Gas bubble behaviour in liquid systems

238
GAS BUBBLE BEHAVIOUR llJ LIQUID SYS'IEMS A thesis submitted for the degree of Doctor of Philosophy by ROBERT DAVID LA NAUZE Department of Chemical Engineering University of Melbourne November, 1972.

Transcript of Gas bubble behaviour in liquid systems

GAS BUBBLE BEHAVIOUR llJ LIQUID SYS'IEMS

A thesis submitted for the degree of

Doctor of Philosophy

by

ROBERT DAVID LA NAUZE

Department of Chemical Engineering

University of Melbourne

November, 1972.

i

SUMMARY

The formation phenomena of carbon-dioxide bubbling into water

through 1-1 6", 1/ 8 " and 31. 6" diameter orifices was recorded photograph­

ically for gas flow rates between 1 and 30 cm3/s for system pressures

up to 300 psig.

It vas shown that for the same volumetric flow rate, determined

at system conditions, increased system pressure causes smaller but mor·e

frequent bubbles to be formed. Bubbling at high mass flow rates is

characterised by a large degree of interaction and coalescence near the

orifice.

A detailed analysis of mathematical models of the formation

process was undertaken. This study highlighted fundamental inadequacies

in an existing two stage growth model. A more realistic model of form­

ation was developed which included terms for the inertia of the liquid

surrounding the bubble and the gas momentum. Within the constraints

of a single bubble analysis, the model shows good agreement with the

experimental results for volume and flow rate and predicts the correct

trend for frequency and pressure fluctuations across the orifice.

The influence of liquid circulation on bubble growth at high

system pressure is discussed and several theoretical approaches to the

problem have been outlined.

ii

Acknowledgement

The author wishes to thank his supervisor)

Dr. I.J. Harris) for his knowledgeable guidanaeJ

advice and oritiaism throughout this work.

SUMMARY

ACKNOWLEDGEMENT

TABlE OF CONTENTS

LIST OF FIGURES

iii

TABLE OF CONTENTS

LIST OF TABLES

PRINCIPAL NOMENCLATURE

Chapter 1

1.1

1.2

INTRODUCTION

Pressurised Systems, A Perspective

Review of the Experimental Literature

1.2.1 I~troduction

1.2.2

1.2.3

1.2.4

The Purpose of Bubbling Studies

Gas Bubble Formation

Parameters Affecting the Growth of the Bubble

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ii

iii

ix

xiii

xiv

1

1

1

2

4 4

1.2. 5 The Interaction Between the Bubble and the 5

Supply System

1.2. 6 The Gas Flow Into the Bubble 6

1.2.'"( Bubblinp; Regimes 7

1. Static Regime 8

2. Dynamic ·Regime; slow~ increasing volume 8

and frequency

3. Dynamic Regime; constant frequency 9

4. Classification of the Dynamic Region by 9 McCann & Prince

5. Turbulent Region 10

1.2.8 The Influence of Liquid Properties

1.2 .9 The Influence of Gas Propertie.s

1.2.10 Gas Momentum

l.3 Theoretical Models

l. 4 Conclusions

1.5 Scope of the Proposed Study

11

12

13

14 15

16

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Chapter 2 EXPERIMENTAL APPARATUS

2.1 General Description

2.2 Orifice Sizes

2.3 Ancillary Equipment

2.4 Experimental Technique

Chapter 3 AN ADAPTION OF P.JT EXISTING THEORETICAL MODEL

FOR VARIATION OF SYSTEM PRESSURE

3.1 Introduction

3.2 Literature Related to Estimating the Effect of

Variable System Pressure

3.3

3.4

3.5 3.6

3.2.1 Assumptions at Atmospheric Pressure

3.2.2 Gas Properties at Atmospheric Pressure

3.2.3 Gas Momentum at Atmospheric Pressure

The Existing Mode 1

The Assumptions of the Adapted Model

The Equation for Flow into the Forming Bubble

The Expansion Stage of Formation

3.6.1 The Existing Equation for the First State

3.6.2 .AJ.lowing for Variable Gas Properties and Gas

Momentum

3.6.3 The Adapted Equation for the First Stage

3.7 ·The Detachment Stage of Formation

3.7.1 The Existing Model for the Second Stage

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19

20

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28

29

29

3.8 Summary 31

Chapter 4 INITIAL STUDY ON THE EFFECT OF SYSTEM PRESSURE

4.1 Summary 32

4.2 Literature Related to the F.xperimental Investigation 32·

4.3 Range of Conditions Studied 33

4. 4 Experimental Procedure 31~

4.5 Illustration of Typical Results 34

4.6 Interpretation of the Photographs 35 4.7 Results 35 4.8 Discussion 36 4. 9 Con elusions 37

Chapter 5

5.1

5.2

5.3

5 • L~

Chapter 6

6.1

6.2

6.3

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CRITERIA FOR BUBBLE TERHINATION

Introduction

Problems Involved in Interpretation of the Results

Guidelines for Interpretation of Experimental Data

Summary

REVISED RESULTS OF THE INITIAL STUDY

Introduction

Results

Discussion of the Experimental Results

6.3.1 Type of·Bubble Formed

6. 3. 2 Lapse and Forma·tion Times

Comparison of the Model l<rith Experiment

6.4.1 The Bubble Volume

6.4.2 The Average F'low Rate

6.4.3 The Instantaneous Flaw Rate

6.5 Discussion of the Model

6.5.1

6.5.2

6.5.3

6.5.4

The Pressure Drop Across the Orifice

The Orifice Coefficient

Gas Chamber Pressure

Other Factors

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39

42

43

43

43

44

~-5

1~6

t~6

'+6 47

49

50

50

51

51

6. 6 Conclusions 51

6.7 Recommendation from the Initial Study 52

Chapter 7 AN APPROACH TO MODELLING GAS BUBBLE FORMATION

7.1 Introduction 54

7. 2 An Idealised Picture of Formation 54

7. 3 An Analytical Solution 55

7. 4 The Growth of the Bubble 55

7.5 Discussion of Kumar's Model 57

7.5.1 Lift-off and the Force Balance in Ktrrnar's Model. 57

7. 5. 2 Detachment of the Bubble 58

7. 6 Conclusions 60

Chapter 8 A MODEL FOR GAS BUBBLE FORMATION AT ATMOSPHERIC PRESSURE

8.1 Summary 61

8.2 Introduction 61

8. 3 The Model and Its Assumptions 62

vi

8.4 The Equation of Motion

8.5 The :Energy Equation

8.6 Solution of the Equations

8.7 Results and Dis cuss ion

8.8 Conclusions

Chapter 9 A MODEL FOR GAS BUBBLE FORM.ATION WHICH INCLUDES

VARIABLE GAS CHAMBER PRESSURE AND GAS MOMENTUM

9.1 Introduction

9.2 The Momentum of the Gas

9.3 The Variation of Gas Chamber Pressure

9.4 The Lapse Period

9.5 The Frequency of Formation

9.6 The Flow Rate

9.7 The Solution of the Equations

9.8 Comparison of the Model with Experiment

at Atmospheric Pressure

9.9 Discussion of the Model

9.10

9.9.1 Sensitivity of the Model to Changes

in Orifice Coefficient

9.9.2 Parameters Affecting Growth

Conclusions

Chapter 10 QUANTITATIVE COMPARISON OF EXPERIMENTAL RESULTS

WITH MODEL PREDICTIONS AT INCREASED PRESSURE

10.1 Introduction

10.2 Experimental Procedure

10.3 Range of Experimental Conditions Studied

10.4 Results and Discussion

10.4.1 General Behaviour - Effect of Orifice Size

10.4.2 Bubble Volume

10.4.3 Bubble Frequency

10.4.4 Bubble Growth

10.4.5 Flow Rate

10.4.6 Bubbling Regimes

10.4.7 Pressure Variation in Gas Chamber

10.5 Conclusions

Page

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69

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69 70

71 71 71 72

73 73

74

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.. (6

76 76 76

11

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79 81

82

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Chapter 11

11.1

11.2

11.3

11.4

11.5

11.6

11.7

Chapter 12

12.1

12.2

Appendix 1

vii

DISCUSSION OF TID~ THEORETICAL ANALYSIS

Introduction

The Model

Liquid Circulation

Sphericity

The Effect of Liquid Viscosity

'I'he Effect of the Preceding Bubble

Conclusions

GENERAL CONCLUSIONS

Conclusions

Scope for Further Work

The Properties of the Carbon-Dioxide-Water System

Under Pressure

Appendix 2

1.

2.

3.

4.

Appendix 3

1.

2.

Appendix 4

1.

2.

3.

Appendix 5

Method of Data Reduction.

Calculation of Instantaneous Flow Rate

Evaluation of Orifice Coefficient

Precision of Detennination of the Measured

Variables

Gas Iv1omentum

Consideration of the Motion of t.he Bubble as

a Variable Mass Problem

Computer Program for Kumar and Co-Workers' Model

Solution of Equations Describing Bubble Growth

Computer Program for Bubble Formation Model

Publications Arising from this Work

1. ~Jauze, R.D. and Harris I.J.

VDI-Berichte Nr. 182, 1972, p.31

2. La.Nauz.e, R .D. and Harris I .J.

Chem.Engng .Sci., accepted for publication 22 Feb •. 1972

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111

Appendix 6

Bibliography

viii

Page

112

Figure

1.1

1.2

1.3

1.4

1.5

2.1

2.2

2.3

2.4

3.1

4.1

4.2

4.3

4.4

4.5

4.6

4.7

5.1 5.2 5.3 5.4

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LIS'l, OF FIGURES

Title

Forces Acting During Formation

Idealised Modes of Fonnation

Idealised Gas Chamber Pressure Variation for

Single Bubblin11,

Bubble Formation Se~uences

Layout of this Work

Diagrammatic Layout of the Experimental Apparatus

Experimental Apparatus

Pressure Vessel used for Experimental Study

Internal Gas Chamber and Orifice Plates

Formation Sequence for Model Developed in Chapter 3

Gas Bubble Behaviour for Constant Volumetric Flow

Rate of 5 em 3 /s at System Conditions

Gas Bubble Behaviour for Constant Volumetric Flow

Rate of 10 crn 3 /s at System Conditions

Gas Bubble Behaviour for Constant Volumetric Flow

Rate of 15 crn 3 /s at System Conditions

Experimental and Theoretical Average Bubble Volume

Versus Gauge Pressure

Experimental and Theoretical Average Bubble Volume

Versus Gauge Pressure

Experimental and Theoretical Average Bubble Volume

Versus Gauge Pressure

Comparison of Results between this Work and Kling ( 40)

for Experimental Average Bubble Volume Versus Gauge

Pressure

Idealised Pictures of Bubble Formation

Chaining

Determination of Bubble Termination for Chain Bubbling

Theoretical Comparison of Chaining "i th .Jetting

Facing Page

5

9

10

14

17

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18

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19

24

34

34

36

36

36

36

40

4o

41 }.J-2

Figure

6.1

6.2

6.3

6.4 6.5 6.6 6.7

8.1

8.2

8.3

9.1

9.2

9.3

9.4

9.5

9.6

9.1 9.8

X

Title

F~perimental and Theoretical Average Bubble

Volume Versus Gauge Pressure

E>cperimental and Theoretical Average Bubble

Volume Versus Gauge Pressure

F~perimental and Theoretical Average Bubble

Volume Versus Gauge Pressure

Formation and Lapse Times

Inconsistency of Model at Pressures above 150 psig

Comparison of Bubble Growth Curves

Comparison of Experimental and 'llieoretical

Instantaneous Flow Rates

Formation Sequence Showing Detachment

Predicted Terminal Volumes Using Kumar's Model (15)

with Different Detachment Conditions

Formation Sequence for Model Developed in Chapter 8

Theoretical Curves for Radius and Distance from Orifice

Theoretical Curves for Volume, Flow Rate and Liquid

Inertia

Comparison of Experimental Gro~~h Curve with Predictions

of the New Model

Comparison of Experimental and Theoretical.Instantaneous

Flow Rates

Gas Chamber Pressure Fluctuations for Single Bubble

Formation at Atmospheric Pressure

Variation of Predicted Bubble Volume with Orifice

Coefficient

Variation of Parameters Effecting Bubble Growth

Versus Time

Variation of Parameters Effecting Bubble Growth

Versus Time

Predicted Variation of Inertial Terms with Time

Predicted Variation of Rate of Change of Gas

Momentum with Time

Fa.cing Page

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45 46 48

48

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Figure

10.1

10.2

10.3

10.4

10.5

10.6

10.7

10.8

10.9

10.10

10.11

10.12

10.13

10.14

10.15

10.16

10.17

10.18

10.19

10 .. 20

10 .. 21

10.22

10.23

10.24

10.25

10.26

xi

GEtS Bubble Behaviour for a Constant Volumetric

Flow Rate of lOcm 3 /s at System Conditions

Gas Bubble Behaviour for a Constant Volumetric

Flow Rate of 10 3 cm3/s at System Conditions

Experimental Bubble Volume Versus Gas ;Flov.r Rate

Experimental Bubble Volume Versus Gas Flow Rate

'Ihe Effect of Orifice Size on Bubble Voltnne

Average Experimental and Theoretical Bubble

Volume Versus Gauge Pressure

Average Experimental and Theoretical Bubble

Volume Versus Gauge Pressure

Average Experimental and Theoretical Bubble

Volume Versus Gauge Pressure

Bubble Volume Versus Reynold's Number

Experimental and Theoretical Bubble Frequency

Versus Gas Flow Rate

Experimental and Theoretical Bubble Frequency

Versus Gas Flow Rate

Experimental and Theoretical Bubble Frequency

Versus Gas Flow Rate

Cross Plot of Experimental Bubble Volume and

li're que n cy

Experimental Growth Curves

Experimental and Theoretical Growth Curve

Experimental and Theoretj_cal Growth Curve

Experimental and Theoretical Growth Curve

Experimental and Theoretical Growth Curve

Comparison of Average Experimental and Theoretical

Flow Rates

Experimental and Theoretical Inst anta.neous Flow Rate

Experimental and Theoretical Instantaneous Flow Rate

Experimental and Theoretical Instantaneous Flow Rate

Experimental and Theoretical Instantaneous Flow Rate

Phase Diagrams for the Carbon-Dioxide Water System

Pressure Variation in Gas Chamber Caused by Single

Bubble Formation

Double Bubbling 1-rith Oscilloscope Trace of Gas

Chamber Pressure

Facing Page

78 78 78 (8

78

78

79

8o

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80

80

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81

81

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Figure

10.27

10.28

10.29

11.1

11.2

A2.1

P2..2

A4.1

A4.2

Al~. 3

A~.~.

xii

Title

Gas Chamber PressuTe Fluctuations for Double

Bubble Formation

Characteristic Gas Chamber Pressure Traces for

Different Bubbling Regimes

Comparison of Gas Chamber Pressure Fluctuations

Experimental Bubble Volume Versus Predicted

Bubble Volume

Bubble Chamber with Draught Tube

Bubble Outline for Volume Calculations

Calibration of 11J. 6" Orifice

Computer Listing for Kumar's Model

Flow Sheet of Program for Formation Model

Computer Listing for Formation Model

Sample Computed Results

Facing Page

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102

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111

111

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Table

1.1

6.1

7.1 8.1

11.1

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List of 'J•abl.es

Title

Effects of Liquid Properties

Comparison of the Average Experimental Flow

Rate with the Average Flow Rate Predicted

by the Adapted Model

Comparison of Bubble Formation Models

Formation of Air Bubbles in Water vrith

Constant Pressure

Effect of Initial Upward Liquid .Velocity on

Predictions of the Model

Facing Page

12

47

57 66

93

a

fjc

d

mg

P1 ,P2 ,P3 ,P4

patm

p

Pt=o

xiv

~eaning_

Cross sectional area, bubble chamber

Area annulus (Figure 11.2)

Arr~a draught tube (Figure 11.2)

Orifice area

Contact area of bubbles per unit volume

Velocity of sound in the gas

Concentration gradient

Bubble diameter

Orifice diameter

Bubble frequency

Acceleration due to gravity

Liquid height above orifice

Liquid mass transfer coefficient

Virtual mass of bubble

Rate of change of gas momentum

Rate of change of liquid momentum

Mass transfer rate

Capacitance number

Difference in pressure between gas chamber and bubble

chamber above the liquid

Pressures defined on Figure 11.2

Pressure above liquid in bubble chamber

Pressure in gas chamber

Pressure in gas chamber at bubble initiation

• i

l:J.P

Q

Q

s

t

v

v c

v

v'

X

y

E

K

XV

Pressure in gas chamber at bubble detachment

Pressure drop across the orifice

Pressure caused by Surface Tension

Pressure caused by Liquid Viscosity

Mean gas flow rate

Average gas flow rate during formation

Orifice Reynold's Number

Distance of centre of bubble from the orifice

Time

Formation period

Lapse period

Velocity of bubble rise

Liquid velocity

Bubble Volume

Gas chamber Volume

Volume of bubble at initiation

Gas velocity

Velocity of circulatin~ liquid in annulus

Velocity of circulating liquid in draught tube

Velocity of centre of bubble, Kumar's Model.

a.

s

Greek ~etters

Bubble radius

Orifice ra.dius

Bubble Volume Fraction

Orifice Coefficient

Liquid viscosity

p

p'

a

A

D

E

F

g

L

0

xvi

Gas viscosity

Liquid density

Gas density

Surface Tension

Subsaripts

Annulus

Draught tube

End of expansion stage

End of detachment stage

Gas

Liquid

Orifice

Superscripts

First differential with respect to time

Second differential with respect to time

1.

CHAPTER 1 ----IN~eRODUCTION

1.1 Pressurised Systems~ A Persnective

As early as 1681 Papin used a pressure vessel for effecting

a chemical reaction, extracting marrow from bones under slight pressure

(1). Later the development of synthetic dyes in the nineteenth

century led to the rapid growth of high pressure technology. The

demand for aromatic bases, particularly amines, led to an interest in

high pressure chemical reactions not attainable at atmospheric pressure.

The subsequent demand for ammonia, petrochemicals and the

production of nuclear power have clearly established high pressure

technology in industry.

Despite the interest in high pressure gas-liquid systems

and their dramatic growth since the 1940's, there is little evidence

in the literature of a systematic study of gas-liquid behaviour at

system pressures other than atmospheric. This is mainly because such

information is often of a confidential nature to the organisation

concerned.

The work presented here;on the effect of system pressure

on the formation of gas bubbles formed at a single submerged orifice,

attempts to commence a systematic study of high pressure gas-liQuid

reactions by embarking on a study of the physical behaviour of bubbling

systems for pressures up to 300 psig.

1. 2 Revie-vr of the Experimental Literature

1.2.1 Introduction

A simple means of obtaining mass anrl/or energy transfer

2.

betvTeen two inunisci ble fluids is to pass one through the other. The

natural disintegration into discrete bubbles which occurs enhances mass

or energy exchange by producing a large surface area to volume ratio

for the dispersed phase. The extensive literature as detailed by Jackson

(2), Gal-Or and co-workers ( 3) a.nd Hughes et al ( 4) indicate a wide

range of applications for bubbling processes.

1.2.2 The Purpose of Bubbli~ Studies

The design of interface mass transfer equipment is normally

based on the use of a rate equation such as

1.1

which relates the overall rate of mass transfer NA to the transfer co-

efficient based on the liquid phase, k1, the total interfacial area, A,

in the equipment and the concentration gradient, bC, existing within

the liquid phase. In the case of a gas-liquid bubble contact system

the quantity A is equivalent to the total surface area of all bubbles

in the contacting vessel.

Usual design practice is based on experimentally determined

mass transfer rates obtained under similar conditions to those proposed

in the design. The assumption that the interfacial area j_s uniformly

distributed throughout the contacting vessel permits the definition of

an interfacial area per unit volume term, 'a' , defined by:

A a = V 1.2

where V is the total contact volume. This concept of uniformity is

also extended to the mass transfer coefficient and for a given constant

concentration gradient 6C within an experimental system, leads to the

definition of a combined k1a term:

= 1.3

3.

It is not generally possible to separate this combined

quantity.

Kno'\vledge of 'a' or of A calculated from the frequency of

the bubbles, their geometric shape and their ascending motion, would,

from a process analysis viewpoint, represent a major step forward since

it would enable determination of the mass transfer coefficient as a

separate quantity. This would lead to more reliable correlations for the

prediction of mass transfer coefficient from information on the proposed

processing conditions.

The principle objective of bubbling stuclies is the ·prediction

of bubble size. This information may then be used to obtain an estimate

of' the interfacial area within contacting equipment.

The measurement of terminal volume has great practical value

only when a direct correlation through sl1ape can give the surface area.

In most investigations flow rates of below 30 cm 3/s per orifice have

been used which give regular shaped bubbles. However Calderbank (8)

surveyed industrial practice and concluded that at atmospheric pressure

the volumetric flow rates of interest lie between 40 and 270 cm3/s per

orifice.

At these higher flow rates the problem of obtaining the surface

area is complicated by the random sizes and shapes of the bubbles formed.

More emphasis perhaps should be given to analysis of size distribution

in this region in the hope of obtaining a relation between volume and

surface ·area.

In high pressure gas-liquid reactors the volumetric flow rates

of' industrial interest are generally,low because of the greatly increased

gas density. This gives the opportunity of obtaining a direct relation

between the volume and surface area if bubbling is regular under these

conditions.

4.

1.2.3 Gas Bubble Formation

The behaviour of a gas passing through a liquid may be considered

in two distinct stages, those phenomena occurring during formation and

those during the subsequent translation through the depth of the liquid.

r:ehis work is restricted to a study of formation behaviour at a single

orifice.

Although a single orifice is not normall~ used to form bubbles

in industrial equipment, it is reasonable to suppose that an t.mderstanding

of the process of gas bubbling from a single orifice is a necessary pre­

liminary to investigations of multiple orifice devices ..

The study of the formation of gas bubbles from a single orifice

has been one of the important areas for investigation in the broad field

of inter-surface phenomena because of its relation to sieve trays and

other contacting devices. Accordingly there is extensive literature

on bubble formation. The results obtained from these studies, partic­

ularly those investigating the influence of fluid properties~ are not

always in agreement.

In studying gas bubble formation t\.ro basic aspects can be

considered, the fluid dynamics of the system and the energy or mass

transfer across the interface. · Energy and ma,ss transfer to forming bubbles

has been invest:i.gated, for example, by L ':f~cuyer and Murthy (5). Dank-werts

and Sharma (6) a.nd Gal-Or and co-workers (3)(7) review this field which

is not considered further in this study.

The review herecovers the important points in the literature

pertaining to the fluid dynamic processes involved in the formation of

gas bubbles from a single submerged orifice.

1. 2. 4 Parameters Affecting the Gro'\o.rth of the Bubble

Consider now the factors affecting the growth of a single bubble.

LIQUID

INERTIA

LIQUID

CIRCULATION

BUOY!-RCY

GAS MOMENTUM

SURFACE

TENSION ·

FORCES ACTING DURING BUBBLE FORMATION

FIGURE 1.1

VISCOUS

DRAG

11•.! ....•.... l

5.

The motion of the gas-liquid interface during the formation of a. bubble

is governed by the fluid dynamics and the interfacial forces caused by:­

(1) Buoyancy

(2) Momentum of the gas

(3) Surface tension

(4) Inertia of the liquid surrounding the bubble

(5) Form drag on the surface of the bubble

Figure 1.1 illustrates the forces acting just before detachment

of the bubble. In addition to these effects the impact of the induced

circulating liquid at the base of the forming bubble ~>rill further aid

detachment.

The principal variables affecting bubble formation will be

those which influence the above forces. These are:­

(1) Orifice diameter

(2) Volumetric flow rate of gas

(3) Gas and liquid densities

(4) Gas and liquid viscosities

(5) Surface tension

(6) Wetting properties of the orifice

(7) Pressure drop across the orifice

(8) Volume of gas chamber below the orifice

(9) Shape of the orifice

(10) Depth of liquid above the orifice

(ll) Liquid motion

The list contains the more important variables mentioned in the literature

(2).. The review discusses only those variables vrhich are of direct rele­

vance to this study.

1.2.5 The Interaction Between the Bubble and_the Supply Systt;_!,!.l_

Gas flowing into a liquid through a submerged orifice is broken

6.

into bubbles because of the inherent instability of the gas-liquid

interface ·t-rhen accelerated in a direction perpendicular to its plane (9).

The periodic nature of the gas flow through the orifice causes pressure

fluctuations in the gas supply system (4)(5)(10) leading to an inevitable

interaction between the formation mechanism and the gas supply system.

Hughes et al (4) recognised the importance of this interaction

and incJ.uded in their analysis such variables as the volume of the supply

chamber., velocity of sound in the gas and the orifice throat dimensions.

It has been pointed out ( 5) that the volume of the gas chamber below

the or1fice is often not accurately defined and should be taken as the

volume of the supply system from the orifice to a point, such as a

valve or constriction, at' which a. large pressure drop occurs and beyond

which the small pressure fluctuations induced by bubble formation are

not transmitted.

1.2.6 The Gas Flow into the Bubble

The characteristics of the gas supply system determine the

manner in which the gas flows into the forming bubble. Davidson and

Schuler (11) have pointed out two limiting cases where the coupling

between the formation process and the gas chamber is negligible.

The "constant volume" case arises where the pressure drop

across the orifice is so large that the small pressure fluctuations

occurring during bubble growth are not transmitted to the gas chamber.

In this case the flow into the bubble is constant.

The "constant pressure" case occurs where the capacity of the

supply chamber is sufficiently large to match the outflow into the bubble

and the chamber remains essentially at constant pressure. However,

the pressure in the growing bubble will vary with time and a significant

pressure variation occurs across the orifice. The importance or this

type of behaviour has led to many studies (12)(13)(14)(15).

7.

Most practical bubbling devices are likely to fall bet,-reen

these t~To extremes and the coupling of the supply system vri tb the form-

at ion process may lead to unexpected results ( h ) ( 16) ( 17).

Hughes et al ( l.t) showed the strong influence of gas chamber

volume on the bubble size, characterising the effect by defining the

"capacitance number 11 for the chamber. This was expressed as,

g(p-p')Vc 1.4

the limiting cases of constant flow and constant pressure beins given

by Nc << 1 and Nc>> 1 respectively. Davidson and Amick (18) sugc;est

that the critical value depencls on the flow rate. '11his suggestion was

per sued further by McCann ( 19) who proposes that,

1.5

is a better characterising parameter.

McCann (19) and Kupferberg and JaJneson (20) both deveJ.oped

a simple model to simulate the interaction between the bubble and. the

gas chamber. The model is an equation of continuity for the gas chamber,

representing input~ output and accumulation in terms of the average

flow rate and the volume of the bubble. This appears to be an adequate

means of allowing for the interaction between formation and the gas

chamber.

Since an accurate evaluation of the dynamic forces acting

at the interface requires adequate knowledge of the gas flo1-1 into the

bubble, the failure to recognise the interaction between the gas supply

and the formation processes has led to ma.ny of the contradictions in

the literature.

1.2 .7 llubbling Regl-me .. ~.

In measuring the terminal volume and frequency of the bubbles

8.

Cormed investigators have generally used the time averaged gas flo:w

~ate as the independent variable. Before characterising the various

e>ubble regimes it is worth pointing out that the instantaneous volum-

?.tric flow rate can vary considerably from the average value, partie-

~arly if there is a large lapse time between successive bubbles.

There are three generally accepted regimes of bubbling, these

Jeing the static, dynamic and turbulent regions in order of increasing

E"low rate. The dynamic regime has been the area to receive the most

:~. ttention. Early workers ( 8) ( 21) sub-divided this regime into a region

¥here both the bubble volume and frequency increased with gas flow rate,

:J.ncl into a region, at higher flow rates, where the frequency remained

nore or less constant. McCann and Prince (22) have more recently div-

Lded the dynamic region into five different bubbling phenomena by visual

~lassification.

1.2.1.1 Static Regime

This region occurs at low flow rates ( < 1 cm3/sec) with the

:;erminal volumes being determined by a static balance between buoyancy

tnd surface tension.

1T d (p-p')g = Ticrdo b 1.6

i.e. , g (p-p')d3 = 6 od0

~his general relationship has been verified by numerous workers (14)

:21)(23)(70), although the actual value of the dimensionless group is

LOt always observed to be equal to 6. The static region is of little

>Tactical importance.

1.2. 7.2 Dynamic Region; slowly increasinp; volume ana. frequency

As the flow rate is increased the dynamic forces such as the

0 A. SINGLE BUBBLING

0 B. DOUBLE BUBBLING

C. CHAINING

IDEALISED MODES OF FORMATION

FIGURE 1.2

-------------------------------------------

inertia of the liquid surrounding the bubble and the momentum of the

gas become important. The dynamic forces now become operative in gov­

erning the rate of growth of the bubble and in this region both volume

and frequency increase vTi th flow rate ( 10) ( 21) ( 70), frequency being

the greater dependent variable.

1.2.7.3 -~ynamic Region; constant frequency

At some value of gas flow rate a "maximum" frequency has been

reported to occur above which there is a linear increase in volume with

flow rate but no significant increase in frequency. The maximum fre­

quency varies from different studies (8)(21)(24) and depends to a marked

degree on the orifice size and the volume of the gas chamber.

1.2.7.4 Classification of the Dynamic Rer,ion by McCann &

Prince

By observing the behaviour of the forming bubbles McCann

and Prince (22) divide the dynamic region into single and double bubbling,

single and double pairing and delayed release.

1. Single bubbling. This is the bubbling normally encoun­

tered when the bubbles form singly without appreciable

'interaction between successive bubbles, F.igure 1.2(a).

2. Pairing. This occurs at large gas chamber volumes and

generally high flow rates. It is best described as bubbling

with a tail. The second bubble forms rapidly and joins the

preceding bubble to become the tail which continues to

feed the original bubble.

3. Double bubbling. This phenomena occurs when bubbles are

formed from small gas chambers at high frequencies. ~wo

distinct bubbles are formed, the wake of the first bubble

having an appreciable effect on the formation of the next

~ :::; (/) (/)

~ P-I

~ f..a.J tx:l ::r: -< :r:: (.)

~ C9

SINGLE BUBBLING

GROHTH

START

TIME

CEASES

DETACHHENT

SINGLE BUBBLING WITH DELAYED RELEASE

IDEALIZED GAS CHAMBER PRESSURE VARIATION FOR SINGLE BUBBLING

FIGUFE 1. 3

J

10.

bubble. The impression is that the second bubble is sucked

into the first, as in Figure 1.2(b).

4. Double pairing. This is similar to double bubbling except

that now· each "bubble" is a "pair".. It occurs at high

:flo-vr rates and is similar to triple or quadruple bubbling

described by other workers. The region gradually merges

into chain bubbling -vrhere the l1ubbles form without inter-

ruption to comprise a loose chain structure. This type o:f

behaviour is shown on Figure 1.2(c).

5. Delayed release. Although the physical appearance of

delayed release bubbling, both single and double, is sim-

ilar to normal bubbling, it differs in the manner in vrhich

the pressure varies in the gas chamber below the orifice.

In delayed release the pressure variations exhibit two

pressure peaks rather than the normal single peak, this

is illustrated on Figure 1.3. It is caused by the inability

o:f the gas chamber to match the outflow o:f gas into the bubble.

In these cases the groT,rth of the bubble ceases at some

point, the bubble re-·orientates i tsel:f at the orifice at

constant volume. Gro1-1th commences vrhen the pressure

in the gas chamber has again risen to a value sufficient

to recommence grovrth.

1.2. 7. 5 'rurbulent Region d I

Above an ori:fice Reynold's number (Re = oP v) o:f 2100 the 0 11'

break up of the bubbles is characterised by a lar.ge number o:f spherical

cap and toroidal bubbles. Calderba.nk ( 8) contends that even in the tur-

bulent range (for at least 2100 < Re < 10,000) the frequency still remains

constant, while the volume increases. On the other hand Leibson et al

(25) find that the mean bubble size decreases with increasing flow :rate

11.

and suggest a slo~orly decreasing function for the mean diameter with

flow rate. This has been confirmed by Rennie and Smith (26). Leibson

et al's (25) size measurements are taken from photographs of the gas

stream some distance above the orifice while Calderbank's frequency

data is based on measurements from a resistance probe at the orifice.

It is possible that they are measuring different parts of the same complex

system of coalescence and break--up and may not be contradictory.

At even higher flow rates (Re0

> 10,000) jetting has been

reported (25)(27) though high speed photographs as part of this study

and elsewhere (26)(28) indicate that this is probably still bubble

formation follo·wed by very rapid coalescence at the orifice and break--up

some distance from it, even at Reynold's numbers greater than l~O, 000.

Although gas leakage in the form of channelling or jetting

has been described by Spells a.nd Bako,-rski ( 29), with the exception of

Silbermam(30), there is little other work which discusses the onset of

channelling. This feature may be quite significant in practical dispersion

devices particularly at low pressures.

1.2.8 The Influence of Liguid Properties

The reporting in the literature (11)(12)(32)(39) of differing

effects of the liquid properties on the bubbles largely arose f'rom not

appreciating the influence of the gas chamber and the different flow

regimes on the formation process. Appreciation of these factors enabled

Ramakrishnan et al (31) and McCann (19) to develop models which showed

theoretically how the different effects of the liquid properties on the

bubble volume occur in different bubbling regimes.

Jackson (2) suggests that the important liquid properties

affecting the bubble size on formation are density, viscosity and surface

tension. Table 1.1 is a summary of the current view of the effect of

these liquid properties on the size of the bubble, making allowance for

12.·

the flow regime and gas chamber. A positive effect means, other para.-

meters remaining constant, that the bubble volume increases as some

power of the particular parameter, vrhile a negative effect indicates a

negative power of the parameter.

TabJ.e 1.1

-Regime Viscosity Surface Tension Density ~ Static No effect Positive Negative

Region (22) (24) (32') (33) ( 31) ( 33) ( 3h) ( 35) (22)(21~)(32)

----------- ------------·------·------- ---------------------- ---------·-----

Dynrunic

Region

l1 < 200 cp

Small

Positive

(llf) (21) (22) (34)

(32)(36)(37)(38)(39)

l1 > 500·cp

Positive

(11)

Little effect

for constant gas

flow rate

( 31) ( 39)

Positive effect

for constant

pressure(ll)(12)(19)

1.2.9 The Influence of Gas Properties

Negative

( 31) ( 39)

There is little information on the influence of the physical

properties of the gas, since most investigations have dealt with air-

water systems at atmospheric pressure (2). Davidson and Schuler (11)

showed analytically that a 1% decrease in bubble volume should result

from the increased density from air to C0 2 by allowing for the effect

of this density change on gas momentum and the orifice discharge coeffi-

cient. Experimental values by the same workers showed a slightly greater

effect of 1.8% for gas flow rates in the dynamic region.

13.

However Benzing and Myers (24) observed no difference in volume

between air and H2 bubbles at constant flo-vr rate vrhile ignoring data for

C02 bubbles. It is doubtful that the means they used to measure the volumes

would have been accurate enough to observe an effect of the magnitude

estimated by Davidson and Schu1er. A dependence on gas density should

be found since the density effects the chamber capaci tancc -vrhlch a.ffect.fj

the flow into the bubble.

Ifo gas property other tho.n density has been shown to be of

importance, although IG.ing (!tO) suggested that !:Jome discontinuities in

his data may be explained by friction at the neck of the formi.ng bubble,

a phenomena which would be expected to depend on the gas v:i.Dcosity.

Despite this it is common practice to correlate volume and frequency

against orifice Reynold's number which involves gas viscoaity (8)(~'.5).

1. 2.10 Gas ~1omentum

Most theoretical analyses of bubble formation have neglected

the momentum of the gas issuing from the orifice, demonstrati.ng that

it is insignificant for low flow rates at atmospheric pressure. CollinE3

(28) increased the momentum of the gas by increasing the gas velocity.

He concludes that for high flow rates (up to 43 litre /s per orifice)

the motion of the bubble may still be calculated by assuming that it is

governed by inertial, buoyancy and momentum forces. A similar conclUf>ion

was reached by vlrai th ( l+l).

Alternatively the momentum of the gas may be altered by incr<::ns:i.ng

the gas density. Kling noted (40) that the effect of gas moment tun is

quite noticeable for different gases even at very small flo¥r :t'ates. For

a gas flo1-r rate of l.l~ em 3 Is helium :formed perfect spheres during formation,

whereas the ten times more dense argon exhibited a distinct bulging. Only

at a flo'\lr rate of 12 cm 3 /s did the helium bubble distort.

