GEM Parts - 1999-2004
description
Transcript of GEM Parts - 1999-2004
760-321-2275
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GEM E825 - 2 Passenger Narrow NEV
Phone: 760-321-2275 Fax: 760-324-6547 www.4GEMparts.com [email protected]
GEM E825 - 2 Passenger NEV
GEM E825 - 4 Passenger NEV
Parts Catalog GEM 1999-2004 ModelsGEM E825 - 2 Passenger Narrow NEV GEM E825 - 2 Passenger NEV GEM E825 - 4 Passenger NEV GEM E825 - 2 Passenger Short-back NEV GEM E825 - 2 Passenger Long-back NEV760-321-2275 www.4GEMparts.com
GEM E825 - 2 Passenger Short-back NEV
GEM E825 - 2 Passenger Long-back NEV
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HOW TO USE THIS CATALOG AND LOCATE PARTSThis catalog is divided into Item Class Groups in which illustrations for parts of a smiliar function and/ or location are published. From the contents page of the parts catalog, select the section which would most logically contain the part to be found. When the part is found, then determine if the part is for your model of vehicle by located the correct icon at the top of the page. (See illustration below Determining if the part is for your model of vehicle)
DETERMINING IF THE PART IS FOR YOUR MODEL OF VEHICLE
GEM E825 - 2 Passenger NEV
GEM E825 - 4 Passenger NEV
GEM E825 - 2 Passenger Short-back NEV
GEM E825 - 2 Passenger Long-back NEV
* STARRED ITEMS ARE NOT AVAILABLE SEPARATELY
0116-00167 - ASSY, WHEEL END KIT - LH REARITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PART NO. * * 0311-00833 0311-00834 0311-00883 * * * * 0521-00035 0522-00038 * 0524-00036 0611-00203 * DESCRIPTION ASSY, BRAKE - LH REAR ASSY, HUB SHOE, BRAKE RIGHT SHOE, BRAKE LEFT SPRING, E-BRAKE RELEASE RH SPINDLE DRUM SHAFT, AXLE TUBE, SPACER - BEARING NUT, HEX - TOP LOCK - M16 X 1.5 GRADE 12 BOLT, HEX - HHCS - M8 X 1.25 X 34.5 GR 8.8 SCREW, HEX SOCKET - CNTSK M5 X .8 X 12 LG GR 10.9 WASHER, FLAT - M16 NARROW 17.52 ID 32 OD KIT, CYLINDER - BRAKE - REAR BEARING, ROLLER QTY. 1 1 1 1 1 1 1 1 1 1 4 2 1 1 1
* STARRED ITEMS ARE NOT AVAILABLE SEPARATELY
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Table of ContentsCLICK HEADING BELOW TO LINK TO PAGE
BATTERIES & HOLDDOWN BATTERY TRAY/ MATS BODY BACK PANEL BED ASSEMBLY BUMPER DASH ASSEMBLY DASH/ LOWER ASSY FLOOR FLOORMATS HOOD/HINGE/LATCH MIRRORS MUDGUARD ROOF/MOUNTING SCUFF GUARDS SHOCK MOUNT COVER SIDE PANEL SPAT SPLASH PROTECTION STAKE SIDES / BEDRAILS TRUNKBACK / LINKSBACK WINDSHIELD / WINDOWS
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BRAKE BRAKE LINE FRONT (ALL) BRAKE LINE REAR (2 PASS) BRAKE PEDAL BRACKETS W/ SWITHCESHYDRAULIC BRAKE SPACERS
MASTER CYLINDER & BRAKE PEDAL DECALS ELECTRICAL CHARGER ACCESSORY CHARGING CORD SET CONVERTER/ CONTACTOR ECM PLATE ELECTRIC MOTOR CONTROLLER FUSES HEATER / DEFROST HORN INSTRUMENT POD LICENSE PLATE MOUNT / LAMP MOTOR ROTARY SWITCH / MASTER DISCONNECT SPEED CONTROL ASSY STEREO PACKAGE TAIL LIGHTS T HANDLE / SEAT BACK / TAIL LIGHTS TURN SIGNAL / SWITCH WARNING BEACON
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WIRE HARNESSES PARKING BRAKE ASSY (INCLUDE PARKING BRAKE FRAMING ) SEATS /SEATBELTS/MOUNTING STEERING, DRIVELINE & DIFFERENTIAL CONTROL ARM W/ WHEEL HUB DIFFERENTIAL VENT KIT INPUT SHAFT KITSTEERING AND DRIVELINE FRONT ASSEMBLY
STEERING COLUMN STEERING COLUMN INSTRUMENT POD STEERING GEAR ASM STEERING SHAFT STEERING WHEEL SUPPORT FRAME, FRONT SUSPENSION FRONT SHOCKS REAR SUSPENSION ASSEMBLY (ALL) REAR 2 PASSENGER (NARROW)SHOCK MOUNT INSTALLATION KIT
WHEEL WHEEL VARIOUS SIZE OPTIONS WHEEL, FRONT HUB KIT (FRONT BRAKES) WHEEL, REAR HUB KIT (REAR BRAKES) WINDSHIELD WIPER SPLASH GUARDS / FIREWALL MAT / WINDSHIELD WIPER / HOODLATCH WINDSHIELD WIPER MOTOR / ARM
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ASSY, BATTERY FRONT (NEW BATTERY HOLD DOWNS FOR V.I.N. 027109 AND LATER)ITEM 1 2 3 4 5 6 7 PART NO. 0251-00239 0351-02223 0510-00336 0521-00050 0523-00032 0524-00062 N/A DESCRIPTION WELDMENT, FRONT BATTERY BRACKET BRACKET, BATTERY - FRONT - HOOK, J THREADED 1/4-20 UNC X 4" NUT, HEX - NYLOCK 1/4-20 UNC GR5 ZN SCREW, HEX - WHSD 1/4 X .75 ZN - WASHER, FLAT - 1/4 .282 ID X .715 OD X .063 THK ZN BATTERY, 12 VOLT DEEP CYCLE - TROJAN MODEL 30XHS/SCS225, PROCURE LOCALLY FOR UNSELECTABLE ZIVAN CHARGER. ORDER 0606-00364 GEL BATTERY 8G31 FOR SELECTABLE ZIVAN/ DELTA Q CHARGER. QTY. 1 1 1 1 2 1 2
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ASSY, BATTERY REAR (NEW BATTERY HOLD DOWNS FOR V.I.N. 027109 AND LATER)ITEM 1 2 3 4 5 6 7 PART NO. N/A 0306-00996 0510-00336 0510-00286 0510-00287 0510-00342 N/A DESCRIPTION WELDMENT, REAR BATTERY HANDLE - SEE FOLLOWING PAGE KNOB, 1/4 - 20 3 PRONG HOOK, J THREADED 1/4-20 UNC X 3" HOOK, J REAR PIVOT TUBE HOLD DOWN ZINC PLATED PIN, LYNCH 3/16" ZINC PLATED O-RING, 3/32 C/S X 7/32 ID X 13/32 OD BATTERY, 12 VOLT DEEP CYCLE - TRJOAN MODEL 30XHS/SCS225 PROCURE LOCALLY FOR UNSELECTABLE ZIVAN CHARGER. ORDER 0606-00364 GEL BATTERY 8G31 FOR SELECTABLE ZIVAN/ DELTA Q CHARGER. QTY. 1 1 1 2 2 1 4
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ASSY, BATTERY HOLD DOWNITEM 1 3 4 6 PART NO. 0306-01944 0506-00481 0510-00479 0524-00009 DESCRIPTION BRACKET, BATTERY HOLD DOWN KNOB, 3/8 - 16 3 PRONG HOOK, J THREADED 3/8 - 16 UNC X 5 1/2 WASHER, FLAT - 3/8 SAE .406 ID X .8125 OD X .080 THK ZN QTY. 2 2 2 2
ASSY, BATTERY PACK-GELITEM 1 PART NO. 0606-00364 DESCRIPTION BATTERY, 12 VOLT-GEL DEEP CYCLE QTY. 6
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FRONT
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OPTIONS, BATTERIES 12 VOLT, GELITEM 1 PART NO. 0606-00364 DESCRIPTION BATTERY, GEL-12 VOLT QTY. 6
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ASSY, FRONT AND REAR BATTERY HOLD-DOWNS FOR VIN 027108 & PRIORITEM 1 2 3 4 5 6 7 8 PART NO. 0306-00497 0306-00498 0306-00499 0510-00103 0510-00104 0510-00117 0521-00050 0524-00003 DESCRIPTION HOLD DOWN, BATTERY - REAR CENTER HOLD DOWN, BATTERY HOLD DOWN, BATTERY HOOK, J - THREADED 1/4-20 UNC HOOK, J THREADED 1/4-20UNC HOOK, J - THREADED 1/4-20UNC NUT, HEX - NYLOCK - 1/4-20 UNC GR5 ZINC PLATED WASHER, FLAT - 5/16 SAE QTY. 1 2 2 3 1 2 9 9
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0610-00079 0523-00122
PLATE MOUNTING SCREW, HEX 1/4 X 1.5
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ASSY, BATTERY HOLD DOWN RETRO FIT KIT- VIN 027108-034286 (NOT SHOWN)ITEM PART NO. DESCRIPTION QTY.
1 2 3 4 5 6 7 8 9 10 11 12 13 14
0106-00225 0106-00226 0106-00228 0106-00229 0251-00239 0306-01944 0351-02223 0506-00481 0510-00336 0510-00479 0521-00050 0523-00032 0524-00062 0524-00482760-321-2275
ASSY, CABLE, BATTERY DISCONNECT TO B3+ ASSY, CABLE, BATTERY DISCONNECT TO B4ASSY, CABLE, BATTERY B2- TO B1+ ASSY, CABLE, BATTERY B6- TO B5+ WLD, BATTERY BRACKET, FRONT EV31 BRACKET, BATTERY HOLDDOWN EV31 BRACKET, BATTERY HLD DWN- FRNT EV31 PRE 05 KNOB, 3/8 - 16 3 PRONG HOOK, J THREADED, 1/4-20 UNC x 4 HOOK, J THREADED, 3/8- 16 UNC x 5 NUT, HEX - NYLOCK 1/4 -20 UNC GR 5 SCR, .25-14 X .75 HFL WASHER, FLAT WASHER, LOCKwww.4GEMparts.com [email protected]
1 1 1 1 1 2 1 2 1 2 1 2 1 2
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ASSY, BATTERY TRAYITEM 1 2 PART NO. 0310-00308 0523-00032 DESCRIPTION TRAY, BATTERY - FRONT SCREW, HEX - WHSD 1/4 X .75 ZN QTY. 1 2
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ASSY, BATTERY TRAY MATS - MASTER DISCONNECT SWITCHITEM 1 2* 3* 4 5 6 7 8 9 10 PART NO. 0306-00494 N/A N/A 0310-00347 0310-00348 0310-00349 0310-00350 0523-00032 0523-00105 0606-00089 DESCRIPTION BRACKET, MASTER DISCONNECT ASSY, BATTERY TRAY - REAR MID ASSY, BATTERY TRAY - REAR RH BASE, BATTERY TRAY - REAR MID MAT, BATTERY TRAY - REAR MID BASE, BATTERY TRAY - REAR SIDE MAT, BATTERY TRAY - REAR SIDE SCREW, HEX - WHSD 1/4 X .75 ZN SCREW, SELF DRILL - #8-18 X 3/4 SWITCH, ROTARY -MASTER DISCONNECT QTY. 1 1 2 1 1 2 2 2 2 1
*NOT AVAILABLE AS AN ASSEMBLY
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ASSY, BACK PANELITEM 1 2 3 PART NO. 0305-00406 0417-00141 0523-00122 DESCRIPTION PANEL, BACK 2P-4P TRIM, BACK PANEL - 2 PASS WHITE VINYL - 59" SCREW, HEX - WHSD 1/4 X 1.5 ZINC PLATED QTY. 1 5 FT 2
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ASSY, BED, SM UTILITYITEM PART NO. DESCRIPTION QTY.
*1 2 3 4 5 6 7
0205-00133 0418-00223 0520-00093 0521-00024 0522-00059 0524-00559 0524-00189 * LIMITED AVAILABILITY
WLD, BED, SM UTILITY TRIM, FENDER WELL, RUBBER RIVET, POP, ALUM 3/16x.50 DOME HEAD NUT, HEX FLANGE, TECH LOCK 1/2-13 UNC GR 6 BOLT, HEX 1/2-13 UNC x 2.50 GR 8 WASHER, FLAT -1/2 WASHER, FLAT -3/16 HIGH TOLERANCE
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ASSY, BED - LONG UTILITYITEM PART NO. DESCRIPTION QTY.
