Global Low Cost Truck Market - Opportunities Concealed Under Cloak of Threats
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Transcript of Global Low Cost Truck Market - Opportunities Concealed Under Cloak of Threats
Global Low Cost Truck MarketOpportunities Concealed Under Cloak of Threats
Sandeep Kar- Global Program Manager
Global Commercial Vehicle Research
Functional Expertise
• 10 years of global commercial vehicle technologies and markets expertise, which include particular focus on areas such as
- Global commercial truck industry growth opportunities, and market penetration and growth strategy development
- Advanced truck technologies- powertrain, chassis, safety, telematics and regulation compliance technologies
- Global research and consulting management, global business development and team-building, CXO level revenue and market share growth strategy development
Industry Expertise
� Experience base covering broad range of sectors, leveraging long-standing working relationships with leading industry participants’ and senior executives in areas such as:
- Global truck manufacturing and major tier-1 and tier-2 suppliers
- Governments, legislators, regulators, policy makers
- Leading companies in areas such as conventional and advanced powertrain, chassis, safety, and telematics
- Leading companies in the area of transportation, logistics, and commercial vehicle mobility
What I bring to the Team
• Comprehensive and in-depth expertise focused on the global truck manufacturing and trucking industry
Sandeep Kar
2M657-18
• Comprehensive and in-depth expertise focused on the global truck manufacturing and trucking industry
• Strong analytical skills encompassing all areas of truck manufacturing, operations, marketing and product-planning
• Cutting-edge research and development in heavy-vehicle dynamics, hybrid and electric powertrain technologies, driver informationand active chassis control technologies, mobile resource management technologies
• Global organizational development, effective utilization of global resources for effective and efficient product development andmanagement, ability to develop new revenue streams and accelerate revenue growth
Career Highlights
• Extensive expertise in commercial truck industry research and consulting, vehicle manufacturing (worked for a leading global truck manufacturer as an engineer), marketing of inter-modal freight movement solutions, global footprint expansion and development of sustainable and expanding revenue streams, global product development and marketing management
• Key strategic management positions in several leading global firms:
- Frost & Sullivan, Canada
- TATA Motors, Global
- Balmer Lawrie and Company, India
Education
• Master of Applied Science- Heavy-Truck Dynamics, Concordia University, Montreal, Canada
• Published technical papers and research thesis in renowned journals such as the International Journal of Vehicle Design
• Frequently published and reported in industry journals and publications such as Wall Street Journal, New York Times, CNN, Bloomberg, Thomson Reuters, BusinessWek, FleetOwner, Tuckinginfo.com, Herald Tribune, etc.
Sandeep KarGlobal Program Manager- Commercial Vehicle Research
Frost & SullivanGlobalToronto, Canada
Global Low Cost Truck MarketOpportunities Concealed Under Cloak of Threats
