Gbr 438 Parts Manual

438A PARTS MANUAL ISSUE 08/02 COVER071-29270-400(A) - 1 -

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438A Folder / 438B Feeder

Parts ManualISSUE 08/02

071-29270-400(A)


While every care has been taken in the preparation of this manual, no liability will be accepted by GBR Systems Corporation arising out of any inaccuracies oromissions.All service documentation is supplied to GBR Systems Corporation external customers for informational purposes only. GBR Systems Corporation servicedocumentation is intended for use by certified, product trained service personnel only. GBR Systems Corporation does not warrant or represent that suchdocumentation is complete. GBR Systems Corporation does not represent or warrant that it will notify or provide to such customer any future changes to thisdocumentation. Customer’s service of equipment, or modules, components, or parts of such equipment may void any otherwise applicable GBR SystemsCorporation warranties. If Customer services such equipment, modules, components, or parts thereof, Customer releases GBR Systems Corporation from anyand all liability for Customer’s actions, and Customer agrees to indemnify, defend, and hold GBR Systems Corporation harmless from any third party claimswhich arise directly or indirectly from such service.

Prepared by:GBR Systems CorporationTechnical PublicationsCopyright 2002 by GBR Systems Corporation. All rights reserved, GBR Systems Corporation.

Copyright protection claimed includes all forms or manner of copyrighted materials and information now allowed by statutory or judicial law or hereinafter granted,including without limitation, material generated from the software programs which are displayed on the screen such as styles, templates, icons, screen displays,looks, etc.

Printed in the United States of America.


USING THE MANUAL1. TABLE OF CONTENTSThis manual is divided into Section A through I. A detailed table of contents is located on the first page of each section.

SECTION A TOP ASSEMBLY & CABINETSECTION B FEEDER PARTSSECTION C ACCUMULATORSECTION D FOLDERSECTION E OUTPUT DEVICESSECTION F OPTIONSSECTION G DISCRETE I/O CONFIGURATION BOARDS (Not available at this time)

2. HEADERS / FOOTERSThe information listed along the left edge refers to the machine, the manual type, and the part number and revision level for that manualThe particular issue listed in the center is an internal tracking device.The top line of information along the right side states the title of the particular section. The bottom line lists the section and the page number within thatsection.

3. LIST OF CHANGES IN THIS REVISION

Rev. A Issue 08/02ECN: XXXXPrevious Release: Rev. -

Changes incorporated in this manual:

Section Change

B Page 44, Changed side view item# 32 balloon to #2, Page 51, removed 002B-08569 Interlock Assembly, and 600A-17921 Ground Screw.

E Page 132, Added drawing 750-28582-500 to this page.

F Page 184-190, Added 389-28797-401, 088-28675-401, 088-28648-401, 088-27260-401, 088-28438-500, and 088-28647-401.

D Page 89 Changed Item 25 P/N 186-032027375 to 186-032017375 Date: 3/1/06


4. SECTION ISSUE DATES

Sect A 06/02

Sect B 08/02

Sect C 06/02

Sect D 06/02

Sect E 08/02

Sect F 08/02

438A PARTS MANUAL ISSUE 06/02 SECTION A – PAGE 1

SECTION A TOP ASSEMBLY & CABINET

438 TOP ASSEMBLY ............................................................................................ 2

005-28579-500, CABINET ASSY, 438 MOD. ELECT, page 1 ........................... 4



042-25738-500, DISCRETE I/O PCB ASSY....................................................... 10

042-25700-500, AC OUTPUT PCB ASSEMBLY............................................... 12

024-29051-500, TERMINAL, MAIN PWR SWITCH ASSY ............................ 14

196-26937-500, BRUSHED DC MOTOR DRIVE BOARD .............................. 16

024-29020-500, DC DISTRIBUTION ASSEMBLY........................................... 18

042-26080-500, INK MARKER DRIVE UNIT ASSEMBLY............................ 20

002B-19707, LEVELING MOUNT ASSEMBLY .............................................. 22

006-28776-500, CHASSIS FRAME ASSEMBLY .............................................. 24

006-28775-500, I/O CARD RACK B ASSEMBLY ............................................ 26

006-28973-500, I/O CARD RACK C ASSEMBLY ............................................ 28

042-29030-500, BACKPLANE ASSY, PWR BUS.............................................. 30

580-29029-500, PANEL ASSEMBLY, POWER ................................................ 32

044-28771-500, POWER SUPPLY ASSEMBLY, page 1 .................................. 34

044-28771-500, POWER SUPPLY ASSEMBLY, page 2 .................................. 36

091-28815-500, ADAPTOR PLATE ASSEMBLY ............................................. 38

091-29120-500, ADAPTOR PLATE ASSEMBLY ............................................. 40

FeederParts………………………………………………….…….............43

Accumulator Parts………………………………………………………...69

Folder Parts………………………………………………………………..87

Output Devices Parts…………………………………………………….131

Options Parts……………………………………………………………..149

Discrete I/O Configuration Boards……………………………………..183


438 TOP ASSEMBLY


438 TOP ASSEMBLY

INDEX PART NUMBER DESCRIPTION1 005-28579-500 CABINET ASSEMBLY2 041-26521-500 DISCONNECT SWITCH ASSY3 549-28855-500 FEEDER ASSEMBLY4 702-28977-500 ACCUMULATOR ASSEMBLY5 703-28578-500 FOLDER, UNIVERSAL


005-28579-500, CABINET ASSY, 438 MOD. ELECT, page 1



INDEX PART NUMBER DESCRIPTION1 002B-19707 LEVELING MOUNT ASSEMBLY2 005-28579-500P CABINET MECH. 438 ME ASSY3 006-28776-500 CHASSIS FRAME ASSEMBLY4 020-HA01020616 SPACER, HEX #10-32 x .375 x 15 024-29020-500 DC DISTRIBUTION ASSEMBLY6 041-26527-000 HANDLE, DISCONNECT SWITCH7 042-25700-500 AC OUTPUT PCB8 042-25738-500 DISCRETE I/O PCB ASSEMBLY9 042-26051-500 E-STOP & INTLK. BOARD ASSY10 042-26080-500 INK MARKER DRIVE UNIT ASSY11 046-28569-500 438 I/O CABLE ASSEMBLY12 049-28585-500 POTENTIOMETER ASSEMBLY13 172-CR7300 LOCK WITH KEY14 580-27302-600 MOUNTING PANEL, BLANK15 580-29193-500 FLOPPY DRIVE ADAPTER PANEL16 584-28655-600 COVER PLATE17 600A-17921 GROUND SCREW18 600B-21843 MESH SCREEN19 600D-22366 CABINET PANEL



INDEX PART NUMBER DESCRIPTION1 002B-19707 LEVELING MOUNT ASSEMBLY2 005-28579-500P CABINET MECH. 438 ME ASSY3 006-28776-500 CHASSIS FRAME ASSEMBLY4 007-29054-600 BRACKET, SWITCH MAIN POWER5 024-29051-500 TERMINAL, MAIN POWER AC6 026-FCCAC8 RIBBON CLIP7 026-LC10AL8 LATCHING CLIP8 041-26527-000 HANDLE, DISCONNECT SWITCH9 041-26528-000 SHAFT, DISCONNECT SWITCH10 041-26689-000 DIS. SWITCH, 3 POLE FUSED11 042-26746-000 CONTROLLER, VGA12 042-26750-500 I/O 144 BOARD CONFIG.13 042-26932-500 CPU 586 CIRCUIT BOARD ASSY14 046-28702-500 3.5” FLOPPY DATA CABLE15 049-28585-500 POTENTIOMETER ASSEMBLY16 091-28815-600 ADAPTER PLATE ASSEMBLY17 091-29120-500 ADAPTER PLATE ASSEMBLY18 196-26937-500 MOTOR CONTROLLER ASSY19 579-29152-500 CARD CAGE 12 SLOT COVER ASSY20 600A-17921 GROUND SCREW21 600D-22366 CABINET PANEL22 710-26743-000 3.5” FLOPPY DRIVE, 1.4MB23 710-28843-000 DISK DRIVE PANEL MOUNT



INDEX PART NUMBER DESCRIPTION1 005-28579-500P CABINET MECH. 438 ME ASSY2 024-29020-500 DC DISTRIBUTION ASSEMBLY3 024-29051-500 TERMINAL, MAIN POWER AC4 026-AJC19AC CLIP, J 18 WIRE5 026-FCCAC8 CLIP, RIBBON6 042-26080-500 INK MARKER DRIVE UNIT ASSY7 046-28702-500 3.5” FLOPPY DATA CABLE8 046-28703-500 1E6-c ASSEMBLY9 046-28704-500 INK MARK POWER CABLE10 091-28815-600 ADAPTER PLATE ASSEMBLY11 091-29120-500 ADAPTER PLATE ASSEMBLY12 580-29193-500 FLOPPY DRIVE ADAPTER PANEL13 710-26743-000 DRIVE, 3.5” FLOPPY, 1.4MB14 710-28843-000 DISK DRIVE PANEL MOUNT


042-25738-500, DISCRETE I/O PCB ASSY


042-25738-500, DISCRETE I/O PCB ASSY

INDEX PART NUMBER DESCRIPTION1 020-25784-000 STANDOFF #4-40 x 5/32 x 0.9382 020-25870-600 STANDOFF3 032-25745-000 FUSE, 5A, SUBMINIATURE PCB4 034-25743-000 LED, 3mm QUAD PCB INDICATOR5 037-25715-000 CONTACT, RIGHT ANGLE6 037-25712-000 DIN 41612 CONN. RIGHT ANGLE7 037-25744-000 HEADER, 3.5mm PITCH, 32 POS.8 037-65474002 JUMPER9 039-25740-000 PIN RECEPTACLE10 039-25741-000 PIN RECEPTACLE11 039-25742-000 PIN RECEPTACLE12 039-68001103 HEADER, SINGLE ROW, 3 POS.13 041-25739-000 DIP SWITCH, DPDT, 2 POS.14 042-25737-600 PRINTED CIRCUIT BOARD15 047-11332 RESISTOR, 3.3K, 1/4W, 5%, CF16 048-25869-000 RESISTOR, TYPE TK 1.2K, 1%17 579-25748-600 COVER18 580-25747-600 FRONT PANEL

Note: Input (white) and output (red) modules will havedesignated part numbers as follows:

Input (white) 030-170MIDC5Output (red) 030-170MODC5 (except reed relay in which casethe part number will be 030-2MORR5)

NOTE: SEE DISCRETE I/O CONFIGURATION SECTION


042-25700-500, AC OUTPUT PCB ASSEMBLY


042-25700-500, AC OUTPUT PCB ASSEMBLY

INDEX PART NUMBER DESCRIPTION1 020-25870-600 STANDOFF2 030-25707-000 RELAY, DUAL TRIAC3 033-25705-000 FUSE, BLOCK 5x20mm PCB MNT4 033-25706-000 FUSE BLOCK COVER5 034-25704-000 LAMP, NEON PCB MOUNT6 037-25712-000 DIN 41612 CONN. RIGHT ANGLE7 037-25713-000 HEADER, 3 POS. RIGHT ANGLE8 037-25715-000 CONTACT, RIGHT ANGLE9 037-25882-000 CONTACT, SOLDER 14 AWG10 042-25699-600 PRINTED CIRCUIT BOARD11 045-21402A BUS WIRE 14 AWG12 048-25260-000 RESISTOR, 1.2K13 048-25709-000 RESISTOR, 150K14 050-25708-000 RFI FILTER 10A15 050-25710-000 FILTER, EMI W/VARISTOR16 059-25711-000 OPTOCOUPLER, DUAL INPUT17 064-25701-600 HEAT SINK18 064-25948-600 THERMAL SHEET19 067-25868-000 VARISTOR, 20mm20 580-25719-600 MOUNTING PANEL

NOTE: SEE SCHEMATIC 720-26869-311 FOR FUSE SELECTION


024-29051-500, TERMINAL, MAIN PWR SWITCH ASSY


024-29051-500, TERMINAL, MAIN PWR SWITCH ASSY

INDEX PART NUMBER DESCRIPTION1 010-29052-000 ZACK STRIP TRB MARKER, ZB82 024-10300226 END STOP3 024-1734401 CODING ELEMENT4 024-25383-000 TERMINAL BLOCK, GREY5 024-25385-000 TERMINAL BLOCK, GRN/YEL6 024-25813-000 ZACK STRIP TB MARKER, ZB67 024-25819-000 TB MARKER8 024-25821-000 SPACER PLATE, LEFT9 024-25822-000 SPACER COVER10 024-25824-000 COVER, END LEFT11 024-25825-000 TERMINAL BLOCK12 024-26017-000 INSERTION BRIDGE13 024-26526-000 END COVER, TERMINAL BLOCK14 024-26787-000 BASE TERMINAL BLOCK15 024-27717-000 TERMINAL BLOCK, BLU16 025-25622-000 FERRULE, 18 AWG17 025-25816-000 CONN., FERRULE 1.5mm, 16 AWG18 025-25976-000 CONN., FERRULE .4mm, 12 AWG19 032-31001250 FUSE, .125 A 5x20mm20 033-26786-000 FUSE PLUG21 035-25810-000 CONNECTOR PLUG 4 POS.22 035-26030-000 PLUG, 2 POS.23 041-28868-000 THERMOSTAT24 045-012121 WIRE, BRN, 12 AWG, 600V25 045-012130 WIRE, BLK, 12 AWG, 600V26 045-016120 WIRE, BLK, 16 AWG, 600V27 045-018110 WIRE, BLK, 18 AWG, 300V28 045-018112 WIRE, RED, 18 AWG, 300V29 045-018115 WIRE, GRN, 18 AWG, 300V30 045-018119 WIRE, WHT, 18 AWG, 300V31 194-25606-610 DIN RAIL, 10 SLOT32 024-26022-000 CODING ELEMENT


196-26937-500, BRUSHED DC MOTOR DRIVE BOARD


196-26937-500, BRUSHED DC MOTOR DRIVE BOARD

INDEX PART NUMBER DESCRIPTION1 020-25870-600 STANDOFF2 033-27288-000 FUSE HOLDER3 039-2058171 SCREW, FEMALE LOCK4 046-28541-500 CABLE, SIGNAL WIRING BOARD5 046-28542-500 CABLE, SIGNAL WIRING BOARD6 054-27206-500 MOTOR CONTROLLER7 064-26927-600 HEAT SINK, MOD. KBIC DC DRIVE8 172-27548-000 SLIDE LOCK POST9 580-26935-600 PNL, MNT MOTOR CONTROLLER10 580-26936-600 MNTING PNL, MOTOR CONTROLLER

