Gas Turbine Generator Systems - Biogas...Gas Turbine Generator Systems Complete Solutions for Your...
Transcript of Gas Turbine Generator Systems - Biogas...Gas Turbine Generator Systems Complete Solutions for Your...
Gas Turbine Generator Systems
Complete Solutions for Your Power Needs
Global Experience
A leading supplier in mid-rangeindustrial gas turbines and gasturbine-driven generator sets from1 to 20 MW, Solar Turbinesdesigns and manufacturesrugged, reliable products usingquality systems certified toISO 9001 standards. Solaroffers complete solutions - fromengineering specification to assetmanagement - for industrial powergeneration applications from1 to 50 MW.
A wholly owned subsidiary ofCaterpillar Inc., Solar TurbinesIncorporated has a fleet of morethan 11,200 gas turbine units--with over 1,000,000,000 operatinghours--installed in 90 nations.
Solar’s unrivalled level ofexperience and worldwideCustomer Services networkare among the key reasonswhy customers continue tomake Solar ® gas turbines andgenerator sets the first choice tomeet their energy requirementsin a variety of cogeneration,base-load, peak shaving,distributed power and standbyduty applications such as:
Industrial/ProcessingFacilities• chemicals• pharmaceuticals• foods and ingredients• dairies and dairy products• beverages• breweries
• grain processors• ceramics• cement• gypsum• paper and paper products• wood products• plastics• tires and rubber products• refineries• manufacturing
Buildings/Institutions• district heating and
cooling plants• universities• hospitals• resorts and hotels• commercial buildings• telecommunications complexes• computer centers
Distributed Power• remote locales• small utilities• load management• areas with rapid demand growth
District HeatingCentaur 50 Turbine Generator Set,District Cogeneration, U.S.A.
The gas turbine’s clean, dry,oxygen-rich exhaust streamcan be:• used as a hot-air source for many
drying applications• ducted to an unfired heat
recovery steam generator (HRSG)• used as preheated combustion
air for supplementary-firedHRSGs to produce high volumesof process steam
• used for direct heating inabsorption chillers that providechilled water
Multi-Fuel CapabilitySolar gas turbines operate ona wide variety of fuels:• natural gas• distillates• natural gas liquids (NGLs)• liquefied petroleum gases (LPGs)• hydrogen• medium-Btu gas (coal-bed
methane, landfill gas)Dual and tri-fuel systems can be
configured for use with many modelsof Solar gas turbines.
Fast DeliveryModern, efficient manufacturingfacilities and processes and skilledpersonnel enable Solar to quicklyprovided generator sets engineeredand tested to fulfill specific customerrequirements.
Single-Source AdvantagesSolar Turbines designs andmanufactures its gas turbinesand turbine generatorsets to ensure maximumsystems compatibility andintegration, plus highperformance, reliability,availability, efficiency,and long life in the mostdemanding applications.As the customer’s singlesource, Solar Turbinesalso can provide:• engineering, procurement and
construction (EPC) services,including turnkey
• commissioning• technical training• field service• certified parts• repairs, overhauls, upgrades• complete project operation
and maintenance• contract power and leasing• financing packages
SoLoNOxPollution PreventionSolar gas turbines havelow exhaust emissions levelsand can meet virtually anycurrent clean air standardwith SoLoNOx lean-premixedcombustion technology.
Outstanding EfficiencySolar turbine generator setsare highly efficient simple-cycleunits. When installed in com-bined cycle and combined heatand power applications, theefficiency is further enhanced.For example, in energy-savingcogeneration applications,overall system thermal efficien-cies of 70-80% are common.
Institutional CogenerationTaurus 60 Turbine Generator Set,Hospital Cogeneration, U.S.A.
Industrial CogenerationTaurus 60 Turbine Generator SetIndustrial Process, Thailand
65
329
57
Generator Drives
180
462
190
Compressor/Mechanical Drives
MARS
UN
ITS
TAURUSCENTAUR
SoLoNOx Experience
125
123
25
38
TITAN13
133
Solar Gas Turbine Generator Sets
Institutional CogenerationMars 100 Turbine Generator Set, Tri-FuelPaper Plant, Turkey
Peaking PowerTaurus 60 Turbine Generator Sets,Rural Electric Coop, U.S.A
Industrial CogenerationTaurus 60 Turbine Generator Set,Food Processing, Canada
Saturn 20 Generator Set
Centaur 40 and Centaur 50 Generator Sets
Taurus 60 and Taurus 70 Generator Sets
Mars 90 and Mars 100 Generator Sets
Titan 130 Generator Set
Mobile Peaking PowerFour Taurus 60 Turbine Generator Sets,Refinery, U.S.A.
