604931040534 NBR 53 X 4 'O' Ring 2 2

5 603460211676 AX 66 V-Belt 3 3

7 623208610304 Hose 4 4

9 602000501040 M10x40DIN933 Hex screw 4 4



15 623209120065 Cooling water pipe (Pipe between thermostat)

1 1

16 123209420715 By – Pass pipe 1 1 17 123209424345 Cooling water pipe –

Radiator to Water Pump 1 1

20 604015360380 Hose Clip 16 16

21 623208610514 Hose Piece 2 2

22 604015300850 Hose Clip 4 4

23 623208610254 Hose 3 3

24 620708610104 Hose piece 2 2

42

CIRCULATION COOLING HE



Remarks

1 623409520035 Elbow - Bend compl with fig. no. 2

2 2

2 602011001030 M10 × 30 DIN-939- 5.8 Stud bolt 4 4

3 602160310100 B10 DIN-137 Lock washer 8 8

4 602100540100 M10 DIN-934 m-10 Hexagon nut 8 8


6 604911005015 50 DIN-71511 Gasket 4 4

7 123309420305 50mm Dia X 166 L Pipe between elbow to Thermostat

2 2

8 605250100010 Thermostat 2 2

9 123309420385 40mm Dia Pipe between Thermostat + By-pass

1 1

10 623208610304 50 Dia X 55 L Hose Pipe 4 4

11 604015360380 40-60(2X)/9THK Hose Clip 14 14

12 623208610254 40mm Dia X 60 L Hose 3 3

14 123309420375 Pipe from HE to water Pump

1 1

15 623208610384 60mm Dia X 90 L Hose for above pipe (HE side)

1 1

16 604015300650 60 - 80 / 3X Hose Clip 2 2

17 623208610514 80mm Dia X 70 L Hose for above pipe (Water Pump side)

1 1

18 604015300850 Hose Clip 2 2

19 123207500147 Heat Exchanger Complete - Marine

1 1

20 604010900700 7 MM ID X 650 MM L Nylon tube for HE 1 1

43




Remarks

21 623406220014 Holder or Bracket for HE and After Cooler

1 1

22 623406220024 Holder or Bracket for HE and After Cooler

1 1

21A 623409710014 Plate 1 1

22A 623406520104 Intermediate Plate 2 2

23 602000111018 M10X1.5X180 - 8.8CL

Hex. Bolt 2

2

24 602011031018 M10 X 180 - 8.8 CL Stud 2 2

25 602000121065 M10X1.5X65 - 10.9 CL Hex. Bolt 2 2

26 602100540100 M10 DIN 934m - 10 Hex Nut 2 2

27 602160100100 M -10 Spring Washer 6 6

28 606500100007 Anti Vibration Mounting 4 4

29 602011000815 M8 X 16 - 5.8 CL Stud 4 4

30 103460211016 Cogged Belt AX - 40 2 2

30A 602160100080 B- 8 Spring Washer 4 4

31 602100540080 M8 DIN 934m - 10 Hexagon Nut 4 4

32 123409520056 Inlet pipe to After cooler 1 1

33 123408530024 Gasket 2 2

34 123309420395 Pipe between After cooler to HE

1 1

* NOT ILLUSTRATED 44




Remarks

35 604931000504 NBR 50 X 4 'O' ring 2 2

36 123209422735 Raw Water Outlet pipe from HE

1 1

37 602000501225 M12X1.75X25 8.8C Hexagon Screw 4 4

38 602160100120 M12 Spring Washer 4 4

39 602000501645 M16X2.0X45 CL8.8 Hexagon Screw 8 8

40 602101500016 M16X2 - 8/CL Nylock Nut 8 8

41 602160100160 M16 Spring Washer 8 8

42 123209500344 Round Flange 2 2

43 123300190837 Overhauling kit for HE consisting of following parts. (Not illustrated_

1 1

44 *604931041405 'O' ring for HE element 4 4

45 *604931050803 'O' ring for Flange socket

3 3

46 *604931041655 'O' ring for Housing 4 4

47 *604931040354 'O' ring for HE cap 1 1

48 *604920100814 A8 X 14 DIN 7603 Cu Copper Washer 1 1

49 *604920154249 A42X49-DIN7603 Cu-01 Copper Washer 1 1

50 *604920102227 A22X 27 DIN 7603 -Cu Copper Washer 2 2

51 *604920101418 A14X18 DIN 7603 -Cu Copper Washer 2 2

45

RADIATOR & MOUNTING BRACKET



Remarks

1 123206372815 Bracket - Radiator top 1 1

2 602000100845 M8x45DIN 931-8.8 Hexagon Screw 2 2


4 602000501025 M1 0x25 DIN 933-8.8 Hexagon Screw 1 1

5 602150100105 10.5 DIN 125 St Washer 9 9


7 602100540100 M10DIN934 Hexagon Nut 1 1

8 001260733735 A.V. Mounting 2 2


18 123209950445 Fan Guard 1 1

19 623203300234 Bush 4 4


21 602150100084 8.4 DIN 125St Washer 4 4

22 602100540100 M10 DIN 934 Hexagon Nut 4 4

23 602000501020 M1 0x20 DIN 933-8.8 Hexagon Screw 8 8

46

EXHAUST MANIFOLD



Remarks

1 123209302566 Exhaust manifold 2 2

2 123209302576 Exhaust manifold 2 2

5 123203510224 M8x22 (SS – 304) Stud 6 6 *

6 123203510264 M10x31 - SS Stud 12 12

7 123408520024 Oval gasket 12 12

9 602007051015 (01139985)

M10x115DIN 912.9 X5NiCrTi2615

Allen screw 24 24

10 623403400494 Washer 16 16

11 123406520015 Flanged bellow 2 2

12 602101920800 M8DIN934m-10-C2A Hexagon nut 12 12

13 123408530354 Square gasket 2 2

14 123408530344 Shaped gasket 2 2

16 602101921000 Hexagon nut 20 20

17 123408530364 Gasket 4 4

19 123309310136 Exhaust elbow 'A' Bank 1 1

20 123309310146 Exhaust elbow 'B' Bank 1 1

21 623203400714 Washer 8 8

27 123203510264 M10x 30 DI N939NI

Stud 8 8

31 123203302124 Sleeve 24 24

47

AIR INTAKE MANIFOLD



Remarks

1 623409200364 Intake manifold 2 2

2 623408530064 Gasket 12 12



5 602160310100 B10DIN137 Beveled Washer 36 36

6 602060420012 R 1/2" DIN 910-5.8 Screw plug 6 6

7 604920102227 A22x27DIN7603-Cu Copper washer 6 6

12 604911005015 50DIN 71511 Gasket 4 4


14 602160310100 B10DIN137 Beveled Washer 8 8



17 602150100105 A10.5DIN125-St Washer 12 12

19 623408510034 Square gasket 4 4

20 623409520044 Elbow 2 2

21 604010106065 60 x5Px 65 DIN 73411 Hose piece 1 1

23 604015120072 Hose clip 3 3

24 623409500274 Oval flange 2 2

25 602060501415 AM 14x1.5 DIN 7604- Screw plug 2 2


48

EXHAUST OUTLET ELBOW



Remarks

1 123409310016 Exh. elbow 2 2

2 602060420012 G1/2DIN910 Screw plug 2 2

3 604920102227 A22 x 27 DIN 7603-Cu Copper washer 2 2

4 623208500104 Round gasket 2 2

5 123203510264 M10x 30 DIN 939-10.9 Stud 10 10

6 602101921000 M10 DIN 70615.8 A3B Hexagon nut 10 10

7 602150100105 A10.5 DIN 125-St Washer 10 10

8 123299330565 125NW x152L Flexible Exhaust Bellow - Stainless steel

2 2

9 100099500894 Round flange 2 2

10 604910121250 Gasket 2 2

11 602000501645 M16 X 2.0 X 45 - 8.8 CL

Hexagon Screw 16 16

12 602160100160 Spring Washer 16 16

13 602100540160 Hexagon Nut 16 16

49

COVER FOR EXHAUST MANIFOLD



Remarks

1 123409340035 Exh. Manifold cover 1 1

1 623409340165 Exh. Manifold cover 1 1

2 623406370104 Bracket 8 8

3 623406370144 Bracket 8 8

4 602000500820 M8x20DIN 933-8.8 Hexagon screw 16 16

5 602160100080 B8 DIN 127 Spring washer 16 16

6 602150100064 A 6,4 DIN 125-St Washer 16 16

7 602000500612 M6x 12 DIN 933-8.8 Hexagon screw 8 8

9 602000500610 M6x 10 DIN 933-8.8 Hexagon screw 8 8

10 123409340035 Exhaust Manifold cover 1 1

50

TURBOCHARGER



Remarks

1 105292000069 S3B/91H36AJS/14CF6 Turbocharger Assembly complete for 1500 RPM other than Gneset as well as for higher RPM engines.