NOTE: SEE SCHEMATIC 720-26869-328 FOR FUSE SELECTION(ARMATURE)


024-29020-500, DC DISTRIBUTION ASSEMBLY


024-29020-500, DC DISTRIBUTION ASSEMBLY

INDEX PART NUMBER DESCRIPTION1 024-16897307 JUMPER BAR, 10 POS.2 024-25813-000 TERM. BLOCK, MARKING STRIP3 024-2715937 10 POS. INTERSECTION4 024-2718196 TERMINAL BLOCK 4 LEVEL5 024-28098-000 TERMINAL BLOCK, GRY6 024-29046-000 TERMINAL BLOCK, GND, GRN/YEL7 024-29053-000 TERMINAL BLOCK END COVER8 025-25817-000 CONN. FERRULE .5mm, 22 AWG9 045-022112 WIRE, RED, 22 AWG, 300V10 194-25606-621 DIN RAIL, 35mm 21 SLOT


042-26080-500, INK MARKER DRIVE UNIT ASSEMBLY


042-26080-500, INK MARKER DRIVE UNIT ASSEMBLY

INDEX PART NUMBER DESCRIPTION1 024-26076-000 MODULE BASE ELEMENT W/SNAP2 024-26077-000 MODULE BASE ELEMENT3 024-26078-000 MODULE SIDE ELEMENT4 024-26079-000 MODULE COVER5 042-25974-500 INK MARKER DRIVE BOARD ASSY

NOTE: SEE SCHEMATIC 720-26869-336 FOR FUSE SELECTION


002B-19707, LEVELING MOUNT ASSEMBLY


002B-19707, LEVELING MOUNT ASSEMBLY

INDEX PART NUMBER DESCRIPTION1 174-6103K84 SWIVEL LEVELING MOUNT2 600B-19586 THREADED ROD


006-28776-500, CHASSIS FRAME ASSEMBLY


006-28776-500, CHASSIS FRAME ASSEMBLY

INDEX PART NUMBER DESCRIPTION1 006-28774-500 CARD CABINET ASSY, CPU WIN2 006-28775-500 I/O CARD RACK B ASSEMBLY3 006-28777-600 CHASSIS, FRAME EXTENSION4 006-28778-600 CHASSIS FRAME, LEFT SIDE5 006-28779-600 CHASSIS FRAME, RIGHT SIDE6 006-28781-600 FRAME, TOP COVER7 006-28782-600 CHASSIS, BOTTOM TRAY, PLENUM8 006-28783-600 PLENUM COVER, CHASSIS9 006-28789-600 CHASSIS SPACER10 006-28809-500 I/O CARD RACK E ASSEMBLY11 006-28973-500 I/O CARD RACK C ASSEMBLY12 007-28780-600 BRACKET, PWR SUPPLY SUPPORT13 007-28791-600 MOUNTING BRACKET14 020-26905-000 STANDOFF, HEX 13mm M/F15 020-28954-000 HEX FEM. STD. OFF, NYLON #10-3216 027-28814-000 FAN, 24VDC RADIAL 123 CFM17 042-29030-500 BACKPLANE ASSY, POWER BUS18 044-28771-500 POWER SUPPLY ASSEMBLY19 050-28811-000 LINE FILTER, 3 PHASE20 579-28790-600 COVER, LINE FILTER


006-28775-500, I/O CARD RACK B ASSEMBLY


006-28775-500, I/O CARD RACK B ASSEMBLY

INDEX PART NUMBER DESCRIPTION1 006-26767-600 TOP & BOTTOM PLATE, CARD CAGE2 006-26768-600 SIDE FRAME, CARD CAGE3 012-26777-000 CARD GUIDE4 042-29103-500 I/O BACKPLANE ASSY, RACK B5 042-29104-500 I/O BACKPLANE ASSY, RACK B6 046-28961-500 CABLE ASSY, 1E5-A/1E5-B7 046-28962-500 CABLE ASSY, 1E6-A8 046-28963-500 CABLE ASSY, 1E6-B


006-28973-500, I/O CARD RACK C ASSEMBLY


006-28973-500, I/O CARD RACK C ASSEMBLY

INDEX PART NUMBER DESCRIPTION1 006-26767-600 TOP & BOTTOM PLATE, CARD CAGE2 006-26768-600 SIDE FRAME, CARD CAGE3 012-26777-000 CARD GUIDE4 042-29105-500 I/O BACKPLANE ASSY, RACK C5 042-29106-500 I/O BACKPLANE ASSY, RACK C6 046-28974-500 CABLE ASSY, 1E5-C & 1E5-D


042-29030-500, BACKPLANE ASSY, PWR BUS


042-29030-500, BACKPLANE ASSY, PWR BUS

INDEX PART NUMBER DESCRIPTION1 035-26816-000 RETAINING FRAME, MOD. CONN.2 035-29031-000 CONNECTOR, DUMMY MODULE3 046-28703-500 CABLE, 1E6-c ASSEMBLY4 046-29024-500 CABLE, 1E5 ASSEMBLY5 046-29025-500 CABLE, X2-C & X2-C/1E6-d ASSY.6 046-29026-500 CABLE, LINE FILTER X2-A & X2-B7 046-29027-500 CABLE, X1-D ASSEMBLY8 046-29028-500 CABLE, X1-A/1E6-b ASSEMBLY9 580-29029-500 PANEL ASSY, POWER BUSS


580-29029-500, PANEL ASSEMBLY, POWER


580-29029-500, PANEL ASSEMBLY, POWER

INDEX PART NUMBER DESCRIPTION1 006-28785-600 PLATE, CHASSIS CONNECTION2 035-28944-000 FRAME, METAL RETAINING3 045-26850-000 SUPPORT, BASE MOUNT HOUSING4 045-26898-600 POWER DIST. BUS, 5 TAB


044-28771-500, POWER SUPPLY ASSEMBLY, page 1



INDEX PART NUMBER DESCRIPTION1 006-26771-600 BASE PLATE, PWR SUPPLY2 006-26772-600 SIDE FRAME, PWR SUPPLY3 006-26773-600 REAR PANEL, PWR SUPPLY4 006-26774-600 FRONT PANEL, PWR SUPPLY5 006-26775-600 COVER, PWR SUPPLY6 006-26776-600 BRACKET, BUS MOUNT7 020-26778-000 STANDOFF, 8mm HEX8 024-29046-000 TERMINAL BLOCK, GND, GRN/YEL9 026-ACC62AC CORD CLIP, ADHESIVE BACKED10 027-28916-500 BLOWER ASSEMBLY11 030-26805-000 CONTACTOR, 30A, 4 POLE12 030-26809-000 CONTACTOR13 032-28346-000 CIRCUIT BREAKER, 3P, 16A14 032-28347-000 CIRCUIT BREAKER, 1P, 12A15 032-28772-000 CIRCUIT BREAKER, 3P, 3A16 032-28773-000 CIRCUIT BREAKER, 2P, 8A17 035-26816-000 CONNECTOR FRAME18 044-28920-500 POWER SUPPLY ASSEMBLY19 045-26848-600 POWER DIST BUS, 22 POS.20 045-26850-000 BASE MNT HOUSING SUPPORT21 046-28231-500 CABLE, JUMPER22 046-28232-500 CABLE, VARISTOR23 046-28925-500 CABLE, #50&#49, 438 PWR SUPPLY24 046-28926-500 CABLE, 438 PWR SUPPLY25 046-28931-500 CABLE, SET, #117, 11626 046-28932-500 CABLE, SET #29, 28, 2727 046-28933-500 CABLE, K1 ASSEMBLY



INDEX PART NUMBER DESCRIPTION1 006-26772-600 SIDE FRAME, PWR SUPPLY2 006-26773-600 REAR PANEL, PWR SUPPLY3 006-26774-600 FRONT PANEL, PWR SUPPLY4 006-26776-600 BRACKET, BUS MOUNT5 020-26778-000 STANDOFF, 8mm HEX6 027-28916-500 BLOWER ASSEMBLY7 032-28346-000 CIRCUIT BREAKER, 3P, 16A8 032-28347-000 CIRCUIT BREAKER, 1P, 12A9 032-28772-000 CIRCUIT BREAKER, 3P, 3A10 032-28773-000 CIRCUIT BREAKER, 2P, 8A11 035-26816-000 CONNECTOR FRAME12 045-26848-600 POWER DIST BUS, 22 POS.13 045-26850-000 BASE MNT HOUSING SUPPORT14 046-28921-500 CABLE, X2-d ASSEMBLY15 046-28923-500 CABLE, X1-b ASSEMBLY16 046-28927-500 CABLE, X1-d ASSEMBLY17 046-28928-500 CABLE, X1-c ASSEMBLY18 046-28929-500 CABLE, X1-a ASSEMBLY19 046-28930-500 CABLE, X2-a ASSEMBLY20 046-28934-500 CABLE, X2-c ASSEMBLY21 046-28935-500 CABLE, X2-b ASSEMBLY


091-28815-500, ADAPTOR PLATE ASSEMBLY



INDEX PART NUMBER DESCRIPTION1 025-25817-000 CONN., FERRULE .5mm, 22 AWG2 025-53125VN Q-DIS, FEMALE, ¼”, 14-16 AWG3 025-MT523 DUAL Q-DIS ¼” MALE CONN.4 039-2058173 FEMALE SCREW LOCK5 045-13165 WIRE, HOOK-UP, 16 AWG, GRN6 046-28731-500 CABLE, RS 232 SERIAL7 046-28947-500 CABLE, ON/OFF PWR SWITCH ASSY8 091-28816-600 ADAPTER PLATE9 600B-19109-001 BLANK CONN. PLATE (PLUG)



INDEX PART NUMBER DESCRIPTION1 025-53125VN Q-DIS, FEMALE, ¼”, 14-16 AWG2 025-MT523 DUAL Q-DIS ¼” MALE CONN.3 039-2058173 FEMALE SCREW LOCK4 045-13165 WIRE, HOOK-UP, 16 AWG, GRN5 046-29116-500 CABLE, TOUCH SCREEN +12 VDC6 046-29121-000 CABLE, SVGA EXTENSION7 046-29122-000 CABLE, TOUCH SCREEN SERIAL8 091-28818-600 PLATE, ADAPTER DISPLAY/RUN KEY9 600B-19109-001 BLANK CONN. PLATE (PLUG)


NOTES

438A PARTS MANUAL ISSUE 08/02 SECTION B – PAGE 43

SECTION B FEEDER PARTS

549-28855-500, FEEDER ASSEMBLY - 438, page 1 ........................................ 44


547-25937-500 (rev A), LEFT SIDE CHASSIS ASSEMBLY ........................... 48

547-27279-500 (rev C), RIGHT SIDE CHASSIS ASSEMBLY ........................ 50

002D-16435 (rev J), SINGULATOR ASSEMBLY............................................. 52

002B-21905 (rev A), OUTSIDE FEED BELTS .................................................. 54

750-28557-500, CREEPER CONVEYOR ASSEMBLY.................................... 56

579-29003-500, COVER ASSEMBLY ................................................................ 58

057-26856-500, SENSOR DOUBLE DETECT................................................... 60

002C-19652, MIDDLE TIE PLATE ASSEMBLY ............................................. 62

122-27256-500, CLUTCH ASSEMBLY, 19T ..................................................... 64

002B-16631, FRONT SHAFT ASSEMBLY ....................................................... 66


549-28855-500, FEEDER ASSEMBLY - 438, page 1



INDEX PART NUMBER DESCRIPTION1 002A-22091 PULLEY ASSEMBLY2 002B-08157 BRAKE ASSEMBLY3 002B-08570 SENSOR MODULE4 002B-08630 ENCODER ASSEMBLY (1 TICK)5 002B-16767 IDLER PULLEY6 002B-21905 OUTSIDE FEED BELTS ASSEMBLY7 002C-19652 MIDDLE TIE PLATE ASSEMBLY8 002D-16435 SINGULATOR ASSEMBLY9 014-10262216 HEX HEAD BOLT,#10-32 X 1”10 016-S05000750010 SHIM,.5ID,.75OD,.010THK11 016-S0500075012 SHIM,.5ID,.75OD,.12THK12 018-26512-600 DOCKING PIN13 020-HA01021013 STANDOFF, #10-32 X .81214 027-28938-500 FEEDER MOTOR ASSEMBLY15 095-25212-600 SHAFT,CLUTCH HARDENED16 095-27252-600 SHAFT, SINGULATOR DRIVE17 112-200DBA18650 PULLEY, TIMING, 18T18 112-200DBA30637 PULLEY, TIMING, 30T19 112-26300-500 PULLEY ASSEMBLY20 113-200090037 BELT, TIMING, 45G21 113-S290XL100 BELT, TIMING, TAN NON-MARKING22 118-28548-600 BELT, UPPER CONVEYOR23 118-28549-600 BELT, LOWER CONVEYOR24 122-27256-500 FRICTION CLUTCH ASSEMBLY25 123-8AL CLAMP COLLAR, .5 ID26 144-28537-600 GUIDE RAIL, LEFT27 144-28538-600 GUIDE RAIL, RIGHT28 144-28576-500 GUIDE WIRE, SHORT29 144-28601-500 GUIDE WIRE30 320-26217-600 DOOR MOUNT BLOCK31 330-28378-600 PLATE EXTENSION32 547-25937-500 FEEDER CHASSIS ASSY, LEFT33 547-27279-500 FEEDER CHASSIS ASSY, RIGHT34 579-29003-500 COVER ASSY, 438 FEEDER/SING.35 592-26210-600 GUIDE SHOE, LEFT36 592-26211-600 GUIDE SHOE, RIGHT37 595-28494-600 SHAFT, EXTENSION

38 600A-16349-020 PULLEY, DRIVE39 600A-17661 DRIVE PULLEY SHAFT40 600A-21521 REDUCTION PULLEY MNT BLOCK41 600B-15839-014 HANGER GUIDE RAIL42 600B-15839-017 TENSIONER SHAFT43 600B-15839-028 TIE BAR RAIL GUIDE44 600B-15839-060 PULLEY, FEED DRIVE45 600B-15839-125 TIE PLATE46 600B-16404-005 HUB, ROLLER BEARING47 600B-16430 DRIVE ROLLER48 600B-17540 PULLOUT ROLLER49 600B-17541 PULLOUT ROLLER50 600B-17848 UPPER PULLOUT SHAFT51 600B-19307 PROBE MOUNT, TOP52 600B-22223 ADAPTOR PLATE53 600D-22275 FEEDER TRAY54 750-28557-500 CREEPER CONVEYOR ASSEMBLY