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0418-00223 0205-00134 0522-00059 0521-00024 0524-00115 0520-00093
EXTENSION, FENDER FLARE, RUBBER ASSY, BED, LG UTILITY BOLT, HEX 1/2 - 13 UNC x 2.5 LG GR 8 ZINC PLATED NUT, HEX FLANGE 1/2 -13 UNC GR 6 WASHER FLAT, M 12 13MM ID x 24MM OD x 2.5MM THK RIVET, POP 3/16 ALUM
8 FT 1 4 4 8 14
* ITEMS SHOWN ON ALTERNATE DIAGRAM
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ASSY, BUMPERITEM 1 2 3 4 5 6 7 PART NO. 0107-02349 0205-00125 0205-00126 0521-00050 0522-00333 0522-00207 0524-00062 DESCRIPTION ASSY, BUMPER W/CHROME (IMAGE VARIES FROM ACTUAL PART) WLD, BUMPER MOUNT - RH WLD, BUMPER MOUNT - LH NUT, HEX - NYLOCK 1/4-20 UNC GR5 ZINC PLATED BOLT, CARRIAGE - 1/4 - 20 UNC X 1.00 LG GR 5 CHROMED BOLT, HEX HD 1/4-20 X 2.00 UNC GR 5 ZINC PLATED WASHER, FLAT - 1/4 .282 ID X .715 OD X .063 THK ZINC PLATED QTY. 1 1 1 2 2 2 4
8* 0610-00589 * NOT SHOWN
PLUG, TUBING 2 BLK
2
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ASSY, UPPER DASHITEM 1 2 3 4 PART NO. 0105-00070 0521-00092 0523-00280 0610-00365 DESCRIPTION ASSY, DASH - UPPER NUT, WELL - 1/4 - 20 UNC - 5/8" SCREW, MACH - TRS HD PHL 1/4-20 UNC X 1 LOCK, GLOVE BOX QTY. 1 2 2 1
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ASSY, LOWER DASH LOWER W/TRIMITEM 1 2 3 4 PART NO. 0105-00529 0417-00089 0417-00089 0523-00032 DESCRIPTION ASSY, DASH - LOWER TRIM, LOWER DASH - RH TRIM, LOWER DASH - LH SCREW, HEX - WHSD 1/4 X .75 ZN QTY. 1 2 FT 2 FT 3
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ASSY, FLOOR PANEL - PLASTIC 4 PASSITEM PART NO. DESCRIPTION 1 0105-03856 ASSY, PANEL - FLOOR, PLASTIC-4PASS-W/O C 4 PASS PLASTIC 2 0211-00117 WLDMT, BRACKET REAR SEAT HOLDDOWN 3 0417-00066 STRIP, VINYL - FOAM PVC VF-5100 SERIES .187 X .75 X 11 4 0417-00066 STRIP, VINYL - FOAM PVC VF-5100 SERIES .187 X .75 X 41 5 0521-00010 NUT, HEX - NYLOCK 3/8-16 UNC GR5 ZN 6 0521-00017 NUT, HEX - NYLOCK 5/16-18 UNC GR5 ZN 7 0521-00031 NUT, HEX - 5/16-18 UNC GR 5 ZN ZINC PLATED 8 0521-00071 NUT,KEPS - 1/4 - 20 UNC ZINC PLATED GR 5 ZINC PLATED 9 0521-00225 NUT, EXTRUDED U-NUT 5/16 - 18 10 0522-00063 BOLT, HEX - HHCS 3/8-16 UNC x 1.0 LG GR 5 ZINC PLATED 11 0522-00121 BOLT, WELD - PROJECTION 5/16 - 18 UNC X 1.25 GR 5 BLK 12 0523-00280 SCREW, MACH TRUSS HEAD PHIL 1/4 - 20 UNC X 1.0 LG SST 13 0524-00009 WASHER, FLAT - 3/8 SAE .406 ID X .8125 OD X .080 THK ZN 14 0523-00122 SCREW, HEX - WHSD 1/4 X 1.5 ZINC PLATED The floor panel is available only without the hole for the outlet plug. Drill to 1.875 for outlet plug QTY. 1 1 2 4 4 4 4 1 2 4 4 1 8 6
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ASSY, FLOOR PANEL - 2 PASSENGERITEM 1 2 3 4 5 6 7 *8 PART NO. 0105-03855 0521-00017 0521-00031 0521-00071 0522-00121 0522-00333 0523-00122 0417-00066 DESCRIPTION ASSY, FLOOR PANEL - 2 PASS NUT, HEX - NYLOCK 5/16-18 UNC GR5 ZN NUT, HEX - 5/16-18 UNC GR 5 ZN NUT, KEPS - 1/4 - 20 UNC ZINC PLATED GR 5 ZINC PLATED BOLT, WELD - PROJECTION 5/16 - 18 UNC X 1.25 GR 5 BLK BOLT, TORX - TRUSS HD - 1/4 - 20 X 1 - 18-8 S.S. SCREW, HEX - WASHERHEAD SELF DRILL 1/4 FOAM, VINYL - PVC VF-5100 SERIES 0.187 X 0.750 X 30 FT ROLL QTY. 1 2 2 1 2 1 2 1
* SOLD AS ENTIRE ROLL ONLY. P/N 0414-00066 FOAM, VINYL - PVC VF-5100 SERIES 0.187 X 0.750 X 30 FT ROLL
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ASSY, FLOOR MAT - 2 PASSITEM 1 PART NO. 0318-00229 DESCRIPTION MAT, FLOOR - FRONT QTY. 1
ASSY, FLOOR MAT - 4 PASSITEM 1 2 3 4 5 6 PART NO. 0318-00229 0318-00230 0521-00050 0523-00052 0524-00054 0524-00062 DESCRIPTION MAT, FLOOR - FRONT MAT, FLOOR - REAR NUT, HEX - NYLOCK 1/4-20 UNC GR5 ZN SCREW, MACH - OVAL PHIL 1/4 - 20 UNC X 1.5 LG ZINC PLATED WASHER, COUNTER SINK 1/4 INCH WASHER, FLAT - 1/4 .282 ID X .715 OD X .063 THK ZN QTY. 1 1 2 2 2 2
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ASSY, HOOD COMPLETE- SEE NEXT PAGE FOR PARTS LISTING
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ASSY, HOOD COMPLETEITEM 1 1 1 1 1 1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 PART NO. 0305-03201 0305-03207 0305-03203 0305-03204 0305-03202 0305-03205 0610-00099 0106-00184 0110-00832 0417-00089 0350-00538 0350-00546 0350-02145 0350-01134 0510-00137 0521-00050 0606-00108 0106-00164 0606-00095 0606-00096 N/A 0351-02194 0521-00491 0610-00956 0351-02195 0523-00674 0521-00188 0610-00674 0523-00505 0606-00096 0610-00092 DESCRIPTION ASSY, HOOD, RED-CMP WITH INLET CUTOUT ASSY, HOOD, YELLOW-CMP WITH INLET CUTOUT ASSY, HOOD, BLUE-CMP WITH INLET CUTOUT ASSY, HOOD, GREEN-CMP WITH INLET CUTOUT ASSY, HOOD, WHITE-CMP WITH INLET CUTOUT ASSY, HOOD, SILVER-CMP WITH INLET CUTOUT 3/4 SQUARE CRADLE MOUNT NYL ASSY, LIGHT BLINKER - AMBER REFER TO SECTION 7 ELECTRICAL ASSY, EXTERIOR CHARGING INLET HOUSING TRIM, HOOD BLACK REFER TO SECTION 10 - DECALS REFER TO SECTION 10 - DECALS REFER TO SECTION 10 - DECALS DECAL, EXTERIOR CHARGING INLET - FILLER TIE, CABLE W/#10 MOUNT HOLE 9 BLACK NUT, HEX - NYLOCK 1/4-20 UNC GR5 ZN TERMINAL, SPADE - FEMALE INSULATED 1/4 16 - 14 GA WIRE ASSY, HEADLIGHT STD SINGLE BEAM TERMINAL, RING 22-18 - 1/4 - RED CONNECTOR, BUTT SPLICE - 18-22 GA. - PINK WIRE, GROUND - HEAD LIGHT BRACKET, HEADLAMP - LAMP NUT, LICENSE PLATE - #8 SCREW SIZE, NYLON SPRING, COMPRESSION - .17 ID X 1.00, SS BRACKET, HEADLAMP HOOD SCREW, #8 X 1.5 PAN, PH-AB, SS NUT, HEX - NYLOCK 10 - 24 GR5 BASE, SCREW COVER - #10 PAN POP-ON SCREW, MACH PAN HEAD PHIL 10 - 24 X 0.75 ZN CONNECTOR, BUTT - INSULATED 22-18 BULB, HEAD LIGHT H3 (STANDARD ROUND HEADLAMP) QTY. 1 1 1 1 1 1 2 2 1 1 2 1 1 1 1 2 2 2 2 2 2 2 1 3 3 1 3 2 2 2 2 1
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KIT, HEADLIGHT BRACKET - ADJUSTABLE RETROFIT
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*HI/LOW HEADLAMP HOOD NOT SHOWN
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ASSY, HOOD HINGEITEM 1 2 3 4 5 PART NO. 0105-00592 0105-00593 0521-00017 0522-00051 0524-00003 DESCRIPTION ASSY, HOOD HINGE RH ASSY, HOOD HINGE LH NUT, HEX - NYLOCK 5/16-18 UNC GR5 ZN BOLT, HEX - HHCS 5/16 - 18 UNC X 2.0 GR 5 ZINC PLATED WASHER, FLAT - 5/16 SAE .344 ID X .688 OD X .065 THK ZN QTY. 1 1 4 4 8
6 7 8
0524-00083 0522-00056 0521-00050
WASHER, SHOULDER BOLT HEX 1/4 -20 UNC X 1.0 GR 8 NUT, HEX NYLOCK
2 2 2
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ASSY, HOOD LATCHITEM 1 2 3 4 5 6 7 8 9 PART NO. 0305-01542 0521-00071 0521-00667 0522-00333 0523-00670 0523-00671 0528-00231 0605-00246 0605-00247 DESCRIPTION BRACKET, HOOD LATCH NUT, KEPS - 1/4 - 20 UNC ZINC PLATED NUT, HEX - #8 - 32 ZINC PLATED BOLT, TORX SCREW, MACH SCREW, MACH BUSHING LATCH LATCH HOOK QTY. 1 1 4 1 3 1 1 1 1
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ASSY, MIRROR - SIDE (STANDARD COMPONENT FOR EUROPEAN HOMOLOGATED VEHICLE)ITEM 1 2 3 4 5 PART NO. 0310-00856 0523-00208 0610-00243 0524-00159 0110-00588 DESCRIPTION GASKET, SIDE MIRROR SCREW, PHIL PAN HEAD- #10 X 1.0 LG STL 18-8 SELF THREADING MIRROR, SIDE (INTERCHANGEABLE FROM LEFT TO RIGHT) WASHER, FLAT ASSY, MIRROR - SIDE (Includes all of the items above) QTY. 1 2 1 1 1
NOTE: MIRROR ASSEMBLY IS USED FOR LEFT AND RIGHT SIDE
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ASSY, REARVIEW MIRRORITEM 1 2 3 4 PART NO. 0523-00064 0523-00066 0610-00023 0610-00341 DESCRIPTION SCREW, PHIL PAN HEAD- #6 X 3/4 LG BLACK SELF THREADING SCREW, PHIL PAN HEAD - #6 X 3/8 BLACK SELF THREADING MIRROR, REARVIEW MIRROR, REARVIEW -DAY/NIGHT QTY. 2 1 1 1
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ITEM 1 2 1 2 1 2 1 2 1 2 1 2 3 4
PART NO. 0305-03190 0305-00782 0305-00783 0305-00784 0305-00785 0305-00786 0305-00787 0305-00788 0305-00789 0305-03180 0305-00791 0305-00792 0521-00319 0523-00162
DESCRIPTION GUARD, MUD, RED RH - COLOR MATCHED PLASTIC GUARD, MUD, RED LH - COLOR MATCHED PLASTIC GUARD, MUD, YELLOW RH - COLOR MATCHED PLASTIC GUARD, MUD, YELLOW LH - COLOR MATCHED PLASTIC GUARD, MUD, BLUE RH - COLOR MATCHED PLASTIC GUARD, MUD, BLUE LH - COLOR MATCHED PLASTIC GUARD, MUD, GREEN RH - COLOR MATCHED PLASTIC GUARD, MUD, GREEN LH - COLOR MATCHED PLASTIC GUARD, MUD, WHITE RH - COLOR MATCHED PLASTIC GUARD, MUD, WHITE LH - COLOR MATCHED PLASTIC GUARD, MUD, SILVER RH - COLOR MATCHED PLASTIC GUARD, MUD, SILVER LH - COLOR MATCHED PLASTIC NUT, WASHER LOCK #12 - MECH ZINC SCREW, PHIL PAN HEAD- #12 X 1 1/4 LG SST 18-8 SELF THREADING
QTY. 1 1 1 1 1 1 1 1 1 1 1 1 8 8
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ASSY, ROOF INSTALLATIONITEM 1 2 3 4 5 PART NO. 0521-00024 0522-00021 0522-00059 0524-00115 DESCRIPTION NUT, HEX FLANGE - TECK LOCK - 1/2 - 13 UNC GR 6 BOLT, HEX - HHCS - 1/2 - 13 UNC X 1.0 GR 8 ZN YL BOLT, HEX - HHCS - 1/2 - 13 UNC X 2.5 LG GR 8 WASHER, FLAT - M12 13mm ID X 24mm OD X 2.5mm THK ASSY, ROOF (SEE FOLLOWING PAGES) QTY. 4 2 2 2 1
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ASSY, ROOF TRIM - 4 PASSITEM 1 2 3 4 5 6 7 8 9 PART NO. 0417-00067 0417-00067 0417-00067 0417-00067 0417-00067 0417-00067 0417-00214 0417-00214 0417-00214 DESCRIPTION STRIP, TRIM UPPER WINDSHIELD STRIP, TRIM SIDE WINDSHIELD STRIP, TRIM - SIDE FRONT ROOF - 4 PASS STRIP, TRIM - SIDE - SUNROOF STRIP, TRIM - SIDE REAR ROOF STRIP, TRIM - REAR REAR ROOF STRIP, WIDE TRIM - UPPER WINDSHIELD STRIP, WIDE TRIM - FRONT SUN ROOF STRIP, W IDE TRIM - REAR SUN ROOF QTY. 4 FT 6 FT 4 FT 6 FT 2 FT 4 FT 1 1 1
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ASSY, ROOF RAIL - SUPPORT ASSEMBLY - 2 PASSITEM 1 2 3 4 5 6 7 PART NO. 0204-00086 0204-00087 0304-02530 0304-00149 0523-00032 0523-00057 0304-02527 DESCRIPTION WELDMENT, ROOF RAIL - LH 2 PASS PAINTED WELDMENT, ROOF RAIL - RH 2 PASS PAINTED SUPPORT, ROOF - REAR - 2 PASS SUPPORT, WINDSHIELD - LOWER FRONT SCREW, HEX - WASHER HEAD SELF DRILL 1/4 - 14 X .75 ZINC PLATED SCREW, CSNK PHIL FLAT - #6 X 3/4 STAINLESS STEEL SUPPORT, WINDSHIELD - UPPER FR QTY. 1 1 1 1 4 8 1
760-321-2275
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760-321-2275
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ASSY, ROOF PANEL PREPITEM 1 2 PART NO. 0304-00157 0408-00275 DESCRIPTION PANEL, ROOF 2 PASS WHITE PRIMER ABS - U-413 (4 OZ CONTAINER SHOWN - .22 OZ USED IN PREP) QTY. 1 1
760-321-2275
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760-321-2275
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ASSY, ROOF RAILS - 4 PASSITEM 1 2 3 4 5 6 PART NO. 0204-00139 0204-00140 0521-00024 0522-00021 0522-00059 0524-00115 DESCRIPTION WELDMENT, ROOF RAIL PAINTED -LH WELDMENT , ROOF RAIL PAINTED -RH NUT, HEX FLANGE 1/2-13 UNC GR 6 TECH LOCK BOLT, HEX - HHCS 1/2 - 13 UNC X 1.0 GR 8 ZN YL ZINC PLATED BOLT, HEX - HHCS 1/2 - 13 UNC X 2.5 LG GR 8 ZINC PLATED WASHER, FLAT - M12 13mm ID X 24mm OD X 2.5mm THK QTY. 1 1 4 2 2 2
