Ginetta_G40_Manual_V1

Ginetta G40 Junior Cup Car Build Manual v.1

Typical chassis number

G40 LT 001

1

Ginetta G40 Cup Car

2

Ginetta G40 DimensionsMinimum weight

850

kg

Overall length

3748

+/- 5 mm

Wheelbase

2250

+/- 10 mm Front Rear

Overhang

760

+/- 10 mm

738

+/- 10 mm

Overall width

1642

mm +/- 1 %

Where measured

FRONT AXLEFront Rear

Width of bodywork at axle centreline

1642

mm +/- 1 %

1642

mm +/- 1 %

Front mini Maximum track maxi mm +/- 1 % Mini mm +/- 1 %

Rear maxi

1642 1642 1642 1642mm +/- 1 % mm +/- 1 %

3

Ginetta G40 Ride Height ReferenceFrontMinimum Ride Height of car ( At all times )

Rear 85

85

References on chassis

This measurement is for set-up use only, and should not be used as a measurement for the championship regulations minimum ride height

4

Ginetta G40 Initial Run RecommendationsIt is important to realise when running a car for the first time, that painted, powder coated, and plated surfaces tend to bed together and can work loose during the initial running period. Consequently, it is strongly recommended that one out lap is completed after which all oil, water, and fuel lines are checked for security, along with the wheel nuts. After this, a further run of four laps should be completed, after which a thorough spanner check must be carried out, checking the security of all components. Particular attention should be paid to hub nuts, CV joints, braking and steering systems, suspension mounts and lock nuts, and also the airjack locking rings. As with all new car builds, it can be increasingly difficult to get all the air from the brake system, at sometime during the first run it is also advised that you should bleed the brakes to remove any excess air from the system. At all times during testing, visual checks should be made whenever the car is stationary. Once testing is complete the car must be thoroughly cleaned, spanner checked, all fluid levels checked, and generally inspected, before returning to the track. Extra attention should be paid to all engine drive belts, after any visits to gravel traps, for damage or misalignment. Please note that the regulations for the G40 Junior Cup will be very closely controlled and we would strongly advise that you consult Ginetta before making any alterations to the car, no matter how small they may be. The regulations will focus primarily upon maintaining the original specification of the car and you should work on the assumption that any modifications will render the car ineligible. 5

Ginetta G40 Car Set UpALL THESE ITEMS CAN BE SET UP IN THE AIR DAMPER TYPE Ginetta DAMPER SETTING -6 AEON TYPE / SIZE Rubber / 18mm A R BAR & SETTING Hole 1 MASTER CYLINDER SIZE 0.7 inch BRAKE DISCS / PADS Ginetta / PF 01 BIAS SETTING SPRINGS 625lbs PRELOAD STATIC Zero DAMPER PLATFORM AIR 82mm ^ 82mm CAMBER SHIMS XX ^ XX CASTOR SETTINGS ^ TYRE Michelin Pilot Exalto ALL THESE ITEMS TO BE SET UP ON FLAT PATCH TYRE PRESSURE HOT 28psi ^ 28psi CAMBER ANGLE DEGREES 2.5 ^ 2.5 TOE IN / OUT 1mm out ^ 1mm out RIDE HEIGHT 90mm ^ 90mm THESE ITEMS REFERENCE ONLY BRAKE DUCTS None Fitted TYRE PRESSURE COLD 21psi ^ 21psi Ginetta -6 Rubber / 18mm Hole 1 0.7 inch Ginetta / PF 01 400lbs Zero 87mm ^ 87mm XX^ XX ^ Michelin Pilot Exalto 28psi ^ 28psi 1.5 ^ 1.5 1mm in ^ 1mm in 95mm ^ 95mm None Fitted 21psi ^ 21psi

This set-up is based on a complete car with all fluids, (water, oil, etc), no driver, and 10 litres of fuel. Alternative Camber shims are available in sizes 2mm, 3mm. 6

Ginetta G40 Set-up Details

FrontRide Height Change

Rear 1 TURN=3.2MM 2MM=0.5 1 FULL TURN=4MM NO CHANGE NO CHANGE 15% STIFFER 15% STIFFER

1 TURN=3.6MM 2MM=0.5 1 FULL TURN=4MM NO CHANGE NO CHANGE 20% STIFFER 20% STIFFER

Camber Change

Toe Change

Ride Height Change With Camber Change

Toe Change With Camber Change

Anti-rollbar adjustment, hole 1 hole 2

Anti-rollbar adjustment, hole 2 hole 3

7

Ginetta G40 Damper DetailMake and Type Maximum open length Minimum closed length

GINETTA OIL FILLED SINGLE ADJUSTER 406 300mm mm

GINETTA OIL FILLED SINGLE ADJUSTER 406 300mm mm

Dampers are the same Front and Rear. 8

Ginetta G40 Mileage Advice of Critical ComponentsThe following parts must follow a life-mileage program for periodic maintenance / replacement / refurbishment / dimensional and crack checks. Listed below are typical expected life (in kilometres) to be intended just as a starting reference. For safety reasons, please contact Ginetta Cars immediately if you discover premature wear or problems.SUSPENSIONSuspension wishbones Anti Roll Bars and anti roll bar drop links Suspension ball joints Front hubs Rear hubs 5000 km 5000 km 3000 km 10000 km 10000 km

STEERINGSteering column and track rods Steering rack 5000 km 10000 km

CONTROLSBrake pedal Chassis to Engine installation bolts Wheel rims Wheel bearings 5000 km 5000 km 5000 km 5000 km

WHEELS, TRANSMISSION and STARTER MOTOR

SYSTEMSWiring Loom Water Radiators & Oil coolers (unless fins getting damaged) 10000 km 10000 km

9

Ginetta G40 Crack Checking of Critical ComponentsCRACK CHECKS Routinely performing crack checks on structural parts at regular intervals and after every accident is strongly recommended. Parts which should be monitored are: Rims Seat mounting brackets Wishbones, Toe links, and Track rods Uprights Suspension mounts and Steering arms Anti roll bars and anti roll bar drop links The crack checking of any components can be carried out at Ginetta Cars. To arrange any crack checking please contact Philip Addison on 0113 3854151

10

Ginetta G40 SystemsFuel System The Ginetta G40 Junior Cup Car has an ATL Saver Cell 45 litre. This style of fuel cell regulates the fuel pressure with a 5 bar fixed regulator at the tank. This means that there is only one fuel line to run through the car to the engine. In a case of running out of fuel the engine may take around 30 seconds of running to self-bleed itself. Checking fluid levels Checking the fluid levels on the Ginetta G40 Junior Cup Car should be carried out at the start of each day the car will be running. The oil, water and levels should be checked using the following procedure: Before starting the engine remove all caps and check the levels. The oil should be midway between the min / max levels and the water should be around half the tank capacity. The engine should now be started. As the engine temp rises, attention should be paid to the radiator, ensuring that the whole area of the radiator is hot. After any air is removed the water level should topped up to two thirds of the tank capacity and the cap replaced.

The oil level should now be checked and topped up if required. The level at this point should midway between the min / max level marks. Ginetta Cars recommends the follow lubricants: Pro S 5w30 synthetic oil in the Engine, SILKTRAN SYN 5 gear oil in the gearbox and BOA 90 LS in the Differential.

11

Ginetta G40 Battery careCharging Procedure: The charger must give a constant tension between 14.0V and 14.7V. The charger must be able to charge with a current of at least 40% of the nominal capacity of 26-27Ah, which is about 10A.The current will come down during charging. A complete charge can take up to 10 hours. SAFETY NOTES: Never charge the battery when the battery is HOT. Tighten the cable-nuts not more than 4Nm. Charge an empty battery immediately. Do not leave it empty. When the battery is stored do not let the tension come down under 12V. Charge it again as soon as possible. Store the batteries in ambient temperature of about 25C. Hotter conditions will reduce the life of the battery.

12

G40 Speedo Calibration InstructionThe calibration number provided by C.A.I, based on tyres specified by Ginetta, is: 026200 Method Press and hold trip button on Speedo Turn ignition ON, Speedo needle will travel to maximum and return to zero, BEFORE the needle reaches zero release the trip button. The Speedo LCD display will show SET-UP Press and hold the trip button for 2-3 seconds and the display will show the current setting. Each digit, starting from the left, will flash in turn for about 2 seconds. When the digit you wish to change starts flashing pressing the trip button, this will increase it by1 until the desired number is reached. At the end of this sequence all digits will flash together, press the trip button to store the number and the display will show DONE. After a few seconds the display will show SETPPU, turn ignition OFF.

13

TO ALL GINETTA OWNERS AND DRIVERSAs you are probably aware there was an accident involving Hunter Abbott in the Ginetta G50 GT4 car which has made everybody at Ginetta think particularly about the fact that motor racing is dangerous and that the cars we build are going to be entering into an environment where accidents happen and the unexpected occurs. Whilst we do all that we can within the constraints of providing affordable cars for people to compete in, to make the cars as safe as possible to meet the expected unexpected we cannot eliminate all risks of accidents happening or provide a totally safe environment in which those who drive the cars compete. Every driver and every person involved in the preparation of the cars for circuit use can and should take steps themselves to limit the risks of accidents happening and to minimise the consequences of any accidents. Whilst Hunters accident was completely out of the ordinary Lawrence Tomlinson has his own experience of flight at Oulton Park in a Ginetta G20 and he has done his best to make sure that everybody learns from the mistakes of others. Whilst the following are not directly related to these accidents there are points which Ginetta Cars Ltd feel should be borne in mind when Ginetta Cars are used. 1 2 All racing cars require regular inspection and mechanical checks to make sure that everything is as it should be. If you are in any doubt there are normally Ginetta staff at the circuit that will be happy to inform and advise as best they can on any problems you experience. All drivers should be fully familiar with the use and proper operation of their seat harnesses. They are fitted and required for reasons of safety and their proper operation should be second nature to a driver before he or she goes out on circuit. The harness should be properly secured to hold the driver in the seat and all points connected. Whilst we cannot offer training in evacuation from a burning car whilst it is upside down drivers have to be aware that they may need to get out quick and should prepare for this. 14

3 4 5

Fire is an ever present risk and so caution should be taken when fuelling cars. Hot metal can ignite fuel and precautions should be taken to ensure that cars are not overfilled with fuel. A closed visor does help prevent burns to the face. Check to ensure that safety pins from internal fire extinguishers are removed when the car goes on circuit. The pin provides security against accidental discharge when the car is being worked on and in the paddock. On circuit the extinguisher should be ready for instant activation by driver or marshals. Again drivers should be aware that they might need to activate a fire extinguisher and know what to do before they go out on circuit. Tyres are not wholly predictable in the amount of grip which they provide and care should be taken when trying to warm them. Grip can suddenly appear and if this is not expected in circumstances where a driver is weaving an accident can occur.

