General Application Guidelines - Sika AG · SikaFloor® Marine PK-90 Steel Deck: Remove all loose...

Version 2 (11/2011)

General Application Guidelines

Sikafloor®

Marine 18

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Application Steps

Preconditions

Use this application guideline in conjunction with the current Product Data Sheet

Use protection according to the Material Safety Data Sheet

Application only by trained persons

Keep the bags with Sikafloor® Marine 18 in a dry place

Application directly on cement based mortars, steel or aluminium

For application on metals primed with zinc-rich primers contact Sika Technical Department – Industry

On Aluminium always apply SikaCor® ZP Primer or another suitable coat prior to any further application

Ambient and substrate temperature between 5°C (40°F) and 35°C (95°F)

Bag size: 28 kg

Consumption (approximate)

Layer thickness 5 mm 10 mm 20 mm 25 mm

Bags required per m2 0.4 0.7 1.3 1.6

1

If necessary remove oil and grease

from metal surfaces with solvents

such as Sika® Remover-208 or water

based cleaners.

Replace dirty rag frequently and discharge it

according to national regulations.

2

Remove rust, loose paint and particles

with a rotating grinder from steel,

aluminium or mortar. Remove dust

with a vacuum cleaner or broom.

3

Apply Sikafloor® Marine Primer C with

a long hair roller.

Consumption about 75 g/m2

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Let dry until milky aspect changed to

transparent.

Maximum waiting time is 24 hours

5

To get a homogeneous mortar, mix

one bag of Sikafloor® Marine 18 with

minimum 3.2 and maximum 3.7 litres

of potable water according to the

consistency you need.

28 kg bag 3.2 – 3.7 litre of potable water

6

Apply the Sikafloor® Marine 18 with a

trowel or straight edge.

Respect working time of max. 30 min.

Layer thickness: max 25 mm

7

Clean tools immediately with water.

8

Let the floor to cure for at least 24

hours (do also not walk on it!).

Protect against freezing, direct heat/sunshine

and draught.

Close doors and windows and cover

openings with plastic foil.

Legal Notes The information contained herein and any other advice are given in good faith based on Sika‘s current knowledge and experience of the products when properly stored, handled and applied under normal conditions in accordance with Sika‘s recommendations. The information only applies to the application(s) and product(s) expressly referred to herein and is based on laboratory tests which do not replace practical tests. In case of changes in the parameters of the application, such as changes in substrates etc., or in case of a different application, consult Sika‘s Technical Service prior to using Sika products. The information contained herein does not relieve the user of the products from testing them for the intended application and purpose. All orders are accepted subject to our current terms of sale and delivery. Users must always refer to the most recent issue of the local Product Data Sheet for the product concerned, copies of which will be supplied on request.

Our most current General Sales Conditions shall apply. Please Consult the most current local Product Data Sheet prior to any use.

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If the surface is not completely even,

grind the uneven areas and vacuum

clean it prior the final covering.

10

Ensure that the Sikafloor® Marine 18 is fully dry (water content max. 4%) before any subsequent applications of vinyl’s, coatings etc.

Procedure

Determination of the floor dryness (according to ASTM D 4263)

1. Put a PE-plastic foil of about 1 m2 on the surface of the applied floor

2. Tape the perimeter and leave for one day

The curing is complete if there is no water condensation on the foil or a visible colour difference between covered and uncovered surface.

Application Guide

SikaFloor® MarinePU-Red

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SikaFloor® Marine PU-Red

Tools you need for mixing and application of SikaFloor® Marine PU-Red

Deck: Remove all loose dirt, grease and dust before application of SikaFloor® Marine PU-Red Deck temperature minimum 5°C

Mix the hardener and the base min 3 minutes. The mix is now ready for use

1

SikaFloor® Marine PU-Red

Place the ready mixed SikaFloor® Marine PU-Red on deck

Apply with a toothed paste spreader to give a finished layer of 1mm

The applied SikaFloor® Marine PU-Red

2

Application Guide

SikaFloor® MarinePK-90

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SikaFloor® Marine PK-90


Tools you need for application of SikaFloor® Marine KG-303

Mixer for mixing of SikaFloor® Marine KG-303 Mixer description: 325litres 3x400 volt

1


Deck: Remove all loose dirt, grease and dust before application of SikaFloor® Marine PU-Red Deck temperature minimum 5° C


