FUEL OIL BURNERS - Ecothermiki

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OUTPUT 16 TO 1540 kW FUEL OIL BURNERS PRESSURE JET FUEL OIL BURNERS MODELS AVAILABLE M 100 S, 16 to 47 kW 1-stage fuel oil burners, low-NOx “120 mg/kWh”, see page 4 M 200 S, 38 to 125 kW Fuel oil burners, 1-stage (M 200/1 S and M 201/2 S) or 2-stage (M 202/2 S), low-NOx “120 mg/kWh”, see page 4 M 30 S, 47 to 356 kW Fuel oil burners, 1-stage (M 31-..) or 2-stage (M 32-..), low-NOx, see page 6 M 40 S, 185 to 1050 kW 2-stage fuel oil burners, low-NOx, see page 8 M 50 S, 486 to 1540 kW 2-stage fuel oil burners, low-NOx, see page 10 Equipment for boilers Domestic fuel oil FUELS USABLE SERVICES GUARANTEED M 100 S - M 200 S M 40 S M 50 S M 30 S Complies with the requirements of European Directives - 73/23 EEC, Low Voltage Directives - 89/336 EEC, Electromagnetic Compatibility Directives Identification no. according to EN 267: M 100/1 S, M 100/2 S : 5G970/2001 M 32-5 SB, M 32-6 S : 5G442/2000 M 100 RS : 5G969/2001 M 32-7 S : 5G443/2000 M 200/1 S : 5G590/2002 M 32-8 S : 5G444/2000 M 201/2 S : 5G1003/03 M 32-9 S : 5G667/2001 M 202/2 S : 5G1004/03 M 42-1 S : 5G940/99 M 31-4 S : 5G393/1999 M 42-2 S, 3 S, 4 S : 5G941/99 M 31-5 S : 5G394/1999 M 42-5 S : 5G942/99 M 32-4 SB : 5G441/2000 M 52-1 S : 5G426/99

Transcript of FUEL OIL BURNERS - Ecothermiki

Page 1: FUEL OIL BURNERS - Ecothermiki

OUTPUT16 TO 1540 kW

FUEL OIL BURNERSPRESSURE JET FUEL OIL BURNERS

MODELS AVAILABLE

■ M 100 S, 16 to 47 kW1-stage fuel oil burners, low-NOx “120 mg/kWh”, see page 4

■ M 200 S, 38 to 125 kWFuel oil burners, 1-stage (M 200/1 S and M 201/2 S) or 2-stage(M 202/2 S), low-NOx “120 mg/kWh”, see page 4

■ M 30 S, 47 to 356 kWFuel oil burners, 1-stage (M 31-..) or 2-stage (M 32-..), low-NOx,see page 6

■ M 40 S, 185 to 1050 kW2-stage fuel oil burners, low-NOx, see page 8

■ M 50 S, 486 to 1540 kW2-stage fuel oil burners, low-NOx, see page 10

Equipmentfor boilers

Domestic fuel oil

FUELS USABLE

SERVICES GUARANTEED

M 100 S - M 200 S

M 40 S

M 50 S

M 30 S

Complies with the requirements of European Directives- 73/23 EEC, Low Voltage Directives- 89/336 EEC, Electromagnetic Compatibility Directives

Identification no. according to EN 267: M 100/1 S, M 100/2 S : 5G970/2001 M 32-5 SB, M 32-6 S : 5G442/2000M 100 RS : 5G969/2001 M 32-7 S : 5G443/2000M 200/1 S : 5G590/2002 M 32-8 S : 5G444/2000M 201/2 S : 5G1003/03 M 32-9 S : 5G667/2001M 202/2 S : 5G1004/03 M 42-1 S : 5G940/99M 31-4 S : 5G393/1999 M 42-2 S, 3 S, 4 S : 5G941/99M 31-5 S : 5G394/1999 M 42-5 S : 5G942/99M 32-4 SB : 5G441/2000 M 52-1 S : 5G426/99

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PRESENTATION OF THE RANGE

FUEL OIL BURNERS M 100 S, M 200 S

FUEL OIL BURNERS M 30 S

FUEL OIL BURNERS M 40 S

FUEL OIL BURNERS M 50 S

INFORMATION REQUIRED FOR INSTALLATION

3

4

6

8

10

12

OPTIONS15

PACKAGING16

2

page

CONTENTS

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PRESENTATION OF THE RANGEBurners in the M series are particularly efficient and compact 1-or 2-stage, burners designed to obtain high yields and highcombustion quality. They are designed for use on all boilers ofwhatever make, but are particularly well-suited for use with DeDietrich boilers.The M 100 S is more particularly suited to the GT 120/1200range of boilers, the M 200 S to the GT 210/2100 range, theM 30 S to the GT 300/II range, the M 40 S to the GT 400 andGTE 500 ranges (with an output lower than 1050 kW) and theM 50 to the GTE 500 range.