6

15

Ginetta Cars ContactsFor any queries on the Ginetta G40, or about Ginetta Cars, please use the relative contacts below to help us deal with your queries as smoothly as possible. Championship enquires Stewart Linn 0113 385 4165 Technical enquires Simon Finnis, Marcos Lameirao, or Dan Martin 0113 3854148 0113 3854170 0113 3854167 Parts and ordering James Morgan 0113 3854164 ([email protected] ) General enquires Julie Harrison 08452 105050 Media enquires Aimi Mcniell 0113 3853564 Sales enquiries Mike Simpson - 0113 3854171 Design enquires Marcos Lameirao Dan Martin 0113 3854170 0113 3854167

Alternatively Ginetta Cars can be reached by the following; Ginetta Main Line 08452 105050 By Fax 0113 3854141 E- mail [email protected] 16

1

2

3

4

5

6

7

8

REV.

DESCRIPTION

DATE

APPROVED

A

A

1642 1% At Front Axle C L Width of Bodywork

1642 1% At Rear Axle C L Width of Bodywork

B

B

C

C

D

1045 + Ride Height For Overall Height

1642 1% Front Track

760 10 Front Overhang

2250 10 Wheelbase 3748 5 Overall Length

738 10 Rear Overhang

1642 1% Rear Track

D

E

E

WEIGHT(g) N/ATOLERANCE :LINEAR 0.1mmFUNLESS STATED

MATERIAL

COPYRIGHT NOTE

N/AFINISHREMOVE ALL BURRS AND SHARP EDGES

THIS DRAWING AND INFORMATION IS THE PROPERTY OF LNT AUTOMOTIVE AND MUST NOT BE REPRODUCED, USED FOR MANUFACTURE OR DISCLOSED TO A THIRD PARTY WITHOUT WRITTEN CONSENT.

PROJECTION THIRD ANGLE

ANGULAR 0.5

N/AQUANTITYPER CAR:

DO NOT SCALE IF IN DOUBT ASK ALL DIMENSIONS IN MILLIMETRES

F

DRAWN DATEGinetta Cars, Unit 2, Helios 47, 1 Isabella Road, Garforth, West Yorkshire, England LS25 2DY. APPROVED Tel: 44 (0)1909 515 116 Fax: 44 (0)1909 515 699 www.Ginettacars.com2 3 4

AS 26.11.09 ML5

DESCRIPTION

G40 - X0019 - Overall Dimension SchematicSCALE

01REV.

1:25 A36

SHEET 1 OF 1

DRG. NO.

G40 - X00197

-

DATECODE 120704

1

1

2

3

4

5

6

7

8

GRADE

REV.

DESCRIPTION

DATE

APPROVED

ITEM NO. 1 2

PART NUMBER

DESCRIPTION G40 Chassis G40 Floor Skin

QTY. 1 2

TORQUE FT LB'sA

A

A G40 - A0001 A G40 - A0123-A

2B

4.2 Holes 4mm RivetsB

Bonded with Puraflex 40 (Stikaflex) before riveting

C

Bonded with Puraflex 40 (Stikaflex) before riveting

DETAIL A SCALE 1 : 2C

1D D

E

E


MATERIAL

N/A N/A

COPYRIGHT NOTETHIS DRAWING AND INFORMATION IS THE PROPERTY OF LNT AUTOMOTIVE AND MUST NOT BE REPRODUCED, USED FOR MANUFACTURE OR DISCLOSED TO A THIRD PARTY WITHOUT WRITTEN CONSENT.

FINISHREMOVE ALL BURRS AND SHARP EDGES


ANGULAR 0.5


F


AS 26.11.09 ML5

DESCRIPTION

QUANTITY

G40 - X0020 - Floor PanelsSCALE

PER CAR:

N/AREV.

1:15 A36

DATECODE 120704

1

SHEET 1 OF 1

DRG. NO.

G40 - X00207

-

1

2

3

4

5

6

7

8

Grade

REV.

DESCRIPTION

DATE

APPROVED

ITEM NO. 1

PART NUMBER

Description Upright Rear Hub/Bearing Brake Disc Brake Disk Retaining Bolt Wheel - 15" x 7" Tyre - 195 / 50 / R15 Wheel Stud LWR Ball Joint Steel Insert Top Pick Up Top Ball Joint Steel Insert 3mm Camber Shim 2mm Camber Shim Rear Right Brake Caliper Front Brake Pad Caliper Shim 1.5mm M8x55 Cap Head Screw - Zinc M8 WASHER M8 nyloc M10x55 Cap Head Screw M10 Shnorr Washer M12x30 Cap Head - 1.5mm thread 270 Loctite M12 Thick Washer

QTY. 1 1 1 1 1 1 5 1 1 2 1 1 1 2 2 3 3 3 2 2 3 3

Torque FT LBsA

A

A G40 - C0007-A A G40 - C0022 A G40 - I0002 A G40 - I0008 A G40 - J0003 - A G40 - J0001 A G40 - C0002-A A G40 - C0008-A A G40 - C0006 A G40 - C0009 A G40 - C0030 A G40 - I0006 A G40 - I0017 A G40 - I0022 C C C C C C C -

Fro10B

2

nt

of

3

Ca

4

12

r

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

9

17

18

60B

11C

12

20

C

7 16D

25 75

6 5 4 3 2

D

Quantities here listed relate to the right front assembly only. Double quantities of parts to calculate full car requirements.E

E

WEIGHT(g) UnknownTOLERANCE :LINEAR 0.1mmFUNLESS STATED

MATERIAL

Various N/A




ANGULAR 0.5


F

21

22

8

1

15

14

13

20

19

DRAWN DATE

AS 27.11.09 ML5

DESCRIPTION

QUANTITYPER CAR:

G40 - X0005 - Right Front Hub Exploded AssemblySCALE

1 PairREV.

DATECODE 120704

1

Ginetta Cars, Unit 2, Helios 47, 1 Isabella Road, Garforth, West Yorkshire, England LS25 2DY. APPROVED Tel: 44 (0)1909 515 116 Fax: 44 (0)1909 515 699 www.Ginettacars.com2 3 4

1:5

A36

SHEET 1 OF 1

DRG. NO.

G40 - X00057

-

1

2

3

4

5

6

7

8

Grade

REV.

DESCRIPTION

DATE

APPROVED

REF 1 2 3 4 5 6 7 8B

PART NUMBER

DESCRIPTION Top Wishbone Suspension Nylon Bush Suspension Poly Bush Wishbone Inner Sleeve Bush Long Top Ball Joint M10x90 cap head M10 Washer - 25od M10 Nyloc Nut - Type T

QTY. Torque FT LB.s 1 4 4 2 1 2 1 3 40B A

A

A G40 - C0004-A A C0059B A C0064 A C0072 A G40 - C0015 C C -

5

40

1

C

Wishbone Chamfer Detail Shown

C

7

8D

Right hand Front Upper Wishbone ShownD

FRON

T OF

CAR

4 3E

2 6WEIGHT(g) N/ATOLERANCE :LINEAR 0.1mmUNLESS STATED

Note; 1. 2.MATERIAL

Ball Joint fitted from other side for opposite hand The quantities here listed relate to one corner onlyCOPYRIGHT NOTETHIS DRAWING AND INFORMATION IS THE PROPERTY OF LNT AUTOMOTIVE AND MUST NOT BE REPRODUCED, USED FOR MANUFACTURE OR DISCLOSED TO A THIRD PARTY WITHOUT WRITTEN CONSENT.

E

N/A N/A



ANGULAR 0.5

F


F

Recommend silicon paste for assy of poly bush and inner sleeve

DRAWN DATE

AS 02.12.09 ML5

DESCRIPTION

QUANTITYPER CAR:

G40 - X0001 - Front Upper Wishbone AssySCALE

02REV.

DATECODE 120704

1


1:2

A36

SHEET 1 OF 1

DRG. NO.

G40 - X00017

-

1

2

3

4

5

6

7

8

Grade

REV.

DESCRIPTION

DATE

APPROVED

Ref

PART NUMBER

DESCRIPTION Front Lower Wishbone Suspension Nylon Bush Suspension Poly Bush Wishbone Inner Sleeve Bush Long LWR Ball Joint Dowel Rear Lower Clevis LWR Damper Pick Up M10 ARB & Damper Bolt M8 Male Rod End Suspension Anti-Rollbar Bush 5mm M5x12 Cap Head Screw M5 Shnorr Washer M8x45 cap head M8 Washer - Plain M8 nyloc M10x90 cap head M10 Nyloc Nut - Type T M12 Washer - 28 od M12 Nyloc - Fine 1.5

13A

QTY. Torque FT LBs 1 4 4 2 1 2 1 1 1 1 1 1 2 2 2 2 3 1 1 50 20C B A

1 A G40 - C0001 2 A C0059B 3 A C0064 4 A C0072 5 A G40 - C0016 6 A D0003A

To Anti-Roll Bar Drop Link

8B

7 A G40 - C0010-A 8 A C0054 9 A C0025-LH or C0026-RH 10 A C0055 11 C 12 C 13 C 14 C 15 C 16 C 17 C 18 C 19 C -

11Fro nt of

12

10

9 7

17

5

Ca

rRecommend silicon paste for assy of poly bush and inner sleeve

6 19 1 18

C

16

D

5 4

Ball joint attaches to lower pick-up on upright

D

3E

14E

2 17Right Hand Front Lower Wishbone Shown Note;TOLERANCE :LINEAR 0.1mm

15WEIGHT(g) N/AUNLESS STATED

MATERIAL

COPYRIGHT NOTE

N/AFINISH


ANGULAR 0.5

N/A


F

1. 2. 3.

