General-purpose servo feeder for stamping press · OPS2-200 Model name 1 6 FW Guide base 6 7 A...

Series

General-purpose servo feeder for stamping press

1

General-purpose servo feederprovides basic performance at low cost

The Variax OPUS 2 series are servo feeders for presses that are optimized for producing electric

motor cores used in home electrical appliances, such as air conditioners and general-purpose motors.

Compared to our OPUS1 series high-end Variax model, this series is lighter and more compact.

Due to the use of dual roller drives, it offers stable material feeding of various materials (wide, thin, or

soft materials) with a low gripping force.

Since the models in this series have a large opening and a detachable lower cover, the rollers can be

cleaned easily.

General-purpose models providing basic performance at a low cost

Easy-start operation

Excellent safety features and security system

Global support for many languages, standards, and services

Can feed wide, thin, and soft materials

●

●

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●

●

Features

ServoFeeder

Roll

Series

max.1000min-1

more than80m/min

max.450mm

Major Features:

Applicable Material Shapes:Thin plate Wire materials

High-speed feedRapid stroke Material width

Materials withdifferent shapes

2

Product lines

General-purpose servo feeder for stamping press

Peripheral equipment

An indexing/skewing drive system for rotating the motor cores used for electric motors in home electrical appliances.

The Servo-dex EVR2 series is an indexing/skewing drive system for rotating the electric motor cores used in home appliances. It is optimal for electric motor core production press lines that make motors for home appliances, such as air conditioners and general-purpose motors.It reduces mold maintenance by suppressing vibration when stopping a workpiece with high-precision positioning.It can be controlled easily with a timing signal from the press, allowing various types of control.

General-purpose models providing basic performance at a low cost

Outstanding reliability due to our original vibration damping design

Supports optional stacking angle settings and various types of control patterns

It can be controlled easily with a timing signal from the press

Built in preventive maintenance and diagnostic functions to support IoT compatibility

The combination of a servo driven feeder and a servo-dex device results in maximum motor core line optimization

●

●

●

●

●

●

Features

Series

Series

Exceptional quality and reliability

●Guaranteed reliable and stable operation due to our 40 years of experience with feeder development and the use of our proprietary technology●Actual feed accuracy ± 0.03 mm ●Patented design to protect against press vibration (PAT.)●Patented damping construction to protect the feed device (PAT.)

3

Features

Performance suitable for a home appliance electric motor core press line

●By feeding materials appropriately using a servomotor, high-precision (±0.03mm or better) material feeding is achieved at high speed (80m/min. or faster)

●Contributes to productivity and improving yield

Easy-start operation

●After the power is turned on, it can be interlocked with a press by using a remote pendant

●Feed settings are switched easily by entering a parameter on the automatic operation setting screen (user level 1 or higher)

－1

－2

0 0

2

4

6

－2

－4

－6

0

1

2

0.5 1Ｖ A

T

Roller operation

Remote pendant Automatic operation setting screen

Action well suited for feeding material

Abnormal status display Abnormality occurred history display

Safety function

Safety system with excellent operability

●Control 3 levels of user privileges using passwords Level 0： Group setting switching prohibited Level 1： Group setting switching permitted Level 2： Group setting editing permitted

OPUS1

Password authentication

●When an emergency stop signal is input, this function instantly cuts off power to the motor and stops all operation

●Supports a hold-to-run function●Roll release function when jamming occurs (option)●End-of-material detection signal output (optional)

4

Various display functions

Global support for many language, standards, and services

Automatic operation screen Setting screen for manual operation

JAPAN AMERICAKOREA

CHINATAIWANTHAILAND

Mounting face Side mounting plate (option)

●Display the load factor of the feed motor and the release motor

●Displays the feed range and release range of the feeder●Display the current angle of the press

Can feed wide, thin, and soft materials

●Due to the use of dual roll drives, it can reliably feed materials with a lower gripping force

●Languages: Japanese, English, and Chinese

●Conforms to IEC standards (CE standards and UL standards are optionally available)

●We have service people living in Japan, the USA, China, Korea, Taiwan, and Thailand