The design of M 100 S, 200 S, 30 S and 40 S bur-ners makes it possible to obtain:- High efficiency and performances, stable over time• New combustion head enabling an optimum combustive air /

fuel oil mixture• The Duo-Press system enables high pressure levels for low

outputs, whence improved start-up properties and clean,stable combustion

• M 30, M 40: air flow set at the fan outlet opening using ahemispherical system with proportional adjustment

- Compact burners• Transverse fan with optimized dimensions• Duo-Press system ensuring high available flow and pressure

in a compact volume • Intelligent disposition of components

- Very easy to assemble, install, and service• Attachment to the boiler using a sliding flange• Mains connection using a plug pre-wired to European stan-

dards (2 plugs on 2-stage models)• All components grouped on a holder plate• Horizontal position for quick maintenance of the components

holder plate with vertical position for the nozzle line• Easy access to all components• Maintenance position quickly achieved thanks to the 5 quar-

ter-turn screws on the component holder plate• Use of a single male spanner (hexagonal - 4 mm) to make

all adjustments (including fuel oil pressure), assemblies anddisassemblies

• Easy adjustments using sliding graduated gauges and simpli-fied servomotor.

- Silent running- for M100 S, M 200 S:• Integrated noise-absorber• Air guide at the flame tube inlet

- and for all burners• Soundproofed hood covering all components• Combustive air inlet with phonic insulation foam

The design of the M 50 burner offers:- Simpified installation and maintenance thanks to various tech-nological choices• Guidance system offering quick, easy access to the nozzle

line without removing the burner from the boiler• Optional adjustment of the burner with the hood closed,

using the air inlet located outside the burner• Easy adjustment of the combustion air inlet using a 3-position

jack• Adjustment of the combustion head using a graduated screw

located on the boiler flange • Full accessibility to the electrical components hidden away

under a waterproof hood- The built-in control panel includes• Display of the operating phase• Control of the ignition cycle• Indicator of the number of hours of burner operation• Identification of breakdowns

- Safety and comfort are ensured by certain careful technologi-cal choices• Electric motor protected by a manual reset thermal relay• Safety control box with warning light and reset button• Flame control cell• Air flap with automatic closure when the burner stops• Inversed fan blades providing a low noise level (78.5 dB(A)).

1

3

2

PRINCIPLE OF THE DUO-PRESS® SYSTEM FITTED TO THE VARIOUS FUEL OIL BURNERS (EXCEPT M 50 S)The fan sucks air in to force it back into the combustion headunder pressure. Combustive air is sucked into chamber 1, sepa-rated from chamber 2 by the deflector 3. As the static pressurein chamber 1 is very high, the air drawn in by the fan gathersconsiderable force which will enable it to overcome the counterpressure in the combustion chamber. However, the part of thisair that does not acquire sufficient force is then taken back intothe fan thanks to the partial vacuum which is created in cham-ber 2. The air thus re-injected is again accelerated by the fanand drawn towards the combustion head.

AdvantagesThe DUO-PRESS system makes it possible to raise low air flowsto very high pressure levels and thus easily overcome the highcounter pressures each time the burner is ignited. Furthermore,this fan system is not particularly sensitive to atmospheric varia-tions, thus providing excellent performances even at high altitu-des.

8802F080

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FUEL OIL BURNERS M 100 S, M 200 S

TECHNICAL SPECIFICATIONSModel M 100 RS* m 100/1 S M 100/2 S M 200/1 S M 201/2 S M 202/2 S

(2 stage)

Burner output kW 16-31 22-33 29-47 38-71 60-124 55**/80-125Fuel oil flow rate (1) kg/h 1,35-2,60 1,85-2,80 2,45-4,00 3,21-6,00 5,07-10,47 4,65/6,76-10,56Preset output kW 22 28 33 60 75 55**/80Can be fitted to boilers GT 123/1203 123/1203 124/1204,125/1205 126/1206 216 -

