GMP NEP JBK01 2

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    c;npTkfbgcEof;-hL=Pd=kL=_

    sf;fwf/0fcawf/gfx?

    /o;sf]dxTj

    c;npTkfbgcEof;-hL=Pd=kL=_

    sf;fwf/0fcawf/gfx?

    /o;sf]dxTjhoaL/sdf{rfo{la/u+h,g]kfn

    02.10.2010 GPANGMPQSTNEP JBK 1001

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    p4]Zox? (Objectives)

    hLPdkLsf cfaZostfx? Aff/]df hfu?ktf Nofpg](Develop awareness on GMP requirements)

    hLPdkLsf] k|efasf/L sfo{Gjogdfck]6/x?nfO{ pT;flxt ug]{(Motivate operators for effective implementation of GMP)

    hLPdkLsf] k|efasf/L sfo{Gjogu/Lu'0f:t/Lo cf}iflw pTkfbg Ifdtfclea[lw ug]{(Improve capability for manufacturing quality medicine witheffective implementation of GMP)

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    u'0f:t/af/] rlr{t kl/efiffx?

    cfa:ostf cg'?k ePsf]"conformance to requirements"(Crosby)ahf/sf] dfu adf]lhdsf] ul/Psf] k|efasf/L

    pTkfbg efficient production of the quality that the market expects"(Deming)

    Kf|of]usf]nflu ldn]sf]M a:t' sfdsf] / v/faLgePsf] "fitness for use"; "product performance and freedom fromdeficiencies" (Juran)

    ;dfhnfO{ xfgL gug]{"does not impart loss to society"(Taguchi)

    cfaZostf cg'?ksf ;du| rl/q ePsf a:t' jf ;]jf"thetotality of features and characteristics of a product or service that bear on its

    ability to satisfy a given need" (American Society for Quality Control)

    u'0f:t/ (Quality):

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    u'0f:t/Lo cf}iflwsf rl/qx?(Characteristics of a drug quality)

    ;lx ;ls|o tTj ePsf](Identity): correct active ingredient is present xfgLsf/s kbfy{ /lxt ;'4 ePsf] (Purity): not

    contaminated with potentially harmful substance.

    cfaZos dfqfsf] ;ls|o tTj ePsf] (Potency): correctamount of active ingredient is present (95-110%)

    cfaZos u'0fx?df ;dfgtf ePsf] (Uniformity): novariation in consistency, colour, shape and size of dosage form Zfl//leq cfaZos sfd ug]{ u'0f ePsf]

    (Bioavailability): consistent to provide predictable therapeutic result

    Dofb eP;Dd sfd ug]{ u'0f ePsf] (Stability):ensured expected activity until stated expiry

    kmdf{sf]lkof cg'?ksf] :tl/otf ePsf](Pharmacopoeial Standard): meets standards described in a widely acceptedpharmacopoeia

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    u'0f:t/ k|Tofe"t [Quality Assurance (QA)]

    c;n pTkfbg cEof;[Good Manufacturing Practices (GMP)]

    u'0f:t/ lgoGq0f[Quality Control (QC)]

    u'0f:t/ Aoa:yfkg [Quality Management (QM)]

    The concepts of QA, GMP and QC are interrelatedaspects of Quality Management

    u'0f:t/ ;DaGwx? (Quality Relationships)

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    c;n pTkfbg cEof; -lhPdkL_ u'0f:t/k|Tofe"ltsf] Tof] c+z xf] h;n] k|of]u ;'xf+pbf] -u'0f:tl/o, c;/o"St,

    hg;'/lIft_ / cf}iflw Joj:yf ljefun]tf]s]sf] cfaZostf k'/f ePsf] u'0f:tl/ocf}iflwx?sf] b[9tfsf;fy pTkfbg /

    u'0f:tl/otfsf] lgoGq0fsf] k|Tofe"ltub{5 .Good manufacturing practice is that part of quality

    assurance which ensures that products are consistently

    produced and controlled to the quality standards

    c;n pTkfbg cEof;-hLPdkL_(GMP)?