' ' .·--v-/-/\

ONE CONTINUOUS STAGE

SEQUENCE PROPOSED BY DAVIDSON AND SCHULER ( 11)

+ EXPANSION STAGE DETACHHENT STAGE ·I SEQUENCE PROPOSED BY KUMAR AND CO-WORKERS ( 31)

BUBBLE FORMATION SEQUENCE

FIGURE 1.4

14.

1. 3 'I11eore:!J_£:~ t~odels

Although experimental studies of bubbles have been made for

quite some time it is only recently that ·\·rorthwhile theoretical models

have been produced for other than the static region. At present, this

development is limited to models for single bubble growth in the dynamic

region.

The general approach is to formulate an e~uation of motion

involving the forces on the gro~oling bubble and to solve this simultan­

eously with an ener~J equation, usually a modified orifice equation.

Davidson and Schuler (11)(12) assumed that gas is supplied

to the bubble from a point source within the liquid as if the orifice

plate were not present. The formation process occurs in one continuous

stage as illustrated on Figure 1.1~ The upward motion of the bubble is

determined by a balance between buoyancy and the drag caused by the

viscosity and inertia. An orifice equation, modified to include the hydro­

static and surface tension pressures, is suggested for calculating the

gas flovr rate into the bubble. The change of radius and distance of the

bubble above the orifice with time results from a simultaneous increme11tal

solution of these two equations. The approach is discussed further in

Chapter 8.

An alternative approach has been developed by Halters and Davidson

( 36) ( l~2) who applied potential flovr analysis to the initial motion of two

and three dimensional bubbles. Similarly L'Ecuyer and Murthy (5) determined

the flow'field around a translating and expanding bubble, including the

effect of the inertia of the liquid immediately surrounding the bubble.

Jameson and Kupferberg (20)(43)(41:) and :McCann a.nd Prince (19)

( 45) developed the potential floi·T approach further by making allowance

for variable gas chamber pressure. They applied. their model to a wide

range of orifice diameters and gas chamber volumes with the models giving

t.J

15.

satisfactory prediction of"' terminal volume. To obtain a tractable

solution using this approach a. very idealised picture of the liquid

surrounding the forming bubble must be assumed. Even so the solution

of the resultant equations is tedious.

At the same time as the potential flow approach was being devel-

oped, Kumar and co-vrorkers (15) (17) (31 )* modified the force balance approach

of Davidson and Schuler (12). Instead of the one formation stage they

divide the formation process into two parts based on experimental observ-

ations of Siemes ( 1~8). The first stage is an expansion stage during

which the bubble base remains attached to the orifice while expanding.

The end of the expansion stage is said to be reached when the upward

forces equal the down1-rard forces. After this point the bubble lifts off

the orifice. During the second stage there is a net up1-rard force on the

bubble which rises from the orifice but still expands, being fed by a neck

of gas attached to the orifice.

The two stages of formation are illustrated on Figure 1.4.

The difference between this approach and that of Davidson and Schuler (12)

is apparent. The solution of the equations for each stage of the model

of Kumar and co-·workers (15) (31) is by a trial and error procedure for

the volume at the end of each stage. The solution is less complex than

the incremental approach of the other models. Further discussion of this

model will be made in Chapters 3 and 7.

1.4 Conclusions

A review of the literature indicated that a great number of

reported studies on gas bubble formation in liqui-d systems have tvro common

features; the extensive use of the air-water system and the almost exclusive

use of system pressures near atmospheric. For these conditions and low

* Throughout this -vrork the model developed hy Kumar, R., Ramakrishnan, S .. , Satyanarayan, A. and Kuloor, N .R.) as joint authors in a series of papers ( 15) ( 17) ( 31) ( l-16) ( ~·7) will be ~rouped as "Kumar and co-vrorkers ( ) ", with the specific reference in parenthesis, and the model referred to as "Kumar's model".

flo1-r rates there seems to be some measure of agreement ,provided the

interaction between the forming bubble and the gas supply system is

properly characterised.

16.

There appears to be little systematic study of the turbulent

region of' bubbling - the region of most industrial interest. Nor is

there any attempt to relate the instantaneous volume predicted by the

model to the experimental volumes or surface area.

The influence of gas properties, particularly the gas density,

on the formation process has not been fully investigated for bubbling

systems other than those at atmospheric pressure.

1.5 Scope of the Proposed Study

'I1he conclusions from the review of' the literature pointed to

several areas where useful research could be carried out. As it was

only possible in this work to investigate in depth one of these aspects,

it was decided to study the effect of gas properties on the btilibling

behaviour through increased system pressure.

In many practical dispersion devices one or both phases ha.ve

properties markedly different from those of the air-water system. A

frequent situation arises where the operatine pressure is substantially

different from atmospheric pressure. In this situation, industrially

important gas mass flow rates, although in the turbulent region, should

be obtained at relatively low gas velocities owing to the increased gas

density. A study of the effect of system.pressure on the behaviour of

gas bubble formation would be a useful addition to the experimental

knovrledge in the field.

In order to predict the growth theoretically,previous workers

have justifiably neglected the gas momentum and the effect of gas properties.

At higher system pressures the validity of these assumptions should be

tested andr; if necessary, modifications to existing models or a new model

THEORETICAL RESULTS AND DISCUSS ION

1, SURVEY Of FIELD

/ 3. ADAPTING A MODEL

EXPERIHENTAL

2. EXPERIMENTAL

APPAPATUS

4. INITIAL STUDY

5 I INTE EPRETATION

OF DATA ~ ~--------------~--------------~

7. APPROACH TO MODEL­LING AND CRITIQUE OF ADAPTED MODEL

6. RESULTS OF

INITIAL STUDY

B. A MODEL FOR GAS BUBBLE FORHATION AT

ATMOSPHERIC PRESSURE

9. A MODEL FOR GAS BUBBLE FORMATION WITH VARIABLE GAS CHAMBER PRESSURE AND GAS MOMENTUM

10, EXPERIMENTAL AND THEORETICAL RESULTS OF A STUDY OF C02

BUBBLING AT INCREASED SYSTEM PRESSUP.£S

11. DISCUSSION OF

PROPOSED MODEL

12. CONCLllS!t1l{S

LAYOUT OF THIS WORK

nGURE 1.5

17.

could be proposed.

Prediction of the type of bubbling ei the:r· empirically or

theoretically vmulcl be a step towards full classification of bubbling

systems.

Figure 1. 5 is a diagrammatic representa:ti.on of the inter-

relation between the various sections of this -vmrk.

FROH

GAS --~~~-t

, CYLINDERS

2

1. CAPILLARY

15

16

3

2. DIFFERENTIAL PRESSURE GAUGE

3. NEEDLE VALVE

4. DIFFERENTIAL FLOW CONTROLLER

5. LIQUID DRAIN VALVE

q. HATER INLET VALVE

'7. FILTER

B. LIQUID Ot.rrLET VALVE

9. GAS CHAl-ffiER

4

14

II

8 9

5

12

....... --,

10.

11.

12.

13.

14.

15.

16.

17.

I r-

1 " { I 10 \. /

T I I

PRESSURE TRANSDUCER

BUBBLE CHAHBER

MANOMETER

PRESSURE RELIEF VALVE

GAS OUTLET VALVE

WET GAS METER

PPESSURE GAUGE

PRESSURE GAUGE t

DIAGRAMMATIC LAYOUT OF THE EXPERIMENTAL APPARATUS

FIGURE 2.1

' I N . ..:I

N

~ t! ~ 5 H t! p:; r&l

~

18.

CliAP'JlJ!:H 2 ----·----:eXPERI1-1EWI'J\.L A PPARAr.rus

2.1 General Description

A schematic flow diagram of the experimental equipment used

for the study of bubble formation at elevated system pressures is pre-

sented on Figure 2.1, and a photograph of the apparatus is shown on

Figure 2.2. 'I'he component parts of the equipment referred to in the

text below are indicated on these Figures.

Gas '"as released from cylinders through a high-pressure regu-

lator and metered by a differential pressure transducer across a. calibrated

ca])illary. The flow of the gas vras also mea[:ured on the down stream side

of the bubblinp; chamber 1)y a \·ret gas meter. The gas was introduced into

the gas chamber below the orifice through a differential flow controller

to ensure a steady flov into the gas chamber. The gas then passed through

the orifice into the bubbling chamber.

The e;as and bubl)ling chambers 1·rere made by internal division

of a thick walled prensure vessel fitted with 1" thick, flat perspex

windows to permit visual observation and photop;raphic recording of the

bubble formation phenomena.

r:t:he pressure drop across the orifice was at first measured

with a manometer made from high-pressure nylon tubing. 'llfle preliminary

study (49)(Appendix 5) indicated the need for more accurate pressure drop

measurements. In particular, the manometer designed proved slow in its

response to pressure changes, difficult to calibrate and ho.rd to operate

because the measurement of a small pressure drop at high system pressures

easily leads to blow out of the manometer fluid.

r~eo overcome this di:fficulty a high sensi ti vi ty pressure transducer

with a fast response time was installed in place of the manometer. This

GAS OUTLET

BUBBLE. CHAMBER

WATER DISTRIBUTOR r.===::r::l====il L----------,-..-----

~-----1 -- - - -u-------\

PRESSURE TAPPING

(HIGH)

GAS INLET

PRESSURE VESSEL USED FOR EXPERI~~NTAL STUDY (HALF SCALE)

GAS CHAMBER

ORIFICE PLATE (FULL SIZE)

FIGURE 2. 3

WATER INLET

H

~ $1 ~ g 00

g "1\1 H ~ ~ ~ tEJ 1\) ~ . I:"

t::1

0 ::0 H

~ ~ "'d

§ 00

19.

enabled pressure fluctuations during the formation of each bubble to be

followed on an oscilloscope, the results of this particular phase of the

work are reported in Chapter 10. A high capaci t~nce across the input to the

oscilloscope allo\·red the mean prc~ssure readings required in Chapters 4

and 6 to be measm~ed.

The pressure in the bu"bb.ling chaml)er and upstream from the

flow controller were measured 1-d.th calibrated Bourdon tube pressure gauges,

as indicated on Figure 2.1 The system pressure was increased in the

bubbling chamber by throttling back the exit valve which, for safety,

was in parallel with a spring loaded relief valve. The pressure vessel

was surrounded by dou1)le perspex safety screens.

A detailed diagram of the pressure vesse.l used in this ,.m:rl{

is given in Figure 2.3. The vessel consisted of a 4 in. dia. x 12 in.

section of schedule 80 stainless steel pipe, flanged at each end with

~ in. plate. Cover plates were bolted to each end. Extensions were built

into the side o:f the vessel to house the perspex windows, which -v:·E::re made

flat to avoid photograph{c distortion.

The pressure vessel was divided into bubbling and. gas chrunbers

by an internally constructed gas chamber made out of stainless steel

plate which had an interchangeable orifice plate. The internal gas

chcunber and orifice plate are sho-vm on Figure 2. 4

g.2 Orifice Sizes

The orifices used in this work were 11.6", 1/a" and 316" diameter.

The dimensions of the orifice plate are given on Figure 2. 3 The orifice

plate was raised above the base of the bubbling chamber with the object

of minimising the effc~ct of the circulating liquid. svreepi11g across the

orifice.

The calibration of' the orifices to determine the orifice co­

efficient is detailed in Appendix 2.

20.

2. 3 Ancill;:;~:!~f Eguinment

A Hedlake Laboratories I!Hycam" high-speed mot:!.on pj.cture camera

vras used to film the formation processes using Kodak Tri-X reversal

black and white 16rnm. film at speeds between l~OO and 2, 000 frames per second.

r:rhe crunera had a neon timing light, capable of cycling at rates of 10,

100 or 1, 000 :per second \vhich focused on the side of the ftlm for a time

base. The camera was also provided \vith an adapter to accept simultaneous

framing and streak recording from an oscilloscope.

A Xenon flash with an output of 7~ };:watts was used as focussed

front lighting into the bubbling chamber while four Philips Photo-Floods

were used as a diffuse backlighting.

A Vanguard Motion Analyser was available for examining the

processed films. This bad the facility for data logging the X and Y

dimension co-ordinates frame by frame from the film. This vras used in

conjunction with the methods for calculating volume and surface area

d.iscussed in Appendix 2 .

2.4 Experimentai Technia~

Small traces of surface active agents~ such as greases, can

cause changes in bubble size (50) (51) (52). To eliminate this as much

as possible the vessel was cleaned carefully with methanol before a

series of runs then rinsed thoroughly -vri th the test water, The water

used was filtered tap w·ater.

Anderson and Quinn (53) have pointed out that even tap water

may cause slightly differing results from day to day. Consistency of the

experimental results and the natural purity of the water indicate that

this effect was not marked in the work reported here.

To carry out a run, C02 was passed through the orifice at

atmospheric pressure, then the bubble chamber filled with water to the

required depth. The pressure was then gradually increased in the pressure

21.

vessel by throttling back the exit valve. Arpressure drop of about

50 psi ~oras maintained across the flovl contl''oller so that the volume of

the gas chamber below the orifice vrould be the same in all cases ..

After sufficient time had elapsed for the water to become

saturated 1-ri th gas, the bubble stream -vras photographed as the flow rate,

pressure and temperature -vrere moni tered. The films vere then analysed

by the methods discussed in section 5.3 and in Appendix 2.

22.

AN ADAPTION OF 1\IJ EXIS1fiiJG rrHEORErriCAL HODEL FOR

VARIATION 0}"' SYS~r.E:T-1 PRESSURE

3.1 Introduction

A broad survey of the literature in Chapter 1 established

a need to examine the behaviour of gas bubbling systems at high pressures.

Available models and correlations should be tested for response to

variation of the system pressure.

The first objective of this ivork was to undertake an exploratory

study of high-pressure bubbling to elucidate the areas where problems

might arise and to indicate the direction tha.t the main study should

follo-vr. This initial work, both theoret:.ca.l and experimental, is cov­

ered in Chapters 3 to 6.

In this cha"Pter an existing analytical model for predicting

the voltnne of gas bubbles formed at a submerged orifice is adapted to

account for the variation of gas properties with increased system pressure.

3.2 Literature Related to Estimatinf£ the Effect of Variable

System Pressure

3. 2.1 Ass1.:unpttons at Atmospheric Pressure

In analysis of data obtained at atmospheric pressure two

sim:plifing assumptions are normally made:-

(a) Gas properties have a negligible influence on the

bubble growth.

(b) Gas momentum is negligible.

Both these assumptions are justified at atmospheric pressure but are

of decreasing validity as the system pressure is increased.

23.

J.2.2 Gas Properties at Atmosnhe:ric Pressure

Although gas properties are considered in some studies at

atmospheric pressure (8)(24)(25) there is no evidence to suggest that

they significantly affect the bubble formation process. There is little

justification for the inclusion of gas properties in correlations (2).

3.2.3 Gas Momentum at Atmospheric Pressure

Davidson and. Schuler (11) suggestecl that the expression,

p 'Q2 , may be used for the rate of change of gas momentum issuing through

Ao

the orifice. For a gas flow rate of 1 cm3/s at atmospheric pressure,

Davidson and Schuler (11) found that this expression for the momentum

of the gas accounted for only 0.5% of the upward force on the bubble ..

In the work reported here, where high pressure bubbling of C02 is studied,

the rate of change of gas momentum can make a significant contribution

to the upward force on the forming bubble. Calculations presented in

Appendix 3 show that for 1 cm3/s, the gas momenttun accounts for 10%

of the upward force on C02 bubbles at 150 psig. and 21% at 350 psig.

Thus an analytical model for increased system pressures must

account for the contribution of the gas momentum to the development of

the bubble.

In a study of bubble formation at atmospheric pressure and p 1Q2

high gas flow rates, Collins (28) concludes that the term, -- , Ao

adequately accountE: for the gas momentum and may be incorporated in

Davidson and Schuler's constant flow model (11) with reasonable success.

This expression for gas momentum has also been employed at

atmospheric pressure by Wraith ( 1.~1) in another study of high gas vel-

oci ty bubbling and by Kumar ( 51.t) in an attempt to relate gas-liquid

to liquid-·liq.uid studies. It will be used in this chapter to account

for the increased gas momentum caused by increased gas density.

INITIAL

CONDITIONS EXPANSION STAGE DETACHMENT STAGE

FORMATION SEQUENCE FOR MODEL DEVELOPED IN CHAPTER 3

FIGURE 3.1

£;

FINAL CONDITIONS

3. 3 rrhe Existin.r.:; Hodel

The model in the subsequent sections -vras developed in order

to obtain a theoretical basis for the analysis of bubbling behaviour

at system pressures greater than atmospheric. It extends the concepts

of Kumar and co-\·Torkers* (15)(31), described in Chapter 1, to include

the variation of gas properties with increased system pressure and the

force due to the rate of change of gas momentum through the orifice.

This model was adapted in preference to the other models

discussed in Chapter 1 for the following reasons:-

(1) Kumar's model* could be readily adapted :for high pressure

situations. Its solution was relatively simple and it

had been successfully applied ( 15) ( 31) over a wide range

of conditions.

(2) Kumar and co-workers (15)(31) had demonstrated that their

model was an improvement over that suggested by Davidson

and Schuler (11) ( 12).

(3) The complexity of the potential flow approach, for instance

that of Kupferberg and Jameson (20), did not appear to

be warranted in the preliminary investigation, especially

if high pressures resulted in greatly increased turbtuence.

It would be difficult to include the gas momentum in this

type of approach.

3. 4 The Assump_ti9ns of the Adapted Nodel

The formation seq_uence analysed is given in Figure 3 .1. It

is assumed that bubble formation taJces place in two stages following

the suggestion of Siernes and Kaufmann (48). During the first or expansion

stage the bubble grows -vrhile its base remains attached to the orifice.

In the second, or detachment stage, the base of the bubble moves away

from the orifice while it is still growing, but remains connected to

* See foot-note, page 15.

25.

the orifice through a neck of gas.

The model assumes that:-

(1) The bubble is spherical throughout formation.

(2) Circulation of the liquid is negligible, so that the

liquid s1.rrrounding the orifice is at rest -vrhen the bubble

starts to form.

( 3) The motion of the bubble is not affected by the presence

o:f another bubble irrm1ecliately above it.

( 4) The inertia of the liquid surrounding the bubble may be

accounted for in the virtual mass of' a sphere moving

perpendicular to a wall (11)(55).

( 5) Interaction between the bubble and the gas chamber pressures

is negligible. That is, bubbling is assumed to occur

under constant pressure conditions (11). A check on

this simplification for the experimental system has been

made by calculating the capacitance number, Nc, given by

Hughes et al ( 1~) which characterises this interaction.

For a 1/1 6" orifice a.nd a gas chamber volume of 375 em,

Nc decreases from a value of about 50 at atmospheric

pressure to 1 near 350 psig. Constant pressure behaviour

may be assumed when Nc>>l ( h ) . McCann (19) has shOim

that this may not be a sufficient criterioq, but for the

preliminary investigation reported in Chapters 3 to 6,

constant pressure will be assumed despite Nc+ 1 at higher

system pressures. Subseq_uent chapters will cleal with

the problem of variable gas chamber pressure.

(G) The only gas property that needs to be considered in

mbdelling for increased system pressure is the gas density.

It has been shown that the gas density at increased system

pressure contributes to the upward forces on the bubble

26.

through the gas momentum. It also has an appreciable

affect on the buoyancy and virtual mass of the bubble.

The gas viscosity for the pressures studied (see Appendix

I) shows negligible variation from the value at atmcs-

pheric pressure) where the literature (2) shows it can

be neglected.

3. 5__!J)e Eauation for Flo-vr int<? the Forming Bubble

Variation of volumetric flow rate through an orifice can be

expressed by an orifice equation (56). For any particular orifice,

assuming that the effective area of discharge of gas into the liquid

is the Sffine for all gas densities and equal to the orifice area, the

orifice equation may be expressed as:-

Q ::: K 3.1

(p t )~

K is the orifice coefficient determined experimentally for the flow

of gas through the dry orifice. K is assumed to be unchanc;ed 1-rhen the

gas bubbles into the liquid.

Davidson and Schuler (11) have suggested that the pressure

drop across the orifice, t.P, as the bubble is forming may be expressed

as:-

V• K (P h 2cr)~ Q. ::: = - 1 - p g + p ga, - - 2

(p'r~ . a 3.2

This expression makes allo-vrance for the height of the centre

of the bubble above the orifice and for the pressure :required to maintain

the interface.

3. 6 'l11e Exnansi on Stage of Formation ( 15)

3. 6.1 The Existing Eouation for._ the First StaP;:e.

During the first stage of the formation process the bubble

27.

gro;;.,rs with its base attached to the orifice. The upward force caused

by the buoyancy has to overcome three resistances; viscous drag~ liquid

inertia and surface tension. The bubble base remains attached to the

orifice until the buoyancy force exceeds the do~m-vrard force.. The force

balance to mar}~ the end of the first stage J?ro:posed by Kumar and co-

workers (15) is:-

Bouyancy

dt

Inertia Surface Viscous Tension Drag

3.3

The viscous drag (Stoke's law) is valid only for a sphere

moving at a constant velocity with lovr Reynold's number. A more general

approach is given by Bird et al (57)) but substitution for the viscous

drag in this form would cause a considerable increase in computational

complexity which -vras not considered justifiable, particularly vrhere

provision for a gas momentum term must also be made.

3. 6. 2 Allo;;.ring for Variable Gas Properties and Ga.s Momentllll}

The force balance used to describe the end of the first stage,

equation 3.3, assumes that the gas is supplied continuously at a point

source which is always located at the centre of the expanding bubble.

The term for the inertial forces due to expansion does not

include the effect of the added gas per unit time. This may be derived

by considering the motion of the bubble as a variable mass probJ.em.

This analysis is presented in Appendix 3. It is shown that the effect

of the added gas may be expressed as the rate of change of gas momentum

p 'Q2 as it is blown through the orifice, ~' as suggested by Davidson and

Schuler (ll). A0 is the effective discharge a:rea of the orifice ~orhich,

as for the orifice equation, is assumed equal to the actual orifice

area.

28.

In the experiments reported here the gas momentum acts in 'the

same direction as the buoyancy. It thus has the effect, as its valu.e

increases, of taking the bubble from the orifice at. an earlier stage

of formation.

The gas density must be included in the buoyancy term and in

the expression for the virtual mass of the bubble~

M = VE (p' + ~) 3.4

This value of virtual mass applies strictly to a completely inviscid

liquic;l and should be regarded here as only giving an order of magnitude

of the inertial effect (11)(55).

3. 6. 3 The Adanted. Eg1Jation for the First Stag~

With the inclusion of the gas density and momentum, eq_uation

3.3 becomes:-

+ 3.5

Following the development ot: Kumar and co--vrorkers ( 15) by substituting

for QE by using equation 3.2 into equation 3.5 and usinB,

1 3.6

which relates the bubble radius to bubble volume,

and, dvE ::: M-- + VEdM

dt dt

the final force balance for the end of the expansion st~:Lge is:-

4 2 ' K 2 ( p ' + 1-k ) 2o ) V E ( p - p ' ) g + = JlL ( p + p gaE - -

Tido 2 aE p 1 411' aE ·

3.8

29.

where P = P1- pgh.

3v liJ Expressing aE as (

4!) equation 3.8 is solved by trial

and error for VE, the volume of the bubble at the end of the first

stage.

3. 7 The Detachment Stac;e of Format ion ( 15)

3. 7 .l rrhe Existing Hodel for the S~cond Stage

In the second stage of gro\·rth Kumar's model supposes a net

upward force vrhich accelerates the expanding bubble from rest. In

order to evaluate the final bubble volume, VF, Kumar and eo-workers

(15) assumed that the flo-vr rate during this stage was constant and

equal to QE, the flo~or rate at the end of the first stage. This simpli-

fication was justified from consideration of the flow equation,

Q = K (Pl - pgh + pga - 2cr)~ ~2 Ct

3.2

Computations based on the adapted model used for the present work

justify this conclusion.

As a consequence of this assumption, during the detachment

stage the volume is thus given by V = VE + %t, and the equation of

motion of the bubble by:-

d(Mv') 2

(v + ~t) ( P I )g + l~QEp' 6 t d = E p - - na~v - n 0 cr nd 2

0 dt

where v' is the velocity of the centre of the bubble and is made up

of the velocity of the centre due to expansion and the velocity with

which the bubble base is moving, that is,

v' = v + dct dt 3.10

Detachment is assumed to take place when the bubble base

has moved a distance equal to aE, the radius of the bubble at the end

of the first stage. Kumar and co-workers (31) suggest that this corre-

30.

ponds to the condition where t.he rising bubble is not caught up by

the next expanding bubble.

The solution of equation 3. 9 :t'ollo'ivs that given by Kumar and

co--worker:s (15). 'rhe final equation for detachment, including gas

properties, is:-

where,

and

3G (V ~ V 2.3) 3E (V 113 V V3) ( r:::) 't1, - E - ( 2A) F - E 2QE A-.Yj .{' Q A·- .J

1 (V -A+l -A+l) I( B )• A+l (C)V A Q(-A+l) F - VE A+1 lf:rr; . - A E

3.11

3 113 ¥3 A = l + 61r ( 1'4n) VJi~ 1. 25l1

B =

c =

E =

G =

QE(P' + w) (p- p')g_

(p '+JJ.o )Q lt)' E

2 ( 3 ) 113 ( '+ ~ ) Ij."'; p .L () '

Kumar and co-workers (31) made further simplifications of

eq_uation 3.11 by eliminating the last two terms which vrere claimed

31.

n.t

of the ClJTrcnt ::;t;ud.v ru11l it "~:ms a rr~lat:ivc1;r eo.s:r matter to inco.r· Q

the termD :in a :r_:rrog:r·run for a c.l1g:ttal corz1puto.r.

Equation 3.11 :t s solved lJy trinJ. a.ncl error :f.'ur V:F'.. rn1e

computor programme p:cc::·.ented in Append:b\ l1 to solve tht:.~~~e equat:i. ouG

presented by Kumar nnd co-workerf1 ( 15) an<1 va::: fouilcl to be in ar;r<?I.::Hwnt ..

3 . 8 Sumrn t.1l''V .:------·-n-.J.,.., ...

has been ·proposed 'b;r t:=tld.ng an n.vaile .. ble model for atrnoD f.lh(;rie :prcn:>GU:t'e

and adapting it for va:r:·iation in gas denG:i.t.:v and makinr~ f.1,llo"';.;ance for

the effect of gas momentum.

As the c;ac; rnornentum te:r.·m contributeD to the upHard i'orcr: on

the bubble i.t is expected tl10.t increased gan density """'ill cau~1o ::m~alJ.er '

bubbles to be formed r..tt the or:i. fi er.:.', :i. f tr1e voJ.umetri c fJ.o·vr rate i G he1cl

constant.

32.

CHAPTER 4 -------INI':.eiAL S~TIJDY ON 'I'HE 1-:FFEC'T OF SYST.FA-1 PRESSURE

4.1 Summary ------·-1-This chapter reports an explorato:t"'y experimental study of

formation of carbon-dioxide bubbles at a single submerged orifice in

water at system pressures from 0 to 300 psig.

It demonstrates that the bubble size, frequency and shape at

elevated pressure differ from that encountered at atmospheric pressure.

'l1he results of this study are compared with the adapted model

developed in Chapter 3. From this comparison several anomalies between

theory and experiment are apparent. It is concluded that, both a re-

examination of the data, and an a.::::1sessment of the criteria for bub1;le

termination are necessary.

l1. 2 Literature Related to the F.xnerimentn.l Investigation

A study of absorption of C02 in water under pressures up to ~

450 psig has been made by Houghton, McLean and Ritchie (58) using a gas

bubble column of small diruneter with a multi-hole gas distributor. It

was found that the efficiency of absorption decreaseo: with increasing

pressure but they were unable to satisfactorily explain their results.

Changes in bubbling behaviour with increased pressure were not con--

sidered as a possible explanation.

Kling ( 4o) in a paper on the dynamics of bubble formation

under pressure points out that gas contacting devices, such as sieve

trays, tested at normal pressure possessed quite different operating

characteristics at high pressures. The results were compared at constant

volumetric flow rate.

The study made by Kling (40) covers the behaviour of a variety

33.

of gases at low flow rates (1 to 12 cm3/s) at pressures from 0 to 1200

psig bubbling through orifices of 1.05 and 1.6)-+ mm. diameter. The

paper suggests that the increased gas momentun1 decreases the size

and distorts the shape of the formed bubble. However it of'fers·no

analytical evaluation of this effect.

It. vrould appear that no literature references are available

for bubble formation from an orifice at higher pressures~ although

Grigull and Abadzic (59) ( 60) have presented interesting photographs

of boiling C02 on a thin heated wire at pressures near the critical

point;

1"'he preliminary studies on -vrhj ch this section is based have

been reported by La Nauze and Harris ( ~·9) (see Appendix 5) in a paper

on the effect of system pressure on the behaviour of gas bubbJ_es formed

at a single submerged orifice. The :paper shm·red the importance and

the effect of the increased gas density on the formation process.

Further investigat:i.on has lead to some modification o:f the results

presented in that paper.

4.3 Range of Conditions Studied

The followine; experimental conditions w·ere used in the study

reported in this chapter:-

Gas Carbon-dioxide

Liguid Water

S;;[stem pressure 0.- 300 psig.

VoJ.umetric flo\·r rate 5,10,15 cm3/s at system pressure

2" above orifice

Orifice diameter 1;16 11, sharp edged orifice

Carbon-dioxide was chosen as the gas because of its high

den'sity and compressibility. It vou.ld also provide data on a system

other than air-water.

,,

A. ATMOSPHERIC PRESSURE B. 150 psig

Conditions: C~/Saturated Water

Orifice Diameter 1/16"

Liquid Seal 2"

c. 300 psig

GAS BUBBLE BEHAVIOUR FOR CONSTANT VOLUMETRIC FLOW-RATE OF 5CM 3/S At SYSTEM CONDITIONS

FIGURE 'J.l

A. A'll-fOSPHERIC PRESSURE B. 150 peig

Condi tiona : C~/Saturated Water

Orifice Diameter 1/16"

Liquid Seal 2"

c. 300 peig

GAS BUBBLE BEHAVIOUR FOR CONSTANT VOLUMETRIC FLOW-RATE OF 10CM3/S AT SYSTEM . ·cONDITIONS

FIGURE 4.2

A. A'IMOSPHERIC PRESSURE B. 150 peig

Conditions: C~/Saturated Water

Orifice Diameter 1/16"

Liquid Seal 2"

c. 300 psig

GAS BUBBLE BEHAVIOUR FOR CONSTANT VOWMETRIC FLOW-RATE OF 15CM3/S AT SYSTEM CONDITIONS

FIGURE_, 4 • 3

3h.

The range of pressure used covers a change in the ratio of

liquid to gas density from 500:1 at atmospheric pressure to 20:1 at

350 psig. This corresponds to a mass flow rate range of 6.5 x 10-6Kg/s

to 6. 75 x 10-4Kg/s, at the volume flo-vr rates quoted. At high system

pressures industrially important mass flow rates are achieved at corn-

paratively low gas velocities. Calderbank (8) has suggested that the

flow rates of industrial importance lie between 40 and 270 cm3 /s. at

atmospheric pressure for a single orifice. The volumetric flow rates

chosen for this study lie within this range after correction for increased.

pressure.

The orifice diameter of 116" (1. 59 mm.) was chosen so that a

comparison with the results of YJ.ing (40) might be made. It was also

a multiple of orifice sizes used in many other works (19) (1+3).

Variation of system properties with pressure are given in

Appendix 1. The sys tern was studied at room tem:r>erature vrhich varied

0 from 18 to 22 C .

4.4 Experimental Procedure

The experimental procedure has been outlined in Chapter 2.

The high speed photographs in this section were taken at l+OO f'rarnes/ s.

This is the same rate as chosen by Collins (28) for high gas velocity

bubbling and is similar to filmine; rates chosen by other -w·orkers (11)

( 19) (20). The photographs were analysed on a motion picture analyser

as described in Appendix 2.

4.5 Illustration of Tvnical ResQlts

The photographs presented in Figures 4.1 to 4.3 show the

variation of gas bubble behaviour with increasing pressure for constant

volumetric flow rate at system pressure.

For 5 cm 3/s it is clear that as the pressure is increased

35.

the bubbles become smaller but more frequent, maintaining their separate

identity throughout the range of pressures used. At the hi.gher flow

rates of 10 and 15 cm 3 /s this ini tio.l decrease in volume is also observed.

For these flow- rates, ho~..rever, the rapidly forming bubbles begin to

touch each other in the :pressure range 100 to 150 psig. The bubbles

then form a chain.

As the pressure is further increased distinguishing between

bubbles formine these loose chain structure becomes increasingly more

difficult. To the unaided eye the gas appears to be jetting through

the orifice in a continuous stream.

It :i.s clearly evident that the bubbling process becomes more

complicated as the pressure is increased.

4.6 Interpretation of the Photograuhs

The total formation time of a bubble ha.s been defined by L'Ecuyer

and Murthy ( 5) as the interval of time bet\veen the first appearance of

a gas meniscus at the orifice and the visible detachment of the formed

bubble. 1bis definition was used as a basis for calculating the average

bubble volumes presented in section )~. 7 from the experimental films.

1~ • 7 He s ul t s

The follo-vring graphs are presented, based on the interpretation

of films of the bubbling process:-

Figure l~ • 4 Bubble volume vs. System pressure for 5 cm3/s

Figure 4.5 Bubble volume vs. System pressure for 10 cm3/s

Figure 4.6 Bubble volume vs. System pressure for 15 cm3/s

The curve on these Figures represents the predictions of the adapted

model developed in Chapter 3. A comparison of the experimental results

with those of Kling (l~O) is given on Figure lL 7.

,__ __ o. 8

H---0.7

50 100

co2;saturated Water

Gas Flow Rate 5cm3/s

do = 1/16"

150 200

GAUGE PP~SSURE PSIG

250

EXPERIMENTAL AND THEORETICAL AVERAGE BUBBEL VOLUl1E VERSUS GAUGE PRESSURE

FIGURE 4.4

0.8

0.7

---- 0.3

0.2 (J

0.1

50 100

C02/Saturated Water

Gas Flow Rate 10cm 3/s

do = lf1s"

150 200

GAUGE PRESSURE PSIG

250

EXPERIMENTAL AND THEORETICAL AVERAGE BUBBLE VOLUME VERSUS GAUGE PP£SSUHE

FIGURE 4.5

"' E 0

~ B 0 :>

~ ~

f§ t:t.:l

o.a

0.6

0

8 0 0

0.3

0.2

0.1

so 100

C02/Saturated Water

Gas Flow Rate 1Scm 3/s

do = 1/16"

0

0

150 200

GAUGE PRESSURE PSIG

0

EXPERIMENTAL AND THEORETICAL AVERAGE BUBBLE VOLUME VERSUS GAUGE PRESSURE'

FIGURE 4.6

M

E 0

50

This Work

Kling ( 40)

Kling (40)

100

Carbon-Dioxide do = 1/16"

Nitrogen

Argon

..

150 200

d0 = 1.05mm.

d0 = 1.05mm.

250

GAUGE PRESSURE PSIG

COMPARISON OF RESULTS BETWEEN THIS WORK AND KLIN(j ( tt.O)

FOR EXPERIMENTAL AVERAGE BUBBLE VOLUME VERSUS GAUGE

PRESSURE

FIGURE 4.7

~----~----------------------------------------------~--

36.

4.8 Discussion

The photographs of the bu1Jr)les formed a.t the same flm·r rate

but at different system pressures sho-vr that the increased pressure

causes the bubbles to become smaller and more frequent. Tne growth

of the bubble at higher pressures is terminated earlier. The pre­

diction of the model on F:i.gures 4.4 to 4.6 follov this trend.

The experimental values of bubble volume for a flm-r rate of

5 cm3/s, F'igure 4.1~, also exhibit this trend as was expected. Com­

parison of these results w·i th those of J:Q.ing ( l~o) for two different

gases, Figure 4.7, gave good agreement.

The experimental results for the two higher flow rates, Figures

4.5 and 4.6, show an unexpected deviation from the model predictions.

After the initial decrease in volume with increasing system pressure,

the measured bubble volume appeared to increase.

For this region the experimental films gave the impression

that chain bubbling gradually lost its distinct structure and became

a series of irregularly sized jets which periodically detached. from the

orifice. The jets disintegrated into smaller bubbles after moving a

short distance.

