GE Steam Power - Radio Oko · Koeberg -SOP 81-1 Engineering studies ITALY Terna Synch. Condenser 2...

GE Steam PowerApril 9, 2019

© 2019, General Electric Company. Proprietary information. All rights reserved.

Your speakers todayPrezentuja

MICHAEL KEROULLÉChief Commercial Officer

GE’s Steam Power

SLAWOMIR ZYGOWSKICEO

GE Poland

MARC VILLEMINProject Director

Ostroleka C

MICHAL MILOSZDeputy Project Director

Ostroleka C

LUKASZ MALECDeputy Project Director

Ostroleka C

TOMASZ KASIERSKIOverall Project Engineering Manager

Ostroleka C

2

GE Steam Power OverviewPrezentacja GE Steam Power

Gas

Coal

Nuclear

Hydro

Other

Wind

Solar

32,300

25,600

2.4%CAGR

2/3

th

erm

al

‘17 ‘27

Fossil FuelsRemains 60%+ of industry and a must to stabilize the grids

RenewablesFastest growing segment although still less than 50%

Emerging Markets85% of electricity growth,each country with unique needs

INDUSTRY DYNAMICS

4

Global power outlookŚwiatowy rynek energetyczny

E L E C T R I C I T Y G E N E R A T I O NTwh/y



M A R K E T D R I V E R SMotory rynku

55

COST OFELECTRICITYKoszt prądu

RELIABILITYNiezawodność

LOWER CARBONFOOTPRINT

Niższa emisyjność

FLEXIBILITYElastyczność



6

Coal portfolio capabilitiesTechnologia dla sektora węglowego

Boiler island Kotlownia• Two-pass, tower and

CFB technology• Coal mills• Primary and secondary NOx control

Turbine islandMaszynownia• Steam turbine• Generator• Condensers/heaters 30%

of the world’ssteam turbine

capacity

30%of the world’s

boilers

90+ Other OEM

brands

Integrated offeringsZintegrowane oferty• Integrated packages (EP)• Power block/turbine island (EPC)• Full turnkey (EPC)• Integrated upgrades

AQCSSystem kontroli jakości powietrza• Flue-gas

desulfurization • Particulate control• Mercury control


7

Nuclear portfolio capabilitiesTechnologia dla sektora jądrowego Integrated offerings

Zintegrowane oferty• TGP (turbine generator package)• Full turnkey turbine island• Integrated retrofit

Pumps

Pompy• Feedwater pump • Condensate extraction

pump• Main circulating pump

Turbine and generatorTurbina i generator• HP/IP turbine• LP turbine• Generator

Heat exchangerWymiennik ciepła• MSR• Condensers 50%

of steam turbines for

nuclear power plants

Projects under executionProjekty w realizacji


Steam Power Projects – Key projects in executionGłówne projekty w trakcie realizacji

FossilNuclear

UNITED KINGDOM

Hinkley Point C2 x 1770 MW

FRANCE

Flamanville1 x 1750 MW

INDIANabinagar3 x 660 MW

Solapur2 x 660 MW2 x FGD

Tanda II2 x 660 MW2 x FGD

Telengana2 x 800 MW2 x FGD

Ghatampur3 x 660 MW

Obra C2 x 660 MW

Jawaharpur2 x 660 MW

Meja2 x 660 MW

THAILAND

Mae Moh1 x 600 MW

CHINA

Taishan2 x 1700 MW

PAKISTAN

Hubco II2 x 660 MW

Thar 2 – Tel1 x 330 MW

Qasim Lucky1 x 600 MW

Thar 2 – Engro2 x 330 MW

SOUTH AFRICA

Medupi6 x 800 MW

Kusile6 x 800 MW6 x FGD

Koeberg -SOP 81-1Engineering studies

ITALY

TernaSynch. Condenser 2 x 250MVar

FINLAND

Hanhikivi1 x 1200 MW

GERMANY

Uchtelfangen AmprionSunch. Condenser 1 x 320MVar

HUNGARY

Paks II 2 x 1200 MW

CAMBODIA

CEL II Sihanoukville1 x 150 MW

EGYPT

El Dabaa4x1200 MW

POLAND

Opole2 x 900 MW

Ostroleka1 x 1000 MW

TURKEY

Akkuyu4 x 1255 MW

Yenikoy & Kemerkoy5 x Rehab & Upgrade

ZW Nowa5xNID and 1xSCR

SAUDI ARABIA

Yanbu III - SEPCO 35 x 620 MW

UAE

Hassyan4 x 600 MW

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GE, presence in Poland for the past 25 yearsGE obecne w Polsce od 25 lat

Bielsko-Biała

Dzierżoniów(Aviation)

Wrocław(Power)

Katowice

WarszawaŁódź

Elbląg(Power and BHGE)

Goleniów(Renewables)

Krakow(Healthcare)

Opole 5&6

Belchatow

Ostroleka

Świebodzice

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RELIABLE POWERFully committed to support Poland need for reliable power, GE has been involvedand continue to work on Belchatow, Opole and nowOstroleka coal power plants