Ball Joint fitted from other side for opposite hand The quantities here listed relate to one corner only Double all Quantities to calculate full car requirements

REMOVE ALL BURRS AND SHARP EDGES


F

DRAWN DATE

AS 02.12.09 ML5

DESCRIPTION

QUANTITYPER CAR:

G40 - X0004 - Front Lower Wishbone AssySCALE

02REV.

DATECODE 120704

1


1:2

A36

SHEET 1 OF 1

DRG. NO.

G40 - X00047

-

1

2

3

4

5

6

7

8

GRADE

REV.

DESCRIPTION

DATE

APPROVED

ITEM NO. 1 2 3 4 5

PART NUMBER

DESCRIPTION Toe Link Adjuster Assembly Top Ball Joint M10 Washer - 25od M10x1.25 Nyloc Nut 1/2" UNF Locknut

QTY. 1 1 1 1 1

TORQUE FT LBsA

A

A G40 - C0012-B A G40 - C0015 C C C -

40

2B B

C

Quantities here listed relate to the right front assembly only.

C

1

All 4 corner assemblies are identical

D

D

3

5

E

E

4

WEIGHT(g) N/ATOLERANCE :LINEAR 0.1mmUNLESS STATED

MATERIAL

N/A N/A




ANGULAR 0.5

F


F


AS 14.12.09 ML5

DESCRIPTION

QUANTITYPER CAR:

G40 - X0007 - Toe Link Adjuster AssySCALE

04REV.

1:1

A36

DATECODE 120704

1

SHEET 1 OF 1

DRG. NO.

G40 - X00077

-

1

2

3

4

5

6

7

8

GRADE

REV.

DESCRIPTION

DATE

APPROVED

ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

PART NUMBER

DESCRIPTION Front Anti-Roll Bar Assembly Anti-Rollbar Mounting Top Anti-Rollbar Mounting Bottom ARB Bush 25m ARB Mounting Bush M8 M8 Male Rod Ends Rear ARB Drop Link M10 ARB & Damper Bolt Suspension Anti-Rollbar Bush 5mm M5x12 Cap Head Screw M5 Shnorr Washer M8x30 Cap Head Screw M8x100 Cap Head Screw M8 half nut M8 Washer - Plain M8 T-Type, NYLOC Nut M10 Nyloc Nut - Type T

QTY. 1 2 2 2 2 4 2 2 2 2 2 2 4 4 4 6 2

TORQUE FT LB'sA

A

A G40 - C0019 A C0019-B A C0019 A G40 - D0007 A C0048 A C0025-LH or C0026-RH A G40 - D0004-A A C0054 A C0055 C C C C C C C C -

4

1

13

2Grease Required

3

B

B

5 20 20

Grease Required

C

13

17

40

C

5D

Item 8 bolts through G40 - C0010-A Lower Damper Pick-Up on Front Lower wishbone

8

17

9

11

10

D

12 6E

Notes: 15 16WEIGHT(g) UnknownTOLERANCE :LINEAR 0.1mmUNLESS STATED

7 14

Ginetta agree to allow shims on the anti-roll bar blocks to reduce frictionMATERIAL COPYRIGHT NOTE

E



ANGULAR 0.5

N/A


F


F


AS 21.12.09 ML5

DESCRIPTION

QUANTITYPER CAR:

G40 - X0008 - Front Anti-Roll BarSCALE

01REV.

1:5

A36

DATECODE 120704

1

SHEET 1 OF 1

DRG. NO.

G40 - X00087

-

1

2

3

4

5

6

7

8

Grade

REV.

DESCRIPTION

DATE

APPROVED

FroA

ITEM NO.

PART NUMBER

DESCRIPTION Upright Outboard CV Joint Rear Hub/Bearing Brake Disc Brake Disk Retaining Bolt Castle Nut Tyre - 195 / 50 / R15 Wheel - 15" x 7" Wheel Stud Top Pick Up Top Ball Joint Steel Insert 3mm Camber Shim 2mm Camber Shim LWR Ball Joint Steel Insert Caliper Shim 1.5mm Rear Right Brake Caliper Rear Brake Pad Dowel Rear Lower Clevis Rear ARB MTG Block ARB Mounting Bush M8 LWR Damper Pick Up Spot Caliper MTG BRKT (Road Only) M8x25 Cap Head Screw M8x30 Cap Head Screw M8x55 Cap Head Screw M8x85 Cap Head Screw M8 Shnorr Washer M8 WASHER M8 nyloc M10x50 - Cap Head Screw M10x60 Cap Head Screw M10 Shnorr Washer M10 Nyloc Nut - Type T M12 x 30 Cap Head - 1.5 Thread M12 Thick Washer M4x40 Cotter Pin

Torque QTY. FT LBs 1 1 1 1 1 1 1 1 5 1 2 1 1 1 2 1 2 4 1 1 1 1 2 3 3 1 4 5 3 1 2 2 1 3 3 1 75 - 270 LoctiteE C A

nt

of

1

A G40 - C0007-A A G40 - G0017 A G40 - C0022 A G40 - I0002 A G40 - I0008 A - A G40 - J0003 A G40 - J0001 A G40 - C0008-A A G40 - C0006 A G40 - C0009 A G40 - C0030 A G40 - C0002-A G40 - I0022 A G40 - I0006 A G40 - I0018 A D0003A A G40 - D0010 A C0048 A G40 - C0010-A A G40 - I0001-A C C C C C C C C C C C C C A -

Ca

r

2 3 4

10 1 22B

11

12

13

29

5 6 7 8 9 10 11 12 13 14

12 150

60B

Road Car Use Only

28C

15 16 17 18 19

25 21 30 35 7 6 5 23 24 2 25 31WEIGHT(g) MATERIAL N/ATOLERANCE :UNLESS STATED

9 8

20 21 22 23 24 25

20 20 20 20D

D

34 4 3

Rear hub nut to be tightened to 150 Ft-Lb's, then to the nearest hole.

25 27 28 29 30 31 32

40 25

Rear hub nut is secured with Item 36 - an M4x40 split pin

33 34 35 36

E

COPYRIGHT NOTE

27

20

19

18

14

33

15

16

17

32LINEAR 0.1mm




F

Item 25 bolts through C0025 - M8 Male Rod End of rear anti roll bar See drawing G40 - X0009

Quantities here listed relate to the right rear assembly only. Double quantities of parts to calculate full car requirements.

ANGULAR 0.5

VariousQUANTITYPER CAR:


F

DRAWN DATE

AS 11.12.09 ML5

DESCRIPTION

G40 - X0006 - Rear Right Hub Eploded AssemblySCALE

1 PairREV.

DATECODE 120704

1


1:5

A36

SHEET 1 OF 1

DRG. NO.

G40 - X00067

-

1

2

3

4

5

6

7

8

Grade

REV.

DESCRIPTION

DATE

APPROVED

REFA

PART NUMBER

DESCRIPTION Rear LWR Wishbone Suspension Nylon Bush Suspension Poly Bush Wishbone Inner Sleeve Bush Long LWR Ball Joint M10x90 cap head M10 Nyloc Nut - Type T M12 Washer - 28 od M12 Nyloc - Fine 1.5

QTY. Torque FT LBs 1 4 4 2 1 2 2 1 1 50B A

9 8

1 2 3 4 5 6 7 8 9

A G40 - D0001 A C0059B A C0064 A C0072 A G40 - C0016 C C C C -

40

B

1C

5

Ball Joint attaches to Lower Pick-up on Upright

C

6D D

2 3FRE


ON

7TO FC ARE

4WEIGHT(g) MATERIAL N/ATOLERANCE :LINEAR 0.1mmUNLESS STATED

COPYRIGHT NOTE

Right Hand Rear Lower Wishbone Shown Note;F



ANGULAR 0.5

N/A


1. 2. 3.

Ball Joint fitted from other side for opposite hand The quantities here listed relate to one corner only Double all Quantities to calculate full car requirements


F

DRAWN DATE

AS 02.12.09 ML5

DESCRIPTION

QUANTITYPER CAR:

G40 - X0003- Rear Lower Wishbone AssySCALE

02REV.

DATECODE 120704

1


1:2

A36

SHEET 1 OF 1

DRG. NO.

G40 - X00037

-

1

2

3

4

5

6

7

8

Grade

REV.

DESCRIPTION

DATE

APPROVED

REF

PART NUMBER

DESCRIPTION Rear Top Wishbone Suspension Nylon Bush Suspension Poly Bush Wishbone Inner Sleeve Bush Long Top Ball Joint M10x90 cap head M10 Washer - 25od M10 Nyloc Nut - Fine Thread 1.25

QTY. Torque FT.LBs 1 4 4 2 1 2 1 3 40B A

1 A G40 - D0002-AA

2 A C0059B 3 A C0064 4 A C0072

5

5 A G40 - C0015 6 C7 C8 C-

40

B

Note;

Wishbone Chamfer Detail Shown

1. 2. 3.

