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Gold Symposium 2008 - Gold Mill
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Transcript of Gold Symposium 2008 - Gold Mill
YANACOCHA GOLD MILL
Pedro Condori Benavides
Kim Hackney
Ben Burger
Yanacocha Gold Mill
Opening
Yanacocha Overview
Gold Mill Project
– Project Safety
– Project Environmental
– Project Overview
– Comminution Circuit
– CCD
– SART/AVR
– Tailings
– Operation Results
Close
PDS Model View Yanacocha Gold Mill
Yanacocha Gold Mill
Opening
Yanacocha Overview
Gold Mill Project
– Project Safety
– Project Environmental
– Project Overview
– Comminution Circuit
– CCD
– SART/AVR
– Tailings
– Operation Results
Close0.1
0.3
0.6
0.8
1.1
1.3
1.71.8
1.9
2.3
2.9
3.03.3
2.6
1.6
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
M O
un
ce
s
1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007
OUNCES PRODUCTION PROFILE
Carachugo Maqui Maqui Yanacocha La Quinua Total
Yanacocha Overview
Discovered in 1985
Production started 1993
Current Ownership
• Newmont 51.35%
• Buenaventura 43.65%
• IFC 5%
Peru
Lima
Cajamarca
Peru
Lima
Cajamarca
Current Operations– Standard open-pit mining
– Oxide and Transition run of mine heap leach
– Carbon and Merrill-Crowe processing
• 15,000 m3/h combined recovery plant capacity
– Process and acid water treatment• 4,800 m3/h treatment capacity
– Oxide / Transition mill
Future Snapshot– Open pit and potential
underground mining
– Oxide and Transition heap leach
– Oxide / Transition / Sulfide mill
– Gold / Silver / Copper concentrate production
Yanacocha Overview
YANACOCHA
OXIDES PIT
Deep Transition
Mineral/GoldMill
Sulfides Mill Process
Yanacocha Gold Mill
Opening
Yanacocha Overview
Gold Mill Project– Project Safety
– Project Environmental
– Project Overview
– Comminution Circuit
– CCD
– SART/AVR
– Tailings
– Operation Results
Close
Project Safety
Construction achieved safety excellence on the project
• ±3.6 million manhours without a lost time accident
• TRAFR actual of 0.70 Vs planned of 0.76
• LTAFR actual of 0.03 Vs planned of 0.05
Implemented a site specific electrical storm warning alert system
which protected the work force from electrical storms permitting
working in safe conditions during construction.
Safety Trends
0.00
0.30
0.60
0.90
1.20
1.50
Nov-05
Jan-06
Mar-0
6
May-0
6
Jul-06
Sep-06
Nov-06
Jan-07
Mar-0
7
May-0
7
Jul-07
Sep-07
Nov-07
Jan-08
Mar-0
8
May-0
8
TRAFR Target Cum. TRAFR Cum. LTAFR LTAFR Target
0.76
0.05
Project Environmental
Construction achieved environmental excellence on the project
• Environmental CPI actual of 92% Vs a planned of 89%
• Reclaimed areas immediately after areas construction complete.
Environmental Friendly Design
• Tailings placement with active La Quinua leach pad a “world first”
• Tailings containment uses common liner and drainage system incorporated
with the leach pad design.
• Tailings solutions are fully contained same as the La Quinua leach pad.