Use a toothed spreader to apply the deck with SikaFloor® Marine PU-Red. Let SikaFloor® Marine PU-Red cure for approx 8 hours before application of the compound

2


Mix: KG-303 Powder: 1 bag of 40kg KG-303 Binder: approx 10kg Quartz (2-3mm): 1 bag of 40 kg

Apply the ready mix on top of the cured SikaFloor® Marine PU-Red

The final result of SikaFloor® Marine PK-90. Before application of e.g. vinyl ensure that moisture in the applied SikaFloor® Marine PK-90 is max 4%

3

Application Guide

SikaFloor® MarinePK-90 Steel

Indu

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SikaFloor® Marine PK-90 Steel


Cutting tool for >2mm steel plates or similar

Cutting tool for 1,5mm steel plates or similar

1


Deck: Remove all loose dirt, grease and dust before application of SikaFloor® Marine PU-Red Deck temperature minimum 5° C


Use a toothed spreader to apply the deck with SikaFloor® Marine PU-Red in an area slightly bigger than your steel plates

2


Steel tiles must be laid immediately onto the wet SikaFloor® Marine PU-Red

Place the steel tiles by keeping small distance to bulkhead as well as welding seams

In case of no or poor contact between steel tiles and SikaFloor® Marine PU-Red place some weight on top of the applied steel tiles to ensure that a good pressure is maintained for the duration of the curing period

3


While increasing the applied area keep the weight on the steel tiles

After ended curing period of the SikaFloor® Marine PU-Red the SikaFloor® Marine PK-90 Steel is ready for use

4

Application Guide

SikaFloor® MarinePK-90 Steel Vertical

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SikaFloor® Marine PK-90 Steel Vertical

Cutting tool for >2mm steel plates or similar

Cutting tool for 1,5mm steel plates or similar

Transformer with rectifier for welding gun Technical data: Power connection: 380V, 50/60 Hz, 25A

1


Welding gun Welding range 3-8mm Welding time 20-200mS Welding current 400A

Paint brush for applying SikaFloor® Marine PU-Red

A felt-tip pen for marking for bolts

2


The constraining steel plates are delivered predrilled with 5 Ø16mm holes

The SikaFloor® Marine PU-Red is applied in a thickness of approx. 1mm. Use a toothed paste spreader. Minimum room and steel temperature during application >5° C

At 20° C the SikaFloor® Marine PU-Red compound will be cured after 6-8 hours. The steel plates can be mounted after curing

3


The steel bulkhead must be free of rust, dust, grease, oil etc. before placing your steel plates. Mark up for stud bolts using a felt-tip pen and mark in the predrilled holes. Distance between plates approx. 10-15mm. Distance to welding seams approx. 10-15mm

Mark position of plates and stud bolts. Weld Ø8mm stud bolts to the bulkhead. Steel plates must not be placed over welding seams or other rough uneven surfaces.

Bulkhead ready for application of SikaFloor® Marine PU-Red and steel plates

4


Use a paint brush to apply thin layer of SikaFloor® Marine PU-Red compound. The steel plates with the cured SikaFloor® Marine PU-Red are mounted to the bulkhead and kept in place by the stud bolts

Tighten up all nuts after 15 minutes

The job is finished. In case of thermal or fire insulation this can be affixed to the steel constraining plate by using traditional method of insulating bulkheads

5

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Application Guide

SikaFloor® MarineLitosilo Steel

SikaFloor® Marine Litosilo Steel

Cutting tool for 3mm steel plates

Cutting tool for 1,5mm steel plates

Tool for stripping of surplus SikaFloor® Marine PU-Red

1


Tool for cutting head of bolts

Pre levelling in cases of deck deviation more than +/- 5 mm

Apply your Rockwool without spaces between the Rockwool

2


This is incorrect. Too much space

Correct installed Rockwool

Application of strips

3


Application of 3mm steel plates. The plates has to be tag welded 5cm from corners and each 25cm round the edges. The tag weld has to be grinded before application of next layer

Leave 10-15mm space to all installations and round the edges

Measuring and cutting of 1,5mm top plates and remove again prior to application of SikaFloor® Marine PU-Red

4


Application of SikaFloor® Marine PU-Red prior to application of 1,5mm top plates

Application of 1,5mm top plates in the wet SikaFloor® Marine PU-Red

Apply the top layer with self tapping screws. 3 rows of 5 screws in each top plate

