GE Oil & Gas...GE’s Asset Performance Management POWERED BY PREDIX Our APM software uses data &...

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imagination at work. GE Oil & Gas DIGITAL SOLUTIONS TRANSFORMING THE INDUSTRIAL FUTURE July 2016

Transcript of GE Oil & Gas...GE’s Asset Performance Management POWERED BY PREDIX Our APM software uses data &...

Page 1: GE Oil & Gas...GE’s Asset Performance Management POWERED BY PREDIX Our APM software uses data & analytics to improve the reliability and availability of GE and non-GE equipment,

imagination at work.

GE Oil & Gas DIGITAL SOLUTIONS

TRANSFORMING THE INDUSTRIAL

FUTURE

July 2016

Page 2: GE Oil & Gas...GE’s Asset Performance Management POWERED BY PREDIX Our APM software uses data & analytics to improve the reliability and availability of GE and non-GE equipment,

GE Oil & Gas fuels the future. We push the boundaries of technology to bring energy to the world.

Page 3: GE Oil & Gas...GE’s Asset Performance Management POWERED BY PREDIX Our APM software uses data & analytics to improve the reliability and availability of GE and non-GE equipment,

Inventing the next industrial era

At GE we are solving today’s toughest operational & commercial challenges. Our skills, knowledge and technical expertise are BRINGING TOGETHER THE PHYSICAL AND DIGITAL WORLDS.

Page 4: GE Oil & Gas...GE’s Asset Performance Management POWERED BY PREDIX Our APM software uses data & analytics to improve the reliability and availability of GE and non-GE equipment,

GE: The first digital industrial company CONNECTING DATA ACROSS OUR OPERATIONS & OUR CUSTOMERS’

PROVIDING DIGITAL

PRODUCTS, SERVICES &

SOLUTIONS

DIGITIZING &

OPTIMIZING OUR

OPERATIONS

P O W E R E D BY P R E D I X

EXTERNAL INTERNAL

Connecting, monitoring and optimizing our customers’ equipment and operations

Connecting and digitizing our internal operations, from

commercial to engineering to manufacturing and project

management

CONNECTED BY THE DIGITAL THREAD

ENGINEERING

PROJECT MANAGEMENT

SUPPLY CHAIN

CUSTOMER EQUIPMENT

SERVICES

COMMERCIAL OPS

Page 5: GE Oil & Gas...GE’s Asset Performance Management POWERED BY PREDIX Our APM software uses data & analytics to improve the reliability and availability of GE and non-GE equipment,

GE’s Predix Cloud

CONNECTED ASSETS INDUSTRIAL DATA

MANAGEMENT

CLOUD & MOBILE INDUSTRIAL DATA SCIENCE

Cloud-based for Industrial Internet

ASSET PERFORMANCE MGMT OPERATIONS OPTIMIZATION

DIGITAL TWIN INDUSTRIAL ANALYTICS

Optimized for Industrial Requirements

Industrial-grade technology

Optimized for asset data models and operational

workflows

Designed for Industrial Big Data and Analytics

Modern Development tools for faster

Innovation

PURPOSE-BUILT FOR THE INDUSTRIAL INTERNET OF THINGS

Page 6: GE Oil & Gas...GE’s Asset Performance Management POWERED BY PREDIX Our APM software uses data & analytics to improve the reliability and availability of GE and non-GE equipment,

Committed to Cyber Security

PROTECTING OUR SYSTEMS, PRODUCTS AND CUSTOMER OPERATIONS

Support industry security and risk compliance efforts as they relate to GE equipment

Help energy organizations continually improve their security postures

OUR IMPERATIVE

PEOPLE

PROCESS

TECHNOLOGY

Driving best practices in a culture where employees stay on the cutting edge of security protocols, both internally and for our customers.

Adhering to international standards (NIST / ISO) and addressing security, from product development through delivery and maintenance, throughout an energy operations lifecycle.

Products engineered and continually updated with both IT and OT security methods to reduce risk and address industrial vulnerabilities.

