GD&T

31
Department of Mechanical Engineering and Mechanics Fundamentals of Computer Aided Design Geometrical Dimensioning & Tolerancing (GD&T) MEM 201

description

mechanical gd&t

Transcript of GD&T

Page 1: GD&T

Dep

artm

ent o

f Mec

hani

cal E

ngin

eerin

g an

d M

echa

nics

Fund

amen

tals

of C

ompu

ter A

ided

Des

ign

Geo

met

rical

Dim

ensi

onin

g &

To

lera

ncin

g (G

D&

T)

MEM

201

Page 2: GD&T

Dep

artm

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f Mec

hani

cal E

ngin

eerin

g an

d M

echa

nics

Toda

y�s

Obj

ectiv

es�

..

�To

lera

nces

and

why

do

we

need

them

.�

Diff

eren

t typ

es o

f tol

eran

ces.

�To

lear

n ho

w to

effe

ctiv

ely

tole

ranc

e pa

rts

in e

ngin

eerin

g dr

awin

gs.

�A

llow

ance

/Cle

aran

ce

�E

xpre

ssin

g to

lera

nces

in A

utoC

AD.

Page 3: GD&T

Dep

artm

ent o

f Mec

hani

cal E

ngin

eerin

g an

d M

echa

nics

Tole

ranc

ing

�D

efin

ition

: �A

llow

ance

for a

spe

cific

var

iatio

n in

the

size

and

ge

omet

ry o

f par

t.�

�W

hy is

it n

eede

d: N

o on

e or

thin

g is

per

fect

!

�H

ence

, eng

inee

rs h

ave

com

e up

with

a w

ay to

mak

e th

ings

cl

ose

to p

erfe

ct b

y sp

ecify

ing

Tole

ranc

es!

�Si

nce

varia

tion

from

the

draw

ing

is in

evita

ble

the

acce

ptab

le d

egre

e of

var

iatio

n m

ust b

e sp

ecifi

ed.

�La

rge

varia

tion

may

affe

ct th

e fu

nctio

nalit

yof

the

part

�Sm

all v

aria

tion

will

effe

ct th

e co

st o

f the

par

t�

requ

ires

prec

ise

man

ufac

turin

g.�

requ

ires

insp

ectio

n an

d th

e re

ject

ion

of p

arts

.

Page 4: GD&T

Dep

artm

ent o

f Mec

hani

cal E

ngin

eerin

g an

d M

echa

nics

Whe

n do

es T

oler

ance

s be

com

e im

porta

nt

�A

ssem

blie

s:

Parts

w

ill of

ten

not

fit

toge

ther

if

thei

r di

men

sion

s do

not

fall

with

in a

cer

tain

rang

e of

val

ues.

�In

terc

hang

eabi

lity:

If a

repl

acem

ent p

art i

s us

ed it

mus

t be

a du

plic

ate

of t

he o

rigin

al p

art

with

in c

erta

in l

imits

of

devi

atio

n.�

The

rela

tions

hip

betw

een

func

tiona

lity

and

size

or

shap

e of

an

obje

ct v

arie

s fro

m p

art t

o pa

rt. Tole

ranc

es a

re im

port

ant h

ere

!To

lera

nces

do

not a

ffect

its

func

tion

Page 5: GD&T

Dep

artm

ent o

f Mec

hani

cal E

ngin

eerin

g an

d M

echa

nics

Food

for t

houg

ht: T

oler

ance

leve

ls in

this

mec

hani

sm?

Page 6: GD&T

Dep

artm

ent o

f Mec

hani

cal E

ngin

eerin

g an

d M

echa

nics

Tole

ranc

e in

rela

tion

to $

$$$

�C

ost g

ener

ally

incr

ease

s w

ith s

mal

ler t

oler

ance

�Sm

all t

oler

ance

s ca

use

an e

xpon

entia

l inc

reas

e in

cos

t

�Th

eref

ore

your

dut

y as

an

engi

neer

hav

e to

con

side

r : D

o yo

u ne

ed

1.00

01in

or i

s 1.

