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secTIon conTenTsGeneral Information

Installation Information

Design Information

Material Information

ordering Information

sysTem componenTs

ac100-PRo Vinylester

Threaded Rod

Plastic sleeve

gRaDescarbon steel 5.8

stainless steel a4

appRoVals• eTa-13/0050

geneRal InfoRmaTIon

aC100-ProVinylester Injection Adhesive Anchoring System

ProDUCt DeSCriPtion

The ac100-PRo is a two-component vinylester adhesive anchoring system. The system includes injection adhesive in plastic cartridges, mixing nozzles, dispensing tools and hole cleaning equipment. The ac100-PRo is a versatile anchoring system designed for various applications and base materials including bonding steel elements to masonry made of solid and hollow bricks.

General aPPliCationS anD USeS

+5˚C

40/24˚C

80/50˚C

120/72˚C

featUreS anD BenefitS

•Designed for use with threaded rod

•Wide range of steel element diameter and embedment depth

•flexible fixture thicknesses

•simple installation

•Versatile low odor formula with quick curing time

•Wide range of base material and ambient temperatures

•cartridge design allows multiple uses using extra mixing nozzles

aPProValS anD liStinGS

ETAG 029 A+ A B C

loaDinG ConDitionS

STATIC QUASI-STATIC

SUitaBle BaSe materialS

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InsTallaTIon InfoRMaTIon

InsTallaTIon InfoRmaTIon

inStallation Data - SoliD BriCkS, witHoUt SleeVe

notation Unitsolid bricks, without sleeve

m8 m8 Ig m10 m12

anchor diameter d [mm] 8 8 10 12

nominal drill bit diameter d0 [mm] 10 12 12 12

Diameter of hole clearance in fixture df [mm] ≤ 9 ≤ 14 ≤ 12 ≤ 14

Diameter of nylon brush db [mm] ≥ 20 ≥ 20 ≥ 20 ≥ 20

embedment depth hef [mm] 80 90 90 90

bore hole depth h1 [mm] 85 95 95 95

Minimum spacing for solid bricks smin [mm] 50 50 50 50

Minimum edge distance for solid bricks cmin [mm] 50 50 50 50

Maximum torque Tmax [nm] 2 2 2 2

Torque wrench socket size sw [mm] 13 13 17 19

h1

hef

d0

Sw

Tmax

df

tfix

inStallation Data - SoliD anD Hollow BriCkS, witH SleeVe

notation Unitsolid and hollow bricks, with sleeve

m8 m8 Ig m10 m12

sleeve type sH 13x100 sH 15x100 sH 15x100 sH 15x100

anchor diameter d [mm] 8 8 10 12

nominal drill bit diameter d0 [mm] 14 16 16 16

Diameter of hole clearance in fixture df [mm] ≤ 9 ≤ 14 ≤ 12 ≤ 14

Diameter of nylon brush db [mm] ≥ 20 ≥ 20 ≥ 20 ≥ 20

embedment depth hef [mm] 80 90 90 90

length of sleeve ℓs [mm] 100 100 100 100

bore hole depth h1 [mm] 105 105 105 105

Minimum spacing for solid bricks smin [mm] 50 50 50 50

Minimum spacing for hollow bricks smin [mm] 100 100 100 100

Minimum edge distance for solid bricks cmin [mm] 50 50 50 50

Minimum edge distance for hollow brick cmin [mm] 100 100 100 100

Maximum torque Tmax [nm] 2 2 2 2

Torque wrench socket size sw [mm] 13 13 17 19

h1

hef

d0

Sw

Tmax

df

tfix

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inStallation inStrUCtionS - SoliD BriCkS, witHoUt SleeVe

2X 2X 2X

e.g.

20˚C

45 mins.

1.) Using the proper drill bit size, drill a hole into the base material to the required depth.

2.) Blow the hole clean using a hand pump or compressed air 2 times minimum.

3.) Brush the hole with the proper wire brush.

4.) Blow the hole clean using a hand pump or compressed air 2 times minimum.

5.) Fill the sleeve up to approximately 2/3 with adhesive.