Project Overview
Business Objectives
• Improve financial returns
• Prepare for complex ores
• Efficiently exploit the resource potential
Provides infrastructure and skills base to support future sulfide ore
processing
Capital Costs
P50
Initial Capital Budget $240 M
Initial Capital Forecast $228 M
Total Capital Budget $250 M
Total Capital Forecast $245 M
Initial capital includes feasibility, engineering, construction, commissioning
Total project capital includes capital interest, pre-production costs and pre-production revenue before project achieves commercial production. Project achieved commercial production in one month, pre-production revenue not credited to project but to operations
Construction
Schedule Startup (first ore only)• Budget Q1 2008
• Actual Q1 2008
Commercial Production (first ore only)• Budget Q2 2008
• Actual Q2 2008 (Plant achieved commercial production)
Project completed within P50 Budget
Construction Statistics• Earthworks ± 1,175,000 M³
• Concrete ± 31,000 M³
• S/Steel ± 1,700 ton
• Piping ± 35,000 lm
• Cable Tray ± 8,500 lm
• Electrical cable ± 240,000 lm
Contractors
All contractors “Peruvian”– Earthworks Translei
– Concrete Works GYM
– Tanks Haug
– Structural/Mechanical SSK
Piping/Electrical
Local area contractors used promoting local work– Consitel
– Hurteco
– Angeles
– Ceyca
– Transporte Durant
Reclamation, fencing, drainage rip-rap, general cleaning executed by Community Contractors
YGM Construction Progress
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
Jul-06
Sep-06
Nov-06
Jan-07
Mar-07
May-07
Jul-07
Sep-07
Nov-07
Jan-08
Mar-08
May-08
% C
om
ple
te
Recovery Plan Early Plan Late Plan Actual Recovery Target Actual
Ore to Mill
Commercial
Production
Oxidos
Mixto
Sulfuros
AuCN/AuFA CuCN SS
ratio ppm %
Oxide >0.6 <250 <1.5
Transitional <0.6 <1500 <1.5
Sulfide >1500 >10
Ore Characterization
Process Flow Sheet
Crusher Feed Bin
Jaw
Crusher
Stockpile Feed Conveyor
Crushed Ore Stockpile
(11 hr Storage)
Mill Feed Conveyor
Single Stage SAG Mill
(620tph) 16.5MW
Gearless Drive
Cyclones
Linear Trash
Screens
Sump &
PumpPre-Leach
Thickener
Process Water Tank
Lime &
Cyanide
Mill Sands Disposal at
La Quinua Leach Pad
Flocculant
NaHS &
H2SO4
Flocculant
Carbon Treatment
At La Quinua
NaOH
Recovered NaCN
To Process Water Tank
Flocculant
CONCENTRATE SALES
Feeder & Vibrating
Grizzly
EXISTING AT
AGGLOMERATOR
Leach Circuit
(6 Tanks @ 24 hrs)
Dilution Water
Precip Thickener
SART Neutralization
Tanks (4 Stages)
Gypsum
Recycle
Stripping & Adsorption Columns
(1 Set installed Initially, 5
eventually)
La Quinua Carbon
Adsorption Circuit
CCD Wash Solution
(LQ Barren)
AVR CIRCUIT
SART CIRCUIT
GOLD LEACH
PRIMARY CRUSHER
(Existing)
Lime &
Cyanide
CCD CIRCUIT
5 Stages
Precip Filter and
Bagging Plant
Gypsum Recycle to
Pre-leach Thickener
SAG
MILLING
CRUSHED ORE STOCKPILE
Flocculant
PRE-LEACH
THICKENER
Flocculant
Gypsum
Thickener
Lime
Copper Sulfide Precipitate
Eluate Treatment at
Yanacocha Norte
CarbonEluate
SART & AVR Bypass
(Oxide Ores)
AVR BypassNaCN Recycle
LQ Barren Solution for CCD Wash
and Process Water Make-Up
Pregnant Solution
Transfer to LQ
Reclaimed
Water to LQ
Leach Pads
SART NEUTRALIZATION
Raw Water Supply
From LQ AWTP
Existing Water Tank
at LQ Agglomeration
Lime Storage Tank
Lime Slurry From Lime
Slaker at LQ AWTP
Crusher Feed Bin
Jaw
Crusher
Stockpile Feed Conveyor
Crushed Ore Stockpile
(11 hr Storage)
Mill Feed Conveyor
Single Stage SAG Mill
(620tph) 16.5MW
