Gravity Project Report-Prince Dudhatra

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ANINDUSTRIAL TRAINING REPORT

ON

PREPARED BYVora Kuldeep K.

ACADEMIC YEAR

2006-07

ROLL NO.54

SEAT NO.

-:SUBMITTED TO:-SAURASHTRA UNIVERSITY

-:GUIDED BY:-



Declaration

I undersigned Vora Kuldeep K. , the student of S.Y.B.B.A.,

Christ College hereby declare that the project work is my own work

and has been carried out under the guidance of Mrs. Swati Doshi

lecturer of Christ College. This has not been submitted to any other

university for securing any other examination.

Date:

Place:

Signature of student



Acknowledgement

To complete this report many persons have helped me. At the

time of presenting this report I thank to all who have helped me to

complete this report.

First of all I thank to Fr. Joseph, the principal of Christ College,

for providing me opportunity to prepare the report. I also thank to Mrs.

Swati Doshi project guide of S.Y.B.B.A Christ College, for providing

guidance to complete this report.

My most thanks are to director Sanamkumar MAKADIA

(Chairman) for giving me permission and providing me each and

every necessary information. I also thank to whole staff members of

GRAVITY CAST PVT. LTD. And those who directly or indirectly

helped me to complete this project work.

Date:

Place:

Signature

Preface



B.B.A. is course in which practical aspect is an important as

theoretical aspect. Primary aim of B.B.A. is to develop effective

managers and that require industrial training as practical aspect. Thegrowth of economy is depends upon skilled managers and B.B.A.

course fulfills this need. The practical studies give an idea to the

student about problem they have to face in the future of their

managerial life

I have taken visit at GRAVITY CAST PVT. LTD. All informationwhich is required for this report are collected by me and submitted to

the concern person of the company.

I have gone through and study each necessary information,

which is collected and presented in this report.

Index



Particular

1. General Information

2. Production Department

3. Personnel Department

4. Marketing Department

5. Finance Department

6. S.W.O.T. Analysis

7. Future Plans

8. Suggestions

9. Conclusion

10. Bibliography



General Information

Content:

1. History

2. Company profile

3. Products

4. Infrastructure & Location

5. No. of employees

6. General organization structure

7. Total Sales turnover

8. Major competitors



HistoryGravity Cast Pvt. Ltd. was established in 2004 with their

small investment capital of Rs 45lacs, with 3 Directors and 12

Promoters. The company is engaged in producing various types of

investment castings, if required full furnished investment casting are

also manufactured through CNC route.

Their efforts have resulted just in first year ending; currently they are

under process of BvQ and ISO-9000.



Company Profile

Name of company : GRAVITY CAST PVT. LTD.

Address : GRAVITY CAST PVT. LTD.

SURVEY NO-275,

GALAXY IND. EST. – 2,

NEAR SAR AUTO PRODUCTS LTD.,

TALUKA: KOTDA SANGANI,

VILLA : SHAPER

RAJKOT

INDIA

Telephone No. : +91-2827- 253037

Fax No. : +91-2837- 253037

E-mail : [email protected]

Website : www. gravitycastindia.com

Establishment year : 2004

Promoter : Sanamkumar MAKADIA (Chairman)

Amish Nagadha

Haresh Koyani

Scale of industry : Small scale industry

mailto:[email protected]

mailto:[email protected]



Total employees : 70

Daily hours : 1 st shift 8 a.m. to 4 p.m.

2nd shift 4 p.m. to 12 a.m.

Area of unit : 2100 sq. ft.

Off day : Saturday

Turn over : 1.5 crores

Bankers : Corporation bank Ltd.

Auditor : M.M. Associates



Product Of The Company

Pump, Valve, Automobile, Medical & Engg

Components



Infrastructure & Location

Location of unit is most is most important factor for company.

Because company start all activity from location and growth and

development of any company is largely depend upon location.

Location must be selected after long thinking because it is lifelong

decision. Company has to consider following factors at time of

selecting location.

Easy availability of raw material

Transport facility

Cheap power and fuel

Cheap and skilled labours

Easy and cheap finance

State help

GRAVITY CAST PVT. LTD. has ideal location. It is located in

Shapar G.I.D.C. Which is near to the highway and company can get

raw material, transport facility, power and fuel, labours, finance easily.

It is in G.I.D.C. area so that company can also get government help.



No. of Employees

GRAVITY CAST PVT. LTD. provides employment to the nation.There are total 70 employees. We can divide the employees asunder.

Skilled : 20Semi-Skilled : 33Un-Skilled : 17



General Organization Structure

An organization is a group of people work together withformal relationship to achieve some certain common goals.

As Gravity is a PVT. Ltd. Company there is a board of

directors. The directors manage the all function under them.

Chief Director

Production

Director Financial Director

Marketing

Director

Supervisors

Workers

Salesman



Total Sales turnover

Turn over can increase the profits of the company. If the

turnover increases the profit increases & per unit cost decreases. So,

by increasing the turnover every company can increase it’s profits.

The turn over of the company GRAVITY CAST PVT. LTD. wasas under.

2004-05 : 150,00,000



Major competitors

Competitors are the threats of the business organization. They

are the hurdles in development & survival of business unit. But this

competition is only responsible for quality goods to customers. Now

customers and get the better quality of goods & they have many

alternatives for product.