6.) Push the steel element into the hole while turning slightly.

7.) Allow the adhesive to cure for the time specified for the actual concrete temperature.

for complete installation instructions, see technical approval.

inStallation inStrUCtionS - SoliD BriCkS, witHoUt SleeVe

inStallation inStrUCtionS - SoliD anD Hollow BriCkS, witH SleeVe

2X 2X 2X

e.g.

20˚C

45 mins.

1.) Using the proper drill bit size, drill a hole into the base material to the required depth.

2.) Blow the hole clean using a hand pump or compressed air 2 times minimum.

3.) Brush the hole with the proper wire brush 2 times minimum.

4.) Blow the hole clean using a hand pump or compressed air 2 times minimum.

5.) Insert the sleeve, required for hollow masonry, into the hole. Fill the sleeve up completely with adhesive.

6.) Push the steel element into the hole while turning slightly.

7.) Allow the adhesive to cure for the time specified for the actual concrete temperature.

for complete installation instructions, see technical approval.

concrete temperature working time minimum curing time1)

+ 5°c to + 9°c 25 min 120 min

+ 10°c to + 19°c 15 min 80 min

+ 20°c to + 29°c 6 min 45 min

+ 30°c to + 34°c 4 min 25 min

+ 35°c to + 40°c 2 min 20 min

1) Time data for dry concrete, double curing time for wet concrete

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DesIGn InfoRMaTIon

DesIgn InfoRmaTIon

•Thefollowingtablesarevalidforspecificbricktypesdefinedinthetechnicalapproval.Noresponsibilityistakenforthecorrectness of this data.

•Thevaluesinthetablebelowarecharacteristicvaluesfortheanchorresistance.

•Forfurtherdetailsandbackgroundinformationpleaseseetheintroductionofthismanual. NV

s

c

tenSion loaD CaPaCitieS - ParameterS for CalCUlation of DeSiGn StrenGtHAccording to ETAG 029 Annex C Method A.

brick type, density and compressive strength notation Unit

anchor rodm8 m8 Ig m10 m12

failure of metal part / pullout failure of anchor / brick breakout failure / pullout of one brick

solid sand-lime brickr ≥ 1.8 kg/dm³fb ≥ 8 MPa

With

out s

leev

e

characteristic resistance in dry/dry2) concrete Temperature Range: 40˚c / 24˚c nRk

1) [kn] 4.0 5.0 Temperature Range: 80°c / 50°c nRk

1) [kn] 3.0 4.5characteristic resistance in wet/wet2) and wet/dry2) concrete Temperature Range: 40˚c / 24˚c nRk

1) [kn] 3.0 4.0 Temperature Range: 80°c / 50°c nRk

1) [kn] 2.5 3.5

With

sle

eve

sH

characteristic resistance in dry/dry2) concrete Temperature Range: 40˚c / 24˚c nRk

1) [kn] 5.0 7.0 Temperature Range: 80°c / 50°c nRk

1) [kn] 4.5 6.0characteristic resistance in wet/wet2) and wet/dry2) concrete Temperature Range: 40˚c / 24˚c nRk

1) [kn] 4.5 5.0 Temperature Range: 80°c / 50°c nRk

1) [kn] 3.5 4.5characteristic spacing scr [mm] 160 200

solid clay brickr ≥ 1.8 kg/dm³fb ≥ 12 MPa

With

out s

leev

e

characteristic resistance in dry/dry2) concrete

Temperature Range: 40˚c / 24˚c nRk1) [kn] 4.0 5.0

Temperature Range: 80°c / 50°c nRk1) [kn] 3.0 4.5

characteristic resistance in wet/wet2) and wet/dry2 ) concrete Temperature Range: 40˚c / 24˚c nRk

1) [kn] 3.5 5.0 Temperature Range: 80°c / 50°c nRk

1) [kn] 3.0 4.0

With

sle

eve

sH

characteristic resistance in dry/dry2) concrete Temperature Range: 40˚c / 24˚c nRk

1) [kn] 3.5 4.5 Temperature Range: 80°c / 50°c nRk

1) [kn] 3.0 3.5characteristic resistance in wet/wet2) and wet/dry2) concrete Temperature Range: 40˚c / 24˚c nRk