01in

goo

d en

ough

?

�P

arts

with

sm

all t

oler

ance

s of

ten

requ

ire s

peci

al m

etho

ds o

f m

anuf

actu

ring.

�P

arts

with

sm

all t

oler

ance

s of

ten

requ

ire g

reat

er in

spec

tion

and

call

for t

he re

ject

ion

of p

arts

G

reat

er Q

ualit

y In

spec

tion

Gre

ater

cos

t.

�D

o no

t spe

cify

a s

mal

ler t

oler

ance

than

is n

eces

sary

!

Page 7: GD&T

Dep

artm

ent o

f Mec

hani

cal E

ngin

eerin

g an

d M

echa

nics

How

are

Tol

eran

ces

Spe

cifie

d

�S

ize

�Li

mits

spe

cify

ing

the

allo

wed

var

iatio

n in

eac

h di

men

sion

(len

gth,

wid

th, h

eigh

t, di

amet

er,

etc.

) are

giv

en o

n th

e dr

awin

g�

Geo

met

ry�

Geo

met

ric T

oler

anci

ng�

Allo

ws

for s

peci

ficat

ion

of to

lera

nce

for t

he

geom

etry

of a

par

t sep

arat

e fro

m it

s si

ze�

GD

T (G

eom

etric

Dim

ensi

onin

g an

d To

lera

ncin

g)

uses

spe

cial

sym

bols

to c

ontro

l diff

eren

t geo

met

ric

feat

ures

of a

par

t

Page 8: GD&T

Dep

artm

ent o

f Mec

hani

cal E

ngin

eerin

g an

d M

echa

nics

Val

ue o

f Tol

eran

ce

�Th

e to

lera

nce

for a

sin

gle

dim

ensi

on m

ay b

e sp

ecifi

ed

with

the

dim

ensi

on a

nd th

en th

e to

lera

nce.

�Th

e to

lera

nce

is to

tal v

aria

tion

betw

een

the

uppe

r and

low

er

limits

.

Page 9: GD&T

Dep

artm

ent o

f Mec

hani

cal E

ngin

eerin

g an

d M

echa

nics

Gen

eral

Tol

eran

ces

�Th

ese

are

spec

ified

whe

n al

l dim

ensi

on in

the

draw

ings

ha

ve th

e sa

me

tole

ranc

e.�

Thes

e no

tes

are

used

to

re

duce

th

e nu

mbe

r of

di

men

sion

s re

quire

d on

a

draw

ing

and

to

prom

ote

draw

ing

clar

ity.

1 2

Page 10: GD&T

Dep

artm

ent o

f Mec

hani

cal E

ngin

eerin

g an

d M

echa

nics

Tole

ranc

es s

peci

fied

for s

ize

�Li

mit

Tole

ranc

es �

(12.

75/1

2.25

)�

Plu

s/M

inus

Tol

eran

ces

�U

nila

tera

l Tol

eran

ces

-(12

.00

+ or

-xx

x)�

Bila

tera

l Tol

eran

ces

-(12

.00

+xxx

/-xx

x)

Thes

e to

lera

nce

valu

es in

dica

te th

e:

MM

C:M

axim

um M

ater

ial C

ondi

tion

LMC

:Lea

st M

ater

ial C

ondi

tion

Page 11: GD&T

Dep

artm

ent o

f Mec

hani

cal E

ngin

eerin

g an

d M

echa

nics

Lim

it To

lera

nces

MM

C:M

axim

um M

ater

ial C

ondi

tion

LMC

:Lea

st M

ater

ial C

ondi

tion

Page 12: GD&T

Dep

artm

ent o

f Mec

hani

cal E

ngin

eerin

g an

d M

echa

nics

Lim

it To

lera

nces

Page 13: GD&T

Dep

artm

ent o

f Mec

hani

cal E

ngin

eerin

g an

d M

echa

nics

Plu

s/M

inus

Tol

eran

ces

Page 14: GD&T

Dep

artm

ent o

f Mec

hani

cal E

ngin

eerin

g an

d M

echa

nics

Allo

wan

ce a

nd C

lear

ance

�A

LLO

WA

NC

E�

Allo

wan

ceis

def

ined

as

an in

tent

iona

l diff

eren

ce b

etw

een

the

max

imum

m

ater

ial l

imits

of m

atin

g pa

rts. A

llow

ance

is th

e m

inim

um c

lear

ance

(pos

itive

al

low

ance

), or

max

imum

inte

rfere

nce

(neg

ativ

e al

low

ance

) bet

wee

nm

atin

g pa

rts. T

he c

alcu

latio

n fo

rmul

a fo

r allo

wan

ce is

:

ALL

OW

AN

CE

= M

MC

HO

LE –

MM

C S

HA

FT

�C

LEA

RA

NC

E�

Cle

aran

ceis

def

ined

as

the

loos

est f

it or

max

imum

inte

nded

diff

eren

ce

betw

een

mat

ing

parts

.�

The

calc

ulat

ion

form

ula

for c

lear

ance

is:

CLE

AR

AN

CE

= LM

C H

OLE

–LM

C S

HA

FT

Page 15: GD&T

Dep

artm

ent o

f Mec

hani

cal E

ngin

eerin

g an

d M

echa

nics

Type

s of

Fit

�Ty

pes

of F

it�

Cle

aran

ce fi

t�

The

parts

are

tole

ranc

edsu

ch th

at th

e la

rges

t sha

ft is

sm

alle

r tha

n th

e sm

alle

st h

ole

�Th

e al

low

ance

is p

ositi

ve a

nd g

reat

er th

an z

ero

�In

terfe

renc

e fit

�Th

e m

ax. c

lear

ance

is a

lway

s ne

gativ

e�

The

parts

mus

t alw

ays

be fo

rced

toge

ther

�Tr

ansi

tion

fit�

The

parts

are

tole

ranc

edsu

ch th

at th

e al

low

ance

is

nega

tive

and

the

max

. cle

aran

ce is

pos

itive

�Th

e pa

rts m

ay b

e lo

ose

or fo

rced

toge

ther

Page 16: GD&T

Dep

artm

ent o

f Mec

hani

cal E

ngin

eerin

g an

d M

echa

nics

BA

SIC

FIT

S O

F M

ATI

NG

PA

RTS

Stan

dard

AN

SI F

its:

Run

ning

and

Slid

ing

fits

(RC

)are

inte

nded

to p

rovi

de a

runn

ing

perfo

rman

ce w

ith s

uita

ble

lubr

icat

ion

allo

wan

ce. T

he ra

nge

is fr

om R

C1

to

RC

9.

Forc

e fit

s (F

N)o

r Shr

ink

fits

cons

titut

e a

spec

ial t

ype

of in

terfe

renc

e fit

ch

arac

teriz

ed b

y m

aint

enan

ce o

f con

stan

t pre

ssur

e. T

he ra

nge

is fr

om F

N1

to F

N5.

A fo

rce

fitis

refe

rred

to a

s in

terfe

renc

e fit

or a

shr

ink

fit. T

he s

mal

lest

am

ount

of i

nter

fere

nce

is:

MIN

INTE

RFE

REN

CE

= LM

C S

HA

FT -

LMC

HO

LETh

e gr

eate

st a

mou

nt o

f int

erfe

renc

e is

:

MA

X IN

TER

FER

ENC

E =

MM

C S

HA

FT -

MM

C H

OLE

Loca

tiona

lfits

are

inte

nded

to d

eter

min

e on

ly th

e lo

catio

n of

the

mat

ing

parts

.