760-321-2275
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760-321-2275
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ASSY, ROOF SUPPORTS - 4 PASSITEM 1 2 3 4 5 6 7 PART NO. 0304-02527 0304-00149 0304-02525 0304-02529 0304-02530 0523-00032 0523-00057 DESCRIPTION SUPPORT WINDSHIELD UPPER FRONT SUPPORT, WINDSHIELD LOWER FRONT SUPPORT, SUNROOF FRONT SUPPORT, SUNROOF REAR SUPPORT, ROOF - REAR 4 PASS SCREW, HEX - WHSD 1/4 X .75 ZN SCREW, CSNK PHIL FLAT - #6 X 3/4 LG STAINLESS STEEL QTY. 1 1 1 1 1 4 16
760-321-2275
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760-321-2275
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ASSY, ROOF TRIM - 2 PASSITEM 1 2 3 4 5 PART NO. 0417-00067 0417-00067 0417-00067 0417-00067 0417-00214 DESCRIPTION STRIP, TRIM UPPER WINDSHIELD STRIP, TRIM SIDE WINDSHIELD STRIP, ROOF REAR STRIP, ROOF REAR STRIP, WIDE TRIM - UPPER WINDSHIELD QTY. 4 FT 6 FT 6 FT 4 FT 4 FT
760-321-2275
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760-321-2275
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ASSY, ROOF PANEL - 4 PASSITEM PART NO. 1 0305-03282 2 0417-00065 3 0417-00065 4 0417-00065 * For any or all of items 2, Roll) DESCRIPTION QTY. PANEL, ROOF 4 PASS FRONT 1 STRIP. WEATHER UPPER WINDSHEILD 1 STRIP, WEATHER - FRONT SUNROOF 1 STRIP, WEATHER SIDE FRONT ROOF 2 3, & 4, use 0417-00065 FOAM, VINYL - PVC VF-5600 SERIES .250 X .250 X 50 FT ROLL (Sold Only as Entire
760-321-2275
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760-321-2275
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ASSY, SUNROOF PANELITEM 1 2 3 4 PART NO. 0304-00154 0417-00065 0417-00065 0417-00065 DESCRIPTION PANEL, SUNROOF 4 PASS GREY SMOKE STRIP, WEATHER - FRONT SUNROOF STRIP, WEATHER - REAR SUNROOF STRIP, WEATHER - SIDE SUNROOF QTY. 1 1 1 2
* For any or all of items 2, 3, & 4, use 0417-00065 FOAM, VINYL - PVC VF-5600 SERIES .250 X .250 X 50 FT ROLL (Sold Only as Entire Roll)
760-321-2275
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760-321-2275
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ASSY, ROOF PANEL - REAR 4 PASSITEM 1 2 3 4 PART NO. 0305-03284 0417-00065 0417-00065 0417-00065 DESCRIPTION PANEL, ROOF 4 PASS REAR STRIP, WEATHER - REAR SUNROOF STRIP, WEATHER - SIDE - REAR ROOF STRIP, WEATHER - REAR - REAR ROOF QTY. 1 1 2 1
* For any or all of items 2, 3, & 4, use 0417-00065 FOAM, VINYL - PVC VF-5600 SERIES .250 X .250 X 50 FT ROLL (Sold Only as Entire Roll)
760-321-2275
www.4GEMparts.com
760-321-2275
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0107-00104 ASSY, SCUFF GUARDS - 2 PASSITEM 1 2 PART NO. 0307-00412 0307-00413 DESCRIPTION GUARD, SCUFF - RH BLACK PLASTIC 2 PASS GUARD, SCUFF - LH BLACK PLASTIC 2 PASS QTY. 1 1
3* 4*
0521-00071 0522-00333
NUT, 1.4-20 UNC ZNC BOLT, TORX -TRUSS 1/4-20 X1 T 27
4 4
*NOT SHOWN
760-321-2275
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760-321-2275
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ASSY, SCUFF GUARDS - 4 PASSITEM 1 2 PART NO. 0307-02312 0307-02313 DESCRIPTION GUARD, SCUFF - RH BLACK PLASTIC 4 PASS W/ PL TUB GUARD, SCUFF - LH BLACK PLASTIC 4 PASS W/ PL TUB QTY. 1 1
3* 4*
0521-00071 0522-00333
NUT, KEPS -1/4-20 UNC ZNC BOLT, TORX- TRUSS 1/4-20 X 1 T 27
4 4
* NOT SHOWN
760-321-2275
www.4GEMparts.com
760-321-2275
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0105-00084 ASSY, SHOCK MOUNT COVER - REARITEM 1 2 PART NO. 0305-00875 0520-00073 DESCRIPTION COVER, SHOCK MOUNT - REAR RIVET, PUSH - TUFLOK BLACK PLASTIC FASTEX #M3.0800.16 QTY. 1 4
760-321-2275
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760-321-2275
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ASSY, SIDE PANEL - 4 PASS ABSITEM 1 2 3 4 5 6 7 PART NO. 0305-03287 0305-03288 0417-00141 0521-00071 0522-00333 0532-00122 0350-00536 DESCRIPTION PANEL, SIDE - LH 4 PASS ABS PANEL, SIDE - RH 4 PASS ABS TRIM, EDGE - U SHAPE WHITE VINYL - 9" (FORMERLY 0317-00888) NUT,KEPS - 1/4 - 20 UNC ZINC PLATED GR 5 ZINC PLATED BOLT, TORX - TRUSS HD - 1/4 - 20 X 1 - 18-8 S.S. SCREW, HEX - WHSD 1/4 X 1.5 ZINC PLATED DECAL, E825 - 7.75 X 3.50 QTY. 1 1 2 4 4 2 2
760-321-2275
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760-321-2275
www.4GEMparts.com
4 3
8
6
7
5
2 1
ASSY, SIDE PANEL 2 PASSENGERITEM 1 2 3 4 5 6 7 8 PART NO. 0305-03289 0305-03290 0305-03291 0305-03292 0417-00141 0521-00071 0523-00122 0522-00333 DESCRIPTION PANEL, SIDE - LH FRONT PANEL, SIDE - RH FRONT PANEL, SIDE - LH REAR PANEL, SIDE - RH REAR TRIM, EDGE-U SHAPE WHITE VINYL METAL NUT, KEPS - 1/4 - 20 UNC ZINC PLATED SCREW, HEX - WASHER HEAD SELF DRILL 1/4 BOLT, TORX - TRUSS HEAD - 1/4 - 20 X 1 QTY. 1 1 1 1 2 32 2 32
760-321-2275
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760-321-2275
www.4GEMparts.com
2 1
7
6
8
5
4 3
ASSY, SIDE PANEL 2 PASSENGER WITH HARD DOOR OPTIONITEM 1 2 3 4 5 6 7 8 PART NO. 0305-03291 0305-03292 0305-03295 0305-03296 0417-00141 0521-00071 0522-00333 0523-00122 DESCRIPTION PANEL, SIDE - LH REAR PANEL, SIDE - RH REAR PANEL, SIDE - LH FRONT W/HDOORS PANEL, SIDE - RH FRONT W/HDOORS TRIM, EDGE-U SHAPE WHITE VINYL - 9 NUT, KEPS - 1/4 - 20 UNC ZINC PLATED BOLT, TORX - TRUSS HEAD - 1/4 - 20 X 1 - 18-8 S.S. SCREW, HEX - WASHER HEAD SELF DRILL 1/4 QTY. 1 1 1 1 2 32 32 2
760-321-2275
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760-321-2275
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ASSY, SPAT - COLOR MATCH PLASTIC COMPLETEITEM 1 1 1 1 1 1 2 3 4 PART NO. N/A N/A N/A N/A 0305-00797 N/A 0524-00053 0350-00542 0523-00280 DESCRIPTION SPAT, RED - COLOR MATCH PLASTIC WIDE SPAT, YELLOW - COLOR MATCH PLASTIC WIDE SPAT, BLUE - COLOR MATCH PLASTIC WIDE SPAT, GREEN - COLOR MATCH PLASTIC WIDE SPAT, WHITE - COLOR MATCH PLASTIC WIDE SPAT, SILVER - COLOR MATCH PLASTIC WIDE WASHER, FLAT - 1/4 BLACK PLASTIC DECAL, REFLECTORS SCREW, MACH TRUSS HEAD PHIL 1/4 - 20 UNC X 1.0 LG SST QTY. 1 1 1 1 1 1 8 4 8
* TOUCH UP PAINT AND PAINT CODES ARE NOT AVAILABLE. PROCURE LOCALLY THROUGH AN AUTOMOTIVE PAINT SUPPLY OUTLET AND HAVE PAINTED LOCALLY.
760-321-2275
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760-321-2275
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FINISH CUT LENGTH = 2 FT.
ASSY, SPLASH PROTECTIONITEM 1 2 3 4 5 6 7 8 9 PART NO. 0417-00089 0305-00850 0305-00851 0310-01969 0310-00161 0310-00651 0520-00175 0523-00032 0523-00163 DESCRIPTION TRIM, SPLASH PROTECTION (Finish Cut Length 2 Ft.) SHIELD, SPLASH GUARD - LH SHIELD, SPLASH RH MAT, FIREWALL INNER MAT, FIRE WALL OUTER ANGLE, SPASH PROTECTION RIVET, PIN - REMOVABLE SCREW, HEX - WHSD 1/4 X .75 ZN SCREW, HEX - WHSD 10 - 16 X 1/2 # 2 POINT STL BLK ZINC QTY. 1 1 1 1 1 1 1 3 4
760-321-2275
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760-321-2275
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0105-00119 ASSY, SIDE KIT - SM UTILITYITEM 1 2 3 4 5 6 7 9 PART NO. 0205-00039 0205-00040 0205-00069 0205-00069 0521-00010 0522-00663 0524-00009 0610-00024 DESCRIPTION WLD, REAR - SIDE KIT WLD, STAKE POCKET WLD, SIDE WLD, SIDE - SM UTILITY NUT, HEX - NYLOCK 3/8-16 UNC GR5 ZN BOLT, HEX - HHCS 3/8-16 UNC x 1.0 LG GR 5 ZINC PLATED WASHER, FLAT - 3/8 SAE .406 ID X .8125 OD X .080 THK ZN CAP, TUBE - PLASTIC 1 X 2 BLACK QTY. 1 6 1 1 12 18 24 18
10*
0350-01198
DECAL, BED RAIL
3
* NOT SHOWN
760-321-2275
www.4GEMparts.com
760-321-2275
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0105-00062 ASSY, SIDE KITITEM 1 2 3 4 5 6 7 9 PART NO. 0205-00039 0205-00040 0205-00123 0205-00124 0521-00010 0522-00663 0524-00009 0610-00624 DESCRIPTION WLD, REAR - SIDE KIT WLD, STAKE POCKET WLD, SIDE - RH SIDE KIT WLD, SIDE - LH SIDE KIT NUT, HEX - NYLOCK - 3/8-16 UNC GR5 ZINC PLATED BOLT, HEX - HHCS 3/8-16 UNC x 1.0 LG GR 5 ZINC PLATED WASHER, FLAT - 3/8 SAE .406 ID X .8125 OD X .080 THK ZINC PLATED CAP, TUBE - PLASTIC 1 X 2 BLACK QTY. 1 6 1 1 12 18 30 18
10*
0350-01198
DECAL, BED RAIL
3
*NOT SHOWN
760-321-2275
www.4GEMparts.com
760-321-2275
www.4GEMparts.com
15 13 20 8 2 1211 19
4
6
9
18
16 7 13
14 10
4
5 1 12 3ASSY, TRUNKBACK - 0109-03876ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 PART NO. 0109-03859 0109-03860 0209-00286 0307-02307 0309-00601 0309-00656 0309-02839 0350-00767 0510-00007 0520-00186 0520-00501 0521-00050 0521-00209 0522-00185 0522-00369 0523-00210 0609-00484 0609-00075 0609-00165 0609-00193
1
17DESCRIPTION ASSY, TRUNKBACK TUB ASSY, LID - TRUNKBACK WLD, MOUNT TRUNK BACK STRAP, PACK - SAFETY MNT, CYLINDER - PACK SUPPORT, HINGE SUPPORT - FOAM BLOCK - TRUNKBACK DECAL, LOAD LIMIT SWIVEL PACK PIN, COTTER 3/32 X 1.0 LONG RIVET, POP - ALUM 3/16 GRP - 0.375 - 50 LG FLANGE RIVET, BND TRI FLD - 3/16 ALUM 0.18 - 0.38 GRP X 0.44 BLACK NUT, HEX - NYLOCK 1/4-20 UNC GR5 NUT, EXTERNAL TOOTH LOCK 18-24 UNC ZINC BOLT, SHOULDER - 5/16 X 1 LG 1/4 - 20 UNC SST BOLT, HEX - 1/4 - 20 UNC X 0.75 GR 5 ZN SCREW, MACHINE - CARRIAGE 10-24 UNC ZINC CAP, TUBE - 1 INCH ROUND PIN, CLEVIS 1/2 DIA X 2.5LG - TRUNKBACK STRUT, GAS - PACK LATCH, SLAM - BLACK - KEYED QTY. 1 1 1 1 2 2 2 1 1 16 2 3 4 2 1 4 2 1 1 1
760-321-2275
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760-321-2275
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1 2
8 7 9 4 6 5
3
ASSY, LINKSBACK - 0109-04115ITEM 1 2 3 4 5 6 7 8 9 PART NO. 0209-00064 0209-00434 0520-00158 0521-00017 0522-00051 0524-00003 DESCRIPTION QTY. ASSY, UPPER FRAME LINKSBACK 1 (SEE FOLLOWING PAGES FOR PARTS BREAKDOWN) ASSY, FRAME MOUNT LINKSBACK 1 (SEE FOLLOWING PAGES FOR PARTS BREAKDOWN) ASSY, LOWER FRAME LINKSBACK 1 (SEE FOLLOWING PAGES FOR PARTS BREAKDOWN) WLD, BRACE TUBE LINKSBACK 1 WLD, BRACE LINKSBACK 2 RIVET, POP- 3/16 ALUM .25 GRIP X .375 FLANGE DIA. BLACK FINISH 2 NUT, HEX - NYLOCK 5/16 - 18 UNC GR5 8 BOLT, HEX - 5/16 - 18 UNC X 2.0 GR 5 8 WASHER, FLAT - 5/16 SAE .344 ID X .688 OD X .065 THK ZN 16
760-321-2275
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760-321-2275
www.4GEMparts.com
1 11 15 16 18
106
15 20 19 13 19 83
4 2 17 79
145
12
ASSY, UPPER FRAME LINKSBACKITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 PART NO. 0610 -00748 0209-00048 0309-00399 0309-00402 0309-00403 0309-00431 0309-00640 0309-00641 0309-00644 0309-00774 0520-00158 0523-00032 0523-00074 0523-00176 0523-00190 0524-00189 0609-00054 0609-00166 0609-00167 0609-00168 DESCRIPTION QTY. ASSY, GRAB HANDLE 2 WLD FRAME - UPPER 1 SUPPORT, LINKSBACK COVER 2 COVER, UPPER FRAME LINKSBACK 1 BASKET, PLASTIC RH LINKSBACK 1 MAT, HINGE BACKING 1 TUBE, STABALIZER LINKSBACK 2 STRAP, BAG HOLDER LINKSBACK 2 BASKET, PLASTIC LH LINKSBACK 1 LID LINKSBACK 1 RIVET, POP - 3/16 ALUM .25 GRIP X .375 FLANGE DIA. BLK FINISH 3 SCREW, HEX WHSD 1/4 X .75 ZN WASHER HD SELF DRILLING 8 SCREW, T/S TYPE A OVAL PHIL #12 X 1 LG 18-8 SST 4 SCREW, HEX - WHSD #6 X 3/4 ZINC PLATED WSHR HD SELF DRILLING 4 SCREW, PHIL PAN PAN HEAD-#8 X 1 SLF THRD BLACK ZINC 10 WASHER, FLAT .187 ID X .625 OD X .062 THK STL ZN BLK 7 BOOT, RUBBER - PAK LEG 2 BASKET, WIRE LINKSBACK 1 BUCKLE, BAG RETAINER LINKSBACK 2 HINGE, LID - LINKSBACK 1