1) [kn] 3.5 4.5 Temperature Range: 80°c / 50°c nRk

1) [kn] 2.5 3.5characteristic spacing scr [mm] 160 200

Hollow sand-lime brickr ≥ 1.2 kg/dm³fb ≥ 12 MPa

With

sle

eve

sH

characteristic resistance in dry/dry2) concrete Temperature Range: 40˚c / 24˚c nRk

1) [kn] 2.5 3.0 Temperature Range: 80°c / 50°c nRk

1) [kn] 2.5 3.0characteristic resistance in wet/wet2) and wet/dry2) concrete Temperature Range: 40˚c / 24˚c nRk

1) [kn] 2.0 2.0 Temperature Range: 80°c / 50°c nRk

1) [kn] 2.0 2.0

characteristic spacing scr [mm] 498 498

Hollow clay brickr ≥ 0.8 kg/dm³fb ≥ 12 MPa

With

sle

eve

sH

characteristic resistance in dry/dry2) concrete Temperature Range: 40˚c / 24˚c nRk

1) [kn] 2.0 2.0 Temperature Range: 80°c / 50°c nRk

1) [kn] 2.0 2.0characteristic resistance in wet/wet2) and wet/dry2) concrete Temperature Range: 40˚c / 24˚c nRk

1) [kn] 2.0 2.0 Temperature Range: 80°c / 50°c nRk

1) [kn] 2.0 2.0

characteristic spacing scr [mm] 373 373

Partial safety factor gM

3) [-] 2.5

Reduction factor in case of unfilled or not visible vertical joints aj [-] 0.75

1) nRk,p = nRk,b = nRk,pb = nRk,s = nRk

2) Installation/Use

3) In absence of other national regulations

DEWALT DESIGN ASSIST

The DeWalT Design assist is a powerful anchor design software which helps you to design simple and complex anchorages.The design data of all DeWalT anchor products is readily available. To download this software for free, go to www.DeWalTdesignassist.com

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DesIGn InfoRMaTIon

SHear loaD CaPaCitieS - ParameterS for CalCUlation of DeSiGn StrenGtHAccording to ETAG 029 Annex C Method A.

brick type, density and compressive strength notation Unit

rodm8 m8 Ig m10 m12

failure of metal part, shear load without lever arm / local brick failure / brick edge failure

