Generating Bank DCS - National Boiler Service Inc

4
Generating Bank DCS National Boiler Service has set the benchmark for boiler component evaluation. NBS developed the state-of-the- art Generating Bank Data Collection System (GenBank DCS) and employs the system to map the entire Generating Bank. Completely wireless, the GenBank DCS offers advanced electronic data collection that reduces manual entry time. This system produces accurate measurements of the drums, tube thickness, and the completed rolled joint percentage of wall reduction. The NBS Difference - Developing New Industry Standards

Transcript of Generating Bank DCS - National Boiler Service Inc

Generating Bank DCS

National Boiler Service has set the benchmark for boiler

component evaluation. NBS developed the state-of-the-

art Generating Bank Data Collection System (GenBank

DCS) and employs the system to map the entire

Generating Bank.

Completely wireless, the GenBank DCS offers advanced

electronic data collection that reduces manual entry

time. This system produces accurate measurements of

the drums, tube thickness, and the completed rolled joint

percentage of wall reduction.

The NBS Difference - Developing New Industry Standards

NBS Gen Bank DCS Î Eliminates manual data entry and provides cost-effective

data collection capabilities.

Î Measures tube sheet holes by extracting information using 3-point bore mics and resolves data to a spreadsheet representing the drum hole layout.

Î Color codes data according to wall reduction percentage.

Î Identifies oversized or undersized tube sheet holes and under-rolled or over-rolled generating bank tubes.

International Paper Company - Springfield, Ore.Generator Bank Replacement

Smurfit Stone CC - Panama City, Fla.Generator Bank Replacement

Domtar - Plymouth, N.C.Generator Bank Replacement.

Smurfit Stone CC - West Point, Va. and Coshocton, OhioGenerator Bank Replacement.

With an average of over 800,000 project hours logged annually, National Boiler Service has theexperience and manpower to complete jobs safely, with top-notch quality and on time.

NBS provided a map of all tube rolls with wall reduction percentage for each of the following jobs:

Data Collection System:

3/8/11 10:45 AM

1 of 4

Job No. XXXX

BOILER LEFT REAR

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

1 12.0% 13.7% 9.6% 10.4% 12.8% 13.7% 13.9% 10.0% 13.3% 11.0% 11.5% 12.0% 13.4% 12.8% 11.2% 12.6% 12.0% 9.3% 9.8% 13.4% 9.6% 10.9% 9.8% 13.0% 12.6%

2 12.1% 13.7% 9.0% 14.0% 12.6% 14.2% 10.9% 13.4% 13.7% 9.8% 13.9% 9.8% 15.0% 10.9% 12.0% 11.7% 9.0% 14.0% 10.9% 13.1% 11.7% 13.9% 10.4% 12.0% 12.3%

3 12.5% 12.0% 10.9% 13.9% 11.9% 12.3% 11.7% 13.1% 10.3% 13.9% 13.1% 13.1% 13.1% 12.0% 11.4% 13.0% 14.0% 9.2% 12.0% 12.0% 13.4% 15.0% 10.5% 11.0% 13.0%

4 12.9% 12.8% 13.1% 12.0% 13.7% 12.3% 11.7% 11.5% 12.8% 10.9% 13.1% 12.3% 13.1% 13.4% 13.9% 11.0% 13.2% 13.9% 12.3% 13.2% 12.0% 12.0% 11.0% 11.0% 12.9%

5 11.0% 8.0% 12.0% 13.4% 11.9% 10.3% 13.4% 11.5% 10.2% 11.0% 11.5% 12.0% 12.0% 13.7% 12.6% 13.2% 12.3% 11.0% 6.2% 13.7% 13.0% 12.0% 12.6% 13.1% 12.0%

6 8.7% 13.0% 9.0% 13.8% 11.2% 14.0% 11.0% 11.0% 10.0% 12.0% 12.4% 12.0% 11.0% 11.0% 11.0% 13.9% 13.5% 12.4% 13.0% 13.4% 11.0% 13.9% 13.7% 11.0% 13.4%

7 13.0% 11.7% 9.6% 9.0% 11.7% 10.4% 9.0% 11.9% 13.7% 13.0% 9.8% 9.3% 9.3% 13.1% 12.5% 13.8% 11.8% 11.9% 12.0% 12.0% 11.9% 9.8% 9.8% 12.0% 10.3%