GT - - - 214/2104,215/2105 217, 218 217, 218 (3)Recommended injection US Gal/h 0,65/45°S 0,55/60°S 0,65/45°S, 0,85/45°S 0,85/60°S 1,75/45°S -nozzle for these boilers US Gal/h - - - 1,10/45°S, 1,50/45°S 2,00/45°S, 2,25/45°S 1,50/45°S, 1,75/45°SMax. absorbed power W 215 185 185 215 245 250Motor output (2) W 90 90 90 120 150 150Net weight kg 10 10 10 10 17 18* burner with preheater ** min. output at 1st stage(1) Maximum viscosity 6.0 mm2/s at 20°C (2) 230 V mono (3) for GT 217, 218 fitted with K or DIEMATIC-m Delta control panel only

PRINCIPAL DIMENSIONS (mm and inches)

M 100 RS, M 100/1 S, M 100/2 S

4

465

315

ø90

90-150

0-60

4xM8

259

334

ø120

ø150

224

8802F021D

8802F035B

M 200/1 S485

315

224

0 903°

80 170

ø90

4xM8

ø120

ø150

M8 ø120

ø160 ø140

334

259

M 201/2S, M 202/2 S,

224

3° ø100

334

259614

400 72 214

0 142

4xM8

ø120

ø150

M8 ø120

ø170 ø140

M 200/1 S

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FUEL OIL BURNERS M 100 S, M 200 S

FIRING RATES

M 100 RS, M 100/1 S, M 100/2 S M 200/1 S, M 201/2 S, M 202/2 S

Power at an altitude of 400 m and at 20°C. Low calorific power of the fuel oil: 11.84 kWh/kg.

The selection of the model, the adaptation of the nozzle and the settings should be done by the fitter in accordance with the specific installation condi-tions.The flow pressure curve is used to check the adaptation of the boiler concerned.Burner output should be adapted to the output of the boiler for which it is used, bearing in mind its effective useful efficiency.

DESCRIPTIONM 100 RS, M 100/1 S, M 100/2 S M 201/2 S, M 202/2 SM 200/1 S

Burner output

Fuel oil flow

Pressure in the combustion chamber

1 1,5 2 2,5 3 3,5 4

10 15 20 25 30 35 40 45 50

kW

kg/h

0

0,1

0,2

0,3

0,4

0,5

0,6

0,7

0,8

mbars

M100 RS

M100/2 S

M100/1 S

8802F021D

2 43

3840

5 6 7 8 9 10 11

50 554535 6560 71 75 85 95 105 115 125 kW

kg/h

Burner output

0

0,2

0,4

0,6

0,8

1,0

1,2

1,4

1,6

mbars

Pressure in the combustion chamber

M 201/2 S

M 202/2 S

M 200/1 S

Fuel oil flow

8802F031A

Flame presencecontrol cell

Pressure outlet

Handling grip

Nozzle lineadjustment screw

Ignitiontransformer

Safetycontrol boxwith resetbutton

Flametube

Flamedisplay

hatch

Air flapadjustment

button

Air box

Castaluminum

casing

Holder plate quick lock screwMotor

Fuel oil pump

Fuel oil solenoid valve

Component holder plate

Foot used to dismantle theburner easily

Component holder plate

Ignitiontransformer

Safetycontrol box

Nozzle lineadjustment screw

Fuel oilsolenoidvalve

Fuel oil pump

Combustion head

Ignition electrodes Injection nozzle

BaffleFuel oil preheater(M 100 RS)

8802Q0728802Q023

8802Q031

Fuel oilhoses

5

Motor

Foot used to dismantle theburner easily

Fueloil hoses

Pressure outlet Flame detection cell

Handling grip

Servomotorfor adjusting

air flow (M 202/2 S)

Flametube

Air flapadjustment

button

Air box

Castaluminum

casing

Holderplate quick lock screw

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FUEL OIL BURNERS M 30 S

Model M 31-4 S M 31-5 S M 32-4 SB M 32-5 SB M 32-6 S M 32-7 S M 32-8 S M 32-9 S

Number of stages 1 1 2 2 2 2 2 2Burner output kW 47-107 77-166 54*/78-111 75*/98-142 80*/113-161 107*/142-202 149*/179-256 150*/220-356Flow rate fuel oil (1) kg/h 4,0-9,0 6,5-14,0 4,5/6,5-9,3 6,3/8,3-12,0 6,7/9,5-13,5 9,0/11,9-17,0 12,5/15,0-21,5 12,6/18,5-30,0Preset output kW 87 120 60/87 93*/125 105*/152 134*/190 155*/228 191*/272Can be fitted to boilers GT - 304/II - 304/II 305/II 306/II 307/II 308/IIInjection nozzle recommended for these boilers US Gal/h - 2,50/45°S - 2,00/45°S 2,50/45°S 3,00/45°S 4,50/45°S 5,00/45°SMotor output (2) W 260 260 260 260 260 380 380 600Net weight kg 21 21 22 22 22 22 22 25

* Minimum power at 1st stage(1) Maximum viscosity 6.0 mm2/s at 20°C. (2) 230 V mono.

