[GE Innovation Forum 2015] Power Gen Product(40’) by Daniel Lee

Imagination at work

GE Heavy Duty Gas Turbine & Combined Cycle

Technology UpdatesJuly 8, 2015

Lee, Kyoung JinCustomer Application Engineer – K EPC team

© 2015 General Electric Company. Proprietary and confidential information.This document may not be reproduced or distributed without permission. All Rights Reserved.

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• 8 businesses operating in more than 175 countries … 125+ years• 305,000 employees worldwide• 2014 revenue $148.6B

• 8 businesses operating in more than 175 countries … 125+ years• 305,000 employees worldwide• 2014 revenue $148.6B

GE’s portfolio … structured for growth

Power &Water$27.6B

GE Capital$42.7B

Healthcare$18.3B

Aviation$24.0B

Transportation$5.7B

Appliance &Lighting$8.4B

Oil & Gas$18.7B

EnergyManagement

$7.3B


GE Power & Water

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$27.6B ‘14 Revenue

>37,000 employees

>120 countries

% Volume of Sub-Segment 2014 Revenue

Power GenProducts

Distributed Power

2%Nuclear

High Efficiency, Scale Power

Broad, Efficient Portfolio

Advanced Reactor Technologies

Renewables 23%

World’s Most Efficient & Reliable Fleet

21%

Power GenServices

Optimizing Plant Performance

31%

19%

4%Water/Process TechEnergy Efficient Water Solutions


Broadest Heavy Duty Gas Turbine Portfolio

Geared for 50Hz or 60Hz60Hz Gas Turbines50Hz Gas Turbines

.03

.01

.03

.03

.04

.05

.01

.02

.03

.04

.03

.04

.05

.01

.02

44 MW

80 MW

91 MW

198 MW231 MW

132 MW

265 MW

299 MW

510 MW

275 MW

397 MWGE GT-9HA

GE GT-9F

GE GT-9E

GE GT-7HA

GE GT-7F

GE GT-6F

GE GT-6B

GE GT-7E

337 MW

51 MW

280 MW

143 MW

World’s Largest& most efficient

World’s Largest& most efficient

GE, a Pioneer in Gas Turbine Technology• Materials Advantage from our Aviation Expertise• Half Century of Fuel Research and Testing• Validation that Demonstrates Performance & Operability

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Heavy Duty Gas Turbine Portfolio

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Gas turbine firing temperature °C

Com

bine

d cy

cle

eff

icie

ncy

%

1260 14301090 1600+

Introduced‘03

steam-cooled

Introduced‘13

air-cooled

Introduced‘86

Introduced‘72

55

60

65

50

Technology advances governs firing temperature … to lower fuel costs

Reliable B and E Class• Over 3,000 units installed• Industry-leading fuel flexibility

(more than 50 gases and liquids)

• More than 143MM operating hours

Industry Leading F Class• >1,100 units installed, >50M fired hours• Industry’s best reliability at 99.4%

High Efficiency H Class• Lowest life cycle cost of electricity with

air cooled technology• The world’s largest high efficiency

turbine : 510MW


7H/9H

Gas turbine technology evolution

7HA.01

7F.05

9HA.01

14 Stage Compressor3-stage VGVsField-replaceable blades

4 Stage Hot Gas PathSingle crystal alloysDouble Wall CasingAdvanced Thermal Barrier Coating

DLN 2.6+from 9F & 7F

7F.043 Stage Hot Gas PathSingle crystal alloys

Flow scaleFlow scale

9HA.02

7HA.02

Flow scaleFlow scale

HA.01 & HA.02 commonalitysame architecture with resizedflow area … bigger compressorinlet and turbine exhaust

Systematic progression of proven technology

Full loadvalidatedOct 2014

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HA high efficiency gas turbinesThe most cost effective conversion of fuel to power

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HA Gas turbines … for reliable, cost effective power generation

