GLASS DOOR TYPE COOLER SERVICE MANUAL SRM...

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SERVICE MANUAL GLASS DOOR TYPE COOLER SRM-CD1210D SANYO Electric Co., Ltd. Commercial Solutions Company Ver.SRM-CD1210DARE070206 Features1.Removable refrigeration uint for easy&quick maintenance service from front without moving the cooler. 2.No need to drain-complete evaporating systems. 3.Vertical illumination guarantees maximum product visibility. 4.New lighting box for POP gives advertising effects. 5.Adjustable shelves(12.5mm intervals) CONTENTS ■Specifications ・・・・・・・・・・・・・・・・・・・・・・・・・・・・P12 ■Product dimensions ・・・・・・・・・・・・・・・・・・・・・・・P2 ■Elec wiring diagram ・・・・・・・・・・・・・・・・・・・・・・P3 ■Test data ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・P4 ■Cooling circuit drawing ・・・・・・・・・・・・・・・・・・・P5 ■Parts name and functions ・・・・・・・・・・・・・・・・・P67 ■Insutruction manual(How to use) ・・・・・・・・・・P89 ■Insutruction manual(Cleaning) ・・・・・・・・・・・P1011 ■Installation manual(Safety precaution) ・・・・・P1213 ■Installation manual(Deciding the place) ・・・・P14 ■Installation manual(Electrical work) ・・・・・・P15 ■Parts List. ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・P1625 ■Controller manual(EMS-55) ・・・・・・Attached Sheet

Transcript of GLASS DOOR TYPE COOLER SERVICE MANUAL SRM...

SERVICE MANUAL

GLASS DOOR TYPE COOLER

SRM-CD1210D

SANYO Electric Co., Ltd. Commercial Solutions Company

Ver.SRM-CD1210DARE070206

<Features> 1.Removable refrigeration uint for easy&quick maintenance service from front

without moving the cooler. 2.No need to drain-complete evaporating systems. 3.Vertical illumination guarantees maximum product visibility. 4.New lighting box for POP gives advertising effects. 5.Adjustable shelves(12.5mm intervals)

CONTENTS ■Specifications ・・・・・・・・・・・・・・・・・・・・・・・・・・・・P1~2 ■Product dimensions ・・・・・・・・・・・・・・・・・・・・・・・P2 ■Elec wiring diagram ・・・・・・・・・・・・・・・・・・・・・・P3 ■Test data ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・P4 ■Cooling circuit drawing ・・・・・・・・・・・・・・・・・・・P5 ■Parts name and functions ・・・・・・・・・・・・・・・・・P6~7 ■Insutruction manual(How to use) ・・・・・・・・・・P8~9 ■Insutruction manual(Cleaning) ・・・・・・・・・・・P10~11 ■Installation manual(Safety precaution) ・・・・・P12~13 ■Installation manual(Deciding the place) ・・・・P14 ■Installation manual(Electrical work) ・・・・・・P15 ■Parts List. ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・P16~25 ■Controller manual(EMS-55) ・・・・・・Attached Sheet

■Specifications

Category Glass Door Type Cooler

Product Name SRM-CD1210D

Width Depth Height

Outer Dimentions (mm) 1,280 792+25 2,130

Interior Dimentions (mm) 1,200 520 1,461

Capacity 625L

Exterior Polyester powder coating on anti-corrosion chromium steel

Interior Polyester powder coating on anti-corrosion chromium steel

Insulation Cyclopentane

Door 2 layer glass door(filled with Ar gas)

Cabinet

Shelf Wire shelves×10(Shelf support×40)

Power Source 240V/50Hz

Power Switch AJ921001B3F(National:250V/16A)

Power Cord Power Plug:SY014+Socket Plug:SY058 (250V/10A)

Inlet HF-301(250V/10)

Power Consumption/ Current 930W/4.5A

Test Condition:Australian Standard Climatic Class 5

Electric

parts

Start Current 26.5A

Cooling Type Forced air cooling

Type Hermetic(Recipro type)

Model(Product NO.) T6220GK(Embraco:931BA4124AP)

