Gaseous emissions from the combustion process -...
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Transcript of Gaseous emissions from the combustion process -...
Emission What is emission :
Flue-gas emissions from fossil-fuel combustion refers to the
combustion-product gas resulting from the burning of fossil
fuels
A typical flue gas from the combustion of fossil fuels contains
very small amounts of nitrogen oxides (NOx), sulfur dioxide
(SO2) and particulate matter and of course carbon dioxide
CO2.
NOx - The nitrogen oxides are derived from the nitrogen in
the ambient air as well as from any nitrogen-containing
compounds in the fossil fuel
SO2 - The sulfur dioxide is derived from any sulpfur -
containing compounds in the fuels.
Emission CO2 - is the primary greenhouse gas emitted through
human activities.
Ash - is one of the residues generated in combustion,
and comprises the fine particles that rise with the flue
gas
Emission NOx There are two principal mechanismus of NO formation:
Thermal NOx – formed through hight temperature oxidation of
nitrogen found in the combustion air.
Fuel NOx – the major sources is from nitrogen bearing fuels such as
coal and oil is the conversion of fule – bound nitrogen to NOx during
combustion
Additional Prompt NOx – in flame
Emission NOx For the idea: NOx concentration without emission controls
Gas boiler 240 – 1400 mg/Nm3
Heavy fuel oil boiler 500 – 1500 mg/Nm3
Coal boiler
coal 900 – 2000 mg/Nm3
lignite 800 – 1200 mg/Nm3
Emission NOx Problems with NOx and SO2
- Reaction in atmospher. The NO2 can react with sunlight and
hydrocarbon radicals to produce ground level zone/photochemical
smog, acid rain constituents and particulate matter.
Emission NOx How we separated of NOx emission? We have two methods:
- Primary measures
- Secondary measures
Primary measures It is mean combustion control in combustion area. We have several
methods
-The progressive air supply
-Reducing oxygen availability in the initial combustion zone
-Reducing peak flame temperatures
Secondary measures – post combustion methods These post combustion control system are referred to as selective
catalytic reduction (SCR) and selective noncatalytic reduction
(SNCR)
-Selective catalytic reduction
-Selective non catalytic reduction
Emission NOx Primary measures Low NOx burner for coal firing – reduction NOx emission in new
boiler with use only primary measures under 160 mg/Nm3
Emission NOx Selective catalytic reduction
-Is currently the most effective methods
-Is possible applied to a variety of fuels
-A chemical reaction between NOx and reagent (usually ammonia) to
produce nitrogen and water vapor
Principe
ammonia is injected into the hot fuel gas through an injection grid, the
flue gas with the ammonia passed across the catalyst surface and
the NOx reaction occur within microspores of the catalyst.
Problems -Investments cost
-Disposition
-Problems with use for currently power plant
Emission NOx Selective noncatalytic reduction
-Two basic processes
-An ammonia-based system and urea-base system (injection)
-Problems with reaction zone temperature
-Ammonia 900 – 1000 °C
-Urea 950 – 1050 °C
-with use this methods is reduction emission NOx from 500 mg/Nm3
to 200 mg/Nm3 (boiler 210 MWe)
Emission CO2
CO2 - is a naturally occurring chemical compound
composed of two oxygen atoms covalently bonded to a
single carbon atom. It is a gas at standard temperature
and pressure and exists in Earth atmosphere in this
state, as a trace gas at a concentration of 0.039 per cent
by volume.
Emission CO2 CO2 – is necessary separated? If yeas, next are three
methods for control emission of CO2
Emission CO2 For existing power plant units is possible use only
Post combustion methods not oxy fuels:
For Post combustion we have:
-Absorbtion
-Adsorption
-Physical separation
-Biological capture
-Newly developed methods
Closest to the industrial application are only absorption
methods other methods are in development.
Emission CO2 Absorption method
-Amine
-Amonium
Principe of these methods show next Basic flow diagram of the absorption
process
Emission CO2 Comparison
Amine - oxygen caused degradation
SO2 caused degradation
NOx caused degradation
corrosivity, toxicity
high cost
Amonium - corrosivivity, toxicity
volatility
Emission CO2 Amine based technology Ammonia based technology
Absorption reagent (scrubbing medium)
More expensive, higher investment costs Cheap
Toxic, corrosive Toxic, corrosive
Qxygen caused degradation Resistant against oxygen caused degradation
SO2 and NOx inlet concentration in flue gas and reaction products
Low concentrations: SO2 below 30 mg/Nm3,
similarly NOx, additional FGD and DENOX
are required
NO additional FGD and DENOX are required
It is necessary to provide a disposal of
degradation products – thermal process
application
It is necessary to provide separation of reaction
products of SO2 and NOx ; however their
commercial utilization is possible (fertilizers)
Operation conditions/heat and cold consumption
Higher operation temperature – steam with
higher parameters is needed
Lower operation temperature – steam with
lower parameters is needed
Cold consumption – only cooling water Cold consumption – cooling water + other
chilled process media
Capture CO2/kg of sorbent
100 % Up to 300%
Heat consumption
100 % Approx. 35 %
Investment costs (data on the literature search basis)
100 % Below 80 %
Decrease of overall efficiency of a power Unit
9 percent points 3.5 percent points
Emission CO2 Conclusions
Increased water consumption – for cooling gas Increase of plant‘s own electricity consumption - the highest consumption is for compressor cooling and CO2 compression, consumption of feeding and circulation pumps and flue gas fan
Steam intake - for heating of desorption column
Decrease of electric power output
Waste water
Space requirement
Emission CO2
Parameter Unit Current state With CCS
Power output MWe 250 238
Coal consumption t/h 214 214
Heat in the fuel MWt 588 588
Plant‘s own consumption MWe 24 24
Production of CO2 t/h 211 211
Captured CO2 t/h 0 190
Emitted CO2 t/h 211 21
CCS‘s own consumption MWe 0 50
Net electric production MWe 226 164
Total efficiency % 38,4 27,9
Efficiency decrease % 0 10,5
Emission CO2 And all this technologies are in CCS (carbon, capture and
storage) technologies
What is mean?
Emission CO2 Oxy fuels - is the process of burning a fuel using pure oxygen
instead of air as the primary oxidant.
- The mass and volume of the flue gas are reduced by approximately
75%.
- Because the flue gas volume is reduced, less heat is lost in the flue
gas.
- The size of the flue gas treatment equipment can be reduced by
75%.
- The flue gas is primarily CO2, suitable for sequestration.
- Most of the flue gases are condensable; this makes compression
separation possible.
- Heat of condensation can be captured and reused rather than lost
in the flue gas.
- Because nitrogen from air is not allowed in, nitrogen oxide
production is greatly reduced.
Emission CO2 Possibility storage in Czech republic - saline aquifers
Structure
The optimistic
scenario
(mil. t)
The conservative
scenario
(mil. t)
ŽATEC 450 126
ROUDNICE 872 244
Emission of power plant 3x250 MWe CO2 (mil. t) 4,35