This behaviour is similar to that described by Leibson et al

(25) and Rennie and Smith ( 26) for high gas vcloci ty bubbling~ except

t.hat large numbers of very much smaller 1Jubbles were also observed in

their studies.

In order to maintain the volumetric flow rate when the bubble

volume is decreasing, the bubbles must not only form in a shorter time

but also \vi th a decreasing lapse time bet1-reen them. Chain bubbling is

said to occur ~>rhen the lapse time becomes zero. After chain bubbling

has been established any further increase in pressure vrill lead to a

complex situation of growth and coalescence near the orifice. The

37.

apparent increase in bubble volume occurred soon after the establishment

of chaining.

It is possible that the increase in size of the bubbles could

be explained by the onset of a ne-vr bubbling regime, complicated by

coalescence at the orifice. Alternatively using visible detachment

as a criterion for interpretation of the data may be insufficient

when analysing rapidly formed, close1y spaced bubbles. The reason

for the apparent increase in volume needed clarification before a

worth-vrhile evaluation of the model was obtained. To do this a re­

examination of the data was felt necessary.

h.9 Conclusions

This initial study has shown that bubble growth at high

pressure is different from that at atmospheric pressure. When comparison

is made at constant volumetric flo-vr rate increased pressure leads to

a great increase in the interaction between successive bubbles. The

study has sho-vm that size, shape and frequency of bubbles formed at

high pressures are considerably altered from the same characteristics

measured at normal pressures.

However, the results need to be re-examined to resolve an

apparent contradiction between tl'le predictions of the model and the

experimental findings. In particular the criteria used to determine

bubble termination in analysing the films neecl to be :re-assessed.

38.

CHAPTER 5

CRrrEHIA FOR BUBBLE Tr:;:RI,iiiNATIO!f

5.1 Introduction

The initial study descrrbed in Chapter 4 showed that increased

system pres sure caused greater interaction bet"\~Teen successive bubbles

when comparisons 1-rere made at constant volumetric flow rate.

mental resul.ts for bub-ble volume were obtained 1-rhich differed from the

predictions of the model. It was considered necessary to determine

whether this di. screpancy was caused by a change in the mode of bubble

formation or by the interpretative procedure applied to the analysis

of the photographic records.

The simple definition that a visible break in the gas stream

indicates bubble termination is insufficient in the present case where

the time bet\-reen successive bubbles tends to zero tmless the time

between successive photoe;raphic frames also tends to zero.

This chapter deals w·i th the problems involved in interpretation

of the photographic record and develops a set of guidelines to be used.

5.2 Problems Involved in Interpretation of the Results

I'-1any studies of gas bubble formation have used photographic

methods of recording the phenomena occurrine;. Some of the general :prob­

lems related to photographic methods are reported elsewhere (61) (62) (63).

The frame rate of 1~00 frames Is chosen for the initial study

is an adequate speed in situations .. ,.,here a definite lapse time greater

than the exposure time per frame exists between bubbles . Hhere tl!e

lapse time ?etween bubbles is small then it is important to remember

that the film is not a continuous record with time. A film gives

discrete exposures of a short duration (the exposiJ.re time) at a given

39.

slOi-Ter rate (the frame rate). For instance, for the camera used in

this study the exposure time represented a value of one fifth of the

:frame rate. That is, for 400 frame/s the film recorded an exposure

of 0.0005 second every 0.0025 seconds.

For high flov rates or high pressures, where both the lapse

time betvreen bubbles and the formation time are greatly reduced, care

must be taken to ensure that the frame rate is such that a sufficient

number of exposures per bubble are taken. In this case sufficient

implies a number that will ensure that the detachment of each bubble

is clearly recorded. That is, the interval of time between exposures

should be less than the lapse time.

For the flow rates and pressures used in the initial study,

the time betvreen exposures was considerably larger than the lapse time

at the higher pressures owing to the increased gas momentum, It was

possible that there vrere not enough exposures per bubble for an accurate

assessment of the bubble formation process.

A more reliable record was obtained by repeating the exper­

imental runs using a framing rate between 1,000 and 2,000 frames/s,

thus providing more exposures during each formation period.

The new films showed that many more bubbles- were being formed

than "i-Tas previously apparent. The greatly increased gas momentum was

causing a bubble to coalesce with the preceding bubble very close to

the orifice. Chain bubbling was still the mode of formation and not

jetting· as previously considered. Despite the increase in filming rate

interpretation of the photographs was still not an easy task.

5.3 Guidelines for Interpretat~on of Experimental Data

The complexity of the behaviour of the gas stream passing

through the orifice at high pressures made j.t necessary to deve.lop

a detailed set of criteria for determining when a bubble terminates

(a) (c) (d)

IDEALISED PICTURES OF BUBBLE FORMATION

FIGURE 5.1

CHAINING

Condi tiona: C~/Saturated Water

Orifice Diameter 1/16"

Liquid Seal 2"

Gas Flow rate 1oCM3/s

System Pressure 150 psig

FIGURE 5.2

4o.

and a ne1·r bubble commences to form. A bubble in the accepted ~•ense

terminates when there is a break in the gas stream. If, hm.;ever, the

ga.s momentwn is large, succeeding bubbles commence to grow -vli thout a

perceptible lapse time occurring. In these cases a more difficult

interpretive situation arises.

As an aid to the interpretation of the data consider au

idealised picture of formation, Figure 5 .l(a), which~ for the sake of

this discussion, is assumed reasonably representative of the bubbling

process. If the conditions are such that the gas momentum is sufficiently

high to initiate the grm-rth of' the succeeding bubble without interruption

then this "chaininr; 11 situation might be represented as given on

Figure 5 .l(b).

Since the initial rate of growth of the bubble is slower than

the velocity at which the base of the preceding bubble rises there will

be shearing at the interface between the t-vro bubbles. Depending on the

prevailing physical situation the interface will either stretch and

rupture or elongate into a thin neck but not rupture. Figure 5.1(c)

is a theoretical representation of this latter situation, while Figure

5.2 compares this with an experimental photograph.

This theoretical representation of tne bubbling process,

although an obvious simplification, can act as a useful guide for the

interpretation of the experimental films. If the demarcation between

bubbles reaches the stage of difficulty where a degree of subjectivity comes

into deciding when a bubble has actually terminated, then bearing in

mind this bubbling pattern vill help eliminate subjectivity as much as

possible.

Consequently, as the films have to be analysed frame by frame,

the followine guidelines were used for determining bubble termination:-

( 1) A visible break in the gas stream.

sd

1

11

19

26

1. Visible Detachment.

2. For motion of a ~1enis cus •

3.. Provisional Detachment, confirmed.

3* Provisional Detachment, not confirmed.

Conditions: C02/Hater; 300 psiR, 1/16" orifice, 10cm 3 /sec.

DETERHINATION OF BUBBLE TEPJ.UNATION FOR CHAIN BUBBLING

41.

( 2) The format ion of a meni Be us across the gas stream vras

considered to mark the end of a ·bubble, even though

separation did not occur. The inte:r-fa.ces generally forrr.ed

to accommod.ate sharp changes in surface contour at a

narro1-ring of the gas stream. Often the meniscus existed

for only a fraction of a second before being ruptured

by the up1-rard momentum of the gas forming the next bubble.

Alternatively these liq_uid interfaces persisted as the

bubble continued to rise.

(3) At pressures greater than 250 psi g. a situation arose

in some cases vrhere a constriction in the gas stream formed

close to the orifice but, neither a break nor a meniscus

could be detected. For these cases, if bubbling in a

regular chain was occurring and the constriction matched

this pattern, then the constriction was considered to mark

the end of a bubble, subject to the proviso that no break

or meniscus formed within the next few frames. For these

pressures, this criterion was used for determining the

end of a bubble in about one in every fifteen cases.

To illustrate the use of these guidelines an outline tracing

from a projection o:f a film is presented on Figure 5.3 The case drawn

is for a volumetric flow rate of 10 em 3 Is through a 11 6" orifice at

300 psig. filmed at 2,000 frames/s. Figure 5.3 demonstrates an extreme

example of the interaction between successive bubbles. For the most

part the interpretation of the films was less di.fficult.

The guidelines above have been used to indicate the end of

each bubble formation period, a. numbered l:i.ne on Figure 5.3 indicates

this. The number corresponds to the criterion used, as listed above.

CHAIN BUBBLING GAS JETTING

THEORETICAL COMPARISON OF CHAINING WITH JETTING

FIGURE 5.4

42.

The type of behaviour demonstrated on Figure 5. 3 can be

distinguished from jet f'orm~rt,ion. In ,jet formation a single axially

symmetric gro1.·rth occurs close to the orifice. A clisturbance, taking

the form of a symmetric pen)endicular d.isplacement !'I occurs in the gas

stream some distance above the orifice. 'llfte displacement gro"lfrs expo­

nentially with time, eventually creatine; modes that are unstable and

which pinch off a.t the top of the jet to form bubbles. In jetting

detachment rarely occurs at the orifice and the meniscuses described

earlier are uncommon. FiGure 5.4 compares chaining with jetting from

an ideal vie,~oint. Further description of jet formation may be found

elsewhere (64).

5.4 S1J:!]].~Y.

It has been the purpose of this chapter to develop guidelines

for analysing the photographic record in situations v-rhere a large. degree

of' bubble interaction occurs. These guidelines vrill be used in the

following chapter to reassess the experimental results presented in the

initial study.

o.s

0.6

o.s

0.3

.g.2 0

0

MODEL

0 o.~ o

Carbon-Dioxide/Saturated Water

Gas Flow Rate Scm3/s

1/, " 16 CONSTANT FLOW RATE MODEL (28)

----- ----- 0

50 100 200

GAUGE PRESSURE PSIG

EXPERIMENTAL AND THEORETICAL AVERAGE BUBBLE VOWME VERSUS GAUGE PRESSURE

FIGURE 6.1

0.8

0.6

0.1

50

Carbon-Dioxide/Saturated Water

Gas Flow Rat 10cm 3/s

100

do = 1/16 tt CONSTANT FLOVT RATE MODEL (2 8)

ORIGINAL....,.. ~

NEW A INTERPP£TATION

- A/

150 200

GAUGE PRESSURE PSIG

-----250

EXPERIMENTAL AN:J THEORETICAL AVERAGE BUBBLE VOLUME VERSUS GAUGE PRESSURE

nGURE 6.2

0.8

0.7

(Or)

e 0

~ ,..J

~ 0 0.4->

t3 \ § &X:~.

~ lA ·"' 0.3

""'I 0.2

0.1

50

0 0

Carbon-Dioxide/Saturated Water

Gas Flow Rate 15 cm 3/s

ORIGINAL_.. 0

0

INTERPRETATION

II

~ II

~

CONSTANT FLOW RATE MODEL (2 8)

0

II

100 150 200 250

GAUGE PP£SSURE PSIG

EXPERIMENTAL A.}{D THEORETICAL AVERAGE BUBBLE VOLUME VERSUS GAUGE PRESSURE

nGURE 6.3

C HAJ?I'l!-:R 6

REVISED RESUISG OF THE IITITIAL S'HJDY

6.1 Introduction

The previous chapter developed a set of guidelines for

analysis of bubr)le formation '\-There the process -vras significantly

affected by gas momentum.

1~3.

In this chapter the results of the initial study are re­

assessed using these criteria and, where necessary, data from films at

higher framing rates.

The new interpretation gave closer agreement between the

experimental results and the model predictions but continuing differ­

ences pointed to unresolved. discrepancies in the model. ~'he chapter

concludes that, although the model predicts the trends in bubble volume

occurring with increased system pressure~ it is incomplete in its des­

cription of the actual physical situation.

6.2 Results

Analysis of the experimental results for the study made in

Chapter l~ are presented again, Figures 6 .1 to 6. 3, but using the guide­

lines set out in Chapter 5 to intrepret the films. vlhere re-j.nterpreta­

tion indicated a departure from the results presented. in Chapter 4 ~

new experimental data were recorded using framing rates of 2,000 frame/s

and the values reported are from these nev films .

.§.3 Discussion of the E:ryerimental Resu1ts

The results sho'\·T the detachment volume as a smoothly decreasing

function of system pressure as the P.ressure increases. For the orifice

diameter and flm-r rates used, the experimental volumes at atmospheric

pressure compare :favourably vri th those recorded by other workers (11) (15 )(J_9).

At increased :=3ystem pressure the values are sir.lilar to those given by

Kling ( l~o) for a slightly smaller orifice as indicated earlier on

Fic;ure 4.7.

The marked initial decrease in terminal volurne vi th increased

pressure levels out at approximately 150 psig. for all flov rates to

become a slo1-vly decreasing function '\vi th further increase in pres sure.

Examination of t11e films sho'\.red that the flattening of the volume-pressure

curves started vlhen the visual lapse time, the time bet1.;een detachment

and the first appearance of the next bubble, became zero. This marks

the onset of chaining and is indicated on the figures by a dashed

vertical line.

The experimental curves indicate that as the system pressure

increases there is a minimwn bubble volume obtainable at any particular

flow rate. This volume being mainly determined by the volume at the onset

of chaining.

In gas bubbling the ratio of surface area/volume is important

when n1ass transfer from one phase to the other is to be effected. The

increasing system pressure, particularly in the range 0 to 100 psig ~

increases the area/volume ratio if the volumetric flow rate is kept

constant. This may be advantageous. It is noted, however, that constant

volumetric flow rate in this situation implies increasing mass flm·r rates.

In practice constant mass flm·r rates are normally encountered and the

effect on the area/volume ratio must be corrected accordingly.

9. 3.1 Type of Bubble Formed

The visual classification of HcCann and Prince (22) for the

bubbling process in the dynamic region vas used to distinguish the type

of :formation behaviour that progressively occurred as the gas density

was increased. A full description of each regime is given in Chapter 1,

section 1.2.7.4.

0.04

0.03 1'/.J c :z c {.;

w (/j

~ H t--

\ \ 0~

o __ _ ---- ---- FORMATION TIME

' LAPSE TIM£ 0 5~ 150 200 --- -

GAUGE PRESSURE PSIG

Conditions: C02/Saturated Water

Gas Flow Rate 10cm3/s

d0 :: 1/16"

FORMATION AND LAPSE TIMES

FIGURE 6.4

-----...... __________ _

---250

For flovr rates bet-vreen 5 and 15 em 3/ s through the ~"16 in. orifice,

the follo1.ring behaviour occurred, each region gradually merges into the

next:-

(1) Single Bubbling 0 to 50 psig.

(2) Double Bubbling 50 to 150 psig.

(3) MultiEle Dubblinr. (Chaining) 150 to 350 psig.

( !t ) At 350 psig. chaining was replaced on several instances

by a fourth classification that could be envisaged as

intermittent jetting. This occurred at a liquid.:gas

density ratio of 20:1.

6. 3.2 La~ and Formation Times

The total formation time of a bubble and the lapse time may

be determined from the time base on the films. Figure 6 .l+ shovrs the

averaged data for f'ormation and lapse times versus system pressure for

10 cm 3/s at system conditions. As mentioned in section 6.3

time became zero at about 150 psig.

the lapse

A lapse time occurs when the pressure of the gas chamber

at detachment is less than that required to initiate a new "bubble.

During the lapse time the pressure of the chamber recovers to the value

required for initiation. The model as developed does not allow for a

lapse time as no provision is made for a fluctuating gas chamber pressure.

The influence of gas chamber pressure on bubble formation is well knovm

( 4) ( 19) ( 20) and has been commented on earlier. Its effect should be

considered in the development of a more rigorous bubble formation model.

The formation time initially decreased significantly 1d th

increased pressure and then became only a slightly decreasing function

with pressure. This suggests ~that a maximum frequency may occur with

incre.ased system pressure corresponding to a similar concept (8) (18) (70)

at atmospheric pressure when the gas velocity is increased.

('r)

E 0

~ ..:I 0 > j:..:: ..:) P4 E8 _, ,:Q

[j [j

6 Cl

.2

0 0

0.1

0

~ 10 cm3/s

0 15 cm 3/s

15 cm3/s

10 cm 3/s

5 cm3 /s

{j

0 _p

50 100

0

150

GAUGE PRESSURE PSIG

0 0

(j

200 250

PLOT OF AVERAGE BUBBLE VOLUME VERSUS GAUGE PRESSURE EMPHASISING

INCONSISTENCY OF MODEL AT PRESSURES ABOVE 150 PSIG

FIGURE 6.5

ancl buhblc cro'.-vth. rr.ttc.

rJlte modc'l ·;n~ediction:::·. are p1ottcd uith the experirnental results

on F:i.r;urcs 6 .1 to G. 3 .41thouch t1-l(:: bubl)le volumes at detachment predicted

by the J:,odc·1 cl.i.ff'e:r· from the experimental resu.lts, the:r a.l)pear to f'olj_o'\-r

the trend of the results q_uitc 1·rc11. Con;:iidering the eomplexity of

in th:lr:.> rdmple analytic::.tl model r~ives a rca::;onable estimate of the

variFttion in bubble volume ·Hi th increased system p:r.-esfnlre.

In c;en.era1 ·tc:rrns' at pressures 1X:!]OI·T 100 psig ~ vlhere the ga.s

moment:. urn is r::m.all, calculated volumes are g:ceater than the experimental

va.J.ue s . rrh e revr;.~r se i 3 the case c.tt high pressures, '\·then the gas nornentw:l

ma1-;:eG n consicleral)Jt=:: contribution to the u1:n·;ard forces.

More spec:i. fi c cornpe.ri sons of the theoretical predictions and

the experimental finds reveo.l fundt:m~ental \·real·;-nesses in the 1:1odel. For

example,. if' the re~;ponsc of bubble volume to a change in flo-vr rate a.t

a. constant prensurc above 150 psig. is exn.nrined, it is seen on Figure 6. 5

that ·the trend of the: experimental results ir:i directly contrary to the

model predictions.

6 .lt. 2 rJ..Ihe Avera,rre Flo•..T Rate iii"'--------~~---~J..::----..---

The gro-vrth of the bub"ble has been modelled by assuming a f'irst

s·tage w:i th a variable flou rate into the 'bubble follo-r..red by a period at

constant flo1-r rate. The force lmlances delineate the end of each ste.t:ie.

A comparison of the average flo1·r rate liredi cted by the model Hi.tli the

experimental averac:e flovr rate vrould also ar>lJear to be a sign:!.f'ice.nt

test of the model.

Table 6.1

Comparison of the averaf5e experimental :f]-ov rate with the

average flm·r rate, Qp, predicted by the adapted model.

PRESSURE EXPERI:MENTAL AVERAGE FLOW RA.TE ( cm3 /s)

PSIG 5.0 10 .o 15.0

PREDICTED AVERAGE FLOW RATE (cm3 /s)

0 21.7 25.5 28.3

50 10.2 13.4 17.4

100 8.1 11.8 16.2

150 7.3 11.2 15.8

200 6.7 10.8 15.5

250 6.3 10.6 15.4

300 6.4 11.2 16.4

·-

Section 6 .l~. 3 indicates that the first stae;e of formation,

during -vrhich the flov rate increases from zero to QE, is o'f small duration

compared 1-ri th the total formation time. Since the flm-r rate in the next

stage is assumed constant, QE is a reasonable estimate of the averae;e

flow rate predicted. by the model. The error in this simplification is

about 3% in the predicted average.

Table 6.1 compares the average experimental flow rate with

the value QE from the model. The comparison is not good, particularJ_y

for low pressures vrhere the model J)redicts f.lo-vr rates much greater than

the experimental average. The overestimation of the flow rate contributes

to the discrepancies between model and experiment.

There are t1-ro points to be considered:-

(1) At low pressures vrhen the computed and experimental form­

ation times are in good agreement (Figure 6. 6) , an over­

estimate of the flo-vr rate must result in prediction of larger

bubbles than found experimentally.

(2) If the gas momentU1!1 term is large, as a.t high pressures,

then an overestimate of QE will cause smaller. volumes to be

predicted, since the up1vard forces which determine the end

of each stage will be overestimated. This will cause

termination of the growth at an earlier stage than found

experimentally. That is, the formation time will be

underestimated.

Since these two factors act in opposite directions there will be a pressure

at which the model and experimental data will be in good agreement. In

this system this corresponds to the range in pressures from 50 to 100 psig.

6. 4. 3 The Instantaneous Flow Rate

It has been shown above that the computed flow rate has con­

siderable bearing on the predictions of the model. A more detailed

o.a

f'l')

E 0.6 l)

~ !::) ..:l 0 >

~ 0.4 J:Q ~ ~

;:;5

0.2

MODEL

0.02

TIME SECONDS

Conditions: C02/Saturated Water

Gas Flow Rate 10cm3/s

Atmospheric Pressure

Orifice Diameter 1/16"

COMPARISCN OF BUBBLE GROWTH CURVES

FIGURE 6.6

30

---25

SECOND STAGE OF MODEL

I I

/ I

FIRST STAGE OF MODEL

I

I

10

5

----

I I EXPERIMENTAL

I /

~01 0.02

TIME SECONDS

Conditions: C02/Saturated Water

Gas Flow Rate 10cm3/s

Atmospheric Pressure

Orifice Diameter 1/16"

\ \ \

\

COMPARISON OF EXPERIMENTAL MID THEOHETICAL INSTANTANEOUS FLO"t-1 RATES

FIGURE 6. 7

IJ.8.

examination of the floH equation is therefore justified. In thts section

the discussion is limited to a comparj_son of the instantaneous flow rate

computed from the flow equation and the theoretical grm·rth curve with

the experimental results. Alterations to the flow equation vrill be

suggested and discussed in section 8.5

Figures 6 .(-) and 6.1 shovr theoretical growth time and flow-time

curves obtained from an incremental solution of the flmv equation vri th

time for a flmv rate of 10 cm 3 /s at atmospheric pressure. The end of

each stage is computed from the usual force balances. The experimental

instantaneous flovr rates shovrn were obtained from differentiating a

least mean squares fit of the instantaneous volumes~ measured from the

photographic record in the manner discussed in Appendix 2.

It is evident from these Figures that even at atmospheric pressure

the model does not simulate the growth or flow into the forming bu.hble

vrith any accuracy.

r.rhree important features are noted:-

( 1) 'l,he experimental results indicate that during the initial

stage of formation the bubble grows slow·ly. Presumably

this is caused by the bubble having to overcome the inertia

of the liquid surrounding the orifice .. The model on the

other hand predicts a very :rapid increase in flovr rate

during this stage.

(2) The experimental results indicate that no constant flow

period exists at atmospheric pressure. The model predicts

a constant flo'\·7 rate for the greater part of formation.

( 3) The experimentally determined flow rate decreases as the

bubble accelerates a1vay from the orifice immediately prior

to detachment.

The model assumes that the flovr rate during the second stage

is constant. From the flow equation,

3.2

it is evident that this simplification 1dll become of increasing validity

as the pressure drop across the orifice, P1, increases. A large P1 vrill

mask the influence of the variable radial terms in the equation. This

is the case for high mass flo1-l rates.

Figure 6.7 shows that the first stage termination point is

reached so rapidly that the model might vrell be considered one of

"constant flovr" rather than "constant pressure''.

Collins (28) has adapted Davidson and Schulerrs constant flow

model (11) for increased gas momentum. The expression presented (28)

for the volume at detachment is,

For comparison the solution of this equation is plotted on Figures 6.1

to 6. 3. ~"'he adapted model approaches that of the constant flmv model

at high flo1v rates and increased system pressure as would be expected,

since for these conditions the adapted model predicts a very short first

growth stage.

The experimental results hovrever show· that there is no justi-

fication for this simplification. In particular the flow equation is

not an adequate representation of the flow into the bubble.

6.5 Discussion of the Model

It has been shown that there are significant differences bet.-vreen

the predictions of the model and the experimental findings. These diff-

erences are caused by fundamental inadequacies in the structure of the

model.

It vrould appear that useful progress depends on developing

a model which describes the continuous growth of the bubble using a

-~----

50.

more rigorous analysis than Kumar and co-worl~ers, \vhile accepting that

this will increase the computational procedure.

Refore discarding Kumar's model it is instructive to test the

sensitivity of the model to changes in experimental pa.rruneters, partie-

ularly pressure drop and orifice coefficient. This analysis will give

some indication of the accuracy required in me8.suring these system

variables if the computed volume is to have any worthi-Thile meaning.

§_~ .1 The Pressure D:r.S?1) Across the Orifice

The pressure drop across the orifice -vras measured ivi th a

manometer for the initial study 1-nrt later vri th a more sensitive pres sure

transducer. The mean pressure drop measured is small, of the order of

0.01 to 0.05 psi. An error of around ±10% could be expected in this

reading. This error causes a change in the predicted terminal volume

of ±5%. For example, the experimental pressure drop at atmospheric

pressure for a flovr rate of lOcm 3/ s is given belo1·r, together 1-Ti th the

results from a ±10% change in the pressure drop.

For 10 cm3 /s, 11 6 in. orifice at atmospheric pressure,

Pressure drop across the orifice (psi)

0.040 0.044 0.036

Predicted volume (cm3 )

0.48

0.50

0.46

6.5.2 The Orifice Coefficient

The orifice coefficient was taken as the same as that with

no liquid above the orifice. BcCann (19) notes from analysis of previous

investigations (25) that this value is likely to have a maximum error of

15%. It "ioTas found that such an error 1-rould cause a corresponding chane;e.

in final bubble volume of ±10%. For the same case given above the com-

puter results are,

Pressure drop across the orifice (psi)

o. ol~o o. ol~o 0.040

Orifice coefficient (em~ I e;m~)

0. 02l!f

0.0238

0.0190

51.

Predicted volume (em 3 )

o.~-8

0.53

0.45

The cumulative error from these parameters could result in a

15~~ chanc;e in the final volume. Figures 6.1 to 6. 3 shm·r that the average

error in the predictions is significantly greater. Increasing the

accuracy of measurement of these parameters above will not appreciably

decrease the deviation between model and experiment, emphasizing again

the more basic inadequacies in the mathematical formulation that have

already become apparent in section 6.4.3.

6.2.3 Gas Chamber Pressure

Constant pressure in the gas chamber \-ras assumed as a. simpli-

fication for the model. As indicated in section 6.4.3 the gas chamber

pressure did in fact vary. The pressure fluctuations in the gas chamber

will have a considerable influence on the flow into the bubble. Ex-·

press ions for this variation have been Cl.eveloped ( 19) ( 20) ~ but cannot be

included in this type of "mean" force balance model. An incremental

approach is needed if allowancie is to be made for the variation in

chamber pressure.

6.2.4 Other Factors

The problems of sphericity of the bubbles~ bubble interaction

and liquid circulation are common to all theoretical models. These will

be discussed in Chapter 12 when the model developed in Chapters 8 and 9

is considered.

6.6 Conclusions

The interpretation of the experimental results based on the

-guidelines developed in the previous chapter has led to a better under-

...........

52.

standing of the type of process occurring \·Ti th increased system pressure.

Gas density has a considerable influence on the formation

process at increased system pressu:res. For the same flmv rate; the

formation process l·ri th increased gas density becomes progressively more

complex, finally becoming chain bubbling at hie;h system pressures in

vrhich a great deal of interaction and coalescence occurs.

The predicted bubble volumes from the model adapted to include

the gas momentum and density, appear to follm·r the trend of the experi-

mental results.

A closer examination of the predictions of the growth rate

indicates that there is a need to develop a more accurate simulation

of the bubblin~ process even at atmospheric pressure. In particular,

an incremental approach with a more accurate prediction of the flow into

the bubble should be developed.

6.7 Recommendations from the Initial Stud~

(1) Experimental

(a) Further work is required to extend the range of

system variables studied.

(b) Investie;ation has sho-vm that accurate pressure measure­

ments across the orifice are reQuired. Further vrork

should include a study on the variation of pressure

across the orifice.

( ) T ·b·l•t f It • "f d Tf • i " c he possJ. 1 1 y o a maxlmUm requency an a m.J..n mum

bubble size obtainable with increasing pressure should

be investigated.

(2) Theoretical

(a) A fundamental reap:praisal of bubble formation models

should be made.

53.

(b) rrhe equation to descr:i.be the flo1·T into the bubble shouJ.d

be altered to include inertial effects of the liquid

surrounding the orifice.

(c) Allm·rance for the variation of gas chamber pressure

should be included in any ne1·r model.

54.

AN APPHOACH ~:eo M:ODELLING GAS BUBBLE FORMi\.rriOH

7.1 Introduction

This chapter develops an approach to modelling gas bubble

formation at a single submerged orifice. The model of Kumar and co-

workers (15) (31), which ivas adapted in Chapter 3, is compared against

this approach.

7.2 An Idealised Picture of Formation

The flow of e;as through a submerged orifice under normal

circumstances results in the formation of discrete bubbles of similar

size. To properly analyse this process it is necessary to model the

interaction between the forces governing the growth from initiation

to detachment.

It has been established (5)(11)(14)(15) that the important

parameters determining the growth are liquicl inertia, viscous drag,

surface tension, hydrostatic head and the pressure drop across the

orifice.

In general the initiation of the formation period has been

taken as that instant vhen the bubble forms a hemisphere whose diameter

is equal to that of the orifice. It has been shown experimentally

that the grow·th normally proceeds from this point 1vi th continuous addi-

tion of gas until the bubble detaches, Figure 6.7.

In formulating an analytical solution there are two motions

of the gas-liquid interface to be considered. These are a radial

expansion resulting from the addition of mass to the bubble and a

vertical translation to ?-Ccommodate the restriction of the orifice

plate and the imbalance of forces on the interface. '1"11e two motions

are inseparable since any radial expansion will alt.e:r the vertical

translation~

55.

The expansion of the bubble requires work to be done by the

gas against the liquid. Thus from the outset the burJble must accelerate

from rest and a resultant upward force be maintained for continued gro~~h.

7.3 An Analytical Solution

An analytical solution for the motion of the forming bubble

requires the simultaneous solution of the equations which describe the

radial and vertical motions.

Since the bubble is growing and vork. must be done against the

interface it is reasonable to suppose that this situation may be adequately

described by an equation of motion and an energy equation.

The approach of Davidson and Schuler ( 11) ( 12) has been to

describe the vertical translation in terms of an equation of motion while

the radial components eminate from an orifice equation. The orifice

equation is a modification of Bernoulli's energy equation vrhich allows

for the work done in increasing the surface area as the gas flows into

the bubble. It is basically this approach that will be used. in the

incremental model developed here.

7.4 The Growth of the Bubble

The idealised picture now proposed is that the gro1~h of the

bubble occurs in one continuous stage from initiation to detachment. It

also requires that there exists throughout the growth period a continual

resultant upward force without which flow into the bubble from the chamber

below the orifice could not occur.

Davidson and Schuler (11)(12), amongst others (14)(19)(41),

describe the motion of the centre of the bubble as,

Buoyancy = Inertia 7.1

56.

The modified orifice equation has been exrJressed as a force

balance by Potter (65), viz,

Static Pressure Force

Surface Tension Force

Force due to pressure loss across the orifice

= Inertia of liquid

These ti.ro equations may be solved incrementally for the

radial and vertical components enabling gro-v1th to be modelled contin-

uously throughout formation.

If the initial conditions are taken as a radius equal to the

orifice radius and the centre of the bubble in the plane of the orifice,

then lift-off of the bubble occurs without discontinuity as a natural

consequence of the growth and rise of the bubble. Lift-off is

defined as that point at which the distance of the centre of the bubble

above the orifice becomes greater than the bubble radius.

Kumar and co-workers (15)(31) commence similarly~ developing

an equation of motion and of gas flow. Ho-vrever continuous application

of both equations is not undertaken. Separation of the formation process

into two stages together with certain assumptions enables the equations

to be solved independently.

These assumptions are:-

(i) That the buoyancy force equals the downward forces at and

only at the end of the first stage.

(ii) The end of the first stage co-incides with lift-off of the

bubble.

{iii) As a consequence of assumptions (i) and (ii) the equation

of motion and the modified orifice equation may be solved

simultaneously to obtain the volume of the bubble at lift-off.

DAVIDSON AND SCHULER ( 12)

· ooO OQ ~ - --·· !! __ o

INITIATION DETACP.MENT ---CONTINUOUS----

Equations

(1) Sum of Force = Inertia

(2) Flow Rate, Equation 3.2

Solution:

Simultaneous incremental solution

for volume with time.

tetachment:

Occurs when S = a + a0 , experi­

mental justification

Lift-off

No particular significance

Initial Conditions

At t = o, a= o, s = o, a= o,

s = o.

KUMAR AND CO-HORKERS ( 15)

-~-Q_· nE

EXPANSION DETACHMENT

STAGE

(A)

DISCONTINUOUS

(1A) Sum of force = zero

STAGE

(B)

(2A) Flow Rate. Equation 3.2

(1B) Sum of force = Inertia

(2B) Flow rate = Constant

Stage A:

End of this stage occurs when

I:r = o, substitution for this

into flow equation, solve for

volume.

Stage B:

Analytical solution of equation

of motion, Q = const.

occurs when S = a+ ~, ~radius

at end of stage A, no justificat­

ion.

Significant. This marks the end

of the expansion stage.

Conditions at t = o not specified.

Time eliminated from solution.

COMPARISON OF BUBBLE FORMATION MODELS

TABIE 7.1

Lift-off is followed 'by a rise periocl while the bubble expands but

is still attached to the orifice by a neck.

57.

( i v) During this ])eri od there is f'lm.;r into the bubble at a

constant rate determined by the orifice equation at lift-off.

(v) Termination occurs when the bubble has risen an arbitrarily

defined distance above the orifice.

7.5 Discussion of Kumar's Model

Having outlined an alternative approach to modelling bubble

:formation the discussion no"iv returns to KtUnar' s model for critical

comparison. The previous section has pointed out the differences

between the two approaches in the method of solution of the same basic

equations. Table 7 .1 compares the proposed approach based on Davidson

and Schuler' s work ( 11) ( 12 ) against that of Ku.m..~r and. co-workers ( 15) ~

7_. 5.1 Lift-off and the Force Balance in Kumar's Model

Assumption (i) ignores the fact that the centre of the bubble

about which the force balance applies is moving up1vard before and after

the liftg-off point, indicating a continual resultant upward force on

the bubble.

In the gro1~h of the bubble the only significance of the point

at vthich the bubble leaves the orifice is that the geometric restrictions

imposed by the orifice plate on bubble gro1rth are no longer limiting.

Equation 7. 3 below, is used by Kumar and co-workers to in­

dicate the point at which the bubble lifts off the orifice.

Buoyancy = Inertia + Surface Tension + Viscous Drag 7.3

No justification is given by Kumar and co-workers (15) ( 31), nor can

any be found, for designating this equation as defining the point at

which the bubble lifts off. It is not valid merely to propose a plausible

58.

force balance and suggest that it describes one particular point in

the gro1·rth without further justification.

Further examination of equation 7.3 shows that the inertia

has been included in what -v1as termed a static force balance. Re·-

arranging this equation indicates that the authors are suggesting that

the equation to describe lift-off is,

Buoyancy - Surface Tension Viscous Drag = Inertia 7.4

This is a feasible equation of motion of the bubble. But if equation

7.4 is used to describe the motion of the bubble, it is easily shown

that the surface tension term, 1rd0 cr, used by Kumar and co-workers is

incorrect. At a point just after initiation (t=o, a~a0 ), the equation

of motion becomes,

= Inertia

+ where 0 indicates a positive quantity much smaller than the value of

1Td.0

cr. A continuous solution of equation 7. 4 would initiate the motion

of the bubble in a negative direction.

There are forces arising from the contact around the edge of

the orifice 1-Thich restrain the bubble from leaving the orifice. The

forces involved, however, are not those given by the static surface

tension. ~~e dynamic surface tension will be different (5)(66) and the

effect on the bubble growth is small (11) and can be ignored.

The surface tension, on the other hand, has an appreciable

effect on the energy required to Inaintain the interface. It will thus

affect the flmv into the bubble.

7.5.2 Detachment of the Bubble

The development of a criterion for detachment of the bubble

requires analysis of the gas-liquid interface of the neck taking into

DETACHMENT

Conditions: Atmospheric Pressure

002/Saturated Water

FIGURE 7.1 Orifice Diameter 1/16"

Liquid Seal 2"

FORMATION SEQUENCE SHOWING DETACHMENT TAKING PLACE AT A

DISTANCE APPROXIMATELY EQUAL TO THE ORIFICE RADIUS

Conditions: C~/Saturated Water

Gas Flow Rate 10cm3/s

Atmospheric Pressure

Orifice Diameter 1/16"

Detachment at:-

V 1 me = 0.825 cm 3 aE·, o u

a , 0

Volume = 0.480 cm 3

PREDICTED TERHINAL VOLUMES USING KUMAR'S MODEL (15) WITH DIFFEFENT

DETACHMENT CONDITIONS

FIGURE 7.2

59.

account the unsteady interaction of all the forces. Such analysis is

beyond the scope of this i·rork, but the literature indicates it is more

complex than that used by Kumar and co-workers.