Sandeep Kar- Global Program Manager
Global Commercial Vehicle Research
$60,000
$80,000
$100,000
$120,000
Price Gaps of $5,000-$30,000 Exist in Developed Markets Offering Opportunities for OEMs Involved in Global Low-cost Truck Platforms
$15,000
$20,000
$25,000
$30,000
$30,000
$40,000
$50,000
$60,000
$70,000
LCV MCV HCV
$-
$20,000
$40,000
India China Europe South Korea
North America
$-
$5,000
$10,000
India Japan China South Korea
Europe North America
$-
$10,000
$20,000
$30,000
India China Europe South Korea
Japan North America
BENEFITS���� Market Presence, Market Access, Supply Network Enhancement, Local Market Defense, Sales Growth
TRADE OFFS���� Quality, Reliability, Image, Margin, Strategy Dilution
Voice of Customers: Global Economic Volatility and Rising Proliferation of Asian Truckmakers Influencing Fleet Managers
Voice of Customer: Top of Mind Issues
Customer Pull
Access to Wider Range
Of Options
TruckPrice
IncreasesChangesIn Fleet
Demographics
RisingFleet
Consolidations
Top of Mind IssuesOptions
Duty Cycle andOperating Expense Economic
Considerations
Changes inForeign Brand
Perceptions
Market Drivers Outweighing Restraints; Net Resultant Directing Market Towards Rapid Market Proliferation
Stricter Regulations
Stoking Prices
Increasing demand for reliability
Rising labor and materials
costs
Lower
profit
margins
Urbanization
Emergence of Asian OEMs
Financing constraints
Economic uncertainty ����
capital risk model shift
Vehicle replacement
cycles
TCO considerations
Low-cost Truck Market (World): Rising Penetration of Low-cost Trucks: Over
29 Key Global Low-cost Platforms/Models Likely to Be Introduced by Global OEMs Between 2009-2016
HCV
2009 2016
12
TATA Prima
MN 25/40
U-Truck
Sinotruk Howo
AsiaMotorWorks
Daimler Brand X HD
IVECO LC HCVMAN Force
Sinotruk HuangHe
Hyundai HDDongFeng DFL
GAZ-FAW HD
2012
Kamaz LCT HD
VolvoDongFeng LCT HD
Low-cost Truck Market: Expected Vehicle Model Timeline (World), 2009-2016
MCV
LCV
291217
10
Source: Frost & Sullivan
7Volvo-Eicher VE
DongFeng Duo
IVECO’s Chinese Platform Based MD
Daimler Brand X MD
GAZ 3309c
Renault Kangoo
TATA Ace
GAZ Gazelle
JAC HaoYun
Fuso FG LCT
Ford Transit Connect-Global
ISUZU FTR
Foton LD Global
Hyundai Porter-Global
Foton MD15
Mahindra LCT-Global TR Platform
Navistar JAC LD
Do you have a plan or platform?
Benchmarking of Key India Based Global Truck Platforms: 6-9 Percent Margins
Possible Through Development of Global Market Focused Volume Driving Low-cost Truck Platforms
LCV MCV HCV MCV-HCV (Case Study)
Model TATA Ace Eicher VE 20.16 Mahindra MN25 Daimler (New Brand)
Underlying Partnership
TATA Volvo- Eicher Navistar-Mahindra Daimler
Engine TATA275 IDI NA, 700 cc , 16 hp
6 cyl. E483 TCI; 147 hp engine
210 HP 120-300 HP
Emission Regulation BS II/BS IIIEuro II/III
BS II/BS IIIEuro II/III
Euro III/IV Euro IV+
Category
Parameter
Transmission 4 speed, Manual 5 speed, Manual 6 Speed Manual 6-9 Speed
Wheelbase 2100mm 4800 mm 4250-5000 mm TBA
GVWR 1.55 Ton 16.2 ton 25 Ton 6-49 Tons
Payload 0.75Ton 10.3 ton 15.9 Ton TBA
Price (Estimated Global Weighted Price 2016)
$8,000 $35,500 $72,000 $35,000-80,000
Global Success Potential Rating
~ 6-8%Estimated OEM Margin ~ 5-7% ~ 8-9% ~ > 7%
Comparative Analysis of Global Low-cost Heavy-Duty Truck Platforms: $1,500