Page 17: GD&T

Dep

artm

ent o

f Mec

hani

cal E

ngin

eerin

g an

d M

echa

nics

Sam

ple

Cal

cula

tion

Giv

en: D

iam

eter

of s

haft:

1.5

mm

Upp

er L

imit

Tole

ranc

e: 0

.03m

m

Low

er L

imit

Tole

ranc

e : 0

.04m

m

Giv

en: D

iam

eter

of H

ole:

1.4

8mm

Upp

er L

imit

Tole

ranc

e : 0

.03m

m

Low

er L

imit

Tole

ranc

e : 0

.05m

m

Ans

wer

Allo

wan

ce:

-0.1

mm

Cle

aran

ce: 0

.05m

m

Type

of F

it: T

rans

ition

Fit

Allo

wan

ce: M

MC

-Hol

e -

MM

C-S

haft

= 1.

43 �

1.53

= -

0.1m

m

Cle

aran

ce: L

MC

-Hol

e �

LMC

-Sha

ft

= 1.

51 �

1.46

= 0

.05m

m

Page 18: GD&T

Dep

artm

ent o

f Mec

hani

cal E

ngin

eerin

g an

d M

echa

nics

Geo

met

ric D

imen

sion

ing

& To

lera

ncin

g (G

D&

T)

Page 19: GD&T

Dep

artm

ent o

f Mec

hani

cal E

ngin

eerin

g an

d M

echa

nics

Tole

ranc

e of

For

mSt

raig

htne

ss

Stra

ight

ness

Tol

eran

ce Z

one

Stra

ight

ness

Tol

eran

ce

Page 20: GD&T

Dep

artm

ent o

f Mec

hani

cal E

ngin

eerin

g an

d M

echa

nics

Tole

ranc

e of

For

m

Not

e: 0

.16

< 0.

5 (s

ize

tole

ranc

e)

FLAT

NES

S

Page 21: GD&T

Dep

artm

ent o

f Mec

hani

cal E

ngin

eerin

g an

d M

echa

nics

Tole

ranc

e of

For

m

Cir

cula

rity

Tol

eran

ce Z

one

Cir

cula

rity

Tol

eran

ce

Circ

ular

ity

Page 22: GD&T

Dep

artm

ent o

f Mec

hani

cal E

ngin

eerin

g an

d M

echa

nics

Tole

ranc

e of

For

m

Cyl

indr

icity

Tol

eran

ce Z

one

Cyl

indr

icity

Tol

eran

ce

Cyl

indr

icity

Page 23: GD&T

Dep

artm

ent o

f Mec

hani

cal E

ngin

eerin

g an

d M

echa

nics

Tole

ranc

e of

Orie

ntat

ion

Perp

endi

cula

rity

Perp

endi

cula

rity

Tol

eran

ce Z

one

Perp

endi

cula

rity

Tol

eran

ce

Page 24: GD&T

Dep

artm

ent o

f Mec

hani

cal E

ngin

eerin

g an

d M

echa

nics

Tole

ranc

e of

Orie

ntat

ion

Para

llelis

mPa

ralle

lism

Tol

eran

ce Z

one

Para

llelis

m T

oler

ance

T: T

ange

nt P

lane

Page 25: GD&T

Dep

artm

ent o

f Mec

hani

cal E

ngin

eerin

g an

d M

echa

nics

Tole

ranc

es in

Aut

oCA

D

Page 26: GD&T

Dep

artm

ent o

f Mec

hani

cal E

ngin

eerin

g an

d M

echa

nics

Tole

ranc

es in

Aut

oCA

D

Page 27: GD&T

Dep

artm

ent o

f Mec

hani

cal E

ngin

eerin

g an

d M

echa

nics

Tole

ranc

es in

Aut

oCA

D

Page 28: GD&T

Dep

artm

ent o

f Mec

hani

cal E

ngin

eerin

g an

d M

echa

nics

GEO

MET

RY

DIM

ESIO

NIN

G A

ND

TO

LER

AN

CE

FOR

CA

DD

/CA

MS

ome

dim

ensi

onin

g an

d to

lera

nce

guid

elin

es fo

r use

in c

onju

nctio

n w

ith C

AD

D/C

AM:

�G

eom

etry

tole

ranc

ing

is n

eces

sary

to c

ontro

l spe

cific

geo

met

ric fo

rm a

nd lo

catio

n.�

Maj

or fe

atur

es o

f the

par

t sho

uld

be u

sed

to e

stab

lish

the

basi

cco

ordi

nate

sys

tem

, but

are

not

ne

cess

ary

defin

ed a

s da

tum

.�

Subc

oord

inat

edsy

stem

s th

at a

re re

late

d to

the

maj

or c

oord

inat

es a

re u

sed

to lo

cate

and

orie

nt

feat

ures

on

a pa

rt.�

Def

ine

part

feat

ures

in re

latio

n to

thre

e m

utua

lly p

erpe

ndic

ular

refe

renc

e pl

ans,

and

alo

ng fe

atur

es

that

are

par

alle

l to

the

mot

ion

of C

AM e

quip

men

t.�

Esta

blis

h da

tum

rela

ted

to th

e fu

nctio

n of

the

part,

and

rela

te d

atum

feat

ures

in o

rder

of p

rece

denc

e as

a b

asis

for C

AM u

sage

.�

Com

plet

ely

and

accu

rate

ly d

imen

sion

geo

met

ric s

hape

s. R

egul

ar g

eom

etric

sha

pes

may

be

defin

ed

by m

athe

mat

ical

form

ulas

. A p

rofil

e fe

atur

e th

at is

def

ined

with

mat

hem

atic

al fo

rmul

as s

houl

d no

t ha

ve c

oord

inat

e di

men

sion

s un

less

requ

ired

for i

nspe

ctio

n or

refe

renc

e.�

Coo

rdin

ate

or ta

bula

r dim

ensi

ons

shou

ld b

e us

ed to

iden

tify

appr

oxim

ate

dim

ensi

ons

on a

n ar

bitra

ry

prof

ile.

�U

se th

e sa

me

type

of c

oord

inat

e di

men

sion

ing

syst

em o

n th

e en

tire

draw

ing.

�C

ontin

uity

of p

rofil

e is

nec

essa

ry fo

r CAD

D. C

lear

ly d

efin

e co

ntou

r cha

nges

at t

he c

hang

e or

poi

nt o

f ta

ngen

cy. D

efin

e at

leas

t fou

r poi

nts

alon

g an

irre

gula

r pro

file.

�C

ircul

ar h

ole

patte

rns

may

be

defin

ed w

ith p

olar

coo

rdin

ate

dim

ensi

onin

g.�

Whe

n po

ssib

le, d

imen

sion

ang

les

in d

egre

es a

nd d

ecim

al p

arts

of d

egre

es.

�Ba

se d

imen

sion

s at

the

mea

n of

a to

lera

nce

beca

use

the

com

pute

r num

eric

al c

ontro

l (C

NC

) pr

ogra

mm

er n

orm

ally

spl

its a

tole

ranc

e an

d w

orks

to th

e m

ean.

Whi

le th

is is

theo

retic

ally

des

irabl

e,

one

can

not p

redi

ct w

here

the

part

will

be m

ade.

Dim

ensi

ons

shou

ld a

lway

s be

bas

ed o

n de

sign

re

quire

men

ts. I

f it i

s kn

own

that

a p

art w

ill be

pro

duce

d al

way

sby

CN

C m

etho

ds, t

hen

esta

blis

h di

men

sion

s w

ithou

t lim

its th

at c

onfo

rm to

CN

C m

achi

ne c

apab

ilitie

s. B

ilate

ral p

rofil

e to

lera

nces

are

al

so re

com

men

ded

for t

he s

ame

reas

on.