PROCESS

TECHNOLOGY

Co-development • Solutions • Reference architecture • Operational security requirement

input • Ongoing lifecycle security

maintenance PARTNERING WITH INDUSTRY Support major industry initiatives

Linking the Oil & Gas Industry to Improve Cyber Security (LOGIIC)

Share insights/experiences • Charter technology • GE and third party symposia

Page 7: GE Oil & Gas...GE’s Asset Performance Management POWERED BY PREDIX Our APM software uses data & analytics to improve the reliability and availability of GE and non-GE equipment,

DIGITAL SOLUTIONS:

OUR OFFERINGS

Page 8: GE Oil & Gas...GE’s Asset Performance Management POWERED BY PREDIX Our APM software uses data & analytics to improve the reliability and availability of GE and non-GE equipment,

Creating solutions for an industry in need

OVERSUPPLY OF OIL

MARKET VOLATILITY

DIVERSE OPERATIONS

WORKFORCE REDUCTION

REGULATORY PRESSURE

When an offshore well is out of commission, lost revenue to operators is

> $3 MM PER WEEK

For a midsize LNG plant, the average cost due to unplanned downtime is

$150 MM PER YEAR

USING DATA TO IMPROVE PRODUCTIVITY

The Opportunity

Page 9: GE Oil & Gas...GE’s Asset Performance Management POWERED BY PREDIX Our APM software uses data & analytics to improve the reliability and availability of GE and non-GE equipment,

GE’s Asset Performance Management

POWERED BY PREDIX

Our APM software uses data & analytics to improve

the reliability and availability of GE and non-GE equipment, minimize total cost of ownership, and reduce operational risks.

GET CONNECTED GET INSIGHTS GET OPTIMIZED

MACHINE &

EQUIPMENT HEALTH

RELIABILITY

MANAGEMENT

MAINTENANCE

OPTIMIZATION

Connectivity

Anomaly Detection

Data Work Bench

Analytics Work Bench

Predictive Diagnostics

Notification, Case & Response Management

Knowledge Management

Performance Benchmark

Asset Maintenance Strategy Scenarios

Financially Optimized Asset Strategy

Work Scoping and Prioritization

Enterprise Integration

Page 10: GE Oil & Gas...GE’s Asset Performance Management POWERED BY PREDIX Our APM software uses data & analytics to improve the reliability and availability of GE and non-GE equipment,

Building the Future of Digital

ASSET PERFORMANCE MANAGEMENT

OPERATIONS OPTIMIZATION

BUSINESS OPTIMIZATION

Minimize cost, increase reliability, and optimize

performance on an individual piece of equipment

Optimization of a system of equipment across a production

facility, LNG plant, offshore vessel, or oil field

Optimize life cycle management

with increased production, reduced operating costs, and

reduced risk

Connect demand and supply side to optimize portfolio of

cash generating assets

LONG-TERM OUTLOOK

Our digital solutions will go beyond equipment, driving system-wide improvements across plants, facilities and oilfields & optimizing c-level decisions

1 1 1 1 2 3

Page 11: GE Oil & Gas...GE’s Asset Performance Management POWERED BY PREDIX Our APM software uses data & analytics to improve the reliability and availability of GE and non-GE equipment,

BP Columbia Pipeline Group

Partnering with customers to solve tough challenges

We partnered with Columbia Pipeline Group (CPG) to create a risk management system that provides a more-comprehensive, more-real time view of their operations. By integrating data from existing assets and obtaining digital visualization, analytics and shared situational intelligence, CPG will be able to more proactively prioritize work, respond to potential events with a higher level of confidence, and make proactive decisions regarding pipeline safety, asset integrity and operational efficiency.

BP has been a strong partner on digital, starting with the connection of their 4,000 wells (to the Industrial Internet. GE’s data management software will provide an environment for analytics and advanced visualization for optimizing their well processes. Now we are working with BP on a topside solution for reducing downtime in their offshore operations. With holistic, process-level focus, the solution will introduce new process surveillance and predictive analytic tools for early warnings of potential facility issues.

Page 12: GE Oil & Gas...GE’s Asset Performance Management POWERED BY PREDIX Our APM software uses data & analytics to improve the reliability and availability of GE and non-GE equipment,

TRANSFORMING

HOW WE WORK

Page 13: GE Oil & Gas...GE’s Asset Performance Management POWERED BY PREDIX Our APM software uses data & analytics to improve the reliability and availability of GE and non-GE equipment,

Optimizing Our Operations

CONNECTED BY THE DIGITAL THREAD

ENGINEERING PROJECT MANAGEMENT SUPPLY CHAIN COMMERCIAL MANUFACTURING

BECOMING MORE PRODUCTIVE WITH BIG DATA

Connectivity of data starts with customers, flows across our engineering, supply chain, manufacturing, and project management operations.