INDEX PART NUMBER DESCRIPTION1 002A-16437 PULLEY ASSEMBLY2 002A-16457-005 THUMBSCREW, #8-32 X .503 002B-16767 IDLER PULLEY4 002D-16435 SINGULATOR ASSEMBLY5 007-26214-600 BRACKET HANGER, PAPER GUIDE6 007-28628-600 MTG. BRACKET, INTERLOCK SW.7 008-1131BK4 PLASTIC KNOB8 016-26219-600 CLIP, SENSOR MOUNT9 018-26512-600 DOCKING PIN10 020-HA01021013 STANDOFF, #10-32 X .81211 027-28938-500 FEEDER MOTOR ASSEMBLY12 041-29004-500 SAFETY INTERLOCK SWITCH13 057-26856-500 SENSOR ASSEMBLY14 095-25212-600 SHAFT, CLUTCH HARDENED15 108-29002-600 LINK16 112-200DBA16637 PULLEY, TIMING,16T17 112-200DBA18650 PULLEY, TIMING,18T18 112-200DBA30637 PULLEY, TIMING,30T19 112-200DOA30637 PULLEY, TIMING,30T20 112-26300-500 PULLEY ASSEMBLY21 113-20008003712 BELT, TIMING, 40G22 113-200090037 BELT, TIMING, 45G23 113-200290037 BELT, TIMING24 118-28548-600 BELT, UPPER CONVEYOR25 118-28549-600 BELT, LOWER CONVEYOR26 122-27256-500 FRICTION CLUTCH ASSEMBLY27 123-8AL CLAMP COLLAR, .5 ID28 144-28576-500 GUIDE WIRE, SHORT29 144-28601-500 GUIDE WIRE30 152-B684 BEARING, PLAIN, .38x.5x.5 LG31 153-FB6103 FLANGE BEARING32 167-125375 WOODRUFF KEY33 181-29019-000 GAS SPRING, 30 LB. MINI34 330-28378-600 PLATE EXTENSION35 547-25937-500 FEEDER CHASSIS ASSY, LEFT36 547-27279-500 FEEDER CHASSIS ASSY, RIGHT37 579-29003-500 COVER ASSY, 438 FEEDER/SING.

38 592-26210-600 GUIDE SHOE, LEFT39 595-28494-600 SHAFT, EXTENSION40 600A-16556 WORM GEAR ASSEMBLY41 600A-21521 REDUCTION PULLEY MTG. BLOCK42 600B-15839-017 TENSIONER SHAFT43 600B-16122-033 HOPPER FEED SHAFT44 600B-17540 PULLOUT ROLLER45 600B-17541 PULLOUT ROLLER46 600B-19306 PROBE MOUNT, BOTTOM47 600B-19307 PROBE MOUNT, TOP


547-25937-500 (rev A), LEFT SIDE CHASSIS ASSEMBLY



INDEX PART NUMBER DESCRIPTION1 002A-17927 BEARING BLOCK2 013-0104 HEX NUT,#10-243 014-025031116 SHOULDER BOLT4 016-712 CUP WASHER5 019-100062 “E” RING6 158-S3PPB5ST RADIAL BEARING7 173-2194 BUMPER8 181-3600401000 SPRING9 547-25934-600 LEFT FRAME10 600A-15839-012 GUIDE BUSHING11 600A-15839-119 TRACK BUTTON INSERT12 600A-15915-025 ADJUSTMENT SCREW13 600B-15839-068 TRACK BUTTON14 104-1M5N24 WORM15 126-SSC25 COLLAR,.25 DIA16 600B-17666 TENSION ADJUST


547-27279-500 (rev C), RIGHT SIDE CHASSIS ASSEMBLY



INDEX PART NUMBER DESCRIPTION1 002A-17927 BEARING BLOCK2 016-712 CUP WASHER3 019-100062 “E” RING4 020-RA01020632 STANDOFF,#10-32 X 2”5 158-S3PPB5ST RADIAL BEARING6 173-2194 BUMPER7 181-3600401000 SPRING8 547-25935-600 RIGHT FRAME9 584-27253-600 ADAPTOR PLATE10 600A-15839-012 GUIDE BUSHING11 600A-15839-119 TRACK BUTTON INSERT12 600A-15915-025 ADJUSTMENT SCREW13 600A-18200 CLUTCH STOP14 600B-15839-068 TRACK BUTTON


002D-16435 (rev J), SINGULATOR ASSEMBLY



INDEX PART NUMBER DESCRIPTION1 002B-08212 CREEPER CONVEYOR SWITCH2 002B-16325 INPUT BRACKET3 002B-16326 INFEED SWITCH BRACKET4 002C-16500 SUPPORT BAR5 014-SW15 ADJUSTING SCREW6 181-03000301000 SPRING7 181-05000808125 SPRING8 600A-16435-003 ADJUSTING SCREW9 600A-16435-004 ROLLER AXLE10 600A-16435-005 DETENT WAND11 600A-16435-006 PAPER DETENT AXLE12 600A-16914 HEX NUT13 600B-15915-044 STACK SWITCH ACTUATOR14 177-25913-600 SINGULATOR ROLLER15 600B-16435-002 ROLLER GUARD16 600B-16435-007 ADJUSTING FORK17 600B-16435-008 ADJUSTING PLATE18 600B-16435-009 ADJUSTING KNOB


002B-21905 (rev A), OUTSIDE FEED BELTS



INDEX PART NUMBER DESCRIPTION1 002B-21906 HOUSING ASSEMBLY2 002A-21927 ROLLER ASSEMBLY3 600A-22189 IDLER ROLLER4 186-2823500088 TRACTOR BELT5 600A-20965 PULLEY6 600A-21908 BUSHING7 600A-21909 AXLE


750-28557-500, CREEPER CONVEYOR ASSEMBLY



INDEX PART NUMBER DESCRIPTION1 002B-16631 FRONT SHAFT ASSEMBLY2 002B-23380 RIGHT MOUNTING PLATE3 002B-23381 LEFT MOUNTING PLATE4 008-DS701BD2 KNOB5 019-710037 RETAINING RING6 020-RN010C0610 STANDOFF, NYLON #10CL,.625LG7 027-28583-500 MOTOR ASSEMBLY8 049-28585-500 SPEED POT ASSEMBLY9 112-200NOA14638 PULLEY, TIMING, 14T10 113-200080037 DRIVE BELT11 113-200500037 CONVEYOR BELT12 126-SSC25 SET SCREW COLLAR13 600A-15841-009 DRIVE SHAFT14 600A-15841-015 ECCENTRIC LOCK15 600A-15841-020 HANDLE16 600A-16652 ROLLER17 600A-23337 BRACKET18 600A-23344 BRACKET19 600A-23367 PULLEY MOD.20 600A-23385 CLIP21 600A-23482 COUPLING22 600B-15841-014 TENSION BAR23 600B-15841-019 LOCK ANGLE24 600B-23368 SHAFT25 600B-23475 MYLAR COVER26 600B-23483 MOTOR SPACER27 600C-15841-001 BED28 600C-16575-001 STACK GUIDE, LEFT29 600C-16575-002 STACK GUIDE, RIGHT30 600D-23346 REAR CREEPER COVER


579-29003-500, COVER ASSEMBLY



INDEX PART NUMBER DESCRIPTION1 007-29001-600 BRACKET, HINGE2 041-26025-000 RIGHT ANGLE SWITCH KEY3 095-28999-600 HINGE SHAFT, SHORT4 095-29000-600 HINGE SHAFT, LONG5 579-29015-600 COVER, FEEDER - SINGULATOR


057-26856-500, SENSOR DOUBLE DETECT



INDEX PART NUMBER DESCRIPTION1 057-E32TC200 FIBER OPTICS2 600B-17933 DOUBLE DETECT SENSOR BLOCK


002C-19652, MIDDLE TIE PLATE ASSEMBLY



INDEX PART NUMBER DESCRIPTION1 002A-08462 GROUND WIRE ASSEMBLY2 002B-19633 TRIPLE BEARING BLOCK3 025-25947-500 STATIC BRAID ASSEMBLY4 600B-15839-003 MIDDLE TIE PLATE


122-27256-500, CLUTCH ASSEMBLY, 19T



INDEX PART NUMBER DESCRIPTION1 026-PLT1MM TIE WRAP2 026-TFT20022 TEFLON TUBING #223 039-67295001 CAP, HOUSING, 2 POS4 039-76612002 PIN, MALE, 24-18 AWG5 067-V33ZA1 VARISTOR6 112-27255-500 PULLEY, ARMATURE ASSEMBLY7 122-29 CLUTCH8 163-EUT061201 BEARING, THRUST 3/8 x ¾ x 19 188-242 LOCTITE, 242 REMOVEABLE


002B-16631, FRONT SHAFT ASSEMBLY



INDEX PART NUMBER DESCRIPTION1 112-26947-500 IDLER PULLEY ASSEMBLY2 014-10221132 SCREW, SHCS #10-323 020-RN010C0604 STANDOFF, NYLON #104 181-0300040100 SPRING5 600A-15841-008 FRONT SHAFT6 600B-15841-007 FRONT SHAFT BRACE7 019-710037 RING, RETAINING EXTERNAL GRIP


NOTES:

438A PARTS MANUAL ISSUE 06/02 SECTION C – PAGE 69

SECTION C ACCUMULATOR PARTS

186-034007665, ACCUMULATOR..................................................................... 70

702-28977-500, 438 & CAS 438 ACCUM. ASSY, page 1 .................................. 74

702-28977-500, 438 & CAS 438 ACCUM. ASSY, page 2 .................................. 76

580-29108-500, KEYBOARD ASSEMBLY........................................................ 78

024-28873-500, TERM. BLOCK ASSY, 438 ACCUM. ..................................... 80

074-26614-500, A – S SENSOR ASSEMBLY, 438............................................. 82

584-28248-500, GUARD – SENSOR AMP ASSEMBLY .................................. 84


186-034007665, ACCUMULATOR

Note: The Drive Pulley for the Accumulator is item # 118 in theparts table as 186-032012571. It is located in the Folder.

dwatkins

TextBox

186-032018206 Shaft, Drive, Upper

dwatkins

Line


186-034007665, ACCUMULATORINDEX PART NUMBER DESCRIPTION1 186-031001014 SPRING2 186-031003037 SPRING3 186-031011004 CHAIN LOCK4 186-031011044 CHAIN LINKS5 186-031013058 SPROCKET6 186-031017555 PLATE7 186-031017572 BEARING8 186-031019321 SHIM9 186-031027342 CLAMP10 186-031027430 KNOB11 186-031027462 KNOB12 186-031027480 CLAMP13 186-031030284 CLUTCH-BRAKE ASSEMBLY14 186-031030285 BRAKE MOUNT15 186-031030342 PULLEY MOUNT16 186-031030343 SPACER17 186-031030344 CLUTCH18 186-031033005 TIMING BELT,200XL02519 186-031033014 TIMING BELT,250XL03720 186-031033063 ROUND BELT21 186-031033077 TIMING BELT,90XL03722 186-031033094 ROUND BELT23 186-031033095 ROUND BELT24 186-031033165 ROUND BELT25 186-031033166 ROUND BELT26 186-031059028 BEARING27 186-031110013 RETAINING RING28 186-031110023 RETAINING RING29 186-031110030 RETAINING RING30 186-031112005 BALL BEARING31 186-031112013 BALL BEARING32 186-031112035 BALL BEARING33 186-031112030 BALL BEARING34 186-031133010 RETAINING RING35 186-032001390 BEARING36 186-032001393 CLAMP COLLAR37 186-032001432 BEARING38 186-032001455 ROLLER39 186-032001468 BEARING40 186-032001469 SPACER

41 186-032001470 SPACER42 186-032001472 SPACER43 186-032001474 BUSHING44 186-032001476 BEARING45 186-032001559 SPACER46 186-032006617 SPACER SHAFT47 186-032006618 SPACER SHAFT48 186-032011605 SPACER49 186-032011619 SPACER50 186-032012734 MOUNT, SHAFT51 186-032012751 MOUNT, SHAFT52 186-032012752 HOUSING, BEARING53 186-032012753 CLAMP COLLAR54 186-032012754 PULLEY, DOUBLE55 186-032012999 PULLEY56 186-032013014 PULLEY,ROUND BELT57 186-032017494 TIE BAR58 186-032017495 SHAFT, GUIDE59 186-032017496 SHAFT, IDLER60 186-032017497 SHAFT, SUPPORT61 186-032017499 SHAFT, DRIVE62 186-032018207 SHAFT, DRIVE, LOWER63 186-032017501 SHAFT, BRAKE64 186-032017502 SHAFT, ADJUSTMENT65 186-032017503 SHAFT, ROLLER66 186-032017505 ROLLER, LONG67 186-032021143 WASHER68 186-032022500 PLATE, GUIDE69 186-032022501 PLATE, CHAIN70 186-032022502 PLATE, SPACER71 186-032022697 SPACER, GUIDE PLATE72 186-032028216 BRACKET73 186-032029423 GUIDE74 186-032029424 GUIDE75 186-032029448 CHASSIS76 186-032029449 CHASSIS77 186-032029464 GUIDE78 186-032029465 GUIDE79 186-032029470 GUIDE, RIGHT80 186-032029471 GUIDE, LEFT81 186-032029474 COVER, RIGHT


82 186-032029475 COVER, LEFT83 186-032030854 BRACKET, RIGHT84 186-032030855 BRACKET, LEFT85 186-032030866 BRACKET, LEFT86 186-032030867 BRACKET, RIGHT87 186-032036137 PLATE, BEARING88 186-032036183 PLATE, COVER89 186-032036184 PLATE, COVER90 186-032036247 PLATE, MOUNT91 186-032036248 PLATE, MOUNT92 186-032041183 ROD, ADJUST93 186-032051604 GUIDE, BELT94 186-032051605 PLATE95 186-032051606 CLAMP96 186-032051607 MOUNT, GUIDE SHAFT97 186-032051803 PLATE, TIE98 186-032051806 SHAFT, SQUARE99 186-032051810 GUIDE100 186-033012205 KNURLED SCREW101 186-033501069 CLAMP COLLAR102 186-034002556 ROLLER, INFEED103 186-034005224 LEVER104 186-034005225 LEVER105 186-034005226 PLATE106 186-034005227 PULLEY, ROUND BELT107 186-034005229 PULLEY, IDLER108 186-034005230 PULLEY, TIMING109 186-034005231 GEAR110 186-034005232 GEAR111 186-034005233 PULLEY, ROUND BELT112 186-034005236 PULLEY, TIMING113 186-034005237 PULLEY, TIMING114 186-034005750 PULLEY, TIMING115 186-034005757 PULLEY, CHAIN116 186-034005960 HOLD DOWN SPRING117 186-034006688 ROLLER