Ball Joint fitted from other side for opposite hand The quantities here listed relate to one corner only Double all Quantities to calculate full car requirements Right Hand Rear Upper Wishbone Shown

C

1

C

of Front

Car7

D

4 3 2 6 8

D

E

E


MATERIAL

COPYRIGHT NOTE



ANGULAR 0.5

N/A



F


DRAWN DATE

AS 02.12.09 ML5

DESCRIPTION

QUANTITYPER CAR:

G40 - X0002 - Rear Upper Wishbone AssySCALE

02REV.

DATECODE 120704

1


1:2

A36

SHEET 1 OF 1

DRG. NO.

G40 - X00027

-

1

2

3

4

5

6

7

8

GRADE

REV.

DESCRIPTION

DATE

APPROVED

ITEM NO. 1

PART NUMBER

DESCRIPTION Rear Anti-Roll Bar Assembly Anti-Rollbar Mounting Top Anti-Rollbar Mounting Bottom ARB Bush 25m ARB Mounting Bush M8 M8 Male Rod Ends Rear ARB Drop Link M8x30 Cap Head Screw M8x85 Cap Head Screw M8x100 Cap Head Screw M8 Shnorr Washer M8 Washer - 25od M8 K-Nut M8 T-Type, NYLOC Nut M8 half nut

QTY. 1 2 2 2 4 4 2 2 2 4 2 4 2 4 4

TORQUE FT LBsA

A

A G40 - D0005-A A C0019-A A C0019 A G40 - D0007 A C0048 A C0025-LH or C0026-RH A G40 - D0004-A C C C C C C C C -

13 5B

14 3 4Grease required

2 3 4 5 6 7 8 9 10

12

6 7 2

20 20 20B

1

11 12 13

15C

8

14 15

C

5 6 10 11D

Grease required

9

D

E

Item 9 Bolts to G40 - D0010 Rear Anti-Roll Bar Mounting Block See Drawing G40 - X0006

E

WEIGHT(g) N/A

MATERIAL

N/A N/A


Notes: F

TOLERANCE :LINEAR 0.1mm

UNLESS STATED



Ginetta agree to allow shims on the anti-roll bar blocks to reduce friction

ANGULAR 0.5


F

DRAWN DATE

AS 22.12.09 ML5

DESCRIPTION

QUANTITYPER CAR:

G40 - X0009 - Rear Anti-RollbarSCALE

01REV.

DATECODE 120704

1


1:5

A36

SHEET 1 OF 1

DRG. NO.

G40 - X00097

-

1

2

3

4

5

6

7

8

GRADE

REV.

DESCRIPTION

DATE

APPROVED

ITEM NO. 1 2 3 4

PART NUMBER

DESCRIPTION G-20 Jr Steering Wheel LW Steering Wheel Quick Release Indicator Self Canceling Boss Mounting Bracket Indicator Stalk Wiper Stalk Top Steering Column Assembly M5x15 Countersunk Head M5 Nyloc Nut M6x10 Grub Screw M10x50 - Cap Head Screw M10 Plain Washer M10 Nyloc Nut - Type T

Defa TORQUE ult/Q FT LBs TY. 1 1 1 1 1 1 1 6 6 1 2 6 4 40 40B A

A

A M32M311B A G40 - H0010 A G40 - H0007 A G40 - L0032 A G40 - L0033 A G40 - L0034 A G40 - H0013 C C C C C C -

9 8B

10

5

5 6 7 8 9 10 11 12 13

2 1 3C

7 12

C

6D

4

13

D

11

12

E

E

WEIGHT(g)

MATERIAL

N/ATOLERANCE :LINEAR 0.1mmFUNLESS STATED

N/A N/A




ANGULAR 0.5


F


AS 04.01.10 ML5

DESCRIPTION

QUANTITYPER CAR:

G40 - X0011- Upper Steering Column AssemblySCALE

01REV.

1:5

A36

SHEET 1 OF 2

DRG. NO.

G40 - X00117

-

DATECODE 120704

1

1

2

3

4

5

6

7

8

REV.

DESCRIPTION

DATE

APPROVED

ITEM NO.A

1

10

1 2 3 4

PART NUMBER G40 - B0083-A G40 - B0084-A G40- L0003 G40- L0001 G40- L0008 -

DESCRIPTION DASH BINNACLE LWR STEERING COLUM SHROUD Rev. Counter Speedo Speedo-Rev Counter Ring Speedo Reset Button-Nut Speedo Reset Button Warning L-T Module Warning Lights Sticker M5x15 Button Head Screw M6x16 Button Head Screw M6 Washer - Plain 12od M3 x 8- countersunk Bolt

Binacle/QTY. 1 1 1 1 2 1 1 1 1 4 2 2 3

A

9 4 5 6 3 8 7

5 6 7 8 9 10 11 12 13

B

B

C

C

D

D

2

12E E

11

WEIGHT(g)

MATERIAL


N/A N/A




ANGULAR 0.5


F


AS 04.01.10 ML5

DESCRIPTION

QUANTITYPER CAR:

G40 - X0011- Upper Steering Column AssemblySCALE

01REV.

1:5

A36

SHEET 2 OF 2

DRG. NO.

G40 - X00117

-

DATECODE 120704

1

1

2

3

4

5

6

7

8

GRADE

REV.

DESCRIPTION

DATE

APPROVED

ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

PART NUMBER

DESCRIPTION Steering Rack - Modified with Securing Screws Lower Steering Column Assembly 0.75" - Male Rod End Steering Column Rose Joint Mount Steering Column UJ Steering Rack MTG Block LWR Steering Rack MTG Block Upper Rack Stops - 1 Pair M6x8 Button Head Screw 1/2" UNF Locknut 3-4 UNF plain nut M8x40 hex head M8x70 Cap Head Bolt M8x120 cap head M8 Washer - Plain M8 NYLOC P-Type Nut M8 T-Type, NYLOC Nut

QTY. 1 1 1 1 4 2 2 2 2 2 1 4 2 4 6 4 6

TORQUE FT LBsA

A

A GCH0001 A G40 - H0001 A G40 - H0014 A G40 - H0011 A SB1113 A G40 - H0004 A G40 - H0003 A G40 - H0009 C C C C C C C C C -

B

17

12

5

B

20 20 20

2C

3

4

5

12

C

16 15D

6

1

Rack Stop is fitted beneath boot Copper Grease to be applied to track rod ends

7 13 11 15 17

14

D

Copper Grease to be applied to track rod ends Rack Stop is fitted beneath bootE

E

9WEIGHT(g) MATERIAL

Toe Link adjuster attaches to track rod end

N/A

N/A N/A


10F

8


UNLESS STATED



ANGULAR 0.5


F


AS 04.01.10 ML5

DESCRIPTION

QUANTITYPER CAR:

G40 - X0012- Lower Steering Cloumn AssemblySCALE

01REV.

1:5

A36

DATECODE 120704

1

SHEET 1 OF 1

DRG. NO.

G40 - X00127

-

1

2

3

4

5

6

7

8

GRADE

REV.

DESCRIPTION

DATE

APPROVED

ITEM NO. 1 2 3 4 5 6 7 8 9

PART NUMBER

DESCRIPTION Bolt On Rear Air Jack MTG Assy Air Jack Air Jack Plug Mount Air Jack Plug M6x16 Cap Head Screw M6 Washer - 13od M6 Washer - 25 OD M6 Nyloc Nut M8x35 Cap Head Screw M8 Shnorr Washer

Defa TORQUE ult/Q FT LBs TY. 2 4 1 1 4 4 4 4 8 8 20B A

A

A G40 - R0018 A JAC06-9050 A G40 - R0034 A G40 - R0043 C C C C C C -

9

10

2

12

B

1 5 6

10

Front of Car

C

250 LHS of Mount to C of Car L

Braided Hose

135 Back of Mount to Back of Boot

Rear of Car

4 3

C

D

7 8

D

E

Front Air Jack mounts welded to chassis regardless of requirements

T-Piece

Air Jack Plug system in-let. Primary position

E


MATERIAL

N/A N/A




ANGULAR 0.5


F


AS 09.02.10 ML5

DESCRIPTION

QUANTITYPER CAR:

G40 - X0030 - Air Jack Kit AssemblySCALE

1REV.

1:15

A36

DATECODE 120704

1

SHEET 1 OF 1

DRG. NO.

G40 - X00307

-

1

2

3

4

5

6

7

8

GRADE

REV.

DESCRIPTION

DATE

APPROVED

ITEM NOA

PART NUMBER G40 - I0002 G40 - I0003 G40 - I0004 G40 - I0005 G40 - I0006 G40 - I0008 G40 - I0009 G40 - I0010 G40 - I0011 G40 - I0012 G40 - I0013 G40 - I0014 G40 - I0015 G40 - I0016 G40 - I0017 G40 - I0018 G40 - I0019 3225-10053 JUB-000 G40 - I0020 G50I 0037 G50 - I0017 G50 - I0019

DESCRIPTION Brake Disc Front Left - 4 Pot Caliper Front Right - 4 Pot Caliper Rear Left - 2 Pot Caliper Rear Right - 2 Pot Caliper Brake Disc Retaining Bolt Brake Hose Outboard Brake hose Front Master Cylinder to 'T' Brake hose Rear Master Cylinder to 'T' Brake banjo bolts m10 x 1mm Banjo Bolt Master Cylinder M10 copper washer Female brass T piece Banjo bolt m/cyl Front brake pad set Rear brake pad set Brake Fluid Reservoir 8mm Fuel Line - Length 400mm Jubilee Clips Brake Master Cylinder Brake light bolt/switch M/cyl Brake Balance Bar Cable Brake Balance Bar Adjuster Knob

QTY 4 1 1 1 1 4 4 1 1 5 1 12 2 1 1 1 1 2 4 2 1 1 1

TORQUE FT LBsA

15

3

18

17

22

23

5

6

7

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

A A A A A A A A A A A A A A A A A A B A A A A

B

B

C

18 19 20 21 22 23

C

13 1D

2

8

9

4

16D

NOTE:Correct Caliper Assembly R-Clip recess Shown

E

Correct R-Clip Fitting - Within the recess R-Clip facing Outwards

In-correct R-Clip Fitting - NOT Within recess

R-Clips must sit in calipers recess to avoid interference with PadE

Pins, R-Clips and Pads Removed

WEIGHT(g) N/A

MATERIAL

COPYRIGHT NOTE


F

Correct R-Clip Fitting - Within the recess R-Clip facing Inwards



UNLESS STATED

ANGULAR 0.5

N/A



F

DRAWN DATE

AS 09.02.10 ML5

DESCRIPTION

QUANTITYPER CAR:

G40 - X0031- Braking System SchematicSCALE

1REV.