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    hLPdkL d'Vo?kdf cf}iflw pTkfbgsf]

    bf}/fgdf cfOkg]{ vt/fx?nfO Go"lgs/0fsf]sfo{df nlIft 5 .GMP are aimed primarily at diminishing the risksinherent in any pharmaceutical production.

    vt/fx? Ps cf}iflw;+u csf]{ cgfaZos cf}iflwsf]ld;fj6cross-contamination (in particular of unexpected contaminants) Ps cf}iflw csf]{ cf}iflw;+u ldl;g' / Pscf}iflwnfO csf]{ cf}iflwelg n]an ul/g' mix-ups(confusion) caused by, for example, false labels being put on containers and

    cfsZos dfqf eGbf clt sd jf clt a9L ;ls|o

    tTj eO k|efasf/L pkrf/ gx'g' jf grflxbf] c;/' '

    c;n pTkfbg cEof;-hLPdkL_(GMP)?

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    hLPdkLsf] ;fwf/g k[i6e"ld(GENERAL BACKGROUND OF GMP)

    hLPdkLn] cf}iflwsf] u'0f:tl/otf, sfo{ Ifdtf/ ;'/lIfttfdf 7'nf] e"ldsf v]Nb5 h'g hg:jf:Yodf k|ToIf ;/f]sf/ /fVb5GMPplays vital role in quality,efficacy and safety of drugs - a matter of concern for the public health

    hLPdkLn] d'Vo?kdf cf}iflw pTkfbgsf]bf}/fgdf cfOkg]{ vt/fx?nfO Go\lgs/0fsf]sfo{df nlIft ub{5 h'g tof/L a:t'sf]kl/If0faf6 yfxfkfpg ;lsb}g GMP rules - directed todiminishing risk, inherited in drug production, that cannot be prevented by end product

    testing

    hLPdkLsf] cawf/gf cg'?k cf}iflwsf]u'0f:tl/otf ;'?b]lv agfOPsf] x'g' kb{5 gsL

    kl5 yKg ;lsG5 Quality must be built into the product, Quality cannot be

    inspected into the product

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    hLPdkL]sf] ;fwf/g k[i6e"ld(GENERAL BACKGROUND OF GMP)

    hLPdkLn] la/fdLn] u'0f:t/lxg cf}iflwslxNo} gkfcf]; eGg] cawf/gf /fVb5

    hLPdkLn] cf}iflw lbg] / pTkfbgug]{ ;+:yfk|lt la/fdLsf] bl/nf] laZjf;sf] lasf;ub{5

    hLPdkLsf] cawf/0ffn] cf}iflwsf] hf+rk|ls|ofdf /x]sf l;ldttfaf6 u'0f:t/dfkg{ ;Sg] gsf/fTds k|efasf] Go"lgs/0fdf

    dxTjk'g{ e"ldsf v]Nb5

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    hLPdkLsf cfwf/e"t cfaZostfx?(BASIC REQUIREMENTS FOR GMP)

    !=:ki6?kdf k/Leflift, k|0fflnut?kdfn]lvPsf] pTkfbg lalw Clearly defined, systematicallyreviewed manufacturing processes

    @=oGqx?sf] of]Uokg / pTkfbg oGq jfsfo{ lalwsf] pko'Sttf l7s 5 elg ul/g] k|ls|ofQualification and validation

    #=;\xfpbf] >f]tx?M dflg;, pTkfbg If]q,oGq, ;fdfg, k|ls|of / lgb]{zgAppropriateresources: personnel, premises, equipment, materials, procedures and

    instructions

    $=:ki6?kdf lnlvt k|ls|ofClearly written procedures

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    hLPdkLsf cfwf/e"t cfaZostfx?(BASIC REQUIREMENTS FOR GMP)

    ^=k'0f{ clen]v k|0ffnLComplete record system&=pko'St e08f/0f / lat/0f k|0ffnLProper

    storage and distribution

    *=pTkfbg lkmtf{lng] k|0ffnL Recall system

    (=l;sfot ;DxfNg] k|0ffnLSystem for complaint handling

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    !=;/;kmfO{ / :j:Yotf(Sanitation and hygiene)pTkfbgsf] x/]s s'/fdf pRr:tl/o

