GRATE COOLER. BULLNOSE CAST DESIGN : Titan Group, Greece Bullnose : Cast in D52A PRECAST DESIGN :...
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Transcript of GRATE COOLER. BULLNOSE CAST DESIGN : Titan Group, Greece Bullnose : Cast in D52A PRECAST DESIGN :...
![Page 1: GRATE COOLER. BULLNOSE CAST DESIGN : Titan Group, Greece Bullnose : Cast in D52A PRECAST DESIGN : Heidelberg Group, Germany Bullnose and cooler sloping.](https://reader033.fdocuments.us/reader033/viewer/2022061614/56649cfe5503460f949ce4ae/html5/thumbnails/1.jpg)
GRATE COOLER
![Page 2: GRATE COOLER. BULLNOSE CAST DESIGN : Titan Group, Greece Bullnose : Cast in D52A PRECAST DESIGN : Heidelberg Group, Germany Bullnose and cooler sloping.](https://reader033.fdocuments.us/reader033/viewer/2022061614/56649cfe5503460f949ce4ae/html5/thumbnails/2.jpg)
BULLNOSE
CAST DESIGN : Titan Group, Greece
Bullnose : Cast in D52A
PRECAST DESIGN : Heidelberg Group, Germany
Bullnose and cooler sloping roof : Precast modular lining in D59A
![Page 3: GRATE COOLER. BULLNOSE CAST DESIGN : Titan Group, Greece Bullnose : Cast in D52A PRECAST DESIGN : Heidelberg Group, Germany Bullnose and cooler sloping.](https://reader033.fdocuments.us/reader033/viewer/2022061614/56649cfe5503460f949ce4ae/html5/thumbnails/3.jpg)
• Country Greece• Industry Cement• Plant group name: Customer In Greece• Plant name: XX • Main equipment supplier: Polysius• Production capacity: 2500 TPD• Number of production lines: • Fuel Types Petcoke
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BULLNOSE
After 5 months
![Page 5: GRATE COOLER. BULLNOSE CAST DESIGN : Titan Group, Greece Bullnose : Cast in D52A PRECAST DESIGN : Heidelberg Group, Germany Bullnose and cooler sloping.](https://reader033.fdocuments.us/reader033/viewer/2022061614/56649cfe5503460f949ce4ae/html5/thumbnails/5.jpg)
BULLNOSE
After 5 months
![Page 6: GRATE COOLER. BULLNOSE CAST DESIGN : Titan Group, Greece Bullnose : Cast in D52A PRECAST DESIGN : Heidelberg Group, Germany Bullnose and cooler sloping.](https://reader033.fdocuments.us/reader033/viewer/2022061614/56649cfe5503460f949ce4ae/html5/thumbnails/6.jpg)
BULLNOSE
THE CONDITIONS IN THIS AREA AT XX PLANT :
• Temperatures : approx. 1000oC. Max.1100oC
• Alkali attack
• Thermal shock
• Mechanical stresses
• Abrasion
![Page 7: GRATE COOLER. BULLNOSE CAST DESIGN : Titan Group, Greece Bullnose : Cast in D52A PRECAST DESIGN : Heidelberg Group, Germany Bullnose and cooler sloping.](https://reader033.fdocuments.us/reader033/viewer/2022061614/56649cfe5503460f949ce4ae/html5/thumbnails/7.jpg)
BULLNOSE
![Page 8: GRATE COOLER. BULLNOSE CAST DESIGN : Titan Group, Greece Bullnose : Cast in D52A PRECAST DESIGN : Heidelberg Group, Germany Bullnose and cooler sloping.](https://reader033.fdocuments.us/reader033/viewer/2022061614/56649cfe5503460f949ce4ae/html5/thumbnails/8.jpg)
BULLNOSE (AND ROOF)
PRECAST BULLNOSE
• Country Germany• Industry Cement• Plant group name: Heidelberg• Plant name: XX • Main equipment supplier: Polysius• Production capacity: 3000 TPD• Number of production lines: 1• Fuel Types ?