Industrial CogenerationMars 100 Turbine Generator Set,Heat Recovery, Paper Mill, U.S.A.
District Heating/CoolingTaurus 60 Turbine Generator SetSTAC Unit, U.S.A.
District HeatingCentaur 50 Turbine Dual-Fuel, SoLoNOxCogeneration/District Heating, Germany
Distributed PowerTwo Mars 100 Turbine Generator Sets,Combined-Cycle Utility Power, Australia
Peaking PowerThree Titan 130 Turbine Generator SetsMunicipal Power, U.S.A.
16.0(15,200)
11.2(10,600)
12.4(11,800)
13.6(12,891)
14.8(14,000)
12 000
10 000
14 000
16 000
18 000
OU
TP
UT
PO
WE
R, k
We
-30 -15 0 15 30(-22) (5) (32) (59) (86)
INLET AIR TEMPERATURE, °C (°F)
800010.0
(9500)
HE
AT
RA
TE
, MJ/
kW-h
r (B
tu/k
W-h
r)
45(113)
Output Power
Heat Rate
Mars ® 100 Generator Set Performance
Mars 90 Generator Set Performance
Generator Set Performance
The following curves provideperformance data for eachcontinuous-duty Solar gasturbine generator set at fullload under standard conditions
(sea level, natural gas fuel,60% relative humidity, zeroinlet and exhaust losses).Power and efficiency ratingsare nominal at the generator
ISO Continuous Heat Rate Exhaust Flow ExhaustDuty Output Temperature
10 690 kWe 11 090 kJ/kW-hr 150 390 kg/hr 485 °C
10,520 Btu/kW-hr 331,550 lb/hr 910 °F
ISO Continuous Heat Rate Exhaust Flow ExhaustDuty Output Temperature
9450 kWe 11 300 kJ/kW-hr 144 590 kg/hr 470 °C
10,710 Btu/kW-hr 318,760 lb/hr 870 °F
ISO Continuous Heat Rate Exhaust Flow ExhaustDuty Output Temperature
7520 kWe 10 650 kJ/kW-hr 97 000 kg/hr 490 °C
10,100 Btu/kW-hr 213,840 lb/hr 910 °F
Taurus ™ 70 Generator Set Performance
terminals. For detailedperformance data, pleasecontact the Solar Turbinessales office nearest you.
Output Power
Heat Rate
10.3(9800)
12.0(11,600)
10.8(10,200)
11.2(10,600)
11.6(11,000)
5500
6500
7500
8500
9500
OU
TP
UT
PO
WE
R, k
We
-30 -15 0 15 30 45(-22) (5) (32) (59) (86) (113)
INLET AIR TEMPERATURE, °C (°F)
4500
12.5(11,800)
HE
AT
RA
TE
, MJ/
kW-h
r (B
tu/k
W-h
r)
10.8(10,235)
12.8(12,130)
11.2(10,615)
11.6(10,995)
12.0(11,375)
12.4(11,755)
8000
13 000
9000
10 000
11 000
12 000
OU
TP
UT
PO
WE
R, k
We
-30 -15 0 15 30 45(-22) (5) (32) (59) (86) (113)
INLET AIR TEMPERATURE, °C (°F)
Output Power
Heat Rate
HE
AT
RA
TE
, MJ/
kW-h
r (B
tu/k
W-h
r)11.4
(10,805)
13.4(12,700)
11.8(11,185)
12.2(11,565)
12.6(11,940)
13.0(12,320)
7000
12 000
8000
9000
10 000
11 000
OU
TP
UT
PO
WE
R, k
We
-30 -15 0 15 30 45(-22) (5) (32) (59) (86) (113)
INLET AIR TEMPERATURE, °C (°F)
600011.0
(10,425)
Output Power
Heat RateH
EA
T R
AT
E, M
J/kW
-hr
(Btu
/kW
-hr)
Titan ™ 130 Generator Set Performance
ISO Continuous Heat Rate Exhaust Flow ExhaustDuty Output Temperature