    ;/;kmfO{ / :j:Yotfsf] cEof;ug'{ kb{5 . ;/;kmfO{ / :j:Yotfsf]cEof;sf] bfo/fleq AolStut ;/;kmfO{,pTkfbg If]q, pTkfbg oGq, pTkfbgdf k|

    of]u ul/g] kbfy{x? / at{gx?, ;/;kmfO{ /lhafg'gf;ssf] nflu rflxg] a:t'x? / cgfaZosld;fj6sf] >f]taGg] s'g}klg lrh cflb kb{5 .A high level of sanitation and hygiene should be practiced in every aspect of themanufacture of drug products. The scope of sanitation and hygiene coverspersonnel, premises, equipment and apparatus, production materials andcontainers, products for cleaning and disinfection, and anything that could become asource of contamination to the product. Potential sources of contamination should

    hLPdkLsf] d"Vo c+zx?(PRINCIPAL COMPONENTS OF GMP)

    hLPdkL dflyNnf] Aoa:yfkg tyf pTkfbg

    / u'0f:t/ lgoGq0f Aoa:yfkg kIfsf] ;+o"St lhDd]jf/Lsf] sfd xf] .Joint responsibilitiesof top management and of production and quality control management)

    h dk f] d

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    @=of]Uokg / pko'Stkg(Qualification and validation)

    hLPdkL cg'?k k|To]s cf}iflw sDklgn]pTkfbg sfo{ k4tLsf] ;+a]bglZfn kIfx?cfaZostf cg';f/ lgolGqt 5 elg l;4

    ug{ cfaZoskg]{ of]Uokg / pko'Stkg;DalGw sfo{sf] klxrfg ug'{ kb{5 .sDklgsf] of]Uokg / pko'Stkg ;DalGwsfo{s|dsf d"Vo tTjx? :kI6?kdf kl/eflift

    ug{'sf] ;fy} pko'Stkg u'? of]hgfdfclen]lvt ul/Psf] x'g' kb{5 .In accordance with GMP, each pharmaceutical company should identify what

    qualification and validation work is required to prove that the critical aspects of their

    particular operation are controlled. The key elements of a qualification and validation

    programme of a company should be clearly defined and documented in a validationmaster plan

    hLPdkLsf] d"Vo c+zx?PRINCIPAL COMPONENTS OF GMP

    h dk f] d

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    #=l;sfot Aoa:yfkg(Complaint Handling);a} l;sfot / cf}iflwsf] v/flakg;DalGw ;"rgfx?nfO{ lnlvt sfo{lalw cg'?k/fd|f] tl/sfn] 5fglag ul/ ;Rofpg] sfd ug{'

    kb{5 .All complaints and other information concerning potentially defective productsshould be carefully reviewed according to written procedures and the corrective

    action should be taken.

    $=pTkfbg lkmtL{ (Product recalls)u'0f:t/df v/fla5eGg] yfxf ePsf jf ;+vf:kbePsf cf}iflwx?nfO{ ahf/af6 t'?Gt} lkmtf{ lng] Aoa:yf x'g' kb{5 . Thereshould be a system to recall from the market, promptly and effectively, products

    known or suspected to be defective.

    hLPdkLsf] d"Vo c+zx?PRINCIPAL COMPONENTS OF GMP

    h dk f] d ?

