Getting started guide - ABB Group · The Getting started guide contains instructions on how to...

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RELION ® REB500 Distributed busbar protection REB500 Version 8.3 IEC Getting started guide /ainmnu Events Measurements Disturbance records Settings 2013-03-3010:53:0 j$superUser jojectname a /Mainmenu = I ; D D 9? J;;:et�,SettirS confi�ation rustics rests O•� L� - I D I ; = D =

Transcript of Getting started guide - ABB Group · The Getting started guide contains instructions on how to...

Page 1: Getting started guide - ABB Group · The Getting started guide contains instructions on how to check that the delivered hardware (order code) corresponds to the conditions and requirements

RELION® REB500

Distributed busbar protection REB500Version 8.3 IECGetting started guide

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Page 2: Getting started guide - ABB Group · The Getting started guide contains instructions on how to check that the delivered hardware (order code) corresponds to the conditions and requirements
Page 3: Getting started guide - ABB Group · The Getting started guide contains instructions on how to check that the delivered hardware (order code) corresponds to the conditions and requirements

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Document ID: 1MRK 505 404-UENIssued: May 2019

Revision: BProduct version: 8.3

© Copyright 2019 ABB. All rights reserved

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Copyright

This document and parts thereof must not be reproduced or copied without writtenpermission from ABB, and the contents thereof must not be imparted to a third party, norused for any unauthorized purpose.

The software and hardware described in this document is furnished under a license and maybe used or disclosed only in accordance with the terms of such license.

This product includes software developed by the OpenSSL Project for use in theOpenSSLToolkit. (http://www.openssl.org/) This product includes cryptographicsoftware written/developed by: Eric Young ([email protected]) and Tim Hudson([email protected]).

Trademarks

ABB and Relion are registered trademarks of the ABB Group. All other brand or product namesmentioned in this document may be trademarks or registered trademarks of their respectiveholders.

Warranty

Please inquire about the terms of warranty from your nearest ABB representative.

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Disclaimer

The data, examples and diagrams in this manual are included solely for the concept or productdescription and are not to be deemed as a statement of guaranteed properties. All personsresponsible for applying the equipment addressed in this manual must satisfy themselves thateach intended application is suitable and acceptable, including that any applicable safety orother operational requirements are complied with. In particular, any risks in applications wherea system failure and /or product failure would create a risk for harm to property or persons(including but not limited to personal injuries or death) shall be the sole responsibility of theperson or entity applying the equipment, and those so responsible are hereby requested toensure that all measures are taken to exclude or mitigate such risks.

This document has been carefully checked by ABB but deviations cannot be completely ruledout. In case any errors are detected, the reader is kindly requested to notify the manufacturer.Other than under explicit contractual commitments, in no event shall ABB be responsible orliable for any loss or damage resulting from the use of this manual or the application of theequipment.

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Conformity

This product complies with the directive of the Council of the European Communities on theapproximation of the laws of the Member States relating to electromagnetic compatibility(EMC Directive 2004/108/EC) and concerning electrical equipment for use within specifiedvoltage limits (Low-voltage directive 2006/95/EC). This conformity is the result of testsconducted by ABB in accordance with the product standards EN 50263 and EN 60255-26 forthe EMC directive, and with the product standards EN 60255-1 and EN 60255-27 for the lowvoltage directive. The product is designed in accordance with the international standards ofthe IEC 60255 series.

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Safety information

The busbar protection system REB500 corresponds to the latest practices and guidelines andcomplies with the recognized safety rules. Nevertheless, care must always be taken to avoiddanger.

Only use the busbar protection system when it is in perfect working order and in strictaccordance with these operating instructions.

Dangerous situations can arise if the equipment is used improperly, especially if the userchanges the configuration.

Live electrical equipment is in the immediate vicinity of the REB500 system.Before working on the system, always ensure that it is impossible to comeinto contact with, or even close to live parts.

The IEDs of the REB500 system can initiate operation of items of electricalplant (circuit-breakers and isolators). Before working on the equipment,always ensure that unwanted operation is inhibited or has no effect onpersons or plant.

Strictly observe all safety precautions (interlocks, locks and blockingdevices), especially those issued for the specific station.

Only properly authorized, professionally qualified and correspondinglytrained personnel, who have also read and understood the operatinginstructions, may work on the system.

Dangerous voltages can occur on the connectors, even though the auxiliaryvoltage has been disconnected.

Non-observance can result in death, personal injury or substantial propertydamage.