2 2

2 *106972100014 T/c repair kit for above T/c

As Reqd. As Reqd

1 105292000073 J92 Turbocharger Assembly complete for 1500 RPM

2 2

2 *106907210008 T/c repair kit for above T/c

As Reqd. As Reqd

* Not Illustrated

51

TURBOCHARGER ATTACHMENT – RC COOLED ENGINE



Remarks

10 123309010085 'A' Bank Lub oil drain pipe from Turbocharger

1 1

13 123309010095 'B' Bank Lub oil drain pipe from Turbocharger

1 1

14 604931302403 'O' Ring 2 2

15 602000500820 M8 x 20 DIN 933-8.8 Hexagon screw 9 9

16 602160100080 Spring washer 17 17

17 123408520054 Oval gasket 2 2

19 602000500825 M8 x 25 DIN933– 8.8 Hexagon screw 4 4

20 602160100080 Spring washer 10 10

25 604043930120 OL12 DIN2353-St Screw Connection 1 1

26 604043913121 KL12DIN2352-St Screw connection 2 2

27 123409010275 Lubrication oil pipe 2 2

29 623409010474 'A' Bank L.O. Supply pipe to T/c 1 1

30 623409010484 'B' Bank L.O. Supply pipe to T/c 1 1

31 123309010055 Lubrication oil pipe 1 1 32 123408520044 Oval gasket 2 2 34 602007000825 M8x 25 DIN 912-10.9 Allen screw 4 4

37 623409740204 Fastening plate 2 2

39 623408613014 Hose piece 2 2 40 604015310701 Hose clip 4 4 41 123208612084 Humped Hose piece 4 4

42 604015310901 Hose clip 8 8


TURBOCHARGER ATTACHMENT – RC COOLED ENGINE



Remarks


45 * 602000121055 M1 0x55 DIN 931-10.9 Hexagon screw 2 2

46 602000500815 M8x16 DIN 933-8.8 Hexagon screw 8 8


50 * 602150100105 A10,5DIN125-St Washer 24 24

51 602160310100 B10DIN137 Beveled washer 24 24

52 * 632593300074 Bush 4 4

53 123309420065 ‘A’ Bank Pipe from T/c to A/c 1 1

54 123309420075 ‘B’ Bank Pipe from T/c to A/c 1 1

55 123309420035 ‘A’ Bank Pipe from A/c to Intake Manifold

1 1

57 623403500074 Vent plug 2 2


60 123206373207 Pipe Clip set 4 4

63 604021072215 Pipe clip 2 2


66 623406500134 Bracket 1 1

67 623403300084 Sleeve 1 1

69 602007011010 M10x 10 DIN 912-10.9 Allen screw 1 1

70 602007001025 M1 0x25DIN 912-10.9 Allen screw 1 1

72 123309420045 ‘B’ Bank Pipe from A/c to Intake Manifold

1 1

53

TURBOCHARGER ATTACHMENT FOR HE COOLED ENGINE



Remarks

1 105292000069 S3B/91H36AJS/1.4CF6 Turbocharger Complete 2

2

1 105292000073 J 92 Turbocharger Complete – Alternative to above

2 2

10 123309010085 'A' Bank Lub oil drain pipe from Turbocharger

1 1

13 123309010095 'B' Bank Lub oil drain pipe from Turbocharger

1 1

14 604931302403 'O' Ring 2 2

15 602000500820 M8 x 20 DIN 933-8.8 Hexagon screw 9 9

16 602160100080 Spring washer 9 9

17 123408520064 Oval gasket 2 2

19 602000500825 M8 x 25 DIN933– 8.8 Hexagon screw 4 4 20 602160100080 Spring washer 10 10

25 604043930120 OL12 DIN2353-St Screw Connection 1 1 26 604043913121 KL12DIN2352-St Screw connection 2 2 27 123409010275 Lubrication oil pipe 2 2 29 623409010474 'A' Bank L.O. Supply pipe to T/c 1 1 30 623409010484 'B' Bank L.O. Supply pipe to T/c 1 1

31 123309010055 Lubrication oil pipe 1 1 32 123408520044 Oval gasket 2 2 34 602007000825 M8x 25 DIN 912-10.9 Allen screw 4 4 35 123409210024 Elbow for 'A' bank 1 1 36 123409210034 Elbow for 'B' bank 1 1

37 623409740204 Fastening plate 2 2 39 623408613014 Hose piece 2 2 40 604015310701 Hose clip 4 4 41 123208612084 Humped Hose piece 4 4 42 604015310901 Hose clip 8 8

54




Remarks

43 623409422585 Pipe – Turbocharger to After cooler

2 2

45 623409210034 Elbow – Turbocharger side

2 2

46 623408510024 Square gasket 2 2

47 602000500830 M8X30 DIN933.8.8 Hexagon screw 8 8


50 623407520055 Housing 1 1

51 123307520065 Housing, with fig.No. 52 1 1

52 602011001025 M10X25 DIN939.5.5 Stud bolt 8 8

53 623408510014 Square gasket 2 2


56 602007000890 M8X90 DIN912.10.9 Allen screw 2 2

57 602060501215 AM12X1.5 DIN7604.5.8

Screw plug 1 1

59 602060501415 AM14X1.5 DIN7604.5.8

Screw plug 1 1

60 604020101418 A14X18 DIN7603.Cu Copper washer 1 1

61 602160310100 B 10 DIN 137 Beveled washer 24 24

62 602100540100 M10 DIN934m.10 Hexagon nut 24 24

63 602150100105 A10,5 DIN1125.St Washer 24 24

65 604021071215 Pipe clip 2 2

55




Remarks

67 604071072216 Pipe clip 1 1

69 623409820345 Fastening plate 1 1


71 602011001020 M10X20 DIN939.5.8 Stud bolt 2 2


73 632593300074 Bush 2 2

74 623409010545 'B' Bank Lubricating oil pipe 1 1

75 623406500134 Bracket 1 1

76 623403300084 Sleeve 1 1



80 604920101218 A12X18 DIN7603.Cu Copper washer 1 1

81 602150611251 Washer 4 4

82 602100540120 M12 DIN934m.10 Hexagon nut 2 2

83 632403400364 Washer 2 2

84 602101500010 M1XDIN985.8 Lock nut 2 2

85 602007011216 M 12X160 DIN912.10.9 Allen screw 2 2

56

AFTER COOLER



Remarks

2 623409450044 Blower air cooler, compl.,

1 1

10 606901290363 Gasket 2 2

11 602160542080 Securing washer 20 20

12 602007000836 M8X35 DIN912 Allen screw 20 20

13 602060551215 M12X1,5 DIN7604 Screw plug 2 2

14 604920101215 A12X15,5 DIN7603 Copper washer 2 2

57

ASSEMBLY OF AIR FILTER



Remarks

1 105413100099 Air filter Assembly for Non DG set engine

1

1

105413100114 Air filter Assembly for DG set engine

1

3 123409200030 Air intake Junction

1 1

4 123408610094 86 I/D x 45L Hose

2 2

5 604015310801 80x100 Hose clip

4 4

6 123408610104 200 I/D x 150L Hose 1 1

7 604015342101 210- 230 Hose clip

2 2

8 123406230135 SAE 1 HOUSING Bracket 1 1

8a 123406230155 SAE 0 HOUSING Bracket 1 1

9 123406500144 Plate

1 1

10 123406500154 Plate

1 1

11 606500100001 A V Mounting 4 4

12 632503400024 Disc 4 4

13 602150100084 Plain washer 6 6

14 602160100080 B8 Spring washer 6 6

15 602100540080 M8 Hex. nut 6 6

58

ASSEMBLY OF AIR FILTER



Remarks

16 602000501025 M10x 25 Hex screw

6 6

17 602150100105 A-10.5 Plain washer 2 2

18 602160100100 B10 Spring washer 6 6

19 602100540100 M10 Hex nut 2 2

20 105760100002 Vacuum indicator 1 1

21 105950200131 Sticker 1 1

22 105413100102 Air Filter Element - Outer 1 1

23 105413100103 Air Filter Element - Inner 1 1

59

CASING FOR TURBINE



Remarks

1 623409860045 Cladding 2 2

2 602101020630 M6X30 DIN939-8.8 Stud 4 4

3 623203300244 Bush 4 4

4 620703300034 Bush 4 4

5 602011000615 M6X16 DIN939-5.8 Stud 4 4

6 602100540060 M6 DIN934m - 10 Hexagon nut 8 8

7 602000500612 M6X12 DIN933-8,8 Hexagon screw 4 4

8 602150100064 A6,4 DIN 125-St Washer 12 12

9 623409740084 Plate 4 4

* Not illustrated 60

Charging Alternator and Starter Motor



Remarks

1 105710100117 Battery charging alternator 28 V, 27A

1 1

2 132406500024 Lever 1 1

3 602100540120 M12 DIN-934 Hexagon Nut 2 2


5 602150100130 A13 DIN - 125 - St. Plain washer 2 2

6 602000501025 M10×25 DIN-933-8.8 Hexagon screw 1 1


8 602000111212 M12 × 120 DIN-931 - Hexagon Bolt 2 2

9 123206300444 Bracket 1 1

10 123206300454 Bracket 1 1 11 602000501030 M10×30 DIN-933-8.8 Hexagon screw 1 1 12 123203300194 Bush 1 1 13 602100540100 M10 DIN-934 Hexagon nut 1 1

14 602000101245 M12 ×45 DIN-931 -8.8 Hexagon screw 1 1

15 123203810394 V-belt pulley 1 1

16 602000501045 M10×45 DIN-931 -8.8 Hexagon screw 1 1

17 602150100105 10.5 DIN-125- St Plain washer 2 2

18 123209860015 V belt guard 1 1

19 103460211143 A45 V belt (cogged) 1 1 20 105720520016 24 Volt-7.5 KW Starter Motor with

flange for SAE-1 Housing

1 1

21 *602007041640 M16 X 40 Allen screw 1 1 22 *602160100160 B 16 Spring washer 3 3