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    %= Zjlg/LIf0f / u'0f:t/cl86 (Self-inspection andquality audits)

    Zjlg/LIf0fsf sfo{s|dnfO{ lgoldt ;dosf]cGt/fndf lhPdkL nfu''ug]{s|ddf x'g]sldsdhf]/Lx? kQfnufpg] / cfaZos cg?k;Rofpg] sfo{sf] l;kmfl/; ug]{ ul/ l8hfO{gul/Psf] x'g' kb{5.The purpose of self-inspection is to evaluate the manufacturers compliance with

    GMP in all aspects of production and quality control. The self-inspection programme

    should be designed to detect any shortcomings in the implementation of GMP and

    to recommend the necessary corrective actions with regular interval.

    u'0f:t/cl86 eGGffn] u'0f:t/ clea[lw ug]{ x}l;otn] u'0f:t/ k|0ffnLsf k'/f jf cf+lZfsefusf] kl/If0f ul/g] sfo{nfO hgfpb5 .

    u'0f:t/

    cl86 ;fwf/gtof Aoa:yfkgn] ;+:yfaflx/sf : tG la1x?nfO{ ;dfa]; ul/

    hLPdkLsf] d"Vo c+zx?PRINCIPAL COMPONENTS OF GMP

    hLPdkL f] d"V ?

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    ^= cfaZos AolStx?(Personnel)

    pTkbsn] lhDd]jfl/k'a{s ug{'kg]{;Dk'g{ sfdsf]nflu cfaZosdfqfdf of]UoAolStx?sf] Aoa:yf x'g' kb{5 . k|To]ssf]AolStut sfo{;+Dkfbg lhDd]jf/L{ :ki6?kdf

    kl/efliftul/Psf], ;DalGwt AolStn] /fd|/La'em]sf] / lnlvt clec]v /flvPsf] x'g'kb{5.There must be sufficient qualified personnel to carry out all the tasksfor which the manufacturer is responsible. Individual responsibilities should beclearly defined and understood by the persons concerned and recorded as writtendescriptions.

    &= k|lzIf0f(Training)pTkfbg sfo{df ;+nUgx'g];Dk'0f{ AolStx?nfO{ cfaZos 1fg / l;kaf/]

    pTkfbsn] lnlvt sfo{s|d cg'?k ;do ;dodf k|lzIf0f k bf u '{ kb{5 . The manufacturer should provide

    hLPdkLsf] d"Vo c+zx?PRINCIPAL COMPONENTS OF GMP

    hLPdkL f] d"V ?

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    *= AolStut :jf:YoPersonal hygienepTkfbg sfo{df ;+nUgx'g];Dk'0f{ AolStx?nfO{ sfdug{ clw /sfdul//x]sf] ;dodf :jf:Yo kl/If0f u/fpg'kb{5 . cf}iflwsf] b[li6ut k/Lif0f ug]{ AolStx?sf] ;fdlos cfvf+ hf+r u/fpg'kb{5 .All personnel, prior to and during employment, as appropriate, should undergo

    health examinations. Personnel conducting visual inspections should also undergo

    periodic eye examinations.

    (= pTkfbg If]qPremisespTkfbg If]qsf] :Yffg lgwf{/0f, 9f+rfsf]

    agfj6, ejg lgdf{0f, dd{t;Def/sf sfo{x?+rfn 'xf bf x' ' kb 5 . Premises must be

    hLPdkLsf] d"Vo c+zx?PRINCIPAL COMPONENTS OF GMP

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    Smooth curvature corners and smooth finished floors

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    hLPdkL f] d"V ?

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    !)= oGq EquipmentpTkfbg oGqsf] :Yffg lgwf{/0f, :Yffglgwf{/0f, 9f+rfsf] agfj6, ejg lgdf{0fdd{t ;Def/sf sfo{x? ;+rfng ;'xfpbf] x'g'kb{5 . oGqx?sf 9frf+sf] kl/sNkgfUfbf{ vt/fx?sf] Golgs/0f ug]{ / s|;sG6fldg];g x'g glbg k|efazfln ?kdf;kmf / dd{t ;Def/ ug{ ;lsg] x'g' kb{5 .Equipment must be located, designed, constructed, adapted, and maintained tosuit the operations to be carried out. The layout and design of equipment must aimto minimize the risk of errors and permit effective cleaning and maintenance inorder to avoid cross-contamination, build-up of dust or dirt, and, in general, any

    adverse effect on the quality of products.