Gearless Drive
Cyclones
Linear Trash
Screens
Sump &
PumpPre-Leach
Thickener
Process Water Tank
Lime &
Cyanide
Mill Sands Disposal at
La Quinua Leach Pad
Flocculant
NaHS &
H2SO4
Flocculant
Carbon Treatment
At La Quinua
NaOH
Recovered NaCN
To Process Water Tank
Flocculant
CONCENTRATE SALES
Feeder & Vibrating
Grizzly
EXISTING AT
AGGLOMERATOR
Leach Circuit
(6 Tanks @ 24 hrs)
Dilution Water
Precip Thickener
SART Neutralization
Tanks (4 Stages)
Gypsum
Recycle
Stripping & Adsorption Columns
(1 Set installed Initially, 5
eventually)
La Quinua Carbon
Adsorption Circuit
CCD Wash Solution
(LQ Barren)
AVR CIRCUIT
SART CIRCUIT
GOLD LEACH
PRIMARY CRUSHER
(Existing)
Lime &
Cyanide
CCD CIRCUIT
5 Stages
Precip Filter and
Bagging Plant
Gypsum Recycle to
Pre-leach Thickener
SAG
MILLING
CRUSHED ORE STOCKPILE
Flocculant
PRE-LEACH
THICKENER
Flocculant
Gypsum
Thickener
Lime
Copper Sulfide Precipitate
Eluate Treatment at
Yanacocha Norte
CarbonEluate
SART & AVR Bypass
(Oxide Ores)
AVR BypassNaCN Recycle
LQ Barren Solution for CCD Wash
and Process Water Make-Up
Pregnant Solution
Transfer to LQ
Reclaimed
Water to LQ
Leach Pads
SART NEUTRALIZATION
Raw Water Supply
From LQ AWTP
Existing Water Tank
at LQ Agglomeration
Lime Storage Tank
Lime Slurry From Lime
Slaker at LQ AWTP
Circuit Description
D-26 Krebs Cyclone
Single Stage SAG Mill
Primary Crushing Feed Stockpile
Circuit Description
Pre-leaching Tickener
CCD Circuit
Leaching
SARTTailing Pumps
Circuit Description
SART AVR
Reagent FacilitiesLa Quinua CIC Facilities
Comminution Circuit
Installation of a Single Stage SAG Mill with Gearless 16.5 MW Drive
– Technically superior to SAG and Ball Mill circuit with pinion drives
– Simpler operation and maintenance than a SAB mill circuit
– Simplified layout, providing improved access for maintenance
– Reduced capital costs vs. SAB circuit
– Reduced operating costs –grinding media, maintenance consumables
– Reduced requirement for capital spares
Comminution Circuit
Single Stage SAG achieves greater power draw variation
• At much lower ball charge – as much as 500 tonnes
• Due to higher AG component in power draw
More flexible, faster response to ore variations
Lower steel media / liner working inventory for steel consumables
Forecast 0.3 – 0.6 kg/t lower steel media consumption vs equivalent SAB circuit
Forecast 0.03 – 0.07 kg/t lower steel liner consumption – higher availability with fewer liner changes
Lower unit operating costs
Comminution Circuit
Wraparound drives provide operational advantages over pinion drives– Availability
– Power efficiency
– Energy utilization
– Reduced maintenance and lubrication inputs
– Inching capability
– Sophisticated frozen charge protection
– Variable speed and direction
A 16.5 MW twin pinion drive arrangement is considered to be at the limits of current drive technology
Tailings Overview
Tailings management system consists of three components: the tailings storage facility, pipeline corridor and tailings pump system.
Tailings Storage
Facility
Tailings Pipeline
Corridor
Tailings
Pump System
Tailings Storage Facility
48 million tones capacity.
Located within the LQ heap leach facility.
Fully lined facility ties into the LQ leach pad liner system.
Constructed in 3 Stages
– Stage 1 deposition elevation 3612m provides storage capacity for +2 years.
– Stage 2 deposition elevation 3628m starting in January 2010.
– Stage 3 deposition elevation 3660meters starting mid 2011.