8 12.0% 13.7% 9.8% 10.1% 10.9% 10.7% 9.3% 13.9% 10.5% 12.6% 10.9% 10.9% 12.3% 12.3% 12.3% 12.0% 13.0% 13.0% 10.9% 12.0% 10.9% 12.0% 14.0% 12.0% 10.1%

9 11.4% 14.0% 12.0% 10.1% 9.6% 10.7% 10.1% 11.2% 11.0% 10.9% 13.7% 10.1% 9.3% 13.1% 13.1% 11.2% 13.9% 10.9% 11.2% 11.7% 12.6% 10.1% 10.0% 12.6% 13.1%

10 13.0% 9.8% 13.1% 11.5% 12.0% 10.9% 9.6% 11.5% 12.8% 12.8% 10.1% 11.5% 10.4% 9.3% 9.8% 10.4% 12.0% 15.1% 11.7% 12.3% 13.7% 12.6% 12.6% 12.8% 11.2%

11 12.0% 10.1% 9.0% 10.4% 15.2% 13.9% 12.8% 10.1% 11.0% 10.7% 10.9% 10.4% 12.8% 12.0% 12.7% 13.0% 9.8% 10.0% 13.7% 10.3% 10.4% 10.5% 11.0% 11.5% 14.0%

12 13.5% 11.7% 13.0% 11.0% 14.0% 14.0% 12.8% 10.9% 14.0% 12.3% 13.4% 12.3% 11.0% 12.3% 10.0% 13.4% 10.9% 13.6% 13.1% 10.4% 11.7% 12.0% 10.7% 10.6% 12.0%

13 12.0% 11.7% 11.2% 12.8% 11.5% 13.1% 12.3% 11.0% 11.0% 10.1% 10.4% 11.2% 10.7% 12.6% 10.1% 13.0% 11.8% 14.0% 13.4% 13.7% 10.9% 14.0% 10.9% 10.0% 11.2%

14 13.0% 12.0% 13.4% 10.9% 12.6% 10.3% 13.7% 8.5% 12.3% 11.0% 11.0% 15.2% 11.7% 10.1% 13.7% 12.4% 12.0% 12.0% 12.6% 11.9% 13.7% 11.7% 11.2% 12.0% 10.8%

15 12.3% 12.1% 13.1% 12.0% 11.5% 12.3% 10.9% 10.9% 11.2% 13.0% 10.9% 12.6% 10.4% 12.0% 12.3% 13.0% 11.4% 13.7% 13.9% 12.6% 13.9% 11.5% 10.9% 10.9% 10.9%

16 11.0% 13.9% 10.9% 10.9% 12.8% 13.4% 10.9% 13.7% 12.0% 13.9% 13.4% 12.0% 11.7% 13.1% 12.5% 11.7% 11.0% 13.2% 12.2% 8.0% 13.1% 12.6% 10.9% 10.9% 11.5%

17 12.5% 11.0% 14.0% 13.0% 11.0% 11.0% 12.3% 12.6% 9.3% 12.3% 10.1% 9.6% 10.7% 9.8% 11.2% 12.9% 11.7% 12.3% 11.2% 11.7% 12.8% 9.3% 11.0% 10.9% 13.1%

18 13.5% 12.0% 13.7% 10.9% 14.0% 12.3% 13.3% 13.0% 10.7% 11.2% 12.0% 10.7% 13.9% 12.3% 10.9% 12.8% 12.4% 13.4% 9.3% 9.6% 13.7% 11.2% 11.2% 11.2% 10.9%

19 11.0% 11.5% 12.6% 10.9% 9.8% 10.9% 12.6% 9.3% 12.8% 13.7% 9.8% 9.8% 10.9% 10.9% 10.9% 10.4% 11.7% 13.7% 11.5% 10.1% 12.8% 12.6% 13.7% 12.0% 10.1%

20 10.3% 11.9% 10.1% 10.9% 9.8% 11.5% 11.2% 10.4% 11.6% 11.2% 9.6% 10.9% 13.7% 14.0% 10.9% 12.6% 11.7% 10.4% 10.9% 9.3% 10.7% 9.8% 10.9% 11.7% 13.7%