PRINCIPAL DIMENSIONS (in mm and inches)

M 31-4 S, M 32-4 SB, M 32-5 SB

TECHNICAL SPECIFICATIONS

597

373

297

ø100 ø120

150

300

100-250

4xM8

373

297

ø120

677(707 for M32 - 9S)

140-2903°

min. ø 130

170-220

4xM8

ømin. 130

170-220

4xM8

15°

Possible tapped connections

300

M 31-5 S, M 32-6 S, M 32-8 S et M 32-9 S

8802F009

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FUEL OIL BURNERS M 30 S

Power at an altitude of 400 m and at 20°C. Low calorific power of the fuel oil: 11.84 kWh/kg.

The selection of the model, the adaptation of the nozzle and the settings should be done by the fitter in accordance with the specific installation condi-tions.The flow pressure curve is used to check the adaptation of the boiler concerned.Burner output should be adapted to the power of the boiler for which it is used, bearing in mind its effective useful yield.

8802F030A

mbars Pressure in the combustion chamber

M31-4S

M31-5S

0 5 10 15

0 50 100 150 Burner output

Fuel oil flow

0

1

2

kg/h

kW

Pressure in the combustion chamber mbars

kW Burner output

Fuel oil flow kg / h

M32-4SB

M32-5SB

M32-6SM32-7S

M32-8S

M32-9S

0 5 10 15 20 25 30

0 50 100 150 200 250 300 3500

1

2

3

4

DESCRIPTION

Sound-proofedhood

Fuel oilsolenoidvalve

Fuel oilpump

Safety control device(with reset button)

Electronic ignition transformer

Pressure chamber with automatically closing air flap

Component holder plate

Powerful transverse fanCasing Sliding flange

Nozzleline

Combustion tube

Combustion headwith ignition elec-trodes

Adjustment of the airpressure combustionside

Adjustment of theair flow

Hemispherical sys-tem with proportio-nal adjustment MotorFlame detector

Standardizedconnector for elec-trical connection

M 31

Combustive air flowchanneling ribs

M 32

Adjustment of the airflow by simplified servo-motor

FIRING RATES

M 31-.. M 32-..

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FUEL OIL BURNERS M 40 S

PRINCIPAL DIMENSIONS (mm and inches)

TECHNICAL SPECIFICATIONSMODEL M 42-1 S M 42-2 S M 42-3 S M 42-4 S M 42-5 S

Number of stages 2 2 2 2 2Burner output kW 185*/285-515 185*/285-625 200*/300-625 290*/465-765 360*/550-1050Fuel oil flow rate (1) kg/h 15,6/24,1-43,5 15,6/24,1-52,8 16,9/25,3-52,8 24,5/39,3-64,6 30,4/46,5-88,7Preset output kW 280*/450 320*/515 400*/625 410*/645 620*/910Can be fitted to boilers GT 309, 408 409 410 411 412 to 414

GTE 507 508 508 509 to 511 512 to 516Recommended nozzle for these boilers

(see table below)

Max. absorbed power W 1100 1280 1550 1550 2430Motor power W 650 750 1500 1500 2200Power supply 230 V~mono/50 Hz 230 V~mono/50 Hz 230 -400V~tri/50 Hz 230 -400V~tri/50 Hz 230 -400V~tri/50 HzNoise level at 1 m dB(A) ≈ 69 ≈ 69 ≈ 69 ≈ 70 ≈ 79Net weight kg 51 51 57 57 64* min. power at 1st stage (1) Maximum viscosity 6.0 mm2/s at 20°C mono = single-phase tri = three-phase

Useful Nominal Burner type Injection nozzle type power (kW) output (kW) (US Gal/h)