Only a competent electrician is allowed to carry out the electricalinstallation.

National and local electrical safety regulations must always be followed.

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The frame of the IEDs has to be carefully earthed.

Whenever changes are made in the IEDs, measures should be taken toavoid inadvertent tripping.

The IEDs contain components which are sensitive to electrostaticdischarge. Unnecessary touching of electronic components must thereforebe avoided.

Take care never to open the secondary circuits of CTs conducting current.

There is a danger of contact with live parts when opening REB500 cubicledoors.

Electrostatic discharge can destroy components in the equipment.

Other safety instructions pertaining to particular operations are containedin the respective chapters of the operating instructions.

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Table of contents

Section 1 Introduction.................................................................................................... 31.1 This manual....................................................................................................................................31.2 Intended audience........................................................................................................................31.3 Symbols and conventions........................................................................................................... 31.3.1 Symbols........................................................................................................................................ 31.3.2 Document conventions............................................................................................................. 4

Section 2 Sample Configuration....................................................................................52.1 Introduction...................................................................................................................................52.2 Sample configuration.................................................................................................................. 52.2.1 Configuration Overview............................................................................................................ 52.2.2 Central Unit..................................................................................................................................62.2.3 Bay Units...................................................................................................................................... 62.2.4 Ethernet switches...................................................................................................................... 6

Section 3 Checks..............................................................................................................73.1 Introduction................................................................................................................................... 73.2 Checks Central Unit......................................................................................................................73.2.1 Power supply............................................................................................................................... 73.2.2 Redundant power supply.......................................................................................................... 73.2.3 Number of supported BUs....................................................................................................... 83.2.4 Number of I/Os...........................................................................................................................83.2.5 Communication IBB-Protocol.................................................................................................. 83.2.6 Type of connectors for power supply and binary I/Os.......................................................83.2.7 Mounting details........................................................................................................................ 93.3 Checks Bay Units.......................................................................................................................... 93.3.1 Power supply............................................................................................................................... 93.3.2 Number of IOs.............................................................................................................................93.3.3 Local HMI....................................................................................................................................103.3.4 Mounting of Local HMI............................................................................................................ 103.3.5 Analogue input module........................................................................................................... 103.3.6 Type of connectors for analogue modules.......................................................................... 113.3.7 Type of connectors for power supply and binary I/Os..................................................... 113.3.8 Software options...................................................................................................................... 113.4 Checks Ethernet switches.........................................................................................................123.4.1 Number of required switches AFS677 ................................................................................. 123.4.2 Switch data/ power supply.................................................................................................... 123.4.3 Transceivers...............................................................................................................................12

Section 4 Sequences......................................................................................................154.1 Introduction................................................................................................................................. 154.2 Setup Ethernet switches (AFS677).......................................................................................... 15

Table of contents

Distributed busbar protection REB500 1Getting started guide

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4.2.1 Use binding instructions.........................................................................................................154.2.2 Check power supply................................................................................................................. 154.2.3 Adjust IP address of AFS switches........................................................................................154.2.4 Check firmware version of AFS switches.............................................................................164.2.5 Load specific master/slave configurations........................................................................ 164.3 Setup REB500 system (CU and BU’s)......................................................................................164.3.1 Fibre optic connections between CU and switches.......................................................... 174.3.2 Fibre optic connections between bay units and switches............................................... 174.3.3 Power up system.......................................................................................................................174.3.4 Device ID of the BUs.................................................................................................................184.3.5 Download Configuration using HMI500_REBWIN............................................................. 184.3.6 Check Firmware version on BU and CU................................................................................19

Section 5 Source of Information..................................................................................21

Section 6 Safety Instructions.......................................................................................23

Table of contents

2 Distributed busbar protection REB500Getting started guide

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Section 1 Introduction

1.1 This manualGUID-5CEC4000-FFDB-4D76-9635-0D912A152E9F v1

The Getting started guide contains instructions on how to check that the delivered hardware(order code) corresponds to the conditions and requirements of the primary/secondarysystem.

Furthermore, the sequence of working steps necessary to bring a REB500 into the ready stateis listed.

For the sake of an improved comprehensibility all steps are explained on the basis of a sampleconfiguration.

1.2 Intended audienceGUID-651869A3-6F2E-4E55-BD9D-7DAF13EC47FD v1

This manual addresses the protection and control engineers responsible for planning, pre-engineering and engineering as well as the commissioning personnel taking the IED in normalservice.