21 12.8% 11.2% 10.1% 12.6% 11.7% 13.2% 13.4% 11.2% 11.8% 13.7% 11.5% 14.0% 10.9% 11.2% 11.5% 10.4% 13.9% 13.7% 12.5% 9.6% 12.6% 11.2% 13.1% 11.7% 12.3%

22 13.0% 12.0% 11.7% 12.0% 13.8% 12.8% 13.7% 12.0% 13.9% 11.7% 9.8% 12.3% 12.0% 13.1% 12.8% 10.0% 10.3% 10.6% 12.7% 11.9% 13.9% 11.9% 12.0% 13.6% 13.1%

23 13.7% 13.2% 12.0% 10.9% 13.0% 13.4% 11.9% 13.7% 12.0% 12.8% 10.7% 12.3% 11.7% 12.6% 13.1% 13.5% 14.0% 11.0% 13.4% 12.2% 12.0% 14.0% 12.9% 12.4% 10.6%

24 11.9% 14.8% 14.0% 11.0% 12.4% 11.2% 13.1% 11.4% 13.2% 13.0% 13.8% 14.0% 12.0% 13.7% 12.3% 12.0% 14.9% 10.5% 13.7% 13.0% 11.4% 13.0% 13.6% 11.0% 10.9%

25 12.9% 10.0% 12.5% 10.0% 10.3% 11.9% 12.8% 12.4% 11.2% 12.0% 14.0% 14.0% 14.0% 12.0% 13.9% 12.8% 12.0% 12.7% 12.0% 11.2% 12.6% 13.8% 12.9% 10.5% 13.2%

26 12.1% 10.1% 9.3% 12.0% 13.0% 11.0% 15.0% 10.9% 12.0% 13.7% 7.9% 13.0% 11.0% 13.7% 10.7% 11.7% 9.8% 10.8% 11.0% 14.0% 12.0% 13.1% 12.6% 12.6% 12.0%

27 13.1% 12.8% 12.3% 10.7% 13.4% 11.5% 12.6% 12.6% 10.4% 12.6% 12.0% 13.9% 13.4% 13.7% 11.5% 13.9% 12.6% 11.0% 14.0% 12.2% 13.9% 13.4% 12.4% 13.4% 12.0%

1 2 3 4 5 6 7 8 9 10 11 13 14 15 16 17 18 19 20 21 22 23 24 25

BOILER FRONT

Legend: 9-14% < 9% > 14% Final Bore Reading Statistics

National Boiler Service, Inc.

No. 2 Rec. Boiler Gen Bank

Steam Drum ~ Final Tube Roll Percentage

NBS Pre-Planning Process

By executing early project planning, modularization and constructability, NBS ensures efficiency at every step.

PlanNBS develops a site-specific execution plan and

constructability analysis to identify project obstacles.

Schedule NBS develops and maintains a project schedule to

minimize outage duration.

CommunicateNBS coordinates with the customer to manage

all available resources and costs.

Our Commitment to Safety & Quality

NBS is fully committed to safe, quality production that is

compliant with ASME, NBIC and OSHA standards.

To ensure safety and quality on all projects, NBS:

Phone: (877) 500-1420 | 24/7 Emergency Response: (800) 587-4857 | www.NationalBoiler.com | [email protected]

About NBS

Established in 1989, NBS is your boiler shutdown contractor of choice throughout North America:

· Licensed to operate in 39 states.· Executes over 120 outages/year.· A professional and capable workforce database of more than 10,000.· 24/7 emergency repair capabilities.

Our mission is to ensure we are identified with Honesty, Integrity & Fairness...

...while satisfying our customers’ needs by providing safe, quality workmanship in a relationship where our customers and employees are each treated with dignity and respect.

NATIONAL BOILER SERVICE

Î Trains using OSHA 10, 30 and 500 hour safety

certifications.

Î Uses qualified inspectors and certified welders

to maintain ASME and NBIC compliance.

Î Employs individual, experienced quality control

and safety managers on every job.

Î Coordinates with all subcontractors to ensure

efficient planning and execution.