Easy to install in a press

Greatly improved roll cleaning ability

●Standardized side mounting and bracket mounting on presses

●Easy access to the rolls through the large opening

●The main body can be used for either left or right side mounting

1

5

Model code for feed

Feed model code

OPS2-200

Model name

1

6FW

Guide base

6

7A

Standards

7

9/X

Blank/X

StandardCustom order

9

8A

A Design version code

Version※3

8

2H

Motor specification

2

OPS2-200OPS2-300OPS2-450

Blank

H

3.0 kW motor specification

7.5 kW motor specification

4L

Motor mounting direction※1

4

5L

Mounting surface※2

5

L

B

W

Bottom surfacemountingBack sidemountingBottom and backmounting

3

SB

SVSFLBLVLF

Center arrangement, blast surface finish (standard)Center arrangement, V groove (option)Center arrangement, flat (option)Built-in blast surface finish (option)Built-in V groove (option)Built-in flat (option)

OPUS2-200OPUS2-300OPUS2-450

SB

Feed rolls

3

※1 The motor mounting directions mentioned above are when viewing the feeder housing from its front side.※2 Install mounting pads on the surface mounting side.※3 The final number in the version code increases with each design change and may change without prior notice.

A None （standard）

L

R

Mounted on the left side of the housingMounted on the right side of the housing

FWGW

FFGF

Flat (with a material width guide)Vertical slot (with a material width guide)FlatVertical slot

Standard / custom order

6

Optional codes for Feed（Material guide）1OPS2-200

Model name

1

OPS2-200

OPS2-300

OPS2-450

OPUS2-200（H）

OPUS2-300（H）

OPUS2-450（H）

2U3

U3U4

Material guide

2

U3

U4

Full cover guide

Full cover guide

※Material width guides cannot be used.　In the case of the PUSH/PULL specification, we recommend using the PULL side.

Full cover typeFull cover type（to the end of the guide base）

1 2

7

Model code for feed

Optional codes for Feed（inlet guide）

OPS2-200 E1

Model name

1

E1E2

Roller type (1 row)Roller type (2 rows)

Inlet guide

2

4- A

A E2E-X5F1（OMRON・PNP） A HP7-A14（azbil・PNP）

Sensor type※2

Sensor specifications: A (proximity sensor) Sensor specifications: B (photoelectric sensor)

4

5/X

Blank/X


Standard / custom order

5

3A

Sensor specifications※1

3

OPS2-200OPS2-300OPS2-450

OPUS2-200（H）OPUS2-300（H）OPUS2-450（H）

＊1: A sensor cannot be installed on a machine equipped with a single roller.＊2: To use sensors on other models, please tell us the name of the sensor model you want to use when ordering a Variax.

BlankA

B

NoneType equipped with a proximity sensor (Sensor stay: M18×1 (fine thread))Type equipped with a photoelectric sensor

E2

8

Inlet guide

E1

E2A-A

Sensor specifications

E2A

E2B-AE2B

Roller type: single row, inlet guide Roller type: two rows, inlet guide

Roller type: two rows, with a sensormounting bracket, M18×1

Roller type: two rows, for mounting a proximity sensor

Roller type: two rows, with photoelectricsensor mounting guide

Roller type: two rows, for mounting a photoelectric sensor

A base for mounting a proximity sensor M18×1 (thin type)

Stay for mounting a photoelectric sensor Photoelectric sensor HP7-A14 is installed

Proximity sensor E2E-X5F1 is installed

9

Model code for controller

Control code1

OPS22020E

Model name※7

1

OPS22020（H）E

OPS22030（H）E

OPS22045（H）E

OPUS2-200

OPUS2-300

OPUS2-450

AC200V

AC200V

AC200V

2A

A Control panel (standard)

Operation panel position

2

6A

A Design version code

Version※6

6

7/X

Blank/X


Custom specification

7

3A

A Fan cooled

Control panel cooling method※2

3

4RCA

RCARCBLCALCB

4

5A

Standards

5

＊1： The control panel paint color is N9 (white), the electrical panels are plated.＊2： The control panel weighs 120 kg for the model with FAN cooling specifications.＊3： If you want to install control panels side by side, please leave a gap of at least 100mm between the control panels. （For securing the control panel air supply and exhaust area）＊4： Add “H” for the 7.5 kW motor version (Example: OPS22020HE). Leave this blank for the 3kW motor version.＊5： The position of the cable outlets when viewing the control panel door.＊6： The final number in the version code increases with each design change and may change without prior notice.＊7： Add “H” for the 7.5 kW motor version (Example: OPS22020HE).　　Leave this blank for the 3kW motor version.