Product performanceCompressor• Field replaceable blades• 7F.05 validated

DLN2.6+ Combustor• Proven performance• Broad fuel flexibility

Hot Gas Path• Air cooled• Proven super alloys GT

MW1x1 CCMW*

1x1 CCEfficiency*

7HA.01 275 406 61.3%

7HA.02 337 501 61.7%

9HA.01 397 592 61.6%

9HA.02 510 755 61.8%

FlexibilityFuel Gas*, Liquid Fuel*

Turndown 25% GT base load

Ramp rate 15% GT MW/min* Include Lean Methane, Arabian Super Light Crude Oil

* Power output & efficiency are net value based on GT World Handbook


A Better Validation Approachthorough validation prior to first fire in the field

Pressure ratio

Cor

rect

ed fl

ow

Test results

Validation schedule 7F.05 2012 9HA 2014• 7HA 2015

We are running the HA harder than our customers ever will

Compressor + GT validation7F.03 fleet data (600+ units)

GT

Effic

ienc

y %

GT MW

Engineeringexpected

0+

- 0 +-

HA capabilities exceeding expectations

• Increased Output, Lower Heat Rate

• 10% lower turndown

• Gas Variation - doubled

• -15% NOx Emission

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Insurance coverage for GE HA technology

LEG 2 - cover from leading insurance providers

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GE updates Insurance community on new products,fleet status, issues & resolutions.

Key support factors …• Largest operating Gas Turbine fleet• Extended Warranty provisions• 200,000 hours of H-class experience• GE’s FSFL validation capability

Available options• Business Interruption• Delay & Start-Up


Maintaining 50 in 60 momentumMaintaining 50 in 60 momentum

HA gas turbine commercial acceptance1

Customers acknowledging value of H-class performance1. Includes orders and units where customer has selected GE H-class technology. Conversion to an order

could be affected by factors such as financing, permitting and project award by end-customer2. Bid activity does not mean that these units will all eventually become orders 10

• 61 selections … 17 units in backlog• 24+ units shipping in ’15 & ’16• 100+ units current bid activity2

77

21

6

1024

1111


6F.01 Enhanced Value*

Commercial operations• COD May 2005

• Over 110,000 operating hours

• Over 2,250 accumulated starts

• AKEnerji reference letter…

“fully satisfied with equipment and services”

“average commercial reliability 99.2% last 4years”

AKEnerji, Kemalpasa Turkey 6C installation

6F.01.. Renaming of 6C

Renaming to 6F.01 &Enhancement• Aligning with current HDGT naming

convention

• Employs F-class technology

• Reliable & efficient technology requiredfor cogeneration / combined cycleGT

MWGT

Efficiency1x1 CCMW*

1x1 CCEfficiency*

6C 46 37.2% 67 54.4%

6F.01 51 38.0% 75 55.8%

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9F Fleet … industry leading reliability

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Committed to have the world’s best running fleet

Product performance*GT

MWGT

Efficiency1x1 CC

MW1x1 CC

Efficiency

9F.03 265 37.8% 404 58.2%

9F.04 280 38.6% 426 59.1%

9F.05 299 38.7% 460 60.2%

9F.03

• 330+ unit sold• Reliable and flexible

advanced technology(12.4M+ hours, 133k+ starts)

• Average reliability 99%• Worldwide installation

9F.04

• Proven 9F.03 + Improvedcombustor & turbine

• Retrofitable for installed9F.03

• Enhancing performanceand reliability

9F.05

• Majority of 9F.05 installed inEurope

• Fit for high fuel-hour largeindustrial & district heatingcogen

AGP*AGP*

* Advanced gas path

18 stage axialcompressor

18 can-annular combustor

3 stage air-cooled turbine



High Efficiency Advanced Technology

• Steam conditions beyond 2400 psia(165 bara) & 1112°F(600°C)

• Axial, side, and down exhaust

• World-class output and operability

• Faster shipment and construction cycles

Value of combined offering … GT + ST + Controls• Integrated for plant performance and flexibility

• Simplified contract and project execution

Continued advancements for best plant performance and capability

High efficiency CC steam turbinesOver 100 years and 6,000 units of experience

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Steam turbine product portfolio - CCPPNon Reheat

up to 1500psi (103bar)up to 1000°F (538°C)

A200

Simple, Reliable, Low cost

70+units70+

units

D200

Flexible, Value leader

25+units25+

units

Reheatup to 1800psi (124bar)

up to 1112°F/1112°F (600°C)

25+units25+

unitsA450

Low Fuel Hour 1x1evaluation leader

Low Fuel Hour 2x1evaluation leader

D400210+units210+units

Reheatup to 2400psi (165bar)

up to 1112°F/1112°F (600°C)