    !!= kbfy{x? MaterialspTkfbg If]qsf] :Yffg lgwf{/0f, 9f+rfsf]

    agfj6, ejg lgdf{0f, dd{t;Def/sf sfo{x? ;+rfn 'xf bf x' ' kb 5 .

    hLPdkLsf] d"Vo c+zx?PRINCIPAL COMPONENTS OF GMP

    hLPdkL f] d"V ?

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    !@= b:tfe]h k|:t'tLs/0fc;n b:tfe]h k|:t'tLs/0f u'0f:t/ k|Tofe"tsf]Ps cltcfazos c+u xf] . b:tfe]h k|:t'tLs/0faf/] lhPdkLsf]] cawf/gf o;lsl;dsf 5,h:t}M

    h] ug{ n]lvPsf] 5 Tof] cg';f/ ug'{/

    h] ul/Psf] 5 Tof] n]Vg' .Good documentation is an essential part of the quality assurance system and, assuch, should exist for all aspects of GMP. DO WHAT YOU WRITE AND WRITE

    WHAT YOU DO

    hLPdkLsf] d"Vo c+zx?PRINCIPAL COMPONENTS OF GMP

    PRINCIPAL COMPONENTS OF GMP

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    !#=pTkfbg If]qleqsf] s"zn cEof; Good practices inproductionpTkfbg ;+rfng k|ls|of u'0f:t/oSt cf}iFlw

    pTkfbgsf] p4]Zo /flv pTkfbg / lals|lat/0fsf]nflul;kmfl/; ug]{ ;+:yfsf] -h:tM} cf}iflw Aoa:yflaefusf]_ cfaZostf cg';f/ :ki6 ?kdf kl/efliftsfo{lale cg'?k ug{' kb{5 . Production operations must followclearly defined procedures in accordance with manufacturing and marketing authorizations,with the objective of obtaining products of the requisite quality.

    !$= u'0f:t/ lgoGq0fdf ul/g] s"zn cEof; Goodpractices in quality controlu'0f:t/ lgoGq0f hLPdkLsf] Ps c+z xf] h'g gd'gf ;+sng, u'0f:t/ laa/0f, kl/If0f sfo{;+u ;DalGwt5 . ;fy} u'0f:t/ lgoGq0f eGgfn] cf}iflw jf cf}iflwpTkfbgdf k|of]uxg] kbfy{sf] cfaZos kl/If0f /clen]iF k|ls|of k'/f ul/ u0f:t/ ;Gtf]zhgs ePkl5 dfqahf/ lals|sf]nflu jf cf}iflw pTkfbgdf k|of]usf]nflukm's'jfug]{ sfdnfO{ hgfp+b5 . Quality control is the part ofGMP concerned with sampling, specifications and testing, and with the organization,

    documentation and release procedures which ensure that the necessary and relevant testsare actually carried out and that materials are not released for use, nor products releasedfor sale or supply, until their quality has been judged to be satisfactory. Quality control is not

    PRINCIPAL COMPONENTS OF GMP

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    k|To]s cf}iFlw pTkfbg sDklgdf u'0f:t/ lgoGq0flaefu x"g} k5{ . Each holder of a manufacturing authorizationshould have a QC Department

    u0f:t/ lgoGq0f laefusf] pTkfbg / cGo laefux?af6 :jfwLg x'g' kb{5 . Independence from production andother departments is considered to be fundamental

    u'0f:t/ lgoGq0f laefusf Ps jf al9 lgoGq0f k|of]uzfnfx? Ps pko'St of]Uotf / cg'ea ePsfAolStsf] clwsf/ cGtu{t ;+rfng ug'{ kb{5 .Under the authority of an appropriately qualified and experienced person

    with one or several control laboratories at his or her disposal.

    u'0f:t/ lgoGq0fQuality Control (QC)u'0f:t/ lgoGq0fQuality Control (QC)

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    PRINCIPAL COMPONENTS OF GMP

    !%=cGo pkof]lu Aoa:yfx? Utilities

    cf}iflw pBf]u ;+rfngsf]nflu cfaZoskg]{ laleGgpkof]lu Aoa:yfx? -h:t}M cfaZos aftfg's'n xfjfsf]Aoa:yf, ;'4 kfgLsf] Aoa:yf, ;+kLl8t xfjfsf]