Page 29: GD&T

Dep

artm

ent o

f Mec

hani

cal E

ngin

eerin

g an

d M

echa

nics

Furth

er R

eadi

ng�

��

Inte

rpre

tatio

n of

Geo

met

ric D

imen

sion

ing

& To

lera

ncin

g by

Dan

iel E

. P

unco

char

�G

eom

etric

Dim

ensi

onin

g an

d To

lera

ncin

g by

Ale

x K

rulik

owsk

i

�G

eo-M

etric

s III

: Th

e Ap

plic

atio

n of

Geo

met

ric D

imen

sion

ing

and

Tole

ranc

ing

Tech

niqu

es (U

sing

the

Cus

tom

ary

Inch

Sys

tem

s) b

y Lo

wel

l W. F

oste

r

�To

lera

nce

desi

gn :

a ha

ndbo

ok fo

r dev

elop

ing

optim

al s

peci

ficat

ions

by

C.M

. Cre

velin

g.

�D

imen

sion

ing

and

Tole

ranc

ing

Han

dboo

k by

Pau

l J. D

rake

�In

spec

tion

and

Gag

ing

by C

liffo

rd W

. Ken

nedy

�G

eom

etric

Dim

ensi

onin

g an

d To

lera

ncin

g by

Cec

il H

. Jen

sen

�To

lera

nce

Sta

ck-U

p An

alys

is b

y Ja

mes

D. M

eado

ws

Page 30: GD&T

Dep

artm

ent o

f Mec

hani

cal E

ngin

eerin

g an

d M

echa

nics

Hom

e W

ork

#2

1. F

ind

T H, T

s, A

llow

ance

, Cm

ax, C

min

, and

wha

t kin

d of

fit i

t is ?

Hol

e F

66 u

pper

dev

iatio

n +0

.051

, low

er d

evia

tion

0.0

Shaf

t F 6

6 up

per d

evia

tion

-0.0

24, l

ower

dev

iatio

n -0

.050

2. F

ind

T H, T

s,A

llow

ance

, Cm

ax, I

max

, and

wha

t kin

d of

fit i

t is ?

Hol

e F

32 u

pper

dev

iatio

n +0

.021

, low

er d

evia

tion

0.0

Shaf

t F 3

2 up

per d

evia

tion

+0.0

29, l

ower

dev

iatio

n +0

.016

3. If

a sh

aft i

s 10

0.05

inch

wha

t is i

ts m

axim

um a

nd le

ast m

ater

ial

cond

ition

s.4.

Ple

ase

draw

circ

ular

ity a

nd p

erpe

ndic

ular

ity sy

mbo

l blo

cks

with

geo

met

ric to

lera

nce

of 0

.005

for e

ach,

and

sket

ch th

eir

tole

ranc

e zo

nes f

or a

cyl

inde

r and

a u

psid

e do

wn

T sh

ape

bloc

k re

spec

tivel

y.

Page 31: GD&T

Dep

artm

ent o

f Mec

hani

cal E

ngin

eerin

g an

d M

echa

nics

Hom

e W

ork

#2 c

ontd

..

�Ref

er N

otes

and

Aut

oCA

D te

xt b

ook

for h

elp

in s

olvi

ng p

robl

ems.

�Hom

e w

orks

sho

uld

incl

ude

your

nam

es a

nd th

e se

ctio

n yo

u be

long

to.

�Will

be

due

durin

g th

e ne

xt L

ectu

re C

lass

.

T h=

tole

ranc

e of

hol

eT s

= To

lera

nce

of s

haft

Cm

ax=

Max

imum

cle

aran

ceC

min=

Min

imum

cle

aran

ceI m

ax=

Max

ium

umin

terfe

renc

e

F66

and

F32

indi

cate

s th

e no

min

al d

imen

sion

s of

the

hole

or s

haft