GE Oil & Gas...GE’s Asset Performance Management POWERED BY PREDIX Our APM software uses data &...
Transcript of GE Oil & Gas...GE’s Asset Performance Management POWERED BY PREDIX Our APM software uses data &...
imagination at work.
GE Oil & Gas DIGITAL SOLUTIONS
TRANSFORMING THE INDUSTRIAL
FUTURE
July 2016
GE Oil & Gas fuels the future. We push the boundaries of technology to bring energy to the world.
Inventing the next industrial era
At GE we are solving today’s toughest operational & commercial challenges. Our skills, knowledge and technical expertise are BRINGING TOGETHER THE PHYSICAL AND DIGITAL WORLDS.
GE: The first digital industrial company CONNECTING DATA ACROSS OUR OPERATIONS & OUR CUSTOMERS’
PROVIDING DIGITAL
PRODUCTS, SERVICES &
SOLUTIONS
DIGITIZING &
OPTIMIZING OUR
OPERATIONS
P O W E R E D BY P R E D I X
EXTERNAL INTERNAL
Connecting, monitoring and optimizing our customers’ equipment and operations
Connecting and digitizing our internal operations, from
commercial to engineering to manufacturing and project
management
CONNECTED BY THE DIGITAL THREAD
ENGINEERING
PROJECT MANAGEMENT
SUPPLY CHAIN
CUSTOMER EQUIPMENT
SERVICES
COMMERCIAL OPS
GE’s Predix Cloud
CONNECTED ASSETS INDUSTRIAL DATA
MANAGEMENT
CLOUD & MOBILE INDUSTRIAL DATA SCIENCE
Cloud-based for Industrial Internet
ASSET PERFORMANCE MGMT OPERATIONS OPTIMIZATION
DIGITAL TWIN INDUSTRIAL ANALYTICS
Optimized for Industrial Requirements
Industrial-grade technology
Optimized for asset data models and operational
workflows
Designed for Industrial Big Data and Analytics
Modern Development tools for faster
Innovation
PURPOSE-BUILT FOR THE INDUSTRIAL INTERNET OF THINGS
Committed to Cyber Security
PROTECTING OUR SYSTEMS, PRODUCTS AND CUSTOMER OPERATIONS
Support industry security and risk compliance efforts as they relate to GE equipment
Help energy organizations continually improve their security postures
OUR IMPERATIVE
PEOPLE
PROCESS
TECHNOLOGY
Driving best practices in a culture where employees stay on the cutting edge of security protocols, both internally and for our customers.
Adhering to international standards (NIST / ISO) and addressing security, from product development through delivery and maintenance, throughout an energy operations lifecycle.
Products engineered and continually updated with both IT and OT security methods to reduce risk and address industrial vulnerabilities.
PROCESS
TECHNOLOGY
Co-development • Solutions • Reference architecture • Operational security requirement
input • Ongoing lifecycle security
maintenance PARTNERING WITH INDUSTRY Support major industry initiatives
Linking the Oil & Gas Industry to Improve Cyber Security (LOGIIC)
Share insights/experiences • Charter technology • GE and third party symposia
DIGITAL SOLUTIONS:
OUR OFFERINGS
Creating solutions for an industry in need
OVERSUPPLY OF OIL
MARKET VOLATILITY
DIVERSE OPERATIONS
WORKFORCE REDUCTION
REGULATORY PRESSURE
When an offshore well is out of commission, lost revenue to operators is
> $3 MM PER WEEK
For a midsize LNG plant, the average cost due to unplanned downtime is
$150 MM PER YEAR
USING DATA TO IMPROVE PRODUCTIVITY
The Opportunity
GE’s Asset Performance Management
POWERED BY PREDIX
Our APM software uses data & analytics to improve
the reliability and availability of GE and non-GE equipment, minimize total cost of ownership, and reduce operational risks.
GET CONNECTED GET INSIGHTS GET OPTIMIZED
MACHINE &
EQUIPMENT HEALTH
RELIABILITY
MANAGEMENT
MAINTENANCE
OPTIMIZATION
Connectivity
Anomaly Detection
Data Work Bench
Analytics Work Bench
Predictive Diagnostics
Notification, Case & Response Management
Knowledge Management
Performance Benchmark
Asset Maintenance Strategy Scenarios
Financially Optimized Asset Strategy
Work Scoping and Prioritization
Enterprise Integration
Building the Future of Digital
ASSET PERFORMANCE MANAGEMENT
OPERATIONS OPTIMIZATION
BUSINESS OPTIMIZATION
Minimize cost, increase reliability, and optimize
performance on an individual piece of equipment
Optimization of a system of equipment across a production
facility, LNG plant, offshore vessel, or oil field
Optimize life cycle management
with increased production, reduced operating costs, and
reduced risk
Connect demand and supply side to optimize portfolio of
cash generating assets
LONG-TERM OUTLOOK
Our digital solutions will go beyond equipment, driving system-wide improvements across plants, facilities and oilfields & optimizing c-level decisions
1 1 1 1 2 3
BP Columbia Pipeline Group
Partnering with customers to solve tough challenges
We partnered with Columbia Pipeline Group (CPG) to create a risk management system that provides a more-comprehensive, more-real time view of their operations. By integrating data from existing assets and obtaining digital visualization, analytics and shared situational intelligence, CPG will be able to more proactively prioritize work, respond to potential events with a higher level of confidence, and make proactive decisions regarding pipeline safety, asset integrity and operational efficiency.