Resist(main/Starting) 3.45/6.8Ω(AT 25℃)

Starting Capacity 72-88μF 330VAC

Running Capacity 15μF 450VAC

Starting Relay 3ARR3B4AA

Compressor

Protecter T0743/C9

Discharge Pipe Copper pipe "1/4

Type Fin&Tube/foced air cooling

Moter type(power) ECR80AA03(20W)×1/3EM100041(ECR Reversing relay)

Condenser

Fan φ254/H52 Aluminum-made propeller(Suction)×1

Drier Molecular sieves(XH-9) 12g

Capillary Tube OD3.0×ID1.4×L1900

Type Fin&Tube/foced air cooling

Moter type(power) ECR80AA03(20W)×2

Evaporator

Fan φ172/H41 Aluminum-made propeller(discharge)×2

Suction Pipe Copper pipe "3/8

Type R404A Refrigerant

Charge Amount 750g

Type ESTER/ISO22

Cooling

cycle

Oil Charge Amount 550cc

Temp

Control

Type Automatic type

Model EMS-55(Elstat)

Sensor Thermistor(NTC)

Installation on evaporator fan case(Cold air suction)

Temp Spec OFF:2.0℃/ON:5.0℃

Defrost Type Off cycle defrost

Defrost cycle 6 hours

Defrost Time 15minuts

Electric

controller

Controller

Condenser high temp

activation value 65℃

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Actual load temperture 0~7.2℃(Average 3.3℃) Performance

Use condition : Under AT 40.6℃,RH 75% , avoid direct sunlight

Lighting POP 28W(Osram:FH28W/875)×1

Lamp

Internal 28W(Osram:FH28W/875)×2

POP Osram:QT-FHI×14-35/230-240

Ballast

Internal Osram:QT-FHI×14-35/230-240

POP BJB:26.603.4302.50

Socket

Internal BJB:26.620.2001.50

Drain evaporating Drain tray Risin(PP):capacity 4.5 little

system Type Hot pipe & fin / forced air fiow

Radiation 2,000W

Noise Lebel(Door close/open) 57.7/64.7dB(A)

Accessories Wire shelf×10,Flexible Caster×4

Weight 244kg

■Product dimensions

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■Elec wiring diagram

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■Test data Test condition :AT40.6℃、RH75% Power source :240V/50Hz No Load (1)Temperrature Pull Down

0

5

10

15

20

25

30

35

40

45

0:00 0:30 1:00 1:30 2:00

TIME(hr.)

AT

Inside Air-1

Inside Air-2

(2)A lternation of curent and pressure

0

0.2

0.4

0.6

0.8

1

1.2

1.4

1.6

1.8

2

0:00 0:30 1:00 1:30 2:00

TIME(hr.)

(Mpa)

0

1

2

3

4

5

6

7

8

9

10

(A)

Pressure Discharge

Current

Pressure Suction

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■Cooling circuit drawing

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■Parts name and functions

FLUORESCENT LAMP 28W

COLD AIR OUTLET

DOOR HANDLE

CONTROL BOX(EMS-55)

UNIT FRONT PANEL

SHELF

INNER LAMP COVER

LIGHTING BOX

LOCK MOUNTING BRACKET

SHELF SUPPORT

CASTER

BALLAST

FLUORESCENT LAMP

COLD AIR INLET

DOOR SWITCH

CASTER (WITH BREAK)

ADJUST BOLT

PRODUCT NAME PLATE

ASSET No. PLATE

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POWER SWICH

ADJUST BOLT R

CONTROL BOX(EMS-55) R

CONDENSE

COMPRESSOR T6220GK (Embraco)

COMPRESSOR Model:T6220GK

(Embraco)

STARTING RELAY ASSY

EVAPORATOR

CONTROL BOX(EMS-55) * Position of EMS when unit

detached.

DRAIN PAN

APPLIANCE SENSOR

CONDENSER SENSOR

CONDENSER EXIT PIPE

ECR MOTOR 20W

REVERSING RELAY

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■Insutruction manual(How to use)

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■Insutruction manual(Cleaning)

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■Installation manual(Safety precaution)

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■Installation manual(Deciding the place)

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■Installation manual(Electrical work)

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■Parts List.

