Get Ready for Industries 4

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FURNITURE & WOOD BASED INDUSTRY SEMINAR IN SABAH,JAN 23 RD 2019 Embracing transformation Efficient robot-based automation for wood industries Mohamed El-Shemy , MBA Robotics Business Development Manager, ABB Malaysia Sdn. Bhd.

Transcript of Get Ready for Industries 4

Page 1: Get Ready for Industries 4

— FURNITURE & WOOD BASED INDUSTRY SEMINAR IN SABAH,JAN 23RD 2019

Embracing transformation Efficient robot-based automation for wood industries Mohamed El-Shemy , MBA – Robotics Business Development Manager, ABB Malaysia Sdn. Bhd.

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Agenda

January 28, 2019 Slide 2

Why is robotics important ?

Is the wood industry ready for robotics ?

What is the role of robotics in Industry 4.0 ?

What is ABB ?

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Agenda

January 28, 2019 Slide 3

Why is robotics important ?

Is the wood industry ready for robotics ?

What is the role of robotics in Industry 4.0 ?

What is ABB ?

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128 Years of ABB

January 28, 2019 Slide 4

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We have always been writing the future of industries…

January 28, 2019 Slide 5

19th century 21st century 20th century

December 17, 2018

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Power &

Infrastructure

…by shifting the center of gravity of our portfolio

January 28, 2019 1Engineering, Procurement and Construction Slide 6

EPC1

Steel structures

Fossil power generation

Rail

High Voltage cables

Baldor-Motors

EV Charging

Robotics turnaround

GEIS-Electrification

EV fast charging

B&R-Factory automation

ABB Ability™ YuMi®

Thomas & Betts-Electrification

+

Power &

Infrastructure

Past Today

Industries

Industries

_

December 17, 2018

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Agenda

January 28, 2019 Slide 7

Why is robotics important ?

Is the wood industry ready for robotics ?

What is the role of robotics in Industry 4.0 ?

What is ABB ?

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2016 – the forth consecutive year of record-breaking growth!

1: OECD Global Economic Outlook, June 2017

2: IFR World Robotics 2017

January 28, 2019 Slide 8

Europe

12% growth, 56K units2

Americas

8% growth, 41K units2

Robot shipments grew by 16% to 294K units while the global economy grew around 3%1

Asia

19% growth, 190K units2

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Low volume / high mix the new normal

Agility for shorter product cycles

The importance of engineering efficiency

Critical in capital intensive industries

Reliability important to emerging growth

sectors like food & beverage

Focus on total cost of ownership

Rising labor costs and talent shortages

Quality and consistency

What is behind this tailwind?

January 28, 2019 Slide 9

Flexibility

The high cost of downtime

Cost and productivity

New and traditional trends are both fueling record growth

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Robots have a critical role in the ‘Factory of the Future’

January 28, 2019 Slide 10

Flexible and agile

Reliable and available

The Factory of the Future is characterized by flexibility and enabled by collaboration & digitalization

Shorter cycles,

faster launches

Increased cost

of downtime

Greater human/

robot interaction

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The opportunities behind the change . . .

January 28, 2019 Slide 11

A demographic time bomb Providing more meaningful work

The current and future workforce wants safer, more rewarding challenges

Fundamental changes to make the way we work better

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The opportunities behind the change . . .

January 28, 2019 Slide 12

Yesterday: robots helped mainly bigger businesses Today: robots are helping smaller manufacturers

Simpler to install, program and use robots will increasingly help small and medium sized businesses

Entry barriers are coming down

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The opportunities behind the change . . .

January 28, 2019 Slide 13

Economies of scale Mass customization

Automation flexibility is needed to efficiently adapt to fast moving market cycles

Flexibility to manage the shift from high volume/low mix to low volume/high mix

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Robots have a critical role in the ‘Factory of the Future’

January 28, 2019 Slide 14

Flexible and agile

Reliable and available

The Factory of the Future is characterized by flexibility and enabled by collaboration & digitalization

Efficient at

every level

Reliable

and available

Integrated

ecosystem

Flexible

and agile

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Agenda

January 28, 2019 Slide 15

Why is robotics important ?

Is the wood industry ready for robotics ?

What is the role of robotics in Industry 4.0 ?

What is ABB ?

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Future of Robotics – Growing with wood

January 28, 2019 Slide 16

Cutting

Painting &

Coating

Packing &

Palletizing

Material

Handling

Sanding &

Polishing

Assembly

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January 28, 2019 Slide 17

Pallets Assembly

Benefits:

• Less manual

intervention.

• High outputs.

• High mix capabilities.

Applications :

• Handling.

• Punching.

• Drilling.

• Vision Detection.

• Material Positioning.

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January 28, 2019 Slide 18

Packaging and palletizing

Benefits:

• Minimizing human errors.

• Sustainable production.

• High mix capabilities.

Applications :

• Sorting.

• Packaging.

• Palletizing.

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January 28, 2019 Slide 19

Wood Panels production

Benefits:

• Seamless production process

• High mix capabilities.

Applications :

• Sanding.

• Brushing.

• Painting.

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January 28, 2019 Slide 20

Chairs Painting

Benefits:

• HSE consideration.

• Steady coating.

Application :

• Wood Painting

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Adakah Malaysia bersedia juga ?

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Malaysia References

January 28, 2019 Slide 22

Coffin

Painting

Chair

Cutting

Case Studies

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January 28, 2019 Slide 23

Grinding /

Polishing

Frame

Painting

Malaysia References Case Studies

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Agenda

January 28, 2019 Slide 24

Why is robotics important ?

Is the wood industry ready for robotics ?

What is the role of robotics in Industry 4.0 ?

What is ABB ?

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To win in the digital world it takes ability.

January 28, 2019 Slide 25

Creating value at each stage of the automation lifecycle Collaboration from the factory floor to the cloud

The ABB Ability platform combines our leading portfolio with our application and digital expertise

Engineering

Maintenance

Commissioning

Operations

Advanced analytics

Plant/enterprise

solutions

Automation

systems

Connected

devices,

sensors

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Collaboration and digitalization are unlocking real customer value

January 28, 2019 Slide 26

Flexibility Quality Performance

Scalability Efficiency Reliability

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Robots have a critical role in the ‘Factory of the Future’

January 28, 2019 Slide 27

Flexible and agile

Turnkey solutions to support the Factory of the Future, today.

RobotStudio

virtual commissioning

ABB Ability™

Connected Services

SafeMove2

collaborative

automation

Shorter cycles,

faster launches

Increased cost

of downtime

Greater human/

robot interaction

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