solid sand-lime brickr ≥ 1.8 kg/dm³fb ≥ 8 MPa

With

out s

leev

e

characteristic resistance in dry/dry4) concrete

Temperature Range: 40˚c / 24˚c VRk1,2) [kn] 4.0 5.0

Temperature Range: 80°c / 50°c VRk1,2) [kn] 3.0 4.5

characteristic resistance in wet/wet4) and wet/dry4) concrete

Temperature Range: 40˚c / 24˚c VRk1,2) [kn] 3.0 4.0

Temperature Range: 80°c / 50°c VRk1,2) [kn] 2.5 3.5

With

sle

eve

sH

characteristic resistance in dry/dry4)) concrete

Temperature Range: 40˚c / 24˚c VRk1,2) [kn] 5.0 7.0

Temperature Range: 80°c / 50°c VRk1,2) [kn] 4.5 6.0

characteristic resistance in wet/wet4) and wet/dry4) concrete

Temperature Range: 40˚c / 24˚c VRk1,2) [kn] 4.5 5.0

Temperature Range: 80°c / 50°c VRk1,2) [kn] 3.5 4.5

characteristic spacing scr [mm] 160 200

solid clay brickr ≥ 1.8 kg/dm³fb ≥ 12 MPa

With

out s

leev

e

characteristic resistance in dry/dry4)) concrete

Temperature Range: 40˚c / 24˚c VRk1,2) [kn] 4.0 5.0

Temperature Range: 80°c / 50°c VRk1,2) [kn] 3.0 4.5

characteristic resistance in wet/wet4) and wet/dry4) concrete

Temperature Range: 40˚c / 24˚c VRk1,2) [kn] 3.5 5.0

Temperature Range: 80°c / 50°c VRk1,2) [kn] 3.0 4.0

With

sle

eve

sH

characteristic resistance in dry/dry4) concrete

Temperature Range: 40˚c / 24˚c VRk1,2) [kn] 3.5 4.5

Temperature Range: 80°c / 50°c VRk1,2) [kn] 3.0 3.5

characteristic resistance in wet/wet4) and wet/dry4)) concrete

Temperature Range: 40˚c / 24˚c VRk1,2) [kn] 3.5 4.5

Temperature Range: 80°c / 50°c VRk1,2) [kn] 2.5 3.5

characteristic spacing scr [mm] 160 200

Hollow sand-lime brickr ≥ 1.2 kg/dm³fb ≥ 12 MPa

With

sle

eve

sH

characteristic resistance in dry/dry4) concrete

Temperature Range: 40˚c / 24˚c VRk1,3) [kn] 2.0 2.5

Temperature Range: 80°c / 50°c VRk1,3) [kn] 2.0 2.5

characteristic resistance in wet/wet4) and wet/dry4) concrete

Temperature Range: 40˚c / 24˚c VRk1,3) [kn] 1.5 2.0

Temperature Range: 80°c / 50°c VRk1,3) [kn] 1.5 2.0

characteristic spacing scr [mm] 498 498

Hollow clay brickr ≥ 0.8 kg/dm³fb ≥ 12 MPa

With

sle

eve

sH

characteristic resistance in dry/dry4) concrete

Temperature Range: 40˚c / 24˚c VRk1,3) [kn] 2.0 2.5

Temperature Range: 80°c / 50°c VRk1,3) [kn] 2.0 2.5

characteristic resistance in wet/wet4) and wet/dry4) concrete

Temperature Range: 40˚c / 24˚c VRk1,3) [kn] 2.0 2.5

Temperature Range: 80°c / 50°c VRk1,3) [kn] 2.0 2.5

characteristic spacing scr [mm] 373 373

Partial safety factor gM

5) [-] 2.5

failure of metal part, shear load with lever arm Carbon steelcharacteristic resistance, strength class 5.8 MRk,s [nm] 19 37

Partial safety factor gMs,v

5) [-] 1.25

Stainless steelcharacteristic resistance, strength class 70 MRk,s [nm] 26 52

Partial safety factor gMs,v

5) [-] 1.56

1) VRk,b = VRk,s = VRk

2 ) VRk,c = 0.45 (d0)0.5 (hef / d0)0.2 (fb)0.5 c11.5; c1 = edge distance closest to the edge in loading direction

3 ) VRk,c = VRk

4) Installation/Use

5 ) In absence of other national regulations

DEWALT DESIGN ASSIST

The DeWalT Design assist is a powerful anchor design software which helps you to design simple and complex anchorages.The design data of all DeWalT anchor products is readily available. To download this software for free, go to www.DeWalTdesignassist.com

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www.DeWalT.com/anchors

maTeRIal InfoRmaTIon

material SPeCifiCationS

231

Threaded Rod

part no. Designation material

carbon steel 5.8

1 anchor rod steel zinc plated ≥ 5 µm or hot-dip galvanized ≥ 40 µm; strength class 5.8, Rm = 500 MPa; Rp 0.2 = 400 MPa

2 Hexagon nut steel zinc plated ≥ 5 μm or hot-dip galvanized ≥ 40 μm; strength class 5

3 Washer steel zinc plated ≥ 5 μm; Hot-dip galvanized ≥ 40 μm

stainless steel a4

1 anchor rod stainless steel 1.4401 / 1.4404 / 1.4571; strength class 70, Rm = 700 MPa; Rp 0.2 = 450 MPa

2 Hexagon nut stainless steel 1.4401 / 1.4404 / 1.4571; strength class 70

3 Washer stainless steel 1.4401 / 1.4404 / 1.4571

oRDeRIng InfoRmaTIonAC100-PRO adhesive

art. no. Type box

qty.carton

qty.