The commissioning personnel must have a basic knowledge of handlingelectronic equipment.

1.3 Symbols and conventions

1.3.1 SymbolsGUID-4F7DD10A-DEE5-4297-8697-B8AAB5E3262F v2

The electrical warning icon indicates the presence of a hazard which couldresult in electrical shock.

The warning icon indicates the presence of a hazard which could result inpersonal injury.

The caution icon indicates important information or warning related to theconcept discussed in the text. It might indicate the presence of a hazard whichcould result in corruption of software or damage to equipment or property.

The information icon alerts the reader of important facts and conditions.

1MRK 505 404-UEN B Section 1Introduction

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The tip icon indicates advice on, for example, how to design your project orhow to use a certain function.

Although warning hazards are related to personal injury, it is necessary to understand thatunder certain operational conditions, operation of damaged equipment may result indegraded process performance leading to personal injury or death. Therefore, comply fullywith all warning and caution notices.

1.3.2 Document conventionsGUID-37C3ACF4-BD79-43C6-B37E-24B38EE69301 v2

A particular convention may not be used in this manual.

• Abbreviations and acronyms in this manual are spelled out in the glossary. The glossaryalso contains definitions of important terms.

• Push button navigation in the LHMI menu structure is presented by using the push buttonicons.

For example, to navigate the options, use and .• HMI menu paths are presented in bold.

For example, select Main menu/Settings.• Signal names are presented in bold.

The signal 21120_EXT_TEST_TRIP can be set and reset via the LHMI Test Trip menu.• Parameter names and parameter values are presented in italics.

For example, the default value of the Operation setting is Not inverted.• Section references are presented with the respective section numbers.

For example, see Section 1.3.2 for more details about document conventions.

Section 1 1MRK 505 404-UEN BIntroduction

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Section 2 Sample Configuration

2.1 IntroductionGUID-5E4C19CC-6B9D-416B-8AAF-6D1EBB967253 v1

This section provides a sample configuration that includes one Central Unit and 15 Bay Unitswith the objective to give vivid examples for the checks and sequences documented in thismanual.

2.2 Sample configuration

2.2.1 Configuration OverviewGUID-FECB88BC-2359-498D-87AD-2F0AAC032387 v2

ABB

Switch 2 11-24 Bay Units

2 3 4 5 6 7 8 9 101

ABB

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2 3 4 5 6 7 8

11 12

13 149

Bay Unit rear view

X1

1

BU11                                                       BU15    BU 11-15

BU 1-10 BU1                                                                                                                                                               BU10   

Central Unit rear view

X1005

X1

13 14

1110 161512

X0

15 16

Bay Unit front view

Central Unit front view

ABB

ESC

REB 500

Ready Start Trip

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ESC

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Switch configuration

(’cli’-files)

IEC18000250-1-en.vsdxIEC18000250 V1 EN-US

Figure 1: Sample Configuration 1CU, 15 BU, 2 Switches

1MRK 505 404-UEN B Section 2Sample Configuration

Distributed busbar protection REB500 5Getting started guide

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2.2.2 Central UnitGUID-088E8E66-5F08-46CE-9B66-1F5FFBBECCEF v2

Sample Configuration CU Checksee

Power supply 110 VDC Section 3.2.1

Redundant power supply 110 VDC Section 3.2.2

Number of supported BUs 15 (Software Option ProtectionSystem up to 20BU)

Section 3.2.3

Number of IOs 25 BO and 19 BI Section 3.2.4

Communic. IBB-Protocol IEC61850-8-1 and IEC60870-5-103 Section 3.2.5

Connection type PSM/ bin Compression terminals for powersuppl. and binary I/0s

Section 3.2.6

Mounting details Mounting kit for 6U 3/4 x 19" case Section 3.2.7

2.2.3 Bay UnitsGUID-90BF1F25-67BF-4583-828D-CEBE27606771 v2

Sample Configuration BU (all Bay Units have identical configurations/order codes)

Checksee

Power supply 110 VDC Section 3.3.1

Number of IOs 19BO/ 21BI plus 6PBO/ 12PBI(precision binary I/Os)

Section 3.3.2

Local HMI LHMI: OL3000, IEC 6U 1/2 19",Basic

Section 3.3.3

Mounting of LHMI No detached mounting of LHMI Section 3.3.4

Analogue input module TRM01: 4I, 1/5A — sufficient forBBP, BFP, EFP, PDF

Section 3.3.6

Connection type analogue Compression terminals foranalogue inputs

Section 3.3.6

Connection type PSM/ bin Compression terminals for powersuppl. and binary I/0s

Section 3.3.7

Software options BFP, EFP, PDF (functions inaddition to BBP)

