Chapter Seven Elements of an Adaptive Management Strategy for
G-SERIES - GROB GROUP housing are cast iron constructions. • The machine is placed and adjusted on...
Transcript of G-SERIES - GROB GROUP housing are cast iron constructions. • The machine is placed and adjusted on...
G-SERIES5-AXIS UNIVERSAL
MACHINING CENTERG750T
3
G750T
optimal chip disposal disc tool
magazine
machining spindle
cross-slide (x/z axis)
fluid plate
The G750T Universal Machining Center adds another product to our universal machine program. The extremely rigid construction of the machine base allows our customers to ef-ficiently manufacture workpieces made from a wide variety of materials – from plastic to
titanium – in small or medium-sized batches. They can rely on the same requirements de-manded in high-volume production: good access for maintenance, small footprint, as well as good visibility into the working area are only some of the outstanding features.
G for GENIUSG for GENIUS
If you need a Universal Machining Center to machine all 5 sides simulta-neous in 5 axes with the highest requirements for:
• EFFICIENCY• AVAILABILITY• MAINTAINABILITY• FLEXIBILITY • OPERATOR CONVENIENCE
Our G750T offers you the best solution and meets all your demands.
The G750T – A Universal Machining Center designed with the quality and expertise gained from our turnkey production systems business.
Outstanding technology from Outstanding technology from GROB in a confined spaceGROB in a confined space
4 5
YOUR ADVANTAGEHORIZONTAL SPINDLE – COMPACT – ACCESSIBLE – ENERGY-EFFICIENT
Horizontal 5-axis concept Even with the longest tool in the working
spindle the maximum component size can be swung and processed collision free. The rotating and swing points inside the working area are arranged in such a way that only small compensation movements in the 5-axis positioning are necessary.
Base • The machine base as well as most of the
components are self-supporting rigid welded constructions.
• The Y axis slide, rotary table housing, and spindle housing are cast iron constructions.
• The machine is placed and adjusted on seven leveling elements. Seven more leveling elements provide the machine with addi-tional stability.
Axis control The three linear and two rotary axes allow 5-side machining as well as 5-axis simultaneous interpolation.The machine offers an extremely large swivel range in the A-axis with 225 degrees.
Modern technology GROB As all GROB machines, the G750T has a
high dynamic range up to an axis speed of 75 m / min and an acceleration of 7.5 m / s². Tool changing takes place completely out of the working area. One large mass ensures high damping and allows for maximum ma-terial removal.
Energy efficiency Energy recovering, smart shutdown strate-
gies, synchronous spindle technology, as
well as demand based machine cooling are already incorporated in the basic machine configuration. Further designs, such as fre-quency-controlled high pressure supply or a fully hydraulic free machine are optional.
Optimal flexibility The G750T is an Universal Machining Center
that can be configured to your required application.
Controls The G750T uses convenient and userfriendly
controls of the newest generation: • SIEMENS 840D sl
High efficiency The G750T has been designed, as all
machines of the G-Series, for optimum wet and dry machining. The compact machine design requires only a small footprint.
Increasing the tool capacity Additional tool magazines increase the tool
capacity of the basic machine and offer optimum flexibility.
Optional automation There is a pallet changer and/or a pallet stor-
age option available for automatic workpiece exchanges.
Integrated coolant system Even the standard version includes a
1,075 liter coolant system with a paper band filter and internal coolant supply with 23 bar. Optional varieties with 38 or 80 bar (infinitely programmable) are also available.
POWERFUL ADVANTAGES
Intelligent chip management Best available chip disposal through an upside down
table position and central positioned chip conveyor directly under the machining operation.
• Chips are not lying on the clamping fixture • Direct free fall of chips • Increase of the tool life • Higher surface finish quality
Glass scales and rotary encodes By way of our encoders with air purge for all axes, we
ensure quality from the very first use. • High positioning accuracy according to
ISO 230-2 of 0.006 mm. • All machine reference marks available immediately
after booting the controller.
Optimal temperature control by a chiller unit Included in the basic machine configuration, the
chiller unit is used to chill the: • Motorized spindle • Electrical cabinet • A-/B-axis drive • Z-axis drive • Coolant system
Linear drive in the X and Z axes Wear-free and non-contact drive system in the most
traversed axes. Short tool changing times due to high dynamics.
Balance cycle Basic cycle-run balances your fixture and workpiece.
Two-stage option of balancing quality, especially for the finish process.
Motorized spindle with Hirth coupling During the turning process, the motorized spindle is blocked to decouple the bearings in a Hirth coupling.
SPECIAL FEATURES
YOUR GROB SERVICE– Worldwide service network– 24 hours, 7 days a week
– Machine remote diagnosis – Customer training
76
A/B axis
AXIS ARRANGEMENT
MACHINE FEATURES
MAXIMUM WORKPIECE ENVELOPE
MAXIMUM WORKPIECE ENVELOPE WITH PALLET CHANGERWITH PALLET CHANGER
Workpiece envelope top view (max.) [mm]Workpiece envelope A-Axis 0° (max.) [mm]Workpiece envelope AB-Axis (max.) [mm]
Ø 1,280
1,00
5
Center A-Axis
60
50
sphere R725
top edge ofrotary table
Ø 1,280
835
450.