Tailings
Liner and Drainage Systems Backup Drainage System
Deposition Distribution
YGM Ramp Up Tracker - Gold Production
Ounces Cumulative
0
5,000
10,000
15,000
20,000
25,000
30,000
35,000
40,000
45,000
1-F
eb
8-F
eb
15-F
eb
22-F
eb
29-F
eb
7-M
ar
14-M
ar
21-M
ar
28-M
ar
4-A
pr
11-A
pr
18-A
pr
25-A
pr
2-M
ay
9-M
ay
16-M
ay
23-M
ay
30-M
ay
Budget
Forecast
Actual
YGMill - Ramp Up Tracker
Gold Recovery %
40%
50%
60%
70%
80%
90%
100%
1-F
eb
8-F
eb
15
-Fe
b
22
-Fe
b
29
-Fe
b
7-M
ar
14
-Ma
r
21
-Ma
r
28
-Ma
r
4-A
pr
11
-Ap
r
18
-Ap
r
25
-Ap
r
2-M
ay
9-M
ay
16
-Ma
y
23
-Ma
y
30
-Ma
y
Actual
Budget
Forecast
Recovery
Silver 70%
Cooper 35%
Mercury 14%
YGM - Mill Availability - Daily
%
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
1-F
eb
8-F
eb
15
-Fe
b
22
-Fe
b
29
-Fe
b
7-M
ar
14
-Ma
r
21
-Ma
r
28
-Ma
r
4-A
pr
11
-Ap
r
18
-Ap
r
25
-Ap
r
2-M
ay
9-M
ay
16
-Ma
y
23
-Ma
y
30
-Ma
y
Actual
Budget
Forecast
YGM - Tonnes per Hour Milled
DTPH
0
100
200
300
400
500
600
700
1-F
eb
8-F
eb
15-F
eb
22-F
eb
29-F
eb
7-M
ar
14-M
ar
21-M
ar
28-M
ar
4-A
pr
11-A
pr
18-A
pr
25-A
pr
2-M
ay
9-M
ay
16-M
ay
23-M
ay
30-M
ay
Actual
Budget
Forecast
LOM Gold Mill Production
-
100
200
300
400
500
600
700
800
900
1,000
Ou
nc
es
x 1
00
0
0
1
2
3
4
5
6
7
gr
Au
/to
n
Gold Production
Head Grade
Gold Production 277 331 269 532 517 807 769 263 204 3,969
Head Grade 2.99 2.69 2.09 3.99 4.07 5.75 5.73 2.97 2.85 3.73
2008 2009 2010 2011 2012 2013 2014 2015 2016 Total
Yanacocha Total Silver Production
Ounces x 1000
-
1,000
2,000
3,000
4,000
5,000
6,000
7,000
8,000
19
93
19
94
19
95
19
96
19
97
19
98
19
99
20
00
20
01
20
02
20
03
20
04
20
05
20
06
20
07
20
08
20
09
20
10
20
11
20
12
20
13
20
14
20
15
20
16
Gold Mill Ag
Leaching Ag
Yanacocha Total Gold Production
Ounces x 1000
-
500
1,000
1,500
2,000
2,500
3,000
3,500
19
93
19
94
19
95
19
96
19
97
19
98
19
99
20
00
20
01
20
02
20
03
20
04
20
05
20
06
20
07
20
08
20
09
20
10
20
11
20
12
20
13
20
14
20
15
20
16
Gold Mill Au
Leaching Au
Yanacocha Production - Period until 2016
Control on Line : PI
Control Room
People
78 people (Operation + Maintenance) from actual operations
Performance Associate: Specific Topic (2 months)
General Concepts (1 month)
Stage in Phoenix, Nevada (13 Technicians, 3 months)
Stage in Mines of Peru (Cuajone, Toquepala, Antamina, Orcopampa, Chacua, Antapite, Poderosa, Marsa, Horizonte y Cerro Verde) 2 to 4 weeks, 78 people.
Vendors Training
Final Construction (2 month)
Commissioning and Pre operations (1 month).
Star up people support : 5 Inti Raymi, 3 Batu Hijau, 1Twin Creek, 1Jundee and 2 Denver.
Yanacocha Gold Mill
Opening
Yanacocha Overview
Gold Mill Project– Project Safety
– Project Environmental
– Project Overview
– Comminution Circuit
– CCD
– SART/AVR
– Tailings
– Operation Results
Close