DATECODE 120704

1


1:15

A36

SHEET 1 OF 1

DRG. NO.

G40 - X00317

-

1

2

3

4

5

6

7

8

GRADE

REV.

DESCRIPTION

DATE

APPROVED

ITEM NO. 1

PART NUMBER R0048-A R0010 - B G40 - I0021 R0006 R0004-A R0045-A R0046 R0047 R0074 R0073 R0003 R0002 G40 - R0037 G40 - R0029 -

DESCRIPTION Brake Pedal Mount Brake pedal arm Brake Bias Bar Assembly Brake Pedal Pad brake pedal bias bush Brake Pedal Bush Brake Pedal Flange Bearing Brake Pedal Thrust Washer Throttle / Clutch Pedal Pad Throttle / Clutch Pedal Arm Pedal pivot - inner bush Pedal pivot - outer bush Master Cylinder Assembly - No Reservoir Dead Stop for Clutch & Throttle M5x35 Button Head Screw M5 Washer - Plain M5 HALF-NUT M5 Nyloc Nut M6x25 Button Head Screw M6 x 30 Countersunk Head Screw M6x55 Cap Head Screw M6 Washer - Plain 12od M6 Nut M6 Nyloc Nut M8 x 20 Socket Countersunk Head Screw M8x20 Cap Head Bolt M8x30 Cap Head Screw M8x70 Cap Head Bolt M8 Washer - Plain M8 NYLOC P-Type Nut M8 T-Type, NYLOC Nut 5/16 UNF - Plain Half Nut 7/16 UNF - Plain Half Nut

QTY. 1 1 1 1 1 1 2 2 2 2 2 2 2 1 1 4 1 1 1 4 2 4 1 3 2 3 4 1 13 4 1 2 1

TORQUE FT LBsA

A

A A A A A A A A A A A A A A C C C C C C C C C C C C C C C C C C C

24 22 21B

Clutch Cable Eyelet

2

19

14

15 24

16 17Throttle Cable Rose Joint

3 4 5 6 7 8 9 10 11 12 13

16 12 23 11 10 9 18

B

14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33MATERIAL N/A

C

20 25 4 3

C

12

30 29 13

D

2

D

20 20 20 20

31 29E

29 33Attaches to Brake Bias Knob

32 27

8 7 26 29 1 5 6 7 8 29 28

E

WEIGHT(g)

N/A N/A



UNLESS STATED



ANGULAR 0.5

F


F


AS 30.12.09 ML5

DESCRIPTION

QUANTITY

G40 - X0010 - Pedal AssemblySCALE

PER CAR:

1REV.

1:3

A36

DATECODE 120704

1

SHEET 1 OF 1

DRG. NO.

G40 - X00107

-

1

2

3

4

5

6

7

8

GRADE

REV.

DESCRIPTION

DATE

APPROVED

ITEM NO. 1 2 3 4

PART NUMBER

DESCRIPTION Front Engine MTG Frame Front Engine MTG Plate Diff Mount Inner Sleve Suspension Poly Bush M10x30 Cap Head Screw M10x70 Cap Head Screw M10 Large Washer M10 Shnorr Washer M10 Nyloc Nut - Type T M12x50 Cap Head Screw M12 Shnorr Washer

QTY. 1 1 2 4 4 2 2 4 2 2 2

TORQUE FT LBsA

A

A G40 - E0002 A G40 - E0003-A A G40 - G0039 A C0064 C C C C C C C -

1 5B

2

10

5 6 7 8 9 10 11

40 40

11 8 3 4

B

55

C

C

7

6

9D D

Recommend silicone paste for assembly of poly bush and inner sleeveE

E


MATERIAL

COPYRIGHT NOTE



ANGULAR 0.5

N/A



F


AS 08.01.10 ML5

DESCRIPTION

QUANTITYPER CAR:

G40 - X0014- Engine Mounting AssemblySCALE

1REV.

1:3

A36

DATECODE 120704

1

SHEET 1 OF 1

DRG. NO.

G40 - X00147

-

1

2

3

4

5

6

7

8

GRADE

REV.

DESCRIPTION

DATE

APPROVED

6A

7

ITEM NO. 1 2 3 4 5 6

PART NUMBER

DESCRIPTION Air Intake Trumpets Oil Filter Air Filter Throttle Body Clutch Air Temp Sensor Fastener

QTY 4 1 1 2 1 1 1 1 1 1 1 1

TORQUE FT LB'sA

A A A A A A G40 - E0011 A G40 - E0010A A G40 - E0005 A G40 - E0006 A G40 - E0009 A G40 - E0002-A A G40 - E0003-A

8 1

7 8 9

G40 Engine Restrictor Plate Fuel Rail Sump GasketHT Lead Set Front Engine Mounting Frame Front Engine Mounting Plate

B

B

2 3

10 11 12

4C

5

C

12

D

10

D

11

9E E

Notes: F

WEIGHT(g)

Upon collection, Engine contains running in oil - Titan XTR 5w 30 Race Oil: - Pro S - 5w 30 Synthetic Approx Volumes: 5L with filter change 4.5L without

N/AUNLESS STATED

MATERIAL

N/A N/A





ANGULAR 0.5


F

DRAWN DATE

AS 17.02.10 ML5

DESCRIPTION

QUANTITY

Ginetta G40 Engine Diagram Ford Zetec 1.8L - 16 ValveSCALE

PER CAR:

01REV.

DATECODE 120704

1


N/A A36

SHEET 1 OF 1

DRG. NO.

G40 - X00327

-

1

2

3

4

5

6

7

8

9

10

11

12

REV.A

Hole diameter changed was 6mm, now 29mm Thickness was 3mm now 1mm

MODIFICATION

DRAWNDRM

CHECKEDDRM

DATE28/01/2010

205A

Ty

A

p

3

11 Po sn60.662 46.783

150.373 136.782 123.191

1

2032.905B

B

C

C

R1 Typ 5

166 155 140

130 112.999 99.455

D

C D

70

40.545

E

E

0 R7 yp T

29 4 Po

sn

p Ty

0 n 50 os 6. 2 P 1

C L

Typ

F

F

G

G

WEIGHT(g)

MATERIAL

1mm Stainless Steel


TOLERANCE :LINEAR 0.1mmH

UNLESS STATED

FINISH

ANGULAR 0.5

Clean




DRAWN DATE APPROVED6 7 8

DRM 9/01/2010

DESCRIPTION G40 - E0010 Engine Restrictor Plate SCALE9

QUANTITYPER CAR:

1REV. A11

Ginetta Cars, Unit 2, Helios 47, 1 Isabella Road, Garforth, West Yorkshire, England LS25 2DY. Tel: 44 (0)1909 515 116 Fax: 44 (0)1909 515 699 www.Ginettacars.com1DATECODE 120704

2

3

4

5

1:1

A2

SHEET 1 OF 110

DRG. NO.

G40 - E0010-A

1

2

3

4

5

6

7

8

GRADE

REV.

DESCRIPTION

DATE

APPROVED

ITEM NO. 1 2 3 4 5 6 7 8 9 10 11

PART NUMBER

DESCRIPTION Ford Zetec 1.8 Ltr 115 PS radiator Header Tank Cap Water Header Tank 12mm Hose 8mm Hose 30-40mm - Jubilee Clip 9-12mm - Jubilee Clip 13-20mm - Jubilee Clip 45 - 32mm Hose 90 - 32mm Hose

QTY. 1 1 1 1 1 1 8 3 2 3 1

TORQUE FT LB'sA

A

A A GCG0025 A G40 - P0001 A P0003 B B C C C A A -

B

2

B

1All water system cooling pipes should be cable tied to the chassisC C

8mm Hose attached with 2no Jubilee Clips (9-12mm) 1no 45 Flexible Bend 32 Attached with 2no Jubilee Clips (30-40mm)D

1no 90 Flexible Bend 32 Attached with 2no Jubilee Clips (30-40mm) 1no 45 Flexible Bend 32 Attached with 2no Jubilee Clips (30-40mm) Flow

8mm Overflow Hose attached with 1no Jubilee Clip (9-12mm)D

Aluminium Pipe

3 4

1no 45 Flexible Bend 32. Attached with 2no Jubilee Clips (30-40mm)E

Aluminium Pipe with 'T' Fitting

E

12mm Hose attached with 2no Jubilee Clips (13-20mm)WEIGHT(g) N/A MATERIAL

N/A N/A


F

Drawing shows Schematic of Water Cooling System Pictorial representation of bend angles and positions only


UNLESS STATED



ANGULAR 0.5


F

DRAWN DATE

AS 11.01.10 ML5

DESCRIPTION

QUANTITYPER CAR:

G40 - X0016 - Cooling System SchematicSCALE

1REV.

DATECODE 120704

1


1:6

A36

SHEET 1 OF 1

DRG. NO.

G40 - X00167

-

1

2

3

4

5

6

7

8

A

ITEM NO. 1 2 1 3 4 5

PART NUMBER G40 - F0005 G40 - F0007 G40 - F0008 G40 - F0009 G40 - F0006

DESCRIPTION Exhaust Manifold Sill Pipe Rear Suspension Pipe Silencer CAT-Down Pipe

QTY. 1 1 1 1 1

A

B

B

5

C

C

2D

3

4D

C Exhaust Fitting Kit A, Exhaust Clamp, manifold to CAT down pipe. B, FEM 3003, Exhaust rubber mounting.