LOCALIZATION70% of Opole project has been sourced out of GE’sPolish footprint – includingits wide database of 5,000 suppliers

POWEREvery second MW generated in Polandis produced by a GE equipment

CLEANER INSTALLED BASEGE has installed or is currentlyinstalling 50 emissions control equipment to remove local pollutant

A POLISH COMPANY5,500 employees across Poland1,800 engineers in EDC, R&D center400 million USD investment for the past 25 years

Belfort Site

Nuclear steam turbine and generatormanufacturing• Araballe Nuclear Steam Turbines from 700 to 1900 MW

• Generators from 500 to 2200 MVA (all fuels)

Additional scope• Automation and controls teams

• Services and maintenance workshop and teams

EPC project execution for coal and nuclear• Leading Steam Power EPC projects from tendering

to execution, together with regional engineering and project offices

• 24 projects/54 GW under execution

Steam Power Belfort SiteEPC PROJECT EXECUTION CENTER, NUCLEAR STEAM TURBINE AND GENERATOR MANUFACTURINGCentrum realizacji projektow EPC, produkcja turbiny parowej i generatora

OPOLE Construction, 2 x 900 MW Coal

Arabelle production at Belfort And on site installation (1700 MW)

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A few examplesPrzykłady


Hinkley Point C – world’s largest nuclear power stationHinkley Point C – największa na świecie elektrownia jądrowa

Outcomes for customer and the regionKorzyści dla klienta i regionu

Customer: NNB Generation Company (HPC) LtdLocation: United Kingdom

Engineeringand Design

Sourcing and Manufacturing

Construction andCommissiong

Service

Take over

5million

7% 7MW

9 million

3.5GW

99.96%

Households powered

of UK grid capacity Of

power

Reliabilityrate Additional

power output per unit

Tons of CO2

avoided each year

IN 2019 2024 AND 2025

Project scope• EPC for main equipment for 2 x 1,770 MW

Turbine Islands

• World’s Largest Nuclear Steam Turbines (Arabelle)

Leveraging our global network

Project team Belfort/Bristol/Asia

Design & Engineering

Steam turbine Paris

Generator Wroclaw/Belfort

Heat exchangers Paris/Wuhan World wide

Main pumps Paris/Rugby Nantes

World wide

Manufacturing

Belfort

Belfort

14


2x 1770 MWConventional

island with Arabelle

steam turbine


Hassyan – First coal-fired power plant in Middle EastHassyan – pierwsza elektrownia węglowa na Bliskim Wschodzie

Project scope• Integrated Power Package (i.PP) incl. AQCS and main

WSC components


Owner: SPV with DEWA & ACWA PowerEPC: In consortium with Harbin Electric International | Location: Dubai




Final acceptance test

Take over

IN 2016 2025

1.3million

25% 4x600GW

10%

Peoplepowered

Boost to Dubai current grid

capacityOf

power

Points more efficient than

global averageLeveraging our global network

Plant integration PM & EPM Belfort with China China/Asia

Design & Engineering Manufacturing

Clean combust./Boiler (2 pass) Windsor/Wuhan Wuhan

Rotating eqip./Steam Tur. Manheim Beijing/Europe

Wroclaw Wroclaw/Beijing

Clean combust./SWFGD Beijing Beijing/Asia

Clean combust./Dry ESP Kolkata Kolkata/Asia

Civil works/Constuction Harbin Electric Int’l

Rotating eqip./Generator

15


4 x 600 MWultra-supercritical coal fired power plant with gas as

back-up fuel


Opole 5&6 – Ultra supercritical boostOpole 5&6 – Technologia ultra nadkrytyczna


16

About Opole • Opole will provide 1.8GW to the Polish grid

once completed.

• GE is the EPC contractor for Opole

• Opole uses 2x 900 MW USC units designed and manufactured by GE

• The generators and steam turbines are manufactured in Wroclaw and Elblągrespectively, the equipment is designed by Polish engineers

Worldwide expertise engaged: Global Factory Network • Wuhan: Pressure parts of boiler

• Elblag: Steam turbines

• Wroclaw: Generators

Design, engineering and planning Lodz

Belfort

Massy

Stuttgart

Milano

Kolkata

Mannheim

Wroclaw

5000Workers at site

2 millionPeople powered

2021 Final

acceptance

2x900 MW

Ostroleka C ScopeZakres prac projektu Ostrołęka C


Ostrołęka C – Reliable and flexible baseloadOstrołęka C – niezawodna I elastyczna praca w podstawie

GE scope / Zakres pracy po stronie GE• GE is the full EPC contractor for Ostroleka C, in charge of General design and

design coordination.