760-321-2275
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760-321-2275
www.4GEMparts.com
5 6
3
4
2
1
ASSY, LOWER FRAME - LINKSBACKITEM 1 2 3 4 5 6 PART NO. 0209-00436 0309-00404 0309-00642 0309-00643 0523-00190 0524-00189 DESCRIPTION WLD, FRAME - LOWER LINKSBACK BASE, BAG - LINKSBACK PAD, BAG HOLDER - LH PAD, BAG HOLDER - RH SCREW, PHIL PAN HEAD- #8 X 1 SLF THRD BLACK WASHER, FLAT 0.187 ID X 0.625 OD X 0.062 THK STL ZN BLK QTY. 1 1 1 1 4 4
760-321-2275
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760-321-2275
www.4GEMparts.com
3 4
2 1
5
ASSY, FRAME MOUNT - LINKSBACKITEM 1 2 3 4 5 PART NO. 0209-00435 0307-02307 0521-00050 0522-00369 0609-00054 DESCRIPTION WLD, FRAME MOUNT - LINKSPAK STRAP, PACK - SAFETY NUT, HEX - NYLOCK 1/4-20 UNC GR5 BOLT HEX - 1/4 - 20 UNC X 0.75 GR5 ZN BOOT, RUBBER - PAK LEG QTY. 1 1 1 1 2
760-321-2275
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760-321-2275
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ASSY, T - HANDLE - PACK LATCHITEM 1 2 3 4 5 PART NO. 0609-00068 0523-00200 0521-00194 N/A 0609-00098 DESCRIPTION HANDLE, LOCK - SWIVEL PAK SCREW, TEK - PHI OVL #8-18 X 1 1/4 #2 PT - NUT, HEX - SERRATED FLANGE 3/8 - 24 ZN TAB, TURNBUCKLE - PAK RELEASE (INCLUDED WITH ITEM 5) ASSY, TURNBUCKLE PACK - RELEASE QTY. 1 2 2 1 1
10
ASSY, LATCH - PACKITEM 1* 2 3 4 5 6 7 8 9 PART NO. N/A 0309-02330 0309-00284 0521-00050 0521-00251 0522-00056 0522-00228 0523-00032 0609-00045 DESCRIPTION ASSY, STRAP - PAK - SAFETY PLATE, LATCH MOUNT BRACKET, LATCH MOUNT PLATE NUT, HEX - NYLOCK 1/4-20 UNC GR5 ZN NUT, HEX - NYLOCK L/N 5/16 - 18 NTE THIN ZN BOLT, HEX - HHCS 1/4 - 20 UNC X 1.0 GR 8 ZN YL ZINC PLATED BOLT, TORX HD 5/16 - 18 X 1 1/4" ZN PL SCREW, HEX - WHSD 1/4 X .75 ZN - LATCH, PACK - QTY. 1 1 1 2 2 2 2 5 1
10 0307-02307 STRAP, PACK- SAFETY *NO LONGER AVAILABLE, SEE ITEM 10760-321-2275
1
www.4GEMparts.com
760-321-2275
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ASSY, WIND SHEILDITEM PART NO. 1 0304-00170 *2 0417-00065 *3 0417-00065 *4 0417-00065 * For any or all of items 2, Roll) DESCRIPTION QTY. SHIELD, WIND 1 STRIP, WEATHER LOWER WINDSHIELD 1 STRIP. WEATHER UPPER WINDSHEILD 1 STRIP, WEATHER SIDE 2 3, & 4, use 0417-00065 FOAM, VINYL - PVC VF-5600 SERIES .250 X .250 X 50 FT ROLL (Sold Only as Entire
760-321-2275
www.4GEMparts.com
760-321-2275
www.4GEMparts.com
0105-00959 ASSY, REAR WINDOW - 4 PASS HARD DOOR - SERVICEITEM 1 2 4 5 6 7 PART NO. 0305-01025 0417-00066 0417-00247 0523-00672 0417-00194 0417-00067 DESCRIPTION ASSY, REAR WINDOW- 4 PASS STRIP, VINYL - FOAM1 SEAL, REAR WINDOW SCREW, REAR WINDOW MOUNTING MOLDING, REAR WINDOW, TOP MOLDING, REAR WINDOW, SIDE QTY. 1 1 4 FT 4 4 FT 3 FT
760-321-2275
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760-321-2275
www.4GEMparts.com
4
1
ASSY, REAR WINDOW - 2P HARD DOOR-SERVICEITEM 1 2 4 5 6 7 PART NO. 0305-01026 0417-00066 0417-00247 0523-00672 0417-00294 0417-00067 DESCRIPTION ASSY, REAR WINDOW- 2 PASS STRIP, VINYL - FOAM SEAL, REAR WINDOW SCREW, REAR WINDOW MOUNTING MOLDING, REAR WINDOW, TOP MOLDING, REAR WINDOW, SIDE QTY. 1 1 4 FT 4 4 FT 3 FT
760-321-2275
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760-321-2275
www.4GEMparts.com
1111-00020 ASSY, BRAKELINE FRONTITEM 1 2 3 4 PART NO. 0311-00533 0510-00169 0523-00032 0111-00265 DESCRIPTION BRACKET, BRAKE HOSE CLIP, HORSE SHOE SCREW, HEX - WHSD 1/4 X .75 ZN ASSY, BRAKELINE - STEEL FRONT QTY. 2 2 4 1
ASS Y, BRAKELINE - STEEL FRONTITEM 1 2 3 4 PART NO. 0111-00263 0111-00264 0111-00265 0611-00132 DESCRIPTION ASSY, BRAKE LINE - FRONT (MC TO TEE) ASSY, BRAKE LINE - FRONT LH (LH BRKT TO TEE) ASSY, BRAKE LINE - FRONT CROSSOVER (TEE TO RH BRKT) FITTING, TEE UNION QTY. 1 1 1 1
760-321-2275
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760-321-2275
www.4GEMparts.com
ASSY, BRAKE LINE - REAR - 2 PASSITEM 1 2 3 4 5 6 7 PART NO. 0111-00267 0311-00533 0319-00534 0510-00018 0510-00169 0510-00171 0523-00032 DESCRIPTION ASSY, BRAKELINE - REAR ( MC TO BRKT) BRACKET, BRAKE HOSE HOSE, COVER CLIP, E - 7/16 SHAFT CLIP, HORSE SHOE CLAMP, P - 3/8 WIRE SCREW, HEX - WHSD 1/4 X .75 ZN QTY. 1 1 1 1 1 2 4
760-321-2275
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760-321-2275
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ASSY, BRAKE PEDAL BRACKET W/ SWITCHESITEM 1 2 PART NO. 0311-00077 DESCRIPTION ASSY, SWITCH BRAKE (SEE BELOW FOR BREAKDOWN) BRKT, BRAKE PEDAL QTY. 1 1
ASSY, SWITCH BRAKEITEM PART NO. DESCRIPTION 1 0306-00107 SWITCH, BRAKE LAMP 2 0306-00108 SWITCH, BRAKE FAILURE - WARNING 3 0311-00105 BRKT, SWITCH - BRAKE 4 0521-00013 NUT, HEX - PANEL ZINC PLATED 5 0521-00071 NUT,KEPS - 1/4 - 20 UNC ZINC PLATED 6 0522-00179 BOLT, HEX 1/4-20 UNC X .75 LG SERATED WASHER HD 7 0524-00062 WASHER, FLAT - 1/4 .282 ID X .715 OD X .063 THK ZINC PLATED THIS PART COMES AS AN ASSEMBLY OF ITEM # 2 AND IS SHOWN EXPLODED FOR ASSEMBLY REFERENCE QTY. 1 1 1 1 2 2 2
760-321-2275
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760-321-2275
www.4GEMparts.com
2 1
ASSY, SERVICE KIT - HYDRAULIC BRAKE SPACERSITEM 1 2 PART NO. 0311-00944 1010-00058 DESCRIPTION SPACER, BRAKE PEDAL BRACKET INSTRUCTION, BRAKE PEDAL BRACKET SPACER INSTALLATION QTY. 2 1
760-321-2275
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760-321-2275
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17
ASSY, MASTER CYLINDER & BRAKE PEDAL BRACKET W/ SWITCHESITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PART NO. 0106-00230 0211-00116 0311-00077 0311-00684 0311-00089 0311-00285 0510-00007 0521-00010 0521-00017 0522-00008 0522-00016 0522-00084 0524-00003 0524-00009 0524-00153 0611-00408 DESCRIPTION ASSY, SWITCH BRAKE (SEE FOLLOWING PAGE FOR PART BREAKDOWN) WLDMT, BRAKE PEDAL BRKT, BRAKE PEDAL SHAFT, BRAKE PEDAL BUSHING, PUSH ROD MNT PAD, BRAKE PEDAL PIN, COTTER 3/32 X 1.0 LONG NUT, HEX - NYLOCK 3/8-16 UNC GR5 ZN NUT, HEX - NYLOCK 5/16-18 UNC GR5 ZN BOLT, HEX - HHCS 3/8-16 UNC x 1.5 LG GR 5 ZINC PLATED BOLT, HEX - HHCS 5/16 - 18 UNC X 1.0 GR 5 ZINC PLATED BOLT, HEX - HHCS 5/16 - 18 UNC X 1.5 GR 5 ZINC PLATED WASHER, FLAT - 5/16 SAE .344 ID X .688 OD X .065 THK ZN WASHER, FLAT - 3/8 SAE .406 ID X .8125 OD X .080 THK ZN WASHER, FLAT - 5/8 MACH BUSHING 5/8 ID X 1.0 OD X .080 ZN CYLINDER, MASTER QTY. 1 1 1 1 1 1 1 1 6 1 4 2 12 2 1 1
17
0611-00684760-321-2275
SPRING, TORSION BRAKE PEDALwww.4GEMparts.com [email protected]
1
760-321-2275
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1
3
4
2
5
7
8
6
DECALS, SAFETYITEM 1 2 3 4 5 6 7 8 PART NO. 0350-02212 0350-02212 0650-00209 0610-00188 0350-00542 0350-00767 0350-00863 0350-00864 DESCRIPTION DECAL, WARNING - 4 PASSENGER DECAL, WARNING - 2 PASSENGER DECAL, WARNING - HIGH VOLTAGE - PSA DECAL, WARNING - HIGH VOLTAGE DECAL, REFLECTORS RED DECAL, LOAD LIMIT - SWIVEL PACK DECAL, DEALER RAMP, LH DECAL, DEALER RAMP, RH QTY. 1 1 1 1 1 1 1 1
760-321-2275
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760-321-2275
www.4GEMparts.com
1
2
3
DECALS, SAFETYITEM 1 1 1 PART NO. 0350-02496 0350-02495 0350-01198 DESCRIPTION DECAL, WARNING - PAYLOAD LG UTILITY DECAL, WARNING - PAYLOAD SM UTILITY DECAL, BED RAIL QTY. 1 1 1
760-321-2275
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1
2
This vehicle Has a maximum speed of 25 miles per hour. May be hazard on the roadways if it impedes traffic. May subject the driver to citations for impeding traffic.
3 4 6 5
DECALS, INFORMATIONALITEM 1 2 3 4 5 6 PART NO. 0350-00535 0350-04144 0350-02209 0350-00553 0350-00544 0350-04147 DESCRIPTION DECAL, I/P 72V DECAL, WINDOW DECAL, LOW SPEED DISCLOSURE DECAL, ARROW DECAL, ON-OFF DECAL, GLOBAL 888 NBR QTY. 1 1 1 1 1 1
760-321-2275
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1
4
5
6
9
10
DECALS, COSMETICITEM 1 4 5 6 9 10 PART NO. 0350-00540 0350-00536 0350-00538 0350-00546 0350-00554 0350-00749 DESCRIPTION DECAL, 1.875" GEM - REAR DECAL, E825 DECAL, HOOD GRILLE - RH (ABS PLASTIC HOOD SMALLER IN SIZE THAN P/N 0350-00865) DECAL, HOOD GRILLE - LH (ABS PLASTIC HOOD SMALLER IN SIZE THAN P/N 0350-00866) DECAL, STEERING WHEEL DECAL, HUBCAP 10" QTY. 1 1 1 1 1 1
760-321-2275
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760-321-2275
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7
7 1 2
7
3 4
5 6
7
HARD DOOR DECALSITEM 1 2 3 4 5 6 7 PART NO. 0350-00954 0350-00955 0350-00956 0350-00957 0350-00958 0350-00959 0350-00940 DESCRIPTION QTY. DECAL, STRIPE - HARD DOOR - 2PASS LH 1 DECAL, STRIPE - HARD DOOR - 2 PASS RH 1 DECAL, STRIPE-HARD DR-4 PASS-FRONT-LH 1 DECAL, STRIPE-HARD DR-4 PASS-FRONT-RH 1 DECAL, STRIPE-HARD DR-4 PASS-REAR-LH 1 DECAL, STRIPE-HARD DR-4 PASS-REAR-RH 1 DECAL, NOTE-WINDOW OPENING INSTRUCTION (Qty. 4 NEEDED FOR 4 -PASS, & 2 NEEDED FOR 2-PASS) 1
760-321-2275
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0106-00504 CHARGER, ZIVAN - 110 VOLTITEM 1 2 3 4 5 PART NO. 0106-00520 0521-00099 0522-00056 0524-00142 0606-00568 DESCRIPTION ASSEMBLY, HARNESS CHARGER, ZIVAN NUT, HEX - 1/4-20 UNC GR 5 ZN ZINC PLATED BOLT, HEX - HHCS 1/4 - 20 UNC X 1.0 GR 8 ZN YL ZINC PLATED WASHER, LOCK - 1/4 ZINC PLATED CHARGER, 72 VOLT 10 AMP OUTPUT 110 VOLT INPUT - ZIVAN QTY. 1 3 3 3 1
760-321-2275
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ASSY, CHARGER RETROFIT 110 VOLTITEM 1 2* 3 4 5 6 7 8 9 10 PART NO. 0106-00482 0606-00568 0106-00506 0106-00520 0306-00799 0521-00099 0522-00049 0524-00142 0523-00122 1010-00032 DESCRIPTION ASSEMBLY, HARNESS, ZIVAN CHARGER CHARGER, 72 VOLT 10 AMP OUTPUT 110 VOLT INPUT - ZIVAN ASSEMBLY, HARNESS, THERMAL SENSOR ASSEMBLY, HARNESS PLATE, MOUNT - ZIVAN NUT, HEX 1/4-20 UNC GR 5 ZINC PLTD BOLT, HEX - 1/4 - 28 UNF X 1.0 GR 2 WASHER, LOCK - 1/4 ZINC PLATED SCREW, HEX - WASHER HEAD SELF DRILL 1/4 X 1.5 ZINC PLATED INSTRUCTION, ZIVAN CHARGER RETROFIT 110 AND 220 QTY. 1 1 1 1 1 3 3 3 4 1
*LIMITED AVAILABILITY
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CHARGER TYPE:, STANDARD 110 VOLT - SCHOTTITEM 1 2* 3 PART NO. 0523-00032 N/A 0606-00086 DESCRIPTION SCREW, HEX - WASHER HEAD SELF DRILL 1/4 X .75 ZN CHARGER, 72 VOLT 10 AMP OUTPUT 110 VOLT INPUT (SCHOTT) RECEPTACLE, CHARGER 125 VOLT 15 AMP QTY. 4 1 1