E

AWEIGHT(g)

C, Stainless steel slip joint clamp.MATERIAL COPYRIGHT NOTETHIS DRAWING AND INFORMATION IS THE PROPERTY OF LNT AUTOMOTIVE AND MUST NOT BE REPRODUCED, USED FOR MANUFACTURE OR DISCLOSED TO A THIRD PARTY WITHOUT WRITTEN CONSENT.

E

BF


UNLESS STATED



ANGULAR 0.5


F

DRAWN DATE

DRM 12/03/2010

DESCRIPTION

QUANTITYPER CAR:

SCALE5

G40 - X0035 Exhaust Assy

1G40 - X00357

DATECODE 120704

1

Ginetta Cars, Unit 2, Helios 47, 1 Isabella Road, Garforth, West Yorkshire, England LS25 2DY. APPROVED ML Tel: 44 (0)1909 515 116 Fax: 44 (0)1909 515 699 www.Ginettacars.com2 3 4

1:10

A36

SHEET 1 OF 1

DRG. NO.

REV.

-

1

2

3

4

5

6

7

8

GRADE

REV.

DESCRIPTION

DATE

APPROVED

ITEM NO.

PART NUMBER

DESCRIPTION Wiper Beam Assembly Wiper Motor Wiper Wheel Box 50mm Spigot Wheel Box Master Kill Switch Button Fire Extinguisher Cable Washer Bottle Header Tank Cap Water Header Tank Wiper Beam Bolt 70-90mm Jubilee Clip - Header tank 60-80 Jubilee Clip - Wiper Motor 10mm Conduit Lengths 370, 285 & 160mm Brass Nut - Drill 10mm and flare end Wiper Arm Wiper Blade M5 Nyloc Nut M8 Shnorr Washer M10 Plain Washer M10 Plain Nut 5mm AV Foam for mounting cups

QTY. 1 1 1 1 1 1 1 1 1 2 1 1 3 1 2 2 4 2 1 2 2

TORQUE FT LB'sA

A

Striker pin part of the Aero Catch Kit G40 - B0191 This part is a Grade B and so can be amended but not swapped

7 8

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A G40 - A0158-D A L0033 A R0020 Wiper A G40 - R0023 A L0031 B R0037 A G40 - R0040 A G40 - P0001 A P0003 A G40 - R0028 C Jub-4 C Jub-3X C A GCI 0053 B R0040 B R0041 C C C C C -

20 10B

6 19Cover with 5mm Anti-Vibration Foam

9

18 5

B

1

C

17 18 19

C

370m

m

142D

13285mm

20 21

Secured with Item 12 60-80mm Jubilee Clip

13

160m

m

13

Secured with Item 11 70-90mm Jubilee Clip 16

D

3E

15

17WEIGHT(g)

4

Cover with 5mm Anti-Vibration Foam

E

MATERIAL N/A

COPYRIGHT NOTE



TOLERANCE :F

UNLESS STATED

Notes: Minimum of 1 wiper arm / blade assembly must be fitted on the drivers side at all times

LINEAR 0.1mm

ANGULAR 0.5

N/A



F

DRAWN DATE

AS 08.01.10 ML5

DESCRIPTION

QUANTITYPER CAR:

G40 - X0015- Wiper Beam AssemblySCALE

1REV.

DATECODE 120704

1


1:5

A36

SHEET 1 OF 1

DRG. NO.

G40 - X00157

-

1

2

3

4

5

6

7

8

Ref. -Items 4 & 5 to be rivet and bonded to items 6 &7 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Part

Description

Qty. 1 1 1 1 1 1 1 2 2 4 4 12 12 12 4 4 4

A

B

6

14

G-40- B0007 Bonnet Assembly G-40- L0043 Side Repeater Ginetta Badge G40 - B0058 FRONT HEAD LIGHT LENS- LH G40 - B0059 FRONT HEAD LIGHT LENS- RH G40- B0186 FRONT HEADLAMP COVER-LH RACE NO HOLES G40- B0187 FRONT HEADLAMP COVER-RH RACE NO HOLES G40-B0192 BONNET PIN AEROCATCH PLUS FLUSH M10 Plain Nut M10 Large Washer M4 Washer M4x10 c-sunk head M4 Nyloc Nut M5 x 12 c-sunk head M5 Nyloc Nut M5 Washer

C

16 17

8 10 11

9C

4

7D D

15 13E

2 12

Stickers to be used in-place of headlights

5

3

1

Grade B A A A B B B B B B C C C C B C C C CE F

REV.

MODIFICATION

DRAWN

CHECKED

DATE

WEIGHT(g)

MATERIAL

N/A N/A


TOLERANCE :LINEAR 0.1mmF

UNLESS STATED

FINISH


ANGULAR 0.5




ML 11/03/2010 ML5

DESCRIPTION

QUANTITYPER CAR:

G40 - X0034 - BONNET ASSEMBLYSCALE

REV.

1:50

A36

SHEET 1 OF 1

DRG. NO.

G40 - X00347

DATECODE 120704

1

1

2

3

4

5

6

7

8

GRADE

REV.

DESCRIPTION

DATE

APPROVED

ITEM NO. 1

PART NUMBER

DESCRIPTION MAIN BODY FRONT WINDSCREEN GLASS TAILGATE GLASS INSPECTION HATCH - BOOT GLASS - QTR LIGHT - LH Fuel Filler Cap GLASS - QTR LIGHT - RH Boot Striker BOOT SEAL DOOR SEAL KIT Door Striker Shim DOOR STRIKER BONNET LOCATOR PLATE Door Hinge Left-Top Door Hinge Left-Bottom Door Hinge Right-Top Door Hinge Right-Bottom M5x15 Button Head Screw M8x25 Button Head Bolt M8 Washer - 25od M8 Washer - Plain M8 NYLOC P-Type Nut

QTY. 1 1 1 1 1 1 1 1 1 1 4 2 2 1 1 1 1 14 4 8 12 12

TORQUE FT LBsA

A

B G40-B0029 A G40 - B0008 A G40 - B0009-A B G40-B0045-A B G40-B0013 A G40 - M0019 B G40-B0014-A B G40 - B0053 B G40 - B0119 B G40 - B0118 A G40 - B0180 A G40 - B0131 A A A A A G40-B0193 B0015 B0013 B0016 B0014

3 2

9

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

8

B

6 7

B

21C

12

11

19 16 18

C C C C C -

C

D

4

D

E

17 1 13

10

5E

WEIGHT(g) N/ATOLERANCE :LINEAR 0.1mmUNLESS STATED

MATERIAL

COPYRIGHT NOTE




F

22

ANGULAR 0.5

N/AQUANTITYPER CAR:


F

14

15

20

21

22

DRAWN DATE

AS 08.02.10 ML5

DESCRIPTION

G40 - X0029- Main Body AssemblySCALE

1REV.

DATECODE 120704

1


1:15

A36

SHEET 1 OF 1

DRG. NO.

G40 - X00297

-

1

2

3

4

5

6

7

8

GRADE

REV.

DESCRIPTION

DATE

APPROVED

ITEM NO.

PART NUMBER G40-B0037 G40-B0039 G40-B0033 G40 - B0133 G40 - B0135 G40 - B0096-A G40 - B0108 G40 - B0121 G40 - B0130 G40 - B0141 G40 - B0162 G40 - B0137 G40 - B0107-A G40 - B0128 HC2 HC1 G40 - B0160 G40 - B0158 G40 - B0138 G40-B0195 G40-B0179 G40-B0197 B0015 B0013 -

DESCRIPTION DOOR TRIM - LH GLASS - CHEATER PANEL - LH GLASS DOOR DROP - LH INR WEATHERSTRIP DOOR BELT LH WINDOW SEAL LH Door Drop Glass Channel FWD LH Door Drop Glass Channel AFT LH WINDOW FLOCK CHANNEL SMALL OUTER DOOR HANDLE LH DOOR LOCK SET LOCK PLATE REGULATOR DROP GLASS WINDER BKT LATCH ASSY LH Clip for lock catch Green Clip For Rod / Catch LOCK ROD LH EXT DOOR HANDLE ROD LH WINDOW WINDER HANDLE MIRROR BLANKING PLATE DOOR HANDLE SPACER DOOR MIRROR LH Door Hinge Left-Top Door Hinge Left-Bottom Inner Door Handle M4 x 16 Button Head Screw M5x15 Button Head Screw M5x30 cap head M5x70 Cap Head Screw M5 Washer - Plain M5 Nyloc Nut M6 x 10 Button Head Screw M6x16 Button Head Screw M6 WASHER - 20OD M6 Washer - Plain 12od M6 Washer - 13od M8x20 Cap Head Bolt M8x30 Cap Head Screw M8 Washer - Plain 7-16 thick washer - W0034

QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 10 3 1 5 4 3 10 3 1 6 2 2 2 2

TORQUE FT LB'SA

8A

3

2

7

37

6 9 10Road Only

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40MATERIAL N/A

B A A B B A A B A A A A B A A A A B A A A A C C C C C

B

11 12 30 5 18Road Only

Road Only

B

22 32 20 27 36 33 23

C

4

31

C

17

D

14Road Only

24 40 39 41 31 21 26 19 28 13 33 29 30 25TOLERANCE :LINEAR 0.1mm

D

15 16

C C C C C C C C C -

38

E

30WEIGHT(g)

E

1

C C -

COPYRIGHT NOTE



UNLESS STATED

ANGULAR 0.5

N/A


F


F


AS 19.01.10 ML5

DESCRIPTION

QUANTITYPER CAR:

G40 - X0023 - Door Assembly - LHSCALE

1REV.

1:10 A36

DATECODE 120704

1

SHEET 1 OF 1

DRG. NO.