5


Cutting of heads of the self tapping screws

Cutting of surplus SikaFloor® Marine PU-Red

Final SikaFloor® Marine Litosilo steel

6

Sikafloor® Marine E-43

1

Tools you need for application of Sikafloor® Marine E-43

Tools you need for Sikafloor®-169 (topcoat of Sikafloor® Marine E-43)

The surface must be free from dust, grease, oil and dirt


2

Any application of edge moulding has to be done on day 1. Prime the bulkhead with Sikafloor® Marine E-43 epoxy and cast with quartz before application of edge mouldings

Edge mouldings / covings are constructed first, before the floor is laid. For covings (not full set) E-43 component (A:B): 3:1 Thixotrop. agent:Approx. 10% Coloured quartz (0.3-0.7mm): 10 times the weighted volume of Sikafloor® Marine E-43

Build up banquets round any legs, pipes etc.


3

After applying the edge moulding prime the deck (0.5kg/m2) using a paint roller. To provide a key for the intermediate layer cast dry quartz over the wet primer. Use 0,1kg quartz pr. m2. Must dry approx 12 hours

Intermediate layer: 6.0kg component A 2.1kg component B 8-10kg kiln dried non-coloured quartz (0.1-0.3mm) Spread the compound evenly over the deck to a depth of 2-3mm using a spreader

Perforate the surface of the compound with a spiked roller to even out any high or low spots and to release any trapped air. Allow 2-3min. for the air to escape the epoxy, cast out coloured quartz to give complete covering. Use 4kg/m2 of quartz (0.3-0.7mm)


4

Surface after the casted coloured quartz

Correct banquet of Sikafloor® Marine E-43 round a leg

After approx 12 hours start grinding the surface until the required level of smoothness is archived


5

Remove all dust and loose material with a vacuum cleaner

Mix the Sikafloor®-169 and spread the mixture of at least 1mm over the whole floor area using a roller

The final floor of Sikafloor® Marine E-43 and SikaFloor® 169 is now ready

General Application Guide

Sikafloor® Marine Elastic

Edition 1 6/2010

Application Steps

Preconditions - Use protection means according to the Material Safety Datasheet

- Application only by trained persons

- Keep the bags with Sikafloor® Marine Elastic in a dry and cool area

- Application only on top of cement based mortars

- Ambient and substrate temperature between 5°C (40°F) and 35°C (95°F)

- Consumption: 1,5kg per mm per m2

- Bag size: 20kg

1

If necessary clean the cement based mortar with a broom.

2 Mixing ratio for one bag of Sikafloor® Marine Elastic:

Application using spatula:

4,4 liters of potable water.

Application using brush:


Application using roller:


Potable

3 Apply the mortar suing a spatula, long hair brush or roller.

4 Respect working time of max. 30 min.

Maximum 30 min.

5 Final floor.

6 Clean tools immediately with water.

7 Let dry for at least 1 day.

Protect against freezing and direct heat/sunshine. Allow air to pass through the area applied with Sikafloor® Marine Elastic.

>1 day

9 Ensure that the Sikafloor® Marine Elastic is fully dry before any subsequent applications.

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GAG – Sikafloor® Marine Litosilo N / Version 2 (11/2011)

Version 2 (11/2011)


Sikafloor® Marine Litosilo N

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Application Steps

Preconditions

� Use this application guideline in conjunction with the current Product Data Sheet

� Use protection according to the Material Safety Data Sheet

� Application only by trained persons

� Keep the bags with Sikafloor® Marine Litosilo N in a dry place

� Application only on Rockwool

� Ambient and substrate temperature between 5°C (40°F) and 35°C (95°F)

� Bag size: 20 kg




1

Clean the steel or aluminium deck with a broom.

2

Apply the Rockwool slaps avoiding

space between them.

3

Apply a foam tape around the wall to avoid short circuit between flooring system and structure.

4

Place some hard boards on the Rockwool to avoid damaging it while applying Sikafloor® Marine Litosilo N.

Reinforce door openings and end of stair

cases with a steel plate (1 mm)

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one bag of Sikafloor® Marine Litosilo

N with minimum 4.6 and maximum 5.4

litres of potable water according to the


20 kg bag � 4.6 – 5.4 litre of potable water

6

Apply the mortar with a trowel or

straight edge.


Keep the hardboards in place during the application

7

If the job cannot be finalised within a

working day a wooden beam is to be

used to get a strait joint without

spillage on the unfinished floor.