Section 3.3.8

2.2.4 Ethernet switchesGUID-0601A610-A4D4-44E6-AFF8-ED02C0E8372F v2

Sample Configuration Ethernet Switches Checksee

Number of required switches 2 Section 3.4.1

Switch data 110 V DC, redundant power supplymodule

Section 3.4.2

Number of transceivers 21 Section 3.4.3

Section 2 1MRK 505 404-UEN BSample Configuration

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Section 3 Checks

3.1 IntroductionGUID-5D6F9CA2-BF73-48B7-AA90-25D82DB5E428 v1

The following checks shall ensure, that the delivered hardware/software reflected in the OrderCode of central unit and bay units correspond to the conditions and requirements of theprimary/secondary system.

The Order Code can be read from a label sticking on the IED’s casing or via the local HMI of CUand BUs. The order code can be read from a label sticking on the IED’s casing or via the localHMI of CU and BUs.

LHMI-Menu: Diagnostik_Informtation/Product identifiers/Order Code

3.2 Checks Central UnitGUID-2BC94345-842F-493F-8499-6D26D3C958F9 v1

The following checks relate to the REB500 Product Guide, Section Ordering code CU.

3.2.1 Power supplyGUID-0859FAD9-7A33-4887-A43E-9B12D0395689 v1

Check criteria:

• The power supply of REB500 shall reflect the battery voltage (Aux1)

Option 1 100 V AC-240 V AC, 110 V DC-250 V DC, 9 BO

Option 2 48 V DC-125 V DC, 9 BO

• The CU order code shall reflect this voltage:

Sample configuration → REB500 8.2-CU04-S20-A1A2-B1X0-EK-SAA-F-AA-AC

IEC18000810 V1 EN-US

3.2.2 Redundant power supplyGUID-D31F9592-7E60-4548-8FF8-6C88F370E27D v1

Check criteria:

• The necessity of a second (redundant) powers supply shall be checked• The second power supply shall reflect the battery voltage (Aux2)

Option 1 no redundant power supply

Option 2 100VAC-240VAC, 110VDC-250VDC, 9BO

Option 3 48VDC-125 VDC, 9BO

• The CU order code shall reflect redundant power supply with the adequate voltage:

Sample configuration → REB500 8.2-CU04-S20-A1A2-B1X0-EK-SAA-F-AA-AC

IEC18000811 V1 EN-US

1MRK 505 404-UEN B Section 3Checks

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3.2.3 Number of supported BUsGUID-0B3525B0-2685-4CB1-A31C-06BBA4BC4704 v1

Check criteria:

• The number of BUs (inclusive spares) shall be defined.

Normally, one bay needs one BU. Bays with more than one CT/CB (forexample, bus-coupler) need correspondingly more BUs.

• The CU order code shall reflect the total number of BUs:

Sample configuration → REB500 8.2-CU04-S20-A1A2-B1X0-EK-SAA-F-AA-AC

IEC18000812 V1 EN-US

Configuration steps for the number of BUs, see REB500 Product Guide,Section Ordering code CU.

3.2.4 Number of I/OsGUID-057FC3B1-CE42-4A7E-9E3B-5B384A25C6BF v2

Check criteria:

• The number of binary I/Os shall be defined

standard 19BO/9BI

optional 28BO/18BI

• The CU order code shall reflect the total number of I/Os:

Sample configuration → REB500 8.2-CU04-S20-A1A2-B1X0-EK-SAA-F-AA-AC

IEC18000813 V1 EN-US

3.2.5 Communication IBB-ProtocolGUID-F86641BF-03DF-4F4F-94AD-067C4657D0A0 v1

Check criteria:

• The necessity of the communication option(s) and the corresponding IBB protocol shall bechecked.

Option 1 IEC61850-8-1

Option 2 IEC60870-5-103

• The CU order code shall reflect the communication option(s):

Sample configuration → REB500 8.2-CU04-S20-A1A2-B1X0-EK-SAA-F-AA-AC

IEC18000814 V1 EN-US

3.2.6 Type of connectors for power supply and binary I/OsGUID-D54E0354-7F94-42FA-893D-11576734F0B7 v2

Check criteria:

Section 3 1MRK 505 404-UEN BChecks

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• The necessary requirements for the connection terminals of the power supply and thebinary I/Os shall be checked.