AXIEC specification（standard）Custom order

The cable outlet position, when looking at the front of the control panel.※5

Right exit, without a protective tubeRight exit, with a protective tube (option)Left exit, without a protective tubeLeft exit, with a protective tube (option)

10

Control option code1

OPUS22020E

Model name

1

OPS22020（H）E

OPS22030（H）E

OPS22045（H）E

OPUS2-200

OPUS2-300

OPUS2-450

AC200V

AC200V

AC200V

2A0F1

A0F1

A0M□

A0D1

B001-□□□

B002-□□□

B007

B008

B010

Function

2

300

00

Version

3

Equipment installation front side (push)

Equipment installation center front: 1 or 2

Equipment installation rear side (pull)

JOG speed upper limit in manual operation

Step feed speed upper limit in manual operation

Roll release for clearing jammed material

End-of-material detection signal output

Roller status signal output

＊1: Please choose function A0F1, A0M □, or A0D1.＊2: Starting at B001, please select the functions you need.（You can select as many as you like）＊3: For control option details, refer to the product specifications.＊4: The final number in the version code increases with each design change and may change without prior notice.＊5: Add “H” for the 7.5 kW motor version (Example: OPS22020HE). Leave this blank for the 3kW motor version.

Design version code

11

Feeder specification

Feed components

Specification table

Gear box

Material width guides

Servo motor(for feeding)

Servomotor（For pilot release）

Material guide（opiton）

Vertical roll Guide base

＊1 Please check the separate feed capacity diagram.

1～200(999)

Max 200

160

Unit

mm

mm

N

mm

mm

mm

min－1

deg

m/min

mm

ＭＰａ

kg

Model name

1～300(999)

max 2

0.1

Max 300

90

±0.03

0.5 ～ 0.6

N1.5（Black）

190

Min 1,500 ～ max 3,000

Max 2.5

1,000

3.0 kW motor: Up to 60m/min.:7.5kW motor: 60m/min. or more※1

Feed length

Material thickness

Gripping force

Pilot release length

Roll opening dimension

Material width

Maximum number of strokes

Minimum pilot release angle

Maximum feed speed

Repeat accuracy

Operating air pressure

Paint color

Product weight

OPUS2-200／H OPUS2-300／H OPUS2-450／H

1～450(999)

ｍin 3,000 ～ max 5,000

Max 3

Max 450

500

3.0 kW motor: Up to 60m/min.:7.5kW motor: 80m/min. or more※1

250

12

OPUS2-200

OPUS2-300

Dimensional drawing OPUS2-200/300

[Unit：mm]

[Unit：mm]

※1 This drawing shows the L type specification motor mounting direction. ※2 “OP1” and “OP2” indicate that the option is installed. ※3 Mounting surface L: Shows the bottom mounting specifications. Install the bottom mounting pads. Positions marked with a ☆ have covers. ※4 Mounting surface B: Shows the back-side mounting specifications. Install the back-mounting pads. ※5 This drawing shows the 7.5kW motor specifications.


/

03※326

133

225

390

0

127.5

158.5

335

※5 　　

490.5

127.5

158.5

236.5

271.5

Feed motor

（Roller height）

Motor (for pilot release)

0100

100

0

165

165

0

208

311.5356

103.5Guide base 2

Guide base 1

0

※4 3 44 164

208

Material widthguides

Inlet guide（OP2）※2

Material guide（OP1）※2

Air inlet（for pilot release）φ8

Pads for mounting on the bottom surface※3

Pads for mounting on the back side※4

A

0

125

125

0

50

250

※4（6）M12×1.75, 24DP

Arrowview A

☆

※3（4）M12×1.75, 24DP

03※326

133

225

390

0

177.5

208.5

335.5

※4　　　

540.5

127.5

208.5

286.5

321.5

Feed motor

（Roller height）


（4）M12×1.75, 24DP※3

0150

150

0

215

215

0

208

311.5356

103.5Guide base 2

Guide base 1

0

※4 3 44 164

208


Inletguide（OP2）※2





A

0

175

175

0※43

50

250

（6）M12×1.75, 24DPArrowview A

☆

13

Dimensional drawing OPUS2-450

OPUS2-450[Unit：mm]