8

Apply Litosilo on top of the steel plate

in the door opening and end of

staircases.

9




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hours (do not walk on it for 16 hours).


and draught.



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Ensure that Sikafloor® Marine Litosilo N

is fully dry (max. humidity 4%) before

any subsequent application of vinyl’s,

coatings etc.

Procedure




� The curing is complete if there is no water condensation on the foil or a visible colour difference between covered and uncovered surface.

Version 2 (11/2011)


Sikafloor® Marine KG-404 N

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Application Steps

Preconditions




� Keep the bags with Sikafloor® Marine KG-404 N in a dry place

� Application directly on cement based mortars, steel or aluminium

� For application on metals primed with zinc-rich primers contact Sika Technical Department – Industry

� On Aluminium always apply SikaCor® ZP Primer or another suitable coat prior to any further application


� Bag size: 20 kg




1




based cleaners.



2





3


a long hair roller.


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transparent.


5


one bag of Sikafloor® Marine KG-404 N

with minimum 4.6 and maximum 5.4

litres of potable water according to the



6

Apply the Sikafloor® Marine KG-404 N

with a trowel or straight edge.


Layer thickness is between 5 and 100 mm

7


8


hours (do not walk on it for 16 hours!).


and draught.





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Ensure that the Sikafloor® Marine KG-404 N is fully dry (water content max. 4%) before any subsequent applications of vinyl’s, coatings etc.

Procedure





Version 2 (11/2011)


Sikafloor®

Marine KG-202 N

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Application Steps

Preconditions

Use this application guideline in conjunction with the current Product Data Sheet

Use protection according to the Material Safety Data Sheet

Application only by trained persons

Keep the bags with Sikafloor® Marine KG-202 N in a dry place

Application directly on cement based mortars, steel or aluminium

For application on metals primed with zinc-rich primers contact Sika Technical Department – Industry

On Aluminium always apply SikaCor® ZP Primer or another suitable coat prior to any further application

Ambient and substrate temperature between 5°C (40°F) and 35°C (95°F)

Bag size: 20 kg




1




based cleaners.



2





3


a long hair roller.


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transparent.


5


one bag of Sikafloor® Marine KG-202 N

with minimum 5 and maximum 6 litres



20 kg bag 5 – 6 litre of potable water

6

Apply the Sikafloor® Marine KG-202 N

with a trowel or straight edge.



7


8




and draught.





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Ensure that the Sikafloor® Marine KG-202 N is fully dry (water content max. 4%) before any subsequent applications of vinyl’s, coatings etc.

Procedure




The curing is complete if there is no water condensation on the foil or a visible colour difference between covered and uncovered surface.

GAG – Sikafloor® Marine Litosilo N / Version 2 (11/2011)

Version 2 (11/2011)


Sikafloor® Marine Elastic

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Application Steps

Preconditions




� Keep the bags with Sikafloor® Marine Elastic in a dry place

� Application directly on cement based mortars


� Bag size: 22 kg

1


with a rotating grinder from mortar.

Remove dust with a vacuum cleaner

or broom.

2


one bag of Sikafloor® Marine Elastic

with minimum 4.8 and maximum 7.5

litres of potable water.

22 kg bag � 4.8 litre for spatula application

� 6.1 litre for brush application

� 7.5 litre for roller application

3

Apply the Sikafloor® Marine Elastic

with a spatula, long hair brush or

roller.




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and draught.

Close doors and windows and cover openings

with plastic foil.

5

Ensure that Sikafloor® Marine Elastic

is fully dry (max. humidity 4%) before

any subsequent application of vinyl’s,

coatings etc.

Procedure





Version 2 (11/2011)


Sikafloor® Marine 120

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Preconditions




� Keep the bags with Sikafloor® Marine 120 in a dry place




� Gradient of the surface max 3%


� Bag size: 20 kg




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based cleaners.



2





3


a long hair roller.


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transparent.


5







6





7


8




and draught.





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Procedure





Version 2 (11/2011)


Sikafloor® Marine 100

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Preconditions




� Keep the bags with Sikafloor® Marine 100 in a dry place




� Gradient of the surface max 3%


� Bag size: 15 kg




1




based cleaners.



2





3


a long hair roller.


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transparent.


5







6





7


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and draught.





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Procedure





General Application Guidelines - Sika AG · SikaFloor® Marine PK-90 Steel Deck: Remove all loose...

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