4 0106-00259 ASSY, HARNESS CHARGER INDICATOR LIGHT (NOT SHOWN) * NO LONGER AVAILABLE, ORDER # 1206-00027- RETROFIT CHARGER KIT, SCHOTT TO DELTA Q
1
ITEM 1
PART NO. 0106-00293
DESCRIPTION ASSY, HEAT SENSOR - BATTERY (FOR USE WITH SCHOTT CHARGER ONLY)
QTY. 1
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1
ASSY, CHARGING CORDSET KITITEM 1 2 PART NO. 0610-00746 0606-00266 DESCRIPTION BAG, CHARGING CORDSET CORDSET, CHARGING, 25'-14/3 W/GFCI PLUG QTY. 1 1
760-321-2275
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RE
CA
LL
EDQTY. 4 4 1
ASSY, DC/DC CONVERTERITEM 1 2 3 PART NO. 0523-00148 0524-00109 N/A DESCRIPTION SCREW, MACH PAN HEAD PHIL 6-32 X 3/8 LG WASHER, LOCK - #8 ZINC PLATED CONVERTER, DC/DC (CONTACT TECHNICAL PARTS FOR THE PROPER PART #)
ASSY , MAIN CONTACTORITEM 1 2 3 4 PART NO. 0521-00050 0522-00056 0524-00003 0606-00104 DESCRIPTION NUT, HEX - NYLOCK 1/4-20 UNC GR5 ZINC PLATED BOLT, HEX - HHCS 1/4 - 20 UNC X 1.0 GR 8 ZN YL ZINC PLATED WASHER, FLAT - 5/16 SAE .344 ID X .688 OD X .065 THK ZINC PLATED CONTACTOR, MAIN QTY. 4 4 8 1
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ASSY, ECM PLATE - 72 VOLT 2 PASSENGERITEM PART NO. DESCRIPTION 1* 0606-00277 ASSY, CONTROLLER - 72 VOLT T2 2 N/A ASSY, DC/DC CONVERTER (CONTACT TECHNICAL PARTS FOR PROPER PART #) 3 0606-00104 ASSY, MAIN CONTACTOR 4 0606-00062 ASSY, FUSE STANDOFF 5 0606-00040 ASSY, BATTERY FUSE 6 0106-00210 ASSY, POWER CABLE HARNESS 7* 0106-00525 ASSY, ECM HARNESS 8 0306-00726 PLATE, MOUNT - ECM 72 VOLT- ZIVAN CHARGER 9 0317-00089 PROTECTOR, EDGE 10* 0106-00678 ASSY, WIRE HARNESS - SPLIT HEATSINK JUMP 11 0606-00061 FUSE, FLASHER UNIT * USED FOR 8 TO 12 PIN CONVERSION ONLY T1 TO T2 * FOR VINS 021445 AND PRIOR ORDER ITEMS 1, 7 & 10. QTY. 1 1 1 1 1 1 1 1 1 Ft. 1 1
760-321-2275
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760-321-2275
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*
Function Number Vehicle Configuration
"A"3.5 Hp. Motor & 12" Tire and Rim
"B"3.5 Hp. Motor & 10" Tire and Rim
"C"5.0 Hp. Motor 12" Tire and Rim
"D"5.0 Hp. Motor & 10" Tire and Rim
Table AITEM PART NO. DESCRIPTION 1 0106-00199 ASSY, CABLE - MTR A1 TO CTL A1 2 0106-00200 ASSY, CABLE - MTR A2 TO CTL A2 3 0106-00201 ASSY, CABLE - MTR F1 TO CTL F1 4 0106-00202 ASSY, CABLE - MTR F2 TO CTL F2 5 0521-00031 NUT, HEX - 5/16-18 UNC GR 5 ZN ZINC PLATED 6 0521-00099 NUT, HEX - 1/4-20 UNC GR 5 ZN ZINC PLATED 7 0521-00145 NUT, HEX - #8 - 32 ZINC PLATED 8 0522-00016 BOLT, HEX - HHCS 5/16 - 18 UNC X 1.0 GR 5 ZINC PLATED 9 0522-00056 BOLT, HEX - HHCS 1/4 - 20 UNC X 1.0 GR 8 ZN YL ZINC PLATED 10 0523-00110 SCREW, MACH PAN HEAD PHIL 8-32 X 1/2 SST 11 0524-00003 WASHER, FLAT - 5/16 SAE .344 ID X .688 OD X .065 THK ZINC PLATED 12 0524-00081 WASHER, LOCK - 5/16 ZINC PLATED 13 0524-00109 WASHER, LOCK - #8 ZINC PLATED 14 0524-00142 WASHER, LOCK - 1/4 ZINC PLATED *15 0606-00277 CONTROL - ELEC MTR, 10.35 GR, 5 HP (12 PIN CONNECTOR CONTROLLER HARNESS ONLY) * *15 N/A CONTROLLER, ELECTRIC MOTOR - 8.91 GR, 12 (8 PIN CONNECTOR CONTROLLER HARNESS ONLY) * * Before ordering controller, See Table A to specify controller function number. QTY. 1 1 1 1 2 4 2 2 4 2 2 2 2 4 1 1
* SEE HEAT SINK HARNESS RETROFIT PAGE FOR VINS 021445 & PRIOR.760-321-2275 www.4GEMparts.com [email protected]
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0106-00207 ASSY, BATTERY FUSEITEM 1 2 3 PART NO. 0522-00146 0524-00081 0606-00060 DESCRIPTION BOLT, HEX - M8 X 1.25 X 16 LG HHCS - GR 8.8 ZN WASHER, LOCK - 5/16 ZINC PLATED FUSE, BATTERY QTY. 1 1 1
0106-00206 ASSY, FUSE STANDOFFITEM 1 2 PART NO. 0521-00149 0606-00062 DESCRIPTION NUT, HEX - M6 X 1.00 ZINC PLATED STANDOFF, FUSE QTY. 1 1
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20
21
19
0107-00587 ASSY, HEATER / DEFROSTER UNITITEM 1* 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 PART NO. 0107-00579 0310-00848 0310-00848 0417-00089 0350-01037 0510-00137 0521-00272 0522-00270 0523-00032 0524-00271 0606-00176 0106-02336 0606-00293 0606-00733 0607-00251 0607-00412 0610-00360 1010-00024 0106-00670 0106-00671 0106-00595 DESCRIPTION ASSY, HEATER/DEFROSTER UNIT HOSE, 2" HEATER DUCT, 16" LENGTH HOSE, 2" HEATER DUCT, 40" LENGTH EDGE TRIM, 2" LONG DUCT HOSE PROTECTION DECAL, HEATER DEFROSTER TOGGLE SWITCH TIE, CABLE W/#10 MOUNT HOLE 9" BLACK NUT, HEX - NYLOCK M5 X 0.8 ZN BOLT, HEX - M8 X 0.8 X 25 LG HHCS - GR 8.8 ZN SCREW, HEX - WHSD 1/4 X .75 ZN WASHER, FLAT - M5 CONNECTOR, T - WIRE CONTACTOR, HEATER-12VDC COIL FUSE, ATC-10 TERMINAL, SPADE - FEMALE INSULATED 1/4", 22-18 GA TEE, PLASTIC - 2" BARBED VENT, ROUND - 2" BARBED CAP, SCREW THREAD, BLACK VINYL - .25 X 1 INSTRUCTION, HEATER / DEFROSTER INSTALL ASSY, WIRE HARNESS - HEATER FUSE ASSY, WIRE HARNESS - HEATER / DEFROSTER ASSY, HEATER CONTROL SWITCH QTY. 1 3 1 1 FT 1 10 1 1 4 1 2 1 1 1 1 3 1 1 1 1 1
* LIMITED AVAILABILITY760-321-2275 www.4GEMparts.com [email protected]
760-321-2275
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3
1
2
ASSY - HORNITEM 1 2 3* PART NO. 0523-00032 0606-00507 0106-00473 DESCRIPTION SCREW, HEX - WHSD 1/4 X .75 ZN HORN ASSY, GRO UND WIRE - HORN QTY. 1 1 1
* ITEM NO LONGER AVAILABLE
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ASSY, INSTRUMENT POD FACEITEM 1 2 4 5 6 7 8 9 10 11 12 PART NO. 0106-00506 0305-00846 0350-00535 0606-00133 0606-00134 0606-00135 0606-00136 0606-00137 0606-00138 0606-00140 1106-00049 DESCRIPTION ASSY, HARNESS - CHARGER LIGHT / HEAT SENSOR (ZIVAN) FACE, INSTRUMENT POD - (WITH PLASTIC TABS ASSEMBLED) (TEXTURED) DECAL, I/P 72V (SEE DECAL SECTION FOR MORE DETAIL) LAMP, INDICATOR - TURN SWITCH, TOGGLE SPDT WIPER SWITCH, TOGGLE SPST TURF SWITCH, TOGGLE SPST HEAD LAMP SWITCH, TOGGLE SPDT FWD REV GAGE, BDI BATTERY DISCHARGE INDICATOR 72V SWITCH, PUSH BUTTON HORN ASSY, IGNITION SWITCH QTY. 1 1 1 2 1 1 1 1 1 1 1
760-321-2275
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ASSY, LICENSE PLATE MOUNT - FRONTITEM 1 2 3 PART NO. 0521-00014 0523-00134 0607-00180 DESCRIPTION NUT, KEPS - 12 - 24 UNC ZINC PLATED GR 5 ZINC PLATED SCREW, MACHINE #12-24 x 1 HEX SLOT HEAD BRACKET, LICENSE PLATE - FRONT QTY. 2 2 1
760-321-2275
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2
ASSY, OPTION - LICENSE PLATE LAMP - NEW YORKITEM 1 PART NO. 0606-00206 DESCRIPTION ASSY, LICENSE PLATE LAMP QTY. 1
2
0607-00180
LICENSE PLATE BRACKET
1
760-321-2275
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KIT, MAGNET - MOTORITEM 1 2* 3* 4* PART NO. 0606-00201 N/A N/A N/A DESCRIPTION KIT, MAGNET - MOTOR (INCL. 2-4) SEAL, SPEED SENSOR - FOR ELECTRIC 3.5 HP MOTOR MAGNET, SPEED SENSOR - FOR ELECTRIC 3.5 HP MOTOR SCREW, MACHINE - ROUND HEAD HEX SOCKET # 5-40 X .50" BLACK ZP QTY. 1 1 1 1
* NOT AVAILABLE SEPARATELY, ORDER ITEM # 1
SENSOR, SPEEDITEM 5 PART NO. 0606-00200 DESCRIPTION SENSOR, SPEED (OLD STYLE) QTY. 1
0606-00272 1206-00096
SENSOR SPEED (NEW STYLE GE MOTOR, BLACK ROUND CAP) SENSOR SPEED W/MAGNET (3.5 HP KINETEK MOTOR)
1 1
MOTOR, ELECTRIC - 72 VOLT 3.5 HPITEM 6 PART NO. 0613-00008 DESCRIPTION MOTOR, ELECTRIC - 72 VOLT 3.5HP (LIMITED AVAILABILITY) QTY. 1
0613-00958
MOTOR, ELECTRIC- 72V 3.5 HP KINETEK (NOT SHOWN)
1
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SWITCH, ROTARY - MASTER DISCONNECTITEM 1 2 3 4 PART NO. 0306-00494 0523-00032 0606-00089 0350-00544 DESCRIPTION BRACKET, MASTER DISCONNECT SCREW, HEX - WASHER HEAD SELF DRILL 1/4 X .75 ZINC SWITCH, ROTARY - MASTER DISCONNECT DECAL, ON / OFF QTY. 1 2 1 1
760-321-2275
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ASSY, SPEED CONTROL - 72VITEM 1 2 PART NO. 0106-00019 0523-00122 DESCRIPTION ASSY, FOOT CONTROL - POTENTIOMETER 72V SCREW, HEX - WASHER HEAD SELF DRILL 1/4 QTY. 1 2
3 4
0610-00796 0606-00174
SPRING, RETURN ACCELERATOR SWITCH, ACCELERATOR
1 1
760-321-2275
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760-321-2275
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7
8 9
ASSY, STEREO PACKAGE - 0107-01224ITEM 1 2 3 4 5 6 7 8 9 10 PART NO. 0106-01218 0350-01504 0408-00263 0606-00406 0606-00293 0606-00733 0619-00359 0107-01224 0606-00176 0606-00117 DESCRIPTION ASSY, STEREO PACKAGE OVERHEAD CONSOLE DECAL, RADIO MEMORY ADHESIVE, METHACRYLATE TERMINAL, RING 22 - 18 - 1/4 - RED FUSE, ATC-10 TERMINAL, SPADE - FEMALE INSULATED 1/4, 22 - 18 GA BUSHING, OPEN/CLOSE - 0.50 INCH HOLE ASSY, STEREO PACKAGE - (Includes All of the items above) CONNECTOR, T-WIRE (NOT SHOWN) TERMINAL, SPADE - MALE INSULATED 1/4, 22-18 GA (NOT SHOWN) QTY. 1 1 1 1 1 1 2 1 1 1
760-321-2275
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760-321-2275
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1106-00043 ASSY, TAIL LIGHTITEM 1 PART NO. 0606-00141 DESCRIPTION ASSY, TAIL LIGHT QTY. 1
760-321-2275
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760-321-2275
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ASSY, T-HANDLE-SEAT BACK-TAIL LIGHTSITEM 1 2 3 4 5 6 7 8 9 10 11 PART NO. 0105-00091 0106-00234 0609-00098 0510-00137 0521-00194 0523-00032 0523-00168 0523-00200 0523-00122 0609-00068 0606-00141 DESCRIPTION ASSY, SEAT BACK ASSY, WIRE HARNESS ASSY, TURNBUCKLE- PACK RELEASE WITH TAB TIE, CABLE W/#10 MOUNT HOLE 9" BLACK NUT, HEX - SERRATED FLANGE - 3/8 - 24 ZINC PLATED SCREW, HEX - WHSD 1/4 X .75 ZN SCREW, PHIL TRUSS HEAD-#8-1 3/4 LG STEEL ZINC SCREW, TEK - PHIL OVAL #8 - 18 X 1 1/4 #2 PT STL BLK ZN SCREW, HEX - WHSD 1/4 X 1.5 ZINC PLATED HANDLE, LOCK - SWIVEL PAK ASSY, TAIL LIGHT QTY. 1 1 1 1 2 6 8 2 2 1 2
760-321-2275
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760-321-2275
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ITEM 1
PART NO. 0106-00296
DESCRIPTION ASSY, SWITCH - TURN SIGNAL
QTY. 1
0106-00821
ASSY, TURN SIGNAL SWITCH - WITH HAZARDS FLASHER (NOT SHOWN)
1
760-321-2275
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760-321-2275
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4
3
2I TEM DW G NAM E DESCRI ON PTI GASKET,BEACON LAM P O- NG,3/ C/ X 7/ I X 13/ OD RI 32 S 32 D 32 NUT,BI NG POST # 8- W HI NDI 32 TE 1 031003141 2 051000342
1
SEE DETAI L 5
A
3 052100240 4 052300032 5 052300241 6 060600176 7 060600406 8 060600904 9 060700902 10 061900359
SCREW ,HEX -W HSD 1/ X . ZN W ASHER HD SELF D 4 75 SCREW ,BI NG POST #8- X . BLACK NDI 32 375 CONNECTOR,T -W I RE TERM I NAL,RI 14- GAGE -1/ NG 16 4" TERM I NAL,SPADE -M ALE I NSULATED 1/ 16- GA W 4 14 LAM P,W ARNI BEACON NG BUSHI NG,OPEN/ CLOSE -50 I . NCH HOLE
9
10
DETAI L SCALE
A 0. 600
6
1
8
2
4 3
DETAI L SCALE
B 0. 600
7
CHANGE RECORDREV ECN D ESCRI O N PTI D ATE BY
DRAW N BY:
PROJ .ENG: M FG.ENG:
DESI GNER: M ODELED BY:
CONFI