61

GAUGES AND SWITCHES



Remarks

1 105685000620 Water temp. gauge 1 1

2 105612412501 Lub. oil pressure gauge 1 1

3 600099395045 Flex. pipe 1 1

4 630899280065 Pressure gauge pipe 1 1

5 123403550014 Adaptor 1 1

5 123503550014 Adaptor Alternative to above

1 1

6 604920101014 Copper washer 2 2

7 604043200004 A4 DIN-7623 Banjo screw 1 1

8 001700530031 Ammeter 1 1

9 105782010018 Lub. oil pressure switch 1 1

10 105685090027 Water temp. switch 2 1

11 604920101218 Copper washer 1 1

62

SILENCER



Remarks

1 100099320275 Exh. Silencer for non canopised DG set as well as for higher RPM engines

2

2 604910121250 Gasket for above silencer 4

1 100099320656 Exhaust Silencer – Residential for Emission compiled canopised DG set

1

2

604910121500 Gasket for above silencer 4

3 123409310114 EX.JUNCTION - WHISPOWER GW 500

1

4 100099500894 Round Flange 4 2

5 602000501645 M16X40 DIN933-8.8 Hex. screw 32 32

6 602100540160 M16X DIN 934 Hex. nut 32 32

7 123299330565 Expansion Bellow 2 2

63

ENGINE BEARERS



Remarks

1 623206010294 Engine foot 3 3

2 602000501235 M12×35 DIN-933 - 8.8 Hexagon screw 16 16


4 602201500624 6×24DIN-1481 Spring dowel 4 4

5 623206010304 Engine foot 1 1

6 602000501290 M12 X 90 DIN-933-8.8 CL

Hexagon screw 4 4

+

64

INSTRUMENT PANEL AND ENGINE PROTECTION UNIT - STANDARD



Remarks

1 100099800996 Instrument panel 1 1

2 105950200128 Front Panel 1 1

3 104980100004 Rubber grommet 5 5

4 107460100008 Micro push button 1 1

5 001700530098 Fuse 1 1

6 000090014228 2BA×5/8"lg Screw 2 2

7 602160100040 B4DIN-127 Spring washer 2 2

8 000090012002 2BA Hexagon Nut 2 2 9 107677190070 Charging lamp 1 1

10 623203300234 Bush 2 2 11 602000100830 M8×30 Hexagon screw 2 2 12 602160100080 B8 DIN-127 Spring washer 2 2 13 606500100210 Ant vibration mounting 7 7

14 602100500040 M4 DIN - 934 Hexagon Nut 14 14 15 602160100040 B4 DIN-127 Spring washer 14 14

17 123299810045 Bracket Instrument Panel

1 1

17A *123406370215 Bracket Instrument Panel

1 1

18 000207585031 Engine Protection Unit 1 1

19 123299800507 D.C. Junction Box 1 1

20 000127585017 24V DC,2N0+2NC OEN Relay 2 2

21 J23490770067

Cable Harness assembly

1 1

21A 123490770066 Cable Harness 1 1

* Not Illustrated

+


INSTRUMENT PANEL AND ENGINE PROTECTION UNIT - STANDARD



Remarks

22 105652020109 Hour cum RPM meter 1 1

23 103010154001 Flex Tacho-cable 1.5mtr 1 1

24 123207870044 Tacho cover 1 1

25 623203550125 Adaptor+ sintered bush 1 1

26 602100101815 M18 x 1.5 Hex Lock nut 1 1

27 623203000194 Shaft for Sensor drive 1 1

28 605654850002 Driver Tachometer 1 1

29 *604931040423 'O' ring 1 1 30 *123208520044 Gasket – Tacho-drive 1 1

31 *623203440014 Clutch ring 1 1

32 *602000500825 M8x25 Hex screw 3 3 33 *602100540080 M8 DIN 934m-10 Hexagon Nut 3 3 34 *604021011820 Pipe Clip 11 11

35 *623209820294 Angle Plate 3 3

36 *623209820034 Angle Plate 3 3 37 *602000500620 M6 X 20 - 8.8 CL Hex screw 6 6

38 *602160100060 B6 DIN -127 Spring Washer 6 6 39 *602100540060 M6 DIN 934 Hex. Lock Nut 6 6 40 *123206372034 Bracket 1 1 41 *602000100860 M8 X 1.25 X 60 Hexagon Bolt 2 2

42 *602000100865 M8 X 65 - Hexagon Bolt 2 2 43 *602000501220 M12 X 1.75 X 20 Hexagon Screw 2 2 44 *602160100080 B8 Spring Washer 2 2 45 *632403400364 24 Dia Washer 2 2

46 *602000500815 M8 X 15 DIN 934 Hexagon Screw 1 1

** ABOVE IS STD SCOPE OF SUPPLY FOR CONT. RATING GEN. ENGINE AS WELL AS HIGHER RPM TBD 3 V12


INSTRUMENT PANEL, STANDARD E.P.U. WITH ELECTRONIC GOVERNOR



Remarks

1 106902090005

ACTUATOR ADC 225 S 1 1

106902090057 ACTUATOR (PED) ALTERNATOR TO ABOVE

1 1

2 106902090002 ELE CNTRL UNIT ESD 5221 1 1

106902090058 ELE. CNTRL UNIT (PED) – ALTERNATIVE TO ABOVE

1 1

3 105652190001 MAG.PICK-UP-GAC-MSP6721 1 1

100007760793 MAG PICK UP PED – ALTERNATIVE TO ABOVE

1 1

4 602700550081 PSF-8-M6X1 SWIVEL JOINT 1 1 5 602700550082 PSFL-8-M6X1 SWIVEL JOINT 1 1

5A 123203200284

THREADED ROD 1 1

6 602100540060 M6 DIN 934M-10 HEX. NUT 8 8

7 602101000006 M6 L.H. CL/8 HEX.NUT 1 1 8 *602000500625 M6X1.25X25 8.8CL HEXSCREW 2 2

9 602150100064 M6 WASHER 10 10 10 602160100060 M-6 SPRING WASHER 7 7

11 123306373165 BRACKET-ELC GOV. D3V12

1 1

12 602000500825 M8X1.25X25 CL8.8 HEXSCREW 4 4

13 *602100540080 M8 DIN 934M-10 HEX. NUT 4 4 14 *602150100084 M8X17X1.6 WASHER 9 9

15 602160100080 B-8 SPRING WASHER 10 10

16 *602000500820 M8X1.25X20 8.8CL HEXSCREW 5 5

17 123490770067

Cable Harness Assy. 1 1

17A *123490770066 C-HARNSS(D/TD/TBD)V12 1 1

18 *105685090027 WATER TEMP SWITCH 96 DEG.

1 1

19 *105782010018 PR-CONTL-SWTCH-1.5/2.2 1 1

20 *604920101418 M14X18X1.5 CU.WASHER 11 11





Remarks

21 602000500815 M8X16 8.8/CL HEX SCREW 1 1

22 *604021011820 PIPE-CLIP 8 8

23 *623206500294 FISH PLATE 2 2

24 *602000500615 M6X1.X16 8.8/CL

HEXSCREW 6 6

25 *602000500620 M6X20 8.8/CL HEX SCREW 1 1

26 *602000501015 M10X15L 8.8 CL

HEX SCREW. 1 1

27 *602160100100 SPRING WASHER M-10 1 1

28 *623209820024 ANGLE PLATE 3 3

29 100099800996 INSTPANEL+ACCESSORYS 1 1

30 123299810045 HOLDER FOR INST. PANEL 1 1

31 123406370215 BRACKET-INSTRUMENT PANEL

1 1

32 606500100210 A V MOUNTG -AVD/1515A 14 14

33 602100540040 M4 D934 CL/10 HEX NUT 14 14

34 602160100040 M4 SINGLCOIL SPRINGWASHER 14 14

35 000090014228 2BA 3/4"LG SCREW CHS HD 4 4

36 *000090012002 2BA NUT ST/HEX 4 4

37 *001700530098 FUSE BOX WITH 2FUSES=35A 2 2

38 105950200128 INSTRUMENT PANEL PLATE 1 1

39 001700530031 AMMETER 1 1

40 000137760084 L.INDCTR HOLDER(RED) J/10 1 1

41 000137760082 BULB24V1.5W/TBLR/SP/THRD 1 1

68




Remarks

42 *105685000620 1380MM L Capillary.