The approach of previous investigators ( 5) ( 11) ( 19) ( 20) has

been to arbitrarily select or experimentally determine the distance

above the orifice at -vrhich detachment occurs. This has been found

experimentally to lie between a distance equal to the orifice radius

and the orifice diameter depending on the actual dimensions and flow

rate (20).

Kumar's model assumes that detachment occurs when the base

of the bu.bble has moved a distance equal to the radius at lift-off, a.E.

The value of a.E depends on the definition of lift-off, for which no

theoretical justification exists. Hence it must be concluded that this

criterion also has no analytical basis.

Kumar and co-vrorkers ( 31) go on to state that "this (distance)

nearly corresponds to the cond:i.tion l·rhere the rising bubble is not

caught up and coalesced (with) the next expanding bubble". If this

can be considered an experimental validation then it is in .. error since

the criterion sought is that distance at -vrhich a single bubble detaches

from the orifice not coalesces with the following bubble.

A typical series of photographs from this work sho\d.ng detach­

ment taking place at a distance approximately equal to the orifice

radius are presented on Figure 7.1 For the same experimental conditions

Figure 7.2 shows the final volume using Kumar's criterion (cxE) and result

using cx 0 • The two solutions give quite different results. If the de­

tachment is assumed to occur when the base of the bubble has moved a

distance above the orifice equal to the orifice radius, for which

there appears to be greater experimental justification~ then the model

no longer gives reasonable predictions.

60.

L 6 Conclusions

It has been the purpose of this chapter to develop a general

picture of an approach f'or modelling gas bubble formation at a sub­

merged orifice.

An idealised picture of buhble formation suggested that the

gro\-rth of the bubble consisted of both a radial expansion and a vertical

translation. rrhe relative magnitude of these components depends on

the interaction of the forces on the bubbl.e. Since, both 1<rork must be

done against the interface and the bubble is in motion the growth may

be described by an equation of motion and an energy balance.

This picture was compared with the approach of Kumar and

co-workers (15) ( 31) ( 46) ( l+7).

The fundamental difference in their approach is the

adoption of an overall force balance. This retains simplicity by

dividing the bubble process into two distinct stages and applying a

static force balance to the end of the first stage and assuming constant

flow rate in the second.

The limitation of this approach is that transien~ effects,

which may have a considerable influence on the growth, are obscured.

A continuous incremental solution of the two basic equations could

provide this information.

~1e development of the model of Kumar and co-workers in this

work has been a \•TOrthwhile exercise since it has enabled an estimation

of the effect of gas momentum to be made without the mathematical

complexity which must inevitably result from the adoption of an incre­

mental solution. However, this computational simplicity was achieved

at the expense of physical reality.

61.

CHAprl'ER 8

A MODEL FOR GAS BUJ3BLE FORMATION

1Vr ATMOSPHF!UC PTIESSURE

8.1 Slli!lmarr

A theoretical model for gas bubble formation applicable to

atmospheric conditions for a single submerged orifice under constant

pressure is derived, based on the continuous approach described j_n the

previ?us chapter. The model shows significant improvement over previous

models in predicting volume and gas flovr rates.

8.2 Introduction

Chapter 6 showed that Kumar's model adapted to allow for gas

mornentl.Ull masked important transient effects. Even at atmospheric

pressure the model did not follow the experimental gro\vth.

The previous chapter developed a general approach to a mathe-

matical solution for the gro-vrth of a forming bubble by describing the

radial and vertical components in terms of an equation of motion and

an energy equation for the expandins interface. This concept is developed

in quantitative terms, by extending the basic approach of Davidson and

Schuler (11)(12).

The success, of the model vrill depend on hovr accurately the

two simultaneous equations can be formulated. In this chapter deliberate

limits are placed on the variables in these equations by assuming

constant pressure conditions. This eliminates the effect of the gas

chamber and enables direct comparison with the models of Davidson and

Schuler (12) and Kumar and co-workers (15).

The interaction betiveen the bubble and the gas chamber pressures

is discussed in the next chapter.

~··'· jao I

t = 0 s = a

Initiation

FORMATION SEQUENCE FOR MODEL DEVELOPED IN

CHAPTER 8

FIGURE 8.1

me- -~~c

V/2>

s=a+a 0

Detachment

62.

8. 3 The 11ocJel and Its Ar;sumntions

1I'he model proposed follovrs the idealised picture of i'ormation

outlined in Section 7'. 2. Initially the bubble centre is at a point

source of gas, the centre of the upper face of the orifice, and its

upi-rard motion is determined by a balance bet1-reen buoyancy and inertia.

It is assumed that;

(1) Circulation of liquid is negligible.

(2) The motion of the bubble is not affected by the presence of

other bubbles.

(3) 'rhe virtual mass may be used to describe the inertia of

the liquid surrounding the bubble (11) •

( l~) Bubbling is taking place under constant pressure condi t1.ons.

(5) The drag on the bubble may be neglected. It has been argued

(12) that for low viscosity fluids the wake behind the

forming bubble is not fully developed until after detachment,

hence the flow around the forming bubble may be assumed

irrotational and unseparated. That is, the fluid may be

considered inviscid and the drag ignored.

(6) 'I'he bubble grmvs spherically. Davidson and Schuler (11)

assumed spherical grm.rth. This cannot be achieved experi­

mentally as the base of the bubble is prevented from

moving do-vm-vrards by the orif:i.ce plate. The model here

considers only that spherical segment of the bubble which

is above the plane of the orifice.

The sequence of events on which the model is based is sho-vm

011 Figure 8 .1. The bub1)le expands and rises as the gas flows through

the orifice. Lift-off occurs as a result of this process. After lift-off

the gas is supplied to the bubble through a neck until the base has risen

an experimentally determined average distance.

sd

63.

8. ).~ Th!; Eguation of Hotion

The upward motion of the bubble is determined by the buoyancy

which results in the mass acceleration of the liquid surrounding the

forming bubble. That is,

V(p- p')g = Buoyancy

d(HS_l dt

Inertia

8.1

where the effective inertia of the fluid surrounding the bubble is

assumed to be accounted for by taking the virtual mass of the bubble (ll).

In section 3.6.2 it was pointed out that the term used for the

virtual mass, (p' + ~)V, applies only to a completely inviscid liquid

where the bubble is moving perpendicular to a wall (11) (55), here the

orifice plate. It has been argued ho-vrever, (19) that the virtual mass

in this case could take on a value from (p' + ~p)V to (p' + p)V. If

the motion of the bubble was considered to be that of a bubble moving

parallel to a wall, say the vessel wall or the orifice, then a value

greater than (p'+ p)V could be derived (67). Generally the value

( p 1 + ~ )V has been taken as giving reasonable agreement with experi­

mental results and will be used in this analysis ..

The equation of motion can thus be expanded to,

11 . v(p- p')g= (p' +w)(vs +vs) 8.2

8.5 The Energy Equation

Davidson and Schuler (11) assume that an orifice equation of

the form Q = k~P~ can be modified to give the flow into the bubble.

Q = V = K (Pl - ngh + pgs -20 )~ (p' )~ ~ a 3.2

The importance of this equation in determining the final bubble volume

was demonstrated in Chapter 6. It -vrill now be examined in greater detail.

---

64.

Potter ( 65) has sho\vn ho-vr the ori i'ice equation can be derived

from a force balance over the liquid column from the orifice to the

free liquid surface.

This can be expressed as,

Sum of Forces = Inertial Terms

Davidson and Schuler (11) assume that the inertial terms are

zero, arriving at,

8.3

This is based on calculation of the kinetic energy imparted to the

liquid surrounding the bubble by the radial motion. They conclude that

it is negligibJ_e in comparison with the other forces involved. The

expression, QP Bnat , (11) for the mean pressure that must be applied to

the bubble interface to overcome the inertia caused by radial motion

has large values during the early stage of formation when both a and t

are small.

The effect of the radial acceleration of the liquid surrounding

the forming bubble has also been dete1~ined by Kupferberg and Jameson (20)

:from consideration of the potential flow around the bubble. They find

that it has an important effect on the grow-th of the bubble. The rele-

vant term is,

Although this strictly applies to the ~hole sphere it is assumed in

this analysis to be applicable to that portion of a sphere above the

orifice. The reaction of the orifice plate is neglected.

During the formation of the bubble there are two motions to

be considered, expansion and translation. The expression just given

refers to the radial acceleration of the liquid immediately surrotmding

---

the bubble. Potter ( 65) shm·rs that the e:ffect of the inertia due to

vertical translation of the forming bubble is of si~nificance when

compared \·Ti th the other forces acting. He represents this effect by

phV the term A but does not explore the consequences of using it in a

formation model.

Including these terms the final modified orifice equation

becomes:-

P 1 - pgh + pgs -

Static Hydro-pressure static drop loss

Pressure caused by surface tension

1 . 2 -2 (V) K

Pressure loss through the orifice

8.6 Solution of the Equations

8.4

+

Inertia Inertia of of liquid liquid surr-due to ounding the. translation bubble

The volume of the bubble and its derivatives may be expressed

as:-

for s <a for s > a

v = 'IT ( 2;3 a3 + a.2s -s~·) 3

v = ~3rra3

v = n(2a 2a + 2a.as + a 2ss - s 2s) v = lnra 2&

v = n(a(2a2 + 2as) + 2a2 (2a + s) v = 4n(2a&2 + a 2a) + 4aa.s - 2ss 2 + s(a2 - s2)

and !J.P 0

is obtained. by equating the. work done in expansion to the

increase in surface energy, 6PcrdV = crdA

whence 6P0 =

=

By taking,

and,

2cr(3a. + s)

a = x

. s = y

2cr a

for s <a 8.8.1

for s > a 8.8.2

8.9

8.10

8.5

8.6

8.7

-----

2 a 0 K

em em 112/ 1__.

gm"2

.298 1.9

.298 1.9

.298 1.9

• 3'71~ 3.06

• 371~ 3.06

.37h 3.06

.~12 3.82

.~12 3.82

.412 3.82

.460 4.9

.460 4.9

.460 4.9

.460 4.9

Table 8.1

Formation of air bubbles in water with constant pressure a = 72 dyn/cm

2cr I af !'1f'~AN GAS FLOW nATE, Q BUBBLE VOLUME, V p

g/cm dyn- EXP'I' • RF. F. REF. 'J'his Work EXP'I': REF. RFF. This Work oec2 cm2 (12) (15) h=5 h=lO h=l5 (12) (15) h=~ h=lO h==l5

951* 968 32 G7 65.5 h4.4 4240 40.6 2.3 3.5 3.29 3.06 2.95 2.83

1118 968 45 70 68.0 51.6 50.3 )~9. 0 2.9 3.8 3.52 3.55 3.46 3.42

1323 968 61 76 73.2 58.9 57.5 56.2 3.4 4.2 3.78 4.02 3.95 3.B9

779 771 33 102 86.4 63.6 59.4 56.9 3.2 6.1 5.89 4.88 4.59 4.31

877 771 47 105 89.7 73.2 68.8 66.2 4.1 6.4 6.13 5.54 5.32 5.07

1024 771 6o 112 93·9 83.8 79.2 76.h 4.5 6.9 6. 4·r 6.26 6.09 5.78

734 698 30 124 109.0 80.9 73.4 69.9 4.3 7.8 7.88 6.37 5.85 5. !~ 3

832 698 57 129 113.0 89.3 85.4 79.8 4.9 8.3 8.18 7.16 6.71 6 '?7 • ...) I I

1006 698 68 1}+1 118.2 10l1. 0 99.7 93.7 5.7 9.1 7.98 8.25 7.86 7. 5li '

6~2 625 25 156 135.0 93.1 83.4 73.6 5.6 10.7 10.73 7.78 6.93 5.80

739 625 6o 163 14Q.5 110.0 99.4 91.6 6.9 11.4 11.18 9.10 8.29 7.45

790 625 68 169 142.8 113.0 lOT.O 97.2 7.1 11.7 11.39 9.60 8.85 8.09

800 625 170 169 - 114.0 108.0 101.0 7.5 11.8 - 9.69 8.95 8.34

*This case represents the minimum volume and flow rate predicted by the model as P+;a see ref. (12) 0

66.

the equation of m.otion 8. 3 ca.n be rearranged to gi 1re,

y = fl(a., s, x, y) 8.11

and rearrangement of equation 8. 4 and substitution of the expressions

for the volume and its derivatives,together with equation 8.11 leads

to,

x = f'2(a, s, x, y) 8.12

These four first order differential equations (equations 8.9

to 8.12) have been solved simultaneously for a, s, x andy using a

:fourth order Runge-Kutta (Gill modification) numerical technique for the

initial conditions at t = 0 of a= a. 0 , s = O, x = 0, y = 0. The detach-

ment criterion was taken as s = a + a to allow for the initial volume 0

No theoretical justification of this detachment criterjon has

been made in this ftnalysi s. Instead the instant of detachment has been

observed experimentally (for example, Figure 7.1) and found to be of

this order.

The solution and computer prograoone for these equations is

given in Appendix 4.

8.7 Results and Discussion

Table 8.1 compares the predictions of the model with those

of Davidson and Schuler ( 12) and Kumar and co-workers ( 15) for the

experimental study of Davidson and Schuler (12). The theoretical values

of the mean flow rate Q and the final volume VF have been greatly reduced

f'rom those previously reported, by the inclusion· of the terms for the

acceleration of the liquid and the more stringent geometric represent-

ation. The results from these modifications are significantly closer

to the experimental values~ particularly for the larger diameter orifices.

-

a: tl

[j ~ ~ U) H t=l

1.2

1.0

o.a

0.6

0.4

0.03 0.04 o.os 0.06

TIME SECONDS

Theoretical curves for radius, a (em) and distance from

orifice, s (em) with time for the case a : 0,167 (em) 0

P = 877 (gm/cm sec2 ) h = 10 (em).

FIGURE 8.2

~

CY. 0

0.07

N (.)

<ll (./)

s 6.0 tl

' Sc ('oJ 0 ,..;

X s.o <( H

t; ~1 ........ H

Q

~ 80 0 4.0 H .....:1 n

3 w

........ til

3.0 60

LIQUID

INERTIA v v

(1)

s tJ

~ 40 f;:.."' .... H 0 > -~

1-1

P4 §!

20 &:CI 1.0

TIHE SECONDS

Theoretical curves for bubble volume, V (cm3), instantaneous .. ' ' • 3 ph~~+ p (,..:: + 3/2(~)2) flow rate, V (em /sec) and liquid inertia uu ~

A for the case a 0 0.167 (em) P = 877 (gm/cm sec2 ) h = 10 (em).

FIGURE 8. 3

(',/ ()

<l.l ttl

t1 6.0

' ~ ('I bt

(

(',/

0 ,-I

oil .. X s.o E < ~ H :;:: ~ 1-

t,..:; (::. z t: H

c A .. _ H ~ ::::;

80 Cl 4.0 H ...:l (')

:1 w

........ (I)

3.0 60

LIQUID ("•) v v E INERTIA (.)

('1

~ F--.- (.) :=: __, ..:I c...:: o, ~ > .......,

.,..:)

·~ 0 >

I=Q

g] :-3 p:) I=Q

f§ CQ 1.0

TIME SECONDS

Theoretical curves for bubble volume, V (cm 3), instantaneous .. · • 3 PhV + p ("':,: + 3 / 2 (~)2) flow rate, V (em /sec) and liquid inertia ~u ~

A for the case <10 0.167 (em) P = f377 ( gm/ em sec2 ) h = 10 (em).

FIGURE 8. 3

67.

In the original i·To:rk of Davidson and Schuler (12) the liquid

depth is not explicitly specified, being included in the pressure P.

However the liquid depths 1-rere beti·reen 5 and 15 em. Results are pre­

sented for h = 5, 10 and 15 em. TaJdng the extremes of this range does

not alter the increased accuracy of the results to any great extent,

for instance, for the case P = 877 (gm/cm.s2) given in Figure 8.2 and

8.3, for h = 5,

for h = 15,

Vp = 5.54

Vp = 5.07

'Q" = 73.2

Q = 66.2

The plot of h.tb1)le growth, instantaneous f'low rate and accel­

eration of the bubble, Figure 8. 3) shovrs that the acceleration of the

liquid column is most marked during the initial stages of formation '

at vrhich time it has a considerable influence on the flow into the bubble.

This is reflected in the growth and flow curves -vrhicb shovr the character­

istic initial gro,..rth period found experimentally at atm pressure (cf. Fig­

ure 6.6 and 6.7). Subsequently the acceleration of the liquid column

decreases rapidly, passes through a minimum and then rises to a smaller

maximum. The second maximum occurs for the time at which s = a. The

curve indicates t-vio periods in which the acceleration of the liquid surr­

ounding the bubble is important. The two stage grovrth model (15) suggested

f'rom experimental evidence ( 27) may be explained by a single stage model

by the inclusion of the inertial terms in the orifice equation.

Before a qu.anti tati ve comparison between the model and the

experimental rt'3Sults of this study is made, the model vrill need adaption

to include variable gas chamber pressure and gas density.

8.8 Conclusion

1~e rate of growth of the bubble at any particular time is

dependent on the rela.ti ve magnitudes of the forces acting on the bubble

at that time. Comparison of theory and experiment based only on the

68.

final bubble volume did not allm-r the assessment of the instantaneous

forces,whereas the use of an incremental force balance approach gives the

magnitudes of these forces at each instant during formation.

rl1he effect of terms, such as the inertia terms, which have

a low mean value over the total formation period but a relatively large

effect at some stage of the grmnh -vrere obscured in the mean or final

force balance model (15) which predicted only final bubble volumes.

This approach -vrould be an undesirable simplification in certain circum­

stances, for instance, in the study of mass transfer during bubble

formation where it would pe preferable to know the volume at all times.

For the experimental data of Davidson and Schuler (12)~ the

model presented shO\vS considerable improvement over previous models

(12) (15) in predicting bubble volume and mean gas flow rate over a wide

range of orifice radius and gas flow rate.

5

CHAP'I'EH q ___ ._., ........ -=-.

A t-10DI~.:._D~B_ GAS PU]iBL~.EQBJ~·lJ\~r~OJl_ \·TEICH INCLUDES V ~~LJ~

Q.~S CITJ~:_u~:ll._YR~SSUHE J\JTD GAS HOMENTUM

The model developed in Chapter 8 for constant chrunber pressure

and system pressure near atmospheric is no-vr adapted to include gas

momentum and variation of pressure in the gas chamber. Examples of

the predictions of the model showing the important parameters affecting

groi·rth are presented.

9. 2 The t1ornentum of the Gas

It vra.s shovrn in Chapter 3 that the increased gas o.ensi ty

encountered at higher system pressures requires the inclusion in the

model of a term for the momentum of the gas. Tbe expression used in

Chapter 3 describes the average rate of change of momentum over the

total formation period. The instantaneous rate of change of gas mo­

p'V2 mentum, derived in Appendix 2, is given by Including this

expression into equation 8.2 gives,

pI (V) 2 v ( p - p I ) g + .:..,._.;_..;.,._ Ao

::: d(Ms) dt

Ao

= 11 . ..

(p' + 16P)(vs +Vs)

9. 3 rrhe Variation of Gas Chamber Pressure

9.1

The assumption of constant pressure behaviour eliminated

the interaction between the bubble and the gas chamber. A pressure

transducer across the orifice show·ed that cyclic pressure variations

were occurring similar to those observed by Kupferberg and Jameson (43).

A means of allo1-ring for this variation is developed below.

The capacitance of the gas chamber supplying the forming

70.

bubble is its a.bili ty to match the rate of supply of gas to the chamber

against that supplying the forming bubble. I'he variation of pressu.re

in the chamber may be found by assuming adiabatic behaviour of the

gas in the chamber ( 19) ( 20) .

For a chamber volume Vc, the pressure, p, at any instant

of time, t, may be expressed as (20),

p = 9.2

where c 0 is the speed of sound in the gas of density p'.

Equation 9.2 merely expresses that if there is a difference

between inflowing and outflowing gas rates there is a corresponding

pressure change.

The initial pressure pt=o, is that required to overcome

the resistance of the liquid meniscus,

Pt=o = Patm + pgh + 9.3

Equation 9.2 and 9.3 when substituted into the orifice

equation give,

rv -- v - Qt] L t=o

9.4

9. h The Lapse Period

The formation of a bubble at the orifice will lower the

· th h b r Depending on the capacity of the chamber pressure ~n · e gas c am e .

there 1vill be a lapse period after detaclnnent during which the pressure

in the chamber recovers to that required to initiate growth·

From equation 9.2 the pressure recovery can be expressed

as (20),

c 2pr p == Pt==tp + ....,..?_ Q.t

vc where Pt==t is the pressure of the ch.amber at detachment,

f

and by rearrangement the lapse period is given by,

t L 9.6

The frequency of formation is simply the reciprocal of the

total formation time.

f = 1 9.7

9.6 ~~e Flow Rate

'11te model computes the instantaneous flmv rate, V, into the

bubl.>le. ':Phe n.verage flow· rate into the bubble, Q, can be calculated

:from, tF

Jt . . Q Vdt E v !:.t

9.8 = a.. :::

tF t=o tF

'fhc overall mean flow rate, Q, however~ differs from the

averar;e flow rate into the bubble as it must allow for the lapse

period when no fJ.ovr occurs. The mean flow rate may be calculated

from the precl:i.ctecl voJ.ume and the total formation time.

9.7 The Solution of the Equations

'I'he procedure f'or the solution of the simultaneous equations

9 . l an . ~ 1 s e s a:me d 9 l · th as described in Chapter 8 and detailed in

Appendix 1~.

For the initial conditions, a= a0 ~ s = 0, x = 0, Y = 0

71.

-

-

('f")

g 0

~ ........ ..:I 0 >

~ P=l

~ P=l

0.8

0.6

0,4

0.2

MODEL

(CHAPTER 9)

(j

TIME SECONDS

Conditions: C02/Saturated Water

Gas Flow Rate 10cm 3/s

Atmospheric Pressure

Orifice Diameter 1/16"

COMPARISON OF EXPERil·1ENTAL GROWTH CURVE HITH PHEDICTIONS OF THE NEW MOnr:r,

FIGURE 9.1

t'i .......

C'l")

E (.)

w E-< < p::;

~ c ...::l

"'"' (.'j

< c

30

25

20

15

10

5

/'\

I \EXPERIMENTAL

I '

1 NO DEL I ( CH!'\PTER

I I

0.02 0.03 0.04

TD·IE SECONDS

Conditions= C02/Saturated Water

Gas Flow Rate 10cm 3/s

Atmospheric Pressure

Orifice Diameter 1/16"

9)

0.05

CO!PARISO!I OF EX?EPJ!l ti1AL ftJID Th'EORETICAL INSTANT.A.NEOUS FLOH RATES

. FIGUP-.E 9.2

--...... ____________ __

1-t <

~ :::> (/) en

~ ~

('i

c l: E-< u ...... ~ ~ H~ f-<'"0 <C ~,..,

~~ ~X ::>t,..{ c::: {.) CI.JH ~~ P:!:H ~0:::

0 p;; f..:!

~ < ::r: {.)

tf.l < t!)

-1

-2

SECONDS

~ I \ /DETACHMENT

v MODEL

I DETACHMENT

EXPERIMENTAL

Conditions:

INITIATION

C02/Saturated Water

Gas Flow Rate 10 em 3 /s

Atmospheric Pressure

Orifice Diameter 3/16"

GAS CHAMBER PRESSURE FLUCTUATIONS FOR SINGLE BUBBLE FOR!MTION

AT ATMOSPHERIC PRESSURE

FIGURE 9.3

72~

the :programme proc;ressively calculates a, s., x~ y, x~ y for inte:r:vals

of time. From these results the volume, frequency, flo1.r rates and

values of the various forces acting can be derived.

2. 8 Comnari"~_of the Moclel \·Ti th Exneriment at Atmospheric

Pressure

Figures 9 .l. and 9. 2 compare experimental gro-vrth and instan-

taneous flo1-1 rates at atmosr;heric pressure vri th the theoretical pre-

dictions :for the condi tiona against vrhich Kumar's model was previously

tested, Figure 6.6 and 6.7.

Closer agreement betveen theory and practice is obtained with

the present model. The inertial terms and the variable gas chamber

pressure give a more accurate simulation of the grcnvth, particularly

near the commencement. The improvement comes from adapting a more

realistic picture of formation although this results in a more complex

analytical solution.

The model predicts the initially slow increase in flow rate

and the maximum occurring experimentally. However the drop.in experi-

mental flow rate, which takes place towards the end of the formation

period as the neck stretches before detachment, is not predicte~ since

growth in the model is terminated when the base of the bubble reaches

an arbitrarily selected distance. The limitation is not serious, since

reasonable agreement has been obtained for the greater part of formation,

and variation in the first differentiru. V at the end of formation

effects V to a lesser extent.

Figure 9.3 illustrates the pressure fluctuations in the gas

chamber at atmospheric pressure for single bubble formation. The model

agrees with the experimental variation in both magnitude and frequency.

The eX-perimental curve indicates some instability possibly caused by

:fluctuation of the interface and swirl of gas in the chrunber.

'(3.

The expression used fo:r the variation of pressure has been

tested extensively at atmospheric pressure by Kupferberg and Jameson

(43) and McCann (19). Their investigations indicate that the model

closely follovrs the experimental results over a wide range of chamber

capacities.

The results presented in this section, together with the

comparison vri th Davidson and Schuler's ( 12) study, demonstrate that

at atmospheric pressure the model developed is a significant improvement

over previous models -vrhich have adopted the force balance approach ( 12)

(15). The following chapters use this moclel to predict bubble formation

with increased gas momentum.

9.9 Discussion of the Model

This section examines the sensitivity of the model predictions

to the experimentally determined constants and the variation of the

parameters governing the bubble growth. Detailed comparison of volume,

frequency and pressure fluctuations together with a discussion of the

limitations of the model is undertalcen in the next chapters.

The inclusion of the expression for gas chrunber pressure

eliminates the need to measure experimentally the pressure drop across

the orifice. This removes one of the sources of error inherent in the

model adopted in Chapter 3.

9.9.1 Sensitivity of the M6del to Changes in the

Orifice Coefficient

The orifice coefficient is the only constant vrhich must be

determined experimentally. It was shown that Kumar's model (section

6.5.2) was sensitive to variation in the value of the orifice coeffi-

cient.

Figure 9.4 demonstrates the effect on the predicted terminal

~ s (J

r£1

a 0 > ~-q ...:I ·,::q p:j

::::> ~

1.6

1.4

1.2

1.0.

o.B

0.6

5

K :: 0.04

K = 0.02

10 15 20

GAS FLOW RATE cm3/s

Parameter: Orifice Coef~icient, "·

Conditions: C02/Saturated Water.

Atmospheric Pressure.

Orifice Diameter • ~ 6".

Liquid Seal 2".

25

VARIATION OF PREDICTED BUBBLE VOLU~m WITH ORIFICIE COEFFICIENT

FIGURE o.L.

N 0 <l.l (/)

........

n s bO

N 0 .-i

~

~ ~ 0 ~

10

5

-5

DRY PLATE PPESSURE DROP

10

BUOYANCY

5

RATE OF CHANGE OF

GAS MOMENTUM

PRESSURE CAUSED BY

SURFACE TENSION

0.03 0.04 SECONDS

Conditions: C02/Saturated Water Gas Flow Rate 10crn3/s Atmospheric Pressure Orifice Diameter 1/16"

-10

-15

-20

C'J t) Q) tl.l

E ()

.......... f,: no

N 0 rl

X

~ ;::). (f.) (j)

~ P-l

P Pl (v.)2/K2 arameters: Dry ate Pressure Drop................ -Buoyancy •••••• •.• •.••••••••• , ••••••••••• V(p-p' )g Rate of Change of Gas Momentum ••••••••• p' ( V) 2 /A0 Head •••••••••••••••••• ~ ••••••••••• , •••• pgs Pressu~ Caused by Surface Tension ••••• ~Fa

VARIATION OF PARAMETERS EFFECTING BUBBLE GROW'l'H VERSUS TIME

FIGURE 9 .. 5

N 0 l""i

X

G) ()

J..c 0

J%.

!<1-:'im---------,

Dry Plate Pressure Drop

15

10

5 5

-5

-10

Parameters: Dry Plate Pressure Drop •••••••••• Buoyancy ••••••••••••••••••••••• Rate of Change of Gas Momentum ••• Head • • • • • • • • • • • pgs Pressure Caused by Surface Tension APcr

Conditions: C02 / Saturated Water Gas Flow Rate 10 cm3/s System Pressure 250 psig. Orifice Dia.'neter ~ 6 "

VA.~IATIO!l OF P~W·1ETERS EFFECTING BUBBLE GROvJTH VERSUS TIME

FIGURE 9.6 ·-------

---

Parameter: System Pressure

·Conditions: C02/Saturated Water

Gas Flow Rate 10 cm 3/s

Orifice Diameter 1/16"

PREDICTED VARIATION OF INERTIAL TERMS, ( £'22Y + p(a~ + 3/2(~)2)) ~ A

WITH TIME

FIGURE 9. 7

N ().

~ tf.)

...... s u

100

0.04

TIME SECONDS

Parameter: System Pressure

Conditions: C02/Saturated Water

Gas Flow Rate 20 cm3/s

Orifice Diameter 1/16,.

0

PREDICTED VARIATION OF RATE OF CHANGE OF GAS MOMENTUM WITH TIME

FIGURE 9. 8

volume of altering the orifice coefficient. The model sho-vrs a similar

sensitivity to that of the mode1 e.dapted from Kumar and co-workers (15).

It is therefore of cons:Ldera1)le importance that the orifice

coefficient is measured aceurately. It would be possible to predict

the coef'fic ient from equn.t ions, such as that by McAllister ( 68), but

these are themselves sub.j ect to error and usually apply to standard

ori:fice dimensions. ':Phe value of the orifice coefficient thus remains

the most critical experimental parameter.

9. 9. 2 Pararncj;~:.:r.s Affec_!J..pr; Growth

Figures 9. 5 and 9. 6 sho,·r the predicted variation with time

o:f the parameters influencing the gro'\-rth of the bubble at atmospheric

pressure and 250 psig. respectively.

The diat:;rruns shovr that initially the s'LU"'face tension and

liquid inertia have the ET,reatest influence on bubble growth. As the

bubble becomes larger the hydrostatic head, pressure drop a-cross the

orifice and the buoyancy dominate.

Figure 9. 7 and 9. 8 comparE~ the inertial terms e.nd rate of

change of gas momenttun for different pressm~es. The graphs shovr that

the liquid inertia is more marked. at increased. pressure. This however

is compensated for by the increased influence of gas density on the

momentum.

9 .J.O __ .~on~~~Jon_§_

The previous three chapters have developed from basic principles

a sinele stage model to overcom·2 the inadelrw.cies existing in a tw·o

stage model. The model proposed has the following features:-

( l) It is incremental and models the grovrth of the bubble

from initiation to detachment.

(2) It makes allow·ance for variable gas chamber })ressure.

-

75.

(3) It accounts for the effect of the inertia of the liquid

surrounding the bubble.

( 4) It a.llo"l..rs for the momentum of the gas.

The model, tested thus far at atmospheric pressure, shows

improvement in predicting terminal volume and flow rates over similar

approaches.

A. A'IMOSPHERIC PRESSURE

B. 150 psig

C. 300 psig

Condi tiona: C~/Saturated Water

Orifice Diameter 1/8"

Liquid Seal 2"

GAS BUBBLE BEHAVIOUR FOR A CONSTANT VOLUMETRIC FLOW-RATE OF 10cm3/s AT SYSTE~ CONDITIONS

FIGURE 10.1

A. ATMOSPHERIC PRESSURE

B. 150 psig

c. 300 psig

Ccmdi tions: C<>2/Saturated Water

Orifice Diameter 3/16" Liquid Seal 2"

GAS BUBBLE BEHAVIOUR FOR CONSTANT VOLUMETRIC FLOW-RATE OF 10cm3/s AT SYSTEM CONDITIONS

FIGURE 10.2

1

76.

QJJANTI1:'~rriVE CO!~iPA:R J.~;cm OF E'lPER ]}!ENTAL RESUirCS -------,-··-~-----~ ---

HITH HODF:L T'IyJ)ICTIONS l'{fl__ INCHRAf1ED PRESSURE

10.1 Introduction _______ ,..._tl~,... .. - ____ _

This chapter details experimental data for terminal volume,

frequency, "bubble growth and pressure fluctuations for a wide range of

system pressures and flow rates. The predictions of the proposed forma-

tion model are tested against this data. The results show that the new

model presents a more realistic picture of formation with increased gas

momentum than the moc1el adapted from Kumar and co-vrorkeJ:•s ( 15) .

10.2 Ex:re:r-:I.mental Procedure

The apJ)ar.atus used in the ini.tial study wa_s modified to include

a f'a.st res1)onse r>ressure transducer placed across the orifice. The experi-

mental procedure i.s given i.n Chapter 2, calculation is based on the inter-

preta.tion of the photographs outlined in Chapter 5.

10. 3 Ran£:~ of Experimental Conditions Studiec;_

r:J~he stud.y covers the follo1-ring experimental conditions:-

(1) 1;16

1/8 31 6 inch diameter orifices (see· section 2.2).

( 2) 0 to 300 psig system pressure.

(3) 1 to 30 cm3/s flow rate C02 at system conditions.

( !1.) 2 to 6 inch water depth above the orifice.

(5) All runs were made at room temperature (18 to 22°C)

10.4 Results and Discussion

The results will be analysed in six main sections,

( i) Bubble VoJ_wne

(ii) Bubble Frequency

(iii) Bubble Grovrth

(iv) Flow Rate

(v) Bubbling Regimes

(vi) Pressure Variation in the Gas Chamber

10. l+ .1 General Behaviour - Effect of Orifice Size

T·r.

Figure 10.1 and 10.2 illustrate carbon-dioxide bubbling through

the 1_,.g and 3/16 inch diameter orifices into water at a constant flow rate

of 10 cm3 /s over the range of pressures studied. 'l'he formation behaviour

shown may be compared with Figure 4.2 for the 11 6inch orifice.

For the two larger orifices the formation process remains

simpler at high pressures than observed for the same flow rate through

the 1;]_ 6 inch orifice. Although chaining occurs at 300 psig for the

larger orifices, the degree of interaction and coalescence is less than

with the 11 6 inch orifice. Some simplification is expected since the

corresponding gas velocity through the orifice is reduced.

10.4.2 Bubble Volume

(1) The Effect of Flow Rate at Fixed System Pressure

Figure 10.3 and 10.4 illustrate the experimental volumes versus

:flow ra.te for different system pressures. At atmospheric pressure the

vollrrne increases linearly with flow rate, this indicates a constant bubble

:freQuency (15)(19). The results at pressures above atmospheric do not

sho\or this linear dependence throughout the range of flow rates. Both

volume and freQuency increase simultaneously to accommodate the increase

in flow rate.

The effect of orifice size on bubble volume for a constant gas

velocity of 200 cm/s through the orifice is shown in Figure 10.5. The

bubble size increases with orifice diameter although the influence of

orifice size is less signi.ficant as the system pressure increases.

t'l")

0 ~ ~ ...:! 0 >

~ (!I

§ (!I

-

I <>

<> 0 PSIG [::::J 50 PSIG 0 100 PSIG

1.4 ~ 150 PSIG

0 300 PSIG 0

<> 1.2

I 1.0 0

<>

I ~ 0.8 <> C::.l

I / <>¢ C::J

/ ~ <> 0.6 ~ ~0 I y

0 ~--------<> <>

/ ----~ ,0----I

0

/ 00/ ~% ifJ ~~

~/~ 0.2[;::) ~ 0

{%~ ~ 5 10 15 20

GAS FLOW RATE cm3/s

Parameter: System Pressure

Conditions: C02/Saturated Water

Orifice Diameter 1/8"

Liquid· Seal 2"

EXPERIMENTAL BUBBLE VOLUME VERSUS GAS FLOW RATE

FIGURE 10.3

25

1.4

1.2

1.0

0.8

0.6

0 0 PSIG

~ 50 PSIG 0 100 PSIG

~ 150 PSIG

0 300 PSIG

5 10 15 20

GAS FLOW RATE cm 3/s

Parameter: System Pressure

Conditions: C02/Saturated Water

Orifice Diameter 3/16"

Liquid Seal 2" .