118 186-032012571 Pulley, Round Belt, Link toAccumulator Table, in Folder


NOTES:


702-28977-500, 438 & CAS 438 ACCUM. ASSY, page 1


702-28977-500, 438 & CAS 438 ACCUM. ASSY page 1

INDEX PART NUMBER DESCRIPTION1 007-26561-600 COVER HINGE2 007-29086-600 BRACKET, SAFETY SWITCH3 013-26562-600 NUT PLATE4 014-25S31308 SHOULDER SCREW ¼ x .55 014-28606-600 SCREW, SHCS, MOD.6 020-26563-600 SUPPORT HINGE7 020-28699-600 SUPPORT LEFT PAPER INFEED8 020-28701-600 SUPPORT RIGHT PAPER INFEED9 041-26025-000 SWITCH, KEY R/L10 041-26027-000 SWITCH, SAFETY, INTERLOCK11 074-26614-500 A – S SENSOR ASSEMBLY12 121-26564-000 BRAKE13 172-10941A1032 HANDLE14 172-27574-000 HANDLE, ADJUSTABLE CLAMP15 177-28468-600 DUMP ROLLER16 186-034007665 ACCUMULATOR17 563-26513-600 RECEPTACLE18 579-26560-600 COVER, ACCUMULATOR19 579-29178-600 COVER, ACCUM. DRIVE20 580-29108-500 KEYBOARD ASSEMBLY21 584-28208-600 ACCUMULATOR GUARD, REAR22 584-28248-500 GUARD-SENSOR AMP ASSY23 584-29186-600 PLATE, ACCUM. END COVER


702-28977-500, 438 & CAS 438 ACCUM. ASSY, page 2


702-28977-500, 438 & CAS 438 ACCUM. ASSY page 2

INDEX PART NUMBER DESCRIPTION1 007-26896-600 BRACKET, SCREEN MOUNT2 007-27571-600 SUPPORT BAR, DISPLAY3 007-27572-600 SWIVEL SUPPORT, DISPLAY4 007-28995-600 MOUNT, VIP DISPLAY5 007-28996-600 ANCHOR, VIP DISPLAY6 008-27575-000 KNOB, CLAMP 5/16-18 THD INSERT7 013-26562-600 NUT PLATE8 014-28606-600 SCREW, SHCS, MOD.9 020-26879-600 TUBE, DISPLAY MOUNT10 020-28997-600 SUPPORT, DISPLAY MOUNT11 021-SB750625 SNAP BUSHING, .750 OD x .625 ID12 024-28873-500

025-25817-000TERM. BLOCK ASSY, 438 ACCUMCONN. FERRULE .5mm 22 AWG

13 112-28991-500 PULLEY ASSEMBLY14 113-200140037 BELT, TIMING, 140T, 3/8 WIDE15 117-28577-500 PULLEY ASSEMBLY16 172-27574-000 HANDLE, ADJUSTABLE CLAMP17 186-034007665 ACCUMULATOR18 579-26560-600 COVER, ACCUMULATOR19 584-26779-600 PLATE MOD.


580-29108-500, KEYBOARD ASSEMBLY


580-29108-500, KEYBOARD ASSEMBLY

INDEX PART NUMBER DESCRIPTION1 020-HN00400426 STANDOFF, NYLON #4-40 x 1.6252 026-29110-000 STRAIN RELIEF3 035-25809-000 CONNECTOR, PLUG 6 POS.4 039-29111-000 CONNECTOR, PLUG 4 POS.5 041-28856-000 SWITCH, E-STOP CONTACT BLOCK6 041-28857-000 LOCK WASHER, ANTI-ROTATION7 041-28858-000 SWITCH, CONTACT BLOCK8 041-28860-000 SWITCH, E-STOP ACTUATOR9 041-28861-000 SWITCH, E-STOP MARKING PLATE10 041-28862-000 SWITCH, PUSH BUTTON ACTUATOR11 041-28863-000 SWITCH, LENS BLUE12 041-28864-000 SWITCH, LENS GREEN13 041-28865-000 SWITCH, LENS YELLOW14 041-28866-000 SWITCH, LENS WHITE15 041-29159-000 SWITCH, CONTACT BLOCK16 042-28867-500 SWITCH BOARD ASSEMBLY17 046-29109-500 CABLE, KEYBOARD ASSEMBLY18 580-28909-600 PANEL, CONTROL


024-28873-500, TERM. BLOCK ASSY, 438 ACCUM.


024-28873-500, TERM. BLOCK ASSY, 438 ACCUM

INDEX PART NUMBER DESCRIPTION1 020-HA01020610 STANDOFF,FEMALE #10-32 .375x.6252 024-11511607 TERMINAL BLOCK3 024-11836816 END SECTION4 024-23300001 BLANK MARKER CARD5 024-25819-000 MARKING STRIP, TERM.6 024-25821-000 SPACER PLATE7 024-25822-000 SPACER COVER, RIGHT8 024-25824-000 END COVER, LEFT9 024-25825-000 TERMINAL BLOCK10 024-26022-000 CODING ELEMENT, KEY11 024-26023-000 CODING ELEMENT, KEY12 024-26723-000 JUMPER BARS13 035-25809-000 CONNECTOR, PLUG 6 POS.14 035-25810-000 CONNECTOR, PLUG 4 POS.15 035-26030-000 CONNECTOR, PLUG 2 POS.16 067-26722-500 VARISTOR ASSEMBLY17 194-25606-604 DIN RAIL, 35mm


074-26614-500, A – S SENSOR ASSEMBLY, 438


074-26614-500, A – S SENSOR ASSEMBLY, 438

INDEX PART NUMBER DESCRIPTION1 007-26575-600 SENSOR MOUNT2 014-08251103 SHSSM #8-32 X .1873 057-E32TC200 FIBER OPTICS PAIR4 057-E39F2 PRISM PAIR5 368-28598-500 SPIRAL TUBE PROTECTION ASSY6 600A-17814 SENSOR PROBE


584-28248-500, GUARD – SENSOR AMP ASSEMBLY


584-28248-500, GUARD – SENSOR AMP ASSEMBLYINDEX PART NUMBER DESCRIPTION1 026-PLT1MM TIE WRA[2 026-TM3S10C TIE WRAP MOUNT3 057-26721-500 SENSOR AMP, ASSEMBLY4 584-28207-600 GUARD, ACCUMULATOR


NOTES:

438A PARTS MANUAL ISSUE 06/02 SECTION D – PAGE 87

SECTION D FOLDER PARTS

186-034007658, FOLDER, INSIDE..................................................................... 88

186-034007658, FOLDER, LEFT SIDE.............................................................. 90

186-034007658, FOLDER, RIGHT SIDE ........................................................... 92

186-034007658, FOLDER, ELECTRICAL DRAWER, page 1 ........................ 94

186-034007658, FOLDER, ELECTRICAL DRAWER, page 2 ........................ 96

186-034007678, FOLDER, FOLDER TRAY 1, page 1...................................... 98

186-034007678, FOLDER, FOLDER TRAY 1, page 1...................................... 98

186-034007678, FOLDER, FOLDER TRAY 1, page 2.................................... 100


186-034007679, FOLDER, FOLDER TRAY 2 & 4, page 1............................. 104






703-28578-500 , 438 FOLDER ASSEMBLY, page 1 ....................................... 116



538-26297-500, AUXILIARY DRIVE ASSEMBLY ........................................ 122

041-26521-500, DISCONNECT SWITCH ASSEMBLY ................................. 124

502-29206-500, UNIVERSAL FOLDER ELECT. DRAWER MOD, page 1. 126

502-29206-500, UNIVERSAL FOLDER ELECT. DRAWER MOD, page 2. 128

438A PARTS MANUAL ISSUE 06/02 SECTION D– PAGE 88

186-034007658, FOLDER, INSIDE


186-034007658, FOLDER, INSIDEINDEX PART NUMBER DESCRIPTION1 186-031003089 EXTENSION SPRING2 186-031017631 INDICATOR3 186-031017635 LOCK WASHER4 186-031017636 WASHER5 186-031017641 SETTING KNOB 16 186-031017646 SETTING KNOB 67 186-031017642 SETTING KNOB 28 186-031017643 SETTING KNOB 39 186-031017644 SETTING KNOB 410 186-031017645 SETTING KNOB 511 186-031030147 MOTOR, 380V-220V12 186-031112013 BEARING13 186-031135001 KEY14 186-031150001 DOWEL PIN,M6 X 4515 186-032001148 BUSHING16 186-032001636 BUSHING17 186-032001641 BUSHING18 186-032006506 STUD19 186-032006507 STUD20 186-032006741 STUD21 186-032012572 BUSHING22 186-032016972 SHAFT23 186-032017372 SPACER SHAFT24 186-032017373 SHAFT25 186-032027375 SHAFT26 186-032017391 COMBINATION ROLLER S-G27 186-032017410 SHAFT28 186-032022789 RIGHT COVER29 186-032022791 LEFT COVER30 186-032027940 SLIDE31 186-032029041 PLATE32 186-032029042 GUIDE33 186-032029394 COVER34 186-032029396 GUIDE35 186-032029451 SLIDE36 186-032036266 MOUNT37 186-032026286 RIGHT SIDE PLATE38 186-032036287 LEFT SIDE PLATE39 186-032041212 STUD40 186-032051457 MOUNT

41 186-032051458 MOUNT

42 186-032051853 SPACER SHAFT43 186-034004627 GUIDE44 186-034004629 ROLLER45 186-034006075 HANDWHEEL


186-034007658, FOLDER, LEFT SIDE

186-034006277Plate Leftw/ RH thread

186-034006281Plate Leftw/ RH thread186-034006280

Plate Leftw/ LH thread


186-034007658, FOLDER, LEFT SIDEINDEX PART NUMBER DESCRIPTION1 186-031001139 EXTENSION SPRING2 186-031001140 EXTENSION SPRING3 186-031017496 TIMING BELT PULLEY4 186-031031072 FLAT BELT5 186-031033026 POLYFLEX V BELT6 186-031059029 TEFLON BEARING7 186-031110026 C CLIP8 186-031112013 BEARING9 186-031133006 C CLIP10 186-031133009 C CLIP11 186-031133012 C CLIP12 186-031150024 DOWEL PIN, M5 X 2013 186-032001386 BUSHING14 186-032006506 STUD15 186-032006507 STUD16 186-032006508 STUD17 186-032006510 STUD18 186-032006511 STUD19 186-032006512 STUD20 186-032006515 STUD21 186-032012566 DOUBLE V-BELT PULLEY22 186-032012573 FLAT BELT PULLEY23 186-032012574 DOUBLE V-BELT PULLEY24 186-032012580 FLAT BELT PULLEY25 186-032017413 ADJUSTMENT SHAFT26 186-032017414 ADJUSTMENT SHAFT27 186-032017415 ADJUSTMENT SHAFT28 186-032017416 ADJUSTMENT SHAFT29 186-032017417 ADJUSTMENT SHAFT30 186-032017418 ADJUSTMENT SHAFT31 186-032022294 PLATE32 186-032022295 FLANGE33 186-032022299 BRACKET34 186-032030463 BRACKET35 186-032036287 LEFT SIDE PLATE36 186-034004401 IMPULSE DISK37 186-034004613 LEFT LEVER38 186-034004614 LEVER39 186-034004615 LEVER40 186-034006281 LEFT PLATE w/RH thread (1)

41 186-034006280 LEFT PLATE w/LH thread (4)

42 186-0340066277 LEFT PLATE w/RH thread (1)43 186-034004630 IDLER PULLEY44 186-034006075 HANDWHEEL46 186-034006424 LIGHT BARRIER


186-034007658, FOLDER, RIGHT SIDE

186-034006278Plate Rightw/ RH thread

186-034006282Plate Rightw/ RH thread

186-034006279Plate Rightw/ LH thread


186-034007658, FOLDER, RIGHT SIDE

INDEX PART NUMBER DESCRIPTION1 186-031001139 EXTENSION SPRING2 186-031001140 EXTENSION SPRING3 186-031017496 GEAR4 186-031031072 FLAT BELT5 186-031059029 TEFLON BEARING6 186-031112013 BALL BEARING7 186-031133006 C CLIP8 186-031133009 C CLIP9 186-031133012 C CLIP10 186-032001148 BUSHING11 186-032001386 BUSHING12 186-032006506 STUD13 186-032006507 STUD14 186-032006508 STUD15 186-032006510 STUD16 186-032006512 STUD17 186-032012573 FLAT BELT PULLEY18 186-032012580 FLAT BELT PULLEY19 186-032017413 ADJUSTMENT SHAFT20 186-032017414 ADJUSTMENT SHAFT21 186-032017415 ADJUSTMENT SHAFT22 186-032017416 ADJUSTMENT SHAFT23 186-032017417 ADJUSTMENT SHAFT24 186-032017418 ADJUSTMENT SHAFT25 186-032022299 LEVER26 186-032036286 RIGHT SIDE PLATE27 186-034004612 RIGHT LEVER28 186-034006282 RIGHT PLATE w/RH thread (1)29 186-034006279 RIGHT PLATE w/LH thread (4)30 186-034006278 RIGHT PLATE w/RH thread (1)31 186-034004628 PULLEY32 186-034004630 FLAT BELT PULLEY


186-034007658, FOLDER, ELECTRICAL DRAWER, page 1



INDEX PART NUMBER DESCRIPTION1 186-031027506 PCB MOUNT2 186-031030065 LINE FILTER3 186-031030101 BASE4 186-031030102 MOUNTING BRACKET5 186-031030165 FUSE HOLDER6 186-031030166 END PLATE7 186-031030192 FUSE, 8A8 186-031030316 RELAY9 186-031030331 END PIECE10 XXXX XXXX11 186-031030510 GREY CONNECTOR12 186-031030511 BLUE CONNECTOR13 186-031030512 GROUND CONNECTOR14 186-031030513 ORANGE END PLATE15 186-031030514 GREY JUMPER16 XXXX XXXX17 186-031030634 RELAY18 186-031030635 PLASTIC MOUNTING BRACKET19 186-031030715 FUSE, 630Ma20 186-031081005 POP RIVOT21 186-032029225 CABLE CLAMP22 186-032029700 RAIL MOUNTING23 186-032029768 BRACKET24 186-032030410 DRAWING25 186-034006500 POWER SUPPLY UNIT26 186-034006957 PC BOARD