    Aoa:yf / laleGg Uof+;sf] Aoa:yfx?_nfO{ cfaZos :6/ / laa/0f cg';f/ ;+rfng /dd{t;Def/ ug{' kb{5 .Different utilities systems such as heating ventilation and air

    conditioning (HVAC) system, purified water system,compressed air system and different gas systems requires

    for operation of pharmaceutical industry also needs to be in

    operation and maintenance as per required standards and

    specifications.

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    cf}iflw pTkfbgdf k|of]ux'g] kfgLWater for Pharmaceutical Use (WPU)

    cGo kbfy{h:t} kfgL lhPdkLsf] l;4fGt cg'?ksf]x'g' kb{5 .Like any starting material, water must conform to GoodManufacturing Practice norms

    pkof]lu Aoa:yfx?Utilities

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    Water for Pharmaceutical Use (WPU)

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    kfgL k|0ffnL 9f+rfWater system design

    kfOknfOgdf kfgL gaUg] 7f+px'g' x'b}g

    There should be no dead legsolb kfOksf] Aof;

    l8= @% dLdL 5eg] kfgL gaUg]7f+p PS; %)dLdL eGbf a9LePdf Tof] w]/}nfdf] dflgG5 . IfD=25mm & distance X is

    greater than 50mm, we

    have a dead leg that istoo lon .

    kfgL gaUg] 7f+pDeadleg section

    kfOknfOgdf

    kfgL aUg] lbzflrGxsf] dxTjx'G5 Flow directionarrows on pipes are

    important

    kfgLsf] eNeSanitary Valve

    cf}iflw pTkfbgdf k|of]ux'g] kfgLWater for Pharmaceutical Use (WPU)

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    #=kfgL an eNeaf6 aUbfb"lift xG5 The water iscontaminated as it passes through the

    valve

    !=an eNex? :jLsf/of]Uo5}g\g Ball valves areunacceptable

    @=an eNe aGb ubf{ z"IdhLaf0f' pTkGg x'g ;S5gBacteria can grow

    when the valve is closed

    cf}iflw pTkfbgdf k|of]ux'g] kfgLWater for Pharmaceutical Use (WPU)

    cf}iflw pTkfbgdf k|of]ux'g] kfgL

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    pRr rfkdf leqk7fPsf] kfgLFeed water under

    pressure

    kmfNg] jf k'g k|of]u

    ug]{drain or recycle

    pN6f] c:df]l;;\ sf] l;4fGtReverse Osmosis (RO) Theory

    cf}iflw pTkfbgdf k|of]ux'g] kfgLWater for Pharmaceutical Use (WPU)

    al9 rfkHigh pressure

    sRrfkfgLraw water

    lem

    NnL

    Semi-pe

    rmeable

    mem

    brane

    sd rfkLow pressure

    ;'4kfgL

    Purified water

    ;'4 eP/lg:s]sf] kfgLPermeate Water

    kmf]x/kfgL RejectWater

    (Concentrate)

    cf}iflw pTkfbgdf k|of]ux'g] kfgL

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    pN6f] c:df]l;;\ ROschematic

    Outlets or storage.

    Air break to sewer

    RO

    Return to de-ioniser

    Cartridge

    filter 5 m

    Cartridge

    filter 1 m

    UV light

    Ozone generatorRO column

    Drain line

    kfgLnfO{3'dfO{

    /fVg' k5{Water must be

    kept circulating

    ;km6g/af6cfPsf]kfgL

    from water softener

    :j:Yos/ kDkHygienic pump

    cf}iflw pTkfbgdf k|of]ux g] kfgLWater for Pharmaceutical Use (WPU)

    cf}iflw pTkfbgdf k|of]ux'g] kfgL

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    l8cfof]gfOh/De-ionizer

    Anionic column

    :j:Yos/ kDkHygienic pump

    Outlets or storage.

