GENERATOR & ACCESSORIES
Transcript of GENERATOR & ACCESSORIES
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TECHNICAL DATA INTRODUCTION
GENERATOR &ACCESSORIES
- GENERATORS - DIESEL GENERATORS
- NATURAL GAS GENERATORS
- COGENERATION & TRIGENERATION GENERATORS
- MOBILE GENERATORS
- MARIN GENERATORS
- WELDING GENERATORS
- BIO-GAS GENERATORS
- MOBILE LIGHTING TOWER GENERATORS
- SYNCHRONIZATION SYSTEMS for GENERATORS
- CONTROL PANELS & ATS SYSTEMS for GENERATORS
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TECHNICAL DATA INTRODUCTION
GENERATOR SYSTEMS
• Relatively Low Maintenance• Durability• Easy Access to Fuel• Safe Storage• Power output• More Rugged and Reliable
• BuildingandPublicWorks• DatacentreandTelecomTowers• Hospitals• Commercial and Industrial Facilities• Utilities• Agriculture and food processing• Wastewater treatment plants• Coal mines• Landfills• Military• Power Plants• Mining• Specialty applications
PARTS of GENERATORSMain Parts of the Generator;• Engine• Alternator• ControlPanel• CarrierChassisandFuelTank• Radiator• CanopyOther Generator Parts;• Battery• OutputSwitchBoard• BlockWaterHeater• Coolingfan• ElectricStarter• ExhaustMuffler• TurboCharger• Anti-VibrationWedges• LiftingHoist• GroundingPoint• DryTypeHeavyDutyFilter
WHATISGENERATOR? APPLICATIONGeneratorsareadevicethatconvertsmechanicalenergyintoelectricalenergy,usuallyusingelectromagneticinduction.Therearebatteriesthatconvertchemicalenergyintoelectricalenergy,thermoelectricgeneratorsthatconvertheatenergyintoelectricalenergy,andphotoelectriccircuitsthatconvertlightenergyintoelectricalenergy.Ithasaverysimpleoperationofgenerators.Theimportantpointisthattherotationalspeedoftheaxisaffectsthemagnitudeofthecurrent.Thisensuresthattheefficiencyofthegeneratorishigher.Generatorscanbepoweredbygasoline,diesel,propane,naturalgas,solarenergyorhybridfueledgenerators.Somegeneratormodelsalsoallowyoutoswitchbetweenfueltypes.
ADVANTAGES
TECHNICAL DATA INTRODUCTIONStand-by Power Range (kVA):from12kVAupto3000kVAStand-by Power Range (kW):from9,60kWupto2400kWPrime Power Range (kVA): from11kVAupto2750kVAPrime Power Range (kW): from8,80kWupto2200kWFrequency(Hz): 50HzCanopy: OptionalFuel Type: DieselATS Panel: OptionalSynchronization Panel:Optional
• Commercial Infrastructure• Industry• Military• Power Plants• Mining
DIESEL GENERATORS
Adieselgeneratorutilizesadieselengineandelectricgeneratortogenerateelectricalenergy.Liquidfuelsornaturalgasareusuallyusedastheprimaryfuelofthedieselgenerator.Totally,adieselgeneratorworksbasedonaircompressionandfuel.First,theairisblownintothegeneratoruntilitiscompressed.Subsequently,theproperfuelofthedieselgeneratorisinjected.Thecombinationofaircompressionandsubsequentinjectionofthefuelwillcontributetogeneratingtheheatthattriggerstheinflammationofthefuel.Inthisway,thedieselgeneratorstartscombustionandcausesthegeneratortostartup.ThusthegeneratorstartstoproducethenecessaryelectricalenergytobedistributedaccordingtotheneedsoftheMG(loads)connectedtothedieselgenerator.
APPLICATION
Stand-by Power:Itreferstolimitedtimeoperationatvariableloadwherethemainsisgood.Overloadingisnotallowed.Prime Power:Itmeansworkingforunlimitedtimeat70%averageloadasmainsbackup.10%overloadisallowed.