Option 1 Compression terminals

Option 2 Ring plug terminals

• The CU order code shall reflect the connection terminal option(s):

Sample configuration → REB500 8.2-CU04-S20-A1A2-B1X0-EK-SAA-F-AA-AC

IEC18000815 V1 EN-US

3.2.7 Mounting detailsGUID-1F1B9D1C-A817-4CB0-928B-040FB4F50B55 v1

Check criteria:

• The mounting variant of the central unit shall be checked.

Option 1 No mounting defined

Option 2 Mounting kit for 6U 3/4 x 19" case

• The CU order code shall reflect the mounting option:

Sample configuration → REB500 8.2-CU04-S20-A1A2-B1X0-EK-SAA-F-AA-AC

IEC18000816 V1 EN-US

3.3 Checks Bay UnitsGUID-DFC74A8C-BC93-4C75-AB0C-B67261FAA6CF v2

The following checks relate to the REB500 Product Guide Section Ordering code BU. The BayUnits might have different versions and due to this fact different order codes may be found.The checks shall be repeated for each individual order code.

3.3.1 Power supplyGUID-2C0CA813-DDD1-48E5-B752-6E90AD572451 v1

Check criteria:

• The power supply of REB500 shall reflect the battery voltage.

Option 1 100VAC-240VAC, 110VDC-250VDC, 9BO

Option 2 48VDC-125 VDC, 9BO

• The BU order code shall reflect this voltage:

Sample configuration → REB500 8.2-BU04-C1C2C4-B1X0-CA-SA-AX0-SA5-AP-A

IEC18000817 V1 EN-US

3.3.2 Number of IOsGUID-0C3517DB-8D84-425D-8703-468800124F15 v2

Check criteria:

• The number of binary I/Os shall be defined and the required performance of the trippingoutputs shall be checked.

1MRK 505 404-UEN B Section 3Checks

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standard 19BO/21BI

optional 19BO/21BI plus 6PBO/12PBI (precision binary I/Os)

The optional precision outputs provide an improved tripping time performance.• The BU order code shall reflect the total number of binary I/Os as well as the need to

implement precision binary I/Os:

Sample configuration → REB500 8.2-BU04-C1C2C4-B1X0-CA-SA-AX0-SA5-AP-A

IEC18000818 V1 EN-US

3.3.3 Local HMIGUID-1CD68064-8FDE-45D0-8A54-3CF4C6AD80A6 v1

Check criteria:

• The need of a Local HMI for each BU shall be checked.

Option 1 No LHMI

Option 2 LHMI: OL3000, IEC 6U 1/2 19", Basic

• The BU order code shall reflect option for the LHMI:

Sample configuration → REB500 8.2-BU04-C1C2C4-B1X0-CA-SA-AX0-SA5-AP-A

IEC18000819 V1 EN-US

3.3.4 Mounting of Local HMIGUID-EB4D6E77-13B8-40F0-8D5E-0E750F13AACF v1

Check criteria:

• The location (mounting) of the Local HMI shall be checked (if existing)

Option 1 No detached mounting of LHMI → means mounted on the front side of the BU

Option 2-6 Detached mounting of LHMI incl. Ethernet cable 1-5m

• The BU order code shall reflect the mounting option of the LHMI:

Sample configuration → REB500 8.2-BU04-C1C2C4-B1X0-CA-SA-AX0-SA5-AP-A

IEC18000820 V1 EN-US

3.3.5 Analogue input moduleGUID-A1B5F49E-0FF5-41F5-B3C3-A14B1756C633 v2

Check criteria:

The number of the necessary analogue inputs shall checked. The protection functions used(see Section 3.3.8 ) are relevant for this criteria (see REB500 Product GuideAnalogue Inputssection.)