<j

I /

t::J

/

. 25

EXPERIMENTAL BUBBLE VOLUME VERSUS GAS FLO~T RATE

FIGURE 10.4

("f")

s u c..-1 ::8 ::> ...:I 0 > w t-.:1 ,:Q

g3 lXI

1/16

1.0

0.8

0

0

1/8

ORIFICE DIAMETER inch

Parameter: System Pressure PSIG

Conditions: C02/Saturated Water

Gas Velocity 200cm/s

3/16

THE EFFECT OF ORIFICE SIZE ON BUBBLE VOLUME

FIGURE 10.5

M

s ()

1.0

- -- - EXPERIMENTAL

THEOPl:TICAL

..........._

50

----- 100 150 200

GAUGE PRESSURE PSIG

Parameter: Gas Flow Rate, cm3/s

Conditions: C02/Saturated Water

Orifice Diameter 1/16"

250

AVERAGE EXPERIMENTAL AND THEORETICAL BUBBLE VOLUME VERSUS GAUGE PRESSURE

FIGURE 10.6

0.2

50

-- -- - EXPERIMENTAL

THEORETICAL

~ ---- -------­----100 150 200

GAUGE PRESSURE PSIG

Parameter: Gas Flow Rate cm3/s

Conditions: co2/Saturated Water

Orifice Diameter 1/Su

250

AVERAGE EXPERIMENTAL AND THEORETICAL BUBBLE VOLUME VERSUS GAUGE PRESSURE

FIGURE 10.7

(\")

e r~ :E: !::) ~ 0 >

~ t:Q

§ 0.4 p~

-----5

50 100 150

GAUGE PRESSURE PSIG

Parameter: Gas Flow Rate cm3/s

Conditions: C02/Saturated Water

Orifice Diameter 3/16"

EXPERIMENTAL

THEORETICAL

-----

200 250

AVERAGE EXPERIMENTAL AND THEORETICAL BUBBLE VOLUME VERSUS GAUGE PRESSURE

FIGURE 10. S

"(8.

( 2 )_];he 1Sffect of f~~ystem Pressure for a Constant Flm·r Rate

Figure 10.6 and lO.B present the theoretical curves and the

smoothed experimental results for the terminal bubble volume against

system pressure for the three volumetric flow rates used in the initial

study. As in Chapter 6 the results shovr that after the initial marked

decrease in volume vri th pressure, the volu.rne rer.:tains nearly constant ,_

dropping only slighly with further increase in pressure.

The comparison between the predictions of the model and the

experimental results are particularly good for lo'-r gas flow rates

. through the larger orifice sizes, that is, for conditions 1-rhere the

single bubble model is most applicable. Whereas when the gas velocity

is high and consequently the liquid inertia large, as for the 11. 6 inch

orifice, the results do not compare as favo1u·ably.

In additlon McCann and Prince (22) point out that there may

be some variation in the shape of bubbles formed at small orifices

( .:$ 11 6 " ) when compared with larger ones. Small orifices follow the

Hayes et al (14) model for growth, where the surface of the bubble always

touches the perimeter of the orifice rather than the Dav:i.dson and Schuler

( 11) model where the bubble grows out along the orifice plate ( cf. Figure

1. 4). 'J'he results would appear to support the content·ion of McCann

and Prince (22) that bubble formation at small orifices needs to be

treated. separateJ.y from that a.t larger orifices.

(3) Tpe Effect of Liquid Depth

The height of the liquid seal above the orifice was varied

f'rom 2 to 6 inches. Although the model predicts a slight decrease in

the volume over this depth no variation in the experimental results could

be d.i s cerned. Other workers ( 14) ( 19) ( 39) conclude that at atmospheric

pressure the liquid seal has no effect on bubble size. However, this

is not conclusive since the predicted decrease in volume for a four inch

r

f")

5 ~ ::,:) ....:l 0 > ~ p:}

f8 .._)

t:P

o/

/ ~ 3Y

/

~ SYSTEM PRESSU~~SIG

/ /IJ

GAS FLOW RATE

0 5 cm3 /s

6 10 cm 3/s 0 15 cm 3/s

0

// 50

103

/

o/ 10~

/

0/ !So/

40.0 t ORIFICE REYNOLDS NU~ffiER ~::_,

'li'....toU

Parameter: System Pressure

Conditions: C02/Saturated Water

Orifice Diameter 1/16"

BLmBLE VOLUME VERSUS REYNOLD'S NUMBER

FIGURE 10,9

0/

/

n/

/

2oo» /

c{ LEIBSON ET AL (25)

/

g/

~

/

tY /

,

/o

-9fso 104

change in seal height is only about 2% '\vhich is of the order of

experimental accuracy. The apparatus was not suitable for testing

greater seal heights.

79.

(4) Comnarison with Hubble Volumes at AtmosJ2heric Pressure

It l1as been common practice to plot the results of bubbling

studies at atmospheric pressure in the form of average terminal volume

or diruneter against orifice Reynold's Number ( 25) ( 69). These studies

have found a straight line relationship.

There seems little justification for the use of Reynold's

Number in these correlations as neither the gas density nor viscosity

was varied substantially, the only variables being flow rate and orifice

diruneter.

The validity of a Reynold's Number correlation is tested for

the experimental result for the 1"1. 6 inch orifice on Figure 10.9. Lines

of constant gas density are drawn through the points to enable direct

comparison vTi th the results obtained by Lei bson et al (25). Under the

.same conditions (atmospheric pressure) the volume is a positive function

of' Reynold's Number which differs from the slightly decreasing function that

Leibson et al (25) found. The variation of gas density alters the

position of the constant density curve but not the slope. It is con­

cluded that, when the gas density varies considerably, the volume cannot.

be related in a simple manner to the orifice Reynold's N~~ber. The

relationship between bubble volume and Reynold's Number found by Leibson

et al (25) was not confirmed.

1:_0 .l.J.. 3 Bubble Frequency

The experimental ancl predicted bubble frequencies are plotted

against flow rate on Figure 10.10, 10.11 and 10 .12. The experimental data at

atmospheric pressure agrees with that of other investigations (10)(19)(20).

.

(/) ........ (/l

~ a:l rQ ....... ~

)-t (.)

z f§ 0

~ J-'-1

...

0 0 PSIG

C;::J 50 PSIG

40

~

~~

30 00

!X] C()

20

~

0 0

c::J ~

lXI C:J

C(J

<> oo 0

0

0 <>

<>

00

GAS FLOW RATE cm3/s

Parameter: System Pressure PSIG

Conditions: C02/Saturated Water

Orifice· Diameter 1/16"

0 0

EXPERIMENTAL AND THEORETICAL BUBBLE FREQUENCY VERSUS GAS FLOW RATE

FIGURE 10.10

0

(;:::J

~

40

tn 30 ........ Cl.l

~ ~ ~ !::::) ~

t z ~ 0

~ tL..

0 PSIG

50 PSIG

150 PSIG

6

6

5

(j [j

<> 0

0

0

10 15 20

GAS FLOW RATE cm3/s

Parameter: System Pressure PSIG

Conditions: C02/Saturated Water

Orifice Diameter 1 I 8"

150

oo

25

EXPERIMENTAL AND THEORETICAL BUBBLE FREQUENCY VERSUS GAS

FLOW RATE

FIGURE 10.11

·o

---------------------------------------..~

40

30

0 0 PSIG

()(} 50 PSIG

~ 150 PSIG

5

o<>

10 15

150

0 0 0 0

20 25

------~-··~···-·~ __ _,_ ____ ..... ........., ____ ....., ____ -.lli _____ adil

GAS FLOW RATE crn3/s

Parameter: System Pressure PSIG

Conditions: C02 /Saturated vlater

Orifice Diameter 3 /16"

EXPERIMENTAL AND THEORETICAL BUBBLE FREQUENCY VERSUS GAS FLOW RATE

FIGURE 10.12

1.2

1.0

&IU-0.8

f'l')

t3

~ :::J H 0.6 0 :> w ....::l ti1 ~ ::J C.Q

0.1+

0.2

.......__

0 10

I

FREQUENCY BUBBLES/s

Parameter: System Pressure

Conditions: C02/Saturated Water

Orifice Diameter 1/8"

0

~

0 0 0

0 PSIG 50 PSIG

100 PSIG 150 PSIG 300 PSIG

/

50

CROSS PLOT OF EXPERIMENTAL BUBBLE VOLUHE AND FREQUENCY

FIGURE 10.13

80.

!J.lfle moclel predicts the general shape of the experimental

curves. For a fixed gas chamber volume, the increase in flOi·T rate

causes the frequency first to increase then to reach a nearly constant

value, the so-called maximwn frequency (18 )(70).

Discrepancy bet-v1een the model and experiment must result

because the theory only deals lvi th single bubbles and does not attempt

to model the interaction between bubbles vrhich occurs at high flow rates.

At high mass flow rates the gas imparts considerable momentum

to the liquid forcing the liquid in the centre of the column up-vrards.

Circulation is then set up dovm the side 1v-alls and across the orifice

plate. The cross flo-vr of liquid at the orifice will increase the fre-

quency above that of bubbles formed in a quiescent pool ( 10). This will

contribute to the discrepancy in the predicted results.

In a study of the turbulent bubbling region Calderbank (8)

observed a "constant frequency chain-bubbling" at about 20 bubbles/

second. Calderbank (8) reports that this value was independent of gas I

flow rate, orifice dimensions and physical properties of the gas and

liquid. Davidson and Amick (18) on the other hand correlate a limiting

frequency with volumetric floi-r rate and orifice radius.

Recently it has been shown (19)(20) that gas chamber volume

also affects the maximum frequency, but for any particular volume a

definite maximum still exists. The experimental results for maximum

frequen~y at atmospheric pressure exhibit both a dependence on flow

rate and orifice size. But Figures 10.10 to 10.12 also show· that the

maximum frequency is dramatically changed by increasing the gas density.

It is evident that gas density ought to be included in maximum frequency

correlations.

The influence of gas density is emphasised by Figure 10.13,

a cross plot of bubble volume against frequency. At atmospheric an

,,., s tJ

r:il s 0 ~

f':i1 ...:! f.i'1 P4

~

-

~ 0 PSIG

0 100 PSIG

0 ..,o 200 PSIG • I

o .300 PSIG

lit 0.6

0.5

0.4

0.3

6 '

0.04

TIME SECONDS

Parameter: System Pressure

Conditions: C02/Saturated vlater • .'

Orifice Diameter, Ya ".

EXPERD:IEUTAL GRm·ITH CURVES

FIGURE 10 .ll~

0.7

0.6

0.4

0.3

0.2

0.1

0.02 0.03 0.04 0.05

TIME SECONDS

Conditions: C02/Saturated Water

Orifice Diarneter., 1,.-8 u.

System Pressure, Atmospheric

EXPERINENTAL AND THEORETICAL GROWTH CUHVE

FIGURE 10.15

0.7

0.6

0.5

M

~ (')

el o.4 5 ~ 0 > ~1 .. .:t tQ f.'Q ~

P'-1 Ot3

0 .. 2

0.1

--·

0

0.02

0 0

0.03

wwzv:w::: mz nm• u~

0,04

TIJ-.1E SECONDS

0 05

Conditions: C02/Saturated Water

Orifice Diameter • Jys". System Pressure, 100 PSIG.

EXPERIMENTAL A~'D THEORETICAL GROWTH CURVE

l•'IGURE 10 .16

0 .. 6

0.5

1/'(')

f3 ()

t~ 0.4 s ~ 0 > f:t1 ....:1 &rl P:J

~ 0 .. 3

0 .. 2

CJOO o·

<>

TIME SECONDS

Conditions: ·co 2/Saturated Water.

Orifice Diameter 1;8n.

System Pressure, 200 PSIG.

EXPERIMENTAL .MTD TifEORETICAL GROWTH CURVE

FIGUHE 10.17

0.05

('f)

fl ()

~ :::;{ I-I 0 > r.-il ....:l t:4 P'~

~

--

0.7

o.6

.4

TIME SECOlifDS

Con.ditiong: C02/Saturated Water

Orifice Di~t.rnettn"', 1;-a". System Prc-ssu:re, 300 PDIG~

EXPF.RH~li:l'AL AND 'l1IEORETICAL GHOWTH CUHVE

FIGURE 10 .. l8

81.

increase in flo"t..r rate is achieved by first the frequency increasing,

the bubble volume increasing only slovly. At higher flo'r rates the

frequency remains constant but the bubble volume increases. At pressure

above 100 psig ,.rhere the gas momentum commences to make a signif'icP.nt

contribution to the grm.rth, an increase in flow rate results in r·. simul­

taneous increase in both frequency and bubble volume.

10 .l~. 4 Bubble Gro1rth

rrhe volu..me of the forming bubble as a function of time is

plotted on Figure 10 .1ll to 10. J.8. The experimental points a.re from high

speed films taken at 1~000 frame~3/second in the manner described in

Appendix 2.

Figure 10.14 illustrates the differences in experimental

bubble growth for the range of system pressures. Several points are

noted:-

(1) An essentially similar growth curve occurs at all pressures.

(2) A higher rate of growth in the latter stages of formation

occurs at atmospheric pressure than at other pressures.

Figures 9.3 indicates that this is caused by the contri­

bution to the upvard forces of the buoyancy plus gas

momentum decreasing v-ri th increasing pressure.

(3) As expected the increased gas momentum terminates the

g:r•ovrth a:t an earlier stage.

Figure J.O .15 to 10 .18 compare the experimental growth with

that predicted by the model. The agreement is good. The present model

more closely simulates the growth of the bubble than does the adapted

model in Chapter 6. The model, ho-vrever, still has the following deviations

from the experimental res~lts:-

(1) It underestimates the resistance to growth in the early

stage of formation.

Orifice

Diameter

PSIG

0

150

300

----

1..< " 16 ~" 8 316"

EXPERIMENTAL FLOW RATE, em 3 / s

5 10 15 5 10 15 5 10

PREDICTED FLO'v RATE, cm 3/s

5.1 10.2 15.3 5.1 10 .. 3 15.3 5.5 10.6

5.1

4.6

7.8 9.7 5.1 8.6 11.6 5.6 9.2

6.8 8.3' 4.9 8.3 11.1 5.4 8.3

COMPARISON OF AVERAGE EXPERTI1EUTAL AND

THEORET I CAL :B.,LO\v RATES

FIGURE 10.19

15

15.2

12.3

12.1

82.

(2) The grovrth after the initial period rises more rapidly

than predicted.

(3) The formation time lr:> less than predicted.

The t"irst point may be a result of the influence of the

preceding bubble. James on and Kupferberg (l.~4) analyse the pressure

field in the wake of a bubble and find. that the pressure at the orifice

relative to the pressure without the influence of the vrake, first experi­

ences a decrease in pressure then a much lare;er and longer increase.

The gx:-owth of the next bubble during this stage will be delayed longer

than allowed for by the model.

The deviation of the growth in the later stage is a result of

inaccuracies in the predicted flow into the bubble. Despite additions

to the flow equation made in Chapter 8 which result in a much closer

simulation of the actual situation in the early growth, the next section

shows that the model does not follovr the rapid increase in flow rate

after the li~uid inertia is overcome.

The circulating liquid w:i.ll cause the bubble to be carried

off the orifice at an earlier time vrhich 1vill increase the fre~uency.

This will occur despite the distance criterion for detachment being

correct.

10 .lL 5 Flow Rate

The predicted average volumetric flow rate, Q, based on the

volume and total formation time is given in Figure· ~0 .19 for the three

orifice sizes at differing flow rates and pressures. The predictions

achieve a greater accuracy than previous models where no allowance

was made for the lapse time, i.e. the chamber pressure was assumed

constant (12)(15).

The theoretical average flow rates lie within 45% of the

/"' 25 I \ --- -- EXPEHIMEN•rAL

I \ THEORE'I'ICAL

I \ (J} 20 .........

\ M

J-1

I (J

rx:l 8

~

I \ ~ 15 0 1-1 j:J..

UJ

I \ .c:t: 0

\ 10 I \

5 I \ \ I

I TD-1E SECONDS

Conditions: C02/Saturated Water.

Orifice Diameter, 113". System Pressure, Atmospheric.

EXPERIMENTAL AND THEORETICAL INSTANTANEOUS FLO\<! RATE

FIGURE 10.20

-=-

--- EX PER IHENTAIJ ~ 25

----- THEORETICAL

1) /~·

/ \ I \

10 i \

111.-.a ....... ___ _

0.01

\ 0.02 0.03 0.05

TIME SECONDS

Conditions: C02/Saturated Water.

Orifice Diameter, Y8 11

System Pressure, 100 PSIG.

EXPERIHENTAL AND THEORETICAL INSTANrl,ANEOUS FLOW RA.TE

FIGURE 10.21

25

20 til

......... M s

(J

M E-1 <i!

1) ex: ~ 0 ...:! ~<1

00 oct, e>

10

0.02

\

0.03

- - - EXPERIMENTAL

THEORETICAL

o.o4 0 .. 05

TIME SECONDS

Conditions! C02/Saturated \rlater.

Orifice Diameter~ 1/s". System Pressure, 200 PSIG.