W.T.GAUGE 1 1

43 105612412501 PRESSURE GAUGE. 1 1

44 *600099395045 M12X1.5X600 L FLEX.TUBE= 1 1

45 *630899280065 PRESSURE GUAGE PIPE(BRAZ)

1 1

46 *604043200004 (DIN-7623) BANJO BOLT 1 1

47 *604920101014 CU.WASHER 4 4

48 105652020109 HOUR CUM RPM METER 1 1

49 103010154001 1.5MTR FLEX TACHOCABLE 1 1

50 123207870044 TACHO COVER 1 1 51 623203550125 ADAPTOR+SINTERED BUSH 1 1

52 602100101815 M18 X 1.5 HEX LOCK NUT 1 1 53 623203000194 SHAFT FOR SENSOR DRIVE 1 1 54 605654850002 DRIVER TACHOMETER 1 1

55 604931040423 'O' RING 1 1

56 *123208520044 GASKET - TACHODRIVE 1 1

57 *623203440014 CLUTCH RING 1 1

58 *J23490770067 CABLE HARNESS ASSLY 1 1

58A 123490770066 CABLE HARNESS 1 1

59 000127585017 24V DC, 2N0+2NC

RELAY OEN 1 1

60 *000207760380 2.5SQ5.2IDMM LUG7010 RDTY 10 10

61 000207585031 24V EPU,FUEL-ON SOLONAID 1 1

62 *123290773077 ENGINE WIRING DIAGRAM 1 1

63 *123299800507 JUNCTION BOX DC 1 1

64 *001200530786 30A/12WAYS TERMNL STRIP 1 1

* Not Illustrated

69

INSTRUMENT PANEL AND PRICOL ENGINE PROTECTION UNIT WITH SOLENOID



Remarks

1 100077600018 Instrument panel Assembly and Pricol EPU with Standard wiring

1 1

2 100007760776 Engine Monitor - ECK 401 1 1

3 *100090770277 Engine wiring diagram with Picol EPU and solenoid

4 *123290776837 Engine wiring diagram with Picol EPU and solenoid

1 1

5 000090014228 2BA 5/8"LG Screw CHS HD 4 4

6 000127585019 Socket + 3CLP + SCRW for Relay

2 2

7 001200530786 30A / 12WAYS Terminal Strip 1 1

8 123299800507 DC Junction Box 1 1

9 000127585017 Relay OEN 24V with 2 NO and 2 NC

2 2

10 *000207761304 3.5. Mtr Length 12 Core Control Cable of 1.5 Sqmm

3.5 3.5

11 123406370575 Bracket - Pricol EPU + Instrument Panel

1 1

12 602000501020 M10 X 20 - 8.8 Cl Hexagon Screw 2 2

13 602160100100 B-10 Spring Washer 2 2 14 606500110304

Anti Vibration Mounting 4 4

15 602100540060 M6 DIN 934m-10 Hexagon Nut 4 4

16 602160100060 M6 Spring washer 4 4

16A 602150100064 B-6 Plain Washer 4 4

17 J23490770868 Cable Harness assembly consisting of Fig No. 18 - 27 Not illustrated

1 1

18 *123206372034 Bracket 1 1

19 *123206372044 Bracket 1 1

* Not Illustrated

70

INSTRUMENT PANEL AND PRICOL ENGINE PROTECTION UNIT WITH SOLENOID


Qty for TBD 3V12 Non

Remarks

20 *123490770867 TBDV12 Pricol Cable Harness 1 1

21 *602000500820 M8 X 1.25 X 20 - 8.8CL Hex Screw 5 5

22 *602000500825 M 8 X 1.25 X 25 - 8.8CL Hex Screw 5 5

23 *602100540080 M8 DIN 934M-10 Hex Nut 7 7

24 *602160100080 B-8 Spring washer 7 7

25 *602160100100 M-10 Spring Washer 2 2

26 *604021091820 Pipe Clips 11 11

27 *623206370324 Holder 2 2

28 *001700530098 Fuse Box with 2 Fuses of 35 Amps

1 1

29 *000207760380 2.5 Sqmm X 2.0mm ID Lug 7010 RDTY 10 10

30 *105782010018 Low oil Pressure switch 1 1

31 *105652190001 Magnetic Pick up 1 1

32 *100007760793 Magnetic Pick up - Alternative to above

1 1

* Not Illustrated


INSTRUMENT PANEL, PRICOL E.P.U. WITH ELECTRONIC GOVERNOR



Remarks

1 123307230017 Electronic Governor (GAC) complete consisting of Parts from Sl. No. 2 to 19

1 1

1 100007230017 Electronic Governor (PED) complete - Alternative to above consisting of Parts from Sl. No. 2 to 19

1 1

2 106902090005 Actuator ADC 225 S 1 1

2 106902090057 Actuator (PED) - Alternative to above

1 1

3 105652190001 Magnetic Pick up (GAC) MSP 6721

1 1

3 100007760793 Magnetic Pick up (PED) -Alternative to above

1 1

4 106902090002 Electronic Control Unit ESD 5221 (GAC)

1 1

4 106902090058 Electronic Control Unit (PED) - Alternative to above

1 1

9 *123306373165 Bracket for Electronic Governor

1 1

10 602000500820 M8 x 1.25x20 - 8.8CL Hex Screw 3 3

11 602160100080 B-8 Spring Washer 3 3

12 602700550081 PSFL-8-M6 X 1 PSF Swivel Joint 1 1

13 602700550082 PSFL-8-M6 X 1 PSF Swivel Joint 2 2

17 602100540060 M6 DIN 934M-10 Hex Nut 2 2

18 602101000006 M6 L.H. CL/8 Hex Nut 1 1

19 602000500830 M8X 1.25 X 30 - 8.8C Hex Screw 2 2

72

INSTRUMENT PANEL AND PRICOL ENGINE PROTECTION UNIT WITH GOVERNOR



Remarks

20 602160100080 B-8 Spring Washer 2 2

21 602100540060 M6 DIN 934M-10 Hex Nut 2 2

22 * 602000500820 M8X1.25X20 - 8.8CL Hex Screw 1 1

23 * 602160100080 B-8

Spring Washer 2 2

24 123203200284 Threaded Rod 1 1

25 100007760776 Engine Monitor - ECK 401 1 1

26 *100090770437 Engine wiring diagram with Picol EPU and Ele. Governor For AMF / PRCP sets)

1 1

26A *100090770787 Engine wiring diagram with Picol EPU and Ele. Governor For SRCP sets

1 1

27 123290777037 Cable Harness Assembly consisting of Sl No.28 - 32

1 1

28 000127585019 Socket + 3CLP + SCRW for Relay

2 2

29 100099800917 DC Junction Box 1 1

30 001200530786 30A / 12WAYS Terminal Strip 2 2

31 000090014228 2BA 5/8"LG Screw CHS HD 8 8 32 000127585017 Relay - OEN 24 V with NO

& 2 NC 2 2

33 * 000207761304 12 Core - 1.5SQMM Control Cable 3.3 3.3 34 123206373794 Bracket for Pricol EPU +

Instrument Panel 1 1

35 123406370575 Bracket for Pricol EPU + Instrument Panel - Alternative to above

1 1

36 * 602000500820 M8 X 1.25 X 20 - 8.8CL

Hex Screw 3 3

37 * 602160100080 B8 Spring Washer 3 3 * Not Illustrated

73

INSTRUMENT PANEL AND PRICOL ENGINE PROTECTION UNIT WITH GOVERNOR



Remarks

38 606500110584 Anti Vibration Mounts 4 4

39 602100540060 M6 DIN 934M-10 Hex Nut 4 4 40 602160100060 B-6 Spring Washer 4 4

40A * 602150100064 B-6 Plain Washer 2 2

41 001700530098 Fuse Box with 2 Fuses of 35 Amps

1 1

42 * 000207760380 2.5SQ5.2IDMM Lug 7010 RDTY 15 15

43 * 001700530096 Fuse Box with 2 Fuses of 5 Amps

1 1

44 *J00090770988 Cable Harness Assembly consisting of Sl. No. 39 - 49

1 1

45 *123490770867 Cable Harness Bare suitable for Pricol EPU with Electronic Governor

1 1

46 * 602000500620 M6 X 20 - 8.8 CL Hex Screw 2 2 47 * 602000500820 M8X1.25 X 20 - 8.8 CL Hex Screw 2 2 48 * 602000500825 M8 X 25 - 8.8 CL Hex Screw 2 2 49 * 602000501220 M12 X 1.75 X 20 -.8CL Hex Screw 2 2

50 * 602100540080 M8 DIN 934M-10 Hex Nut 4 4 51

* 602160100060 M6 Spring Washer 2

2

52 * 602160100080 B8 Spring Washer 4 4

53 * 602160100120 M-12 Spring Washer 2 2

54 * 604021011820 Pipe Clip 15 15

55 000207760585 Rubber Grommet 3 3

56 * 105782010018 Low Oil Pressure Switch 1 1

** ABOVE IS STD SCOPE OF SUPPLY FOR PRP RATING GEN SET ENGINE OF TBD 3 V12

* Not Illustrated

SET OF SPARES

SET OF GASKET

Fig. No.

Part No. Special Data

Description Qty. for TBD3V12 Emission

Qty. for TBD3V12

Non Emission

Remarks

123300190857 Set of Gaskets for TBD3V 12 FOR RC Cooled Engine - Consisting of following parts

1 1

1 623208530154 Shaped Gasket for Gear End Plate 1 1

2 623408530094 Shaped Gasket for Fly wheel 1 1

3 623208530094 Shaped Gasket - Gear End cover 1 1


5 123208520094 Gasket for Filler Neck 2 2

6 123208530146 Shaped gasket for sump 1 1

7 604911005615 Gasket for pipe from Water Pump to L.O. cooler

2 2

8 604911004015 Gasket for pipe from Water Pump to Crankcase 'A' bank side

1 1

9 123408530354 Square Gasket 2 2

10 123408530344 Square Gasket 2 2

11 123408530364 Gasket 4 4

12 604911005015 Gasket 4 4

13 623408510034 Square gasket 4 4

14 623208500104 Round Gasket 2 2

15 604910121250 Gasket 2 2

16 623208520064 Oval Gasket 2 2

17 123408520044 Oval Gasket 2 2

18 604910121500 Gasket for Silencer 4 4

19 *123208520044 Gasket – Tacho-drive 1 1

** ROCKER COVER, INTAKE AND EXHAUST MANIFOLD GASKETS, CYLINDER HEAD GASKETS HAVE NOT COVERED IN ABOVE SET. FOR THESE GASKETS PLEASE REFER CYLINDER OVERHAULING KIT GIVEN ON PAGE NO. 81

74

SET OF SPARES

SET OF GASKET

Fig. No.