D.VAN CLEVE
SEE DETAI L
BP/ 0607N 00902 W AS 060700224 REM OVED P/ 0523N 00554,052400552,052300190,010600741, 010600742,060600686,052100188,051900553 ADDED P/ 0310N 03141,051000342,052100240,052300241, 061900359,060600406,060600904,052300032
CHECKER:
D.VAN CLEVEUNLESS OTHERW I SPECI ED SE FI DI ENSI M ONS ARE I I N NCHES
1301 39t StNW h PART DESCRI ON PTI
C
11968
06- 09 08-
LM B
TOLERANCES: X. X . 060 X. XX . 030 X. XXX . 010 X 0. 5
THI ANGLE PROJ RD ECTI ON
ASSY,BEACON YELLOW W ARNDATE:DO NOT SCALE DRAW I NG
NOTI CE:THI DOCUM ENT CONTAI PROPRI S NS ETARY DESI I GN NFORM ATI AND ON I THE EXCLUSI PROPERTY OF Gl S VE obalEl rcM ot Car L. ect i or sL. C. Gl obalEl rcM ot Car L. ect i or sL. C.RETAI ALL PATENT RI NS GHTS I NCLUDI THE RI NG GHT TO USE,M ANUFACTURE AND SALE.THE RECI ENT AGREES NOT TO DI PI SCLOSE THE I NFORM ATI CONTAI ON NED
UNI TS: FI NAM E: LE
I NCHES SCALE: SHEET:
NONE
010600745
1 OF 1
ASSY, BEACON -YELLOW WARNING - SERVICE - 0106-00714ITEM 1 2 3 4 5 6 7 8 9 10 11 PART NO. 0310-03141 0510-00342 0521-00240 0523-00032 0523-00241 0606-00176 0606-00406 0606-00904 0607-00902 0619-00359 0417-00067 DESCRIPTION GASKET, BEACON LAMP O-RING, 3/32 C/S X 7/32 ID X 13/32 OD NUT, BINDING POST # 8-32 WHITE SCREW, HEX - WHSD 1/4 X .75 ZN WASHER HD SELF DRILLING SCREW, BINDING POST #8-32 X .375 BLACK CONNECTOR, T - WIRE TERMINAL, RING 14-16 GAGE - 1/4 TERMINAL, SPADE - MALE INSULATED 1/4 16-14 GA WIRE LAMP, WARNING BEACON BUSHING, OPEN/CLOSE -.50 INCH HOLE MOLDING, BLACK - 1.34 X .25 FT (NOT SHOWN) QTY. 1 2 2 1 2 1 1 1 1 2 6 FT
760-321-2275
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760-321-2275
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ITEM 1
PART NO. 0106-00001
DESCRIPTION ASSY, WIRE HARNESS INST POD
QTY. 1
ITEM 1
PART NO. 0106-00531
DESCRIPTION ASSY, WIRE HARNESS - FRONT
QTY. 1
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ASSY, ECM HARNESSITEM 1 2 3 4 5 6 7 8 9 10 11 PART NO. 0106-00525 0521-00031 0521-00145 0521-00147 0522-00016 0522-00146 0523-00110 0523-00150 0524-00003 0524-00081 0524-00109 DESCRIPTION ASSEMBLY, ECM HARNESS NUT, HEX - 5/16-18 UNC GR 5 ZN ZINC PLATED NUT, HEX - #8 - 32 ZINC PLATED NUT, HEX - M8 X 1.25 ZINC PLATED BOLT, HEX - HHCS 5/16 - 18 UNC X 1.0 GR 5 ZINC PLATED BOLT, HEX - M8 X 1.25 X 16 LG HHCS - GR 8.8 ZN SCREW, MACH PAN HEAD PHIL 8-32 X 1/2 SST SCREW, MACH - PAN HEAD PHIL 1/4 - 20 UNC X 1.25 LG STAINLESS STEEL WASHER, FLAT - 5/16 SAE .344 ID X .688 OD X .065 THK ZN WASHER, LOCK - 5/16 ZINC PLATED WASHER, LOCK - #8 ZINC PLATED QTY. 1 2 2 1 2 1 2 2 2 4 4
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ASSY, POWER CABLE HARNESSITEM 1 2 3 4 5 6 7 8 PART NO. 0106-00210 0106-00225 0106-00226 0106-02245 0106-00228 0106-00229 0521-00244 0524-00152 DESCRIPTION ASSY, WIRE HARNESS - POWER CABLE ASSY, CABLE - BATTERY DISCONNECT TO B3+ ASSY, CABLE - BATTERY DISCONNECT TO B4ASSY, CABLE - BATTERY B3- TO B2+ ASSY, CABLE - BATERY B2- TO B1+ ASSY, CABLE - BATTERY B6- TO B5+ NUT, HEX - 5/16-18 STAINLESS WASHER, LOCK 5/16 INTERNAL TOOTH ZINC PLATED QTY. 1 1 1 1 1 1 12 12
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0106-00210 ASSY, WIRE HARNESS - POWER CABLEITEM 1 PART NO. 0106-00210 DESCRIPTION ASSY, WIRE HARNESS - POWER CABLE QTY. 1
0106-00797 ASSY, WIRE HARNESS - POWER CABLEITEM PART NO. DESCRIPTION *1 0106-00797 ASSY, WIRE HARNESS-POWER CABLE - 2 PASS - NY * FOR VEHICLES WITH THE NEW YORK OPTION ONLY. QTY. 1
760-321-2275
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760-321-2275
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0106-00885 ASSY, WIRE HARNESS - RELAY, BACKUPITEM 1 PART NO. 0106-00885 DESCRIPTION ASSY, WIRE HARNESS - RELAY, BACKUP QTY. 1
760-321-2275
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760-321-2275
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0106-00234 ASSY, WIRE HARNESS - TAIL LIGHTITEM 4 PART NO. 0106-00234 DESCRIPTION ASSY, WIRE HARNESS - TAIL LIGHT QTY. 1
760-321-2275
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760-321-2275
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ASSY, PARKING BRAKE LEVERITEM PART NO. DESCRIPTION 1 0111-03597 ASSY, PARKING BRAKE LEVER 2 0521-00031 NUT, HEX - 5/16-18 UNC GR 5 ZN 3 0522-00016 BOLT, HEX - HHCS 4 0524-00003 WASHER, FLAT - 5/16 SAE 5 0306-00120 SWITCH, PARKING BRAKE LEVER 6 *0523-00026 SCREW, MACHINE - SLOTTED RND HEAD NO 4 - 40 X 1.0 7 *0523-00027 SCREW, MACHINE - SLOTTED RND HEAD NO 4 - 40 X .75 8 *0524-00028 WASHER, FLAT - NO. 4 9 *0524-00029 WASHER, LOCK - N04 10 *0521-00030 NUT, HEX - #4-40 UNC ZN * STARRED ITEMS ARE NOT AVAILABLE SEPARATELY QTY. 1 2 2 2 1 1 1 1 1 1
760-321-2275
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0111-00629 ASSY, PARK BRAKE LEVER BRACKETITEM 1 2 3 4 5 6 PART NO. 0211-00113 DESCRIPTION WLD, PARK BRAKE LEVER BRACKET (MODELS e2, eS, eL) QTY. 1
0211-002170522-00144 0524-00003 0524-00081 0524-00115 0605-00237
WLD, BARK BRAKE LEVER BRACKET (e4 ONLY)BOLT, HEX - HHCS WASHER, FLAT - 5/16 SAE WASHER, LOCK - 1/2 WASHER, FLAT - M12 SOCKET, SEAT HOLD DOWN
11 1 1 2 1
760-321-2275
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ASSY, SEAT BOTTOM 2- PASS (ROUGHRIDER OLD STYLE, WOOD BASED BACKING)ITEM 1 2 3 PART NO. N/A 0305-00388 0523-00074 DESCRIPTION ASSY, SEAT BASE - 4 PASS (NO LONGER AVAILABLE, SEE FOLLOWING PAGES) BRACKET, SAFETY - RH SEAT SCREW, T/S TYPE A - OVAL PHIL # 12 X 1 LG 18-8 SST QTY. 1 1 6
760-321-2275
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760-321-2275
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1
7 8 2
3
4
9 6 5
ASSY, SEAT - 2 PASSENGER (RCO/FLEXSTEEL) WIRE FRAMED BACKINGITEM 1 1 2 2 3 4 5 6 7 8 9 PART NO. 0105-00653 0105-02503 0105-00654 0105-02501 0305-02203 0310-00966 0522-00238 0523-00273 0524-00315 0523-00122 0605-00236 DESCRIPTION ASSY, SEAT BACK- BENCH- GRAY STANDARD ASSY, SEAT BACK BENCH TWO TONED OPTION ASSY, BENCH SEAT-CUSION-GRAY STANDARD ASSY, BENCH SEAT CUSHION TWO TONED OPTION BRACKET, SAFETY-RH SEAT STRAP, SEAT BOTTOM RELEASE BOLT, HEX - 1/4 20- UNC X 1.25 GR 5 SCREW, PHIL FLAT FT THRD ROL TT- 1/4--WASHER, FENDER - .25 ID X 1.0 OD ZN SCREW, HEX - WHSD 1/4 X 1.5 ZINC PLATED WASHER HD SELF DRILLING STEM, SEAT HOLD DOWN QTY. 1 1 1 1 1 1 1 2 2 2 1
760-321-2275
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760-321-2275
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ASSY, SEAT - REAR (NEW RCO SEATS)ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 PART NO. 0105-00653 0105-00654 0305-02202 0305-02203 0310-00966 0521-00017 0522-00016 0522-00144 0522-00238 0523-00273 0524-00003 0524-00081 0524-00115 0524-00167 0524-00315 0523-00122 0605-00236 0605-00237 0610-00299 DESCRIPTION ASSY, SEAT BACK - BENCH ASSY, BENCH SEAT - CUSHION BRACKET, SAFETY - LH SEAT BRACKET, SAFETY - RH SEAT STRAP, SEAT BOTTOM RELEASE NUT, HEX - NYLOCK 5/16-18 UNC GR5 ZN BOLT, HEX - HHCS 5/16 - 18 UNC X 1.0 GR 5 ZINC PLATED BOLT, HEX - HHCS 5/16 - 18 UNC X .75 GR 5 ZINC PLATED BOLT, HEX HD 1/4-20 UNC X 1.25 GR 5 ZINC PLATED SCREW, PHIL FLAT FT THRD ROL TT - 1/4 WASHER, FLAT - 5/16 SAE .344 ID X .688 OD X .065 THK ZN WASHER, LOCK - 5/16 ZINC PLATED WASHER, FLAT - M12 13mm ID X 24mm OD X 2.5mm THK WASHER, FLAT - 5/16 X 1.5 OD ZINC PLATED WASHER, FENDER - .25 ID x 1.0 OD generic ZN SCREW, HEX - WHSD 1/4 X 1.5 ZINC PLATED STEM, SEAT HOLD DOWN SOCKET, SEAT HOLD DOWN BUMPER, SEAT BASE/BACK QTY. 1 1 1 1 1 2 2 1 1 4 3 1 1 2 2 2 1 1 2
760-321-2275
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760-321-2275
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3
4
12 18
1
21
10 20
13
19
16 17 14 5 7 2 9 15 11 6 8
ASSY, SEAT - LEFT FRONTITEM 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 PART NO. 0105-02508 0105-00656 0305-01570 0310-01527 0521-00024 0521-00031 0521-00050 0521-00129 0521-00203 0521-00322 0522-00021 0522-00056 0523-00678 0522-00252 0523-00316 0524-00115 0524-00310 0605-00290 0605-00289 0605-00357 0605-00358 0605-00669 DESCRIPTION ASSY, BUCKET SEAT - LEFT TWO-TONED OPTION ASSY, BUCKET SEAT - LEFT GRAY STANDARD WELDMENT, BRACKET, SEAT BELT - LH COVER, COSMETIC NUT - 3/4 NUT, HEX FLANGE 1/2-13 UNC GR 6 TECH LOCK NUT, HEX - 5/16-18 UNC GR 5 ZN NUT, HEX - NYLOCK 1/4-20 UNC GR 5 ZN TECH LOCK NUT, HEX FLANGE 7/16-14 UNC GR 5 ZN TECH LOCK NUT, HEX FLANGE 5/16-18 UNC GR 5 ZN TECH LOCK NUT, HEX - NYLOCK -7/16-14 UNC GR 8 BOLT, HEX - 1/2 - 13 UNC X 1.0 GR 8 ZN YL ZINC PLATED BOLT, HEX - 1/4 - 20 UNC X 1.0 GR 8 ZN YL ZINC PLATED SCR, .50-13 X 1.00, BTN, HX, G8, DWG BOLT, HEX - 7/16 - 14 UNC X 1.0 GR 5 ZINC PLATED SCREW, MACHINE - 5/16 - 18 UNC X 0.75 6LI BU M/S X PR WASHER, FLAT - M12 13mm ID X 24mm OD X 2.5mm THK WASHER, BELL - 5/16 RECEIVER, SAFETY RESTRAINT RESTRAINT, SAFETY - RETRACTABLE - 3 POINT SLIDE, SEAT - NO HANDLE SLIDE, SEAT - WITH HANDLE COVER, RETRACTOR - SAFETY RESTRAINT BLK QTY. 1 1 1 1 2 2 1 1 4 2 1 1 1 1 4 2 4 1 1 1 1 1
760-321-2275
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760-321-2275
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12
4
3 1
18 21
18 10 20 19 13
17
16 8 14 5 7 11ASSY, SEAT - RIGHT FRONTITEM 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 PART NO. 0105-02507 0105-00657 0305-01571 0310-01527 0521-00024 0521-00031 0521-00050 0521-00129 0521-00203 0521-00322 0522-00021 0522-00056 0523-00678 0522-00252 0523-00316 0524-00115 0524-00310 0605-00290 0605-00289 0605-00357 0605-00358 0605-00669 DESCRIPTION ASSY, BUCKET SEAT - RIGHT TWO-TONED OPTION ASSY, BUCKET SEAT - RIGHT GRAY STANDARD WELDMENT, BRACKET, SEAT BELT - RH COVER, COSMETIC NUT - 3/4 NUT, HEX FLANGE 1/2-13 UNC GR 6 TECH LOCK NUT, HEX - 5/16-18 UNC GR 5 ZN NUT, HEX - NYLOCK 1/4-20 UNC GR 5 ZN TECH LOCK NUT, HEX FLANGE 7/16-14 UNC GR 5 ZN TECH LOCK NUT, HEX FLANGE 5/16-18 UNC GR 5 ZN TECH LOCK NUT, HEX - NYLOCK -7/16-14 UNC GR 8 BOLT, HEX - 1/2 - 13 UNC X 1.0 GR 8 ZN YL ZINC PLATED BOLT, HEX - 1/4 - 20 UNC X 1.0 GR 8 ZN YL ZINC PLATED SCR, .50-13 X 1.00, BTN, HX, G8, DWG BOLT, HEX - 7/16 - 14 UNC X 1.0 GR 5 ZINC PLATED SCREW, MACHINE - 5/16 - 18 UNC X 0.75 6LI BU M/S XPR WASHER, FLAT - M12 13mm ID X 24mm OD X 2.5mm THK WASHER, BELL - 5/16 RECEIVER, SAFETY RESTRAINT RESTRAINT, SAFETY - RETRACTABLE - 3 POINT SLIDE, SEAT - NO HANDLE SLIDE, SEAT - WITH HANDLE COVER, RETRACTOR - SAFETY RESTRAINT BLK QTY. 1 1 1 1 2 2 1 1 4 2 1 1 1 1 4 2 4 1 1 1 1 1
15 9
2 6
760-321-2275
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760-321-2275
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NON CURRENT SEAT BASE ASSEMBLY e4 VINYL (OLD STYLE WOOD BASED BACKING) NOT SHOWNITEM PART NO. DESCRIPTION QTY.