0

250

285

409.5

※5

617

250

285

363

398

03※326

133

225

434

Feed motor

（Roller height）


（6）M12×1.75, 24DP※3

0225

225

0

295

295

0

240

350400

110

Guide base 2

Guide base 1

0

※4 3 35 120

205

240


Inlet guide（OP2）※2





A

035255 35 255

0

60

260

※4（8）M12×1.75, 24DP

Arrowview A

☆


14

Feed roll dimensional drawings

S： Center arrangement type[Unit：mm]

L： Built-in type[Unit：mm]

OPUS2-200(H) OPUS2-300(H) OPUS2-450(H)

OPUS2-200(H) OPUS2-300(H) OPUS2-450(H)

Roller type Roller surface treatment

S： Center arrangement type B： BlastV： V-groove

F： Flat

L： Built-in type

60°

3

0.2

R1

22

Detailed drawings of a V-groove roll（option）

φ76

R1

427.5

φ76

R1

190

R1 R1

φ76

φ76

φ76

φ76

R1 R1

285

47.5

φ76

φ76

R1 R1

47.5

R1R1

φ76

φ76

φ76

R1

φ76

R1

95

15

Dimensions, mounting components (optional)

OPUS2-200

Bottom surface mounting

Back side mounting


Back side mounting

OPUS2-300

＊Please prepare your own jack parts

[Unit：mm]

[Unit：mm]

[Unit：mm]

[Unit：mm]

3830140

140

340

600650

110Jack boltM20

Scale plate

Jack

331.5 ±45

119

355

Instruction board

1830

600700

40370

450

3050.5

125

26

138

3830140

140

340

700750

110Jack boltM20

Scale plate

Jack

331.5 ±45

119

355

Instruction board

1830

700800

40370

450

3050.5

125

26

138

（6）φ18 THRU,C-BORE φ26, 4DP

（6）φ18 THRU,C-BORE φ26, 4DP

Mounting base(Surface treatment: N9 (White) painted)




16

＊Please prepare your own jack parts

OPUS2-450


Back side mounting

[Unit：mm]

[Unit：mm]

110900950

3830190

190

440

Jack boltM20

Scale plate

Jack

401.5 ±45

410

140.5

Instruction board

2240

9001000

60430

550

65138

3533

161

（6）φ22 THRU,C-BORE φ32, 21.5DP



17

Dimensional drawings, inlet guide (optional)

Inlet guide dimensions: single row

Dimension table

[Unit：mm]


255

355

500

Size A

224

302

468

B

53.5

53.5

44

C

118.5

118.5

111.5

D

31

31

45

E

165.5

165.5

179

F

133.5

133.5

137

G

－

－

－

H

148

148

160

I

28

28

42

J


255

355

500

Size A

224

302

468

B

53.5

53.5

44

C

118.5

118.5

111.5

D

31

31

45

E

165.5

165.5

179

F

133.5

133.5

137

G

95

95

110

H

243

243

269.5

I

28

28

42

J

Inlet guide dimensions: double row

Dimension table

[Unit：mm]

φJ

G

C

ED

FI

BA

φJ

F

C

H

ED

GI

BA

18

Controller specification

Control configuration diagram

Control specification table

Power supply

Power capacity

Servomotor capacity（7.5 kW motor specifications）

Servomotor capacity（3.0 kW motor specifications）

Three-phase three-wire system, 200 VAC ± 10%, 50/60 Hz

7.5kW motor specifications: 19.0kW 54.8A3.0kW motor specifications: 11.9kW 34.4A

Feed 7.5kW / Release 1.5kW

Feed 3.0kW / Release 1.5kW

Electrical specifications (1 model)

User interface

Touch panel language

Number of saved job

Security functions

Crankshaft Resolver

Automatic operation

Manual operation

Parameters

Operationmode

Safety function

Main functions

OPUS2Control panel

Press control panelPress IO

Servomotor

Power supply

Resolver

Remote pendant

OPUS2

Press

Compressedair

Touch panel （5.7 inch）, Remote pendant, Press IO

Japanese　/　English　/　Chinese

200

You can start automatic operation by entering a job number.

You can JOG and process feed at set speeds, as well as open or close the rolls.

Various parameters can be set.