14 000 kWe 10 465 kJ/kW-hr 179 060 kg/hr 490 °C
9920 Btu/kW-hr 394,750 lb/hr 920 °F
14.0(13,270)
16.0(15,165)
14.4(13,650)
14.8(14,030)
15.2(14,405)
15.6(14,785)
16.4(15,545)
700
1300
800
900
1000
1100
1200
OU
TP
UT
PO
WE
R, k
We
HE
AT
RA
TE
, MJ/
kW-h
r (B
tu/k
W-h
r)
-30 -15 0 15 30 45
INLET AIR TEMPERATURE, °C (°F)
Output Power
Heat Rate
(-22) (5) (32) (59) (86) (113)
12.8(12,130)
12.0(11,375)
12.4(11,755)
2500
5000
3000
3500
4000
4500
OU
TP
UT
PO
WE
R, k
We
HE
AT
RA
TE
, MJ/
kW-h
r (B
tu/k
W-h
r)
-30 -15 0 15 30 45(-22) (5) (32) (59) (86) (113)
INLET AIR TEMPERATURE, °C (°F)
2000
13.2(12,510)
13.6(12,890)
14.0(13,270)
14.6(13,840)
Output Power
Heat Rate
Taurus 60 Generator Set Performance
Centaur ® 50 Generator Set Performance
Centaur 40 Generator Set Performance
ISO Continuous Heat Rate Exhaust Flow ExhaustDuty Output Temperature
5500 kWe 11 840 kJ/kW-hr 78 820 kg/hr 510 °C
11,225 Btu/kW-hr 173,770 lb/hr 950 °F
ISO Continuous Heat Rate Exhaust Flow ExhaustDuty Output Temperature
4600 kWe 12 270 kJ/kW-hr 68 680 kg/hr 510 °C
11,630 Btu/kW-hr 151,410 lb/hr 950 °F
ISO Continuous Heat Rate Exhaust Flow ExhaustDuty Output Temperature
3515 kWe 12 910 kJ/kW-hr 67 000 kg/hr 435 °C
12,240 Btu/kW-hr 147,720 lb/hr 820 °F
ISO Continuous Heat Rate Exhaust Flow ExhaustDuty Output Temperature
1210 kWe 14 795 kJ/kW-hr 23 540 kg/hr 505 °C
14,025 Btu/kW-hr 51,900 lb/hr 940 °F
Saturn ® 20 Generator Set Performance
10.8(10,235)
12.8(12,130)
11.2(10,615)
11.6(10,995)
12.0(11,375)
12.4(11,755)
4000
6500
4500
5000
5500
6000
OU
TP
UT
PO
WE
R, k
We
-30 -15 0 15 30 45(-22) (5) (32) (59) (86) (113)
INLET AIR TEMPERATURE, °C (°F)
3500
13.2(12,510)
Output Power
Heat Rate
HE
AT
RA
TE
, MJ/
kW-h
r (B
tu/k
W-h
r)
11.8(11,185)
13.8(13,080)
12.2(11,565)
12.6(11,940)
13.0(12,320)
13.4(12,700)
3000
5500
3500
4000
4500
5000
OU
TP
UT
PO
WE
R, k
We
-30 -15 0 15 30 45(-22) (5) (32) (59) (86) (113)
INLET AIR TEMPERATURE, °C (°F)
Output Power
Heat Rate
HE
AT
RA
TE
, MJ/
kW-h
r (B
tu/k
W-h
r)
H
W L
Basic Package Features
Generator Set Length, Width, Height, Wet Weight,Designation m (ft-in.) m (ft-in.) m (ft-in.) kg (lb)
Titan 130 14.0 3.3 3.3 74 390(46' 0") (10' 10") (10' 9") (164,000)
Mars 100 14.5 2.8 3.6 73 028(47' 6") (9' 2") (12' 0") (161,000)
Mars 90 14.5 2.8 3.6 64 698(47' 6") (9' 2") (12' 0") (142,500)
Taurus 70 10.4 2.8 3.3 45 670(34' 0") (9' 2") (10' 9") (100,703)
Taurus 60 9.8 2.5 2.9 32 808(32' 0") (8' 2") (9' 8") (72,342)
Centaur 50 9.8 2.5 2.9 32 699(32' 0") (8' 2") (9' 8") (72,102)
Centaur 40 9.8 2.5 2.9 32,631(32' 0") (8' 2") (9' 8") (71,952)
Saturn 20 5.8 1.7 2.0 9980(18' 11") (5' 5") (6' 6-1/2") (22,000)