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1.CABINET(OUT SIDE)

No. Parts Code Qty. Parts Name Regulation & Material1 7FT-2-1290-154-01 1 EXTER COVER SGCC 2 7FT-2-1290-154-11 1 EXTER COVER SGCC 3 7FT-2-1470-010-30 1 HOOK PLATE *PL-ABS 4 7FT-2-1350-215-00 2 EXTER MTG SGCC 5 7FT-2-1290-158-02 1 EXTER COVER SECC 6 7FT-2-4380-031-01 1 REFLECTOR SECC 7 7FT-2-4380-032-01 1 REFLECTOR SECC 8 7FC-4-J110-000-08 2 SOCKET 9 7FC-4-J110-000-09 4 SOCKET

10 7FT-2-1750-076-00 4 SUPPORT SUS304 11 7FC-0-8100-050-50 3 CONTROL BOX ASSY QT-FH1X14-3512 7FC-4-T310-028-00 3 FLUORESCENT LAMP FH28W/860 13 7FT-2-2210-056-00 2 INNER COVER *PL-PC14 7FT-2-1630-049-00 1 SHADE *BOAD-PMMA 15 7FT-2-1310-077-10 1 EXTER FRONT *PL-ABS 16 7FT-2-1310-076-10 1 EXTER FRONT *PL-ABS 17 7FT-2-1750-084-01 1 SUPPORT SGCC 18 7FT-2-1750-082-01 1 SUPPORT SGCC 19 7FT-2-1750-081-01 1 SUPPORT SGCC 20 7FT-2-1370-078-00 2 EXTER REINF SGHC 21 7FT-2-1350-218-01 1 EXTER MTG SUS304 22 7FT-2-3320-031-01 1 HANDLE SWM-B 23 7FT-2-3320-030-01 1 HANDLE SWM-B 24 7FT-2-1130-042-00 1 BASE MTG SGCC 25 7FT-2-1130-041-00 1 BASE MTG SGCC 26 7FT-2-0150-006-00 2 CASTER 27 7FT-2-0150-005-00 2 CASTER 28 7FT-0-1120-013-01 1 BASE ANGLE ASSY 29 7FT-2-1120-089-00 1 BASE ANGLE SGHC 30 7FT-2-1360-187-00 1 EXTER PANEL SGCC 31 8DT-2-1500-003-01 2 LEG SWCH

2.CABINET(IN SIDE)No. Parts Code Qty. Parts Name Regulation & Material

1 7FT-2-2260-133-00 1 INTER MTG SGCC 2 7FT-2-2280-046-01 1 INTER REAR SECC 3 7FT-2-2280-047-01 1 INTER REAR SECC 4 7FT-2-2200-101-01 2 SUPPORT SUS304-2B 5 7FT-2-2200-101-11 2 SUPPORT SUS304-2B 6 7FM-2-1750-014-01 40 SUPPORT SUS304-2B 7 7FT-2-2260-132-01 1 INTER MTG SEHC 8 7FT-2-1350-213-01 1 EXTER MTG SECC 9 4FL-2-6530-035-00 4 SCREW

10 7FT-2-2210-088-01 1 INNER COVER SECC 11 7FT-2-2210-089-01 1 INNER COVER SECC 12 7FT-2-2290-070-01 1 INTER REINF SEHC 13 7FT-0-1000-112-10 1 UFO ASSY 14 7FT-2-2200-100-01 2 SUPPORT SUS304-2B 15 7FT-2-0350-042-01 10 RACK SWM-B 16 7FT-2-2200-100-11 2 SUPPORT SUS304-2B 17 7FT-2-1150-003-01 2 BUFFLE SECC