STO （Shuts off the power to the motor and stops the shaft using a mechanical brake）

3 user levels （password management）

1:1 installation （with vibration isolation mounting kit）

19

Control panel dimensional drawings

Control panel dimensional drawings

Connector securing parts for the remote pendant

Compressed air equipment[Unit：mm] [Unit：mm]

[Unit：mm]

Emergencystop switch

Air OUTAir OUT

Air IN Air IN

Touch panel

Eyebolt M10

530489

1500

570 310 46610

Top surface

Air INφ10

Air OUTφ8

440

①

③ ④

②

250

No.

Filter regulatorItem

Mist separatorElectric-pneumaticregulatorResidual pressureexhaust valve

①

②

③

④

44

0

0

0 6 54

10

20 （2）φ7

（4）M2.5

0 60

φ37

Mass：120kg

（4）φ14

4.5

20

Resolver unit (for press mounting) Remote pendant[Unit：mm][Unit：mm]

Mass：3kg

80 〔22.5〕

〔22〕

〔28.5〕

200

55

Vibration isolating rubber feet（4）M8×1.25

（4）M8×1.25

127.4

99.4

69 12 0 16 53 52 35 27 0 27 35 52

09

30

72

99

3

φ10

81.5

100

97

0 －0.015

21

Tubing & Cables

OPUS2Controlpanel

Press control panelPress IO

Servomotor

CA01

CA4

CA1

CA2

CA3

CA5

Compressed air

Powersupply

Resolver

Remotependant

OPUS2

Compressedair

Press

・ C01 is the power supply cable to the control panel. The customer must supply his own cable.・ The standard CA cable cannot be inserted into a flexible metal tube. Only the optional cable CB can be inserted into the flexible metal tube (KLV series / Nippon-Seam).・ For details, please check the OPUS2 product specifications.

Controller dimensional drawings

22

Application

Motor core line for home electrical appliances （OPUS2, EVR2）

Control configuration diagram（OPUS2, EVR2）

Powersupply

OPUS2Control panel

EVR2Control panel

Link to the control panel(start signal)

Powersupply

Remotependant Remote

pendant

Resolver Press

EVR2

OPUS2

Compressedair

Press IO

Press control panel

①

①

②

Uncoiler

Loop controller

Servo feeder Variax OPUS2

Drive systemfor rotating the motor coreServo-dex EVR2

OPUS2‐2019／11E（DT）

MEMO

Specifications and dimensions are subject to change without notice. Consult Sankyo sales before ordering.Patent rights and copyrights for some mechanisms, trademarks, images, drawings and other material in this catalog all belong to Sankyo Seisakusho Co."Variax" is a registered trademark of Sankyo Seisakusho Co. in Japan.

Mon-Fri AM8:30-12:00 PM13:00-17:30 UTC + 09:00 (JST) （Except public holidays and company holidays） Contact us

■Head Office(International department)3-37-3 Tabatashinmachi, Kita-ku, Tokyo, Japan 114-8538PHONE: +81-(0)3-3800-3330 FAX: +81-(0)3-3800-3380 E-MAIL: [email protected]

■SANKYO SEISAKUSHO CO. TAIWAN BRANCHNo.25, Gongyequ 40th Rd., Xiehe Vil., Xitun Dist., Taichung City 40768, Taiwan (R.O.C.)PHONE: +886-(0)4-2359-4048FAX: +886-(0)4-2359-4720E-MAIL: [email protected]

http://www.sankyo-seisakusho.co.jp

Global network

Group CompanySANKYO AMERICA INC.10655 State Route 47 Sidney, Ohio, 45365 U.S.A.PHONE：+1-(0)937-498-4901・FAX：+1-(0)937-498-9403E-mail：[email protected]

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RODAX VIETNAM CO., LTD.

SINGAPORE

SANKYO WORKS（THAILAND）CO., LTD.

TAIWAN

OFFICEFACTORY

HEAD OFFICE

SANKYO AMERICA INC.

AGENT

SANKYO KOREA CO., LTD.

THAILAND

ITALY

SANKYO MIYAGI SEISAKUSHO CO.

HANGZHOU SANKYO MACHINERY CO., LTD.

SANKYO CHINA TRADING CO., LTD.

SANKYO SHIZUOKA SEISAKUSHO CO.SANKYO SEISAKUSHO CO.

General-purpose servo feeder for stamping press · OPS2-200 Model name 1 6 FW Guide base 6 7 A...

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Transcript of General-purpose servo feeder for stamping press · OPS2-200 Model name 1 6 FW Guide base 6 7 A...