Competitors of Gravity are I.P.C.L., Entry Cast Pvt. Ltd., InovaCast Pvt. Ltd., Sumangal Cast Pvt. Ltd., Radhe Cast Pvt. Ltd., Intol

Cast Pvt. Ltd., Crystal Cast Pvt. Ltd., Micro Melt Pvt. Ltd., Jagdish

Techno cast Pvt. Ltd.

In today’s market customers are considered as king of market.

The ultimate object of seller is to satisfy customer. It is that “Productwhat you can sell rather than selling what you have made”.



Production Department

Content:

1. Introduction & Meaning of Production



2. Organization chart

3. Production process

4. Production planning & controlling

5. Repairs & maintenance

6. Raw material used in process

7. Purchasing decision

8. Quality control

9. Material Handling

10. Store keeping

Introduction & Meaning of Production

Production is the heart of any industry. All the activities start

with production in the company. It is necessary that production

department run effectively and efficiently. Because, if company runs



production effectively and efficiently then company can run other

activity forward.

“Production is an organized activity of converting raw material into final product.” Every process of converting raw material in to final

goods is known as production process.

Organization chart



Production Process

Chairman

Production Manager

Supervisor

Workers



1. WAX INJECTION:

Wax replicas of the desired castings are produced by injection molding. These

replicas are called patterns. .

2. ASSEMBLY:

The patterns are attached to a central wax stick, called a sprue, to form a casting

cluster or assembly.

3. SHELL BUILDING:

The shell is built by immersing the assembly in a liquid ceramic slurry and then

into a bed of extremely fine sand. Up to eight layers may be applied in this

manner.

4. DEWAX:

once the ceramic is dry, the wax is melted out, creating a negative impression of

the assembly within the shell.

5. CONVENTIONAL CASTING:

In the conventional process, the shell is filled with molten metal by gravity



pouring. As the metal cools, the parts and gates, sprue and pouring cup become

one solid casting .

6. KNOCKOUT:

When the metal has cooled and solidified, the ceramic shell is broken off by

vibration .

7. CUT OFF:

The parts is cut away from the central sprue using a high speed friction saw or cut

of m/c.

8. FINISHED CASTINGS:

after minor finishing operations, the metal castings--identical to the original

Wax patterns--are ready for shipment to the customer .

Production planning & controlling



In GRAVITY CAST PVT.LTD. production planning is done by

production manager. He took very high efforts to do planning about

production.

After doing planning he starts working on the made plan &

afterwards he get controlled on the planning. If any deviation is found

he starts efforts to remove those deviations.

In this way the planning & controlling is done by the production

manager.

Repairs & maintenance



In each & every company repairs & maintenance is necessary.

If it is not done regularly the efficiency of the company may be

decreased or it may prove dangerous to the employees.

In the GRAVITY CAST PVT. LTD. repairs & maintenance is

done regularly on the weekly off.

Raw material used in process



Raw material is very important part in business. Withoutraw material production can’t be go further. If we get raw materialeasily then it will increase our profit. Gravity Cast use alloy steel scrapwith grade 15,16,22 and many more, it depends on the demand of thecustomer and the product he needs is going to be used there. Theyalso use aluminum scrap, mole (raw part of steel), gun metal, steeland iron.

Source of raw material is also very important for thecompany. B’coz transportation cost is most effective in the rawmaterial actual cost.

1) Bhavanager Alang Scrap2) Ahmedabad Scrap from different industries3) Brokers

Purchasing decision



In the business unit purchasing decision is also a decision which

requires long thinking. Because company should purchase goods at

that time when they can purchase at lower rate and working capital isnot be invested for long time

In GRAVITY CAST PVT. LTD. purchasing decisions are taken

by Production manager. They purchase raw material at that time that

company can not delay in production process and working capital is

not being invested for long time. They take purchasing decision

considering following details.

- Stock of finished goods

- Order by customers

- Stock of raw material

Quality control



Chemical Analysis Laboratory : In- house well equipped

wet analysis laboratory for analysis of metal

composition and melt control.

Physical Testing Laboratory : In-house well equipped

with universal testing machine And Brinell hardness

tester machine to measure physical Properties of

casting like tensile test, elongation, hardness etc.

Non Destructive Test : Radiography, Ultrasonic,

magnetic crack detection, Dei Penetration etc possible

at out side developed facility.

Standard Tolerance: As a general normal linear

tolerance of investment casting starts with +/- 0.15 mm

and extending to +/- 0.25 mm up to 25mm and +/- 0.15

mm for each addition of 25 mm thereafter.

Linear

Length

0 to

25mm

25 to

50mm

50 to

75mm

75 to

100mmtolerance +/-

0.15mm

+/-0.30 +/-

0.45mm

+/-

0.60mm

Material Handling



Material handling is the necessary process in each & every

company. In GRAVITY CAST PVT. LTD. It is done regularly bykeeping a register. They record in register while taking the material.

They tally the stock every day with register.

Store keeping



In GRAVITY CAST PVT. LTD. they keep stock register to know

the stock of the finished goods. They also keep storekeeper to note

the stock. It is under direct watch of the production department.

Gravity Project Report-Prince Dudhatra

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