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TECHNICAL DATA INTRODUCTIONPrime Power Range (kVA): from30kVAupto2375kVA Prime Power Range (kW): from24kWupto1900kW Frequency(Hz): 50HzCanopy: OptionalFuel Type: NaturalGasATS Panel: OptionalSynchronization Panel:Optional
Naturalgas-fueledgeneratorsarebasedonthesameprincipleasdieselorgasolinegenerators.Thesearegeneratorsthatonlyusenaturalgas,notdieselorgasoline,asfuel.Justlikeothergenerators,theyconvertthemechanicalenergycomingfromtheengineintoelectricalenergythroughthealternator.Itcanbeusedasanetworkbackupaswellascontinuouslyusedinelectricityproduction.Anaturalgasgeneratorisatoolusedinfactoriestoproduceenergyeconomically.
• Commercial and industrial facilities• Greenhouses• Utilities• Agriculture and food processing• Wastewater treatment plants• Coal mines• Landfills• Specialty applications
APPLICATIONStand-by Power:Itreferstolimitedtimeoperationatvariableloadwherethemainsisgood.Overloadingisnotallowed.Prime Power:Itmeansworkingforunlimitedtimeat70%averageloadasmainsbackup.10%overloadisallowed.
NATURAL GAS GENERATORS
TECHNICAL DATA INTRODUCTION
COGENERATION & TRIGENERATION GENERATORS
A gas engine is an internal combustion engine that runs on gaseous fuel, such as coal gas, producer gas, biogas, landfill gas, or natural gas. Gas engines refer to heavy-duty industrial engines capable of running continuously at full load for periods approaching a high fraction of 8,760 hours per year. Gas engines, any of a class of internal combustion engines that generate power by burning a volatile liquid fuel (gasoline or a gasoline mixture such as ethanol) with ignition initiated by an electric spark. They can be built to meet practically any conceivable power-plant application requirements, the most important being passenger automobiles, small trucks and buses, general aviation aircraft, outboard, and small inboard marine units, moderate-sized stationary pumping, lighting plants, machine tools, and power tools.
Electrical output Power Range (kW):From330kWupto10.400kWThermal output Power Range (kW): From409kWupto10.021kWFrequency(Hz): 50HzFuel Type: Naturalgas,AssociatedPetroleumgas(flaregas)Propane,Bio-gas,Sewagegas,Landfillgas,CoalMinegas*Otherspecialgasescanbeproductupontherequest
• Lighting Plants• Marine Units• Power Generation Systems• Paper Industry• Ceramic Industry• Textile Industry
APPLICATION
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TECHNICAL DATA INTRODUCTION
MOBILE GENERATORS
• Construction• Mining• Film&DramaProductionSets• OilRefining• Agricultural• ConcertsandEvents
APPLICATION
Power Range (kVA): Mobilegeneratorscanbeproductuponthecustomersrequests.Frequency(Hz): 50HzFuel Type: DieselorNaturalGasCanopy Colour: OptionalSynchronization Panel:Optional
Mobilegeneratorsaregeneratorsusedtoenergizeequipmentwherethereisnodirectaccesstothesupplysystem.Thesegeneratorscanbeusedonconstructionandassemblysites,rescuemissions,andevents.Also,mobilegeneratorscanbeusedinfacilitiessuchasanimalshelters,firestations,whereapublicpowersupplyfailurecanresultincriticalsituations.
TECHNICAL DATA INTRODUCTION
MARINE GENERATORS
Prime Power Range (kVA): from4kVAupto990kVAPrime Power Range (kW): from4kWupto792kWFrequency(Hz): 50HzFuel Type: Diesel/GasCanopy Colour: OptionalATS Panel: OptionalSynchronization Panel:Optional
The marine generator is not much different than any generator. A marine generator is typically powered by diesel or gasoline to produce energy that is converted to electrical energy inside the generator. This electricity can then be used to power various appliances and equipment inside a boat. From fishing boats to yachts; marine generators have a large application area.Marine generators are designed to survive the harsh and wet environment of the boat. This requires different design techniques on the outside and alternative components on the inside. Many marine generators may utilize hydraulic pump systems, use more durable material, and have other features that make them more efficient for life on a boat.