Part No. Special Data

Description Qty. for TBD3V12 Emission

Qty. for TBD3V12

Non Emission

Remarks

123300190867 Set of Gaskets for TBD3V 12 FOR HE Cooled Engine - Consisting of following parts

1 1

1 623208530154 Shaped Gasket for Gear End Plate 1 1

2 623408530094 Shaped Gasket for Fly wheel 1 1

3 623208530094 Shaped Gasket - Gear End cover 1 1


5 123208520094 Gasket for Filler Neck 2 2

6 123208530146 Shaped gasket for sump 1 1

7 604911005615 Gasket for pipe from Water Pump to L.O. cooler

2 2

8 604911004015 Gasket for pipe from Water Pump to Crankcase 'A' bank side

1 1

9 123408530354 Square Gasket 2 2

10 123408530344 Square Gasket 2 2

11 123408530364 Gasket 4 4

12 604911005015 Gasket 4 4

13 623408510034 Square gasket 4 4

14 623208500104 Round Gasket 2 2

15 604910121250 Gasket 2 2

16 623208520064 Oval Gasket 2 2

17 123408520044 Oval Gasket 2 2

18 604910121500 Gasket for Silencer 4 4

19 123208520044 Gasket – Tacho-drive 1 1

20 604911005015 Gasket 4 4

21 123408530024 Gasket 2 2

22 623408510024 Square gasket 2 2

23 623408510014 Square gasket 2 2

24 606901290363 Gasket 2 2

** ROCKER COVER, INTAKE AND EXHAUST MANIFOLD GASKETS, CYLINDER HEAD GASKETS HAVE NOT COVERED IN ABOVE SET. FOR THESE GASKETS PLEASE REFER CYLINDER OVERHAULING KIT GIVEN ON PAGE NO. 81

75

SET OF SPARES

SET OF 'O' RING

Fig. No.

Part No. Special Data Description Qty. for TBD 3V12

Emission

Qty. for TBD3V12

Non Emission

Remarks

123300190877 Set of 'O' rings for TBD3V12 RC cooled Engine- Consisting of following parts

-

1 604931301401 14 X 3 MM 'O' ring for Push Rod Sleeve 26 26

2 604931041243 124 X 3 MM 'O' Ring on FIP cover 1 1

3 604931040423 'O' Ring - for Techo Drive cover 2 2

4 604931000204 'O' Ring for Brather pipe 1 1

5 604931040803 O' Ring for FIP drive

1 1

6 106900000033 'O' ring for Fuel Pre -filter 1 1

7 001200240901 'O' ring for Fuel Filter 2 2

8 604931040203 20 X 3 MM 'O' Ring - Injector 12 12

9 604931041404 140 X 4 MM 'O ring with above cover 1 1

10 604922500051 'O' ring for Filler Neck cap 1 1

11 604931302202 22 X 4 MM 'O' ring - Lub oil Pump Mounting 1 1

12 604931060353 35 X 3MM 'O' Ring - for Lub oil Suction pipe 1 1

13 604931060243 O' ring for Filter Head 3 3

14 604931302403 'O' Ring 2 2

15 604931040534 'O' ring 2 2

** LINER ‘O’ RINGS AND ‘O’ RINGS BETWEEN CYLINDER HEAD AND CRANKCASE NOT COVERED IN ABOVE SET. FOR THESE ‘O’ RINGS PLEASE REFER CYLINDER OVER HAUL KIT GIVEN ON PAGE NO. 81 76

SET OF SPARES

SET OF 'O' RING

Fig. No.

Part No. Special Data Description Qty. for TBD 3V12

Emission

Qty. for TBD3V12

Non Emission

Remarks

123300190887 Set of 'O' rings for TBD3V12 HE cooled Engine- Consisting of following parts

-

1 604931301401 14 X 3 MM 'O' ring for Push Rod Sleeve 26 26

2 604931041243 124 X 3 MM 'O' Ring on FIP cover 1 1

3 604931040423 'O' Ring - for Techo Drive cover 2 2 4 604931000204 'O' Ring for Brather pipe 1 1

5 604931040803 O' Ring for FIP drive

1 1

6 106900000033 'O' ring for Fuel Pre -filter 1 1

7 001200240901 'O' ring for Fuel Filter 2 2

8 604931040203 20 X 3 MM 'O' Ring - Injector 12 12

9 604931041404 140 X 4 MM 'O ring with above cover 1 1

10 604922500051 'O' ring for Filler Neck cap 1 1

11 604931302202 22 X 4 MM 'O' ring - Lub oil Pump Mounting 1 1

12 604931060353 35 X 3MM 'O' Ring - for Lub oil Suction pipe 1 1

13 604931060243 O' ring for Filter Head 3 3

14 604931302403 'O' Ring 2 2

15 604931040504 NBR 50 X 4 'O' ring 2 2

** LINER ‘O’ RINGS AND ‘O’ RINGS BETWEEN CYLINDER HEAD AND CRANKCASE NOT COVERED IN ABOVE SET. FOR THESE ‘O’ RINGS PLEASE REFER CYLINDER OVER HAUL KIT GIVEN ON PAGE NO. 81

SET OF FLEXIBLE PIPES 123500190847 Set of Flexible Pipes

Consisting of following parts

1 100099390374 Flexible Pipe 1 1

2 100099392095 Junction Injection overflow combined

1 1

3 632109390304 450 MM Long Flexible Pipe - Hand priming pump to Fuel Lift Pump

1 1

4 123209390124 840 MM Long Flexible Pipe - Feed Pump to Fuel Filter

1 1

5 632109390324 580 MM Long Flexible Pipe - Fuel Filter to FIP 1 1

6 *100099390744 1500 MM Long

Flexible Fuel Pipe 2 2

7 632109390304 Flexible pipe 1 1

8 600099395045 Flexible pipe 1 1

77

SET OF SPARES

SET OF HOSES Fig. No.

Part No. Special Data Description Qty. for TBD 3V12 Emission

Qty. for TBD3V12

Non Emission

Remarks

123200190897 Set of Hoses for TBD3V12 RC consisting of following hoses

1 604010104255 HOSE PIPE 2 2 COMMON






7 623208610304 HOSE PIPE 4 4 RC Cooled



10 620708610104 HOSE Bend 1 1 RC Cooled

123300190907 Set of Hoses for TBD3V12 HE consisting of following hoses

1 604010104255 42X 5P X 55 DIN 73411

Hose Pipe 2 2 COMMON

2 604010106065 60X5PX65 DIN73411

Hose Pipe 1 1 COMMON

3 623408613014 Hose Pipe 2 2 COMMON

4 123208612084 Humped Hose Pipe 4 4 COMMON

5 123408610094 86 I/D x 45L Hose Pipe 2 2 COMMON

6 123408610104 200 I/D x 150L Hose Pipe 1 1 COMMON

7 623208610304 50 Dia X 55 L Hose Pipe 4 4 HE COOLED

8 623208610254 40mm Dia X 60 L Hose Pipe 3 3 HE COOLED

9 623208610384 60mm Dia X 90 L Hose for above pipe (HE side)

1 1 HE COOLED

10 623208610514 80mm Dia X 70 L Hose for above pipe (Water Pump side)

1 1 HE COOLED

78

SET OF SPARES SET OF HOSE CLIPS

79

Fig. No.

Part No. Special Data Description Qty. for TBD3V12 Emission

Qty. for TBD3V12 Non Emission

Remarks

123300190917 Set of Hose Clips for TBD 3 V12 RC cooled consisting of following hose clips

1 604015360380 Hose clip 4 4 Common




5 604015310801 80x100 Hose clip 4 4 Common

6 604015342101 210- 230 Hose clip 2 2 Common

7 604015360380 Hose clip 16 16 RC COOLED

8 604015300850 Hose clip 4 4 RC COOLED

123300190927 Set of Hose clip for TBD3V12 HE consisting following hose clips





5 604015310801 80x100 Hose clip 4 4 Common

604015342101 210- 230 Hose clip 2 2 Common

604015360380 40-60(2X)/9THK Hose clip 14 14 HE COOLED

604015300650 60 - 80 / 3X Hose clip 2 2 HE COOLE D

604015300850 Hose clip 2 2 HE COOLED

CYLINDER HEAD DECARBONSING KIT

Fig. No.