1* 2 3 4 5* 6* 7
0105-00088 0305-00388 0305-00390 0523-00074 0305-00389 0522-00140 0521-00141
ASSY, SEAT BASE, 4 PASS BRACKET, RH SEAT BRACKET, LH SEAT SCREW, T/S PHILLIPS OVAL #12x1 SS BRACKET, HOLD DOWN - SEAT BOLT, KNOB - 1/4-20x1 NUT, INSERT 1/4-20
1 1 1 12 2 2 2
*ITEM NO LONGER AVAILABLE
NON CURRENT SEAT BACK ASSEMBLY, VINYL e2, e4, eS, eL (OLD STYLE WOOD BASED BACKING) NOT SHOWNITEM PART NO. DESCRIPTION QTY.
1 2
0105-00091 0523-00122
ASSY, SEAT BACK SCREW, HEX SELF DRILL 1/4-14 x15
1 2
NON CURRENT SAFETY RESTRAINT BUCKET ASSEMBLY, e4 (OLD STYLE WOOD BASED BACKING) NOT SHOWNITEM PART NO. DESCRIPTION QTY.
1
0605-00130
KIT, SAFETY RESTRAINT, 2-POINT
2
760-321-2275
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8
8
ASSY, SAFETY RESTRAINT - BENCHITEM 1 2 3 4 5 6 7 8 PART NO. 0521-00024 0521-00129 0522-00021 0522-00164 0523-00678 0524-00115 0605-00295 0605-00294 DESCRIPTION NUT, HEX FLANGE 1/2-13 UNC GR 6 TECH LOCK NUT, HEX FLANGE 7/16-14 UNC GR 5 ZN TECH LOCK BOLT, HEX - HHCS 1/2 - 13 UNC X 1.0 GR 8 ZN YL ZINC PLATED BOLT, HEX 7/16 - 14 UNC X 1.25 GR 8 ZINC PLATED SCR, .50-13 X 1.00, BTN, HX, G8, DWG WASHER, FLAT - M12 13mm ID X 24mm OD X 2.5mm THK RECEIVER, SAFETY RESTRAINT RESTRAINT, SAFETY - RETRACTABLE - 3 POINT FRONT QTY. 4 2 2 2 2 2 1 1
760-321-2275
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760-321-2275
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13
ASSY, CONTROL ARM W/ WHEEL END - LHITEM 1 2 3 4 5 6 7 8 9 10 11 PART NO. 0103-00082 0103-00326 0111-00261 0116-00165 * 0303-00137 0522-00046 0522-00047 0522-00170 0524-00173 0524-00178 DESCRIPTION KINGPIN-QA1 ASSY, CONTROL ARM W/ BUSHINGS - LH ASSY, BRAKE HOSE - LH FRONT (LH BRKT TO LH SC) ASSY, WHEEL END KIT - FRONT (12MM STUD) KNUCKLE, STEERING - LH YOKE, SUSPENSION BOLT, HEX - HHCS - M12 X 1.75 X 65 LG GR 10.9 BOLT, HEX - HHCS - M6 X 1.0 X 35 LG GR 10.9 BOLT - BANJO WASHER , COPPER WASHER, LOCK - INTERNAL STAR ZINC PLATED QTY. 2 1 1 1 1 1 2 2 1 2 2
THESE PARTS ARE PART OF THE WHEEL END KIT ASSY ITEM # 4 (P/N 0116-00165) * STARRED ITEMS ARE NOT AVAILABLE SEPARATELY (ORDER P/N 0103-00760- ASSY, KNUCKLE LH - KING PIN - SERVICE ONLY)
0103-00760 ASSY, KNUCKLE LH - KING PIN - SERVICE ONLYITEM 12 PART NO. 0103-00760 DESCRIPTION ASSY, KNUCKLE LH - KING PIN - SERVICE ONLY QTY. 1
13
3002-00163760-321-2275
BUSHING, SUSPENSIONwww.4GEMparts.com [email protected]
2
760-321-2275
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13
ASSY, CONTROL ARM W/ WHEEL END - RHITEM 1 2 3 4 5 6 7 8 9 10 11 PART NO. 0103-00082 0103-00327 0111-00262 0116-00165 * 0303-00137 0522-00046 0522-00047 0522-00170 0524-00173 0524-00178 DESCRIPTION KINGPIN-QA1 ASSY, CONTROL ARM W/ BUSHING - RH ASSY, BRAKE HOSE - RH FRONT (RH BRKT TO RH SC) ASSY, WHEEL END KIT - FRONT (12MM STUD) KNUCKLE, STEERING - RH YOKE, SUSPENSION BOLT, HEX - HHCS - M12 X 1.75 X 65 LG GR 10.9 BOLT, HEX - HHCS - M6 X 1.0 X 35 LG GR 10.9 BOLT - BANJO WASHER , COPPER WASHER, LOCK - INTERNAL STAR ZINC PLATED QTY. 2 1 1 1 1 1 2 2 1 2 2
THESE PARTS ARE PART OF THE WHEEL END KIT ASSY ITEM # 4 (P/N 0116-00165) * STARRED ITEMS ARE NOT AVAILABLE SEPARATELY (ORDER P/N 0103-00761- ASSY, KNUCKLE RH - KING PIN - SERVICE ONLY)
0103-00761 ASSY, KNUCKLE RH - KING PIN - SERVICE ONLYITEM 12 PART NO. 0103-00761 DESCRIPTION ASSY, KNUCKLE RH - KING PIN - SERVICE ONLY QTY. 1
13
0302-00163
BUSHING, SUSPENSIONwww.4GEMparts.com [email protected]
2
760-321-2275
760-321-2275
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1
KIT, BELLOWS-DIFFERENTIAL VENT TUBEITEM 1 PART NO. 1213-00086 DESCRIPTION KIT BELLOWS-DIFFERENTIAL VENT TUBE QTY. 1
760-321-2275
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760-321-2275
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1
KIT, INPUT SHAFTITEM 1 PART NO. 0313-03046 DESCRIPTION KIT, INPUT SHAFT-10.35 : 1 VITON QTY. 1
760-321-2275
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760-321-2275
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19
18
20
ASSY, STEERING AND DRIVELINE - FRONTITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 15 16 17 18 19 20 PART NO. 0112-00646 0201-00061 0313-00168 0313-00417 0521-00023 0521-00116 0522-00044 0522-00056 0522-00080 0524-00081 0524-00115 0613-00249 0613-00011 0613-00013 0613-00959 0613-00958 0103-00326 0103-00327 0613-00196 0613-00195 0302-00163 DESCRIPTION ASSY, STEERING GEAR WLD, SUPPORT FRM - FRT BUMPER, RESILIENT - DIFF TO MOTOR KEEPER, GEARBOX \ DIFF HOSE, BREATHER - DIFFERENTIAL (SEE FOLLOWING PAGE) NUT, HEX - NYLOCK - M12 X 1.75 ZINC PLATED NUT,NYLOCK STEERING GEAR BALL JOINT BOLT, HEX - HHCS - M12 X 1.75 X 90 CL 10.9 ZINC PLATED YELLOW BOLT, HEX - HHCS - 1/4 - 20 UNC X 1.0 GR 8 ZN YL BOLT, HEX - HHCS - 5/16 - 18 UNC X 1.25 GR 5 WASHER, LOCK - 1/2 WASHER, FLAT - M12 13mm ID X 24mm OD X 2.5mm THK ASSY, GEAR BOX \ DIFFERENTIAL - 72 VOLT 10.35:1 (USE WITH 5 HP MOTOR ONLY) ASSY, GEAR BOX \ DIFFERENTIAL - 72 VOLT 8.91:1 (USE WITH 3.5 HP MOTOR ONLY) ASSY, HALF SHAFT MOTOR, ELECTRIC 5HP FITS e4/eL VIN 017000-034286, e2/eS VIN 020449-034286 MOTOR, ELECTRIC - 72 VOLT 3.5 HP FITS e4/eL VIN 016999 & PRIOR, e2/eS VIN 020448 & PRIOR ASSY, CONTROL ARM - LH ASSY, CONTROL ARM -RH ASSY, BOOT KIT- HALFSHAFT, OUTER (INCL. BOOT, CLAMPS & GREASE) ASSY, BOOT KIT-HALFSHAFT, INNER (INCL, BOOT, CLAMPS & GREASE) BUSHING , SUSPENSION QTY. 1 1 1 2 1 4 2 4 3 8 8 8 1 1 2 1 1 1 1 1 1 4
760-321-2275
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760-321-2275
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ASSY, STEERING COLUMN - INSTRUMENT PODITEM 2 3 4 6 7 8 9 10 11 12 13 14 PART NO. 0305-00846 0305-00844 0305-00845 0510-00137 0521-00017 0522-00016 0523-00165 0523-00176 0523-00253 0524-00003 0524-00159 1112-00006 DESCRIPTION ASSY, INSTRUMENT POD FACE COWLING, INSTRUMENT POD - RH TEXTURED COWLING, INSTRUMENT POD - LH TEXTURED TIE, CABLE W/#10 MOUNT HOLE 9" BLACK NUT, HEX - NYLOCK 5/16-18 UNC GR5 ZN BOLT, HEX - HHCS 5/16 - 18 UNC X 1.0 GR 5 ZINC PLATED SCREW, PHIL PAN HEAD- #4 X 3/8 PHIL PAN TAPPING 18-8 SELF THREADING SCREW, HEX - WHSD #6 x 3/4 ZINC PLATED SCREW, #4 x 5/8" PH PAN T/S A 18-8 18-8 SELF THREADING WASHER, FLAT - 5/16 SAE .344 ID X .688 OD X .065 THK ZN WASHER, FLAT .192 ID X .437 OD X .050 THK STL ZN BLK ASSY, STEERING COLUMN W/ TURN SIGNAL SWITCH QTY. 1 1 1 1 3 3 11 4 3 6 4 1
760-321-2275
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ASSY, STEERING COLUMNITEM 1 2 3 4 PART NO. 0112-00130 0521-00017 0522-00016 0524-00003 DESCRIPTION ASSY, STEERING COLUMN NUT, HEX - NYLOCK 5/16-18 UNC GR5 ZINC PLATED BOLT, HEX - HHCS 5/16 - 18 UNC X 1.0 GR 5 ZINC PLATED WASHER, FLAT - 5/16 SAE .344 ID X .688 OD X .065 THK ZINC PLATED QTY. 1 3 3 6
5
0612-00751
BEARING, ROLLER - STEERING SHAFT (NOT SHOWN)
2
760-321-2275
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760-321-2275
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50112-00146 ASSY, STEERING GEARITEM 1 2 3 4 PART NO. 0112-00646 0521-00112 0522-00111 0524-00003 DESCRIPTION ASSY, RACK AND PINION NUT, HEX - NYLOCK M8 X 1.25 ZINC PLATED BOLT, HEX - M8 X 1.25 X 90 LG GR 8.8 ZINC PLATED WASHER, FLAT - 5/16 SAE QTY. 1 2 2 4
5
0112-00635
ASSY, TIE ROD END
2
760-321-2275
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760-321-2275
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3
2 1
5 3 4
ASSY, STEERING GEAR SPACER KITITEM 1 2 PART NO. 0512-00250 0510-00137 DESCRIPTION SPACER, RACK AND PINION - NYLON - 35.3MM O.D. X 21.5 I.D. X 10MM THICK TIE, CABLE BLACK 7.5" QTY. 2 2
3* 4* 5*
0112-00637 0521-00116 0521-00248
ASSY, TIE ROD END JOINT NUT, NYLOCK STEERING GEAR BALL JOINT NUT, HEX M14 X 1.5 PLATED YELLOW
1 1 1
*ITEMS ARE NOT SOLD SEPARATELY, ORDER 0112-00635 TIE ROD END ASSY.