Stand-by Power:Itreferstolimitedtimeoperationatvariableloadwherethemainsisgood.Overloadingisnotallowed.Prime Power:Itmeansworkingforunlimitedtimeat70%averageloadasmainsbackup.10%overloadisallowed.
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TECHNICAL DATA INTRODUCTION
WELDING GENERATORS
For 220V Welding GeneratorPower Range (kVA):from16kVAupto30kVAFor 380V Welding GeneratorPower Range (kVA): from18kVAupto35kVAFrequency(Hz): 50HzFuel Type: Diesel
Weldergeneratorcreatespowerforweldingwithoutrelianceonmainselectricity.Fullingupthefueltankprocessisthesameasaregulargenerator,andtheweldergeneratorwillpoweryourweldingequipmentwhereveryouneedit.Theweldinggeneratordrivenbydieselisusedforweldingpurposeswheretheelectricpowersupplyiserraticornon-existent.WeldingGeneratorscreateasteadyandcontinuouspowersupplythatcanbeusedforpoweringstandardelectricaltoolsandequipment.Weldergeneratorshavebecomeessentialequipmentforonshore,offshore,constructionsites,farms,industry,andmore.
• Onshore&Offshore• Construction• Agriculture• Industry
APPLICATION
Stand-by Power:Itreferstolimitedtimeoperationatvariableloadwherethemainsisgood.Overloadingisnotallowed.Prime Power:Itmeansworkingforunlimitedtimeat70%averageloadasmainsbackup.10%overloadisallowed.
TECHNICAL DATA INTRODUCTION
BIO-GAS GENERATORS
Stand-by Power Range (kVA):from77kVAupto1261kVAStand-by Power Range (kW):from62kWupto1009kWPrime Power Range (kVA): from77kVAupto1261kVAPrime Power Range (kW): from62kWupto1009kWFrequency(Hz): 50HzFuel Type: Bio-gasCanopy Colour: OptionalSynchronization Panel:Optional
Bio-gasgeneratorsareecofriendlyandsustainablegeneratorstoproducebio-gasthroughthebreakdownoforganicmatter,meaninglesswasteandmoreusableproductsforavarietyofapplications.Abio-gasdigesterislikeahousingsystemforbio-gasproduction,allowingtheprocesstogoalongwithoutunwantedinterferencefromoutsideinfluences.Workingwithbio-gasasarenewableenergysource,thesegeneratorsetsarethemostenvironmentallyfriendlyelectricitygenerationsystems.Organicwastesoccurfordifferentreasons.Whilethesegas-poweredgeneratorsetspreventwastefrombeingreleasedtonature,theyalsoreduceenergyproductioncosts.
• Construction• Agriculture• Industry
Stand-by Power:Itreferstolimitedtimeoperationatvariableloadwherethemainsisgood.Overloadingisnotallowed.Prime Power:Itmeansworkingforunlimitedtimeat70%averageloadasmainsbackup.10%overloadisallowed.
APPLICATION
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TECHNICAL DATA INTRODUCTION
MOBILE LIGHTING TOWER GENERATORS
Alighttowerisapieceofmobileequipmentthathasoneormorehigh-intensityelectriclampsandamast.Thelightsareattachedtothemast,whichisattachedtoatrailer,withageneratorsettopowerthelamps.Normallythelampsaremetalhalidebulbsandthegeneratorispoweredbyadieselengine.Lighttowersareusedforplaceswheretemporary,outdoorilluminationmaybewanted,suchasconstruction,mining,motionpictureproduction,demolition,emergencyservices,oilrefining,sport,oragriculturalsectors.
Stand-by Power Range (kVA):from10kVAupto22kVAStand-by Power Range (kW):from4,2kWupto18kWPrime Power Range (kVA): from9kVAupto20kVAPrime Power Range (kW): from7kWupto16kWFrequency(Hz): 50HzCanopy Colour: OptionalFuel Type: Diesel
• Construction• Mining• Film&DramaProductionSets• Demolition• EmergencyServices• OilRefining• SportArenas• Agricultural
APPLICATIONStand-by Power:Itreferstolimitedtimeoperationatvariableloadwherethemainsisgood.Overloadingisnotallowed.Prime Power:Itmeansworkingforunlimitedtimeat70%averageloadasmainsbackup.10%overloadisallowed.