INDEX PART NUMBER DESCRIPTION1 186-031029217 SOCKET2 186-031029355 RECEPTACLE3 186-031029832 RECEPTACLE4 186-031029373 SKUKO-PLUG5 186-031030175 HEX HEAD NUT6 186-031030176 CABLE CLAMP7 XXXX XXXX8 186-031030432 MULTIPLE CONTACT SWITCH9 186-031030500 SOCKET HOUSING10 186-031030501 SOCKET11 186-031030591 MODULE,10 POS, 2 BUSHINGS12 186-031030659 BUSHINGS FOR 5 MODULES13 186-031030742 OVERLOAD PROT SWITCH14 186-032017928 ROD15 186-032022881 FRONT PLATE16 186-032023264 CONNECTION PANEL17 186-032029225 CABLE CLAMP18 186-032029278 CABLE CLAMP19 186-032029744 MOUNTING RAIL20 186-032030409 SUPPORT PLATE21 186-032030410 DRAWER22 186-032054131 POCKET FOR SHEMATICS


186-034007678, FOLDER, FOLDER TRAY 1, page 1



INDEX PART NUMBER DESCRIPTION1 186-031003086 COMPRESSION SPRING2 186-031009050 OILITE BUSHING3 186-031017264 FLAP4 186-031027401 KNOB5 186-031133010 SAFETY CLIP6 186-032001398 BUSHING7 186-032001637 BUSHING8 186-032006816 BUSHING9 186-032012597 PULLEY FLANGE10 186-032013040 KNURLED NUT11 186-032017376 SHAFT12 186-032017386 SHAFT13 186-032022318 WASHER14 186-032022355 SCALE15 186-032022815 PLATE16 186-032028203 SUPPORT17 186-032028206 BRACKET18 186-032029045 FRAME19 186-032029221 BRACKET20 186-032029331 ANGLE21 186-032030286 PLATE22 186-032046181 TIMING BELT PULLEY23 186-032046182 TIMING BELT PULLEY24 186-032051463 GUIDE PLATE25 186-032052138 BLOCK26 186-032051582 BUSHING27 186-032051583 ECCENTRIC BUSHING28 186-032051762 CLAMP PIECE29 186-034007006 KNURLED KNOB



INDEX PART NUMBER DESCRIPTION1 186-031001023 EXTENSION SPRING2 186-031017218 TEFLON BEARING3 186-031017682 PRESSURE PLATE4 186-031033066 TIMING BELT5 186-031033156 TIMING BELT WITH SCALE6 186-031133007 SAFETY CLIP7 186-031133009 SAFETY CLIP8 186-032001701 BUSHING9 186-032017630 SHAFT10 186-032022719 SLIDE11 186-032022984 BRACKET12 186-032022986 LEVER13 186-032029045 CORNER BRACKET14 186-032029199 BRACKET15 186-032029723 BRACKET16 186-032030165 PAPER STOP17 186-032041210 NUT18 186-034007484 TOP GRATE19 186-034007485 BOTTOM GRATE



INDEX PART NUMBER DESCRIPTION1 186-031001147 EXTENSION SPRING2 186-031003004 COMPRESSION SPRING3 186-031005091 TORSION SPRING4 186-031005092 TORSION SPRING5 186-031017218 TEFLON BEARING6 186-031027360 SCREW WITH HANDLE7 186-031052020 NEEDLE BEARING8 186-031121032 HEX HEAD SCREW9 186-031133005 SAFETY CLIP10 186-031133007 SAFETY CLIP11 186-031133010 SAFETY CLIP12 186-032001397 BUSHING13 186-032001398 BUSHING14 186-032001435 WASHER15 186-032001779 SPACER SLEEVE16 186-032006537 STUD17 186-032013040 KNURLED NUT18 186-032021221 SPRING ANCHOR19 186-032022310 BRACKET20 186-032022311 BRACKET21 186-032022312 BRACKET22 186-032023435 LEVER23 186-032023230 PLATE24 186-032029045 FRAME25 186-032029302 BRACKET26 186-032029723 BRACKET27 186-032029724 BRACKET28 186-032030942 BRACKET29 186-032046180 TIMING BELT PULLEY30 186-032051762 CLAMPING PIECE31 186-034004692 RIGHT PLATE32 186-034004693 LEFT PLATE33 186-032023435 LEVER34 186-034007779 DEFLECTOR


186-034007679, FOLDER, FOLDER TRAY 2 & 4, page 1



INDEX PART NUMBER DESCRIPTION1 186-031003086 COMPRESSION SPRING2 186-031009050 OILET BUSHING3 186-031017264 FLAP4 186-031027401 KNOB5 186-031133010 SAFETY CLIP6 186-032001398 BUSHING7 186-032001637 BUSHING8 186-032006816 STUD9 186-032012597 PULLEY FLANGE10 186-032013040 KNURLED NUT11 186-032017376 SHAFT12 186-032017386 SHAFT13 186-032022318 WASHER14 186-032022355 SCALE15 186-032022815 PLATE16 186-032028203 SUPPORT17 186-032028206 BRACKET18 186-032029045 FRAME19 186-032029221 BRACKET20 186-032029331 BRACKET21 186-032030286 PLATE22 186-034007006 KNURLED KNOB23 186-032046181 TIMING BELT PULLEY24 186-032046182 TIMING BELT PULLEY25 186-032051463 GUIDE PLATE26 186-032052138 BLOCK27 186-032051582 BUSHING28 186-032051583 ECCENTRIC BUSHING29 186-032051762 CLAMPING PIECE



INDEX PART NUMBER DESCRIPTION1 186-031001023 EXTENSION SPRING2 186-031017218 TEFLON BEARING3 186-031017682 PRESSURE PLATE4 186-031033066 TIMING BELT5 186-031033156 TIMING BELT WITH SCALE6 186-031133007 SAFETY CLIP7 186-031133009 SAFETY CLIP8 186-032001701 BUSHING9 186-032017630 SHAFT10 186-032022719 SLIDE11 186-032022984 BRACKET12 186-032022986 LEVER13 186-032029045 CORNER BRACKET14 186-032029199 BRACKET15 186-032029723 BRACKET16 186-032030165 PAPER STOP17 186-032041210 NUT18 186-034007484 TOP GRATE19 186-034007485 BOTTOM GRATE



INDEX PART NUMBER DESCRIPTION1 186-031001147 EXTENSION SPRING2 186-031003004 COMPRESSION SPRING3 186-031005091 TORSION SPRING4 186-031005092 TORSION SPRING5 186-031017218 TEFLON BEARING6 186-031027360 SCREW WITH HANDLE7 186-031052020 NEEDLE BEARING8 186-031052023 NEEDLE BEARING9 186-031121032 SCREW10 186-031133005 SAFETY CLIP11 186-031133007 SAFETY CLIP12 186-031133010 SAFETY CLIP13 186-032001397 BUSHING14 186-032001398 BUSHING15 186-032001435 WASHER16 186-032001779 SPACER SLEEVE17 186-032006537 STUD18 186-032013040 KNURLED NUT19 186-032021221 SPRING ANCHOR20 186-032022310 BRACKET21 186-032022311 BRACKET22 186-032022312 BRACKET23 186-032023435 LEVER24 186-032023230 PLATE25 186-032029045 FRAME26 186-032029302 BRACKET27 186-032029723 BRACKET28 186-032029724 BRACKET29 186-032030941 BRACKET30 186-032046180 TIMING BELT PULLEY31 186-032051762 CLAMPING PIECE32 186-034004692 RIGHT PLATE33 186-034004693 LEFT PLATE34 186-032023435 LEVER35 186-034007780 DEFLECTOR



INDEX PART NUMBER DESCRIPTION1 186-031003086 COMPRESSION SPRING2 186-031009050 OILITE BUSHING3 186-031017264 FLAP4 186-031027401 KNOB5 186-031133010 SAFETY CLIP6 186-032001398 BUSHING7 186-032001637 BUSHING8 186-032006816 BUSHING9 186-032012597 PULLEY FLANGE10 186-032013040 KNURLED NUT11 186-032017376 SHAFT12 186-032017386 SHAFT13 186-032022318 WASHER14 186-032022355 SCALE15 186-032022815 PLATE16 186-032028203 SUPPORT17 186-032028206 BRACKET18 186-032029045 FRAME19 186-032029221 BRACKET20 186-032029331 BRACKET21 186-032030286 PLATE22 186-032046181 TIMING BELT PULLEY23 186-032046182 TIMING BELT PULLEY24 186-032051463 GUIDE PLATE25 186-032052138 BLOCK26 186-032051582 BUSHING27 186-032051583 ECCENTRIC BUSHING28 186-032051762 CLAMPING PIECE29 186-034007006 KNURLED KNOB



INDEX PART NUMBER DESCRIPTION1 186-031001023 EXTENSION SPRING2 186-031017218 TEFLON BEARING3 186-031017682 PRESSURE PLATE4 186-031033066 TIMING BELT5 186-0310331056 TIMING BELT WITH SCALE6 186-031133007 SAFETY CLIP7 186-031133009 SAFETY CLIP8 186-032001701 BUSHING9 186-032017630 SHAFT10 186-032022719 SLIDE11 186-032022984 BRACKET12 186-032022986 LEVER13 186-032029045 FRAME14 186-032029199 BRACKET15 186-032029723 BRACKET16 186-032030165 PAPER STOP17 186-032041210 NUT18 186-034007484 TOP GRATE19 186-034007485 BOTTOM GRATE



INDEX PART NUMBER DESCRIPTION1 186-031001147 EXTENSION SPRING2 186-031003004 COMPRESSION SPRING3 186-031005091 TORSION SPRING4 186-031005092 TORSION SPRING5 186-031017218 TEFLON BEARING6 186-031027360 SCREW WITH HANDLE7 186-031052020 NEEDLE BEARING8 186-031052023 NEEDLE BEARING9 186-031121032 HEXHEAD SCREW10 186-031133005 SAFETY CLIP11 186-031133007 SAFETY CLIP12 186-031133010 SAFETY CLIP13 186-032001397 BUSHING14 186-032001398 BUSHING15 186-032001435 WASHER16 186-032001779 SPACER SLEEVE17 186-032006537 STUD18 186-032013040 KNURLED NUT19 186-032021221 SPRING ANCHOR20 186-032022310 BRACKET21 186-032022311 BRACKET22 186-032022312 BRACKET23 186-032023435 LEVER24 186-032023230 PLATE25 186-032029045 FRAME26 186-032029302 BRACKET27 186-032029723 BRACKET28 186-032029724 BRACKET29 186-032030942 BRACKET30 186-032046180 TIMING BELT PULLEY31 186-032051762 CLAMPING PIECE32 186-034004692 RIGHT PLATE33 186-034004693 LEFT PLATE34 186-032023435 LEVER35 186-034007780 DEFLECTOR


703-28578-500 , 438 FOLDER ASSEMBLY, page 1


703-28578-500 438 FOLDER ASSEMBLY, page 1

INDEX PART NUMBER DESCRIPTION1 021-SB100012 SNAP BUSHING, 1.00 OD, .750 ID2 024-29092-500 TERMINAL BLOCK ASSEMBLY3 041-26027-000 SAFETY SWITCH4 046-29093-500 CABLE, CTRL FOLDER/ACCUM5 186-034007658 FOLDER, 4386 502-29206-500 ELECT., FOLDER DRAWER MOD7 526-26740-500 D.C. CONTROL CABLE8 579-26518-600 COVER HAT9 702-28977-500 ACCUMULATOR ASSEMBLY10 709-26744-000 MONITOR, 12 IN. LCD TOUCH



INDEX PART NUMBER DESCRIPTION1 007-29039-600 BRACKET, KEY, SAFETY SWITCH2 007-29040-600 BRACKET, SAFETY SWITCH3 007-29081-600 BRACKET TRANS CONV SWITCH4 020-27141-400 SUPPORT, CONV. FOLDER KIT5 020-29230-600 SPACER, DAMPER ROD, LOWER6 020-29231-600 SPACER, DAMPER ROD, UPPER7 024-29092-500 TERMINAL BLOCK ASSEMBLY8 041-26025-000 SWITCH KEY, RIGHT ANGLE9 041-26027-000 SAFETY SWITCH10 041-29004-500 SAFETY SWITCH ASSEMBLY11 095-29226-600 SHAFT, LOWER HYDRAULIC12 095-29227-600 SHAFT, UPPER, HYDRAULIC13 173-29043-000 HYDRAULIC DAMPER, COMP.14 173-29044-000 END FITTING EYELET, GAS SPRING15 181-03000301000 SPRING, COMP, .30OD x 1.0LG x .0316 181-25537-000 SPRING, COMP, .36OD x .75LG x .0417 320-29041-600 BLOCK, SAFETY SWITCH MOUNT18 320-29042-600 BLOCK, MTG, KEY SAFETY SWITCH



INDEX PART NUMBER DESCRIPTION1 007-28893-600 BRACKET, KEY MTG.2 021-SB4375 SNAP BUSHING, .437 OD, .312 ID3 021-SB625500 SNAP BUSHING, .625 OD, .500 ID4 024-29092-500 TERMINAL BLOCK ASSEMBLY5 025-25817-000 FERRULE, 22 AWG6 041-26027-00 SAFETY SWITCH7 041-29004-500 SAFETY SWITCH ASSEMBLY8 046-29082-500 CABLE, FOLDER TOP COVER9 046-29093-500 CABLE, CTRL, FOLDER/ACCUM10 046-29115-500 CABLE, TOUCH SCREEN +120VDC11 070-26797-500

095-26900-600ENCODER (1 TICK) ASSEMBLYSTUB SHAFT MOD

12 186-034007658 FOLDER, MB see Section K13 526-26740-500 D.C. CONTROL CABLE14 702-28977-500 ACCUMULATOR ASSEMBLY15 709-26744-000 MONITOR, 12 IN. LCD TOUCH


538-26297-500, AUXILIARY DRIVE ASSEMBLY


538-26297-500, AUXILIARY DRIVE ASSEMBLY

INDEX PART NUMBER DESCRIPTION1 007-26292-600 BRACKET,AUX. GEAR2 007-26293-600 IDLER SUPPORT3 007-26294-600 BRACKET,AUX DRIVE INSIDE4 007-26295-600 BRACKET,AUX DRIVE OUTSIDE5 020-26296-600 STANDOFF6 095-26291-600 GEAR SHAFT7 095-26382-600 DRIVE SHAFT8 095-26387-600 STUB SHAFT9 112-200DOA20637 PULLEY,20T10 112-28308-600 PULLEY,30T11 112-26311-600 PULLEY,22T12 113-200160037 TIMING BELT (SEE NOTE BELOW)13 158-S3PPG4 BALL BEARING14 600A-16342-001 HUB CLAMP15 102-26995-600 SPUR GEAR16 020-HL02500616 STANDOFF,HEX,.25-20,1”L

NOTE:

ITEM 12 IS SHOWN FOR A NON-AUTOMATIC FOLDSYSTEM. FOR THE AUTOMATIC OR “CAS” 438 FOLDERTHE BELT REQUIRED IS A LONGER ONE. THE PARTNUMBER FOR ITEM 12 ABOVE IS: 113-2002300037 FORTHE LONGER BELT.