GT 309 280-330 318-375 M 42-1 S 6,5/45°BGT 408 300-390 334-443 M 42-1 S 6,5/45°BGT 409 390-450 443-511 M 42-2 S 7,5/45°BGT 410 450-540 511-614 M 42-3 S 10,0/45°BGT 411 540-600 614-682 M 42-4 S 11,0/45°BGT 412 600-670 682-761 M 42-5 S 1st st. 8.5/60°B, 2nd st. 4.5/45°BGT 413 670-720 761-818 M 42-5 S 1st st. 8.5/60°B, 2nd st. 4.5/45°BGT 414 720-880 818-886 M 42-5 S 1st st. 10.0/60°B, 2nd st. 5.45/45°BGTE 507 348-406 387-451 M 42-1 S 6,5/45°BGTE 508 406-464 451-516 M 42-2 S (mono) or M 42-3 S (tri) 7.5/45°B (mono) or 8.5/45°B (tri)GTE 509 464-522 516-580 M 42-4 S 8,5/45°BGTE 510 522-580 580-644 M 42-4 S 10,0/45°BGTE 511 580-638 644-709 M 42-4 S 11,0/45°BGTE 512 638-696 709-773 M 42-5 S 1st st. 8,5/60°B, 2nd st. 4.5/45°BGTE 513 696-754 773-838 M 42-5 S 1st st. 10.0/60°B, 2nd st. 5.0/45°BGTE 514 754-812 838-902 M 42-5 S 1st st. 10.0/60°B, 2nd st. 5.0/45°BGTE 515 812-870 902-967 M 42-5 S 1st st. 11.0/60°B, 2nd st. 5.5/45°BGTE 516 870-928 967-1031 M 42-5 S 1st st. 11.0/60°B, 2nd st. 5.5/45°B1st stage: operating at 60% power, 2nd stage: operating at 100%

492

394

ø168

A

C

max. 238

mini. 1500

B

min. 40

Ø min. 1754x M

Taraudages possibl

Ø min. 1754x M10

Ø min. 175

220-280

220-280

4x M10

15°

Possible tapped connections

420

210

8802F010A

Burner type M 42-1 S M 42-2 S M 42-3 S M 42-4 S M 42-5 S

A mm 1080 1080 1080 1061 1089B mm 222 222 222 203 191C mm 611 611 611 611 591

Type of burner recommended according to the type of boiler

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FUEL OIL BURNERS M 40 S

FIRING RATES

Power at an altitude of 400 m and at 20°C. Low calorific power of the fuel oil: 11.84 kWh/kg.

The selection of the model, the adaptation of the nozzle and the settings should be done by the fitter in accordance with the specific installation condi-tions.The flow pressure curve is used to check the adaptation of the boiler concerned.Burner output should be adapted to the power of the boiler for which it is used, bearing in mind its effective useful yield.

mbars Pressure in the combustion chamber

M42-5S

M42-1S

M42-3S

M42-4S

M42-2S

0 10 20 30 40 50 60 70 80 90 100 kg/h

0 200 400 600 800 1000 1200 kW

Burner output

Fuel oil flow

0

2

4

6

8

10

12

14

16

8802F059

DESCRIPTION

Casing

Ignition transformer

Sliding flange

Flame tube

Upper component holder plate

Flame detectioncell

Servomotor for adjusting the air flow

Soundproofed air intake box

3-pin power relay for connecting anexternal solenoid valve

7 + 4 pin power relay for connectionto the boiler

5-pin power relayfor the fan motor(mono or tri)

Air pressure switch (M 42 - 3 S to 5 S

M 42 - 1 S/2 S: power relayM 42 3 S to 5 S: power relay + thermal relay

Injection nozzle line with baffle andignition electrodes

Flame detection cell

Pump motor (M 42 - 3 S to 5 S)

Fuel oil pump

Lower componentholder plate

Fuel oil feed hoses

Fan motor

Safety control box

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FUEL OIL BURNER M 50 S

TABLE OF TECHNICAL SPECIFICATIONS

MODEL M 52-1 S (2-stage)

Burner output kW 486*/948-1540Fuel oil flow rate kg/h 41/80-130Can be fitted to boilers GT 517 to 525Pre-fitted nozzle (see table below)Max. absorbed power W 2600Motor power W 2200Power supply 230-400 V~tri/50 HzNoise level dB(A) 78,5Net weight kg 66* min. power at 1st stage