• Manufacturer of boiler and STG

• Construction coordinator

• Commissioning

Elektrownia Ostrołęka C scopeZakres prac projektu Ostrołęka C• General management - as investor

• Rail connection subproject

• Power evacuation subproject

46%

Efficiency rate1000 MW

Of power

26%Less CO2 per MW


18

Leveraging Our Global Network

Project Management/BOP

Belfort / Lodz /Warsaw / Noida

Design & EngineeringManufacturing

Rotating Equipment (Turbine and Generator)

Elblag

FGD

StuttgartWuhan

Boilers

Beijing

Wroclaw

Wuhan

BeijingESP

Elblag / BirrWroclaw

Beijing

Noida





Service

Take over

2020 20232018


Power blockBlok energetyczny• Boiler (tower)

• Turbine hall

• Electrical buildings

• Wet cooling tower

Rest of plant systemsPozostałe elementy elektrowni• Auxiliary boiler

• Raw water pumping station from river

• Condensate polishing plant

• Main and closed cooling water systems

Air quality control systemsSystem kontroli jakości powietrza• Flue gas desulphurization

• Powder active carbon

• Electrostatic participator

• Selective Catalyst Reducer

Civil works

Prace budowlane• All civil works for the complete plant

• Roads and access

• Railway inside power plant

Electrical

System elektryczny• Electrical systems – full scope

• Power evacuation up to switchyard

Handling and storage systemsSystemy gospodarki materiałami• Fuels: hard coal, light fuel oil

• Fly ash, slag

• Gypsum, limestone

Digital• Controls systems

• Cybersecurity

Ostrołęka C 1000MW – Project scope

19


• PM Boiler• Engineering• Procurement• TFAs

(Stuttgart)

• Plant integration (PD, PM off-shore)• Engineering • Procurement• Construction support

(Belfort)

• STG management• Engineering• Procurement• ST&G Manufacturing

(Elblag, Wroclaw)

• Engineering• Procurement• Boiler Manufacturing

of Pressure Parts

(Wuhan)

`

Large Steam Project – Leveraging the global organization to deliver locally - Wykorzystanie globalnych kompetencji w realizacji lokalnych projektów

• Plant integration(PM onshore)

• Engineering• Procurement• Site managment, C&C

(Warsaw, Lodz, Ostroleka)

Poland - Projects

India - ESP

• FGD management• Engineering• Procurement• TFAs

(Beijing)

• ESP management• Engineering• Procurement• TFAs

(Noida)

Switzerland

• Procurement• Gen Rotor

manufacturing

(Baden, Birr)

China - Boiler

Poland - STG

China - FGD

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Germany - Boiler

France - Projects

Typical timeline of an EPC ProjectTypowa oś czasu dla projektu EPC


Engineering Procurement Construction – MilestonesProjektowanie, zakupy, montaz – kluczowe wydarzenia

START OF CIVIL WORKS

START OF BOILER ERECTION

PREPARATORY WORKS

START OF COMMISSIONING

HAND OVER TO THE CUSTOMER

SYNCHRONIZATION

22


BOILER FIRST FIRE

CONTRACT SIGNATURE

’23

’22

’21

’20

’19

’18NOTICE TO PROCEED

BOILER PRESSURE TEST

START OF STEAM TURBINE GENERATOR ERECTION

START OF TURBINE HALL STEEL STRUCTURE

CIVIL PERMIT DESIGN


BASIC DESIGN

What happens before major construction on-site?Co sie dzieje przed glownymi pracami na budowie?

POWER BLOCK MAIN CIVIL WORKS

SPECIFICATIONS FOR KEY EQUIPMENT

TENDER PROCESSFOR KEY

EQUIPMENT

PO PLACEMENT

VENDOR ENGINEERING

KEY EQUIPMENT INPUT DATA

STEEL STRUCTRE ENGINEERING

DETAIL DESIGN (FOUNDATION)

DOCUMENTATION FOR CONSTRUCTION

TENDER PROCESS FOR SUBCONTRACTORS

PO PLACEMENT

ENGINEERING CONSTRUCTIONPROCUREMENT

23


EPC process – Year 1Proces EPC - 1 rok

’23

’22

’21

’20

’19Civil permit design

Basic engineeringKey equipment specifications

Detail engineering

PO of major equipment

PO to design officesPO for main civil works

Soil survey

Construction site preparation Site facilities and infrastructure

Power block foundations

E N G I N E E R I N G C O N S T R U C T I O NP R O C U R E M E N T

24



EPC process – Year 2Proces EPC - 2 rok

’23

’22

’21

’20

’19


25


Detail designWorkshop drawings

Main cooling water piping deliveryWater treatment plant deliveryMain overhead crane delivery

Boiler Main Steel StructureCooling Tower Shell

Turbine Hall Steel Structure


EPC process – Year 3Proces EPC – 3 rok

’23

’22

’21

’20

’19


26


Detail designTurbine & Generator delivery

Mechanical equipmentElectrical equipment delivery

Boiler pressure partMain equipment

Material handling systemsWater handling systems



’23

’22

’21

’20

’19


27


Detail designQuality documentation

Certification

Boiler pressure test Piping erection

Electrical erectionCold commissioning

Spare parts



’23

’22

’21

’20

’19


28


Operations andmaintenance manuals

As-build documentation

First fireSynchronization

Hand Over

Power plant walk-throughSpacer po elektrowni

Questions and AnswersPytania i odpowiedzi

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