Board President: Alparslan KURTMEN

Production Area: (old) (closed area) : İzmir 3.500 m²

Production Area: (new) (closed area) : İzmir 12.500 m²

Güralp Vinç ve Makina Şirket Sunumu

İDARİ BİNA VE FABRİKA

Founded at 1991

GÜRALP exports all over the world…..

1. Güralp Company Profile

2. R&D and Project Development

3. Production & Equipment Pool

4. Quality Processes

5. References

Establishment Year

•1991

Headquater Location

•İzmir - Torbalı

Factory Area

•Indoor Space: 12800 m2

•Open air space: 20000 m2

Number of employees

•Total: 254

•Blue Collar: 183

•White Collar: 71

Production Capacity

•Hoist : 1300 pcs/year

•Metal Construction: 6000 tonnes/year

1. EMPLOYEE PROFILE

2. COMPUTER-AIDED DESIGN PROGRAMS

SOLIDWORKS 2016

SOLIDWORKS SIMULATION

SOLIDCAM

AUTOCAD 2016

AUTOCAD INVERTOR

•4 Mechanical Engineer

•1 Mechanical Technician

R&D DEPARTMENT

•2 Mechanical Engineer(MA)

•4 Mechanical Engineer

•4 Project Technician

PROJECT DEPARTMENT

Desing Inputs

• Working Class

• Desing Capacity

• Raw Material

• Working Condition

DVP

( Desing Verification Plan)

Dizayn Failure and Effect

Analysis(DFMEA)

Desing Verification via Computer Aided Simulation Programs

Prototype Production

Product Life Tests

NEW PRODUCT DEVELOPMENT PROCESS

PROJECT DESING AND VERIFICATION PROCESSES

R&D CENTER

Production Flowchart

Finished Hoist

Machining

Endcarriage

Body

Hoist Assembly

Paint

Body Assembly Finished Girder

Material Prepar.

Laser Cutting

Girder Kniting

Girder endcarriage

Construction Welding Procss

Hoist Manufacturing Flowchart Metal Construction Flowchart

Production Equipment Pool

Machining Process Machine Brand/Model Capacity Pcs

Cnc Machining Awea Af 1060 600x1200x400 M. Capacity 1

DNM650 670 x 1300x 400 M.Capacity 1

Cnc Lathe Awea Nex 108 Diam.210 L 450 mm 2

P480LM Diam. 535 L 1900 mm 1

Pm.280L D. 305 L 900 mm 1

Takisawa Nex 110 H7 D.254 L 600 mm 1

YH-50/150 D.450 L 1400 mm 1

Cnc Machining Dirins DCDK 4555-253 4500x485x380 Mac. Capacity 1

Universal Lathe PT 117-5 ---- 1

Tezsan / SN 50 C ---- 2

Tezsan / SN 71 B ---- 1

Trens(Tos) SN71 C ---- 1

ZZM BULGARİA C10MSH ---- 1

TOTAL 15

trenching machine J.Volman ---- 1

Pfauter / S250-27 Bl.46-c ---- 1

Fellow Desta / SA 140 ---- 1

Lorenz ---- 1

Grooving Machine KAYM/-/K.Açma Max. 24 mm 1

Tapping Mach. MPD20 Max. M16 1

Cylindrical grinding Tos 2ud. ---- 1

Grinding Mach. --- ---- 1

Vargel Infratırea ---- 1

TOTAL 9

Production Equipment Pool

Press Shop

Equipment Capacity Power Stroke

Hidroliksan

Hydraulics Press

200 T 8,5 KW 400 mm

Hidroliksan

Hydraulics Press

300 T 18,5 KW 800 mm

Production Equipment Pool

Machine Code Brand / Model Capacity KW

Optical template machine

Mg 86 SA K68 3 Amp.