EXPERIMENTAL AND THEORETICAL INSTANTANEOUS FLOW RATE

FIGURE 10.22

25

10

0.01 0.02

\ \ \

- - -- EXPERIMEnTAL

THEOHETICAL

o.ol~ o.o5

~~~--~~rm-~~-..1.---L,~ TIME SECONDS

Conditions: C02/Saturated Water.

Orifice Diamete-r, 113 u.

System Pressure, 300 PBIG.

EXPERHfENTAL AND THEORE'fiCAL INSTANTANEOUS F'LOW RATE

FIGURE 10.23

83.

experimental value over the range 1 to 15 cm3/s and 0 to 300 psig, with

an average deviation of only 15%. At pressures near atmospheric the model

overestimates the flow rate but at higher pressures the average flow rate falls

below the experimental value. The deviation is caused by inaccurate esti-·

mation of the formation period. In Figures 10.1'7 and 10.18 the model

estimates a significantly larger formation time than found experimentally,

through failure to allow for bubble interference and liquid circulation.

A more exacting test is prediction of the instantaneous flow

rate. The experimental instantaneous flow rates from a least mean squares

:fit of the gro1vth curves are shown against the model instantaneous flow

rates on Figures 10.20 to 10.23. The theoretical :flow equation, -with the

inertial terms, models the floiv into the forming bubble reasonably during

the initial period. After overcoming the inertia of the liquid and the

pressure in the ;,.rake of the preceding bubble has abated (43) ( 41~) the gas

enters the bubble i.n a sudden rush, the flow rate then declines rapidly

before detachment.

The model appears limited in this period since it relies on

an artificial detachment criterion. To solve the analysis which would

be required to estimate the decreasing flow as the neck stretches, and

finally ruptures~ greatly increase the complexity of the solution. The

model could be 1.mproved more profitably in other areas.

10.4~~~bling Regimes

The bubbling regimes are classed according to McCann's (22)

description. The classification is essentially visual and represents

a gradual change from the predominance of one type of bubbling interaction

to the predominance o:f another, depending on flow rate and system pressure.

Bubbling with delayed release is distinguished from normal bubbling by

different pressure fluctuations in the gas chamber. A full description

of the various regimes is given in Chapter 1.

tr.l ........

ffl

s ()

~ ~ :.;: 0 ....:l ~

(/)

< (!)

·~ 30

DOUBLE BUBBLD'-!G

1:"" ./ /

SINGLE ·~ BUBBLING/ BUBBLING ~. TI·-II

DELAYED RELE~

\ . . (

/ / \

DOUBLE BUBBLING

WITH DELAY£ D RELEASE

\

200

\

HUI:fiPLE BUBBLIN(~

250 • 50 100 ~0

.J - J _l ~~~--...__-~

30 1/8" DIAME~ORIFICE

\ MULTIPLE BUBBLING

\ 20 \

DOUBLE

\ BUBBLING

\ \ ~ \

SINGLE"""

""" BUBBLING

~ ""' so ~ 150 200 250

" ----GAUGE PRESSURE PSIG

PHASE DIAGR~MS FOR THE CARBON-DIOXIDE-SATURATED WATER SYSTEM

F'I GUFl~ 1 0 • 211·

10 3dyn/cm2 -

zero

-10 3 dyn/cm2 --

PRESSURE VARIATION IN GAS CHAMBER CAUSED BY SINGLE BUBBLE FORHATION

(D0 =l/8", G.=l0cm 3 /s, Atmospheric Pressure.)

FIGURE 10.25

'11-le different regimes ob~::;erved are plotted against system

pressure and gas flow rate for the l,....B and 3/16 inch orifice on Figure

lo 24 It . h . d th t th 1' th. If 1 ff d. • . .· l s emp as1s e · ·- a · e 1nes on ls p 1ase lagram represent

a gradual transition from one region to another based on a subjective

assessment of the photographic record. The photographs, Figure 10.1

and 10.2 show the three main rer,imes for each orifice.

Each regime haB a eharacteristic cycle of gas chamber pressure,

· thus in order to properly describe these typ::~s of bubl)ling, the pressure

variations must be analysed. P~ short description of' each cycle is given

below to supplement the description of each regime given in Chapter 1.

Th1.s is folloved by comparison of the experimentally determined pressure

cycles with those predicted by the model.

Figure 10.25 shows the pressure variation in the gas chamber

caused by a single bub1Jle. Growth of the bubble connnences when the

pressure in the chamber rea.ches a value sufficient to overcome the

surface tension of the liquid meniscus across the orifice. Initially

the. flow into the chamber is greater than the outflow because the

inertia of the 1iquid surrounding the new bubble is large, hence the

pressure rises.. 'l1he chamber pressure reaches a maximum when the outflow

equals the inflow. As the velocity through the orifice increases further

the rate of bubble growth progressively outstrips the inflow into the

chamber and the pressure drops. After detachment the liquid meniscus

forms across the orifice and the pressure in the chamber increases as

before.

Figure 10.26 sho·ws the oscilloscope trace of the pressure

variation in the gas chamber superimposed onto simultaneous photographs

of double bubbling~ The pressure variation is sketched separately on

DOUBLE BUBBLING \VITH OSCILLOSCOPE TRACE OF GAS CHAMBER PRESSURE

FIGURE 10.26

Conditions: C02/Saturated Pressure

Gas Flow Rate 10 cm3/s

System Pressure 100 PSIG

Orifice Di&-neter 1 /8"

GAS CHAHBER PRESSURE FLUCTUATIONS FOR DOUBLE

BUBBLE FORMATION

FIGURE 10.27

A. SINGLE BUBBLING WITH

DELAYED RESEASE

B. DOUBLE BUBBLING WITH

DELAYED RELEASE

C. MULTIPLE BUBBLING

(CHAINING)

CHk~CTERISTIC GAS CHAMBER PP~SSURE TRACES FOR DIFFERENT BUBBLING REGIMES

FIGURE 10.28

Figure J.O. 27. Although the photographs show· the second bubble is

elongated, indicatj_ng tlle effect of' the 1-rake of the first lntbble !I the

pressure fluctuation for each bu1)bJ.e in the gas chamber is not altered

from that produced by tvTO single bubbles.

Delayed release bubbling arises in certain conditions where

the pressure f'alls quickly, and the flow through the orifj.ce ceases, before

the bubble is fully formed. Instead of detachment taking place at this

point the bubble remains attached to the orifice and continues to rise

under buoyancy, adjusting its position on the orifice at constant volume.

A:fter the flow into the bubble has ceased or greatly diminished the pressure

builds up to a value sufficient to start the growth again and a second

maximum in pressure wilJ. occur as shown in Figure 10.28(a).

In the case of double bubbling with delayed release,. Figure

10.28 (b), the first bubble sho~rrs the pressure fluctuation characteristic

of delayed release but the second bubble exhibits the characteristic of

normal single ·bubbles. The reason for this, though not clearly understood~

:i.s thought to be a result of the influence o:r the wake of the first bubble

(19).

TJ:1e traces for double bubbling, or double bubbling with delayed

release, gradually merge into the mu.l tiple bubbling region where the

traces are irregular. For example, Figure 10628(c) shows irregular

pressure va:ciation in the gas chamber for bubbling at 300 psig through

the 3/1 6 inch orifice.

(2) Comnarison with Predictions of the Model --~·

':£!he model for the variation of gas chamber pressure proposed. by

Kup:ferberg a.nd. Jameson ( 20) and a similar one by McCann ( 19) have shown

good agreement with experiment for large capacity gas chambers. Both

,.,orks report the pressure fluctuations for a gas chamber volume of 2250 cm3

and a ~ inch orifice. In this study a gas chamber volume of 375 cm3 and

A.. Att'lospheric Pressure

Single Bubbling ..

B. 100 PSIG Single

Bubbling with

Delayed He lease

c. 200 PSIG Double

Bubbling with

Delayed Releas~

D. 300 PSIG

Multiple

Bubbling

Conditions: C02/Water

do ::. 3/16"

Q = 10 cm 3/s -5

DETACHMENT

/\ J \

\ 0.04

SECONDS

\ \ DETACHMENT

CO!l?ARISO:l OF GAS CHAMBER PRESSUP,E FLUC'l'UATIONS

FIGURE 10.29

86.

orifice diameters less than 316 inch a.re conditions -vrhich vrill severely

test the model since the capacity of the chrunber is small and the rate

of change of pressure is large.

The predicted pressure fluctuations for the 316 inch orifice

were tested at atmospheric pressure in Section 9. 8, Figure 9. 3 For these

conditions the model gives reasonable ae;reement with experiment for both

magnitude and period of the fluctuation.

Figure 10.29 presents the experimental and theoretical curves

for a f'low rate of 10 em 3 Is for the same orif'ic e over the range 0 to 300

psig. The experimental results confirm that stable, reproducible pressure

fluctuations are established in the gas chamber vhen single or double

bubbling occurs. The results illustrate the change from single bubbling

to multiple bubbling.

No theoretical allo-vrance has been made for interaction between

bubbles so it can be expected that the single bubble model will progress­

ively differ from the experimental results as the experimental bubbling

regime changes from single bubbling to double bubbling and then to multiple

bubbling. This is confirmed by results w·hich show that the model fits

the experimental data more closely at low· pressures.

At pressures above atmospheric the single bubble model exhibits

a cyclic pressure characteristic of delayed release. The amplitude of the

variation at 100 psig system pressure is less than found experimentally.

McCann (19) also finds that the single bubble model he develops does not

match the delayed release fluctuations, he suggests a modified model

in which the bubble remains at constant volume while the chamber pressm·e

recovers. It is concluded ( 19), however, that the model is still inadequate

:for describing delayed release bubbling. No extension of this is under­

taken in this work.

At 200 psig, where double bubbling with deJ.ayed release occurs,

I

the model still shows some agreement 1d th the e.xpe:r:i.mental trace for

the f':i.rst bubble but no account is taken of the second bubble. For

multiple bubbling the predicted fluctuation fails to match the experi-

men·t.al trace.

It is evident that the decrease in period of oscillation is much

greater for the experimental results than predj cted as the pressure

increases. This arises from increase liquid circulation which causes the

:frequency to rise above that occurring solely through increased gas

density.

Attempts to model the growth of the second bubble of a double

bubble or the delayed release bubble (19) have been only partially success-

:ful, as they soon meet with inordinate mathematical complexity. Failure

o:f the model to fit the experimental pressure plots accurately, in bubbling

regimes where the mod.el does not strictly apply, is not a severe limitation

on its applico..bili ty, since these variations are transient, and in both

directions with respect to the second differential of volume V. Hence,

by the inclusion of' the expression of this variation in equation 9.3, it will

. affect the flow rate, V, and to a less extent the volume V. However,

the moclel still leads to reasonable terminal volume and growth :predictions.

10.5 Conclusions

The study has demonstrated the behaviour of carbon-dioxide

bubbling f'rom a single submerged orifice over a ,.ride range of system

variables. From consideration of an idealised :picture of a single bubble

:forming~ which included the inertia of the liquid surrounding the forming

bubble and the rate of change of gas momentum, quantitative predictions

o~ volmne, frequency, grovnh and flow rate and the pressure variation in

the gas chamber have been obtained for system pressures up to 300 :psig

and f'low rates f'rom 1 to 30 cm3 /s.

In particular, the mode :.1kes good predictions of the :volume

and gro1·rth for this pressure ranee for flow rates below 15 cm3 /s. For

the remainder, the theory describes the trends of the experimental results

but increasing discrepancy between the model and experiment occurs

because the theory only deals vri th single bubbles and assumez that no

interaction between bubbles takes place at high mass flow rates. For

these conditions liquid circulation also becomes a major consideration.

C'f')

~ ()

~ ;E ::::> ...:I c ::> J.~,:

........ r~ p:::j ::.J 1-Q

...:l < E-t z ~ H ~ w

~

1.4

1.2

1.0

0.8

0.6

0.4

0.2

0

6

0

0 0.2

Orifice

3/16"

1/8"

1/16 tf

Diameter

60

6 0

0

0

~

6 0 0

0 ~

~

0

6 0

0 00

6 ol:l.

0

6 0

0.4 0.6 0.8 1.0

PREDICTED BUBBLE VOLUMP. cm3

EXPERIHENTAL BUBBLE VOLUHE VERSUS BUBBI..E VOLUME PREDICTED BY

MODEL, CHAPTER 9, FOR CARBON-DIOXIDE- HATER SYS'I'I:M

CHAFCEH 11 ---~,. .... ,~-

DISCUf)SION OF 'IJJ~ 11m0RETICAL ANALYSIS

This chapter stunmarises the success and limitations of t.he

theoretical analysis, in particular the influence of liquid circulation

on the theoretical predictions is discussed.

11. 2 The Model

The model developed in this 1-rork has shown a significant im-

provement over similar models in its ability to predict the volume and

:flow rate of singly formed gas bubbles. The improvement results from

incorporating terms to describe the liquid inertia caused by vertical

and radial movement o:f the forming bubble.

The a.ddi tion of a term for the gas momentum has enabled the

model to 1)e extended to cover situations, such as high pressures,. where

the gas density has significant influence on the rate of growth.

Chapters 7, 8 and 9 discu.ss, in depth, the development of the

model. In those chapters the equation of motion and the energy equation

of the growing bubble are presented and their solution described.

The sensitivity of the model to changes in the variables is

given in section 9. 8, where the predicted growth curves and the parameters

ef'fecting growth are also discussed.

In Chapter 10 satisfactory agreement between volume and growth

rate was obtained. rrhe success of the theoretical analysis in matching

the experimental pressure fluctuations in gas chamber under severe physical

conditions vras also discussed.

Figure 11.1 plots the predicted volume against experimental

volume for the range of pressures and flow rates covered in this study.

90.

As expected the model sho'!.·rs a vrider variation at large volumes (that

is, high flm.; rates) where the "single" bubble model does not strictly

apply. The overall agreement is good with an average deviation of 20%

over the whole range. The maximum deviation is 40% while the descrepancy

at low flow rates is much smaller.

As pointed out earlier, in order to proceed with an analytical

analysis it vras necessary to make certain assumptions - some of which

are not strictly valid.. As the ability to model simple si tuat:i.ons improves

so it will become possible to attempt to eliminate some of these simpli­

fications. 'I'he present model has the following major limitations:-

(1) TI1e bubble is assumed at all times to be spherical.

(2) Liquid circulation is neglected.

(3) Viscous effects are ignored.

( 1.~) The motion o:f the bubble is not effected by the presence

o:f any other bubble.

( 5) Gas circulation within the bubble is not considered ( 5) •

(6) The effect of the orifice plate is negligible (20).

It is proposed in this chapter to discuss only the first four

limitations, these being considered the more important to the present

study. The other limitations are discussed in the references given.

11.3 Liquid Circulation

The e:ff'ect of liquid circulation is difficult to account for

theoretically. It has been the practice to design the experimental appa­

ratus so that the bubbles can form in as stagnant a region as possible.

This has been partially achie,red by the addition of' a perspex ring ( 11)

or" as in this work~ the use of a raised orifice plate.

Liquid circulation is of particular importance in high pressure

reactors where the rapid formation rate causes an increase in the rate

of liquid circulation by virtue of the increased momentum transfer to the

91.

liquid. !J.lds section sets out several approaches to the problem and

points out the difficulties of incorporating them in the model.

The manner in vrhich the circulating liq_uid will affect the

growing bubble is complex, involving both horizontal and vertical com-

ponents of momentum over the gas-liquid interface.

The overall effect is to S"\veep the bubbles off t.he orifice,

giving rise to a higher frequency and smaller volume than :l..f they were

formed in a stagnant pool, (10) (23).

Davidson (71) suggests that a very simple approach may be used

to demonstrate the effect of an upward liquid velocity at the orif'ice.

Consider a bubble forming at a point source in a liquid stream moving

upward at a velocity ui. At time t since the bubble began to form its

centre.has moved a distance, s, that is,

s = u t .Q,

11.1

'Ibis is provided ui is sufficiently large for the bubble acceleration

due to buoyancy to be negligible. Now assuming constant flow rate into

a spherical bubble, the radius a at time t is,

= Qt 11.2

If detachment occurs say,at a= s,then by eliminating t from 11.1 and

1~. 2 the bubble radius is given by~

11.3

Thus, from this obviously over simplified argument,it can be show~ that

an increased liquid velocity would decrease the bubble volume and con-

sequently increase the frequency.

The limitations of this approach are that the circulation is

unlikely to be so great that the motion can be considered as entirely

due to the upward liq_uid velocity and the simplified model neglects the

horizontal liquid :flow. Measuring the liquid velocity vrould also be a

h

c

BUBBLE CHAtffiER WITH DRAUGHT TUBE ( REFF:RENC:L 72)

FIGURE 11.2

·---------------

92.

problem. Freedmar1 and Davidson (72) have developed two alternatiye

approaches, the "gulf-steam" and the "draught-tube" which lead to the

prediction of the upvrard lic1uid velocity induced by a. pnrticular gas

flow rate.

r:ehe 'gulf-stream" model is based on a simple vortex pattern and

the manipuJ.ation of a stream function to obtain the velocit.y components

at any position. The "draught-tube", which will be discussed in greater

detail, is based on a forced circulation pattern up a. central thbe and

down the annulus (Figure 11.2). Although it is not clear how fo::r thee:(~

regimes are quant:i.tatively relevant to the flow pattern vrithout the

d.raught-tu.be, there is a clear qualitative si.mila.ri t:r. However !I neither

approach attempts to relate the effect of the liquid f'lo"\v on the forming

bubble.

Referring to Figure 11.2 it is found experimentally (72) that

the pressure is uniform aeross the top of the liquid column, that is

P1 == P3. At the orifice plate it follows from a pressure balance in the

liquid that,

11.4

where en a.nd E A are the bubble volume fractions in the tube, area An,

and the annulus, area A A.

~lflus,

I 110r continuity,

and by manipulation,

2 2 2gh£n(A - AD)

Vn = ----------------------An2 ( 1 - e: D)

2 + (A - An) 2

11.5

11.6

11.7

This study involves a single orifice, with bubble behaviour inclfding

chaining, under 2 inches o:f water • Consider a chaining situation

Table 11.1

Effect of Initial Upw-ard I:,iquid_Veloc:!:J~}[_0l

Pl"'edictions of the Model.

Conditions:

Atmos-pheric Pressure

Initial Up\vard Velocity (cm/s)

0

10

100

300 PSIG

0

10

100

-----------------

C02 /Saturated Water

Orifice Diameter 1/8 "

Gas Flow Rate 10 cm3/s

Volume (cm3 )

0.66

0.64

0.58

0.32

0.28

Frequency Bubble/s

15.5

16.0

17.5

32.7

33.0

33.9

93.

in which the average bubble diameter is 1 em and assume that no gas

bubbles are carried back do-~·m the annulus,. e:A = 0 ~ ancl that the area

for upward liquid flow equals that for dovmward flow, i.e. for this

study An = AA ~ ho cm2 • Then,

e: = D

=

Vol. of bubble X no. in h

AA X h

. • 0.013

By substitution into equation 11.7,

Vn ~ 20 em/sec ..

By manipulation of the :flmr areas so that~ say the area of the draught-

tube has a diameter of only twice that of the bubble, then it is possible

to obtain,

Vn = 100 em/sec.

That is, of the order of magnitude of the gas velocity.

The flo-vr area is not easily measured and the effect of upward

liquid motion ha.s been tested only to a very limited extent. This has 1Jeen

done by initiating bubble formation with an upward velocity previously

asslL'rlled zero. 'I'able 11.1 indicates the effect of impo_sing an initial

Uin·rard velocity of bet1-reen 10 and 100 em/ sec on the model for a gas flow

rate of 10 cm 3/s. The results follow the trends envisaged but not to

the degree required.

The motion of the liquid, of course, effects the growth throughout

formation not just at initiation. Horizontal motion has also been ignored.

The use of stream functions (72) may be able to deliniate the

:flow areas and provide the horizontal velocity components. The problem

still remains of relating the liquid motion to the bubble growth. This

problem seems to be one of the major tasks facing the advancement of

94.

theoretical models, particularly in high pressure systems. It wo~ld appear

that sui table experimental apparatus could be made to measure the strength

of' a deliberately induced bulk flov" Further d~velopment, however, is

beyond the scope of this investigationQ

11.l~ ...!:-Sphericity

It has been assumed that the bubble grows a.s a. sphere or portion

of a sphere. From the photographic evidence it can be seen that this

assumption appears reasonable near atmospheric pressure but at higher

pressures particularly for the smallest orifice a spherical shape does

not portray the physical situation.

The dilermna faced in this situation is that if the assumption

of' sphericity is retained, "exact" solutions may be obtained from the

model where as if the non-spherical nature of the bubbles is to be taken

into account, then, to avoid inordinate mathematical complexity, the use

of' empirical relationships will result.

The ability of the model to cope with non-spherical situations

appears to justify the former approach. Some work of Collins U18) for

extremely hie;h gas velocities where the bubbles v..rere anything but spherical

showed that the assumption of sphericity gave reasonable results.

The enlargement of the surface area caused by deviation from a

sphere is generally over-estimated. If the deviation is expressed as

the sphericity (surface area of a sphere having the same volume/actual

surface area) then, even in the case o~ severe departures, for the most

part, the deviations are not essentially smaller than 1. For instance

:for a cube the sphericity is 0. 7.

It seems reasonable to conclude that shape is not the most

important consideration during the growth, the ratio of the various

:forces acting being more important.

95.

11.5 Effect of Liauid ViscositY ..... _ .. _"-- -------~·--~

Liquid viscosity has two effects on the grm-1th o:f the buhble;

it 1vill influence the amount of drag and will effect the pressure inside

the ·uubble (1.1).

The drag in invi scid liquids, such as \-Tater, has been sho¥rn to

be unimportant ( 12) (see section 8. 3). The influence on the pressure in

the bubble has beendemonstrated by Davidson and Schuler (11). Even for

highly viscous liquids the effect on the final bubble volume is likely

to be only about 3~{,. L'Ecuyer and Murthy (5) on the other hand express

the effect of viscosity through an analysis of creep flow past a sphere,

arriving at a pressure correction,

11.8 .

Including this in the model, equation 9.3 has a negligible effect

on the final volume and can be safely ignored.

11.6 The Effect of the Preceding Bubble

The preceding bubble must effect to some degree the growth

of the next bubble. Kupferberg and Jameson (44) have shown how the pressure

in the wake of a bubble varies with time u McCann (19} has used this in

potential flow analysis in the hope of allowing for this influence. But

the analysis becomes extremely complex, particularly if the next bubble

is assumed to grow in an elliptical manner_ No attempt has been made

in this ·study to allow for it.

11.7 Conclusions

Within the constraints of a single bubble formation model the

analysis gives good agreement between its predictions and the experimental

results.

96.

The model can be used to describe the effect of increased

system pressure on the formation process. rl,he most serious obljection

is that the model does not allow for the e:f:fect of liquid circulation

which is of considerable importance in high pressure reactors. Several

approaches have been outlined but need to be persued further.

97.

CHAP1'EH 12 ------.. --GE:ilE.TIAL CONCLUSIONS ----~···------- ... - .. .._ .. .; __ _

This study has i. trated the differences in ga.s bubble

format.ion from a single suL .. · rged orifice as the system pressure in-

crea.ses. '.rhe specific conclusions at the end of' each chapter may be

sunnnar i sed.

( 1) It has been shown that for the same volumetric flovr :r.ate

increased system pressure causes smaller but more frequent

bubbles to be formed. Bubbling at high mass flow rates is

characterised by a large degree of interaction and coal-

escence near the orifice.

(2) rrhe theoretical analysis has shovm that a two stage model

adapted for the system conditions has fundamental inadeg_uacies

in the formulation of its equations to describe the growth

of the bubble. It was found that in obtaining comparative

simplicity of the mathematical solution of the equations~

realism was severely affected.

(3) A continuous model for a single bubble was developed to

overcome this defficiency. The grmvth of the bubble was

described by an equation of motion and an eg_uation of energy

of the expanding interface. This model included terms for

the inertia of the lig~id surrounding the bubble and the rate

of change of gas momentum issuing through the orifice.

( l~) Incremental solution of the equations has been used to cal-

culate bubble size, frequency, growth rate and instantaneous

flow rate for a range of average gas flow rate and system

pressures.

98.

( 5) Hi thin the constraints of the singJ.e bubble mod.el the

ana1ysis sho1vs good agreement for voltune and flm-r rate,

and predicts the correct trends for the other parameters.

12. 2 Rcope for Further Work

In essence this study is an initial survey of an aspect of gas/

liquid behaviour '\·lhich has received little attention to date. Thus the

:follo-vring aspects are but a few important areas for further investigation

from many directions which this field might take.

( 1) A significant area of experimental study still to be investi­

gatE-)d is the behaviour of gas bubbles near the critical

pressure of the gas, where the liquiCl./ gas density ratio

tends to l.

(2) 1neoretically there appears two main limitations on the

applicability of the model,

(i) Liquid Circulation

(ii) Bubble Interaction

Both problems are very complex. It would seem that the

influence of liquid circulation on bubble formation would

be the easiest to investigate and allow for theoretically.

(3) It would be logical to extend the theoretical work to mass

transfer during formation at high pressures.

APPENDIX 1. -----·------The I~!:S~r.crties .S?LC2.f.trbon Di<2_;<ide -

\Vc:l,ter S;tEtem Under Pressure.

Al.l Densit_x_

Li9.uicl Densit~:

The densities of water saturated with carbon-dioxide are

99.

presented by Parkinson and De Nevers (73). Their graphical presenta.tion

of results for density of solution as a function of' system p:r.essu:re may

be interpolated ancl expressed in the form of an equation for ease of

comput.Rtion.

0 For 20 C and 0 < P < 500,

p -0.0063(P + 14.7) + 448.965

450

"rhere p is in gm/cm 3 and P is the gauge pressure pressure in psig.

Ga~ Densi~:

0 Gas density for C0 2 at 20 C has been taken from the International

C:r.i tical Tables ('74) and may be expressed as,

p' = 0.00183 + 0.0001224 p

For 0 < P < 500,

where p 'is in gm/cm3 and P the gauge pressure in ps:i.g.

~ Viscosity

Liguid Viscosity:

'l'he viscosity of liquids below the normal bo:i.ling point is

not particularly affected by moderate pressures. But under very high

pressures large increases have been noted. Water is an anamoly (75)

increasing only t."t.ro fold from 1 to 10,000 atmospheres. Variation of the

viscosity of water in this study can therefore be safely ignored.

100.

Gas Viscosity:

The gas viscosity calculated f'rom the equations of state

given by Reid and Sherwood (75) varies from 0.0147 cp at atmospheric

pressure to 0.0162 cp at 300 psig.

Al. 3 Surface ':Pension

The value of surface tension for water at 20°C was taken as

72 dyne/em. Surf·ace tension decreases as the pressure is increased

owing to the increased solubility of the gas. From the limited data

available (76) it would appear to decrease linearly to a value of 81%

that at atmospheric pressure at a pressure of 300 psig.

This variation is expressed as,

a= 72 (1 - 0 · 194~ P) 29

Ap1)licable over the range 0 < P < 300, where a is in dyne/em and P is in

psig.

y

etc.

BUBBLE OUTLINE FOR VOLUME CALCULATIONS

FIGURE A2 .1

h

Increment h was chosen to give a value of n p;:reatt:r than 30.

101.

APPENDIX 2.

A2 .1 Method of Data Reduction

The experimental data was recorded on motion picture films

which are availab]e from the Department of Chemical Engineering of the

University of Melbourne.

The volume of the bubble at any instant during :formation was

determined from the frames of these high speed motion pictures as follows:-

( 1) The film vras projected onto a ground glass plate in a

commercial motion picture analyser. The co-ordinates of

the bubble image were aligned by cross hairs and the x-y

co-ordinate data automatically recorded onto punched paper

tape.

(2) The outline of the bubble was recorded by dividing the

y-plane into a series of equal increments of width h,

and determining the x-ordinate, as shown on Figure A2.1

(3) The data was then analysed on the computer as follows:-

Consider the chord lengths lo, l1, l2•••• ln, equally

spaced by the distance h, where lo = xo1 - Xo2,

l1 = Xll - x12, etc., as shown on Figure A2.1.

Then the volume of the bubble is approximately given by

Simpson's rule.

V = ~ (Ao +An+ 4(AI + A3 +As+ ..• An_ 1 )

2 (A2 + A4 + A6 + · · .An-2 ))

where A - !. 1 2 i - 4 i

+

9

8

7

0

-

10 20 30

0 0 PSIG 6 100 PSIG

o 200 PSIG

40

GAS FLOH RATE cm3 /s

CALIBRATION OF !fiG" ORIFICE

FIGURE A2 .. 2

50

102.

The results u:::d.ng Simpson's rule were also checked ~gainst

two other similar methods, the trapezoidal rule, and

Wecldle 's ~ rule (56). Deviation ~etvreen these methods

was less than 2%.

( ~.) The true volume was computed by mul tip1ying the volume by

a scale factor obtained from the film.

A2. 2 Calculation of Instantaneous Flow Rate

The bubble volume was measured for a series o~ frames as

described above. The time 1)etween frames was determined from the timing

1 light -vrhich impinged onto the side of the film every 'i o oth second.

A growth curve was constructed from these two measurements (e.g. Figure

10.14).

The series of experimental points (Vi, t) was then fitted by

a least mean squares method ( 81) of the form,

It was found that a fit to the third power gave agreement to. within 4%

of' the experimental points.

The expression for volume was differentiated and the flow rate

at any time within the growth period determined.

A2.3 Evaluation of Orifice Coefficient

The orifice coefficient was measured from the relationship

between flowrate and pressure drop for gas flow through the dry orifice.

Figure A2.2 shows the experimental results ~or the 116 inch

diameter orifice. The slope of the plots at different pressures is given,

with an accuracy given below, by the expression ( P ~ )~ •

From the graph the orifice coefficient was determined. These

are summarised as,

103.

Orifice Diameter Orifice Coefficient ( .· ;b)-~---1nch (em~)

116 0.022 ± 0.0005

1~ 0.024 ± 0.0005

316 0.025 ± 0.0005

A2. 4 Precision of Determination of the Heasured Variables

Gas Flow Rate, Q •••••••••• ±1%

System Pressure, P • • • • • • • • • ±1%

The percentages represent instrument accuracy of the equipment

used to determine the variables, i.e. wet gas meter and pressure

gauges.

Orifice Coefficient ......... ±2.5%

Bubble Volume ......... ±2a0%

Bubble Frequency ......... ±2.0%

These figures are estimates of the experimental reproducibility,

but also includes an estimate of the precision of the methods

of mathematical analysis.

104.

APPENl?lf 3 .

A3.1 Gas Homentum

A very simple estimate of the contribution of the gas momenttrrn

is obtained as follovrs ( 28):-

The equation of motion of the bubble is,

Rate of change of upward momentum of liquid surround­ing the bubble.

= pVg

Buoyancy force on bubble.

+ p'Qu

Rate of input of gas momentum to bubble.

A3.1

For constant gas flow rate, V = Qt, .then integrating twice for

the boundary conditions s = o when t == o, and the constant of integration

is zero, gives,

+ 2p'Qt P Ao

If the gas momentum is neglected, then at detachment, ~ = s,

a. = ;..~2

and,

For a constant flow rate,

leads to,

v t =-Q

that is, at detachment,

and ex. =

~ 2Q

v = 1.138Q 2.15 g l...s

and,

A3.2

A3.3

A3.~·

A3.5

A3.6

A3. '(

105~

By using the virtual mass of the bubble as ~~pV, Davidson

~ 1,..; and Schuler ( 12) obtained ub = 1. 378 g 5 Q 5.

For a bubble frequency of f, the generation of momentum in the

liquid is,

m.Q, = f(~pV) ub

now Q = Vf

there :fore

The rate of input of gas momentum is,

m = p'Qu g

The relative magnitude of these tvro forces is given in Table A3.1

Table A3.1

Relative l\1agni tude of Gas/Liquid Momentum

Gas Flow Rate cm'J!s

Q

1

5 10

15

1

5 10

15

Conditions: C02 /Saturated Water

11, 6 " diameter orifice.

% mR.. % m g

% mR, % m g

ATMOSPHERIC 100 PSIG

99.5 0.5 92.6 7.4

96.4 3.6 77.5 22.5

93.9 6.1 66.5 33.5

91.7 8.3 59.0 41.0

200 PSIG 300 PSIG

87.0 13.0 82.0 17.9

64.8 35.2 55.6 44.4

51.0 48.0 45.8 51}. 2

43.5 56.5 34.5 65.5

A3. 2 Constr1eratio!1 of the Motion of the Bubble as a

Variable Mass Problem

106.

The effect of the momentum of the added gas on the mot ion of

the bubble may be derived by considering the bubble as a variable mass.

The general equation derived by Pars ( 80) for the change in momentum is,

d(Mv) dt = EF + u 1 d.ml

dt + uz dmz

dt A3.8

where LF' is the sum of the forces acting on the bubble and u1 and u 2 the

velocity of injection and ejection of masses m1 and rnz respectively.

For the present case,

= 0

=

and,

Hence the additional rate of change of momentum is given by,

dml dt

(l' . 2 = A (V) 0

=

and the equation of motion of the bubble is,

d(Mv) dt = LF

LF

+

+

e '(v) z Ao

d A

0

"\

~

.... J .. J

"\

J

... -'" .... J

.... ,;

"' J .. J .. J .. J

... J .. .I .. J .. ,I

.... J

... J .. J

L5 62 61

4 18 13 55 56 59

" J

... J

.... J

FIGURE A4.1

COMPUTER LISTING FOR Kill1AR' S MODEL KUMA R A 1 ~ 0 C 0 ... ~,1 0 r~ '< ~ R 3 ~~ C u f L ( t< E F t. r, ,:: N C E l S i F 0 R G A S U U D B L E FORt1ATION AT A SINGLE: SuL:i'1C:i\.GE.D OFIFICE •

THIS PROGRAM SOLVES lHE TWO TRIAL AND ERROR CALCULATIONS 0 ETA C H ME NT S T AGES 0 F F 0 i~ ~i AT I 0 ~l • t1 E T H 0 0 0 F S 0 L U T I 0 N : t~ E ~~~ 0 ~~ R A PH S C ~~ I T E R A T I 0 N

REFERENCE• MCCRAKEN ~ OORN (REFERENCE 81)

T H IS P K 0 G R A ~1 I S A 0 A P T i D F 0 R G ~~ S P F 0 P E R T I C. S A i'J 0 G A S 1·1 CJ l ., E NT U N

0 I t~ EN S I 0 N S T A T E r1 E tJ 1 S

0It1ENSION VEC10> ,nv::: (j_Q)

DIMENSION VFC3>,0IFFC3)

FORMAT STATEMENTS

FORMAT(• NO CONVERGENCE •> F 0 R ~1 AT ( I~ H p s I G = ' F 6 • 1 ' .3 H p = ' F g • 1 ) FORMAT(iOH QE = ,E11.4) FORMATCFS.1,F7.1) FORMATt19H SLOPE TOO S~ALL } FORMAT(iH0,31HVOLUME AT ~NO OF EXPANSION = ,E11.4) FORMAT(20H NO CONV~RGANCE VF ) FORMAT(21H SLOPE TOO SMALL VF ) F 0 R ~I AT ( 3 3 H V 0 l. U i·1 E A T ~ N C 0 F 0 E T A C H 1'1 E NT ~ , E 11 • Lt )

NUMERICAL CONSTANTS FOR THl EQUATIONS

· CNU8=3e0/(4.G~3.141o) B=CNUB¥ .If 0. 666 C=CtlUB\l~ 0 ~ 3.33 F=CNUb¥C NUB 00=0.15875 VISC=0,01 0=1.0 G=980.0 ORK=0.0214 PSIG=D.O P=2764.0

~ MODIFICATION FOR VARIABLE ORIFICE EQUATION

c

DG=0.00183+0.0001224~PSIG OK=ORK/SQRT <OG) S=72.0~<1.0-0.19¥PSIG/294.J) J=i FIRST :;u ESS LOW

CALCULATIONS FOR THl VOLUME AT TrlE END OF THE FIRST STAGE

VE<i>=O, J05 CONST=OK•OK~(0.688•0+0G>

5 CONT It·JUE OVEl1>=VOLUMECVE(1) ,CONST,8,C,F,O,S,OG,OK,P)

hn F!HJ(;=t1f~S { ilV~~ l 1)}

IF<FUNC$LTtoll.P!l1) GO TO 2 G S ( C 0 t ~ 0 G U E S S A L 3 0 L 0 W T G G I V E AN S G T "I H E F I R S T T ~~ 0 G U E. S S E S