    Pl;8HCl ;f]8fNaOH

    Eluates to

    neutralization

    plant

    Air break to sewer

    ;km6g/af6cfPsf]kfgL

    from water softener

    kfgLnfO{3'dfO{

    /fVg' k5{Water must be

    kept circulating

    1

    2345

    6

    1

    23456

    Return to de-ioniser

    Cartridge

    filter 5 m

    Cartridge

    filter 1 m

    UV light

    Ozone generator

    Cationic column

    Drain line

    cf}iflw pTkfbgdf k|of]ux g] kfgLWater for Pharmaceutical Use (WPU)

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    WHY HVAC ?Heating, ventilation and air-conditioning

    (HVAC) play an important role in ensuring the

    manufacture of quality pharmaceuticalproducts. A well designed HVAC system will

    also provide comfortable conditions for

    operators.

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    HVAC ?

    HVAC system design influences architectural layouts

    with regard to items such as airlock positions,doorways and lobbies. The architectural components

    have an effect on room pressure differential

    cascades and cross-contamination control. The

    prevention of contamination and cross-contamination is an essential design consideration of

    the HVAC system.

    In view of these critical aspects, the design of theHVAC system should be considered at the concept

    design stage of a pharmaceutical manufacturing

    plant.

    ROLL OF HVAC ?

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    ROLL OF HVAC ?

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    Definition of Conditions

    air

    as built

    air

    at rest

    air

    in operation

    HVAC S t R i t (At R t)

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    HVAC System Requirements (At Rest)

    Class 100000 for Operation Particle > 0.5: not more than 100000 particles per cu ft

    Class 100 for Dispensing & Sampling Particle > 0.5: not more than 100 particles per cu ft

    Pressure Cascade

    Corridor +ve to operating room with 15 Pascal's difference (> 6 Pascals)

    Air change per hour:> 20 /hr = Air supplied to room per hour m3/hr (Grill area in m2x

    air velocity in m/hr) / Vol. of room in m3

    Temperature and Humidity Control 22+/- 3C and

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    cfaZos xfjfsf] Aoa:yfHVAC System Requirements

    -d'vn] vfg] rlSs / SofK;'nsf] nflu_

    pTkfbg If]qsf] nflu Snf; !))))) (Class100000 for Operation)k|To]s So"=lkm6= cfsf/df )=% dfOs|

    f]g eGbf 7"nf] s0f ;+Vof !))))) eGbf sdx'g' k5{(Particle > 0.5: not more than100000 particles per cu ft)

    1 ft

    1 ft

    1 ft

    )=%dfOs|

    f]g eGbf7"nf]s0fx? !

    Nffv eGbf

    sd

    Snf;!)))))

    cfaZos fjfsf] Aoa f

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    hf]Vg] / gd'gf ;+sng If]qsf] nflu Snf; !))(Class 100for Dispensing & Sampling)

    k|To]s So"=lkm6= cfsf/df )=% dfOs|f]g eGbf

    7"nf] s0f ;+Vof !)) eGbf sd x'g' k5{(Particle > 0.5:

    not more than 100 particles per cu ft)

    1 ft

    1 ft

    1 ft

    Snf;

    !))

    cfaZos xfjfsf] Aoa:yfHVAC System Requirements

    -d'vn] vfg] rlSs / SofK;'nsf] nflu_

    )=%dfOs|

    f]g eGbf7"nf]s0fx? !))eGbf sd

    cfaZos xfjfsf] Aoa:yf

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    Rffk leGgtfPressure CascadepTkfbg sIf eGbf aflx/L bnfg -sl/8f]/_sf] xfjfsf]rfk !% # kf:sn al9 x'g' k5{ -l;ldttfM ( b]lv @!kf:sn_Corridor +ve to operating room with 153 Pascal's difference (9-21Pascals)