6
Center A-Axis
60
50
Workpiece envelope top view (max.) [mm]
Ø 1,200
930
Workpiece envelope A-Axis 0° (max.) [mm]Workpiece envelope AB-Axis (max.) [mm]
sphere R675
Center A-Axis
top edge of pallet
Ø 1,200
675
309.
2
Ø 1,280
Ø 1
,200
110
110
Ø 895
790
G750T MACHINE
Side view
G750T WITH PALLET CHANGER
G750T WITH AN ADDIT IONAL TOOL MAGAZINE AND A COOLANT CHILL ING UNIT
Top view
ca. 5
500
ca. 7100
ca. 6
500
ca. 7750
ca. 3
750
101
ca. 3
750
101
ca. 3
750
ca. 8
600
101
Side view
Side view
Top view
Top view
Coolant chilling unit
Additional tool magazine
ca. 1
500
ca. 1
500
ca. 7750
8 9
BASIC EQUIPMENT
Tool cleaning device Combined, GROB-patented brushing / blow-off unit in
the tool magazine to clean the plain and the taper sur-face of the tool holder parallely to the processing time.
Separate flush and blow gun Two separate flush guns with coolant and / or air are
available at the operator's position for cleaning the work area, fixture, and clamping surface.
Combined tool measurement system System, located in the work area, used for contactless measuring of milling tools. In addition there is a mechanical tactile system to measure turning tools.
Tool breakage control A mechanical tool breakage detection device is
integrated in the tool magazine.
Handheld controller Keys for tool data entry and for pre-selection of axis
movement. Controller can be repositioned to the operating side (Main control panel).
Tool coding Read/write unit installed at the tool loading position for
tools with a memory chip.
Machine remote diagnosis Machine remote diagnosis for the support of your
control, maintenance, and repair tasks, works after activation of the Internet connection and installation of the tele service software.
GROB spindle diagnostic (GSD) Integrated electronic diagnostic system for spindle vibra-
tion and imbalance monitoring, as well as automatic bearing analysis.
Chip-in-Spindle Detection (SiS) Reliable detection of any chips between the tool holder
and the spindle; up to a chip thickness of 10 µm.
GROB kinematic measurement inspection equipment In addition to the cycles KinematicsOpt (HEIDENHAIN), cycle 996 (SIEMENS) or GSC (GROB), all measuring instruments are supplied in a hard shell case to provide the best protection.
Measuring probes including all of the preparations • HEIDENHAIN • RENISHAW • M&H
ACCESSORIES
High pressure coolant through spindle
Tool magazineFlushing of the machining area
8
Fluid cabinet Chip conveyor and integrated coolant system
HSK-T100– Segmented plain surface equipped with air blow off
10
STAGES
AUTOMATION
TECHNICAL DATA
Subject to technical change.* With limit inside the working area
ALL DATA AT A GLANCE
Set up station and HMI on a linear pallet storage system.
Linear pallet storage … for automatic loading of machines up to 12 pallets..
Additional tool magazine The additional tool magazine increases the
basic machine tool capacity. • The additional tool magazine can be loaded
with tools during the machining process. If the tool for the next working operation is already in the disc magazine, the main time of the basic machine is not influenced.
• The preparation and management of the additional tools in the magazine is con-trolled by the software program of a machining center.
Slides
Working travels in X / Y / Z axis [mm] 1,000 / 1,100 / 1,170
Speeds in X / Y / Z axis [m/min] 60 / 50 / 75
Acceleration (max.) in X / Y / Z axis [m/s2] 7.5
Feed force (max.) in X / Y / Z axis [kN] 12
Accuracy (ISO230-2 Third edition 2006-03-15)
> Positioning accuracy in X / Y / Z axis [mm] 0.006
> Repeat precision of positioning in X / Y / Z axis [mm] < 0.003
Main spindle
Drive
Toolholder for short hollow taper tools to DIN 69 893 HSK-T100
Spindle bearing spindle diameter on front bearing [mm] 100
Speed nmax [rpm] 10,000
Drive power max. at 100 % / 40 % duty cycle [kW] 50 / 66
Spindle torque max. at 100 % / 40 % duty cycle [Nm] 258 / 340
Chip-to-chip time t2 to VDI 2852 [s] referred to speed [rpm] (Siemens 840D sl) (Pick-up / double disc)
4.0 bis n = 5,000
Spindle clamping [Nm] 1,200
Tool magazine Double disc magazine
Disc magazine HSK-A100
Number of pockets; Standard 2 x 30
Tool length max. [mm] (front/back) 650* (590) / 500
Tool diameter max. [mm]
130> no diameter restriction for neighboring positions
> diameter restriction for neighboring positions 250
Tool weight max. [kg] 22
Tool moment in gripper max. [Nm] 40
B-Axis
Speed nmax [rpm] (automatic unbalance monitoring) 500
Torque max. at 100 % / 40 % duty cycle [Nm] 3,110 / 3,740
Component
Table diameter [mm] 950
Table load [kg] (range with/without) 1,000 / 1,500
Pallet size [mm] 800 x 800
Maximum interference diameter [mm] 1,280
Connection ratings
Power requirement at 400 V 3-phase / 50 Hz [kVA] at least 42
Compressed air [bar] 5
Weight (approx.)