Dfc1230000 ac100-PRo - 410ml adhesive cartridge 1 15

Dfc1230050 ac100-PRo - 300ml adhesive cartridge 1 20

Dfc1230100 ac100-PRo - 360ml adhesive cartridge 1 10

Dfc1230150 ac100-PRo - 825ml adhesive cartridge 1 9

aC100-PRO CaRTRiDge

Mixing nozzles

art. no. Type length

[mm]box qty.

carton qty.

Dfc1640500 adhesive mixing nozzle extension - 200mm 200 10 1000

Dfc1640200 adhesive mixing nozzle extension - 500mm 500 10 1000

Dfc1640250 adhesive mixing nozzle extension - 1000mm 1000 10 1000

Dfc1640300 adhesive mixing nozzle extension - 2000mm 2000 10 1000

Dfc1640350 adhesive mixing nozzle - white - 18 element - 10 600

Dfc1640450 adhesive mixing nozzle - black - 14 element - 10 1200

Mixing nOzzLe anD exTenSiOn

Cartridge guns

art. no. Type box

qty.carton

qty.

Dfc1610150 410ml Heavy duty manual adhesive dispensing tool 1 10

Dfc1610250 300ml Manual adhesive dispensing tool 1 10

Dfc1610050 360ml Manual adhesive dispensing tool 1 10

Dfc1610100 410ml Manual adhesive dispensing tool 1 10

DFC1610150

DFC1610050

DFC1610100

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Accessories

art. no. Type anchor

dia.length[mm]

box qty.

carton qty.

Dfc1650050 DeWalT blow pump - - 1 -

Dfc1670000 sDs connection for steel brushes - - 1 20

Dfc1670050 300mm extension for steel brushes - 300 1 20

Dfc1670100 steel brush for sDs - 12mm diameter M8 170 1 10

Dfc1670150 steel brush for sDs - 14mm diameter M10 170 1 10

Dfc1670200 steel brush for sDs - 16mm diameter M12 200 1 10

Dfc1670250 steel brush for sDs - 18mm diameter - 200 1 10

Dfc1670300 steel brush for sDs - 20mm diameterr M16 300 1 10

Dfc1670350 steel brush for sDs - 22mm diameter - 300 1 10

Dfc1670400 steel brush for sDs - 26mm diameter M20 300 1 10

Dfc1670450 steel brush for sDs - 30mm diameter M24 300 1 10

Dfc1670500 steel brush for sDs - 34mm diameter M27 300 1 10

Dfc1670550 steel brush for sDs - 37mm diameter M30 300 1 10

Dfc1670600 steel brush for sDs - 40mm diameter - 300 1 10

Dfc1690000 adhesive piston plug #14 M12 - 10 100

Dfc1690050 adhesive piston plug #16 - - 10 100

Dfc1690100 adhesive piston plug #18 M16 - 10 100

Dfc1690150 adhesive piston plug #20 - - 10 100

Dfc1690200 adhesive piston plug #24(22) M20 - 10 100

Dfc1690250 adhesive piston plug #25 - - 10 100

Dfc1690300 adhesive piston plug #28(27/29) M24 - 10 100

Dfc1690350 adhesive piston plug #32 M27 - 10 100

Dfc1690400 adhesive piston plug #35(34/36) M30 - 10 100

Dfc4710000 12mm x 50mm plastic sleeve M8 50 10 10

Dfc4710050 15mm x 85mm plastic sleeve M10-M12 85 10 10

Dfc4710100 20mm x 85mm plastic sleeve M16 85 10 10

Dfc4720000 13mmx100mm PRo plastic sleeve (ac100PRo) M8 100 10 10

Dfc4720050 15mmx100mm PRo plastic sleeve (ac100PRo)

M10-M12 100 10 10

Dfc4730000 12 x 1000 mesh sleeve M8 1000 1 -

Dfc4730050 16 x 1000 mesh sleeve M10-12 1000 1 -

Dfc4730100 20 x 1000 mesh sleeve M22 1000 1 -

BLOw PuMP

SDS COnneCTiOn

STeeL BRuSh

PiSTOn PLug

PLaSTiC SLeeve

PRO PLaSTiC SLeeve

MeSh SLeeve