IJE ( 2} =VE ( 1.) +·f'l o 01

c :c

c c G

c

OVE<2>=VOLU~E(VE(2) ,CONST1J,C,F,D,S,OG,OK,Pl FUNC=AOS ( DVE < 2) > IFCFUNC.LT61a001) GO TO 12

CALC OF SLOPE

DO 16 N=1~5J(1 10 SLOPE=<DVf(1}-IJVEC2) )/CVE(1)-\/E(2))

IFCABSCSLOPC::>.LT.i.i)E-6) GJ TO 11 VE(3)=V:":<1> -ov::C1)/SLOPE VE(i}=VE <2> VEC2>=VE<3> I F ( v E ( 2 ) II L E • 0 " ·J ) G 0 T 0 11 DVE<1>=JVE(2)

'45 DVE<2>=VOLUME<VE<2> ,CONST,d,C,F,O,S,OG,OK,P> FUNC=ABS (0VEC2)) IF ( FU NC. LT. [l. 0 01) G 0 T 0 12

16 CONTINUE

INSTRUCTIONS FOR CH.:\NGING .SLOPE IF TOO S~r:f.\LL

11 VE{1)=Q.?Jt:V[(1) J=J+1 IFC10-J> 17f5,S

C INSTRUCTIONS FOR NA11lt·JG COKRECT VE c

c .... ,J

... J

~.

J

... I

14 WRITE<6,15> 17 WRITEC6, 18)

G 0 T 0 90 12 VE<1J=VE(2)

2 ~lRI.TE<6,13) VE(1)

CALC OF VOL CVF> Af ENO OF tJETACHhE~~T STAGE USING KUMAR .. S t1UDEL FIRST CALC RE AND QE

RE=C 4 VE(i)••0.333 QE=OK•SQRT<P+O•~•RE-2.0~S/RE>

SET UP COEFFICIENTS OF THE POLYI>J0~1AL n4 VF

TEMP=QE•<DG+0.6d8~D>

BE= { 0-DG > .V·G /TE~1P CE=C3.141G•uo•s-1.B52~QE•QE¥OG/{OC•OOJ)/TEMP £E=QE/(3l.6CJ92• 3> GE=QE•1.5•VISC/(C•TEMP)

C 0 E F F" S ARE ALPHA 8:: T A GAM 1'1 A DEL T A

DELTA=BE/(2,Q•QE•<AE+1.0)) GANMA=CE/ (AE•WE> BET A= ( 3. 0 •G t-:) I ( 2 ~ 0 ~ J. r:: -\'· C A E- u • 3 3 3) >

RHOT=3.0~EE/CQE•CAE-0.666)J I

PHI=(OE•VE(il••<AEti.Q}/(AE+1c0)-CE•V[(1)••AE/AE-GE•Vf<1>••<AE-0.3! 1 3 .3 ) I ( A E- 0 • 3 3 3 ) - E C. • ·.; ::. ( 1 ) .<J. • ( A E - L' • 6 o E ) I <.l\ E - 0 • 6 6 6 ) ) I ( Q E • { 1 • 0 - A E ) ) I

ALPHA=DELTA•VE(1)~VE(1)-GA1MA•VE<1>-BETA•VE<i>••0.666-PHI~VE(1J••<I 11.n-AFl+DO/?.-RHOT~VF(1}••0~333 I

GUESS FIRST VF AS EQUAL TO VE K=1 VF(1)=VE<1) __ . :t1 r -.,- . ..,, ··r" F" i)

1

5 4 D I F F ( 1 ) = 0 E L T A ¥- V F ( 1 ) 4- V F ( 1 ) - b f~ t·i M A ~ V F { 1 ) -1-?. H 0 T JJ. V t· { 1 ) · 1i- J Q ... ~ ,.) .... , -· d E J.; Jt.. V C I

1\'·JfQ. 666- PHI¥Vf(1) ~.t,'( 1. 0-AE) -ALPHA I

CHECK=AdS<OIFF(1)) IF<CHECKcLT.C.OQ1) GO TO 5J

GUESS VF (2) AS VF<1> + 0.2

VF<2>=VF (1) +0.2 0 IFF ( 2 } = 0 E L T A Jf v F ( 2 } 4- v F ( 2 ) - G ;p .. ~ f': A~ v F { 2 ) - R H 0 T ~ v F ( 2 ) ~ ~ 0 • 3 3 ~~ - u [ T A .11- v F ( 2 ) I

1~~0.666-Phi¥VF(2)~~{1.0-AE>-ALPHA

CHECK=A8S<OIFF(2)) .IF{CHE.CI<.LTaa.J01) GO TO 57

CALC OF SLOPE <GRADIENT>

DO 52 JA=1,5JO GRAD=<DIFF<1>-DIFF(2)J/(VFC1>-VF(2})

· IF<ABSCGRAO>.LT.i.J:::-6) GO TO 50 VF(3)=VF<1l-DIFF<1}/GRAO VF(ll=VF(2} V F ( 2) = V F ( 3) OIFF (1)=0IFF<2>

NEG AT IV E VA LUES A RE f ~ 0 T A L L 0 ~J E 0 1 N P 0 L Y N 0 M I A L

IF<VF{2)) 50,S1,51 51 0 IFF ( 2) = 0 E L T A~\} F ( 2} Jf v F ( 2} - G A I-1H A .y. v F { 2) - R H 0 T .v- v F ( 2 ) -\1- .If 0 • 3 3 3- bE T A .if- v F ( 2 ) I

i~•0.666-PHI•VFC2) 4 ¥(1.0-AEl-ALPHA CHECK=A3S(OIFF(2)} IF<CHECK.LT.n.odni) GO TO 57

52 CONTINUE WRITE<6, 55) GO TO SO

INSTRUCTIONS FOR CH~NGING SLOPE OR NEGATIVE VF

50 VF{1)=1~.G~VFC1) K=K+1 IF<10C-K> 53,54,54

53 WRITE<6,56) GO T 0 60

57 VF(1)=VF(2} DIFFC1>=0IFF(2)

58 ¥J R I T E < 6 , 5 9) V F < 1 > 60 CONTINUE

WRIT£<6,61} QE 66 CONT l.iUE

WRITEC6,62} PSIG,P 90 CONTINUE

CALL EXIT END FUNCTION VOLUME<VE,CONST,u,c,F,O,S,OG,OK,P> O=VE-t-~-ot &66 R=VE\f-{1-0.333 G=980,0 VISC=O. 01 00=0.15875 TEMP=<P+0{1-G~C•R-2.~~S/(C.Y.R)) I!=CTEM?) 63,63,64

64 PRESS=SQRT<TE~P) (Jr==OK{I.PP.FS~

--~--- =..~ -----

V 0 L U i·1 E = < C 0 N S T I ( 1 2 • 5 0 o it 0 • D 1,{ !) ) ¥ P RE S S • P R E S S - C 0 :'4 S T I ( 3 1 1 .. 9 n ¥ F .Y. V E ) ¥ ( 4 • 0 .v. 1C~R•P+3.J•B~Q•O•G-10.D•S)+3.0•o~~VISC/(2.8•C•R)•PRE~S+3.1416~Go•s-24.0•QE~QE•OG/C3.141b~u0.Y.QQ))-((0-CG).Y.G).Y.VE

GO TO 65 63 VOLUME=O.O 65 CONT ItlUE

RETURN "Et~D

~o·r.

APPEND IX l~ •

Al.J. .1 Comnuter P:r.::£.Bramme for Kumar and Co-workers 1 Model

The two stage formation model adapted from Kumar and co-workers

(15) requires solution by trial of the equations for the radius at the

end of each formation sta8e. This is achieved by a Newton-Raphson

technique (81). The programme listing is given on the following pages,

Figure A4.1.

A4. 2 Solution of the Equations Describinq Bubble Growth

(a) The equations to be solved.

The solution outlined will take the general equations developed

in Chapter 9, this may be altered for the constant pressure conditions

described in Chapter 8 by removing the expression for variation of chamber

pressure from equation 9. 3. The two equations to be solved simultaneously

are:-

P ' (v) 2 V(p - pI )g + ,~.;...__:_~ Ao

( 11 ) ( • .. ) = p' + 1bP Vs + Vs

By manipulation of equation 9.1,

(p - p' )g (y)2 +

pI s = --

( p ' + 11 ) Ao(p' + 11 ) v 16 p 16P

. Vs

Al~ .1 -v

where different expressions have been given in Sectj:on 8. 6 for V and V

depen~ing on whether s is greater or smaller than a.

108.

Thus for s < a,

. .. y = s = flA (a, s, x, y) A4.1A

and for s > a.,

y = s = flB (a, x, y) A4 .lB

where, x = a A4.2

and, .

y = s A4.3

Equation 9.3 contains both a and s. By manipulation and

substitution of the appropriate expression for s, V, V and V, the follow-

ing expressions are obtained:-

For s <a,

X = ct. = _£ - 0 p rv - V - Qt] + pgs .. 1 ~ c 2 '

P~1T(2a2 + 2as) + P ao Vc L t=o

= f 2

A ( a , s , x , y , t ) A4 • 4A

and for s > a.,

x = a

A4.4B

Equations A4.1, 2, 3 and4 A or B are solved simultaneously by a fourth

order Runge-Kutta (Gill modification) numerical technique (77).

109.

(b) Description of Runge-Kutta.

Detailed description of the Runge-Kutta solution of ordinary

differential equations is given elsewhere (77 )(78) (79). The Runge-Kutta

methoa is an algorithm designed to approximate the Taylor series solution.

That is 5 for a given system of first-order ordinary differ-

ential equations,

dx y i ' = f i (Xi ' y t (X ) ' y 2 (X ) --=

with the initial conditions,

the value

is sought where,

and h is an increment of the independent variable.

GiJ.l (79) presents a ·refinement which yields greater accuracy

by compensating for some of the round-off errors accumulated during each

step. This precedure was adopted. A detailed description of the cal-

culation procedure for this modification is given by Ralston and Wilf (77).

The initial time increment was chosen as 0.001 second, based on

a formation frequency of 20 bubble/s. It was anticipated that this would

give about 50 increments per bubble. Under certain conditions the

solution became unstable and it was found necessary to incorporate a

truncation error monitor in order to determine when to decrease the time

increment.

...

110.

Lapidus and Seinfeld (78) list several means for estimating

Runge-Kutta truncation errors. A simple method for a fourth order

Runge-Kutta is based on Hermite interpolation polynomials.

For the steps, x 1 to x, x to x +l' x + to x then n- n n n n 1 n+2

the local truncation error T(x,h) at xn+2

is given by,

+ 24y' - y' J) n n-1 Al~ .5

The truncation error was monitored every fourth step for errors in

a,s,x and y. If the truncation error in any one of these was greater

than l% of the value at that point the step size was halved. If on the

other hand the errors were less than 0.1% the time increment was doubled.

This resulted in stable solutions over the range of conditions studied.

A4. 3 Computer Programme for Bubble Formation Model

The above procedure was programmed in Fortran IV language for

the University of Melbourne Control Data Cyber 72 digital computer.

Figure A4. 2 is a flow sheet for the progrannne. The computer

listing is given on the following pages, Figure A4.3, together with

an example result, Figure A4.4.

CHANGE EQUATIONS

NO

YES

DIHENSIONS

EQUATIONS DEFINED

PHYSICAL DATA CONSTANTS FOE

EQUATIONS

INITIAL CONDITIONS DEFINED

SOLUTION OF RUNGE-KUTTA A,S,X,Y

PRINT

CALCULATION OF VOLUME AND FORCES

PRINT

NO

YES

CALCULATE DETACHMENT POINT PRINT

CALCULATE MEAN FLOH', LAPSE TIME PRINT

FLOH SHEET OF PROGRAM FOR FORHATION MODEL

FIGURE A4. 2

ERROR r10NITOR CHANGE STEP

SIZE IF NECESSARY

FIGURE A4~3

COMPUTER LISTING FOR BUBBLE FORMATION MODEl,

G T H IS t·l 0 0 F. L S I 1-1 U L A T E S G A S t:: U J ~1 l E F C.· R: 1 t\ T I 0 N F f< C r·l .A S I N G L £ C S U £3 r1 E F\G E 0 0 ;:~I F I C ~ • T H E I'; 0 0 E L S E r S J P AN E U U A T I 0 N 0 F t·~ 0 T I 0 N C A N 0 AN E N E R G Y E J U A T I 0 t ~ F U R T H E F 0 F. ,'·II i\1 G ::3 U i: d L E A N 0 S 0 L 1J £ S C T HE S E S I t·1 U L i f\ N E: 0 U 3 LV F 0 f.~ T dE f·: A 0 I I~ L A 1J D V E R T I C A l C 0 11 P 0 N EN T S

C THE PROGRAM WILL P~INT OUT FOk ~ACH INCREM~NT OF TIME THE C R A 0 I LJ S < A ) , T H E D I S T .!!. t' C E 0 F T H E C l ;~ f R C: 0 F T H ~ d U b L L E A l3 0 V E C THE OPIFICE (S), THE Fif\ST .~ND SECO\JO DERIVATIVE~ OF A & S:t C T H E 8 U 13 3 L E V 0 L U ;'1 E < V 0 l J , T H E L I Q LJ I [; I t~ :.: R T I t1 ( A C T ) , T H E I N S T • C FLOW RATE ( FLOR>, T:l::: PRESSURE IN 1 HE GAS CHA~1D~R <PReSS), c C THE PROGRAM IS ALSO UEVISEO TO PRI~T THE INSTANTANEOUS VALUES C OF THE VARIQUS FORCES ACTING ON Tr.E BUJBLE c C T HE P R 0 G R A i'-1 A L :3 J P R. I l·ff T H E A V E~ R J. G E. F L 0 W ~~ A T E (;~A T E > ,

C T H E 0 V E R A L L M E A t i F L 0 W R /~ T E ( A V F L C tJ ) , T H E F R E u U E f\ C Y ( F F: E Q } ,

G THE LAPSE TIM~ <STIME>. c C L .. E C U Y E R .. S V I S C 0 US P f~ E S ~ U i~ E T E ~ M IS INC L U 0 ED C IF YOU rJISH TO f~~t10VE VISCOUS TEf:U DfLETE O.OLt¥-X/A C FROM THE PRGGRAM P~RTICULARLY F~O~ FUNCTION GPHI C REFERENCE: L'ECUYER & MURTHY, N.A.S,A. TN D-2S47 c C T H E U P W t1. f~ 0 t4 0 i1 C N T J M 0 F T H C: G A S I S I N C L U 0 E 0 I N T H I S M 0 0 E L • C IF YOU ~~ISH T 0 f~ t>1 0 Vi THIS S £ T R 2 = 0 c C UNITS: C. G. S. c c ~·~¥~~·¥·~······¥·····~~··~··4····¥··········~)/.············· c C DIMENSION STATEMENTS c

.... _,

.... J

...

.Ji

COMMON PO,R11,R13,R1S,R16,R19,R2U,R21,SIGMA 0It1ENSION ZC4,5) ,t~A(5) ,E<SJ ,C<5) ,QJ<4,5), f(~-,5) 0 I ME N S I 0 ~~ A C 2 U fJ ) , S ( ?. 0 0 > , X ( 2 d ll > , Y { 2 J 0 >

DIMENSION TAC4l ,C<4>

_ FORMAT STATEMENTS

~1 FORMATC• T VOL A S X Y 1 X X Y Y A CC F l 0 W PRESS SA~;

~2 FO~MAT{F7.4,2X,11<E10.2,1X)) 22 FORMAT<13H FLOW ~AfE = ,E10.3)

:6 FORMAT<• SYSTEM PR~SSURE IS •F6Q1• PSI FLOW RATE•F5.1•CC/SEC•) 44 FORMAT<6H [(1)=,E10.2,6H E£2l=,E1f.2,6H EC3l= 7 E10.2,6H EC4J=,E1D.

1} 1 FORMATCF8.4,3X,5(E1D.3,2X)) 5 FORMAT{14H START TIME = ,F7.5,8H SECONDS) 00 FORMAT<• AVERAGE FLOW RAlE = •F10.~~ CC/SEC•> 01 FORf"lAT(~ ORIFICE UIA~1cTt:.~ ""Fifl.?J.' CM •> 02 FORMATe• FREQUENCY •F10.3• BUUBLES/SEC •) 04 FORMAT<• ---------------------------------------------- •>

c c c c c c G c c c c c

.. -··"' ...... -.. ~ --· __ ,. __

FUNCTIONS FO:~ THE VARIOUS P.Ar~.lHiETEf<3 t1RE OEFJI·~ED AS STATEt1E~~T FU>JCTIO~JS W Il H 1 Ht: EXCEPT ION OF GPHI WHICH APPEARS AS A FUNCTION SUdPROGRAM

THE DESIGNATION ··s·· AFTER A FUNCTIGN INDICATES THAT THIS APPLIES WHEN S>A.

VOLUME IN TER11S OF A & S = V~i (A ,S) OR VDS (A) DERIVATIVE OF VOLUME = VBT<A,S,X,YJ OR VOTS<A,X) PRESSUP.E 3fl0H Ot~IFIGC:: = r·<A,S,T) c:< PSCA,T> FUNCTION FOR SURFACE TENSION = FUNC3<A,S> OR FUNC3S<fU SECOND JE~IVATIVE OF S = J?HICA,S,X,Y> OR GPHISCA,S,X) S E. C 0 N 0 D;: R IV A T I V E 0 F A = G P rl I < SUd P i·. U G R A ~1 ) 0 R G PH IS ( A , S , X , Y 9 T )

VBCA,S>=3.1414•(2.JI3.G~A~A~A+A•S~A-S•S•SI3.0)

VBT<A,S, X,Y > =3.1414• <2. !.l•A•A.v-X+2,1 1 ~A•X•S+A-r·J~-¥-Y-S•S•Y)

P<A,S,T> = CPCl-R19~ CV,j <A,S>-r<20-t)4T) > -\l~U.2

FUNC3CA,S>=2.0~SIG~A~(3.0~A+S)/{3.J-\lA¥A+Z.O•A¥S-S~S)

Q PH I (A, S , X, Y) = ~15 + V a r t A , S , X, Y) IV FJ < .4, S > >j{ ( R 16 .!,< V J T {A , S , X , Y)- Y) V8S(A)=4./3.~3.141~~A¥A~A

VBTS<A,X>=12.SbS6~A~A•X

PS CA ,T> = ( PO-R19~ <VJS (A) -172J-LJJ;.T) > ~K12 'FUNC3~<A>=2eO¥SIGMA/A QPHIS<A,X,Y>=R15+(VdTS(A,Xl)~~2•R16/V8S<A>-VGT3(A,X)•Y/V8S(A)

G PH I S ( A , S , X , Y , T ) = ( P S < J.\ , T > + ~ 11 ~ S- P .t 2 -v- F U N C 3 S ( A > +'~ 13 J;C. ( V t3 T S ( A 9 X ) ) .~t- .If 2 .. 1.~A•X~X-R21•i.5~X¥X-O.U4•X/A)/(4.•A•A+R21•A>

KCOUNT=i

PHYSICAL DATA ORIFICE DIA COO> ,ORifiCE RADIUS (.£10) ,ORIFICE COEFFICIENT < 0 R K ) , C H A M B E R V J L ( V C ) , S P E E U S 0 U t Jl1 ( C 0 > , L I Q • 0 EN S I T Y C 0 L ) 9 C R 0 S S S E C T • A R E. A 0 F C 0 l U ~~ i ~ { A RE A ) , P 0 0 L 0 E P T H ( H P 0 0 L ) •

00=0.15875 A0=0.5¥00 ORK=0.0214 VG=37S.O C0=2668t+. 5 DL=i.G AREA =81. 5 HPOOL=5.08 GC=981

CONSTANTS FOR GILL 1·100IFICATlON TO RUNGE-KUTTA.

TEt~P=SQRT <O, 5} AA<2>=0o5 . AAC3)=1.u-TE~1P

AA(L~}=1. 0+1 EMP AAC5)=is016.0 B C 2 > =2, D 8(3)=1.0 £3(4)=1.0 8(5)=2o0 C ( 2} =C. 5 C < 3 > = 1. tl - T E ~! P C{4>=1.0+TEHP CC5>=C,.5

P R F S ~ lJ P F A N n F L 0 ~~ R A T ;:- C H 0 Sf. N T 0 V A R Y F R 0 t-( A H1 0 S PH E R I C

G c

c c c c

c

c

PSI=O.O DO 25 I2=1, 6 Q=5.D 00 24 Il=1, 7

s CC/SEC TO 30 CC/SEC

PROPEKTY VARI~TIO;,J DENSITY <UG> ANU SURFACE fENSION <SIGt1A) WITH P~ES3U~~c.

S I G H A= 7 2 .. 0 ~ < 1 • iJ- n • 1 :3 ~PSI I 2 g ,f • fi ) OG =O.OQ183+G.QJJ1~24•PSI OK=ORK/S QRT ( JG) PO=Z.C>~-SIGM.A/t\0 DLG= Dl- [l G

. 0 t1= 0 G +(I • 6 9 ~ 0 L

WKITEC6,26) PSI,Q

C CONSTANT FOR THE FUNCTIONS c R1=0LG-ii-GC R2=4.C¥OGJ<3.141G•oo•uo> R3=3 .141f)•oo•srG,1t\ R6=0l-\-GG•AREA R?=ARE.CJ. R8=AREA•(4,¥~2/C3.1416•00 4D0>-1./CK/0~) R9=0L•H?OOL R18=RCJ¥3 G 1416 R11=R6/R18 R12=R7/R18 R13=-ARE4/0K/OK/R13 R15= P1/0 i''l R16=R2/0N R17:: R3/0 f'l f:~19=CO¥C 0 •OG/ VC R20=VM(AO,O.O> R21=AREA/HPOOL/3.1~16 K=1

H=Oo001

INITIAL THiE INCREi·lEiH IS SET AT D.0C1 SECONDS THIS WILL VARY T H ~ 0 UGH 0 U T T HE R U "4 0 E P E ~" 0 I N G 0 I\ T H t E R .:~ 0 R A T E A C H S T E P

INITIAL STARTING CONDITIONS

FLOW=O.:) T=OaO A (1) =AO SC1>=D.O x· < 1' =c. o Y(1)=0,Q

r~RITE<6,101> DO wqrTE<o,41>

N U ~1 ERIC A l HE T H 8 J S c E R A L S T 0 I~ AN 0 W I l F V 0 l U ME 1 GILL MODIFICATION TO RUNGE KUTTA

Z CI, J) T U:Po RA R'( STU O:AGt FOi<. RUNGE -KUTT A CALCULATIONS

7(1 .. 1 }::::(\ l1l

..... ,.J

..... -...... -

...... ----_,

-J

..... _,

·---J-1 ,,, __ Z(2:} :d=S \1) Z<3,1.)=X{1) Z!4,1}='r'<1> N=2 DO 50 I= 1., 4

50 QQ (I , l) = 0 s fJ M=1

51 J=1. T=T+ H

52 COi'H It~UE F<1.,J)=Z<3,J).l;tf-i F!2,.J)=Z <4,J)Jt.H IFCHc-EJJ,.G} GO TO 1~) FC3,JJ=GPHI<ZC1,J) ,lC:::,J> ,ZC3,J) JZ<4,J) ,T,PSI,Q>•H f(4'iJ)=QPHI (ZCi,J) ,l C2,..;) ,z<.3,J) ,2(4,J) > ~H

GO TO 9 10 FC4,J)=QPHIS<Zii,J},l(3,J},Z(~,J))<-H.

F<3,J)=GPHIS<Z£1,J) ,l.(2,J> ,Z<3,J> ,l{'+,J) ,T>~H 9 ._CONTINUE

J=J+i DO 53 I=1,4 ZCI,J>=Z<I,J-1)+(AACJ> 4 CFli,J-1)-G(J)•QQCI,J-1) )) .

53 Q Q { I , J ) = 0 Q ( I , J -1 ) + 3 • G ~-- ( A A < J > • < F ( J , ,J- 1 ) - u ( J ) ~ G Q ( I y J - 1 ) > ) - C < J ) ¥ r < I , · 1-1)

IFL.J-?) 52,55,55

STORE FINAL CONDITIONS

55 A{N)=Z<1,5> SCN}=ZC2,5) X<N>=Z<3,5) Yon =Z < 4, 5 >

ERROR MONITOR EVERY FOURTH STEP

IFCM.EQ.O> GO TO 46 IF<K.EJe 4) GO TO 45 K=K+1

46 CONT IIJUE

PRINT A,S,X,Y CALCUL~TION OF THE VARIOUS FORCES INVOLVED

PROGRAM TRANSFER DEPENDING IF S>A I.E M=U

CONST1=F<3,4)/H CONST2=F(4,4)/rl IF0·1.EQ. 0) GO TO 2Q

110 COt·H It,:UE ST=FUNC3(A(~·n ,S(N)) FLOF=VBT (A(N) ,S<N> ,X {N) ,Y OJ)> FLOH=FLOW+FLQR!f.H TE~IP=V3T(A{N),S(N),X(N) ,Y(N) )Jt..ll-2 v o L == v t: < A on , s <: n ' S A= 2 c ~ 3 ., 14 1 6 -\t ( A ( tO "'" A < N ) + S ( N ) .li' S ( N ) ) PRES S=P (A<~~) , S ('·I) , T) I t-:.12 R =X ( N) -t· X ( t~) .!!-2 • ~ ( 2. 11> -~ { ~J) + S (;~) ) t Lr e ~A {f~ ) ¥X ( N ) ),.. y ( t~) R A = Q P H I < i\ < N ) , S ( t·~ ) , X ( t l} , Y { t'l > )' ~ ( A < i ~ ) lf [l. ( N ) - S ( 1\1 ) .!;' S ( N } ) F~ 8= G PH I ( A HJ> , S ( 'n , X {t d , Y ( N } , T , P S I ~ Q ) RC=-2.-v-s (Nl .v-yun .!!-Y(NJ A. C C = 3 • 14 16 -\t ( R + RA + R;J Jf < 2 • ~A { N) ~A (I J ) + 2. ¥-A ( N } >~- S ( N ) ) +f.~ C) TERM=CL•<ACNJ•R3+1.5~X(Nl•X{~)) GO T 021

?0 F10P=\!dTS!A{tJ~ .. X!Nll

·--· .... -·-····~··~,··- •""

F l 0 ~'l = F L 0 ~·J + F L 0 r·t ;;. H V 0 L:.: V hS ( A C!~ ) > sA:: 4 (J )/. 3. 1 L~ j_ 6 .If. A ( ~~ ) ~ t\ ( ~~ ) . TEt-'JP=VBT S <A ( f·U , X ( N)) ~~·z S T = F lHlC 3 S (A on >

PRES S = P S ( A ( i~ ) , T ) I R 1 2 A c c = 12 • 5 s ~4 '!- ~~ < N > ~ < 2 • l,' x < h > )/. x < N > +A ( N} .If. c;? HI s <A < tJ > , s < N) , x < N > , Y ( r ~ ) , T > >

T E R ~~: :: r L l,' ( A ( f D ~ G P H I S ( f:. 0~ ) , S UJJ , X ( N ) , Y { r n , T l + 1. • :..; !;( X ( N ) ¥ X ( N } } 21 CONT ItiUE

HEAO=GC-\1-S(N) ORP=TEMP/OK/OK BUOY=VOL ¥ Ri Gt101'1 =T Er·! P ~R 2 ACT=R9/R7•ACC+TERM I F ( K c 0 J N T - s ) 3 3 ' J L~ ' 3 Lt

34 · KCOUNT=O

... _,

IF YOU WISH TU PRINT FORCES AT EACH STEP REMOVE C NEXT CARD W R I T E l 6 , 4 2 ) T 1 V 0 L , A ( f ·1 ) , S ( N ) , H t. A D , u K P , U U 0 Y , G M 0 f1 , S T , A C T , F L 0 F<. 1 P i~ E S S

\~RITE<6,42>T,VOL,ACU ,S<h) ,X<i~) ,Y 00 ,COtlSTi,COi~Src:,lJ.CT ,FLOF:,PPESS iS A

;3 CONTINUE DO ?G I=1,4 QQ<I,1>=QQCI,5)

56 Z <I , 1 > = Z < I, 5 >

IF<M.EQ.O} GO T011 IF<S<N>,GT.A(N}) GO TO 12

TEST IF S= A 3RANGH IF SATISFIED TEST IF S > AtAO STOP IF SATISFilU <OETACHMENT>

TEST IF INCREMENTS GREATER THAN FIXED NUMUER (200) STOP IF NU~M8ER EXCElGEO

15 CONTINUE 13 N=N+ 1

KCOUIH = KCOUNT+i IF<N~~GT.2Q0) GO TO 25 GO T 0 51

11 OIST=A<Nl+AO JFCS<N>.GT.~)I3T> GO TO ?7 GO T013

12 M=O

INTERPOLATION TO FIND vJHEf~E S =A

C N = { S ( N- 1 } - A n~ -1 ) ) I ( L\ ( N ) - A Ci J -1 ) - S ( N ) ~- S ( N - 1 J ) T=T-H+CN-\1-H A ( N) = t\ ( N - 1 ) + C N ~ < A ( i~ ) - A ( N - 1 ) ) S ( N ) = S ( ~~ - 1 ) + C N lJ. ( .:i ( N ) - S ( N- 1 ) ) X ( N) :::: X ( N - 1 ) + C N ~ ( X OJ/ - X ( N - 1 ) ) Y(N)=Y<N-1) +CN'>L{Y(N) -Y(N-1)) Z<1,1)::.D..(t\) Z<2,1>=-S (N) ZC3,1)=X (N> Z<4, i) =Y <N> WRITE.<6,31>T,VOL,A(N) ,S(N) ,X<N) ,Y<N>

3 CONT It~UE 00 99 I=1,4

99 OQCI,i)=U.O r;n rn 1:::\

98 CONTIHUE c c ··~4······444·~·········*·'·~~······¥·······~···~······*······ (' \.1

c C R E FE R E f'J C E : l A P I 0 U S .~ S E I N F C: L D • Ill~ U >1 E k I C A l S 0 l U T I 0 N 0 F G 0 R 0 It; A :~ y 0 • E ••• s ' A c f'\ [) L ~11 c p R E s s ' 1 3 7 1 ' p 7 6 G

C T RUN CAT I 0 N EFRO~. i'·l01'~ 1TG P

c 45 K=1

TM1=T-H TM2= Tf·11- H rrf3= rr·12- H T A ( 1) = ( 3 3 • ,_A ( N > + 2 4. ¥ A ( IJ -1) -57. 4 A ( r .. - 2) - H 4 ( 10 • • X ( N) +57. • X ( N- 1) + c! f.t .• ~

1(N-2>-XCN-3}})/91.J T A ( 2) = ( 3 3 • • S ( N) + 2 4 • • S ( t~ -1) -5 '7 • • S ( t 1-2 ) -H • { 1 0 • • Y ( N ) +57 o ~ Y ( N -1) + 2 4 • ll-

i(N-2)-Y(N-3)))/90.~

IF 01. EQ. 0) GU TO 2'3 f31= G PH I ( A ( N) , S { N) , X ( N) , Y ( N) , T, PSI , Q) 8 2 = G PH l ( A ( N - 1 } , S { N - 1 } , X { ~ ~ - 1 ) , Y < ~~ - 1 ) , T M 1 , P S I , Q ) 8 3 = G PH I ( t\ ( N - 2 ) , S ( N- 2 ) , X < 1'-l- 2 ) , Y ( U - 2 ) , T t-12 , P S I , Q }

f. 84=GPHI<A CN-·3) ,SCN-3) ,X(i·-1-3) ,Y(iJ-~) ,Tt·13,PSI,Q> CON=33.•XCN>+24.•X(N-1)-57.•XCN-2) T A ( 3 ) ::: { C 0 N- H >~- ( 1 0 • :.~ a 1 + 57 • ll- iJ 2 + 2lt .• v. L! 3- f3 4 ) > I g f1 • C 1 = Q PH I (A 0~) , S en , X. { N} , Y ( N > ) G2=QPHI(,fl.0~-1) ,so~-1> ,X<N-1> ,YCd-1)) C 3= Q PH I { A ( N- 2 > , 'S { N- 2 ) , X C N- 2) , Y ( N- 2 > ) C 4 = Q PH I ( A HJ - 3 ) , S ( N - 3 ) , X t N ~ 3 ) , Y n~ - 3 ) ) CON={33a •Y(N) +2[t.·'~-Y CN-1.) -5/.L~Y CN-2) > T A < 4 > = C C 0 N- H -v- < 1 J • )/. C 1 +57. • C 2 ._ 2 4 • -v- C 3- C 4 > > /9 0 •

( GO TO 30 f. 29 Di=GPHIS<AOn,S(N),X(NJ,YCH,TJ ( 0 2 = G PH I S ( A ( N- 1 ) , S < N ·~ 1 } , X ( N- 1 ) , Y ( N - 1 ) , T t11 ) ( 0 3 = G PH IS < A ( N- 2) , S ( N- 2) 1 X ( 1\-2 ) , Y < N- 2) , T t12)

04=GPHIS (A(N ... 3) ,S (;~-3) ,X (N-3) ,Y(I,J-3) ,TM3> CON=33.•XCN)+24.•XCN-1)-57,•X<N-2) T A ( 3 > = < C 0 N- H ¥ ( 1 0 • 11- 0 1 t S 7 • ¥ 0 2 + 2 4 • .v. 0 :::- 0 4) > I 9 0 • T A ( 4 ) = ( 3 3 • • Y ( N ) + 2 4 • -'~- Y ( N- 1 } - S 7 • ¥ Y ( N- 2 ) - H • ( 1 0 • )/. Q P H I S ( A ( N ) , X ( tJ ) ~ Y ( N )

1 +57 • -¥- QP H IS ( A ( N -1 ) , X { N -1 ) , Y ( N -1 ) } + 2Lt • • U.P H I S ( A < N- 2 ) , X { N- 2 ) i· Y ( N- 2) ) ... · 2PHIS(A(N-3) ,X(,'-J-3),YCN-3)))J /90.

30 E(1l=TA<1l/ACN>•100, E C 2} =T A< 2) IS en •1 iJ '], E(3J=TA<3JIX<N>•1JJ. E(Lf.) =TA(4)/Y{N)lf1(;u;~ 0 IF<ABS<E£3)) .LT.!J.1) H=2,8-\'-rl DO 27 I0=1,4 IF<ABS(E(IQ)),GT.i.O) GO TO ze

27 CONTINUE

c

GO T 0 46 28 CONTitlUE

WRITE<6,44) <E<I> ,I=1,4> H=0.5•H N=N-3 GO T 0 55

c ~~~~·~~~~·~··~~·~·~···~~~·~·~~···.v-·J/.~···~···11-··~~~···~········· c G FINAL DETACHMENT CONDiliONS SY INTERPOLATION c

57 CONI INUE CM::cs<N-1>-ACN-1>-AO)/(A{N)-A(N-1>-S<N> +S CN ... i> >

T =T- H+ C t1• H A { N ) =A ( N -1 ) + C ~1 -v- ( A U-1 ) - A ( N - 1 ) ) S ( N ) = S ( N - 1 ) + C ~1 >~- ( S ( N ) - S { ~~ - 1 ) ) XU~> =X(N-1) +Ct1•CXCn -X <t~-1)) Y { N ) = Y { N - j } + C t1 ¥ { Y OJ ) ..,. Y { N ~· 1. ) )

c \~ R I T E { 6 , ~ jJ r , V 0 L , A ( r~ > :~ S C !\ > , X C I d Sl Y on

P V 0 = P S C A < t·~ ) , T > I R.i 2 WRITECS 1 2744)PO,PVU

2744 FORI",AT(JJ. STA~:T PRESSURE IS.V.E1.C .• 2)/. lJETf\Cf-lt·iFNT PRf~SSURE.IfE10c2)

RA TE=FLO WIT ~JRITEt6,22) RATE

c C LAPSE TIME CALCULATION c

S T I 1'1 E = ( P 0 - P V D ) I;~ 1 9 I,~ I F ( S T I !1 E " G T • i1 • D II Lir~ 1 ) G 0 T 0 3 6 STIME=O.J

36 WRITEC6,35>STIME A V F L 0 W = V 0 L I { T t S T I~~;::)

·t.U~ITEC6,1DO> .ll.VFLOYJ O=Q+5.0 FREQ=1./CT+STIME)

"HRITE<6,102> FREQ rJ RITE ( 6 t 1 0 4 >

24 CONTINUE

c

PSI=PSI+50.0 25 CONTINUE

CALL EXIT END FUNCTION GPHI<A,S,X,Y,T,PSI,Q) COMMON PO,R11,~13,~15,R16,R19,R20,~21,SIGMA V=3.141fi~C0.666•A1J.A~~+A¥A~s-s~s~S/3.)

VD=3.1416~C2o~A•A~X+2o•A~x•S+A•A•Y-S•S•Y>

P R = < P 0- R 1 9 >.1 < V - i~ 2 Q - tj_ * T .) ) ~ f?. 21 FS=2.~SIGMA~<3.•A+SJ/C3.•A*A+2. 4 A•s-s~s>

QP=R1S+VU/V~<R1S~VD-YJ

TEMP=-2.~x~x 4 <2.•A+SJ-4.~A~X~Y+2.•s~Y~Y-QP•<A•A-S¥S}

TEMP1=PR+R11 4 S-R21•FS+R13•Vu•vo GPHI=(TEMP1+TEMP-R21~1.5•X•X-le04¥X/Al/(2.~A•A+2.•A•S+R21•A>

RETURN END

ORIFICE 0 I A METER • , .. ~ • ._ ~ \.,.1' • --...; v v, ....J '- v

.3175000 Ct1 T VOL A s X_- y XX .. ,YY - -

t-< >< tf.) ~ < f-3 .0045 1. a 2 E -0 2 1.63=:-01 1.35E-02 2e68E+OO 5e5<3E+DO 1.08E+03 8.99E+02 0 • 0 070 1.38E-02 1.74'::-1)1 2.97E-02 6~o15E+OO ?.16E+OO 1.54E+03 3A72E:+U2 t-t

• 0 095 2.10E-02 1.94~-01 4.83E-02 1.02E+01 7.61E+OO 1.52E+03 3o55E+01 II II il II II II • 012 0 3.39E-02 2.24E-01 6.73E-02 1.~6E+01 7.57E+OO 1.G9E+03 -3.14E+01

• 0145 5.51E-02 2 • 61 :_::- 0 1 B. 62E- 02 1o57E+01 7.58E+OO 4.74E+02 5.34E+01 Clh Q • c;

~ g: 1-3 • 0185 1.09E-01 3.zs:::-o1 1.1BE- 01 1.5BE+01 8.19E+OO -Y..41E+02 2.52Et-02 !..J· ~· om a "0235 2.06£-01 3.972:-01 1,63E-01 1.23E+01 1.00E+01 -8.82E+02 4.57E+02 1-i c+ cr' o' (!)

4~ I-' I-' .0285 3.15E-01 4. 48 E- 01 2.19E-01 8.32E+OO 1.27E+01 -7.38E+02 5.95E+02 (!) Cl) -~· 0 Cll .• 0 33 5 4.20E-01 4.82~-01 2.90E-01 5. LJ-5E+O 0 1.59E+01 -4.buE+02 6. B 8 E ;- fJ 2 o ro !:tl < ro ro Pl 0 () • 0385 5.1SE-O 1 5.05C:-D1 J.78E-01 3.98E+OU 1.95E+D1 -1.79E+02 ?.56Et02 0 P~ I-' 0

~ t-b ....... g I:S • 0435 6.00E-01 5.24E-Oi 4.8SE-Oi 3.90£ ... 00 2.34E+01 9.81E+01 8.12E+02 p j:lJ 0 Cll Cl) m ~0454 6. 3 0 9E- 01 5.317E-01 5.317E-01 4.231E+OO 2.498E+01 Cl) -l:"i I:S - ......... • 0484 6. 7 7 E-0 1 5.45~-01 6.10E-01 4.38E+OO 2.74E+01 -9.60£+00 7.67t:+D2 t:r::f c+ (') (')

~ a a .0522 7. 443E- 01 5.614E-01 7.202::-01 4.336E+OO 3.021E+01 '7:1 0 ro ............ w H ~ ............ START PRESSURE IS 9.07E~02 DETACHMENT PRESSURE· 1.76E+02 ~ ::7 ~ 0 FLOW RATE = 1. 43 2 E +0 1 t;::J 8 a START TIME = .G2105 SECONDS > ~ AVERAGE FLOW RATE = 10.1583 CC/SEC .:::-. !:t1 FREQUENCY 13.&47 3U8BLES/SEC .:::- ~

~ ~ ;g t:tj f; ~ ~ ----------------------------------------------t-' t-l I?=J 0 0 ACC FLOW PRESS SA 1-3 (I) ::e:: Cf.l Cf.l

II II II II II If 2.06E+02 9.47E-01 1.06E+03 1.68E-01 tf.) 0 H !;f ~=><=

3.59E+02 2.03E+OO 1.13E+03 1a95E-Q1 ~ ~ I:S 5.05[+02 3.8SE+OO 1.19E+03 2.52E-01 til Cll ·(p I-f) c+ ~ 6.03E+02 6.68E.+OO 1.24-E+D3 3.Lt4E-01 p:l 0 P' c+ () ::r 1:$ ....... 5.9UE+02 1.04E+01 1.2SE+D3 4.7SE-01 ro ! c+ Pl

i1 fD I-' 3.16E+02 1.b7E+01 1.20E+03 7.51E-01 :::1

(p Cl) c+ -9.67E+01 2.13E+01 1.04E+03 1.,15E+OO ro 'i 0 ro Pl ~ 1-i -2.42E+02 2.17E+01 8.32E+02 1.56E+OO zy Cll a

m -2.05E+02 2.01£+01 6.41E+J2 ie99E+OO (p 1-:!:j rn I-' -9.80E+01 1.8UE+01 4.83E+02 2.50E+OO rn 0

ti ~ 4.30E+01 1~58E+01 3.63E+02 3.21E+OO ro !:tl

~ 3.84E+01 1.63E+01 2e66E+02 3.73E+OO ro

111.

APPEI'IDIX 5 .

.f..~ o 1 The Effect of P:r:,essure on the Behaviour of Gas Bubbles

E9rmed at a Single Submerged Orifice. R.D. LaNauze

and I.J. Harris. VDI - Berichte Nr 182, 1972 page 31.

"Joint Meeting on Bubbles and Foams".

A5. 2 On a f\1odel for the Format ion of' Gas Bubbles at a Single

Submerged Orifice under Constant Pressure Conditions.

R .D. LaNauze and I .J. Harris. Chern. Eng. Science.

Accepted for public~tion 22nd February, 1972.

VDI-Belichte Nr. 182, 1972

DK 532.58:532.529.6:532.525

The Effect of Pressure on the Behaviour of Gas Bubbles Formed at a Single Submerged Orifice

R.D. La Nauze and Dr. I. J. Harris*)

Summary

Bubble formation under constant pressure conditions has been studied for varying system pressures. The importance and the effect of gas properties, in particular the gas mornentum, on the behaviour of the bubbles formed are discussed. At high pressures the gas bubbling through the liquid is more likely to fonn continuous clzaills. An available two-stage mechanism of bubble fonnation has been adapted to include gas properties and gas momenturn. The model is in good agreement for low pressures but becomes unsatisfactory at high pressures because of coalescence at tlze orifice.

Kurzfassung Vnter versclziedenen Systemdriicken ist die Blasenbildzmg bei konstantem Drnck untersucht worden. Die Bedeutung und der Einj1uj3 der Gaseigensclzaften, besonders die Bewegu.n;;sgr6j3e des Gases, m~f das Ver­halten der gebi/deten Blasen werden diskutiert. Bei Jzohen Driicken ist die kontinuierliclze Kettenbi/dung von Gasbltischen in der Fliissigkeit wahrscheinliclzer. Ein schon vorlzandener z~veistufiger Blasenbildungs­mechanismus ist angepaj3t worden, um die Gaseigensclzaften u.nd die Gasbewegungsgr6j3e einzurechnen. Bci niedrigen Driickcn gilt dieses Modell mit ausreichender Ubereinstimmung, es wird aber bei lzohen Driicken unzufriedqnstellend, wei! die Blasen sich dann bei der Diise verschmelzen.

Introduction

The literature on gas bubble formation and coalescence in liquid systems has been reviewed by Jackson [ 1 .1. More recently Kumar and co-workers [ 2"

4 1 have presented work to explain some of the existing discrepancies.

to 2,4 X 106 N/m2 gauge and flow-rates from 5 X 1 o-6 to 15 x 1 o-6 M3 /s at system conditions. This range of pressures results in a change in density ratio of liquid: gas of 500/1 at atmospheric to 20/1 at 2,4 x 106 N/m2 gauge corresponding to a. mass flow-rate range of 6,5 x 10-6 kg/s to 6,75 x 10-4 kg/s.

Development of the Model

31

A limitation of a great number of these studies has been the wide use of the air/water system and the almost exclusive use of system pressures ncar atmospheric. In many practical situations one or both phases have properties differing markedly from those ofthe air/water system. An exception is the work of Klingl 5l who, in a paper on the dynamics of bubble formation under pressure, points out that gas-entrainment devices which were tested at normal pressures possess quite different operating characteristics at higher pressures, using the same volumetric flow-rate at system conditions. With the increasing usc of high-pressure reactors, particularly those involving the reaction of organic liquids with a gas, there is a need to investigate the effect of gas properties on bubble behaviour.

Two distinct situations for bubble formation were first pointed out by Davidson and Schiiled6 ][ 71, namely 'constant flow' con­ditions and 'constant pressure' conditions. ln the latter case bubbles are formed with pressure in the gas chamber below the orifice maintained constant. This case is of greater practical importance than the 'constant flow' case and has been used exclusively in this investigation. In 'constant pressure' bubbling the flow rate varies as the bubble is formed, making the equations governing the motion of the bubble more complex.

It is the purpose of this paper to report some results of a study on the behaviour of gas bubbles directed at systems other than air/water at various pressures. As the system pressure is increased the gas properties become increasingly important. In particular the incr'easing g2.s density and hence the increasing gas momen­tum must be allowed for in any theoretical model.

Present work The present paper deals with the formation of carbon-dioxide bubbles in water with varying types of orifices for pressures up

*) Mr. La Nauze is a research student in the Department of Chemical Engi­neering and Dr. I. J. Harris is Acting Professor of Chemical Engineering, both of the University of Melbourne, Australia. '

The model presented extends the concepts of Ramakrishnan et al. f2 l and Satyanarayan eta/. [ 3 l to include the effect of gas properties and the force due to the rate of change of gas momentum through the orifice.

It is assumed that bubble formation takes place in two stages as suggested by Siemes and Kaufmannl8 l. During the first, or expansion stage, the bubble expands while its base remains attached to the orifice. In the ~econd, or detachment, stage the base of the bubble moves away from the orifice, the bubble itself being connected to the orifice through a neck of gas. Photo­graphic studies as part of this work have verified this picture of formation.

Further the model assumes:

~ The bubble is spherical throughout formation.

-

32

~ Circulation of the liquid is negligible, so that the liquid surrounding the orifice is at rest when the bubble starts to form.

~ The motion of the bubble is not affected by the presence

of another bubble immediately above it.

.,... Kinetic energy of the liquid dispersed by the bubble may be accounted for in the virtual mass of a sphere moving per­pendicular to a waul 6 1 .

Variation of volumetric flow-rate through an orifice can be expressed by an orifice equation[ 9 1 , viz:**

Q = CoYAo ;:;;;;;;; (I) p J~

For any particular orifice, and assuming that the effective dis­charge area of gas "into the liquid is the same for all gas densities and equal to the orifice area, then,

Q =..!.__ xVEP Vi)

(2)

~nd hence taking the pressure drop as suggested by Davidson and Schiller[ 6 1:

Q = dV = _L/ rpt -pLgh + PLgr- 2a] tj2 (3) dt p 1 2 ~ r

where K is the orifice coefficient determined with the gas on either side of the orifice at the flow-rate, Q, and is assumed to be the same with the gas bubbling into the liquid.

During the first stage the bubble expands with its base attached to the orifice. The upward force caused by buoyancy has to over­come three resistances; viscous drag, liquid inertia and surface tension. The bubble base remains attached to the orifice until the buoyancy force exceeds the downward forces to mark the end of the first stage. The force balance used by Satyanarayan etaf.[ 3 ] yields:

VE(pL- p) = d(MVE) + rrD0 a + 6rrrEf.l.VE - dtE

Buoyancy Inertial Surface tension Viscous drag Force Force Force

The viscous drag term (Stoke's Law) is valid only for a sphere moving at constant velocity with low Reynold's Number. A more general approach is given by Bird et al. [ 10 1, substitution

(4)

for the viscous drag in this form results in a considerable increase in computational complexity which was not considered justified in the present circumstances, where provision for a gas momentum term must also be made.

Equation (4) assumes, that the gas is supplied continuously at a point source which is always located at the centre of the expand­irlg bubble. The term for the inertial forces due to expansion

d(MvE)/dt£, does not include the effect of the rate of change of momentum of the gas as it isblown through the orifice. The force due to the rate of change of gas momentum is Q2 pf A0 [6 1, where Ao is the effective area of the orifice and is assumed equal to the actual orifice area.

In these experiments this force acts in the same direction as the buoyancy force. It thus has the effect, if large, of taking the bubble prematurely from the orifice. In the experiments under­taken at atmospheric pressure Davidson and Schulerl6 l found for a small flow-rate, 1 x 10-6 m3/s that for p = 1 ,2 kg/m3 the momentum accounted for only 0,5% of the force on the bubble.

**)Symbols are defined under 'List of Symbols'.

VDI-Berichte Nr. 182, 1972

For carbon-dioxide at 2,4 x 106 N/m2, gauge, p = 45,0 kg/m

3

the momentum of the gas contributes about 20% to the upward motion at the same volumetric flow-rate.

The force balance now becomes:

4Q2 p d(MvrJ VE(PL- p) + --:::-- + rrDoa + 6rrrEJ..l.VE (5)

rr002 dtE

Following the development of Satyanarayan et al. (3] by substitut·

ing equation (2) and

drE_dVE 1 dtE- dtE . 4rrrE 2

(6)

d(MvE) = M dvE + V£ 5!M_ dtE dtE dtE

(7)

into equation (5) where the virtual mass,

M = VE(p + l_! pL) 16

(8)

Strictly this value of virtual mass applies only in a completely inviscid liquid and should be regarded here as only giving an order of magnitude of the inertial effect,[t.;,.J.t J (6) (11). This lcaus to:

4Q2 p K2 0 + ~-~PL){l . 2 ) VE(PL- pg)g + --

2- =- --- ~ + PLgq;: - _ _£

rr Do P 4rrr1; 2 IE

11 J

VE fp + RPL\ K2 ~ -).- . (4PrE + 3pLgrE 2

- lOa) 32rr~ rE 6 P

3 "a) t/2 + - JL ,1!:._ ! (P + PLgrE - ::... + rrD0 a 2 pl/2 rE rE

(9)

where P = P1- PLgh

Expressing rE as (3/4rr) 113 VE 113 this is solved by trial for VE, the volume at the end of the expansion stage.

Consideration of the second stage

In the second stage there is a net upward force whjch accelerates the expanding bubble from rest. The bubble is assumed to have detached when it has covered a distance equal to the radius rn, at which point the actual bubble radius is fF.

Newton's second law of motion gives:

d(Mv') . ) QE2

P 6

, D ~ = (VE + QEt) (pL -.p g + Ao - rrrf.l.V -rr oa

(10)

where v' is the velocity of the centre of the bubble and is made up of the velocity of the centre due to expansion and the velo.city with which the bubble base is moving,

that is, v' = v + ~ (11) dt

In solving equation (1 0) RamakrislU1an eta!. [2 1 make a simplifica­tion which relies, in part, on the change in radius during the second stage being small. Computation based on the model has justified this assumption. The expressions derived by Ramakrislman et a/.[2 1 have been adapted in the detachment stage to include gas proper­ties and gas momentum, leading to:

rE = B (Vp 2- VE 2

)- _g_(Vp- VE) 2QE(A +I) QEA

3G (V 2/3 V 2/3) __ .:_I _ 2QE(A - 1/3) F - E Q(-A + 1)

(Vp-A +1_ VE-A+l) [~~l) yEA+1_(~)V£A

_ ~~t;J yEA-t/3_ ~A~%) yEA-2/3] (12)

v

roi-Berichte Nr. 182, 1972

.vhere

C ~ 1

/ LD0 a- ~_9E 2 p) (p + ---PL QE) ,~ 1TDo2 ' 16

QE 3~ E =------,..-and G = --:::---:-----

127T(frr)'1/3 2(1n )1/3 (P + :~PL)

Equation (12) is solved by trial for V r.

The computer program developed to solve these equations has be~n tested against the data presented for bubbling at atmospheric pressure by Satyanarayan et al. P land found to be in agreement.

·Experimental

Experimental Apparatus

A schematic flow diagram of the experimental equipment is p~esentcd in Fig. I. Gas was released from cylinders through a h1gh-pressure regulator and was metered by measuring the dif· ferential pressure across a calibrated capillary. The flow-rate was also measured, ns an added check, on the down stream side of the bubble chamber by a wet gas meter.

From gas cylinder

74

1. Capillary 2. Differential Pressure Gauge 3. Needle Valve 4. Differential Flow Controller 5. Liquid Drain Valve 6. Water Inlet Valve 7. Filter 8. Gas Chamber 9. Liquid Outlet Valve 10. Bubble Chamber 11. Manometer 12. Pressure Relief Valve 1 3. Gas Outlet Valve 14. Wet Gas Meter

12

Fig.l. Diagrammatic Layout of the Experimental Apparatus

11

The gas was ir.troduced to the gas chamber below the orifice through a differential flow regulator to ensure a steady flow. This chamber had a volume of 2,3 x 10-3 m3

• Hughes and co­workersP2l have pointed out the importance of gas chamber volume on the size of the bubbles formed. The conditions throughout this investigation are in the range in which they have

shown th~ 3chamber volume to have no effect. Kupferberg and

Jameson[ l have recently shown for their work that there wa_; no

3Considerable effect of gas chamber volume above 1 ,5 x

10 m on bubble volume or frequency.

The vessel consisted of a 0,1016m dia x 0,3048m section of he.avy gauge stainless steel, flanged at each end with O,OlSm tluck cover plates. Twb 0,0254m thick observation \vindows were fitted longitudinally. The chamber was pressure tested to 5,17 x 106 N/m2 gauge.

