Gkw presentation template general
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Transcript of Gkw presentation template general
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GEMBA KAIZEN WORKSHOP
PROJECT :
TEAM NAME :
SLOGAN :
Team Picture
Name Position Dept
Captain
Vice Captain
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GKW Dates:
PROCESS INFORMATION:
Concerns, Opportunity, Problem needing attention:
PRODUCTION / CUSTOMER REQUIREMENTS:
SENSEI:
GKW SCOPE SHEET Continuous Improvement Summary
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GOALS & OBJECTIVES
Goals:
Objectives:
PRIMARY:
SECONDARY:
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“DURING KAIZEN” TO-DO LIST
S. No. What Who By when
% Completion
1 Conduct 5 S Audit.
2 Attach Red Tags
3 Find abnormalities through ‘Cleaning is Inspection’. Attach Red & Green cards.
4 Measure total space used & free space in the Gemba.
5 Do video recording
6 Make before & after spaghetti diagram
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TARGET SHEET
Project Name: Team Leader: Date:
ParameterStarting Qty/Unit
5th Day
TargetDay -1 Day - 2 Day - 3 Day - 4
Achieved Day – 5
5S Audit Score
Reduced Space / Free Space
Inventory
Walk Distance
Number of Red Tags attached
Number of 5 S non conformities (No’s)
Number of ‘Cleaning is Inspection’ abnormalities
Free Space
Value of Red tagged material
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Continual Improvement To-do List
Sr
# Problem /
Issue / Opportunity
Counter-
measure Person(s)
Responsible Date/Time
Due % Complete
100 75 50 25
1
2
3
4
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ZONE MAP
Sample
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RESULTS SUMMARY
ParameterStarting Qty/Unit
Day -1 (Before Kaizen)
A
Target
B
Achieved Day – 5
C
% Improved
[(C-A)/A] x100
Annual Benefit
(Money Value)
5S Audit Score
Reduced Space / Free Space
Inventory
Walk Distance
Number of Red Tags attached
Number of 5 S non conformities (No’s)
Number of ‘Cleaning is Inspection’ abnormalities
Free Space
Value of Red tagged material
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Before Kaizen After Kaizen
KAIZEN IMPROVEMENT
Problem Action Result
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Before Kaizen After Kaizen
KAIZEN IMPROVEMENT
Problem Action Result
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Before Kaizen After Kaizen
KAIZEN IMPROVEMENT
Problem Action Result
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Homework / Horizontal Deployment
Sr.#
Action Item Who Date%
CompleteRemarks
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Lessons & Tools Learned & Application
Sr Lessons Learnt – Tools Learnt if Any Where / How Applied at Gemba
1
2
3
4
5
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Sustenance Plan
Sr # Activities Responsibilities Target Date
Remarks
1
2
3
4
5
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PROJECT
REPORTED ON : SIGN
KAIZEN IMPLEMENTERS :
DESCRIPTION OF PROBLEM COUNTER MEASURES RESULTS (MEASURABLE)
BEFORE KAIZEN (USE PHOTOGRAPHS / SKETCHES)
AFTER KAIZEN (PHOTOGRAPHS/ SKETCHES)
ACCEPTED FOR REGISTRATION BY:
DATE
REGISTRATION NO. :
UPDATED STANDARD NO.:
5 ‘S’
Q C D S
KAIZEN REPORTING FORM
PROJECT LAUNCH NO.
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EVALUATION OF GEMBAKAIZEN TEAMS' PERFORMANCE DURING GKW
ORGANIZATION:
DATES FROM: TO:
EVALUATION CRITERIAMAX.
SCORE TEAM NAME
PROJECT
1INVOLVEMENT as a Team/ Team Work 15
2. NEW IDEAS IMPLEMENTATION/ INNOVATION 15
3WASTE UTILASATION 20
4
PROCESS & DOCUMENTATION ( Training to the operator/ SOP made)
15
5RESULTS 15
6 PRESENTATION 1) Gemba10
2) Conference Room10
TOTAL100
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Thank You