INTRODUCTION
SYNCHRONIZATION SYSTEMS for GENERATORS
• Lowoperatingcost• Lowinitialsetupcost• Lowmaintenancecost• Longersystemlife• Flexibleuse• Increasedsystemreliability• Service,sparepartsandeaseofmaintenance
ADVANTAGES
Synchronizationistobringthefrequencyandvoltagevaluesofadifferentsource(networkorgenerator)tothesamevaluesatthesametimebychangingthefrequencyandvoltagevaluesofageneratinggroup.Generatorsynchronization,ontheotherhand,isthesimultaneousoperationofgenerators,thatis,morethanonegeneratorasasinglesource.Themostbasicfeatureofgeneratorsynchronizationsystemsisthatoneormoregeneratorsworkonthesameenergylineandsharetheloadwithanothergeneratorornetwork.Thismodeofoperationisprovidedbycontrollingtheamplitude,frequency,andphaseangleofthevoltagesignalproducedbythegenerators.
Generator-Generator Synchronization:Itisthecombinationofthepoweroftwoormoregeneratorsinthebusbarandactive/reactivetrafficjamsintheirpower.Generator-Grid Synchronization:Dependingontheapplication,thegeneratorautomaticallybecomesavailableandtransitionstoatransitionalstatewithasubsistencestate.Multi-Grid - Generator Synchronization:Incasethecontrolbecomescontrolwhiletheloadispoweredbythegenerator,itistransferredbythesynchronoussystemtothegeneratorbeingsynchronoustothegridandfromthegeneratorforadefinedperiodoftime.Thesynchronous-softoperationIDmayseemtobefromsmallesttolargestincaseitwillbeincaseitistoomuchforthenetwork.Fail-over Operation:Itistheequalagingandfail-backoperationoftwogenerators.
TYPES
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CONTROL PANEL & ATS SYSTEMS for GENERATORS
INTRODUCTIONAnAutomatictransferswitchpanel,orATSpanel,isatypeoftransferpanelusedwithadieselgeneratortoautomaticallyswitchbetweenthemainsandgeneratorintheeventofapowerfailure.Thegeneratorwillstart/stopautomaticallydependingonthemainssupply.Atransferswitchisanelectricalswitchthatswitchesaloadbetweentwosources.Sometransferswitchesaremanual,inthatoperatoraffectsthetransferbythrowingaswitch,whileothersareautomaticandtriggerwhentheysenseoneofthesourceshaslostorgainedpower.AnAutomaticTransferSwitch(ATS)isofteninstalledwhereabackupgeneratorislocated,sothatthegeneratormayprovidetemporaryelectricalpoweriftheutilitysourcefails.
Ageneratorcontrolpanelisadisplayparameterthatpresentsvariousdetailsandparameters,suchascurrent,voltage,andfrequency.Whetherthecontrolpanelhasabuilt-indisplay,meters,orgauges,theyareusuallyconstructedinametalweatherproofhousingandmountedonthegenerator,alongwithvibra-tion-proofpaddingtohelpinsulatethecontrolpanelfromshocks.Largercommercialgenerators(industrial-gradegeneratorsandhighvoltagecommercialgenerators)generallyhavecontrolpanelsthataredetachedfromthegeneratoritselfduetotheirsize.Controlpanelsthatarefittedforthesegener-atorsareusuallyabletobestandalone,wall-mounted,orshelf-mountedduetosheerweightandsize.Generatorcontrolpanelsalsohavebuttonsandswitchesthathelpensuretheoperationofthegenerator.Inadditiontohav-ingtheon/offswitch,generatorcontrolpanelshavebuttonsthatallowthegeneratoroperatortoprogramspecificfunc-tionsortomonitorspecificparameters.Generally,allswitchesandgaugesareclusteredtogetherandgroupedbyfunctional-ity.Thismakesthegeneratorcontrolpaneluser-friendlyandsafeforoperationaluse,asitcanhelpminimizethechancesofageneratoroperatoraccidentallyhittingthewrongcontrolintheeventofanemergency.
APPLICATION