041-26521-500, DISCONNECT SWITCH ASSEMBLY


041-26521-500, DISCONNECT SWITCH ASSEMBLY

INDEX PART NUMBER DESCRIPTION1 005-26417-600 ENCLOSURE MOD2 007-26416-600 BRACKET3 024-10300226 END CLAMP,TERM BLOCK4 024-25065 JUMPER BAR,COMB TYPE5 024-25384-000 TERM BLOCK,NEUTRAL6 024-25385-000 TERM BLOCK,GROUND7 024-26509-600 DIN RAIL8 024-26526-000 TERM BLOCK,END COVER9 026-26523-000 STRAIN RELIEF CONNECTOR10 041-26527-000 HANDLE,DISCONNECT SWITCH11 041-26530-600 SHAFT,DISCONNECT MOD12 041-26689-000 DISCONNECT SWITCH13 526-26755-500 MAIN POWER CABLE14 526-26756-500 FOLDER POWER CABLE15 526-26757-500 FEEDER POWER CABLE16 529-26415-600 CLAMP


502-29206-500, UNIVERSAL FOLDER ELECT. DRAWER MOD, page 1



INDEX PART NUMBER DESCRIPTION1 049-26784-500 MOTOR SPEED CONTROL ASSY2 050-29145-000 FILTER AC3 054-28077-000 CONTROLLER, MOTOR DRIVE4 186-031029217 RECEPTACLE5 186-031029355 PLUG6 186-031029832 RECEPTACLE7 186-031030176 STRAIN RELIEF8 186-031030432 MULTI CONTACT SWITCH9 186-031030500 SOCKET HOUSING10 186-031030501 SOCKET11 186-031030591 SOCKET, 10 PIN12 186-031030659 FRAME, 5 POS MODULE13 186-031030742 OVERLOAD PROTECTION SWITCH14 186-031045845 LABEL15 186-032017928 SPACER BAR16 186-032022881 FRONT PLATE17 186-032023264 BACK PLATE18 186-032029225 CABLE CLAMP19 186-032029278 CABLE CLAMP20 186-032030410 DRAWER BOTTOM21 186-032054131 SCHEMATIC POCKET22 186-034007299 DUMMY PLUG23 584-29220-600 MOUNTING PLATE(REF 2030409)



INDEX PART NUMBER DESCRIPTION1 024-10300226 END STOP2 024-26787-000 BASE TERMINAL BLOCK3 024-26789-000 THROUGH TERMINAL BLOCK4 024-26790-000 END PLATE5 030-26793-000 OUTPUT MODULE6 030-29208-000 RELAY, SPDT, 16A, 24V7 030-2CAD14D10 RELAY, SPDT, 24V,8 031-29207-000 RELAY SOCKET9 031-SR3PO5 RELAY SOCKET10 032-25565-000 FUSE, 8A, 250V11 032-26794-000 FUSE, .63 AMP, 250V12 033-26786-000 FUSE HOLDER13 067-26722-500 VARISTOR ASSEMBLY14 186-031027506 STANDOFF15 186-031030065 LINE FILTER16 186-031030101 RELAY SOCKET17 186-031030102 RETAINING CLIP18 186-031030165 FUSE HOLDER19 186-031030166 END PLATE20 186-031030192 FUSE, 8A21 186-031030316 RELAY22 186-031030331 END STOP23 186-031030510 TERMINAL BLOCK, GRAY24 186-031030512 GROUND BLOCK, GRN/YEL25 186-031030513 END PLATE, ORN26 186-031030514 JUMPER, GRAY27 186-031030634 RELAY28 186-031030635 RETAINING CLIP29 186-031081005 RIVET, DIN 7337-A 4x630 186-032029225 CLAMP31 186-032029700 MOUNTING RAIL32 186-032029768 BRACKET33 186-032030410 DRAWER34 186-034006500 POWER SUPPLY35 186-034006957 STALL PROTECT PCB ASSY36 194-26798-600 MOUNTING RAIL, 4.5”


NOTES:

438A PARTS MANUAL ISSUE 08/02 SECTION E – PAGE 131

SECTION E OUTPUT DEVICES PARTS

750-28582-500, TRANSPORT CONVEYOR WIDE, page 1 .......................... 132

750-28582-500, TRANSPORT CONVEYOR WIDE, page 2 .......................... 134

750-28979-500, TRANSPORT CONVEYOR NARROW, 438A UL, page 1 . 136

750-28979-500, TRANSPORT CONVEYOR NARROW, 438A UL, page 2 . 138

186-034007007, AM 52 DELIVERY TABLE, page 1 ...................................... 140





750-28582-500, TRANSPORT CONVEYOR WIDE, page 1



INDEX PART NUMBER DESCRIPTION1 002B-08408 BRAKE ASSEMBLY2 002B-08457 SENSOR MOUNT ASSEMBLY3 002B-08486 DISCHARGE SENSOR ASSEMBLY4 002B-08487 PACKAGE PRESSURE SENSOR5 006-29298-600 LEFT CONVEYOR RAIL6 006-29319-600 RIGHT CONVEYOR RAIL7 007-28501-600 LEFT HINGE8 007-28502-600 RIGHT HINGE9 020-28555-500 YOKE ASSEMBLY10 020-HS01021036 STANDOFF, HEX #10-32 X 2.25 LG.11 020-RA025C0803 SPACER, .25 C, .187 LG.12 020-RA025C0806 SPACER, .25 C, .375 LG.13 026-ABMMA TY-WRAP MOUNT14 026-AJC19AC J CLIP15 026-PLT1MM TY-WRAP16 041-29004-500 SAFETY SWITCH ASSEMBLY17 046-29089-500 CABLE, TRANSPORT CONVEYOR18 102-28510-500 SPUR GEAR ASSEMBL, 35T19 110-28697-500 TENSIONER LOW PROFILE20 113-200180037 BELT, TIMING 18 PL.21 113-200220037 BELT, TIMING 22 PL.22 113-200230037 BELT, TIMING 23 PL.23 118-28838-600 BELT LOWER24 144-26309-600 INFEED GUIDE25 152-B187125 NYLON BUSHING26 169-26538-600 TIE BAR HANDLE27 169-26556-600 CONVEYOR SUPPORT BAR28 186-492813591 TENSIONER EXTENDED29 579-26535-600 SHIELD30 579-29128-500 COVER & DOOR ASSEMBLY31 579-29300-500 CONVEYOR COVER ASSEMBLY32 579-29320-600 SHIELD33 584-26516-600 MOUNTING SUPPORT34 584-28519-600 PLATE IN-FEED35 595-28605-600 SHAFT PULLEY36 595-28627-600 SHAFT PULLEY, LOWER37 600A-17735 RIGHT PIVOT STOP

38 600A-17742 BELT, UPPER, ROUND39 600A-17785 LEFT PIVOT STOP40 600B-17743 BELT, LOWER, ROUND41 600B-17744 BELT, UPPER IDLER42 600B-19011 MOUNT BRACKET43 600D-17724 LEFT CONVEYOR SIDE PLATE44 600D-18035 RIGHT CONVEYOR SIDE PLATE45 600D-18633 SHIELD



INDEX PART NUMBER DESCRIPTION1 002B-08408 BRAKE ASSEMBLY2 002B-19599 CLUTCH SHAFT ASSEMBLY3 006-29298-600 LEFT CONVEYOR RAIL4 006-29319-600 RIGHT CONVEYOR RAIL5 014-S91264A249 BOLT, SHOULDER, #10-24 X 1.256 016-S0375062512 SHIM, .375 ID, .625 OD, .125 THK.7 016-S05000750031 SHIM, .5 ID, .75 OD, .031 THK.8 019-200037 “E” RING, EXTERNAL9 019-310037 RETAINING RING EXTERNAL10 020-28555-500 YOKE ASSEMBLY11 020-RA01020630 STANDOFF, #10-32 X 1.87512 020-RA010C0604 SPACER, #10 C, .25 LG.13 026-ABMMA TY-WRAP MOUNT14 026-PLT1MM TY-WRAP15 026-TA1S8 TIE WRAP ANCHOR16 102-28509-500 SPUR GEAR ASSEMBLY, 30T17 102-28510-500 SPUR GEAR ASSEMBLY, 35T18 112-200DOA20637 PULLEY, TIMING 20T19 112-200DOA25637 PULLEY, TIMING 25T20 112-200NBA20637 PULLEY, TIMING 20T21 113-200220037 BELT, TIMING 22 PL.22 113-200230037 BELT, TIMING 23 PL.23 117-28571-500 PULLEY IDLER24 119-28515-500 IDLER ROLLER ASSEMBLY25 119-28516-500 ROLLER, IDLER (1.0 DIA ALUM.)26 126-SC37 SET SCREW COLLAR27 153-FB683 BEARING, .375 ID, .5 OD28 158-S3PPB5ST RADIAL BEARING29 169-26556-600 CONVEYOR SUPPORT BAR30 176-28495-600 ROLLER, DRIVE (1.5 DIA POLY)31 176-28521-500 ROLLER, IDLER (1.5 DIA POLY)32 176-28525-500 ROLLER, IDLER (1.8 DIA POLY)33 176-28604-600 ROLLER DRIVE WIDE34 584-28519-600 PLATE IN-FEED35 595-28496-600 SHAFT NIP IDLER36 595-28554-600 SHAFT37 595-28605-600 SHAFT PULLEY

38 595-28627-600 SHAFT PULLEY, LOWER39 595-29294-600 SHAFT, EXIT UPPER40 595-29295-600 SHAFT, EXIT LOWER41 595-29296-600 SHAFT, EXIT GUIDE42 595-29297-600 SHAFT YOKE HOLDER43 600A-17224 ROLLER DRIVE44 600A-17697 BEARING45 600A-17700 DRIVE PULLEY46 600A-17735 RIGHT PIVOT STOP47 600A-17742 BELT, UPPER ROUND48 600A-17785 LEFT PIVOT STOP49 600A-18200 CLUTCH STOP50 600A-18568 MOUNT BLOCK51 600B-17743 BELT, LOWER, ROUND52 600B-17744 BELT, UPPER IDLER53 600B-17745 BELT, LOWER DRIVE54 600B-17746 BELT, LOWER EXIT55 600B-17747 BELT, UPPER EXIT56 600B-18165 TRANSPORT WIRE GUARD57 600B-18642 DRIVE SHAFT58 600B-18643 SHAFT59 600B-18645 NIP WHEEL PIVOT BAR60 600B-18646 SHAFT61 600B-18648 IDLER SHAFT62 600B-18650 DRIVE SHAFT, UPPER63 600D-17724 LEFT CONVEYOR SIDE PLATE64 600D-18035 RIGHT CONVEYOR SIDE PLATE


750-28979-500, CONVEYOR ASSY, 438A UL, page 1



INDEX PART NUMBER DESCRIPTION1 002B-08408 BRAKE ASSEMBLY2 002B-08457 SENSOR MOUNT ASSEMBLY3 002B-08486 DISCHARGE SENSOR ASSEMBLY4 002B-08487 PACKAGE PRESSURE SENSOR5 006-26550-600 RIGHT CONVEYOR RAIL6 006-26554-600 LEFT CONVEYOR RAIL7 007-28501-600 LEFT HINGE8 007-28502-600 RIGHT HINGE9 020-28555-500 YOKE ASSEMBLY10 020-HS01021036 STANDOFF, HEX #10-32 x 2.25 LG.11 020-RA025C0803 SPACER, .25 C, .187 LG.12 020-RA025C0806 SPACER, .25 C, .375 LG.13 026-AJC19AC J CLIP14 041-29004-500 SAFETY MOUNT ASSEMBLY15 046-29089-500 TRANSPORT CONVEYOR CABLE16 102-28510-500 SPUR GEAR ASSEMBLY, 35T17 110-28697-500 TENSIONER LOW PROFILE18 113-200180037 BELT, TIMING 18 PL19 113-200220037 BELT, TIMING 22 PL20 113-200230037 BELT, TIMING 23 PL21 118-28838-600 BELT LOWER22 144-26309-600 INFEED GUIDE23 152-B187125 NYLON BUSHING24 169-26538-600 TIE BAR HANDLE25 169-26556-600 CONVEYOR SUPPORT BAR26 2813591 TENSIONER EXTENDED27 579-26535-600 SHIELD28 579-29094-500 CONVEYOR COVER ASSEMBLY29 579-29128-500 COVER & DOOR ASSEMBLY30 584-26516-600 MOUNTING SUPPORT31 584-28519-600 PLATE INFEED32 595-28605-600 SHAFT PULLEY33 595-28627-600 SHAFT PULLEY, LOWER34 600A-17735 RIGHT PIVOT STOP35 600A-17742 BELT, UPPER, ROUND36 600A-17785 LEFT PIVOT STOP37 600B-17743 BELT, LOWER, ROUND

38 600B-17744 BELT, UPPER, IDLER39 600B-19011 MOUNT BRACKET40 600C-18140 SHIELD41 600D-17724 LEFT CONVEYOR SIDE PLATE42 600D-18035 RIGHT CONVEYOR SIDE PLATE43 600D-18633 SHIELD