BP has been a strong partner on digital, starting with the connection of their 4,000 wells (to the Industrial Internet. GE’s data management software will provide an environment for analytics and advanced visualization for optimizing their well processes. Now we are working with BP on a topside solution for reducing downtime in their offshore operations. With holistic, process-level focus, the solution will introduce new process surveillance and predictive analytic tools for early warnings of potential facility issues.
TRANSFORMING
HOW WE WORK
Optimizing Our Operations
CONNECTED BY THE DIGITAL THREAD
ENGINEERING PROJECT MANAGEMENT SUPPLY CHAIN COMMERCIAL MANUFACTURING
BECOMING MORE PRODUCTIVE WITH BIG DATA
Connectivity of data starts with customers, flows across our engineering, supply chain, manufacturing, and project management operations.
MODEL-BASED
ENTERPRISE
Capturing big data and creating models of our operations to increase efficiency & productivity = competitive advantage
Implementing our own digital solutions
SOURCING PROJECT
MANAGEMENT
FACTORY OPERATIONS
Big data solution collects all transactional information with our supply base and provides
analytics for smarter purchasing decisions by
providing insights like cost comparisons and should-cost
models.
RealTrack is designed to facilitate transparency and foster
collaboration with our customers during project execution.
Real-time scheduler in Florence facility takes
information from ERP system and tracks changes to
dynamically schedule work to improve output and/or quickly address changing
challenges.
GE
POWERED BY PREDIX
We’ve implemented new digital technologies for Sourcing, Project Management, and Factory Operations – and it’s growing.
Brilliant operations make for brilliant machines
BRILLIANT FACTORIES MODELING & DIGITAL TWINS
Combining the Industrial
Internet and Advanced
Manufacturing to digitize
our plant operations –
capturing and utilizing data
from software, sensors,
controllers and robotics for:
Our Florence plant will
become a showcase
Brilliant Factory through a
combination of LEAN
principles and Digital Tools.
• INCREASED PRODUCTIVITY • OPTIMIZED ASSETS &
OPERATIONS
Digital Twins are data
models of a specific piece of equipment or even a whole
process, built from a
collection of data that we
can analyze and use as
comparison to actual performance.
Models help us improve our
own processes, and by
modeling the entire lifecycle
of equipment we
manufacture, we can help
customers optimize how
they perform in the field.
MOVING FORWARD:
PROJECTS
• Lower LNG Volumetric Downtime (VDT )• Lower cost of maintenance
• Decrease flash gas (by 50%)
• Reduce excess chilling power
Production Max Solution
GE Equipment • Mixed gas and refrigeration Train X : Fr7 GT +CC non GE• Mixed gas and refrigeration Train Y & Z: Fr9 GT +CC GE
Non-GE Equipment • Molecular Sieve Effluent Filter• Regeneration Gas Lean Solvent Pump• Helper motors, valves
Solution Components: Reliability • Increase reliability through “google- like” predictive
analyticsProcess optimization • Optimize by comparing trains & analysing process
leakages
Outcomes
Assure best-in-class predictive analytics on LNG train (GE
& non-GE equipment) and to check process leakage
PERSONA – Reliability Engineering & Plant Operations
Customer Needs
Success Story-RasGas
• Enable remote services
• Bonus on Production: non-standard
scheme, production sharing in case
meets the target and GLNG meets
their production ones
Reliability Max Solution
GE Equipment on #2 LNG Trains • PGT25+G4 • Centrifugal Compressors Process Gas
Solution Components: a) Base scope:
• AM&D • Predictive analytics (powered by Smart Signal) • Dedicated Diagnostic Engineer • System1 Support Services
b) Advanced scope: • Trip Reduciton Program • Performance Enhancement Program • Remote Tuning • Advanced Sensors
Outcomes
Integrate all Condition Monitoring to achieve no
unplanned downtime and build a technology to help in
the future also manage risks across the plant PERSONA – Maintenance Mgr, Plant Operations Mgr
Customer Needs
Success Story-GLNG
Brilliant Project Management Powered by Predix RealTrackTM
400 PROJECTS ON-LINE
3000+ GE USERS
16 REPORTS REPLACED
3 CLICKS TO APPROVE
• Real time project data • Shared on line with customers
• Streamline & simplify decision making,
differentiate in a cost challenging era
• Collaborate to anticipate and solve problems