ABKANT BAYKAL APH 3100X10 180 TON 15 KW

ABKANT CNC ERMAKSAN CNC HAP

6100X400 400 TON 30 KW

GİYOTİN BAYKAL MGH 3100X10 MAX. 10MM 22 KW

GİYOTİN CNC ERMAKSAN CNC HVR

6100X10 MAX. 10MM 22 KW

PLASMA CUTTING BAYKAL BPS 2000X6000

- -

PLASMA CUTTING AJAN HP260 100 MM 260 A

PLASMA CUTTING HYPERTHERM POWERMAX45

Curling & Sheet Metal Cutting

Production Equipment Pool

Welded Production Welding Equipment Brand / Model Pcs

Gas Shielded Metal Arc Welding FRONIUS - 1

FRONIUS FK 4000 R 400 A 2

FRONIUS SVR 4000 4/R/G/W/E 400 A 1

FRONIUS VR 4000 400 A 4

FRONIUS VR 4000 4R/6 400 A 1

GEDİK FRONIUS VARIO STAR 404-2 ---- 1

GEDİK FRONIUS VST 404-2W 400 A 1

GEDİK WELDING GKM 420 11,1 KVA 2

400 A 1

GEDİK WELDING GKM 420-2S 11,1 KVA 2

400 A 5

GEDİK WELDING GKM 420-2W 400 A 2

GEDİK WELDING GKM 500 500 A 1

GEKA MAK GKM 420 2W 400 A 6

GEKA MAK GKM 420-2W 400 A 5

OERLIKON GKM 450 SD11 - 1

OERLIKON GKS 550 550 A 1

GSMAW Robot GULCO GM03-200-C ---- 1

GEDİK REDRESÖR WELDING M. WTU 305 ---- 1

Welding Grooving M. CHAMFO GTW-1500 WMT - 1

METABA - 1

GSMAW Robot GÜRALP - 1

GÜRALP - 1

REDRESOR WELDING M. GEDİK WELDING RKM 350 - 1

GSMAW Robot (9 axes) Cloos QR0350 ---- 1

Submerged Welding Machine OERLIKON ZD5-1000B 44V 2

OERLIKON ZD5-1000BG 44 V 1

Genel Toplam 48

Production Equipment Pool

Welded manufacturing automation

• High penetration, low wire consumption

• Clean Welding Microstructure

• Consistently smooth welding form

• Low welding defect rates

Submerged Welding Robot

Production Equipment Pool

Welded manufacturing automation

• Fast setup with programmable setting parameters

• Mass production of complex welded parts

• Low welding defect rates via automatic parameter limit control

CLOSS ROTROL® II – 11 axis GSMAW Robot

GÜRALP CRANES’S BEEN MAKING NEW INVESTMENTS TO DEVELOP TECHNOLOGY AND CAPACITY OF THE PRODUCTION ABILITIES.

1. GIRDER ROBOTIC WELDING AUTOMATION

2. GIRDER VERTICAL TYPE MACHINING CENTER

DOOSAN DCM 3260 F

3. VERTICAL MACHINING CENTER

DOOSAN DNM 750 L ______ VERTICAL MACHINING CENTER

4. CNC MACHINE(10'‘)

DOOSAN PUMA GT 2600 L

5. CNC VERTICAL LATHE MACHINE

CNC VERTICAL LATHE MACHINE

QUALITY POLICITY ;

CRANE SYSTEMS ARE EQUIPPED TO PROVIDE HIGH SAFETY REQUIREMENTS IN WORK SAFETY AND HEALTH.

If these requirements are not met, the machine running on the ground contains risks to equipment and people that could lead to loss of property and life. According to current legislation, lifting machines and systems are in line with the regulation of 305/2011 / EU Construction Products, 2006/42 / EC Machinery Safety Directive, 2014/35 / EU Low Voltage directive, 2014/30 / EU Electromagnetic Compatibility Directive and 2014/14 / EU Outdoor field must be produced in accordance with noise directives.

Hoists are not included in list annex -4 at 2006/42/EC. CE marking can be done after self-decleration that comply with four main regulation

Crane system manufacturers must have CE marking to declaration of conformity with construction regulation for metal constructions of bridge,gantry cranes . Manufacturers must be certificated acc. EN 1090 to publish DoP (Since 1.07.2014)

Crane systems must have CE marking to declaration of conformity with safety and technical EU regulations

HOIST

CE Marking CE Marking

DoP

Steel Contst. Girder , Bridge

CE MARKING FLOWCHART for CRANE SYSTEM