Qty. for TBD3V12

Non emission

Remarks

123300190777 Cylinder head De-carbon sing Kit

1 123403450042 Valve seat Insert - Inlet 1 1

2 123403450032 Valve sea Insert - Exhaust 1 1 3 604931301001 Valve guide '0' ring 2 2

4 623404600064 Valve - Inlet 1 1

5 P23304600014 Valve - Exhaust 1 1

6 623404620014 Valve Collets 4 4

7 604931302404 24 X 5.5 MM

CYLINDER HEAD OVERHAULING KIT

123300190787 Cylinder head Overhauling Kit

1 123403450042 Valve seat Insert - Inlet I 1

2 123403450032 Valve sea Insert - Exhaust 1 1

3 604931301001 Valve Guide 'O'ring 2 2

4 623404600064 Valve - Inlet 1 1

5 P23304600014 Valve - Exhaust 1 1

6 623404620014 Valve Collets 4 4

7 603262001703 Roto cap 2 2

8 623403420014 Spring Cap 2 2

9 602403701220 Valve Spring - Outer 2 2

10 602402701130 Valve Spring - Inner 2 2

11 623403329014 Valve guide with 'O' ring 2 2

12 604931302404 Injector 'O' ring 1 1

80

CYLINDER HEAD DECARBONSING KIT &OVERHAULING KIT

SET OF SPARES

TOP OVERHAULING KIT FOR CYLINDER

Fig. No.


Qty. for TBD3V12

Non emission

Remarks

123300190757 Top Overhauling kit per Cylinder for - D3 Series Engines - Consisting of following parts

As Reqd

As Reqd

1 604931300902 9.0x4.5 MM 'O' ring Viton 4 4

2 604931301802 18.0x5.0 MM 'O1 ring Viton 4 4

3 123408550054 Cylinder head Gasket 1 1

4 623408530084 Rocker cover gasket 1 1

5 123408520024 Exhaust Gasket 1 1

6 623408530064 Intake Gasket 1 1

OVERHAULING KIT FOR CYLINDER

123300190767

Overhauling Kit - Cylinder for D3 Series Engines - Per Cylinder - Consisting of following parts

As Reqd

As Reqd

1 623408530084 Gasket - Cylinder Head Cover (Rocker Cover)

1 1

2 604931300902 9 X 4.5 MM O RING VITON 4 4

3 604931301802 18 X 5.0 MM O RING VITON 4 4

4 123408550034 128DIA Gasket Cylinder Head 1 1

5 123408550054 Cylinder Head Gasket (Alternative to above)

1 1

6 123408520024 Gasket - Exhaust Manifold 1 1

7 623408530064 Gasket Air Intake Manifold 1 1

8 123400190077 Set of Piston Rings 1 1

123400190077 Piston Ring set (Alternative to above) - Or

1 1

9 123301320024 Liner (Plateau Honed) 1 1

604931314202 Liner 'O'ring 2 2

81

SET OF SPARES

SET OF LUB OIL COOLER Fig. No.


Qty. for TBD3V12

Non emission

Remarks

123500190647 Lub oil Cooler Repair Kit consisting of following parts

1 604931308001 80 X 3.8 MM 'O' Ring 8 8

2 623208610044 Packing washer 2 2

3 604931310101 101 X 4.5 MM Round cord ring 4 4

4 604931302001 20 X 4 'O' Ring 2 2

123207402505 Centrifuge Servicing Kit

1 604931301123 112 X 3.2 MM 'O' ring for Rotor assembly 1 1

2 604931061582 158 X 2.3 MM 'O ring for Centrifuge cover 1 1

3 106908740006 Paper Insert 1 1

4 604931041003 100 X 3 MM 'O' ring NBR 1 1

5 123208530234 Gasket - Lub oil Centrifuge 1 1

82

SET OF SPARES

SET OF OVERHALL KIT FOR HE

Fig. No.


Qty. for TBD3V12

Non emission

Remarks

123300190837

Overhauling kit for HE (Marine Type) consisting of following parts

1 604931041405 140 X 5 MM 'O' ring for HE element 4 4

2 604931050803 80 X 3.8 MM 'O' ring for Flange socket 3 3

3 604931041655 165 X 5 MM 'O' ring for Housing 4 4

4 604931040354 'O' ring for HE cap 1 1

5 604920100814 Copper Washer 1 1

6 604920154249 A42X49 DIN 7603 Cu-

Copper Washer 1 1

7 604920102227 A22X 27 DIN 7603 - Cu

Copper Washer 2 2

8 604920101418 A14X18 DIN 7603 - Cu

Copper Washer 2 2

123300190677 Overhauling kit for HE (Non Marine Type) consisting of following parts.

1 * 604931315001 ‘O’ Ring 1 1

2 * 123208532214 Gasket 2 2

3 * 604931040354 ‘O ring 1 1

83

NUMERICAL INDEX PART No. TO PAGE No. AND FIG

CODE NO FIG NO PAGE NO 000090012002 8 64 000090012002 36 67 000090014228 6 64 000090014228 35 67 000090014228 5 69 000090014228 31 72 000127585017 20 64 000127585017 59 68 000127585017 9 69 000127585017 32 72 000127585019 6 69 000127585019 28 72 000137760082 41 67 000137760084 40 67 000207371009 19 30 000207585031 18 64 000207585031 61 68 000207760380 60 68 000207760380 29 70 000207760380 42 73 000207760585 55 73 000207761304 10 69 000207761304 33 72 001200240183 32 22 001200240901 36 22 001200240911 33 22 001200240912 34 22 001200243950 28 22 001200530786 64 68 001200530786 7 69 001200530786 30 72 001260733735 8 45 001700530031 8 61 001700530031 39 67 001700530096 43 73 001700530098 5 64 001700530098 37 67 001700530098 28 70 001700530098 41 73 100007230017 1 71 100007760776 2 69 100007760776 25 72 100007760793 66 100007760793 32 70 100007760793 3 71

CODE NO FIG NO PAGE NO 100077600018 1 69 100090770277 3 69 100090770437 26 72 100090770787 26A 72 100099320275 1 62 100099320656 1 62 100099390374 29 22 100099390744 61 23 100099392095 57 23 100099392095 12 24 100099500894 9 48

100099500894 4 62 100099800917 29 72 100099800996 1 64 100099800996 29 67 103010154001 23 65 103010154001 49 68 103460211016 30 43 103460211143 19 60 104041110002 10 32 104532960001 40 22 104961500005 7 36 104980100004 3 64 105200100005 26 26 105292000069 1 50 105292000069 1 53 105292000073 1 50 105292000073 1 53 105300100056 7 24 105302000001 1 24 105302000004 7 24

105413100062 27 22 105413100099 1 57 105413100102 22 58 105413100103 23 58 105413100114 1 57 105612412501 2 61 105612412501 43 68 105652020109 22 65 105652020109 48 68 105652190001 3 66 105652190001 31 70 105652190001 3 71 105685000620 1 61 105685000620 42 68

84


CODE NO FIG NO PAGE NO 105685090027 10 61 105685090027 18 66 105710100117 1 60 105720520016 20 60 105760100002 20 58 105782010018 9 61 105782010018 19 66 105782010018 30 70 105782010018 56 73 105950200128 2 64 105950200128 38 67 105950200131 21 58 106900000033 26 22 106902090002 2 66 106902090002 4 71 106902090005 1 66 106902090005 2 71 106902090057 66 106902090057 2 71 106902090058 66 106902090058 4 71 106907210008 2 50 106908740006 21 35 106972100014 2 50 107460100008 4 64 107677190070 9 64 123200330026 25 20 123200520926 1 41 123200521486 1 41 123201450815 14 13 123203000124 3 20 123203100074 3 37

123203200284 5A 66 123203200284 24 72 123203290095 9 30 123203300194 12 60 123203302124 31 46 123203400064 10 37 123203410016 13 39 123203510224 5 46 123203510264 6 46 123203510264 27 46

123203510264 5 48 123203520134 2 30 123203551544 17 35

CODE NO FIG NO PAGE NO 123203710096 2 16 123203750054 16 13 123203810294 14 37

123203810394 15 60 123204010624 19 38 123204300017 8

123204306107 11 15 123206230314 43 23 123206300444 9 60 123206300454 10 60 123206372034 40 65 123206372034 18 69 123206372044 19 69 123206372815 1 45 123206373207 60 52 123206373794 34 72 123206500254 25 26 123206520234 9 35 123206700014 5 13 123207010380 2 12 123207010384 1 12 123207110036 1 20 123207350537 1 37

123207400447 25 22 123207430055 5 30 123207500147 19 42 123207520054 41 34 123207520064 40 34 123207800164 1A 10 123207800166 1 10 123207870044 24 65 123207870044 50 68 123207880054 2 37

123208520044 30 65 123208520044 56 68 123208530094 4 30 123208530146 15 30 123208530234 7 35 123208612084 41 51 123208612084 41 53 123209011665 18 35 123209121005 3 40 123209121495 2 40 123209302566 1 46 123209302576 2 46

123209390124 59 23

85


CODE NO FIG NO PAGE NO 123209400227 1 33 123209410065 43 34 123209420715 16 41 123209422735 36 44 123209423207 34 11 123209424345 17 41 123209500344 42 44 123209860015 18 60 123209950445 18 45 123284300137 9 123284300157 9 123284300177 9 123284300197 9 123290773077 62 68 123290776837 4 69 123290777037 27 72 123299330565 8 48

123299330565 7 62 123299800507 19 64 123299800507 63 68 123299800507 8 69 123299810045 17 64 123299810045 30 67 123300190647 44 34 123300190837 43 44 123301100067 1 7 123301400066 1 13 123301500016 7 14 123301500017 7A 14 123301600014 1 14 123301600016 1A 14