G40 - X00237

-

1

2

3

4

5

6

7

8

GRADE

REV.

DESCRIPTION

DATE

APPROVED

ITEM NO. 1 2 3

PART NUMBER G40 - B0072 G40 - B0093G40 - B0071 G40-B0188 G40 - B0070 G40 - B0074 G40 - B0073 G40 - B0147 G40-B0182 G40-B0184 G40-B0047-A G40-B0185 G40-B0048-A G40-B0183 G40 - B0076 G40 - B0075 G40-B0046 G40-B0050 G40-B0049 -

DESCRIPTION DASHBOARD SWITCH PANEL TUNNEL INSPECTION PANEL GEAR LEVER ALUMINIUM BOOT RING (Road Car) PROP SHAFT TUNNEL PROP SHAFT TUNNEL FWD-RH PROP SHAFT TUNNEL FWD-LH HAND BRAKE BOOT RING (Road Car) A PILLAR BLANKING PANEL TOP LH A PILLAR BLANKING PANEL BOTTOM LH SIDE PANEL - LH A PILLAR BLANKING PANEL BOTTOM RH SIDE PANEL - RHA PILLAR BLANKING PANEL TOP RH FOOT WELL ACCESS PANEL FOOT WELL LH REAR BULKHEAD SEAT BELT COVER - RHSEAT BELT COVER - LH M5x15 Button Head Screw M5 x 12 Countersunk Head M6x16 Button Head Screw

QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 16 13

TORQUE FT LBsA

A

20

21

22 1

4 5 6 7 8 9

22B

2

3

4

B

8 9C

7 6 5 16

10 11 12 13 14 15 16 17 18

10

C

11

15 14

19 20 21 22

D

D

13 19 12

E

E

18

17

WEIGHT(g)

MATERIAL

N/ATOLERANCE :LINEAR 0.1mmUNLESS STATED

N/A N/A




ANGULAR 0.5

F


F


AS 27.01.10 ML5

DESCRIPTION

QUANTITYPER CAR:

G40 - X0027- Internal Body PanelsSCALE

01REV.

1:20

A36

DATECODE 120704

1

SHEET 1 OF 1

DRG. NO.

G40 - X00277

-

1

2

3

4

5

6

7

8

GRADE

REV.

DESCRIPTION

DATE

APPROVED

ITEM NO. 1 2 3 4

PART NUMBER

DESCRIPTION TAILGATE TAILGATE LATCH BKT TAILGATE LATCH G-50 Rear Light Assy License Plate Ginetta Badge TAIL GATE HINGE RH ASSY TAIL GATE HINGE LH ASSY License Plate Light M4 x 10 - Self Tapping Screw M6x16 Button Head Screw M6x25 Cap Head Screw M6 Washer - Plain 12od M6 WASHER - 20OD M6 Nyloc Nut

QTY. 1 1 1 2 1 1 1 1 2 14 5 6 19 2 8

TORQUE FTLB'sA

A

B G40-B0077-A B G40 - B0054-A C G40 - B0052 A - A A G-40 B0016-A A G-40 B0015-A A G40 - B0200 C C C C C C -

71No. Gas strut per Tailgate AssemblyB

5 6 7 8 9 10 11 12 13 14

1

B

14C

13

12

15

9 10 4 5

C

D

8

D

15E

6 2 3TOLERANCE :

13 11WEIGHT(g) MATERIAL

E

N/AUNLESS STATED

N/A N/A




F

13 11

LINEAR 0.1mm

ANGULAR 0.5


F

DRAWN DATE

AS 25.01.10 ML5

DESCRIPTION

QUANTITYPER CAR:

G40 - X0025- Tailgate AssemblySCALE

01REV.

DATECODE 120704

1


1:5

A36

SHEET 1 OF 1

DRG. NO.

G40 - X00257

-

1

2

3

4

5

6

7

8

GRADE

REV.

DESCRIPTION

DATE

APPROVED

ITEM NO. 1 2 3 4 5

PART NUMBER

DESCRIPTION TAIL GATE HINGE MAIN TAIL GATE HINGE LINK SHORT TAIL GATE HINGE LINK LONG TAIL GATE HINGE TOP RH Tailgate Gas Strut TAIL GATE HINGE INNER BUSH TAIL GATE HINGE SPACER TAIL GATE HINGE INNER BUSH SHORT IGUS BEARING IGUS BEARING IGUS BEARING M5 Nyloc Nut M6x10 hex head - Loctite 270 M6x20 hex head - Loctite 270 M6 Washer - 13od M6 Nyloc Nut

QTY. 1 1 1 1 1 3 2 1 4 3 1 1 1 3 4 1

TORQUE FT LBsA

A

A G40 - B0017-B A G40 - B0018-A A G40 - B0019 -A A G-40- B0021-B A G40 - B0030 A G40 - B0023 A G40 - B0022 A G40 - B0024 A GTM-1018-020 A GFM-0810-065 A GFM-0810-05 C C C C C -

8

3

4

10

11

12

6 7 8 9 10 11 12 13 14 15 16

B

15 14 13C

9

16 2 10 1 5

B

C

Item 5 One per Car

15

9

6

D

D

14

7 14 15 9 10 6 7

E

E

Right hand tailgate hinge shown Left hand tailgate hinge symmetrically opposite apart from missing gas strutF

WEIGHT(g)

MATERIAL

N/ATOLERANCE :LINEAR 0.1mmUNLESS STATED

N/A N/A




See sheet G40 - X0025 for mounting instruction

ANGULAR 0.5


F

DRAWN DATE

AS 26.01.10 ML5

DESCRIPTION

QUANTITYPER CAR:

G40 - X0026- Tailgate Hinge Assembly - RHSCALE

01REV.

DATECODE 120704

1


1:2

A36

SHEET 1 OF 1

DRG. NO.

G40 - X00267

-

1

2

3

4

5

6

7

8

GRADE

REV.

DESCRIPTION

DATE

APPROVED

ITEM NO.A

PART NUMBER

DESCRIPTION Bell Housing Bell Housing - Gearbox Gasket Quaife Type 9 - Ford 5-Speed Gear Shift Cable MTG Gear Lever Linkage Assembly Propshaft Diff Mounting Assembly LWR Gearbox Rubber Mount Gearbox Mount - assembly M8x20 Cap Head Screw M8 Washer - Plain 12od M8X40 Cap Head Screw M8 Shnorr Washer M8 T-Type, NYLOC Nut M10x20 Cap Head Screw M10x30 Cap Head Screw M10x40 Cap Head Screw M10 Shnorr Washer M10 Plain Washer M10 Nyloc Nut - Type T M12 x 1.5 x 30 Hex Head Bolt M12x30 Cap Head Screw M12 Shnorr Washer M12 Spring Washer

QTY. 1 1 1 1 1 1 1 1 1 2 2 4 8 4 2 4 6 10 14 2 4 1 1 4 1 1 1

TORQUE FT LBsA

1

A GCF0002 B G40 - G0035 A A G40 - G0013-A A G40 - X0022 A G40 - G0022 A G40 - X0013 A EM429 A G40 - G0001-A C C C C C C C C C C C C C C C A A A EQ 2044070 OE 1451642 707

25 26

2 3 4 5 6 7 8 9

B

21

24

19

18

17

5 10 11

B

10 11 12 13 14 15 16 17 18 19 20 21 22

20 20

4C

40 40 40C

16 1

3

55 45D

27D

2 15 19 8 23 22

6

23 24 25 26 27

Relaese Bearing Release Bearing Arm Starter Motor

Note: -

E

7 14 13WEIGHT(g) MATERIAL

Fit driveshaft to diff bolts using Loctite 243 Gear Box Oil - Silktran Syn 5 Approximate Volume - 1.5L - Fill until overflow

E

N/ATOLERANCE :UNLESS STATED

N/A N/A




F

9

LINEAR 0.1mm

ANGULAR 0.5


F

20

13

12

DRAWN DATE

AS 28.01.10 ML5

DESCRIPTION

QUANTITYPER CAR:

G40 - X0028- Drive Train Top Level AssemblySCALE

01REV.

DATECODE 120704

1


1:10

A36

SHEET 1 OF 1

DRG. NO.

G40 - X00287

-

1

2

3

4

5

6

7

8

GRADE

REV.

DESCRIPTION

DATE

APPROVED

ITEM NO. 1 2

PART NUMBER

DESCRIPTION Gear Lever MTG Plate 14 mm ID 34mm OD Spherical Bearing Gear Lever G40 Gear Linkage Bearing 4mm Sellock Pin Cable Retaining Collar Gear Lever Collar Gear Stick Knob Gear Stick Ginetta Badge Gear Shift Linkage G40 Gear Linkage Bearing Gear Linkage Cable Circlip DIN 472 - 34 x 1.5 Circlip DIN 471 - 14 x 1 M4 x 5 Grub Screw M6x30 Cap Head Screw - Zinc M6 Locking Half Nut M6 Nyloc Nut M8x25 Hex Head M8 Washer - Plain

QTY. 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2

TORQUE FT LB'sA

A

A G40 - G0010 A A G40 - R0002-A A Igus GSM 0608 - 06 C CTL- 665-0426K B G40 - G0031-A B G40 - G0032-A C G40 - X0022 C G40 - Q0004 A G40 - G0012-A A Igus GSM 0608 - 08 B G40 - G0009 C C C C C C C C -

9 8

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

B

15

B

7 6C

16

C

5 4 3D

10

20

11 18 13 19 12 17WEIGHT(g) MATERIAL N/ATOLERANCE :LINEAR 0.1mmUNLESS STATED

D

Item 12 - G40 - G0009 to be fed through the gear shift cable mounting bracket G40 - G0013-A. See drawing G40 - X0028 for detailsE

E

2 1

20

N/A N/A




ANGULAR 0.5

F


F

14


AS 14.01.10 ML5

DESCRIPTION

QUANTITYPER CAR:

G40 - X0022 - Gear Lever Linkage AssemblySCALE

1REV.