per GVWR Ton Seems a Key Design to Cost Target; Engine Downsizing, Manual Transmission Utilization, and Sub-5m Wheelbase Emerging as Key Design Attributes
OEM / Brand Name
Engine Transmission Wheelbase GVWRRated Payload
Retail Price
Priceper ton
Growth Potential Rating
TATA PRIMA
Cummins ISBE270, 270 hp
9 Speed Manual4000mm ~ 5000mm
40 ton 25 ton $48,383 $1,209 4.0
Mahindra Navistar MN25
MAXXFORCE 7.2L TCIC, BS III , 210 hp
6 Speed Manual4250 mm ~ 5350 mm
25 ton 15.9 ton $35, 212$1,408
4.5
CNHTC SINOTRUK D12 series, Smartshift
Low-cost Truck Market: Comparative Analysis of Major Low-cost HDTs (World), 2009
CNHTC HOWO A7
series, Turbocharged, Euro II
9 Speed,Smartshift AMT
3200 mm 25 ton 16.2 ton $40,000 $1,600 4.5
KAMAZ 55111
KAMAZ-740.51
engine,225 hp10 Speed Manual 4000 mm 40 ton 22.4ton $52,967 $1,324 3.0
FOTON AUMAN ETX
WD 618.42Q, 11.596 L, 420 hp
12 Speed Manual3300 mm ~ 4650mm
25 ton 15 ton$40,000~$45,000
$1,800 3.5
“The price difference between different HDTs are mainly dependent on gross weight and number of
axles. The low cost HDT in most cases use MDT's chassis” – Chinese OEM
“We have be receiving interest in those downsizing the baby-eights to explore the higher-end 7’s. The downsizing/right-
sizing trend is definitely out there”- NA Class 8 Vocational Truck Manufacturer
Source: Frost & Sullivan
Example of the Supply Chain for TATA Prima: A Key Global Truck Platform from TATA Shows Reliance on a Global Supply Chain
Engine : Cummins and Fiat Powertrain
Cab Styling : Italy
Various functional and aesthetic components for interiors and exteriors.:
Tata Auto Comp System
Seating systems :
ISRI – TJC (JV of Tata Johnson Controls and ISRI)
Outer Rear View Mirrors :
Tata Ficosa Automotive
Radiator and Intercooler:
Retail Price (Global)- $70-80K (approx)
Retail Price (India)- $50K (approx)
Air braking systems for truck and trailer :
Knorr Bremse
Transmission : 9 speed manual
ZF
Chassis : Mexico
Suspension: TandemBogie suspension:
TACO Hendrickson
Entire wiring harness, fuse relay box and bulk head for interconnection connectors between front and dash wiring harness :
Tata Yazaki Auto compHeadlamp cluster :
Tata Visteon
Radiator and Intercooler:
Tata Toyo
Major OEM Brand Alliances Worldwide Set to Expedite Development and Marketing of Low-Cost Trucks Globally
Region OEM Global PartnersLow-Cost Truck
Production Capability
Low-Cost Market Success
Projection
Europe
Daimler Mitsubishi FUSO, KamAZ, Foton, GAZ
Volvo Dongfeng, Eicher, MACK
IVECO SAIC
Volkswagen/Scania/MAN
Force, CNHTC (Sinotruk), WangpaiAN (Sinotruk), Wangpai
KamAZ Tatra,Foton, LongSeen
North AmericaNavistar Mahindra, Caterpillar,
JAC, Otokar
PACCAR DAF
Asia
TATA Daewoo
Nissan DongFeng, AshokLeyland
S
T
R
E
N
G
T
H
Low-cost Truck Markets and Production Hot-Spots: By 2016 North America and Europe Will Emerge as Fastest Growing Markets for Low-cost Trucks
2009
2009
2009
2009
2009
2016
2016
2016
2016
2016
44,090
185,274
616,947
233,933
487,274
1,061,465
1,413,642
150,063
197,247
176,766
322,528
129,728
North America
Europe(incl. Russia)
China
South Korea
Source: Frost & Sullivan.
2009
2009
2009
2016
2016
2016
5,232
32,205
Brazil
India
Japan
Mature Asian markets of Japan and South Korea have heavy export reliance.
Chinese manufacturers have largest total growth expected
India to see largest percentage increase in region as development gains speed.