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3.UNIT

No. Parts Code Qty. Parts Name Regulation & Material1 7FT-2-3220-087-00 1 DOOR PACKING *FO-EPDM 2 7FT-2-1290-156-00 1 EXTER COVER *PL-PP 3 7FT-2-2140-013-00 1 EVA BOX *PL-PP 4 7FT-2-7100-240-01 1 INSULATION *PO-PS-01 5 7FT-2-4190-024-01 1 EVA CASE SGCC 6 7FT-2-4190-027-01 1 EVA CASE SGCC 7 7FT-2-4190-026-01 1 EVA CASE SGCC 8 7FT-2-4190-023-01 1 EVA CASE SGCC 9 7FT-0-4220-064-00 1 EVAPORATOR ASSY Cu Tube & Al Fin

10 7FT-0-4430-066-00 1 SUCTION PIPE ASSY 11 7FT-2-4250-085-00 1 FAN CASE SGCC 12 7FT-2-4250-086-00 1 FAN CASE SGCC 13 7FT-2-4230-013-00 2 FAN φ172 A5052P-O 14 7FC-4-M140-024-00 2 1PH IND MOT SHADING ECR80AA03 15 7FT-2-2100-036-01 2 BRACKET SGHC 16 7FT-2-4150-068-00 1 DISCHARGE PIPE C1220T 17 7FT-2-6360-035-00 1 HOSE *PL-PVC 18 7FC-4-M140-024-00 1 1PH IND MOT SHADING ECR80AA03 19 7FT-2-4230-012-00 1 FAN φ254 A5052P-O 20 7FT-2-2100-040-01 1 BRACKET SGHC 21 7FT-2-4340-005-01 2 PIPE SUPPORT A6063S-T6 22 7FT-0-4170-007-00 1 DRIER ASSY XH9-12G 23 7FT-2-4330-297-00 1 PIPE CONNECTION C1220T-O 24 7FT-2-0240-033-00 1 DRAIN PAN *PL-PP 25 7FT-2-8140-118-01 1 ELEC MTG SGCC 26 7FT-2-4250-087-00 1 FAN CASE SGCC 27 7FT-2-4490-058-00 1 UNIT MTG SGCC 28 7FT-2-4490-057-00 1 UNIT MTG SGCC 29 7FT-0-1110-047-01 1 BASE ASSY 30 7FT-2-4490-059-00 1 UNIT MTG SGCC 31 7FT-2-4490-060-00 1 UNIT MTG SGCC 32 7FT-2-1110-083-00 1 BASE SGCC 33 7FT-2-3320-025-01 1 HANDLE SWM-B 34 7FC-4-S200-000-44 1 RELAY For T6220GK 35 7FT-0-4130-040-00 1 CONDENSER ASSY Cu Tube & Al Fin36 7FT-2-4600-013-00 1 COMPRESSOR Embraco T6220GK 37 7FT-2-4150-067-00 1 DISCHARGE PIPE C1220T 38 7FC-0-8100-073-00 1 CONTROL BOX ASSY 3EM100041 39 7FC-0-5610-055-70 2 WIRE K 40 7FT-2-8140-122-00 1 ELEC MTG SGCC 41 7FT-2-8140-110-01 1 ELEC MTG SGCC 42 7FC-0-5540-007-90 1 SENSOR ASSY 43 7FC-0-5540-007-80 1 SENSOR ASSY 44 7FT-2-4490-069-00 3 UNIT MTG SGCC 45 848-375-25 1 CONDENSING UNIT ASSY Model:SRM-CD1210D-U

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4.DOOR ( R )No. Parts Code Qty. Parts Name Regulation & Material

1 7FT-2-3200-148-01 4 DOOR MTG SGCC 2 7FT-2-3240-191-00 2 DOOR SASH *PL-PVC 3 7FT-0-3220-042-00 1 DOOR PACKING ASSY 4 7FT-2-3240-193-00 1 DOOR SASH *PL-PVC 5 7FT-2-3240-194-00 1 DOOR SASH *PL-PVC 6 7FT-0-3330-031-11 1 HINGE ASSY 7 7FT-2-3180-053-00 1 DOOR GLASS *GLASS 8 7FT-2-3150-007-00 2 DOOR COLOUR *PL-POM-00 9 7FT-2-3200-149-01 2 DOOR MTG SGCC