Option 1 TRM01: 4I, 1/5A + 1I, 0.1/0.5A +5U, 100/220V

Option 2 TRM01: 4I, 1/5A

• The BU order code shall reflect the version of analogue inputs:

Section 3 1MRK 505 404-UEN BChecks

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Sample configuration → REB500 8.2-BU04-C1C2C4-B1X0-CA-SA-AX0-SA5-AP-A

IEC18000821 V1 EN-US

3.3.6 Type of connectors for analogue modulesGUID-5A376312-6692-4A29-B4AA-B891EFEBD9FD v1

Check criteria:

• The necessary requirements for the connection terminals the analogue inputs shall bechecked

Option 1 Compression terminals

Option 2 Ring plug terminals

• The BU order code shall reflect the connection terminal option(s):

Sample configuration → REB500 8.2-BU04-C1C2C4-B1X0-CA-SA-AX0-SA5-AP-A

IEC18000822 V1 EN-US

3.3.7 Type of connectors for power supply and binary I/OsGUID-33A2EA58-295A-4B33-B46F-B6D6C1014724 v2

Check criteria:

• The necessary requirements for the connection terminals of the power supply and thebinary I/Os shall be checked.

Option 1 Compression terminals

Option 2 Ring plug terminals

• The BU order code shall reflect the connection terminal option(s):

Sample configuration → REB500 8.2-BU04-C1C2C4-B1X0-CA-SA-AX0-SA5-AP-A

IEC18000823 V1 EN-US

3.3.8 Software optionsGUID-E794C435-E8D2-4721-A84F-632FB6F5529E v2

Check criteria:

• The software options (optional protection functions) necessary to fulfill the protectionscheme of the respective bay shall be defined.Options → see REB500 Product Guide Section Ordering code BU

• The BU order code shall reflect the necessary software options:

Sample configuration → REB500 8.2-BU04-C1C2C4-B1X0-CA-SA-AX0-SA5-AP-A

IEC18000824 V1 EN-US

1MRK 505 404-UEN B Section 3Checks

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3.4 Checks Ethernet switches

3.4.1 Number of required switches AFS677GUID-07F2E488-E0C9-43D0-93E7-30404DAD8687 v2

Check criteria:

• The number of switches depends on the number of BUs

1-10 BUs → 1 switch

11-24 BUs → 2 switches

25-38 BUs → 3 switches

39-52 BUs → 4 switches

53-60 BUs → 5 switches

• The order of AFS677 shall reflect the number of required Ethernet switches:

Sample configuration (15 BUs) → Switch AFS677: 2 x 1MRK010500-DA

IEC18000825 V1 EN-US

3.4.2 Switch data/ power supplyGUID-4E718D1A-C7B2-4F1B-A783-5B08A3AF5398 v1

Check criteria:

• The power supply of the Ethernet switches shall reflect the battery voltage.

Option 1 110/250 V DC

Option 2 24/36/48 V DC

• The necessity of a second (redundant) powers supply shall be checked

Option 1 no redundant power supply

Option 2 redundant power supply

• The order code of switch AFS677 shall reflect the power supply data:

Sample configuration → Switch AFS677: 2 x 1MRK010500-DAIEC18000826 V1 EN-US

3.4.3 TransceiversGUID-981E5249-60AB-4F30-BFD9-47B8DFA4B288 v2

Check criteria:

• A sufficient number of transceivers shall be orderedCalculation of the number of transceivers:

up to 10 → n BUs +2

up to 24 → n BUs +6

up to 38 → n BUs +8

up to 52 → n BUs +10

• The order code shall reflect the number of transceivers:

Section 3 1MRK 505 404-UEN BChecks

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Sample configuration → Transceiver: 21 x 1MRK010501-AA

IEC18000827 V1 EN-US

• The type the delivered transceivers (SFPs → small form-factor pluggable) shall be checked:

correct → M-SFP-SX/LC (ordering no. 943014501)

not correct → M-FAST SFP-MM/LC (ordering no. 943 945-501 )

1MRK 505 404-UEN B Section 3Checks

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Section 4 Sequences

4.1 IntroductionGUID-37C896B3-C09C-4A61-B07E-12EBBA45AFC0 v1

Putting into operation of a REB500 system needs a number of predefined work steps(Sequences).

The following instructions does intend to ensure, that the delivered REB500 system includingthe Ethernet switches are in the ready state, once the work has been completed.

4.2 Setup Ethernet switches (AFS677)GUID-787DC73D-7B5C-4BDB-927C-57FC203FBA28 v1

Sequence of work steps:

4.2.1 Use binding instructionsGUID-664DEEB1-C088-4285-8EDC-B06AEE94E3A1 v1

The binding instructions in the form of the REB500 Application Note Switch configurationguideline shall be followed. See REB500 Product CD, Configurator Mode, Section ApplicationNotes.

4.2.2 Check power supplyGUID-C8F6FE1D-04E9-4092-A3D1-073E583B053D v1

The connections of the power supply inputs shall be checked with regard to the input voltage,the polarity and the redundancy concept (redundant or not redundant).