750-28979-500, TRANSFER CONVEYOR, NARROW ASSY,438A UL, page 2

INDEX PART NUMBER DESCRIPTION1 002B-08408 BRAKE ASSEMBLY2 002B-19599 CLUTCH SHAFT ASSEMBLY3 006-26550-600 RIGHT CONVEYOR RAIL4 006-26554-600 LEFT CONVEYOR RAIL5 014-S91264A249 BOLT, SHOULDER, 10-24 x 1.256 016-S0375062512 SHIM, .375 ID, .625 OD, .125 THK.7 016-S05000750031 SHIM, .5 ID, .75 OD, .031 THK.8 019-200037 “E” RING, EXTERNAL9 019-26549-600 RETAINING RING10 019-310037 RETAINING RING EXTERNAL11 020-RA01020630 STANDOFF, #10-32 x 1.87512 020-RA010C0604 SPACER, #10 C, .25 LG.13 102-28509-500 SPUR GEAR ASSEMBLY, 30T14 102-28510-500 SPUR GEAR ASSEMBLY, 35T15 112-200DOA20637 PULLEY, TIMING 20T16 112-200DOA25637 PULLEY, TIMING 25T17 112-200NBA20637 PULLEY, TIMING 20T18 113-200220037 BELT, TIMING 22PL19 113-200230037 BELT, TIMING 23PL20 117-28571-500 PULLEY IDLER21 119-28515-500 IDLER ROLLER ASSEMBLY22 119-28516-500 ROLLER, IDLER (1.0 DIA)23 126-SC37 SET SCREW COLLAR24 153-FB683 BEARING, .375 ID, .5 OD25 158-S3PPB5ST RADIAL BEARING26 169-26556-600 CONVEYOR SUPPORT BAR27 176-28495-600 ROLLER, DRIVE (1.5 DIA.)28 176-28521-500 ROLLER, IDLER (1.5 DIA.)29 176-28525-500 ROLLER, IDLER (1.8 DIA. POLY)30 176-28604-600 ROLLER DRIVE WIDE31 320-26548-600 PIVOT BLOCK32 522-26547-600 BUSHING SPACER33 584-28519-600 PLATE INFEED34 595-28496-600 SHAFT NIP IDLER35 595-28533-600 SHAFT, EXIT UPPER36 595-28534-600 SHAFT, EXIT LOWER37 595-28535-600 SHAFT, EXIT GUIDE

38 595-28554-600 SHAFT, MIDDLE GUIDE39 595-28603-600 SHAFT YOKE HOLDER40 595-28605-600 SHAFT PULLEY41 595-28627-600 SHAFT PULLEY, LOWER42 600A-17224 ROLLER DRIVE43 600A-17697 BEARING44 600A-17700 DRIVE PULLEY45 600A-17735 RIGHT PIVOT STOP46 600A-17742 BELT, UPPER, ROUND47 600A-17785 LEFT PIVOT STOP48 600A-18200 CLUTCH STOP49 600A-18568 MOUNT BLOCK50 600B-17743 BELT, LOWER, ROUND51 600B-17744 BELT, UPPER IDLER52 600B-17745 BELT, LOWER DRIVE53 600B-17746 BELT, LOWER EXIT54 600B-17747 BELT, UPPER EXIT55 600B-18165 TRANSPORT WIRE GUARD56 600B-18642 DRIVE SHAFT57 600B-18643 SHAFT58 600B-18645 NIP WHEEL PIVOT BAR59 600B-18646 SHAFT60 600B-18648 IDLER SHAFT61 600B-18650 DRIVE SHAFT, UPPER62 600D-17724 LEFT CONVEYOR SIDE PLATE63 600D-18035 RIGHT CONVEYOR SIDE PLATE64 020-28555-500 YOKE ASSEMBLY


186-034007007, AM 52 DELIVERY TABLE, PAGE 1


186-034006461, AM 52 DELIVERY TABLE, page 1

INDEX PART NUMBER DESCRIPTION1 186-034007009 DELIVERY TABLE,COMPLETE2 186-034006461 MOBILE BASE7 186-032029003 BRACKET8 186-031027492 SHOCK ABSORBER



INDEX PART NUMBER DESCRIPTION1 186-032030705 BRACKET2 186-031027589 BALL GUIDE3 186-032017361 TUBE4 186-032001497 SPACER5 186-032001603 SPACER RING10 186-032029808 REST11 186-032012989 WASHER14 186-031027549 LOCKABLE CASTER19 186-032030036 BRACKET24 186-032001702 BUSHING25 186-031027548 LOCKABLE CASTER26 186-033000070 SPACER28 186-032030035 BRACKET29 186-032030037 BRACKET30 186-031027462 KNURLED KNOB31 186-032017360 SHAFT36 186-032030706 BRACKET



INDEX PART NUMBER DESCRIPTION1 186-032022717 LEFT SIDE PLATE2 186-032022716 RIGHT SIDE PLATE3 186-032029008 TABLE PLATE4 186-032030506 RIGHT TABLE PLATE5 186-032029264 COVER PLATE9 186-032022723 PLATE10 186-034004539 BEARING12 186-032046186 TIMING BELT PULLEY13 186-031033067 TIMING BELT PULLEY14 186-032017004 SHAFT15 186-032012603 PULLEY16 186-032051469 SQUARE SUPPORT17 186-032012602 PULLEY18 186-031030148 THREE PHASE MOTOR19 186-031027114 STRAIN RELIEF23 186-032012604 SLEEVE24 186-032029261 BRACKET29 186-031027500 COVER30 186-031031074 TRANSPORT BELT33 186-031133010 CLIP34 186-031013055 SPROCKET35 186-031059015 BEARING36 186-034007011 CABLE38 186-032012982 BUSHING40 186-034006969 OPERATOR PANEL51 186-032006941 THREADED ROD52 186-032027990 BRACKET54 186-031011047

186-031011004ROLLER CHAINCHAIN LOCK

56 186-032022405 BRACKET57 186-032001502 SPACER BUSHING58 186-032001503 BUSHING60 186-031027462 KNURLED KNOB61 186-031037061 GROMMET63 186-031037078 GROMMET64 186-032051470 SQUARE SUPPORT66 186-032029225 CABLE CLAMP67 186-032012605 RING69 186-031003076 COMPRESSION

70 186-032011115 COLLAR

73 186-032017039 SHAFT74 186-031133009 CLIP76 186-034007010 POWER CORD77 186-032027897 DELIVERY78 186-032051744 SQUARE SHAFT85 186-032012977 PLASTIC BEARING86 186-031029210 TERMINAL STRIP87 186-032006543 STUD90 186-032012601 PULLEY91 186-032017005 SHAFT92 186-031135001 WOODRUFF KEY95 186-031133001 CLIP96 186-033005114 COLLAR97 186-031103019 CYLINDER SCREW98 186-032011619 SPACER RING99 186-034004714 TIMING BELT PULLEY100 186-031030343 FRICTION DISC101 186-031030342 ROTORCLUTCH102 186-034004742 COIL103 186-032006542 STUD104 186-034004715 TIMING BELT PULLEY105 186-031031076 FLAT BELT106 186-031017687 COVER110 186-031045691 MEASURING TAPE113 186-032051471 SQUARE SUPPORT116 186-032001501 BUSHING119 186-031191011 SHIM



INDEX PART NUMBER DESCRIPTION1 186-031017383 ROLLER2 186-032029089 LEVER3 186-032029084 BRACKET4 186-032027896 GUIDE5 186-031027427 KNURLED SCREW6 186-032041166 KNURLED SCREW7 186-033000072 COMPRESSION SPRING13 186-032006775 STUD15 186-031110015 CLIP


NOTES:

438A PARTS MANUAL ISSUE 08/02 SECTION F – PAGE 149

SECTION F OPTIONS PARTS

706-29236-401, GBR LINE CODE READ OPT.(TJ), page 1 ......................... 150

706-29236-401, GBR LINE CODE READ OPT. (TJ), page 1 ........................ 151

706-29236-401, GBR LINE CODE READ OPT.(TJ), page 2 ......................... 152

706-29236-401, GBR LINE CODE READ OPT. (TJ), page 2 ........................ 153

088-28957-500, BCR, MICROSCAN READER OPT., page 1........................ 154

088-28957-500, BCR, MICROSCAN READER OPT., page 2........................ 156

191-26400-400, BCR, TOP MOUNT ASSEMBLY.......................................... 158

191-26400-400, BCR TOP MOUNT ASSEMBLY........................................... 158

191-26400-400, BCR TOP MOUNT ASSEMBLY........................................... 159

088-26574-500, BCR, BOTTOM MOUNT ASSEMBLY ................................ 160

088-28762-500, B&H DUAL PROBE SINGLE CHANNEL READ OPT...... 162

002K-08432, INSERTER DEMAND SWITCH KIT ....................................... 164

002K-08433, DEMAND SWITCH assy (500 series)......................................... 166

389-27146-400, BUHRS INTERFACE KIT ..................................................... 168

504-29127-401, AC/DC KIT, 8 STATION W/KICKER & DIVERT ............. 170

389-28103-401 (rev -), BH 775 INSERTER KIT.............................................. 172

389-28058-401 (rev A), BH 1000 INSERTER KIT .......................................... 174

389-28066-400 (rev -), TECNAU CUTTER INTERFACE KIT ..................... 176

389-29259 -401, INK MARKER KIT 438A/B/C/D .......................................... 178

389-28285-401 (rev A), OPEN FEED & GRIPPER DOCKING PORT KIT 180

088-29223-401, JET VISION READ OPTION KIT ........................................ 182

389-28797-401, KIT, MODEL 2002, OPEN FEED/GRIPPER ARM ............ 184

088-28675-401, KIT, BCR ADD TO B&H AVS 438........................................ 186

088-28648-401, KIT, AVS TOP & BOTTOM BCR......................................... 187

088-27260-401, KIT, A/B SWITCH FOR DUAL BCR.................................... 188

088-28438-500, KIT, AVS BOTTOM BCR, B&H ........................................... 188

088-28438-500, KIT, AVS BOTTOM BCR, B&H ........................................... 189

088-28647-401, KIT AVS TOP BCR................................................................. 190

SPARE PART KITS AVAILABLE FOR THIS MODEL............................... 191


706-29236-401, GBR LINE CODE READ OPT.(TJ), page 1


706-29236-401, GBR LINE CODE READ OPT. (TJ), page 1

INDEX PART NUMBER DESCRIPTION1 002A-16457-004 THUMBSCREW ASSY, 3/8 LG.2 002B-18518 ENCODER ASSEMBLY3 007-25586-600 BRACKET, READ HEAD ADJUST4 007-26925-600 BRACKET, MOUNT, TJ READER5 007-26926-600 BRACKET, TJ READER6 046-28763-500 CABLE, DUAL READ ENCODER7 088-25588-500 READ HEAD ASSEMBLY8 192-50122302B FIBER OPTIC READER PROBE9 595-25585-600 SHAFT, .25 x 4.0010 595-25698-600 SHAFT, STUB 2.25 x .37511 600A-18374 PULLEY12 600A-18378 BELT, 1/8 X 8.0013 600C-19636 SCALE, GBR LINE READ


706-29236-401, GBR LINE CODE READ OPT.(TJ), page 2


706-29236-401, GBR LINE CODE READ OPT. (TJ), page 2

INDEX PART NUMBER DESCRIPTION1 002B-18518 ENCODER ASSEMBLY2 010-29278-600 LABEL, ENCODER3 039-2058173 SCREWLOCK ASSEMBLY4 042-26622-500 GBR OMR SBX ASSEMBLY5 042-26908-500 SINGLE CHANNEL READ BOARD6 046-28763-500 CABLE, DUAL READ ENCODER7 046-29132-500 CABLE, DUAL PROBE ENCODER8 192-50122302B FIBER OPTIC READER PROBE9 584-29240-500 PLATE ASSEMBLY, RFI TH READ


088-28957-500, BCR, MICROSCAN READER OPT., page 1


088-28957-500, BCR MICROSCAN READER OPT., page 1

INDEX PART NUMBER DESCRIPTION1 007-28725-600 BRACKET SCANNER MOUNT2 020-28958-000 SUPPORT, PEDESTAL MOUNT3 042-27623-500 QUAD SERIAL I/O BOARD4 046-28952-500 SCANNER CABLE, SERIAL PWR5 088-28955-000 MICROSCAN KIT6 172-24280 LEVER, ADJUSTING


088-28957-500, BCR, MICROSCAN READER OPT., page 2


088-28957-500, BCR MICROSCAN READER OPT., page 2INDEX PART NUMBER DESCRIPTION1 007-28725-600 BRACKET SCANNER MOUNT2 020-28958-000 SUPPORT, PEDESTAL MOUNT3 046-28952-500 SCANNER CABLE, SERIAL PWR4 088-28955-000 MICROSCAN KIT5 172-24280 LEVER, ADJUSTING


191-26400-400, BCR, TOP MOUNT ASSEMBLY


191-26400-400, BCR TOP MOUNT ASSEMBLYINDEX PART NUMBER DESCRIPTION1 002B-08461 INTERLOCK EXTENDED2 002B-08569 INTERLOCK SWITCH3 005-27553-600 LASER HOUSING4 007-26347-000 SLIDE PILE5 007-26398-600 COVER SUPPORT6 XXXX XXXX7 XXXX XXXX8 007-27377-600 BRACKET,SIDE MOUNTING9 007-27554-600 BRACKET,LEFT DOOR10 007-27555-600 BRACKET,RIGHT DOOR11 007-27571-600 SUPPORT BAR12 007-27572-600 SWIVEL BLOCK13 007-DLH1154 HINGLE14 008-27575-000 CLAMP KNOB15 014-31862220 HEX BOLT,.312-18 x 1.25”16 XXXX XXXX17 026-ABMMA TIE WRAP ANCHOR18 041-35701 MAGNET,INTERLOCK19 XXXX XXXX20 XXXX XXXX21 169-27376-600 SLIDE BAR22 172-24280 LEVER,ADJUSTING23 172-26388-000 HANDLE24 172-27574-000 CLAMP HANDLE25 320-26567-600 SLIDE BLOCK,SCANNER26 320-26568-600 SLIDE ADJUST BLOCK,SCANNER27 XXXX XXXX28 579-26393-600 FEEDER COVER29 579-27556-600 LEXAN DOOR

NOTE: SEE ACCUMULATOR ASSY. (FOLDER) WHEN TOUCHSCREEN IS MOUNTED TO THE FOLDER.