123301700063 1 16 123301800015 2 18 123301800017 1 18 123304310014 8 14 123304650015 15 7 123306373165 11 66 123306373165 9 71 123306500045 16 31 123307230017 1 71 123307400016 2 32 123307520065 51 54 123309010055 31 51 123309010055 31 53 123309010085 10 51

CODE NO FIG NO PAGE NO 123309010085 10 53 123309010095 13 51 123309010095 13 53 123309050127 46* 26 123309310136 19 46 123309310146 20 46 123309420035 55 52

123309420045 72 52 123309420065 53 52 123309420075 54 52

123309420305 7 42 123309420375 14 42 123309420385 9 42 123309420395 34 43 123400190077 2B 14 123400190527 22 36 123403450032 25 19 123403450042 24 19 123403550014 5 61 123404000014 3 36 123404300137 9 123406100016 1A 17

123406230135 8 57 123406230155 8a 57 123406370215 17A 64 123406370215 31 67 123406370575 11 69 123406370575 35 72 123406500144 9 57 123406500154 10 57 123406520015 11 46 123407253266 1 21 123407300076 1 31 123407310037 1 36 123407400517 1 35 123407402516 5 35 123408520024 7 46 123408520044 32 51 123408520044 32 53 123408520054 17 51 123408520064 17 53 123408530024 33 43 123408530344 14 46 123408530354 13 46 123408530364 17 46

86


CODE NO FIG NO PAGE NO 123408550054 36 19 123408610094 4 57 123408610104 6 57 123409010075 10 31 123409010275 27 51 123409010275 27 53 123409200030 3 57 123409210024 35 53 123409210034 36 53 123409310016 1 48 123409310114 3 62 123409340035 1 49 123409340035 10 49

123409390044 8 24 123409420315 9 17 123409420615 35 11 123409520056 32 43 123490770066 21A 64 123490770066 17A 66 123490770066 58A 68 123490770067 17 66 123490770867 20 70 123490770867 45 73 123499390075 33 21 123500190737 22 35 123503550014 5 61 132406500024 2 60 600099395045 3 61 600099395045 44 68 600099775194 21 21 602000100680 18 36 602000100830 11 64 602000100840 6 27 602000100840 9 29 602000100840 21 29 602000100840 19 36 602000100845 17 7 602000100845 8 12 602000100845 2 45 602000100850 26 31 602000100855 32 19 602000100860 4 10 602000100860 41 65 602000100865 42 65 602000100870 5 10

CODE NO FIG NO PAGE NO 602000100885 6 10 602000100885 5 12 602000100895 22 10 602000100895 37 22 602000101045 53 23 602000101045 16 47 602000101060 3 47 602000101080 4 47

602000101245 14 60 602000101260 12 12 602000101460 7 39 602000110813 7 10 602000110815 15 10 602000110815 13 35 602000110816 20 36 602000111013 8 10 602000111018 16 37

602000111018 23 43 602000111019 70 55 602000111050 5 32 602000111212 8 60 602000121055 45 52 602000121055 72 55 602000121065 11 17

602000121065 4 32 602000121065 25 43 602000121260 3 39 602000121275 3 39 602000121690 6 13 602000132013 7 37 602000181856 6 7 602000500610 30 34 602000500610 9 49 602000500612 38 11 602000500612 24 25 602000500612 7 49 602000500612 7 59 602000500615 24 67 602000500620 16 29 602000500620 17 36 602000500620 37 65 602000500620 25 67 602000500620 46 73 602000500625 25 28 602000500625 9 37

87


CODE NO FIG NO PAGE NO 602000500625 8 66 602000500630 17 21 602000500630 27 26 602000500812 19 31 602000500815 23 21 602000500815 43 26 602000500815 9 45 602000500815 46 52

602000500815 46 65 602000500815 21 67 602000500820 50 8 602000500820 9 10 602000500820 28 16 602000500820 51 23 602000500820 12 27 602000500820 13 30 602000500820 17 31 602000500820 22 38 602000500820 4 49 602000500820 15 51 602000500820 15 53 602000500820 16 66 602000500820 21 70 602000500820 10 71 602000500820 22 72 602000500820 36 72 602000500820 47 73 602000500825 16 10 602000500825 14 27 602000500825 13 29 602000500825 16 30 602000500825 15 31 602000500825 16 33 602000500825 14 35 602000500825 19 51 602000500825 19 53 602000500825 54 54 602000500825 32 65 602000500825 12 66 602000500825 22 70 602000500825 48 73 602000500830 47 54 602000500830 19 71 602000500835 10 29 602000500835 4 31

CODE NO FIG NO PAGE NO 602000500855 25 38 602000500870 25A 38

602000501015 26 67 602000501020 32 34 602000501020 21 40 602000501020 23 45 602000501020 12 69 602000501025 45 23 602000501025 35 34 602000501025 8 40 602000501025 16 40 602000501025 4 45 602000501025 16 58 602000501025 6 60 602000501030 11 60 602000501035 20 45 602000501040 9 41 602000501040 5 42 602000501040 13 47 602000501040 44 52

602000501045 16 60 602000501220 43 65 602000501220 49 73 602000501225 7 40 602000501225 37 44 602000501235 2 63 602000501290 6 63 602000501640 16 12 602000501645 39 44 602000501645 11 48 602000501645 5 62 602000502040 65 8 602001001665 7 12 602001014401 30 13 602001016401 10 13 602001501024 25 34 602007000825 34 51 602007000825 34 53 602007000836 12 56 602007000890 56 54 602007001025 70 52 602007001025 79 55 602007001030 3 16 602007011010 69 52 602007011010 77 55

88


CODE NO FIG NO PAGE NO 602007011216 62 11 602007011216 13 12 602007011216 85 55 602007041035 12 20 602007041640 21 60 602007051015 9 46 602011000615 5 59 602011000815 29 43 602011001020 71 55 602011001025 52 54 602011001030 2 42 602011001060 26 38 602011010811 46 8 602011010811 12 10 602011011010 8 35 602011031018 24 43 602012020820 6 30 602032100612 34 8 602032100815 52 8

602032100815 32 11 602041000620 8 33 602060420012 6 47 602060420012 2 48 602060500815 30 8 602060501215 27 7 602060501215 57 54 602060501415 39 22 602060501415 23 602060501415 20 34 602060501415 25 47 602060501415 59 54 602060501815 22 34 602060502215 17 30 602060551215 13 56 602100101815 26 65 602100101815 52 68 602100500040 14 64 602100540040 33 67 602100540060 40 11 602100540060 19 21 602100540060 41 26 602100540060 21 28 602100540060 23 29 602100540060 9 33 602100540060 6 59

CODE NO FIG NO PAGE NO 602100540060 39 65 602100540060 6 66 602100540060 15 69 602100540060 17 71 602100540060 21 72 602100540060 39 73 602100540080 45 8 602100540080 13 10 602100540080 3 24 602100540080 7 27 602100540080 4 29 602100540080 7 30 602100540080 31 43 602100540080 64 52

602100540080 15 57 602100540080 33 65 602100540080 13 66 602100540080 23 70 602100540080 50 73 602100540100 7 17

602100540100 48 23 602100540100 56 23 602100540100 10 35 602100540100 17 37

602100540100 13 41 602100540100 4 42 602100540100 26 43 602100540100 7 45 602100540100 22 45 602100540100 15 47 602100540100 47 52 602100540100 62 54 602100540100 19 58 602100540100 13 60 602100540120 64 11 602100540120 82 55 602100540120 3 60 602100540160 13 48 602100540160 6 62 602100540200 8 37

602101000006 20 28 602101000006 29 29 602101000006 7 66 602101000006 18 71 602101020630 2 59

89


CODE NO FIG NO PAGE NO 602160100100 22 40 602160100100 10 41 602160100100 27 43 602160100100 6 45 602160100100 18 58 602160100100 7 60 602160100100 27 67 602160100100 13 69 602160100100 25 70 602160100120 11 12 602160100120 4 39 602160100120 23 40 602160100120 38 44 602160100120 4 60 602160100120 3 63 602160100120 53 73 602160100140 6 39 602160100160 15 12 602160100160 41 44 602160100160 12 48 602160100160 22 60 602160310060 16 36 602160310080 19 7 602160310080 10 10 602160310080 6 12 602160310080 8 30 602160310080 23 30 602160310080 7 31 602160310080 49 54 602160310100 3 42 602160310100 5 47 602160310100 14 47 602160310100 51 52 602160310100 61 54 602160310160 9 12 602160542080 11 56 602201001024 43 8 602201500408 35 8 602201500420 10 14 602201500614 7 13 602201500614 5 16 602201500624 11 20 602201500624 4 63 602352006010 8 20 602360102206 5 39

CODE NO FIG NO PAGE NO 602401302500 24 34 602402701130 13 18 602403701220 12 18 602421902130 34 29 602700100816 20 29 602700550081 4 66 602700550081 12 71 602700550082 5 66 602700550082 13 71 602701010010 19 27 602701010010 27 29 602701011010 17 27 602701011010 26 29 603050100022 5 17 603050100035 12 37 603050200050 6 14 603050200090 6 20 603050510520 11 36 603200406011 5 20 603200406206 4 20 603200736304 10 36 603200746204 9 39 603200756207 4 37 603251000170 12 32 603251100024 23 34 603262001703 9 18 603460211676 5 41 604010104255 4 40 604010106065 21 47 604010900700 20 42 604015120072 23 47 604015200001 5 33 604015200001 5 34 604015210503 4 33 604015210503 4 34 604015300650 16 42 604015300850 22 41 604015300850 18 42 604015310701 40 51 604015310701 40 53 604015310801 5 57 604015310901 42 51 604015310901 42 53 604015342101 7 57 604015360380 18 40