• Not redundant types:

1MRK010500-AA AFS677 24/36/48V DC

1MRK010500-CA AFS677 110/250 V DC / 110/230 V AC

• Redundant types:

1MRK010500-BA AFS677 24/36/48V DC

1MRK010500-DA AFS677 110/250 V DC / 110/230 V AC

Sample Configuration (see Figure 1):

Redundant power supply 110 V DC → 1MRK010500-DA AFS677• Power supply shall be switched on• Power LED (P) of switches shall be glowing green.

4.2.3 Adjust IP address of AFS switchesGUID-5BA0E0ED-B2BC-4164-9FDA-6B4AF284FE96 v1

Each AFS switch shall be adjusted with a prescribed IP-address. The REB500 Application Note"Switch configuration guideline", Section "Switch configuration" provides the list of IP-addresses and the description of the configuration process.

Sample Configuration (see Figure 1):

1MRK 505 404-UEN B Section 4Sequences

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IP AFS677 Master → 192.168.175.3 IP AFS677 Slave → 192.168.175.4

This work step presupposes that the software AFS Finder is installed on yourPC. For details, see REB500 Application Note Switch configuration guideline,Section Check firmware version.

4.2.4 Check firmware version of AFS switchesGUID-E5F6F7FF-0C80-48EC-A9A4-DAE4E320D868 v1

The firmware version loaded on of the AFS switches shall be checked. Unless the firmware isnot up to date, the AFS switch shall be load with the latest version. All switches require thesame software version.

The firmware update is made via a web-based interface (Explorer). The REB500Application Note Switch configuration guideline, Section Update firmwareversion provides a detailed instruction for this work step, as well as the sourceof the current firmware version.

4.2.5 Load specific master/slave configurationsGUID-5F83A601-09F5-4EA2-AC8B-BF60E3BA124D v1

The master/slave specific configuration files shall be load to the AFS677 switches. The REB500Application Note Switch configuration guideline, Section Switch configuration provides thebinding instructions.

Depending on whether switches do have redundant or not redundant power supply, differentconfiguration files are needed.

Not redundant power supply use files from REB500 Product CD:\\Content REB500\2_Add-ons\Switch-Configuration\AFS677\ Configuration\1MRK010500-AA, 1MRK010500-CA

Redundant power supply use files from REB500 Product CD:\\Content REB500\2_Add-ons\Switch-Configuration\AFS677\ Configuration\1MRK010500-BA, 1MRK010500-DA

Sample Configuration (see Figure 1, AFS677 with redundant power supply):

Use configuration files from folder “1MRK010500-BA, 1MRK010500-DA”

Switch 1 → Master_2.cliSwitch 2 → Slave_1.cli

4.3 Setup REB500 system (CU and BU’s)GUID-AA3F82FA-2217-4F5B-96A3-EE067059C402 v1

Sequence of work steps:

Section 4 1MRK 505 404-UEN BSequences

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4.3.1 Fibre optic connections between CU and switchesGUID-1A781A5D-DB28-4128-BBA0-E91185DA6B4B v1

The process bus between REB500 CU and the AFS677 switches shall be connected to a ring-bus configuration in accordance with the binding guidelines (see REB500 Application NoteSwitch configuration guideline, Section Network topology.

Each port used on switches shall be equipped with a transceiver (see Section Transceivers).

Sample Configuration (see Figure 1)

Connections:

CU-Port X1 → Switch-Master2 Port 11CU-Port X1001 → Switch-Master2 Port 12Switch-Master2-Port 15 → Switch-Slave1 Port 15Switch-Master2-Port 16 → Switch-Slave1 Port 16

(Ring bus configuration)

4.3.2 Fibre optic connections between bay units and switchesGUID-57D3B9B8-4FBC-4A3D-B2DF-0DA143C4A467 v2

Each bay unit shall be connected to a port of a AFS677 switch in accordance with the bindingguidelines (see REB500 Application Note Switch configuration guideline, Section Networktopology.

Each port used on the switches shall be equipped with a transceiver (see Section 3.4.3).

Sample Configuration (see Figure 1)

Connections:

Bay Units 1-10 Port X1 → Switch-Master2 Port 1-10 Bay Units 11-15 Port X1 → Switch-Slave 1 Port 1-5

After the REB500 system including the Ethernet switches is energized (see Section 4.2.2 andSection 4.2.3), the ready state of the communication shall be checked:

• On central unit side, the green control LEDs of the used ports shall flash.• On switch side, the green control LEDs shall be glowing green permanently.