Total weight [kg] (without/with pallet changer) 33,000 / 36,000
Expansion options
Automatic pallet changer [mm] 800 x 800
Tool magazine expansion TM145 (HSK-A100)
Pallet storage systemShelf storage with shuttle for interim storage of the workpiece pallets (up to 90 storage spaces).
Pallet changer An automatic two-pallet changer is the entry
into automation. • Between the working area and set-up
station two pallets 800 x 800 mm are changed. • The drive for the swing / stroke axis is per-
formed by a three-phase servo motor. • The pallets are on the setup station and
the round table with a zero-point-clamping system with cones.
• The setup area is rotatable by hand and can be indexed at 0 °, 90 °, 180 ° and 270 °.
ALL DATA AT A GLANCE
Mo
tori
zed
sp
ind
le 3
40 N
m,
10,0
00 m
in-1, (
Stan
dar
d)
S P INDLE CHART HSK-T100
–– motor power S1: 100 % duty cycle
–– motor power S6: 40 % duty cycle
–– torque S1: 100 % duty cycle
–– torque S6: 40 % duty cycle
www.grobgroup.com
GROB-WERKE Mindelheim, Germany
GROB SYSTEMS Bluffton, Ohio, USA
B. GROB DO BRASIL São Paulo, Brazil
GROB MEXICO Querétaro, Mexico
GROB MACHINE TOOLS Birmingham, Great BritainGROB RUSSLAND Moscow, Russia
GROB MACHINE TOOLS Hyderabad, India
GROB KOREA Seoul, South KoreaGROB MACHINE TOOLS Shanghai, China
GROB MACHINE TOOLS Beijing, China GROB MACHINE TOOLS Dalian, China
GROB KOREA Co. Ltd. Seoul, SOUTH KOREAPhone: +82 31 8041-3130E-mail: [email protected]
GROB MACHINE TOOLS (BEIJING) Co. Ltd. Beijing, P.R. CHINAPhone: +86 10 6480-3711E-mail: [email protected]
GROB MACHINE TOOLS (BEIJING) Co. Ltd. Shanghai, P.R. CHINAPhone: +86 21 3763-3018E-mail: [email protected]
GROB MACHINE TOOLS INDIA Pvt. Ltd.Hyderabad, INDIAPhone: +91 40 4202-3336E-mail: [email protected]
GROB RUSSLAND GMBHMoscow, RUSSIAPhone: +7 495 624-0586E-mail: [email protected]
GROB MACHINE TOOLS U.K. Ltd.Birmingham, GREAT BRITAINPhone: +44 121 366-9848E-mail: [email protected]
GROB MEXICO S.A. de C.V.Querétaro, MEXICOPhone: +52 442 713-6602E-mail: [email protected]
GROB HUNGARIA KFT.Györ, HUNGARYE-mail: [email protected]
GROB-WERKE GmbH & Co. KGMindelheim, GERMANYPhone: +49 8261 996-0Fax: +49 8261 996-268E-mail: [email protected]
B. GROB DO BRASIL S.A.São Paulo, BRAZILPhone: +55 11 4367-9100Fax: +55 11 4367-9101E-mail: [email protected]
GROB SYSTEMS, INC. Bluffton, Ohio, USAPhone: +1 419 358-9015Fax: +1 419 369-3330E-mail: [email protected]
GROB MACHINE TOOLS (DALIAN) Co. Ltd. Dalian, P.R. CHINAPhone: +86 411 3926-6488Fax: +86 411 3926-6589E-mail: [email protected]
GROB HUNGARIA Györ, Hungary
© G
RO
B-W
ERK
E G
mb
H &
Co
. KG
· 04
/201
5/EN
TABLE CHART
motor power 100 %
motor power 40 %
motor power (max.)
torque 100 %
torque 40 %
torque (max.)
Ro
tary
Tab
le 4
,390
Nm
, 50
0 m
in-1 (
Stan
dar
d)
00 100 200 300 400 500
450
900
1350
1800
2250
2700
3150
3600
4050
4500
4950
0
5
10
15
20
25
30
35
40
50
45
Torq
ue
in N
m
Speed (rpm)
Pow
er in
kW
Speed (rpm)
0
70
60
50
40
30
20
10
Pow
er in
kW
Torq
ue
in N
m
360
20
40
60
80
100
120
140
160
180
200
220
240
260
280
300
320
340