High Growth
ModerateGrowth
“Our driver to enter this market is to participate in the global growth segments” U.S. Truck OEM
1,790,721
3,199,571
2,000,000
2,500,000
3,000,000
3,500,000
Pro
du
ctio
n U
nit
s
HCV MCV LCV
81%
51%
22%
83% 75% 79%
39%
9%
13%
20%
17%
11% 8%
35%
10%
36%58%
0%15% 13%
26%
0%
20%
40%
60%
80%
100%
China India Japan S. Korea E.U. N.A. Brazil
2016 Production by CV Category
Global Low-Cost Truck Market to Grow at CAGR of 8.6% Amounting to Production of 3.2 Million Trucks by 2016
1,413,642
487,274
322,528 197,247
616,947
129,728 32,205
1,790,721
-
500,000
1,000,000
1,500,000
2009 China India Japan S. Korea E.U. N.A. Brazil 2016
Pro
du
ctio
n U
nit
s
China India Japan S. Korea E.U. N.A. Brazil
2016 Production by Geographic Location
Aggressive Cost Reduction Strategies Implemented by Low-Cost Truck Manufacturers Delivering 19-29 Percent Reduction in Cost Savings
4
6
8
10
Pe
rce
nta
ge C
os
t S
avin
g/
To
tal V
eh
icle
Co
st
• Downsizing of engine with/without turbocharger
• New Materials• Basic aftertreatment • Low-speed manual
transmission
• Optional A/C• Limited infotainment• Analog displays/integrated
cluster• Integrated headrest• No central locking/power
window
• Basic networking architecture
• Low-cost multiplexing
• Minimum to no discounts
• Lesser warranty protection
5-8%3-4% 3-4%
1-2% 1-2% 1-2% 1-2%
4-5%19 ~ 29%
0
2
Powertrain Chassis Comfort and Convenience
Safety Electronics Marketing and Sales
Margins Others
Pe
rce
nta
ge C
os
t S
avin
g/
To
tal V
eh
icle
Co
st
• Lower axle ratios • Lower priced chassis
construction materials, • Basic brake, steering and
suspension technologies
• All safety features except regulated systems optional
• Low-channel ABS, Sensor fusion
• Distribution through existing dealership networks
• Advertisement cost/budget reduction
• Design changes (narrow cabins, cheaper materials, manufacturing design etc.)
1-2% 1-2% 1-2% 1-2%
Total Potential Cost Savings
29%
“The engine is the major driver of technological adoption. Once it is in place you then need the rest of
the vehicle’s systems to accommodate its performance – transmission, brakes, etc.” – Global
Drivetrain Supplier
Key Focal Points and Best Practices of Leading Low-cost OEMs and Suppliers
Strategy Importance
Low-cost Production Location
Design to cost
De-contenting
Material sourcing
Standardization
Core
Focal
Points
Low High1 2 3
Low High1 2 3
Low High1 2 3
Low High1 2 3
Low HighStandardization
Manufacturing Processes
R&D
Marketing and Sales
After-sales Service
Management Expenses
Auxiliary
Focal
Points
Low High1 2 3
Low High1 2 3
Low High1 2 3
Low High1 2 3
Low High1 2 3
Low High1 2 3
“We see this as an opportunity to cater to OEMs from both established markets and from emerging economies. We are now targeting Western OEMs
who are struggling to find low-cost yet high-quality truck electronics modules” Japanese Tier-1 Supplier
Cost Breakdown of Tata Ace- A Low-cost LCV From India Targeted at Global Markets
Low-cost trucks Market: Cost Breakdown Analysis – Tata Ace (India), 2010
Power train
Chassis and Comfort*
29.2%
• The high net profit margin of well-established models such as the Tata Ace is because of incremental gains from a project beyond break-even point, large economies of scale, only variable costs and minimal additional investments that result from a phenomenal level of sales
• The dealer margin is significantly less for low cost trucks like Ace, but the dealers are compensated by the high volumes of sales
Safety ElectronicsOthers
Gross Margin
Excise Duty
LogisticsMarketing
WarrantyDealer Margin
15.0% 1.2%4.0%
16.5%
9.8%
12.0%4.6%
2.7% 1.3%3.7%
Total Retail PriceUS $4,890
Source: Frost & Sullivan
*The chassis and cabin shell are one single unit
• Tata Motors has already proposed it will use an electric Ace to foray into thetougher United States market
• In India Ace is powered by 16bhp diesel motor which complies Bharat II andBharat III emission norms. These Aces are built on Indian platform and arecurrently being exported to many countries like Brazil, Africa etc.
• Considering tougher European norms, Tata Motors has worked in collaborationwith the technical support of Archimedes Energy Inc. and Ecolori SpA to develop
TATA Ace Elektro – Low-cost Base Platform Can Enable Creation of Cost-Competitive Electric Ultra-Low GVWR LCVs: Targeted at Launch in European
Market Offering Strategically Priced Electric City Trucks.
CASE STUDY
with the technical support of Archimedes Energy Inc. and Ecolori SpA to developan electric heart for the ace.
• Ace Elektro is powered by asynchronous motor which produces 30KW of peakpower and a maximum speed of 120 km / hr.