4.3.3 Power up systemGUID-4D2220F9-E8DA-4B1C-BCD2-5A761A8EF26C v1

The connections of the power supply inputs of the central unit and each bay unit shall bechecked:

• The input voltage level and polarity shall be checked.• The redundancy concept (central unit redundant or not redundant) shall be verified.

Sample Configuration:

Power supply central unit 110 V DC, redundantPower supply bay units 110 V DC

• Power supply of central unit and bay units supply shall be switched on.• After the start up time, the green READY LED of central unit and bay units shall flash.

For more information about energizing procedure of the IEDs, see REB500Commissioning Manual, Section Overall Procedure.

1MRK 505 404-UEN B Section 4Sequences

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4.3.4 Device ID of the BUsGUID-31590901-66E9-4138-9575-5B00462EAE4B v1

The bay units shall obtain a unique Device-ID (BU-side), which is necessary for the deviceallocation.

The system configuration file (setfile-side) contains a list of Device-IDs to be used for theindividual devices (BUs).

• Open the system setfile xxxx.mdb with the HMI500-REBWIN tool menu: Configuration• Network to get the list of Device-IDs.

IEC18000710-1-en.vsdxIEC18000710 V1 EN-US

Figure 2: HMI500 → Listing of Device IDs

• During the start-up phase of a bay unit, the maintenance menu can be accessed (pressENTER in local HMI, when asked during startup routine) to set the individual Device-IDs.The last octet of the IP Address LAN_IF_2 shall reflect the Device-ID (xxx-xxx-xxx-11).

• Adjust the Device-ID for each individual bay unit.• Continue start-up of the bay units by leaving the maintenance menu.• Check the Device-ID adjusted in the first bay unit by using the Local HMI. The last octet

stands for the Devices-ID of the respective BU.LHMI-Menu: Configuration/LAN/IP Address/xxx-xxx-xxx-11.

If the Device-ID configuration in the system configuration file diverges from theconfiguration of the bay units, this leads into malfunction.

4.3.5 Download Configuration using HMI500_REBWINGUID-489EF662-C63C-4FB7-950B-622768295DAF v2

• Open the current system configuration file (see Section 4.3.4) with the HMI500_REBWINtool.

• Download the system configuration file to the REB500 systems (Central unit).

Section 4 1MRK 505 404-UEN BSequences

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For more information about the download, see REB500 Operation manual,Section File menu.

• Following the download of a setfile, the REB500 system to the central unit all IEDs shall berebooted. After a successful reboot, the green READY LEDs shall be glowing permanentlyon all IEDs.

4.3.6 Check Firmware version on BU and CUGUID-7E6616A7-13FA-4B08-90B3-C355FD9AA4B0 v1

• Check that the firmware version on BUs and CU is identical by using the Local HMIs.LHMI-Menu: Diagnostik_Informtation/Product identifiers/Firmware Version/8.x.x.x.xxx.

1MRK 505 404-UEN B Section 4Sequences

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Section 5 Source of InformationGUID-8C088544-0F41-4656-BCBD-A55E3D194547 v2

Manual name Section

REB500 Product guide Analogue inputs

Ordering code CU

Ordering code BU

Ordering code switches transceivers

REB500 Application note Switch configuration guideline

REB500 Commissioning manual Overall procedure

REB500 Operation manual File menu

1MRK 505 404-UEN B Section 5Source of Information

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Section 6 Safety InstructionsGUID-93DEAC48-5644-4C7C-9F9C-0552FE1E5DC7 v1

All work on the REB500 busbar protection system must be carefully planned.Errors when manipulating the system cannot only destroy components, theycan also cause false tripping and serious interruption to the power supply.

Live electrical equipment is in the immediate vicinity of REB500. Beforeworking on the system, always ensure that it is impossible to come intocontact with, or even close to live parts.A danger of electrical shock also exists when measuring currents and voltages.

When replacing electronic modules, take the necessary precautions to preventdamage to components due to electrostatic discharge (ESD).

1MRK 505 404-UEN B Section 6Safety Instructions

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ABB ABGrid Automation ProductsSE-721 59 Västerås, SwedenPhone +46 (0) 21 32 50 00

www.abb.com/protection-control

© Copyright 2019 ABB.All rights reserved.

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