1:3

A36

DATECODE 120704

1

SHEET 1 OF 1

DRG. NO.

G40 - X00227

-

1

2

3

4

5

6

7

8

ITEM NO. 1 2

GRADE

REV.

DESCRIPTION

DATE

APPROVED

PART NUMBER

DESCRIPTION 3.9 ATB Differential Diff Back Plate Upper Diff MTG Diff Breather Diff Level Bung 20mm Dowty Washer LWR Diff MTG Suspension Poly Bush Diff Mount Inner Sleve M8x45 cap head M8 Shnorr Washer M8 Washer - Plain M10x20 Hex Head Bolt M10x35 Cap Head Screw M10x65 Cap Head Screw M10 Shnorr Washer M10 Plain Washer M10 Large Washer M10 Nyloc Nut - Type T M12x30 Cap Head Screw M12x200 Cap Head Screw M12 Shnorr Washer M12 Nyloc

QTY. 1 1 1 1 1 1 1 8 4 2 2 2 4 9 4 13 13 2 4 2 1 2 1

TORQUE FT LBsA

A

A QAF 15Z FL/23DG-G40 A G40 - G0025 A G40 - G0003 A KBE2598368N A G40 - G0028 A BS - M20 A G40 - G0007 A C0064 A G40 - G0039 C C C C C C C C C C C C C C -

Recommend Silicone paste for assembly of poly bush and inner sleeve

3

21

4

3

18

4 5 6 7 8

12

B

10 12 11

23

13

9 10 11 12 13 14 15 16 17

B

20 - Loctite 243

1 2C

40 - Loctite 243 30 40C

17 16 14D

18 19 20 21 22 23

40 - Loctite 243 55

D

6 5 19 9

22

20

17 7WEIGHT(g) N/A

15E

E

8MATERIAL COPYRIGHT NOTE



Notes: F

TOLERANCE :

UNLESS STATED


Diff Oil - BOA 90Ls Approx Volume - 1.5L, fill until overflow

Recommend Silicone paste for assembly of poly bush and inner sleeve

LINEAR 0.1mm

ANGULAR 0.5

N/AQUANTITYPER CAR:


F

DRAWN DATE

AS 06.01.10 ML5

DESCRIPTION

G40 - X0013 - Diff Mounting AssemblySCALE

1REV.

DATECODE 120704

1


1:5

A36

SHEET 1 OF 1

DRG. NO.

G40 - X00137

-

1

2

3

4

5

6

7

8

GRADE

REV.

DESCRIPTION

DATE

APPROVED

ITEM NO.

PART NO. G40 - G0019 G40 - G0018 F15 Z110 G40 - G0027 G40 - G0017 G40 - G0026 G40 - G0016 Drive Shaft

DESCRIPTION

QTY. TORQUE Per Car FT LB'S 2 2 2 2 2 2 2 1 12 6 6 20 20B A

A

Left Hand Side Drive Shaft 10 9

In-board

2

Not Fitted

2

5

Not Fitted

5

1

A A A A A A B A C C C

Out-board

2 3 4 5 6 7 8 9 10

In-board CV Kit Drive Flange Out-board Replacement boot Out-board CV Kit Hub Washer 4mm Split Pin In-board Spacer Ring - RHS ONLY M8 Schnorr Washer M8 x 50 Cap Head Blot - LHS ONLY M8 x 90 Cap Head Blot - RHS ONLY

B

3 7Silicone Sealer

11

C

Right Hand Side Drive Shaft 11

In-board

Not Fitted

1

4

6Not Fitted

Out-boardC

Boot from out-board CV kit to be discarded and replaced with Item No. 4 on both Left and Right hand Drive Shafts

8D D

Fully assembled Right Hand Drive Shaft. Left hand is symmetrical but with spacer removed and M8 bolts swapped for shorter versions

E

E

Silicone Sealer

Silicone Sealer

WEIGHT(g)

N/AUNLESS STATED

MATERIAL

N/A N/A


TOLERANCE :LINEAR 0.1mmF



ANGULAR 0.5


F


AS 13.01.10 ML5

DESCRIPTION

QUANTITYPER CAR:

G40 - X0021 - Drive Shaft AssemblySCALE

01-RHS Drive Shaft 01-LHS Drive Shaft

N/A A36

DATECODE 120704

1

SHEET 1 OF 1

DRG. NO.

G40 - X00217

REV.

-

1

2

3

4

5

6

7

8

GRADE

REV.

DESCRIPTION

DATE

APPROVED

3A

ITEM NO. 1 2 3 4

PART NUMBER

DESCRIPTION Front Crash Structure Radiator Radiator Fan - Road Only Front Towing Strap Bonnet Pivot Bearing Bonnet Hinge Spacer Radiator Upper Left Mount BKT Radiator Upper Right Mount BKT Bonnet Stay Assembly M5x13 Cap Head Screw M5x15 Button Head Screw M5 Washer - Plain M5 Washer - 20od M5 Nyloc Nut M6x16 Button Head Screw M6x30 Hex Head Bolt M6 Washer - 13od M6 Nyloc Nut M8x60 Cap Head Screw M8 Washer Large M8 Washer - Plain M8 T-Type, NYLOC Nut M10 x 25 Hex Head Bolt M10x35 Cap Head Screw M10 Shnorr Washer M10 Plain Washer M10 Nyloc Nut - Type T

QTY. 1 1 1 1 4 2 1 1 1 2 2 4 2 2 4 4 12 4 2 2 2 2 2 4 4 4 2

TORQUE FT LB'sA

A G40 - A0129-D A G40 - P0004 A P0005 A G40 - R0041 A G40 - R0022 A G40 - B0082 B G40 - R0014-A B G40 - R0015-A B G40 - B0085 C C C C C C C C C C C C C C C C C C -

2 15B

5 6 7 8 9 10 11 12 13 14 15 16 17 18

17 8 7 14 13 12 10

B

5

1 23

12 12C

C

26

11 16 17D

19 20 21 22 23 24 25 26 27

20

17 18 25 24 4 26

12 9

40 40D

E

E

27

22 21

6 5

20WEIGHT(g)

19TOLERANCE :LINEAR 0.1mm

N/A

MATERIAL

COPYRIGHT NOTE



UNLESS STATED

ANGULAR 0.5

N/A


F


F


AS 12.01.10 ML5

DESCRIPTION

QUANTITYPER CAR:

G40 - X0017 - Front Crash Structure AssemblySCALE

1REV.

1:5

A36

DATECODE 120704

1

SHEET 1 OF 1

DRG. NO.

G40 - X00177

-

1

2

3

4

5

6

7

8

GRADE

REV.

DESCRIPTION

DATE

APPROVED

ITEM NO. 1 2 3 4 5 6 7 8 9

PART NUMBER

DESCRIPTION Rear Crash Structure Towing eye plate Exaust Mounting Rubber R-CLIP M6 x 14 Button Head Screw M6 Washer - 13od M6 Locking Half Nut M10 x 25 Hex Head Bolt M10x35 Cap Head Screw M10 Shnorr Washer M10 Plain Washer M10 Nyloc Nut - Type T

QTY. 1 1 2 2 4 4 4 2 4 4 6 2

TORQUE FT LB'sA

A

A G40 - A0142-B A R0015-A A FEM 3003 C C C C C C C C C -

12 11

12

5

40 40B

B

6

10 11 12

C

C

4 7

D

2

D

11

10 9

1

3

11

E

E

8WEIGHT(g) N/ATOLERANCE :LINEAR 0.1mmUNLESS STATED

MATERIAL

COPYRIGHT NOTE



ANGULAR 0.5

N/A


F


F


AS 13.01.10 ML5

DESCRIPTION

QUANTITYPER CAR:

G40 - X0018 - Rear Crash Structure AssemblySCALE

1REV.

1:5

A36

DATECODE 120704

1

SHEET 1 OF 1

DRG. NO.

G40 - X00187

-

1

2

3

4

5

6

7

8

REV.

MODIFICATION

DRAWN

CHECKED

DATE

Ref.

PART

DESCRIPTION Ballast Tray Assembly Lead Ballast M12x110 (12.9) Cap Head Screw M12 Lock Nut M12 Washer Large - Od 37 M8x30 (12.9) Cap Head Screw M8 Washer - 25od

1 G40 - R0032-AA

Default /QTY. 1 1 10 20 10 4 4A

2 3 4 5 6 7 -

B

3

B

4C C

5 6

7D D

2E

Notes: All Cap Head Screws should be 12.9 spec Ginetta Advise Tacking the large M8 Washers to the TrayE

1WEIGHT(g) MATERIAL

COPYRIGHT NOTE




ANGULAR 0.5

N/A



F


AS 25/03/2010 ML5

DESCRIPTION

QUANTITYPER CAR:

G40 - X0037 - Ballast Tray Full AssemblySCALE

01REV. -

1:3

A36

DATECODE 120704

1

SHEET 1 OF 2

DRG. NO.

G40 - X00377

1

2

3

4

5

6

7

8

REV.

MODIFICATION

DRAWN

CHECKED

DATE

A

Front of Car

A

B

B

C

C

D

D

E

Ballast tray mounts to 4No M8 chassis bushes in passenger foot wellWEIGHT(g)

Back of CarDETAIL B SCALE 1 : 5E

MATERIAL

N/A N/A


DETAIL A SCALE 1 : 10F


UNLESS STATED

FINISH


ANGULAR 0.5



F


AS 25/03/2010 ML5

DESCRIPTION

QUANTITYPER CAR:

G40 - X0037 - Ballast Tray Full AssemblySCALE

01REV.

1:15

A36

DATECODE 120704

1

SHEET 2 OF 2

DRG. NO.

G40 - X00377

Ginetta_G40_Manual_V1

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Transcript of Ginetta_G40_Manual_V1