10 7FT-2-0140-023-10 2 CAP *PL-ABS 11 7FT-2-3320-017-00 1 HANDLE *PL-ABS 12 7FT-2-3320-018-02 1 HANDLE *PL-ABS 13 7FT-2-3240-190-10 1 DOOR SASH *PL-ABS 14 7FT-0-3200-003-01 1 DOOR MTG ASSY 15 7FT-2-3150-008-00 1 DOOR COLOUR *PL-POM-00 16 7FT-2-1350-217-11 1 EXTER MTG SUS304 17 7FT-0-3330-026-01 1 HINGE ASSY 18 7FT-2-2390-003-00 1 RING *PL-POM-00 19 4FL-2-3270-017-01 1 DOOR SPRING SWP-B 20 7FT-2-3250-026-01 1 DOOR SHAFT SUS304 21 7FT-0-3140-094-10 1 DOOR ASSY 22 7FC-0-5560-001-10 1 SWITCH ASSY RS-500 23 7FT-2-1350-216-01 1 EXTER MTG SUS304 24 7FT-2-1630-050-00 1 SHADE *BOAD-PMMA

5.DOOR ( L )No. Parts Code Qty. Parts Name Regulation & Material

1 7FT-2-3200-148-01 4 DOOR MTG SGCC 2 7FT-2-3240-191-00 2 DOOR SASH *PL-PVC 3 7FT-0-3220-042-00 1 DOOR PACKING ASSY 4 7FT-2-3240-193-00 1 DOOR SASH *PL-PVC 5 7FT-2-3240-194-00 1 DOOR SASH *PL-PVC 6 7FT-0-3330-031-01 1 HINGE ASSY 7 7FT-2-3180-053-00 1 DOOR GLASS *GLASS 8 7FT-2-3150-007-00 2 DOOR COLOUR *PL-POM-00 9 7FT-2-3200-149-01 2 DOOR MTG SGCC

10 7FT-2-0140-023-10 2 CAP *PL-ABS 11 7FT-2-3320-017-00 1 HANDLE *PL-ABS 12 7FT-2-3320-018-02 1 HANDLE *PL-ABS 13 7FT-2-3240-190-10 1 DOOR SASH *PL-ABS 14 7FT-0-3200-003-11 1 DOOR MTG ASSY 15 7FT-2-3150-008-00 1 DOOR COLOUR *PL-POM-00 16 7FT-2-1350-217-01 1 EXTER MTG SUS304 17 7FT-0-3330-026-11 1 HINGE ASSY 18 7FT-2-2390-003-00 1 RING *PL-POM-00 19 4FL-2-3270-017-01 1 DOOR SPRING SWP-B 20 7FT-2-3250-026-01 1 DOOR SHAFT SUS304 21 7FT-0-3140-093-10 1 DOOR ASSY 22 7FC-0-5560-001-20 1 SWITCH ASSY RS-500 23 7FT-2-1350-216-01 1 EXTER MTG SUS304 24 7FT-2-1630-050-00 1 SHADE *BOAD-PMMA

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6.ELEC BOX

No. Parts Code Qty. Parts Name Regulation & Material1 7FT-2-8100-043-01 1 CONTROL BOX SGCC 2 7FC-4-J300-003-30 1 TERMINAL BASE 600V/30A/3P 3 7FT-2-8100-044-01 1 CONTROL BOX SGCC 4 7FC-0-5520-000-70 1 POWER TRANS ASSY EMS-555 7FC-4-J110-000-10 1 SOCKET 6 7FC-0-8100-027-00 1 CONTROL BOX ASSY EMS-55 7 7FT-2-8140-111-01 1 ELEC MTG SGCC 8 7FT-2-8130-068-01 1 ELEC COVER SGCC 9 1FS-4-S100-009-40 1 SWITCH AJ921001B3F

10 7FT-2-8140-117-01 1 ELEC MTG SGCC 11 7FC-0-5620-002-80 1 WIRING ASSY 12 7FC-0-5540-007-80 1 SENSOR ASSY 13 7FC-0-5540-007-90 1 SENSOR ASSY

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