![Page 9: GRATE COOLER. BULLNOSE CAST DESIGN : Titan Group, Greece Bullnose : Cast in D52A PRECAST DESIGN : Heidelberg Group, Germany Bullnose and cooler sloping.](https://reader033.fdocuments.us/reader033/viewer/2022061614/56649cfe5503460f949ce4ae/html5/thumbnails/9.jpg)
BULLNOSE (AND ROOF)
PRECAST DESIGN
(German plant)
Installed : Feb 2008
![Page 10: GRATE COOLER. BULLNOSE CAST DESIGN : Titan Group, Greece Bullnose : Cast in D52A PRECAST DESIGN : Heidelberg Group, Germany Bullnose and cooler sloping.](https://reader033.fdocuments.us/reader033/viewer/2022061614/56649cfe5503460f949ce4ae/html5/thumbnails/10.jpg)
BULLNOSE (AND ROOF)
![Page 11: GRATE COOLER. BULLNOSE CAST DESIGN : Titan Group, Greece Bullnose : Cast in D52A PRECAST DESIGN : Heidelberg Group, Germany Bullnose and cooler sloping.](https://reader033.fdocuments.us/reader033/viewer/2022061614/56649cfe5503460f949ce4ae/html5/thumbnails/11.jpg)
BULLNOSE (AND ROOF)
Steel supporting
Channels
Insulating castable
Bi1300
Precast modular
lining
![Page 12: GRATE COOLER. BULLNOSE CAST DESIGN : Titan Group, Greece Bullnose : Cast in D52A PRECAST DESIGN : Heidelberg Group, Germany Bullnose and cooler sloping.](https://reader033.fdocuments.us/reader033/viewer/2022061614/56649cfe5503460f949ce4ae/html5/thumbnails/12.jpg)
BULLNOSE (AND ROOF)
AFTER 6 MONTHS
![Page 13: GRATE COOLER. BULLNOSE CAST DESIGN : Titan Group, Greece Bullnose : Cast in D52A PRECAST DESIGN : Heidelberg Group, Germany Bullnose and cooler sloping.](https://reader033.fdocuments.us/reader033/viewer/2022061614/56649cfe5503460f949ce4ae/html5/thumbnails/13.jpg)
BULLNOSE (AND ROOF)
AFTER 1 YEAR
![Page 14: GRATE COOLER. BULLNOSE CAST DESIGN : Titan Group, Greece Bullnose : Cast in D52A PRECAST DESIGN : Heidelberg Group, Germany Bullnose and cooler sloping.](https://reader033.fdocuments.us/reader033/viewer/2022061614/56649cfe5503460f949ce4ae/html5/thumbnails/14.jpg)
BULLNOSE (AND ROOF)
AFTER 1 YEAR
![Page 15: GRATE COOLER. BULLNOSE CAST DESIGN : Titan Group, Greece Bullnose : Cast in D52A PRECAST DESIGN : Heidelberg Group, Germany Bullnose and cooler sloping.](https://reader033.fdocuments.us/reader033/viewer/2022061614/56649cfe5503460f949ce4ae/html5/thumbnails/15.jpg)
BULLNOSE (AND ROOF)
AFTER 34 months
Minor damage
in 2 areas :• 0,5m2• 0,25m2
![Page 16: GRATE COOLER. BULLNOSE CAST DESIGN : Titan Group, Greece Bullnose : Cast in D52A PRECAST DESIGN : Heidelberg Group, Germany Bullnose and cooler sloping.](https://reader033.fdocuments.us/reader033/viewer/2022061614/56649cfe5503460f949ce4ae/html5/thumbnails/16.jpg)
BULLNOSE
CAST DESIGN : Titan Group, Greece
Bullnose : Cast in D52A
PRECAST DESIGN : Heidelberg Group, Germany
Bullnose and cooler sloping roof : Precast modular lining in D59A