Approximate Package Dimensions and Weights #
# Actual values vary with customer options specified, such as type of generator.
Industrial Gas Turbine• rugged design• high availability• high reliability• long life• low maintenance• extended overhaul intervals
Main Gearbox• epicyclic speed-reduction
gearing
Generators• 50 Hz standard voltages• 60 Hz standard voltages
Governor• isochronous mode• droop mode
(automatic load-sharing withsimilar units in isochronousmode is standard)
Starting• electric starting system standard• black-start systems available
Lubrication System• pumps• reservoir• filters• low-pressure protection• high-temperature protection• air-to-oil or water-to-oil cooler
Turbotronic™ Control System• sequences starting and
shutdown• monitors/protects during
operation• microprocessor-based• powerful with high reliability• remote operation available
Modifications• standard factory modifications
available to customize units tospecific applications
Enclosures (optional)• outdoor weather-resistant• sound attenuated• fire/gas detection/suppression
Ancillary SystemsA wide variety of ancillaryequipment is available tomeet all installation needs:• silencers• filters• ducting
Gas Turbine
EXHAUST COLLECTOR
TURBINE ASSEMBLY
COMBUSTOR
COMPRESSOR
AIR INLET
Gearbox Generator
Base Frame
FUEL SYSTEM
OIL SYSTEM
CUSTOMER CONNECTIONS
Microprocessor-Based Controls
Product Development
Collaborating closely asmembers of cross-functionalteams, Solar's employees workto develop new technologies andproducts to meet anticipated aswell as current customerrequirements. Solar's historicbackbone, the technical staff,continues to advance thecompany's technical leadershipwith such innovations as:• pollution-prevention, dry
low emissions SoLoNOxcombustion
• advanced, energy-savingprimary surface gas turbinerecuperators
• fourth-generationmicroprocessor-basedcontrol systems
• gas turbines in newsize ranges
• ceramic gas turbinecomponents
• advanced gas turbinesystems for the 21st century
Employee efforts in these areasare vital elements of Solar'scommitment to uncompromisingquality and continuousimprovement.
Worldwide Support Services
Construction Services• engineering• procurement• construction• installation
Customer ServicesSolar is committed to providingour customers with the lowestpossible life-cycle costs for theirturbomachinery projects as wellas comprehensive supportservices through our globalnetwork of overhaul centers,parts depots, field serviceoffices and training facilities.
Field Service• 37 strategic locations
worldwide• around-the-clock response• ready access to Solar's
full technical, research,engineering, andmanufacturing resources
Certified Parts• genuine Solar turbine service
parts stocked at depotsworldwide
• rapid order processingand shipment
Overhauls• gas turbine overhaul and
repair centers in Europe,Canada, Asia, Mexico,Nigeria, Australia, and U.S.A.
• exchange engine program tominimize downtime
Technical Training• expert training of customer
personnel at field sites orSolar's facilities
Extended Service Agreements• extended warranty covering
all engine and packagecomponents
• exchange engines• fixed-cost maintenance
Asset Management Services• full-service plant operation and
maintenance for customerinstallations worldwide
Caterpillar is a registered trademark of Caterpillar Inc.Solar, Saturn, Centaur, Mercury, Taurus, Mars, Titan, SoLoNOx
and Turbotronic are trademarks of Solar Turbines Incorporated.Specifications subject to change without notice. Printed in U.S.A.© 2001 Solar Turbines Incorporated. All rights reserved.BIPG/901/10M
Solar has been a pioneerin the design, manufactureand packaging of gas turbinesystems for more than 50 yearsand is a world leader in themid-range industrial gas turbinebusiness. So, customers in 90nations spanning the globe knowthey can rely on Solar Turbinesto provide rugged, reliableturbomachinerysystems, responsive service,technical assistance andservice parts availability witha worldwide, around-the-clocksupport network.
For More Information
For more information onSolar gas turbine generator sets,please contact:
Solar Turbines IncorporatedDept. BIPGP.O. Box 85376San Diego, CA 92186-5376, U.S.A.Telephone: (+1) 619-544-5352Telefax: (+1) 858-694-6715Internet: www.solarturbines.com
or your nearestSolar sales office.
U.S. Sales Offices:Anaheim, CA;Anchorage, AK;Chicago (Naperville), IL;Dallas (DeSoto), TX;Houston, TX;Miami, FL;New Orleans, LA;New York City(Upper Saddle River, NJ);Salt Lake City, UT;and Washington, DC.
Outside the U.S., please contact:
Solar Turbines Europe S.A.:Brussels (Gosselies), Belgium;London (Slough, Berkshire), U.K.,and Dubai, UAE
Caterpillar Overseas S.A.Moscow, Russia
Caterpillar China, Ltd.Beijing, Peoples Republic of China
Solar Turbines AsiaNew Delhi, India; Singapore,Republic of Singapore; andTokyo, Japan
Solar Turbines AustraliaMelbourne (Rowville), Victoria
Solar Turbines Canada Ltd.Calgary, Alberta
Turbinas Solar, S.A. de C.V.Mexico City, Mexico
Delcom Services SDN BHDKuala Lumpur, Malaysia
P.T. IndoturbineJakarta, Indonesia
Solar Turbines HeadquartersSan Diego, California