MODEL-BASED

ENTERPRISE

Capturing big data and creating models of our operations to increase efficiency & productivity = competitive advantage

Page 14: GE Oil & Gas...GE’s Asset Performance Management POWERED BY PREDIX Our APM software uses data & analytics to improve the reliability and availability of GE and non-GE equipment,

Implementing our own digital solutions

SOURCING PROJECT

MANAGEMENT

FACTORY OPERATIONS

Big data solution collects all transactional information with our supply base and provides

analytics for smarter purchasing decisions by

providing insights like cost comparisons and should-cost

models.

RealTrack is designed to facilitate transparency and foster

collaboration with our customers during project execution.

Real-time scheduler in Florence facility takes

information from ERP system and tracks changes to

dynamically schedule work to improve output and/or quickly address changing

challenges.

GE

POWERED BY PREDIX

We’ve implemented new digital technologies for Sourcing, Project Management, and Factory Operations – and it’s growing.

Page 15: GE Oil & Gas...GE’s Asset Performance Management POWERED BY PREDIX Our APM software uses data & analytics to improve the reliability and availability of GE and non-GE equipment,

Brilliant operations make for brilliant machines

BRILLIANT FACTORIES MODELING & DIGITAL TWINS

Combining the Industrial

Internet and Advanced

Manufacturing to digitize

our plant operations –

capturing and utilizing data

from software, sensors,

controllers and robotics for:

Our Florence plant will

become a showcase

Brilliant Factory through a

combination of LEAN

principles and Digital Tools.

• INCREASED PRODUCTIVITY • OPTIMIZED ASSETS &

OPERATIONS

Digital Twins are data

models of a specific piece of equipment or even a whole

process, built from a

collection of data that we

can analyze and use as

comparison to actual performance.

Models help us improve our

own processes, and by

modeling the entire lifecycle

of equipment we

manufacture, we can help

customers optimize how

they perform in the field.

Page 16: GE Oil & Gas...GE’s Asset Performance Management POWERED BY PREDIX Our APM software uses data & analytics to improve the reliability and availability of GE and non-GE equipment,

MOVING FORWARD:

PROJECTS

Page 17: GE Oil & Gas...GE’s Asset Performance Management POWERED BY PREDIX Our APM software uses data & analytics to improve the reliability and availability of GE and non-GE equipment,

• Lower LNG Volumetric Downtime (VDT )• Lower cost of maintenance

• Decrease flash gas (by 50%)

• Reduce excess chilling power

Production Max Solution

GE Equipment • Mixed gas and refrigeration Train X : Fr7 GT +CC non GE• Mixed gas and refrigeration Train Y & Z: Fr9 GT +CC GE

Non-GE Equipment • Molecular Sieve Effluent Filter• Regeneration Gas Lean Solvent Pump• Helper motors, valves

Solution Components: Reliability • Increase reliability through “google- like” predictive

analyticsProcess optimization • Optimize by comparing trains & analysing process

leakages

Outcomes

Assure best-in-class predictive analytics on LNG train (GE

& non-GE equipment) and to check process leakage

PERSONA – Reliability Engineering & Plant Operations

Customer Needs

Success Story-RasGas

Page 18: GE Oil & Gas...GE’s Asset Performance Management POWERED BY PREDIX Our APM software uses data & analytics to improve the reliability and availability of GE and non-GE equipment,

• Enable remote services

• Bonus on Production: non-standard

scheme, production sharing in case

meets the target and GLNG meets

their production ones

Reliability Max Solution

GE Equipment on #2 LNG Trains • PGT25+G4 • Centrifugal Compressors Process Gas

Solution Components: a) Base scope:

• AM&D • Predictive analytics (powered by Smart Signal) • Dedicated Diagnostic Engineer • System1 Support Services

b) Advanced scope: • Trip Reduciton Program • Performance Enhancement Program • Remote Tuning • Advanced Sensors

Outcomes

Integrate all Condition Monitoring to achieve no

unplanned downtime and build a technology to help in

the future also manage risks across the plant PERSONA – Maintenance Mgr, Plant Operations Mgr

Customer Needs

Success Story-GLNG

Page 19: GE Oil & Gas...GE’s Asset Performance Management POWERED BY PREDIX Our APM software uses data & analytics to improve the reliability and availability of GE and non-GE equipment,

Brilliant Project Management Powered by Predix RealTrackTM

400 PROJECTS ON-LINE

3000+ GE USERS

16 REPORTS REPLACED

3 CLICKS TO APPROVE

• Real time project data • Shared on line with customers

• Streamline & simplify decision making,

differentiate in a cost challenging era

• Collaborate to anticipate and solve problems

Page 20: GE Oil & Gas...GE’s Asset Performance Management POWERED BY PREDIX Our APM software uses data & analytics to improve the reliability and availability of GE and non-GE equipment,