Two different orifices were used, a 1,587 x 10-3 m diameter sharp-edged orifice anrl a 3,175 x 10-3 m diameter square-edoed orifice. The pressure drop across them was measured by a o

manometer made out of nylon tubing capable of withstanding 6.9 x 106 N/m2 gauge.

A Red Lake Laboratories 'Hycam' high-speed camera was used with Kodak Tri-X reversal film at 400 frame/s. A Xenon Sk\V flash was used as front lighting, while 3 Phillips Photo-Flood lamps were used to provide a diffuse back lighting.

Experimental Procedure

Many workers have found that small traces of surface active agents, such as greases, can cause changes in bubble sizes. To eliminate this as much as possible the vessel was cleaned with methanol before beginning a series of runs, dried thorougJtly, then rinsed with the test water. Water used was flltered tap water. Anderson and QuinnP 4 l have pointed out that even tap water may cause slightly differing results from day to day. Con­sistency of the results indicates that this effect was not marked in the work reported here.

33

To carry out a run the char1l.•er was filled to the required depth of liquid and carbon-dioxide bubbled tluough the orifice. The pressure was then gradually increased keeping the pressure of the gas released from the cylinder at 3,4 x 105 N/rnz greater than the bubble chamber. After sufficient time had elapsed for the liquid to become saturated the bubble stream was photographed while the flow-rate was monitered.

The films were then analysed on a 'Vanguard Motion Analyser' which enabled individual volumes and surface areas to be calculated by assuming that the bubbles were surfaces of revolution about the vertical axis. This method was naturally only applicable to regular shaped bubbles. The more usual means of determining the volume' by dividing the frequency into the volumetric flow-rate was used to check this and found to be consistent, and was used for the irregular shaped bubbles.

Discussion The quantitative effect of increasing the system pressure for a constant volume flow-rate can be seen in Figs 2, 3, and 4. As the pressure of the system is increased the bubbles formed first decrease then increase in volume. At the flow-rates presented here the bubbles form singly at atmospheric pressure, however, at pressures of between 2 x 105

- 4 x 105 N/m2 above atmospheric depending on flow-rate the bubbles start to exhibit 'pair' forma­tion.

The onset of 'pairing' is of significance because the second bubble sucked into the wa.I.;:e of the preceding bubble causes a great deal of tur~ulence in the combined bubble and can cause disintegration. The bubble break-up produces a large number of very small bubbles which cause considerable disturbance to the primary bubble thus enhancing mass transfer. They also provide additional surface which is resident in the system for a long period and which could increase mass transfer in cases where this is accompanied by slow chemical reaction. These smaller bubbles have been investigated by Smith and RennieP 5I P6 l _

J>

r 7 ,. •. ....-,

••

~ ~

-·~

] J

-1 " ;~ i 1

'?i ~.t 'l

~~---~··,-;~·.:n•ttr V "_..;_, _,.)fq·:.· G_ • ~~-~·--·eo:~

-!' ~

-~ ,

1

:: K ]

. - )

J. ""'; ...

{

~ ~

~,

.. _io -.i

~ ~ ~ ~

J.i " ~ ,l.:~l ft'H t $' ;, 'i ! -l' ;p' l • '

t i,:, 4 m A M'{":-~;~ sittfiwt§ .t: ... -...i,._ ..

8

A

B

c

Conditions C02/Saturated Water _ Orifice Diameter, 1 ,58], x 10 3 m Liquid Sea1,5,08 x 10 ~m

Atmospheric Pressure p = 0,183 kg/m3

6,894 x 105 N/m2 gauge p = 14.0 kg/m3

2,068 x 106 N.fm 2 gauge p = 38.6 kg/m.:)

Fig. 2. Gas Bubble Behaviour for Constant Volumetric Flow-Rate of 5 x I0-6 m3fs at the System Conditions

c

w ~

< 9 t., ~ ;:::!. (")

a-(1)

z !"I

00 N

..... \0 .....:) t-.J

r"'":'l""..,.,.,...,...·~--- ""'"" . . .... . ... .,. -.. *'?' ,

[h.

A

r~ -- · · · · ... ~- -- •s•·"l r· -~ i ~-

! [: r r t & t. ~.

~--f· t.-f ~-· t t

8

'i .;;,

Conditions C02/Saturated Water Orifice Diameter, 1,587 x 10-3m Liquid Seal, 5,08 x 10-2m

A Atmospheric Pressure p_= 1 ,83 kg/m3

B 1,034 x 106 N/m2 gauge p = 20,2 kg/m3

C 2,068 x 106 N/rn2 gauge p = 38,6 kg/m3

,~

~-~~

fig. 3. Gas Bubble Behaviour for Constant Volumetric Flow-rate of 10 x 10-6 m3fs at the System Conditions

~. . ., '· . -·~ .•.. ~ ·-~ , .... , I ~ f . .-~

l:~ 1.-i:· -rf ~',:

~ f t: ~-

r

~j. • c

c

i-t'

't

~ vf

~;.

1 I

... ·

-~ 1

~ ... ~

~ ,_. ~ (l>

;:J. 0 ::r (II

z !"' -00 __tv -\Q ~ ,N

w Vl

1

1

I

36

Thus the initial increase in pressure increases the surface area/ volume of the bubble, if the volumetric flow-rate is kept constant. Constant volumetric flow-rate implies an increasing mass flow· rate, in practical situations where constant mass flow rates are normally encountered, an increase in pressure could cause a reduction of the surface area/volume ratio.

A point is reached where the bubbles start to form intermittent chains. Chaining at higher pressures becomes even more marked till it has increased to such an extent that discrete bubbles or bubble groups are no longer formed. This streaming would cause a decrease in mass transfer efficiency not only because of a decrease in surface area/volume ratio but also because less of the streaming gas comes into contact with the liquid.

When the bubble detaches from the orifice it leaves behind a smaller bubble from the rupture of the bubble neck. This can be seen in the growth curves Fig. 5 where the bubble volume just prior to detachment is slightly larger than the final detached volume. This secondary bubble may either grow immediately resulting in 'pair' formation or be pushed back resulting in weeping. Kupferberg and JamesonP 3l have pointed out that pair formation occurs when the pressure of the gas chamber is greater than or equal to the pressure behind the detaching bubble. The onset of pair formation here is caused by increased pressure drop across the orifice. From equation (2) it is evident that as the density of the gas is increased by increasing system pressure, the pressure drop across the orifice must also increase to maintain constant flow-rate.

The effect of increased gas momentum causing the forming bubble to leave 'prematurely' from the orifice is demonstrated in Fig. 5. It can be seen clearly that the increased pressure (and hence increased gas density) alters only slightly the growth/ time curve, but terminates the growth at an earlier point.

The onset of streaming is difficult to ascertain. For the condi­tions reported here it does appear to be a function of mass flow rate CPgQ), however remembering that these results have been obtained for a particular orifice diameter, pool depth and for C0 2 /water further studies are clearly required to find the importance of these other variables. It is intended to pursue this aspect of the work.

Comparison of the shape of theoretical and experimentally determined curves clearly suggests that some other factors are still needed in the model. It was observed that the second bubble of each pair was generally smaller than the first. This is because the pressure in the wake of the first bubble just aftpr detachment is less than that above the orifice P 71 , if at the sa me time the gas chamber pressure is greater than this pairing rapidly occursP 31 P 81. This pressure decrement will cause the release of the forming bubble from the orifice within a shorter time than predicted theoretically. It would be expected then that a model which does not take account of the effect of the preceding bubble, will give volumes which are larger than the average experimental values.

In summary the model works well for flow rates up to 15 x 10-6 m3 /sec at atmospheric pressure but quickly becomes inaccurate at higher pressures. As pointed out above this is not surprising as the model in its present form does not account for pairing or liquid circulation. These inadequacies become more apparent as the pressure is increased and a more rigorous model must be formulated.

Conclusion

At increased system pressures the increased gas momentum has a marked effect on the type of behaviour occuring at single submerged orifices. The onset of streaming at high pressures

0 5 AJO 0 75

--Theoretical

// 8/

VDI-Berichte Nr. 182, 1972

I o/ /

/0

I I I

I ol I

I I

I I

OOL---J----0~·5--~----,~0----~---,.~5--~----~--~~

GAUGE PRESSURE (x 10 6 N/m 2)

Conaitions C02 /Saturated Water _. Orifice Diameter 1 ,587 x 10 .lm Orifice Coefficient, K = 0,0214 Liquid Seal, 5,08 x 10-'lm

Fig. 4. Plot of Avcrag~.: Bubbll' Volume versus Gauge Pressure Showing Experimental Points and Thcorctkal Curve from the f'.lodd

8

Conditions:

Arrow indicates point of detachment

/~o­/ ~L

/6. e:.

o Atmospheric pressure

e:. 3·4-47 x 705

N/m2

gauge

o 6·894 x 70 5 N/m 2 gouge

C02/Saturated Water Orifice Diameter, 3,175 x 10-3 m Liquid Seal, 5,08 x 10-'lm Flow-rate (at system pressure), 20 X 1 o·6 m 3 /s

Fig. 5. Experimental Data for Growth of Bubbles versus Time for Different Pressures

VDI-Berichte Nr. 182, 1972

as reported here is a function of volumetric flow-rate and gas density.

The modified model of gas bubble formation holds reasonably well for low system pressures but at elevated pressures the limitations of the assumptions on which the model is based become increasingly apparent.

Acknowledgment The Authors wish to acknowledge assistance from the Australian Research Grants Committee in purchasing equipment.

List of Symbols A = as defined in text A 0 =area of orifice B = as defined in text C = as defined in text C0 =orifice coefficient, defined by equation (1) Do = orifice diameter · E =as defined in text G = as defined in text g =acceleration of gravity h =liquid seal above ori t1ce K =orifice coefficient, defined by equation (2) M =virtual mass of bubble P =P1 -Ptgh P1 ==difference in pressure between gas chamber and bubble

chamber b.P = pressure drop across orifice Q == volumetric flow-rate of gas OE == volumetric flow-rate of gas at end of first stage r ==radius of bubble IE =radius of bubble at end of first stage If .=final radius of bubble t =time tE ==time in first stage V ==volume of bubble VE ==volume of bubble at end of first stage VF = final volume of bubble v =velocity of base of bubble in second stage v, =velocity of centre of bubble in second stage VE =velocity of centre of bubble in first stage Y =expansion factor, defined by equation (1) {3 =ratio of orifice diameter to pipe diameter a == surface tension p = gas density PL =liquid density J1 =viscosity of liquid

References

[1] Jackson, R.: The Chemical Engineer. 178, May (1964) CE 107.

[2] Ramakrislznan, S., R. Kumar, and N. R. Kuloor.: Chern. Engng. Sci. 24 (1969) 731.

(3] Satyanarayan, A., R. Kumar, and N. R. Ku/oor.: Chern. Engng Sci. 24 (1969) 749.

(4] Khurana. A. K., and R. Kumar.: Chern. Engng Sci. 24 (1969) 1711.

[5] Kling, G.: lnt.J. Heat Mass Transfer. 5 (1962) 211. (6] Davidson, J. F., and B."O. G. Schiiler.: Trans. Instn.

Chern. Engrs. 38 ( 1960) 144. (7] Ibid page 335. [8] Siemes, W., and D. F. Kaufmann.: Chern. Engng Sci. 5

(1956) 27.

[9] Perry, J. H. (Ed.): Chemical Engineers' Handbook (Fourth Edition). New York, Toronto, London. MacGraw-Hill Book Company Incorporated (1963).

(10] Bird, R. B., W. E. Stewart, and£. N. Lightfoot.: Transport Phenomena (New York, London: John Wiley & Sons, Inc.)

[11 j .Milnc·Thornson, L. H.-Theoretical Hydrodynamics, 2nd. edition. 1949 (London: Macmillan & Co. Ltd.)

[12) Hughes, R. R., A. E. Handlos, H. D. Evans, andR. L. Maycock.: Chern. Engng Prog. 51 (1955) 557.

[13} Kupferberg, A., and G. J. Jameson.: Trans. Instn of Chern. Engrs. 4 7 {1969) T24 I.

[14 j Anderson J. L., and J. A. Quinn.: Chern. Engng Sci. 25 (1970) 373.

[15] Rennie, J. Chern. Engng Sci. 18 (1963) 641. [16} Rennie, J, and W. Smith.: A.I.Ch.E.-I.Ch.E. Symposium

Series No. 6. p 67. [17] Jameson, G. J., and A. Kup[erberg.: Chern. Engng Sci.

22 {1967) 1053. [18] McCann, D. J. and R. G. H. Prince.: Chern. Engng Sci.

24 (1969) 801.

Discussion

37

W. F. Calus, Loughborough, England:

The bubbling process described by the authors is bound to set up in the liquid phase an oscillating motion. This represents an addi­tional inertial force not taken into account in the development of their model describing the process. A secondary effect of the liquid oscillating motion might be coalescence of the bubbles at the ori­fice itself. This is an intuitive guess which should be verified by visual observations before acting on it. One would expect that the intensity of oscillations would be dampened at higher pres­sure on the system and thus one of the causes of coalescence at the orifice cancelled, at least partly.

According to the reasoning the bubble volumes in the low pres­sure region should be still smaller than those shown in Fig.4 of the paper making the deviation from the predicted values larger. How­ever, the mathematical model is probably not complete, as stated earlier. In addition to this, the authors used surface tension and viscosity values for water at atmospheric pressure. These probably cannot be taken as independent of pressure. At 20 atmospheres viscosity1

) and probably surface tension as well could be signif­icantly different from the atmospheric pressure values.

Dr. T. F. Davidson, Cambridge, England:

I suggest that theory of the kind set out in the paper by La Nauze and Harris could be adapted to explain some of the results given in the preceding paper Vollmilller and Walburg. For example the latter's experiments show, that wiih upward liquid flow, the bubble volume is less than in stagnant liquid, Fig. 5. This reduction in bub­ble volume is to be expected on the basis of the theory of bubble formation at an orifice; an upward liquid flow must detach the bubble formation at an earlier stage in its fonnation.

Putting the above into quantitative terms, imagine a bubble fann­ing from a point source of gas in a liquid stream having an upward velocity wF. At timet after the bubble began to form, its centre has moved up a distance

s=wFt (1),

wy being sufficiently large for the bubble acceleration due to buoyancy to be negligible. Assuming the bubble remains spherical, its radius r is given by

4nr3 · (2) -3-=VGt .

1) The properties of Gases and Liquids, R.C. Reid and T.K. Sherwood, McGraw-Hill, 1966.

38

The bubble will detach when r = s, and eliminating t from between equation (1) and (2) gives the diameter at detachment,

-(3 VG) 1/2 da--

7l'WF (3).

The above is obviously a grossly oversimplified argument, but ~ equation (3) gives results which show the same trends as the data of Vollmilller and Walburg. Thus with V G = 0.1 m3/h: when wF = 1 m/s, equation (3) gives d8 == 5.15 mm, and when wF = 18 m/s, da = 1.21 mm, and the corresponding values from Fig. 5 are d8 = 5.5 mm and 0.4 mm. Furthermo~e, equation (3) shows that at constant wF, d8 is proportional to Ya, whereas Fig. 5 shows a lower index on Va; a lower index would be obtained if the accel­eration of the bubble due to buoyancy was included in the deri­vation of a revised form of equation (3).

Prof.Dr.P. Grassmann, Zurich, Schweiz:

Die V crgroBerung der OberfHiche auf Grund der Abweichung von der Kugelform wird meist stark iiberschatzt. Driickt man sie durch die Spharizit&t (Oberl1ache der volumengleichen Kugel/ tatsach­liche OberfHiche) aus, so crgeben sich auch bei starker Abwcichung von der Kugelform Werte, die meist nicht wesentlich kleiner sind als 1, z.B. ftlr den Wiirfel 0,81, fUr den Sprechenden 0,45. AuBer in extremen Fail en ist es also durchaus statthaft, mit kugelformigen Blasen zu rechnen.

Der Fall, da£ sich die Dich.te des Dampfes und die der umgebenden Fllissigkcit einander niihern, wurde von U. Grigull, Mlinchen, unter­sucht, der Dampfblasen von C02 in der Nahe des kritischen Punk­tes untersuchte und photographierte.

J. C. Lee, Swansea, Wales:

I suggest that Dr. Harris might use a solution of an electrolyte for his bubbling experiments instead of pure water. Electrolytes have a profound effect on coalescence processes occuring on the time scale 0- 1 sec. approx. They do not, however, produce stable foan1s and therefore differ from the usual surface-active class of substances in that electrolytes have little effect on processes oc­curring on a time scale greater than 10 sec. approx.

Dr. H. Pfeiffer, Winterthur, Schweiz: Welche Form der Blasenkette konnen wir erwarten, wenn die Dichte der Gasblasen so sehr gesteigert wird, daB sie die Grp11enordnung der Dichte der Flussigkeit erreicht?

R G. H. Prince, Sydney, Australia:

The paper refers to work indicating the importance of chamber volume (Refs.l2, 13, 18): Tbis is due to coupling of pressure changes in the bubble and chamber. The relevant factors must then be at least orifice diameter, gas density and gas flow, in addition to volume, and it would seem a considerable simplification to take the volume only as a sufficient indication of the limit "at which the chamber has no effect". In what way has this assumption been tested? At least one would need to check the pressure variations in the chamber, but this would appear not to have been possible with the equipment shown. My experience (Paper Ref.18) w~..~·ld suggest the chamber to remain important well beyond the size used, for much of the experimental range investigated.

Prof.-Dr. J. Szekely, Buffalo, N.Y., USA:

As a rejoinder to Professor Grassmann's comments, I suggested that we were faced with a dilemma in our attempts to make allow­ances for the fact that the bubbles are not really spherical.

VDI-Berichtc Nr. 182, 1972

If we retain the assumption of sphericity we may generate "exact" solutions through the use of the Navier-Stokes equations. On the other hand, if the non-spherical nature of the bubbles is taken into account we will have to use empirical relationships - if unbearable mathematical complexity is to be avoided.

The problem is then whether to use exact mathematics to describe a not accurately represented physical situation, or to resort to em­piricism which in itself may not be accurate.

R.D. La Nauze and Dr. LJ. Harris, Melbourne, Australia:

In essence the paper presented is a preliminary study of an aspect of gas/liquid behaviour which has received little attention to date. The discussion has shown that there are several aspects of the work which require further clarification. In the paper presented some re­alism and result:mt complexity of the model was sacrificed in ordt!r to obtain comparative simplicity of the mathematical equations.

The authors would like to take the opportunity of adding here fur­ther data which was presented with the paper and is relevant to the discussion above.

The results, Fig.4*), were taken from preliminary high speed pho­tographs at 400 frames/ sec. It was assumed that a "bubble'' con­sisted of irregularly sized jets which disintegrated on rising some distance from the orifice, a picture not unlike that described by Leibson et aJ 1), but with the absence of the large number of very small bubbles. The results of Fig. 4 *) are based on the understand­ing that a bubble is formed when the gas stream exhibits a complete break at or near the orifice.

Faster motion pictures, up to 2000 frames/ sec., show the inade­quacy of this definition. It is clear from these later films that at high system pressures many more bubbles are formed at the orifice than was previously apparant, but because of the greatly increased gas momentum they are immediately coalescing with the p;:-eceed­ing bubble. These bubbles then form intermittent chain::: of from one to more than six. bubbles. A new criteria for bubble formation was therefore required.

If the idealized picture of fonnation (a) as shown below is con­tinued into a region where the gas momentum is high and the next bubble starts to grow without interruption then the idealized pic­ture would look like (b) as shown below. In a real situation (for instance, Fig. 2c) *) the behaviour is not nearly as clear cut as this, though chains of bubbles and J).ecks were frequently observed.

a)

When this type of formation occurs demarcation between bubbles becomes less distinct and a degree of subjectivity comes into de· ciding when a bubble has actually formed. These guidelines were used:

1) As before, the break in the gas stream signifies the end of a bubble.

2) The formation of a meniscus to accomodate a sharp ch!nge in surface contour at the narrowing of the neck. Tltis meniscus may exist for only a fraction of a second before being ruptered by the succeeding bubble.

1) Leihson, !., E. G. Holcomb, A. G. Cacosco, and J. J. Jacmic: Am. I.Ch. E.JI. 1956, 2, 296.

VDI-Berichte Nr. 182, 1972

3) There are cases where the formation of a meniscus was dif­ficult to detect but this usually occurred where a definite bubble- neck pattern existed.

0,7·70"8-----------------------,

m3

0

C02 / waferr

a 75 ·10-6 m3 s-1

... 10 ·10"6 m3 s-1

o 5· 70" 6 m3 s- 1

Using this criteria the experimental results have been recalculated and are presented above.

Professor Prince suggests that we have not adequately accounted for the effect of coupling between the bubble and gas chamber pressures. The constant pressure assumption was a simplification based on calculating the capacity number, Nc, given by Hughes et al. [12] **)which gave 50> Nc > 5 for all runs. Constant pressure assumed when Nc ~ 1. We have since found from oscilloscope traces superimposed on film bubble formation that pressure fluctuations of between 10 and 20 mm H2 0 occur in the gas chamber similar to those reported by Kupferberg and Jameson 2)justifying Professor Prince's objection. The degree to which this effects the theoretical results has not been worked out. The variation of gas cluimber pres­sure can be expressed [2] **)as:

20·· C2 p Pc =-r - -V. g [(V- V0 )- Gt].

0 c

But this is difficult to incorporate in the type of "mean" force bal­ance approach given here. An incremental model has been develop­ed, which, it is hoped, will be published elsewhere. The new model incorporates chamber pressure fluctuations and a term to describe the liquid inertia around the bubble. Further it is hoped to incor­porate the effect of the liquid phase surface oscillations mentioned by W. F. Calus. From a preliminary examination these would appear to cause a large cyclic variation in gas chamber pressure onto which is superimposed the cyclic variation of the individual bub-

39

bles. The intensity of the oscillations do not appear to be dampened at higher system pressures as suggested, on the contrary, both sur­face oscillations and coalescence appear to be increased owing to the greatly increased gas momentum.

The assumption of constant viscosity of water up to 20 atm. ap­pears to the .-:uthors to be reasonable. Although under very high pressur~s large increases in liquid viscosity have been noted. Reid and Sherwood3

) point out that water is an anomaly increasing only two fold from 1 to 10,000 atm. The contribution of the viscosity term in the equation is small when compared with the other terms. In fact, various authors [2;7] **)have assumed that gas/water sys· tems behave inviscidly and take 11 = o.

Surface tension at 20 atmospheres pressure has decreased to about 80% of the value at atmospheric prcs:,ure 3

). This could be used in the model to give increased accuracy.

Commenting on the points made by Professor Grassman and Profes­sor Szekely, the authors have found that the assumption of spher­icity holds well even for very non-spherical bubbles and that this is preferred over the increased complexity of other shapes were to be considered. Some work of Collins 4

) for extremely high gas ve­locities where the bubbles were anything but spherical showed that the assumption of sphericity gave reasonable results. This suggests that shape may not be an important consideration, the ratio of the various forces acting being more important. Me Conn and Prinr:e 5

)

point out that there may be some distinction in the shape of bub­bles formed at small orifices compared with large orifices. Small orifices following Hayes et al6

) mode] for growth, where the sur­face of the bubble always touches the perimeter of the orifice rath­er than the Davidson and SchWer [ 6} **)type model where the bub­ble grows out along the orifice plate. It is our experience that this appears to make little difference in the final analytical result, again suggesting that shape of a singly formed bubble is not the most im­portant consideration in modelling. However, there still remains the problem of trying to account for the effect of the preceeding bubble and of liquid circulation. Dr. Dm•idson 's approach may b6 useful in attempting to allow for the latter.

2) Kupferberg, A. and G.J. Jameson: Trans. I. Ch. E. 1970,48, T 140.

3) J?_eid. R. C. and T.K. Sherwood: The properties of Gases and Liquids, MacGraw-Hill, 1966.

4) Collins, D. 0.: B. Eng. Thesis, private communication withDr.J.F.Davidson, Cambridge, U.K.

5) McCann, D.J. and R. G. H. Prince: Chern. Eng. Sci., To be published.

6) Hayes, W.B. !II, B. W. Hardy, and C. D. Holland: A. I. Ch. E. Jl. 1959,5,319.

*) Figure numbers refer to the original paper.

**) Reference numbers refer to the original paper.

&7 I

C ES 1 7 1 0- Gal. I.

On a model for the formation of gas bubbles at a single submerged orifice under constant pressure conditions

(First rc:ceired 12 Nore111her 1971; occepred2?. Fcbmury 1972) I

A THEORETIC.\ I model for predicting the volume 0f bubbles formed at a single submcrgetl orifice bubbling undl!r constant pressure conditions has been suggested by Davidson and Schuler[ I. 2] and modified by Satyanarayan ei' a/. [3].

This work presents a model based on Davidson and Schuler's[2) approach but incorporating terms in the gas flow equation to describe the liquid inertia caused hy vertical translation as proposed by Potter [4 I and radial acceleration of liquid immediately surrountling the bubble a'i described by Kupferbcrg and Jameson[5]. The model has been used to predict bubble volumes and mean gas flow rates for the experimental study made by Davidson and Schulcr!2) with significant improvement over the earlier models.

The model considers that the bubhle is formed at a point source in the liquid. Initially, the bubhlc centre is at the point source, the centre of the upper face of the orifice, and its upward motion is determined by a h:llance between buoy­ancy and inertia. Davidson and Schulcr[2] assumed spherical growth. the model here considers only that spherit.:al segment of the bubble which is above the plane of the orifice.

The sequence of events on which the model is based is shown in Fig. I.

The equation of motion of the bubbJe is: ,...-tv .... ·~

V , d(M.n f.';··-·fl ). v·. ,1 •• 1 I (p-p )g=-d-t-=xp/+16p ( s+,s) . )

where the effect of the kinetic energy is assumed to be accounted for by taking the virtual mass of the bubble [I). r,"',

Davidson and Schuler[! I assume that an orifice equation_., of the form Q = d . .P 1 ·~ can be modified to give the flo\.V into the bubble, viz:-

Q = V= K(P1 -pRh+pgs-2;)'

1:!. G

This equation is derived from a force 'balance over the liquid column from the orifice to the free liquid surface. Davidson and sc'hulcr[ I y.,(2] and Satyanarayan [3) neglected the effect of liquid inertia by taking the right-hand side of Eq. (2) as equal to zero. PotterJ4l shows that this effect. which may be represented hy ph VJA. is of significance v-,•hcn compared with the other forces acting. but dL)CS not explore the consequences of taking it into account.

The term used by Potter(4] describes the inertia caused by the upward translation of the bubble. It is also necessary to consider the effect of the radial acceleration of the liquid immediately surrounding the buhble. Kupferberg and Jameson [5{l6J describe this e1fect, the relevant term being:

I I

p[aa+3/2(t}:J~].

Although this strictly applies to the whole sphere it is assumed in this analysis to be applicable to that portion of the sphere above the orifice and that the reaction or the orifice plate may be neglected.

c:)

Fig. I. The bubble formation sequcn;.::e analysed.

()) ... _...,

The final equation. cxpr~sscd as a pressure halam:~. becomes:

n I \f' I, ( ,· .. , ph V [. .. '/~ . ·• J .., , 1 -- pg 1 -+- pgs -- u ,, - j~ -J- = A- -t fJ . cw + ·' ..: t c.~)- (- J

,/

Static Hydro- Prco.;o.;ttre Pressure I ncrtia Inertia of' pres•nJre static C<lll'-.Cd by lo-;s of liquid liljllid drop i<.1SS .>urface through due to surrounding

tension the translation the bubble. orifice

The volume of tht.: bubble and its derivatives arc:-

for s < o: for s > (t

V = 77 ( 2/3c.x:1 + a~s- .\:1/3)

V = 1T(2o:2i.d- 2m\s + a~s.i -st.O

F ~"' rr ( (x ( 2a2 + ~n .1 l + 2<'1 ~ ( 2n + .I J

+ 4aLi:.i -- 2.1 .i~ +- _;· (at - .\~) )

/ v = 4/37TO::t

r/ = 41Ta2a

and .l?., is obtained hv equating the work done in cxran~;ion to the increase in surfa~c energy, es.;-11 1 = 1rJA

whence /:l/',, = ~<; 1 J£~.; for s < ex Ja~ + 2ns - .1·~

By taking:

Eq. (I J becomes,

and Eq. (2),

= 2rr a

a=x J=y

_\· = 1; (a, s, x, y)

.\· = .1; (n, s, x, y).

for s > a.

(3)

(4)

(5)

(6)

These four first order ditl'crcntial equations (Eqs. 3-6) have been solved simultaneously for c~ • . I. x andy using a 4th order Runge-Kutta ( <. i ill moditicat ion) numerical tct:hnilJLIC for the initial conditions at f '""'(}Of(~= (~0 • I'"" 0, X =c 0, .\' = 0. The detachment criterion was taken as s '"' a+ u 11 to allow for the initial volume at 1 ., 0 of 2/3m~,) 1 •

The results arc compared with those of Davidson and Schukrl21 and Satyan<trayan el o/.[3] in Table I. The theoretical values of the ll1l.'<l!l llow rate rJ and the final volume V have bccn .!:!!"l'iilly reduced from tho-.e prcviou-.ly reported by the indusion uf the terms for the acceleration of the li4uid and the nwre ... t ringcnt gcomct ric rcprescntatiur.. The results from these rnoditicatitlns arc -.igniticantly clos~.:,· to the experimental values. particularly for the larger diameter orifice-;.

In- the origim1l \lurk of Davidson and Sc11ulcr[21 the liquid depth. II. is not c\pliL:itly ~pc..:itlcd. being included in P. However the liquid depths were between 5 and 15 em. Results arc presented rnr It= 5. 10 and 15 em. Taking these extremes docs nut alter the increased accuracy of the results to any great extent. for instance. fur the case P = 877 (gm/cm 'ICC~) given in 1-.-igs. 2 and 3.

forft = 5. I'= 5·54 (} = 73·2

h = 15. ~· = 5·07 Q = 66·2.

The plot of bubble growth. instantaneous llow rate and accclcmtiGn of the bubble. Fig. 3. shows that the acceleration of the liquid column is most marked during the initial stages of formation at whil·h time it has considerable inllucncc on the flow into the huhhle, This is rellected in the growth and flow rate curves. Sub!-.ClJUcntl~r tht! acceleration nt' the liquid column decreases rapidly. pnsses through a minimum and then rises to a smaller muximum. Th<.~ second maximum occurs for the time ut which .r =c.~. The increase in the inertial term" towards the end of the bubhlc growth mav be useful in accounting for the s~cond stngc of growth Jl()Stulilled in tl1c litcraturc!2. 3. 5 j.

The rate of grnwth of the bubble at any particular timt.: is dependent on the relative magniiudes of the fon:cs ucting on the bubble ut that !inte. Ccr,.parison of theory and exp • .:rimcnt ~-<-sed o-1ly nu !~1.; fin•~• ,_•uhblc volu~ncs uocs uot allow one to assess chc instant<ll1Cll\JS for~..:es whercns the U!-.C of an incremental force balance approach gives the mag­nitudes of these forces at cucb instant during rm·matio~1. The eficct of terms. such as the inertia terms. which have a low rn~an value over the total formation period hut a relatively large cfTect at some stage or the growth is obscured in the mean nr final t'l)r<:e halancc model (31 whkh predicts only flnal bubble volumes. This approach is an umlcsirablc simplitkation in certain cin.:umstanccs. f'nr instance, in the study or mass tmnsfer Juring the bubhle formation period where it is prefcrahlc to know the volume at each point of rime.

In t:onclusion. for the c.xpcrimcntal data of Davidsl)ll and Schulcr[21. the model presented shows cunsiucrab!e improve­ment over previous models [:2··. 31 in predicting theorctienl huhhlc volume ami rn~:an gas flow rate over a wide ntngc nf' orifice radius and gas flow rute.

Acknowledgement-The authors wish w acknov.·Jedge assistance from the Australian Research Grants Committee.

/)c•[lfi/'IIIIC'IIf r~/'Chl'lltical t:ngineerinR lJ nit•l'J'sity f~(M e/lwume Mcihoume. Austmlia

R. D. Lt\ NAUZE I. .J. HARRIS

Time, sec

Fig. 2. Theoretical curves for mdius, (K (em) unJ distance from ori!it:c, .\(ern) with lime l'or the case n11 = O·lh7 (em) P = H77

(gm/scc!) h =·, 10 (em). .A

E u

ai u c: !;) ·u; C.i

12

001 002 003 004 005 006 007

Time, sec

Fig. 3. Thcoreticul curv7'('for hubble volume, ~· (cm'1),

instantanenus_. flow rate,\ I )(em :/sec) and liquiJ inertia fJhi:tA +JJ (c'tti:'+J((~n for the case n,O·I67 (em) P=877

-· (gm/cmsec!)fl= IO(cfllJ.

.=./. y

/.f) .. \ s 17 c) s. c: I f<.,.AN I

~G o rJ L- '/)

'\l 1 u5 ~· o·t<.

IH\~ IS

FtC. 2.

~ -.--

CES 1710- Gal. 3. End.

NOTATION

A column area no orifice radius

C.l:' buhhle radius --\._a~ I -.t and 2nd derivatives of rx w.r.t. time

-~- acceleration of gravity

2an em

h liquid -;cal K orifice col.'!licient

M virtual rna-;s of the bubble P 1 gauge pre-;sure below the orifice p PI -i._:t:h

D.P pressure drop across the orilke !:l.Prr increase in pressure caused by surface tension ~ instantaneous gas llow rate 0 mean gas tlow rate

.1· distance of centn: of hubhlc above oritlce (I !J.~~·r I stand 2nd derivatives of.1 w.r.t. time

I • 1 t1me v volume or bubble

~·,V I stand 2nd derivatives of V w.r.t. time X ex y .~

p' gas density p liquid density a surt'acc tension

REFERENCES

[I] DAVIDSON .I.. F. and SCHULER B. 0. G .. Tmns.lnst. Chem. En;.:rr}! 196038 144. l21 ibidp.335.

1-

13] SATY.-\NARAYAN A .. KUMAR R. and KULOOR N. R .. Chem. Engng. Sci. 1969 24.749. [4) POTTER 0. E .. Clte111. l:.11g11g Sci. I 96l) 24. 1734. [5) KU PFERBERG A. and .JAMESON G. J.. Tmns.l11stn. Chem. En.SA..I 909 47 T::!41. [6] KUPFERBERCi A. and JAMESON G. J.. Trw1s./nsrn Chem. Engrs 1970 48 Tt40.

/ Table I. Forrnation of air bubbles in water with constant pressure. (T = 72 dyn/cm

. ,/ . . rr I p;·

K p 2cr/au 1 Mean gas tlow rate, Q Bubble volume. V /-cm'i2f g/cm dyn/ Ex pt. Ref. Ref. This work c i •

i Expt. Ref. Ref. This work gmL2 sec2 em~ 121 [3] h=5 h= 10 h = 15 1 [2) [3] h=5 h ::;~ 10 h :::;; 15

I ____ .. ________

0·298 1·9 951 * 968 . 3::! 67 65·5 44·4 42·0 i

40·6 i 2·3 3·5 3·29 3·06 2·95 2·83 0·298 1·9 1118 lJt'JH 45 70 61.Hl 51·6 50·3 49·0 I 2·9 3·8 3·52 3·55 3·46 3·42 0·298 1·9 1323 968 61 76 73·2 58·l) 57·5 56·2! 3·4 4·2 3·78 4·02 3·95 3·89 0·374 3·06 779 771 33 102 86·4 63·6 59·4 56·9 3·2 6·1 5·89 4·88 4·59 4·31 0·374 3·06 877 771 47 105 89·7 73·2 68·8 66·2 4·1 6·4 6·13 5·54 5·32 5·07 0·374 3·06 1024 771 60 II:! 93·9 83·8 79·2 76·4 . 4·5 6·9 6·47 6·26 6·09 5·78 0·412 3·82 734 698 30 124 109·0 80·9 73·4 69·9 4·3 7·8 7·88 6·37 5·85 5·43 Q·412 3·82 832 698 57 129 llHl 89·3 85·4 79·8 4·9 8·3 8·18 7·16 6·71 6·37 0·412 3·82 1006 698 68 141 118·2 104·0 99·7 93·7 5·7 9·1 7·98 8·25 7'-86 7·54 0·460 4·9 632 625 25 156 135·0 93·1 83·4 73·6 5·6 10·7 !0·73 7·78 6·93 5·BO 0·460 4·9 739 625 60 163 140·5 110·0 99·4 91·6 6·9 11·4 11·18 9·10 8·29 7·45 0-4fl0 4·9 790 n25 68 169 142·8 113·0 107·0 97·2 I 7·1 11·7 11·39 9·60 8·85 8·09 0·460 4·9 800 625 70 169 114·0 108·0 101·0 7·5 11·8 9·69 8·95 8·34

*This case represents the minimum volume and flow rate predicted by the model asP~ 20'/a0, see Ref. [2].

112.

APPE1'41J IX 6 .

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Minerva Access is the Institutional Repository of The University of Melbourne

Author/s:

La Nauze, Robert David

Title:

Gas bubble behaviour in liquid systems

Date:

1972

Citation:

La Nauze, R. D. (1972). Gas bubble behaviour in liquid systems. PhD thesis, Department of

Chemical Engineering, The University of Melbourne.

Publication Status:

Unpublished

Persistent Link:

http://hdl.handle.net/11343/35906

File Description:

Gas bubble behaviour in liquid systems

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