• Melian Italy is the sole importer and distributor of Tata Motors in Italy
• Tata Ace uses Li-thio-polymers which means lighter battery and hence increasedmileage. Ace Elektro also makes use of advanced regenerative braking whichmeans it can recover energy while slowing down and braking
Expected Launch Price:
Between US$ 9,000 -
11,000
Voice of Top U.S. HD Fleet Managers: Low-cost Trucks Are Welcome, Fuel-Efficiency is Welcome; Compromises in Reliability and Uptime Are Not
Highest Ranking Benefits of Powertrain Technologies
(N=101)
29%
53%
44%
33% 32%
44%
40%
60%
#1 Rankings #2 Rankings #3 Rankings Total of Top Three Rankings
Q18: Please rank the top-three influences that impact your fleet’s purchase of powertrain technologies.Source: Frost & Sullivan
29%
19%
12% 11%
7% 6% 6%4% 3% 3%
1%
12%
18%
7%
15%17%
6% 7%5% 4% 3% 4% 3%
13%
7%
14%
6%
20%
9%
4% 4%
8%
3%
9%
4%
32%
21%
17%
13%15%
9%
14%
7%
0%
20%
Re
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Fu
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Virtual Global Low-cost HCV Platform: Recommendations for The Ideal Low-
Cost HCV for Global Markets; Target Median Price $65K in Relevant Markets
Transmission GVWR
PriceChassis Design
9 Speed
9 speed transmissions are appropriate today
but also enough to support the next
generation of low-cost HCVs.
Hydraulic power-steering, air drum
brakes S-cam, Inverted bogie suspension with
25-40 Ton
China and India markets will grow and
mature towards demanding higher GVWR engines.
$65,000
$65-70K is the base minimum necessary to
create a baseline platform that features
PowertrainOthers8-10 Liter, 240-280 HP
Need for smaller engines than comparable
conventional trucks.Cost advantage expected for western OEMs due to
in-house vertical integration.
bogie suspension with option for air
suspension, C-frame chassis,
It is important to accommodate the
features necessary for meeting local fleet
manager and driver demands and local
regulatory demands.Payload: 16-25 TonWheelbase: 3500 to 4500mm
platform that features globally harmonized
technologies/systems .
Market Attractiveness- North America: Market Offering Openings to Low-cost HCVs
Product Positioning
Target PriceRecommendation
•$16-20K for LCV•$32-40K for MCV •$70-85K for HCV
•LCVs with 1.8-2L engines and HP 120-140 with 5 Speed manual transmission.
•MCVs with 5 liter plus engines with 200+ HP and 6 speed transmission.
Reasons for Entry
Barriers to Entry
• Wide open price gaps in LCV, MCV and HCV segments. • Need for powertrain downsizing and lower HP engines. • Recessionary environment.
• Stringent emission and safety regulations• Strong position of local OEMs • Need for unique designs in MCV and HCV segment• Entry in HCV segment limited to intra-urban and intra-regional segments (day cabs, short-cabs, etc.)Steep regulatory barriers
transmission. •HCVs with 16-25 Ton GVWR, roughly 250-300 HP 8+ Liter 9 speed transmission (non long-haul type applications)
OEM
Supplier
What Now?
Conclusions and Recommendations
• Unique Approach
• Strategic Partnerships/Alliances
• Create New Brands
Diversify Supply Base
• Virtual Integration
• Innovative Supply Dynamics • Old Threat, New
Opportunity • Diversify Supply Base
• Low-cost Production Location/ Localization of Content
• Design to cost/ Decontent
• Strategic Relationships
• Diversify Manufacturing Base
• Outsource
• Local Sourcing
• Aftermarket Opportunities
Opportunity
• Asian OEMs Hold Strategic Advantage
• Guard Local Market, Attack Global Markets
• Short-Term Pain, Long-term Gain
• Innovation Will Pay Dividends
Next Steps
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For Additional Information
Sarah Saatzer
Corporate Communications
Automotive & Transportation
(210) 477-8427
Craig Hayes
Sales Director
Automotive & Transportation
(210)247-2460
Sandeep Kar
Global Program Manager
Automotive & Transportation
(416) 490-7796