088-26574-500, BCR, BOTTOM MOUNT ASSEMBLY


088-26574-500, BCR, BOTTOM MOUNT ASSEMBLYINDEX PART NUMBER DESCRIPTION1 XXXX XXXX2 XXXX XXXX3 XXXX XXXX4 007-26573-600 SCANNER SLIDE5 XXXX XXXX6 XXXX XXXX7 172-24280 ADJUSTING LEVER8 320-26567-600 SLIDE BLOCK9 320-26568-600 SLIDE ADJUST BLOCK10 579-26570-600 SCANNER COVER11 007-26571-600 MOUNT BRACKET12 XXXX XXXX13 XXXX XXXX14 579-28274-600 SINGULATOR COVER,PAINTED


088-28762-500, B&H DUAL PROBE SINGLE CHANNEL READ OPT.

NO DRAWING AVAILABE AT THIS TIME


088-28762-500, B&H DUAL PROBE SINGLE CHANNEL READ OPT.

INDEX PART NUMBER DESCRIPTION1 002B-08407 LINE CODE SENSOR ASSY2 002B-18518 ENCODER ASSEMBLY3 002B-19353 READER BLOCK ASSEMBLY4 002C-08104 OMR READ SENSOR ASSEMBLY5 007-26389-600 BRACKET, SENSOR SINGULATOR6 024-26390-600 DIN RAIL, SENSOR SINGULATOR7 039-2058173 SCREWLOCK ASSY. FEMAL CLR8 042-26908-500 SINGLE CHANNEL READ BOARD9 046-28763-500 CABLE, DUAL READ ENCODER10 046-29131-500 CABLE, DUAL PROBE EXT.11 046-29132-500 CABLE, DUAL PROBE ENCODER12 057-FT500 CABLE, FIBER OPTIC13 140-02500170E2 TUBING, .25 x .040 RED14 186-330525774 SENSOR, SCANNER15 600A-18374 PULLEY16 600A-18378 BELT, .125 X 8.0017 600A-19261 MOUNT, SENSOR18 600C-19636 SCALE, GBR LINE READ19 580-28769-500 PANEL, ELECTRICAL B&H READ20 584-29153-600 PLATE, DB9 CONNECTOR21 597-28762-300 SCHEMATIC, DUAL READ B&H


002K-08432, INSERTER DEMAND SWITCH KIT


002K-08432, INSERTER DEMAND SWITCH KIT

INDEX PART NUMBER DESCRIPTION1 002B-08460 DEMAND SWITCH

INTERCONNECT CABLE2 041-35701 INTERLOCK MAGNET3 600B-18138 MAGNETIC CAM BLOCK4 002B-08461 DEMAND BLOCK INTERLOCK5 600B-18139 SWITCH PIVOT MOUNT6 600B-18161 SWITCH BRACKET


002K-08433, DEMAND SWITCH ASSY (500 SERIES)


002K-08433, DEMAND SWITCH ASSY (500 SERIES)

INDEX PART NUMBER DESCRIPTION1 002A-18199 SPLIT COLLAR ASSEMBLY2 002B-08460 DEMAND SWITCH INTERCONNECT3 002C-18255 SWITCH MOUNT ASSEMBLY


389-27146-400, BUHRS INTERFACE KIT


389-27146-400, BUHRS INTERFACE KIT

INDEX PART NUMBER DESCRIPTION1 002B-08461 INTERLOCK SWITCH2 007-27149-600 MOUNT BRACKET3 014-04021106 SHCS,#4-40 X .3754 014-08251103 SHSS, #8-32 X .1875 014-10221116 SHCS, #10-32 X 1.006 014-08251106 SHCS, #8-32 X .3757 014-10221106 SHCS, #10-32 X .3758 014-M0621112 SHCS, M6 X 12mm9 016-004 WASHER, FLAT, #410 016-104 WASHER, LOCK, #411 016-110 WASHER, LOCK, #1012 016-M00600 WASHER, FLAT, M613 016-M10600 WASHER, LOCK, M614 041-35701 INTERLOCK MAGNET15 046-27157-500 CABLE, DEMAND SWITCH16 095-27150-600 SHAFT, SENSOR17 112-200DOA14625 PULLEY,TIMING,1/5P,14T18 112-200DOA28637 PULLEY,TIMING,1/5P,28T19 113-200110037 BELT,TIMING,1/5P,11PL20 129-27151-600 ADAPTER, SHAFT PULLEY21 158-S3PPB5ST BEARING, FLANGETTE22 320-27152-600 MAGNET BLOCK23 026-ABMMA TIE WRAP ANCHOR24 026-PLM1M TIE WRAP25 526-27622-500 SERIAL CABLE (not shown)


504-29127-401, AC/DC KIT, 8 STATION W/KICKER & DIVERT


504-29127-401, AC/DC KIT, 8 STATION W/KICKER & DIVERT

INDEX PART NUMBER DESCRIPTION1 002A-07519 INSERTER DUMMY PLUG 15 POS.2 002A-07940 INSERTER DUMMY PLUG ASSY3 002B-07769 9 POS. ASSEMBLY CABLE4 002B-08007 SENSOR & ERROR INDICATOR CABLE5 002B-08009 ENCODER CABLE ASSEMBLY6 002B-08024 STATION 1 SENSOR ASSEMBLY7 002B-08056 ERROR INDICATOR LAMP ASSEMBLY8 002B-08213 SENSOR AMPLIFIER ASSEMBLY9 002B-20856 ENCODER & MOUNT ASSEMBLY10 002C-07530 DC CONTROL BD ASSY, 8 STATION11 002C-07531-002 8 STATION UPGRADE CABLE 00212 002C-07531-003 8 STATION UPGRADE CABLE 00313 002C-07968 SENSOR INTERCONNECT CABLE14 002C-08132 INSERTER INTERCONNECT CABLE15 002C-22313 KICK ASSEMBLY16 030-SM0DC5 MODULE #SM-ODC517 030-SMIDC5 MODULE #SM-IDC518 030-SMIDC5F MODULE #SM-IDC5-F19 042-26125-500 12 BIT EURO I/O W/KICKER BOARD20 113-082150025 BELT, TIMING, 40DP21 389-27297-401 KIT, INK MARKER 43822 504-29127-300 SCHEMATIC/INSTRUCTIONS AC/DC 8

STATION W/KICKER23 600A-20855 PULLEY MOD24 600C-22190 ADAPTER PLATE 8 STATION UPGRADE


389-28103-401 (REV -), BH 775 INSERTER KIT


389-28103-401 (rev -), BH 775 INSERTER KIT

INDEX PART NUMBER DESCRIPTION1 002B-08024 STATION 1 SENSOR2 002B-08056 ERROR INDICATOR LAMP3 002B-08213 SENSOR AMPLIFIER4 002C-07766 CABLE & BLOCK5 002K-08432 SMALL DEMAND BLOCK6 002B-08048 ENCODER ADAPTOR CABLE


389-28058-401 (REV A), BH 1000 INSERTER KIT


389-28058-401 (rev A), BH 1000 INSERTER KIT

INDEX PART NUMBER DESCRIPTION1 002B-08024 STATION 1 SENSOR2 002B-08056 ERROR INDICATOR LAMP3 002B-08213 SENSOR AMPLIFIER4 002C-07766 CABLE & BLOCK5 002K-08433 LARGE DEMAND BLOCK6 002B-08048 ENCODER ADAPTOR CABLE


389-28066-400 (REV -), TECNAU CUTTER INTERFACE KIT


389-28066-400 (rev -), TECNAU CUTTER INTERFACE KIT

INDEX PART NUMBER DESCRIPTION1 002A-16496-004 THUMBSCREW KNOB,#10-322 002C-23360 WHEEL HANGER ASSEMBLY3 002D-23473 BRUSH GUIDE ASSEMBLY4 007-27356-600 DOCKING BRACKET5 018-26958-600 ALIGNMENT DOCKING PIN6 024-27341-500 TB & DIN RAIL ASSEMBLY7 144-27863-600 RIGHT STACKING GUIDE8 144-27864-600 LEFT STACKING GUIDE9 157-27326-600 DOCK BAR10 320-27328-600 ADJUSTMENT BLOCK11 526-27339-500 CABLE,TECNAU CUTTER12 584-27327-600 DOCK PLATE13 584-27355-600 DOCKING PLATE14 600A-23385 CLIP

NOTE: SHOWN W/TOUCH PANEL & RUN SWITCHES MOUNTEDTO THE FEEDER.


389-29259 -401, INK MARKER KIT 438A/B/C/D

NO DRAWING AVAILABLE AT THIS TIME


389-29259-401, INK MARKER KIT 438A/B/C/D

INDEX PART NUMBER DESCRIPTION1 002B-07186 INK MARKER INTERFACE CABLE2 002B-23702 SENSOR MOUNT & ASSEMBLY


389-28285-401 (REV A), OPEN FEED & GRIPPER DOCKING PORT KIT


389-28285-401 (rev A), OPEN FEED & GRIPPER DOCKING PORT KIT

INDEX PART NUMBER DESCRIPTION1 002B-08463 SENSOR MOUNT ASSEMBLY2 002B-18366 CONVEYOR DOCKING BRACKET3 002K-19293 DISCHARGE GUIDE KIT4 057-28301-500 OPEN FEED SENSOR5 600A-21394 REFLECTOR


088-29223-401, JET VISION READ OPTION KIT


088-29223-401, JET VISION READ OPTION KIT

INDEX PART NUMBER DESCRIPTION1 039-2058173 SCREWLOCK ASSY, FEMALE CLR2 042-27623-500 QUAD SERIAL I/O JUMPER CONFIG.3 046-28731-500 CABLE, INSERTER RS2324 526-27172-500 CABLE, 438 TOUCH SCREEN


389-28797-401, KIT, MODEL 2002, OPEN FEED/GRIPPER ARM


389-28797-401, KIT DOCKING MODEL 2002, OPEN FEED/GRIPPER ARM

INDEX PART NUMBER DESCRIPTION1 002B-08463 SENSOR MOUNT ASSEMBLY2 002B-18366 CONVEYOR DOCKING BRACKET3 057-28301-500 OPEN FEED SENSOR ASSEMBLY4 389-28798-400 DISCHARGE GUIDE KIT5 600A-21394 REFLECTOR


088-28675-401, KIT, BCR ADD TO B&H AVS 438

PARTS LIST ONLY

INDEX PART NUMBER DESCRIPTION1 007-26569-600 BRACKET, ANGLE, SCANNER2 007-26571-600 BRACKET, MOUNT, SCANNER3 007-26572-600 BRACKET, LASER MOUNT4 007-26573-600 SCANNER SLIDE5 010-WB7342F LABEL, DANGER, LASER IN USE6 018-13750625 DOWEL, PIN .375 DIA X .6257 088-01MRB01302 SCANNER, LASER MODEL 308 172-24280 LEVER, ADJUSTING9 320-26567-600 BLOCK, SLIDE SCANNER10 320-26568-600 BLOCK, SLIDE ADJUST SCANNER11 526-27172-500 CABLE, 438 TOUCH SCREEN SCANNER12 579-26570-600 COVER, SCANNER13 600C-20701 HOUSING, SCANNER LASER


088-28648-401, KIT, AVS TOP & BOTTOM BCR

PARTS LIST ONLY

INDEX PART NUMBER DESCRIPTION1 088-27260-401 KIT, A/B SWITCH FOR DUAL BCR2 088-28438-500 KIT, AVS BOTTOM BCR , B&H3 088-28647-401 KIT, AVS TOP BCR


088-27260-401, KIT, A/B SWITCH FOR DUAL BCR

INDEX PART NUMBER DESCRIPTION1 041-27261-000 TRANSFER SWITCH BOX2 526-27257-500 CABLE, SWITCH BOX IN/OUT TO CPU3 526-27258-500 CABLE, S.B. ‘A’ TO SCANNER4 526-27259-500 CABLE, S.B.’B’ TO SCANNER


088-28438-500, KIT, AVS BOTTOM BCR, B&H

INDEX PART NUMBER DESCRIPTION1 042-27623-500 QUAD SERIAL I/O JUMPER CONFIG.2 271-28438-400 TECH BULLETIN, B&H AVS SERIAL BCR3 526-27172-500 CABLE, TOUCHSCREEN SCANNER4 579-28274-400 SINGULATOR COVER, PAINTED5 584-28491-600 MIDDLE TIE PLATE


088-28647-401, KIT AVS TOP BCR

PARTS LIST ONLY

INDEX PART NUMBER DESCRIPTION1 002B-08461 INTERLOCK ASSEMBLY2 005-27553-600 LASER HOUSING3 007-26347-000 PILE WINDOW4 007-26398-600 COVER SUPPORT5 007-27554-600 BRACKET, DOOR, LEFT6 007-27555-600 BRACKET, DOOR, RIGHT7 007-27571-600 SUPPORT BAR8 007-27572-600 SWIVEL BLOCK9 007-DLH1154 HINGE10 008-27575-000 KNOB, CLAMP11 018-13750625 DOWEL, PIN .375 DIA X .62512 041-35701 MAGNET, INTERLOCK13 042-27623-500 QUAD SERIAL I/O BOARD14 172-26388-000 HANDLE, OVAL15 172-27574-000 CLAMP HANDLE16 526-27172-500 CABLE, 438 TOUCH SCREEN SCANNER17 579-27556-600 LEXAN DOOR18 579-26393-600 FEEDER COVER


SPARE PART KITS AVAILABLE FOR THIS MODEL

INDEX PART NUMBER DESCRIPTION1 289-29256-402 SPARES KIT, PM2 289-29257-402 SPARES KIT, RECOMMENDED3 289-29258-402 SPARES KIT, COMPREHENSIVE


SECTION G FLATS ACCUMULATOR



547-25937-500 (rev A), LEFT SIDE CHASSIS ASSEMBLY ........................... 48

547-27279-500 (rev C), RIGHT SIDE CHASSIS ASSEMBLY ........................ 50

002D-16435 (rev J), SINGULATOR ASSEMBLY............................................. 52

002B-21905 (rev A), OUTSIDE FEED BELTS .................................................. 54

750-28557-500, CREEPER CONVEYOR ASSEMBLY.................................... 56

579-29003-500, COVER ASSEMBLY ................................................................ 58

057-26856-500, SENSOR DOUBLE DETECT................................................... 60

002C-19652, MIDDLE TIE PLATE ASSEMBLY ............................................. 62

122-27256-500, CLUTCH ASSEMBLY, 19T ..................................................... 64

002B-16631, FRONT SHAFT ASSEMBLY ....................................................... 66