A650

High Fuel Hour 1x1evaluation leader

29+units29+

unitsD600

High Fuel Hour 2x1evaluation leader

230+units230+units

D650*

Highest Efficiency + Operability* 13 units selected

up to 42.5%ST efficiency

100 - 500+ MW (Fired & Unfired)100 - 500+ MW100 - 300+ MW

6B, 6F, 7E, 9E 7F, 9F 7HA, 9HA (1x1 2x1 3x1)

200 400 600

New Nomenclature was aligned to existing product range

Matched to Gas Turbine

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Optimum solutions for variable applications

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Gas Turbine• High performance• Operating & fuel flexibility

Steam Turbine• Rapid response• Fast construction cycle

HRSG• Improved fast start capability• Advanced monitoring & control

Generator• Improved reliability

Integrated Control System• Simpler, more predictable operations

IntegratedSolutions

IntegratedSolutions

Integratedwater & power

District heating

Integrated combinedcycle & solar

Combined cycle


GE HDGT Fuel Flexibility

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Gas … Lean methane & Ethane

• Combustion lab validated … medium BTU& MWI +/- 23%

• DLN 2.6+ field experience with 14+yearsand 200,000 hours

• Capable of operating on Ethane

• Enhanced ethane combustion technologyunder developing

Liquid … light crude operation

• Commercial operation … PP11commissioned on Arabian Super Light (ASL)

• >25 GE gas turbines running in Saudi Arabiacapable of ASL operation

• Operability test on Arabian Extra Light (AXL)under proceeding

Combustoroperation on ASL

7F units fieldcommissioned on ASL

10

15

20

25

30

0 10 20 30 40 50NO

xat

15%

O2

(ppm

)

Percent N2 by Volume

World Bank Requirement

7HA 7F.05

Industry leading combustion capability


Operational Flexibility

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Industry changes• Bigger role for natural gas generation• Evolving emission requirements• Deployment of renewables

Volatility of grid capacity

• Regional diversity• Increase of phased SC operation

Typical Combined Cycle Gas Turbine (CCGT) operating profile

Baseline

Steady state AutomaticGenerationControl (AGC)

Load

Spinning reserveoff-peak

turndown

Start reliability TurndownRamp rate Part load efficiency

Power plant operational flexibility• Reduces plant startup time / startup emissions & Increases plant startup power• Air cooled GT reduces startup time & makes SC operation easy in phased project• GE operability guarantees & warranty


Supercomputers unlockimproved aero designs

Unsteady Physics

CeramicMatrixComposite

Durability 500°F (278°C)hotter than metals, uncooled

AdditiveManufacturing

Complex designs enabledby advanced manufacture

Low emissions at 1700°C

Combustion

Product plans to 65% combined cycle efficiency

Technology pipeline to sustain product & industry leadership

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Summary

Technology leadership… transforming the industry

Gas well positioned to growCapacity needs & increasing energy demand

Largest, most efficient blocks of powerLowest lifecycle cost of electricity & capex efficient

Industry-leading operational flexibilityFastest start-up, ramp rates and lowest turndown

Broadest fuels capabilityAble to burn lower cost fuels with best performance

Unprecedented validation capabilityConfidence from customers, insurers, lenders

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Solutions across the power industry

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Lee, Kyoung Jin (이경진 부장)Covering region• Middle East• Africa• India• North Asia

Ryu, Eun Hye (유은혜 과장)Covering region• Latin America• South Asia• Europe

Customer Application Engineer of K-EPC teamCustomer Application Engineer of K-EPC team


Back Up

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GE Business Videos link & Website

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www.youtube.com/gekorea• GE Business portfolio introduction with Korean language

https://www.youtube.com/user/gepowerwatervideos/videos• Power generation products introduction

• Control / Manufacturing / Fuel flexibility

https://powergen.gepower.com• Link to Fact sheet, Products, related service

http://powergenevaluator.gepower.com (available in August)

• MUST open with Chrome, Mozilla or Safari. NOT Internet Explorer

• Provide relevant product specs, standard heat balance, economics

[GE Innovation Forum 2015] Power Gen Product(40’) by Daniel Lee

Business

Transcript of [GE Innovation Forum 2015] Power Gen Product(40’) by Daniel Lee