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760-321-2275
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ASSY, STEERING SHAFTITEM 1 2 3 4 PART NO. 0521-00010 0522-00113 0524-00178 0612-00033 DESCRIPTION NUT, HEX - NYLOCK - 3/8-16 UNC GR5 ZINC PLATED BOLT, HEX - HHCS 3/8-16 UNC X 1.75 LG GR 5 ZINC PLATED WASHER, LOCK 3/8 INTERNAL TOOTH ZINC PLATED SHAFT, STEERING QTY. 1 1 1 1
760-321-2275
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760-321-2275
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ASSY, STEERING WHEELITEM 1 2 3 4 5 PART NO. 0521-00114 0523-00177 0524-00115 0612-00034 0612-00043 DESCRIPTION NUT, HEX - 1/2-13 UNC GR 5 ZN SCREW, HI-LOW - PHIL PAN #10 X 1 BLANK ZINC WASHER, FLAT - M12 WHEEL, STEERING COVER, STEERING WHEEL QTY. 1 2 1 1 1
760-321-2275
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760-321-2275
www.4GEMparts.com
2
3
1
0107-00527 CENTER - STEERING WHEEL WITH CLIPITEM 1 2 3 PART NO. 0107-00527 * * DESCRIPTION CENTER - STEERING WHEEL WITH CLIP PENCIL SCORE CARD QTY. 1 1 1
* STARRED ITEMS ARE SHOWN FOR REFERENCE ONLY. STARRRED ITEMS ARE NOT AVAILABLE SEPARATELY
760-321-2275
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760-321-2275
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0101-00105 ASSY, SUPPORT FRAME - FRONTITEM 1 2 3 4 5 6 PART NO. 0201-00061 0521-00010 0521-00120 0522-00063 0522-00076 0524-00009 DESCRIPTION WLDMT, SUPPORT FRM -FRT - FRONT MODULE NUT, HEX - NYLOCK 3/8-16 UNC GR5 ZN NUT, HEX FLANGE 1/2-13 SPIRALOCK BOLT, HEX - HHCS 3/8-16 UNC x 1.0 LG GR 5 ZINC PLATED BOLT, HEX - HHCS 1/2 - 13 UNC X 3.0 GR 8 ZN YL ZINC PLATED WASHER, FLAT - 3/8 SAE .406 ID X .8125 OD X .080 THK ZN QTY. 1 2 2 2 2 2
760-321-2275
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760-321-2275
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ASSY, FRONT SHOCKSITEM 1 2 3 4 PART NO. 0103-02360 0521-00023 0522-00046 0524-00045 DESCRIPTION ASSY, SHOCK W / SPRING NUT, HEX - NYLOCK - M12 X 1.75 ZINC PLATED BOLT, HEX - M12 X 1.75 X 65 LG WASHER, FLAT - M12 QTY. 2 4 4 4
760-321-2275
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760-321-2275
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27 26 25
24
LONGBED
SEE FOLLOWING PAGE FOR PART # INFORMATION
760-321-2275
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760-321-2275
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ASSY, REAR SUSPENSION ASSYITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22** 23 PART NO. 0102-0032 5 DESCRIPTION ASSY, SUSPENSION FRAME W/BUSHINGS - REAR (e2, eS, e4) QTY. 1
0102-003240103-01848 0111-0026 8 0111-0026 9 0116-0016 6 0116-0016 7 0311-00100 0311-00101 0311-0011 7 0510-00018 0510-0001 9 0510-00020 0510-0013 7 0510-0017 1 0521-0002 3 0521-0002 4 0522-00021 0522-00088 0523-0003 2 0524-00089 0524-00173 0611-00304
ASSY, SUSPENSION FRAME W/BUSHINGS -REAR (eL)ASSY, SPRING OVER SHOCK ASSY, BRAKE HOSE - REAR ( TEE TO RH AND LH SC) ASSY, BRAKE HOSE - REAR (BRKT TO TEE) ASSY, WHEEL END - RH REAR (12MM STUD) ASSY, WHEEL END KIT - LH REAR (12MM STUD) BRKT, BRAKE CABLE - LH BRKT, BRAKE CABLE - RH BRKT, EQUALIZER - PARKING BRAKE CABLE CLIP, E - 7/16 SHAFT P I N , CL E V I S - 3 / 16 A N S I B 18 . 8 . 1 - 1972 R198 3 PIN, COTTER - 1/16 X 1.O LG ZINC PLATED TIE, CABLE W/#10 MOUNT HOLE 9" BLACK CLA MP , P - 3 / 8 W I RE S T L / B LK V Y NA L C O A T E D NUT, HEX - NYLOCK - M12 X 1.75 ZINC PLATED NUT , HE X F LA NG E - T E CK LO CK - 1/ 2 - 13 UNC G R 6 BOLT, HEX - HHCS - 1/2 - 13 UNC X 1.0 GR 8 ZN YL BOLT, HEX - HHCS - M12 X 1.75 X 110 LG GR 10.9 SCREW, HEX - WASHER HEAD SELF DRILL 1/4 X .75 ZN BUSHING, STEEL - .875 OD X .50 ID X .50 LG WASHER , COPPER ASSY, CABLE - PARKING BRAKE (MODEL e4, eL VIN 026331-034286)
12 2 1 1 1 1 1 1 4 2 2 4 1 2 2 2 2 1 2 2 2
0611-000010611-00132
ASSY, CABLE, PARKING BRAKE (MODEL e2, eS VIN 026483 & PRIOR)FITTING, TEE UNION - BRASS 3/8-24 THD FOR 3/16 O.D. TUBE
21
24 25 26 27
0522-00044 0524-00115 0302-00163 0521-00023
BOLT, HEX WASHER, FLAT BUSHING NUT, HEX
3 6 3 3
* STARRED ITEMS COME WITH ITEM # 5 ** FOR VIN 026330 AND PRIOR YOU MUST ALSO ORDER KIT # 0111-00690
760-321-2275
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760-321-2275
www.4GEMparts.com
2 Passenger Narrow Only
9
ASSY, SUSPENSION - REAR (NARROW, 29 AT FLANGE, VIN 014169 & PRIOR)ITEM 1 2 3 4 5 6 7 8 PART NO. 0102-00374 0103-01848 0521-00023 0522-00044 0522-00048 0522-00088 0524-00045 0524-00089 DESCRIPTION ASSY, SUSPENSION FRAME W/ BUSHINGS (NARROW) ASSY, SHOCK SPRING OVER SHOCK NUT, HEX - NYLOCK M12 X 1.75 ZN BOLT, HEX - M12 X 1.75 X 90 LG HHCS - GR 10.9 ZN YLW BOLT, HEX - M12 X 1.75 X 55 LG HHCS - GR 10.9 ZN YLW BOLT, HEX - M12 X 1.75 X 110 LG HHCS - GR 10.9 ZN YLW WASHER, FLAT - M12 .512 ID X .944 OD X .098 THK BUSHING, STEEL .875 OD X .50 ID X .50 LG ZINC PLATED QTY. 1 2 7 3 2 2 6 2
9
0302-00163
BUSHING, SUSPENSION
3
760-321-2275
www.4GEMparts.com
760-321-2275
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1 2
KIT, SHOCK MOUNT INSTALLATION - SERVICEITEM 1 2 PART NO. 0202-00154 1010-00148 DESCRIPTION WELD, PLATE SHOCK MOUNT REAR LONGBACK INSTRUCTIONS, SHOCK MOUNT INSTALLATION QTY. 1 1
1
2
KIT, SHOCK MOUNT INSTALLATION, NARROW SPACING - SERVICEITEM 1 2 PART NO. 0202-00155 1010-00148 DESCRIPTION WELD, PLATE SHOCK MOUNT REAR LONGBACK NARROW INSTRUCTIONS, SHOCK MOUNT INSTALLATION QTY. 1 1
760-321-2275
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WHEEL OPTION - 10 INCHITEM 1* 2 2 4 5 PART NO. 0116-00298 0521-00214 0521-00060 0616-00157 0350-00749 DESCRIPTION ASSY, WHEEL - 10 INCH (TIRE SPECS: MANUFACTURE: GOODYEAR MODEL: DOUBLE EAGLE SIZE & PROFILE: 205/50 - 10 LOAD INDEX: (665 lbs. @ 30 PSI) TIRE PLY: 4 PLY NUT, LUG M12 -1.5 (FOR V.I.N. 018998 AND UP) NUT, LUG M10 -1.5 (FOR V.I.N. 018997 AND LOWER) COVER, WHEEL 10" DECAL, HUBCAP 10" QTY. 1 4 4 1 1
WHEEL OPTION - 10" - CARLISLE (12" Turf Wheel)ITEM 1* 2 2 4 5 PART NO. 0116-00755 0521-00214 0521-00060 0616-00157 0350-00749 DESCRIPTION QTY. ASSY, WHEEL - 10" - CARLISLE (12" Turf Wheel) TIRE SPECS: MANUFACTURE: CARLISLE 1 MODEL: USA TRAIL SIZE & PROFILE: 20.5 X 8.0-10 N77 LOAD INDEX: (905 lbs.@ 35 PSI) TIRE PLY: 2 PLY NUT, LUG M12 -1.5 (FOR V.I.N. 018998 AND UP) 4 NUT, LUG M10 -1.5 (FOR V.I.N. 018997 AND LOWER) 4 COVER, WHEEL 10" 1 DECAL, HUBCAP 10" 1
* PROCURE LOCALLY OR REFER TO OTHER TIRE AND WHEEL OPTIONS FOR REPLACEMENT.760-321-2275 www.4GEMparts.com [email protected]
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4
ASSY, WHEEL OPTION -12 INCHITEM 1 PART NO. 0116-04562 DESCRIPTION QTY. ASSY, WHEEL - 12" (TIRE SPECS: MANUFACTURE: NANKANG MODEL: NY361 1 SIZE & PROFILE: 165/70R12 LOAD INDEX: (908 lbs. @ 32 PSI) TIRE PLY: SIDEWALL - 1 PLY PLYESTER, TREAD - 1 PLY POLYESTER, 2 PLIES STEEL NUT, LUG M12 -1.5 (FOR V.I.N. 018998 AND UP) 4 NUT, LUG M10 -1.5 (FOR V.I.N. 018997 AND LOWER) 4 COVER, WHEEL - 12 INCH (NEW STYLE WHEEL COVER) 1
2 2 3
0521-00214 0521-00060 0616-00183
4
0316-04109
TIRE, 165/70 R12 77T MANKANG CX668 (TIRE ONLY)
1
NOTE: THE 12 INCH WHEEL OPTION IS STANDARD FOR THE FOUR PASSENGER, LONGBACK, AND SHORTBACK, BUT OPTIONAL FOR THE TWO PASSENGER GEM VEHICLE
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1
2
OPTION, WHEELS, CHROME & SILVER (NEW FOR 2003)ITEM 1 2 PART NO. 0116-02397 0116-02398 DESCRIPTION ASSY, WHEEL 10" - CHROME (New For 2003) ASSY, WHEEL 10" - SILVER (New for 2003) QTY. 1 1
4 5
0305-01149 0305-01152
COVER, WHEEL 10 SILVER COVER, WHEEL 10 CHROME
1 1
1
2
OPTION, WHEELS, CHROME & SILVER (NEW FOR 2003)ITEM 1 2 PART NO. 0105-00836 0105-00837 DESCRIPTION ASSY, WHEEL 12" - CHROME (New for 2003) ASSY, WHEEL 12" - SILVER (New for 2003) QTY. 1 1
3 4
0305-01149 0305-01152760-321-2275
COVER, WHEEL 12 SILVER COVER, WHEEL 12 CHROMEwww.4GEMparts.com [email protected]
1 1
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0116-00165 ASSY, WHEEL END KIT (12 mm STUDS)
0116-00165 ASSY, WHEEL END KIT - FRONT (12MM STUDS)ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 PART NO. * 0111-00035 * 0116-00030 0311-00833 0311-00834 * 0316-00121 * 0316-00124 * 0316-00126 0521-00035 0522-00038 * 0523-00033 0524-00036 0611-00202 * 0616-00004 DESCRIPTION ASSY, BRAKE - FRONT ASSY, HUB SHOE, BRAKE RIGHT SHOE, BRAKE LEFT SPINDLE DRUM TUBE, SPACER - BEARING NUT, HEX - TOP LOCK - M16 X 1.5 GRADE 12 BOLT, HEX - HHCS - M8 X 1.25 X 34.5 GR 8.8 SCREW, HEX SOCKET - CNTSK M5 X .8 X 12 LG GR 10.9 WASHER, FLAT - M16 NARROW 17.52 ID 32 OD KIT, CYLINDER - BRAKES - FRONT BEARING, ROLLER QTY. 1 1 1 1 1 1 1 1 4 2 1 1 1
* STARRED ITEMS ARE NOT AVAILABLE SEPARATELY ITEMS ARE NOT INCLUDED WITH 0116-00165
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0116-00167 ASSY, WHEEL END KIT - LH REAR (12MM STUD)ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PART NO. * 0111-00033 * 0116-00030 0311-00833 0311-00834 0311-00883 * 0316-00121 * 0316-00124 * 0316-00125 * 0316-00126 0521-00035 0522-00038 * 0523-00033 0524-00036 0611-00203 * 0616-00004 DESCRIPTION ASSY, BRAKE - LH REAR ASSY, HUB SHOE, BRAKE RIGHT SHOE, BRAKE LEFT SPRING, E-BRAKE RELEASE RH SPINDLE DRUM SHAFT, AXLE TUBE, SPACER - BEARING NUT, HEX - TOP LOCK - M16 X 1.5 GRADE 1 BOLT, HEX - HHCS - M8 X 1.25 X 34.5 GR 8.8 SCREW, HEX SOCKET - CNTSK M5 X .8 X 12 LG GR 10.9 WASHER, FLAT - M16 NARROW 17.52 ID 32 OD KIT, CYLINDER - BRAKE - REAR BEARING, ROLLER QTY. 1 1 1 1 1 1 1 1 1 1 4 2 1 1 1
* STARRED ITEMS ARE NOT AVAILABLE SEPARATELY ITEMS ARE NOT INCLUDED WITH 0116-00166 & 0116-00031
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0116-00166 ASSY, WHEEL END - RH REAR (12MM STUDS)
0116-00166 ASSY, WHEEL END - RH REAR (12MM STUDS)ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PART NO. * 0111-00034 * 0116-00030 0311-00833 0311-00834 0311-00884 * 0316-00121 * 0316-00124 * 0316-00125 * 0316-00126 0521-00035 0522-00038 * 0523-00033 0524-00036 0611-00203 * 0616-00004 DESCRIPTION ASSY, BRAKE - RH REAR ASSY, HUB SHOE, BRAKE RIGHT SHOE, BRAKE LEFT SPRING, E-BRAKE RELEASE LH SPINDLE DRUM SHAFT, AXLE TUBE, SPACER - BEARING NUT, HEX - TOP LOCK - M16 X 1.5 GRADE 12 BOLT, HEX - HHCS - M8 X 1.25 X 34.5 GR 8.8 SCREW, HEX SOCKET - CNTSK M5 X .8 X 12 LG GR 10.9 WASHER, FLAT - M16 NARROW 17.52 ID 32 OD KIT, CYLINDER - BRAKE - REAR BEARING, ROLLER QTY. 1 1 1 1 1 1 1 1 1 1 4 2 1 1 1
* STARRED ITEMS ARE NOT AVAILABLE SEPARATELY ITEMS ARE NOT INCLUDED WITH 0116-00166
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13 14
ASSY, SPLASH GUARDS-FIREWALL MAT-WINDSHIELD WIPER-HOOD LATCHITEM 1* 2 3 4 5* 6 7 8 9 10 11 12 PART NO. 0417-00089 0310-00160 0310-00470 N/A 0520-00175 0521-00071 0522-00097 0523-00032 0523-00163 0528-00231 0310-00161 DESCRIPTION ASSY, WIND SHIELD WIPER TRIM, SPLASH PROTECTION MAT, FIREWALL - INNER ANGLE, SPLASH PROTECTION BRACKET, HOOD LATCH RIVET, PIN - REMOVABLE NUT,KEPS - 1/4 - 20 UNC ZINC PLATED BOLT, HEX HD SCREW, HEX - WHSD 1/4 X .75 ZN SCREW, HEX - WHSD 10 - 16 X 1/2 # 2 POINT STL BLK ZINC BUSHING OUTER FIREWALL MAT QTY. 1 3 FT 1 1 1 1 1 1 1 4 1 1
13 0520-00219 RIVET, PLASTIC PUSH, BLACK 14 0610-00161 DECAL, WARNING, HIGH VOLTAGE * SEE FOLLOWING PAGES 760-321-2275 www.4GEMparts.com
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WINDSHIELD WIPERITEM 1 2 *3 4 PART NO. 0518-00085 0519-00230 0610-00058 0110-00696 DESCRIPTION BUSHING, RUBBER BUSHING, ID.64 X OD.84 X .50 NYLON 6/6 KIT, WIPER MOTOR ASSY, WIPER ARM QTY. 1 1 1 1
5
0110-00733
KIT, WIPER CONVERSION (INCLUDES 1-4)
1
* ITEM(S) # 3 SOLD AS COMPLETE UNIT ASSEMBLED, WIPER MOTOR INTERNALS ARE NOT SOLD SEPARATELY. .
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KIT, WIPER MOTORITEM PART NO. DESCRIPTION *1 0310-00423 BRACKET, WIPER MOTOR 2 0518-00085 BUSHING, RUBBER 3 0521-00087 NUT, HEX - PANEL 5/8 - 24 X 3/4 X .093 4 0524-00086 WASHER, FLAT - 5/8 5 0610-00254 MOTOR, WIPER (2003-CURRENT BOLT ON) * = NOT SOLD SEPARATELY QTY. 1 1 1 1 1