    rlSs agfpg]sf]7f SofK;n eg]{ sf]&fsl/*f]/xfjfsf] rfk!% # kf:sn

    3l6df !@ kf:snaldf !* kf:sn

    xfjfsf] rfk#) # kf:snal9df ## kf

    3l6df @& kfrfk leGgtfM

    al9df ##!@= @!kf:sn

    3l6df @&!*= ( kf:sn

    xfjf

    cfaZos xfjfsf] Aoa:yfHVAC System Requirements

    -d'vn] vfg] rlSs / SofK;'nsf] nflu_

    xfjfsf] rfk!% # kf:sn

    3l6df !@ kf:sn

    aldf !* kf:sn

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    Regulation of room pressure pressure differentials

    concept

    Room pressure

    gauges

    Room pressure indication panel

    HVAC

    cfaZos xfjfsf] Aoa:yf

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    pTkfbg If]qleq xfjfsf] k|afx k|lt 3G6fAir change/hour:sf]7fdf k|lt 3G6f kmof+lsPsf] xfjf-So"=lkm6=k|lt 3G6f_ nfO{ sf]7fsf] cfotg-So"=lkm6=_ n] efu ubf{ cfpg]

    efukmnnfO{ To; sf]7fleqsf] xfjfsf] k|afx k|lt3G6F elgG5 -l;ldttfM@) k|lt 3G6F eGbf al9_ .> 20 /hr = Air supplied to room per hour ft3/hr (Grill area in ft2 x

    air velocity in ft/hr) / Vol. of room in ft3

    10 ft

    10 ft

    10 ft

    xfjfsf] k|afxM)) So"=lkm6 k|lt 3G6f

    sf]7f leq xfjfsf] k|afx

    =

    xfjfsf] k|afx k|lt3G6fsf]7fsf] cfotg

    = @)))) So"=lkm6

    k|lt 3G6f"

    cfaZos xfjfsf] Aoa:yfHVAC System Requirements

    -d'vn] vfg] rlSs / SofK;'nsf] nflu_

    cfaZos xfjfsf] Aoa:yf

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    tfks|d / ;fk]lIft cfb|tfTemperature and Humidity Control;fwf/gtof pTkfbg If]q leq tfks|d !(@% ;]=u|]8 / ;fk]lIft cfb|tf %)% eGbf sd x'g'k5{ Temperature 19-25C and Relative Humidity

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    +

    pTkfbg sf]7fProduction Room

    sf]7fAflx/kmof

    +lsPsf]xfjf

    Exhaust air

    3'dfPsf] xfjfReturn air (re-circulated)

    Aflx/af6 lnPsf]xfjfFresh

    air

    (make-up air)

    pTkfbg sf]7fdfk7fPsf] xfjf

    Supply

    air

    xfjfsf] k|sf/Air types

    cfaZos xfjfsf] Aoa:yfHVAC System Requirements

    cfaZos xfjfsf] Aoa:yf

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    xfjf axg] cfbz{ tl/sfIdeal Air Flow Pattern

    cfaZos xfjfsf] Aoa:yfHVAC System

    A DISPENING BOOTH

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    A DISPENING BOOTH

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    Materials

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    Dispensing area and dispensing materials

    Materials

    HVAC SYSTEM

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    HVAC SYSTEM

    Rffk leGgtfM

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    N o t e : D i r e c t i o n o f d o o r o p e n i n g r e l a t i v e t o r o

    1 5 P a

    1 5 P a1 5 P a

    E3 0 P a

    P a s s a g e

    0 P a

    A i r

    L o c k

    R o o m 3R o o m 2R o o m 1

    1 5 P a

    A i r L o c kA i r L o c k

    Rffk leGgtfMs|; sG6fldg]zgaf6 arfpgsf]nflu-d'vn] vfg] rlSs / SofK;'nsf] nflu_

    Pressure cascade solid: Protection from cross-contamination

    sf]7fsf] 9f]sf xfjfsf] rfkn] aGb x'g] x'g' k5{, h;sf]nflu9f]sf sdrfkaf6 al9rfk If]qdf vf]lng' k5[{ .

    al9rfk If]q

    sdrfk If]q

    h dk l d jk f{

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    hLPdkL lsg dxTjk'0f{ 5