91


CODE NO FIG NO PAGE NO 604015360380 20 41 604015360380 11 42 604020101418 60 54 604021001015 23 25 604021002415 37 11 604021011820 34 65 604021011820 22 67 604021011820 54 73 604021032020 28 34 604021071215 65 54 604021072215 63 52

604021091820 26 70 604042300080 30 21 604043200004 25 21 604043200004 7 61 604043200004 46 68 604043200006 29 21 604043200008 30 22 604043200008 42 22 604043200008 30 26 604043200008 20 35 604043350613 10 24 604043913121 26 51 604043913121 26 53 604043930120 25 51 604043930120 25 53 604071072216 67 55 604520480014 18 33 604910121250 10 48 604910121250 2 62 604910121500 2 62 604911004015 15 40 604911005015 6 42 604911005015 12 47

604911005615 9 40 604920100610 9 24 604920100814 33 19 604920100814 38 22 604920100814 48 44 604920101014 29 8 604920101014 26 21 604920101014 6 61 604920101014 47 68 604920101215 14 56 604920101218 28 7

CODE NO FIG NO PAGE NO 604920101218 31 21 604920101218 80 55 604920101218 11 61 604920101418 31 22 604920101418 41 22 604920101418 23 604920101418 31 26 604920101418 19 33 604920101418 19 35 604920101418 51 44 604920101418 26 47

604920101418 20 66 604920101420 32 21 604920101824 3 30 604920101824 21 34 604920101824 16 35 604920102227 10 17

604920102227 18 30 604920102227 50 44 604920102227 7 47 604920102227 3 48 604920102227 59 52

604920103036 14 32 604920154249 49 44 604920600262 26 34 604920690092 5 24 604922500051 20 30 604931000204 36 11 604931000504 35 44 604931040203 6 24 604931040354 47 44 604931040423 31 11 604931040423 29 65 604931040423 55 68 604931040534 4 41 604931040803 13 20 604931041003 12 35 604931041243 29 11 604931041404 14 30 604931041405 44 44 604931041655 46 44 604931050803 45 44 604931051014 14 36 604931060243 3 32 604931060353 14 31

92


CODE NO FIG NO PAGE NO 604931061582 3 35 604931300902 37 19 604931301001 23 19 604931301123 2 35 604931301401 63 8

604931301401 27 31 604931301802 39 19 604931302001 14 33 604931302001 14 34 604931302001 6 40 604931302202 3 31 604931302403 14 51 604931302403 14 53 604931302404 27 19 604931308001 6 33 604931308001 6 34 604931310101 11 33 604931310101 11 34 604960103040 7 20 604960650901 2 10 604960651332 3 12 604961550001 5 36 605020305001 5 14 605202030027 12 21 605250100010 2 41 605250100010 8 42 605411880008 1 32 605654850002 28 65 605654850002 54 68 606500100001 11 57 606500100007 28 43 606500100210 13 64 606500100210 32 67 606500110304 14 69 606500110584 38 73 606901290363 10 56 606902053121 13 32 606902971202 11 32 606903780602 35 22 606904550104 15 32 606907241107 16 25 606907241108 15 25 606907241109 14 25

607120170004 1 29 612613020634 10 27

CODE NO FIG NO PAGE NO 620513270014 12 7 620609760014 25 7 620609760014 21 18 620609760024 14 7 620703300034 4 59 620708610104 24 41 620799730055 44 23 623200330027 24 20 623201153165 1 30 623203000194 27 65 623203000194 53 68 623203010035 27 20 623203100014 3 7 623203100024 4 7 623203120015 9 27 623203200154 16 27 623203200214 25 29 623203210034 15 17 623203300144 22 7 623203300164 4 27 623203300224 5 7 623203300234 19 45 623203300234 10 64 623203300244 3 59 623203300254 9 36 623203300324 15 37 623203300344 10 39 623203300354 11 39 623203300464 49 23 623203300634 35 29 623203300654 6 37

623203308024 11 24 623203400044 11 37 623203400064 9 13 623203400074 32 8 623203400084 31 8 623203400122 33 8 623203400174 1 39 623203400314 2 39 623203400714 21 46 623203410086 13 39 623203440014 26 16 623203440014 31 65 623203440014 57 68 623203500074 21 25

93


CODE NO FIG NO PAGE NO 623203520024 27 34 623203530014 9 14 623203550125 25 65 623203550125 51 68 623203580024 6 17 623203710014 3 13 623203710204 9 20 623203710214 22 16 623203710294 23 16 623203810084 8 39 623203810144 32 13 623203810344 17 13 623203810474 13 36 623203810524 13 36 623203810604 8 39 623204110024 21 38 623204110174 21 13 623204110264 20 38 623204300017 70 8

623204306107 11 15 623206010294 1 63 623206010304 5 63 623206320014 2 27 623206370324 27 70 623206400084 3 27 623206400094 12 39 623206410094 3 29 623206500244 23 28 623206500294 14 21 623206500294 22 25

623206500294 23 67 623206500384 13 27 623206500494 21 10 623206730014 27 16 623207030164 20 13 623207110064 2 20 623207220216 1 27 623207870164 12 30 623207870214 17 10 623207880524 47 8 623208500104 4 48 623208530094 3 10 623208530094 4 12 623208530154 49 8 623208610044 10 33

CODE NO FIG NO PAGE NO 623208610044 10 34 623208610254 23 41 623208610254 12 42 623208610304 7 41 623208610304 10 42 623208610384 15 42 623208610514 21 41 623208610514 17 42 623209060285 19 25 623209060295 20 25

623209120065 15 41 623209120105 14 40 623209390304 58 23 623209390324 60 23 623209400165 2 33 623209410265 12 33 623209420155 13 33 623209500734 5 37

623209520224 6 35 623209720074 3 33 623209760034 27 11 623209770104 21 31 623209820024 28 67 623209820034 36 65 623209820294 35 65 623284300037 9 623284300057 9 623284300077 9 623284300097 9 623284306027 12 15 623284306047 13 15 623284306067 14 15 623284326087 15 15 623400190077 2A 14 623401803055 2 18 623403000064 4 36 623403250014 16 17

623403300044 19 18 623403300084 67 52 623403300084 76 55 623403300114 23 7 623403300124 43 19 623403300134 44 19 623403300184 30 29 623403329014 26 19

94


CODE NO FIG NO PAGE NO 623403329016 26 19 623403400034 4 17 623403400074 6 36 623403400174 17 18 623403400214 41 19 623403400224 42 19 623403400494 10 46 623403420014 10 18 623403500044 40 19 623403500074 57 52 623403510034 4 18 623403600014 20 18 623404320012 10 7 623404320012 21 16 623404320022 7 7 623404320022 20 16 623404600064 5 18 623404620014 11 18 623406100014 2 17 623406100017 1 17 623406220014 21 43 623406220024 22 43 623406340075 17 29 623406340094 6 29 623406340145 2 29 623406340215 2A 29 623406370104 2 49 623406370114 64 8 623406370144 3 49 623406450014 3 17 623406500134 66 52 623406500134 75 55 623406500144 31 29 623406520104 22A 43 623406530034 2 24 623407253266 1 21 623407310074 2 36 623407310087 1 36 623407520055 50 54 623407960034 30 19 623408510014 53 54 623408510024 46 54 623408510034 19 47 623408530064 2 47 623408530084 31 19

CODE NO FIG NO PAGE NO 623408550044 5 24 623408550054 36 19 623408613014 39 51 623408613014 39 53 623409010205 13 21 623409010474 29 51 623409010474 29 53 623409010484 30 51 623409010484 30 53 623409010545 74 55 623409010715 25 31 623409121655 3 41 623409200364 1 47 623409210034 45 54 623409340165 1 49 623409422585 43 54 623409450044 2 56 623409500274 24 47 623409520035 1 42 623409520044 20 47 623409520094 15 36 623409710014 21A 43 623409740084 9 59 623409740204 37 51 623409740204 37 53 623409820345 69 55 623409860045 1 59 623413270014 2 13 630503400104 5 27 630507870124 30 11 630899280065 4 61 630899280065 45 68 631349770014 15 21 632109390304 29 26 632113400014 34 13 632143300124 32 29 632403300234 24 28 632403400364 83 55 632403400364 45 65 632413270014 22 19 632413270024 13 7 632449770124 16 21 632503400024 12 57 632593300074 52 52 632593300074 73 55

95


CODE NO FIG NO PAGE NO E05302000050 24 E23209061105 1 25 E23209061115 2 25 E23209061125 3 25 E23209061135 4 25 E23209061145 5 25 E23209061155 6 25 E23209061165 7 25 E23209061175 8 25 E23209061185 9 25 E23209061195 10 25 E23209061205 11 25 E23209061215 12 25 E23301600014 1 14 E23301600016 1A 14 E23301800017 1 18 E23403510034 4 18 J00090770988 44 73 J23490770067 21 64 J23490770067 58 68 J23490770868 17 69 P23303710014 4 13 P23304600014 6 18

96

CODE NO. : 1.233.0.006.006.4 (02) 10/07

In view of continuous improvements the specifications are subject to change without notice.

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