Useful Nominal Nozzle type (US Gal/h)power (kW) output (kW) 1st stage 2nd stage

GTE 517 928-986 1031-1096 13,0/60°B 9,0/45°BGTE 518 986-1044 1096-1160 13,8/60°B 9,5/45°BGTE 519 1044-1102 1160-1224 15,0/60°B 10,0/45°BGTE 520 1102-1160 1224-1289 15,3/60°B 10,5/45°BGTE 521 1160-1218 1289-1353 16,0/60°B 11,0/45°BGTE 522 1218-1276 1353-1418 17,0/60°B 11,0/45°BGTE 523 1276-1334 1418-1482 18,0/60°B 12,0/45°BGTE 524 1334-1392 1482-1547 19,0/60°B 12,3/45°BGTE 525 1392-1450 1547-1611 19,5/60°B 13,0/45°B

1st stage: operating at 60% power, 2nd stage: operating at 100%

PRINCIPAL DIMENSIONS (mm and inches)

ø189

430

625951*680 250

5554xM12ø195

ø275-325

338 287

8802F038A* This dimension corresponds to the space takenup by the burner when opened for maintenance

Nozzle recommended according to type of boiler:

Page 11: FUEL OIL BURNERS - Ecothermiki

FUEL OIL BURNER M 50 S

FIRING RATES

500 600 700 800 900 1000 1100 1200 1300 1400 1500 kW

Burner output

-2

0

2

4

6

8

10

12

mbars

Pressure in the combustion chamber

40 50 60 70 80 90 100 110 120 130 kg/h

Fuel oil flow

M52-1S

in accordance with EN 267Power at an altitude of 100 m and at 20°C Low calorific power of the fuel oil: 11.84 kWh/kgThe selection of the model, the adaptation of the nozzle and the settings should be done by the fitter in accordance with the specific installation condi-tions.The flow pressure curve is used to check the adaptation of the boiler concerned.Burner output should be adapted to the power of the boiler for which it is used, bearing in mind its effective useful yield.

NB: the maximum power of burner M 52-1 S is 1540 kW in accordance with EN 267. The combustion head is adapted for use on De Dietrich boilers in the GTE500 range and can also be adapted for use on other boilers available on the market. For this purpose, an optional long flame tube is available (consult us).

8802F034

8802Q039

Combustion head adjustment screw

Holding flange

Flame display hatch

Ignition transformer

Control module

Motor

Burner terminal block

Safety control box with reset button

Flame tube with inverter switch

Runners for putting the burner in the maintenance position

Flame detection cell

Fuel oil solenoid valves

Hydraulic jack

Safety valve

Fuel oil pump

Connections for fuel oil feed hoses

11

DESCRIPTION

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INFORMATION REQUIRED FOR INSTALLATION

FUEL OIL CONNECTION

The burners are delivered with 2 connection hoses, one forintake, the other for return to the tank. The fuel oil connectioncan be made using dual tubes. However, the fuel oil pumpon the burner can be converted into a single tube version ifyou wish to make this type of connection.

Each hose measures one meter in length and includes aremovable connector at its extremity.A filter must be fitted to the fuel oil intake in order to preventthe injection nozzle from clogging.

Example of fuel oil connection

Diameter and length of fuel oil pipes

Values with Danfoss pump, type BFP 41R3(M 100 S, M 200/1 S and M 201/2S)

Values with SUNTEC AS 47B pump(M 100 RS, M 200/1 S)

Pipes constructed from the top, on the ceiling (solution to be avoided)

Elbow joints not to be used

Pipes constructed from the bottom, in a channel (recommended solution)

Vent

Refilling

Inlet filter + flapFuel oil filter

Security valve

Leak proof tank with a minimum capacity equal to the total storage capacity

Metal tank:For more than 1500 litres, use a room reserved exclusively forthe storage of fuel oil. Plastic tank: Whatever their capacity, these must be located in a room which is reserved for their exclusive use.

The intake diameter and length of the pipes depend on theposition of the bottom of the tank in relation to the fuel oilpump serving the burner (static intake height). The bottomof the tank is located either higher than the burner (loadfunction) or lower than the burner (total intake function).The static intake height can therefore be positive, zero, ornegative. For burners in the M… ranges, the tables belowshow the lengths available for 3 commonly used diametersof copper piping, depending on the static intake height.The lengths shown have been calculated based on the lossof load of a valve, an non-return flap, 4 elbow joints andan average fuel oil density of 0.8.

+ 4 21 m 67 m 100 m+ 3 18 m 58 m 100 m+ 2 16 m 50 m 100 m+ 1 13 m 42 m 100 m0 11 m 34 m 82 m- 1 8 m 25 m 62 m- 2 5 m 17 m 42 m- 3 - 9 m 21 m

Static intake Length developed according to the Height H diameter of the copper pipe in m

m Ø 6/8 Ø 8/10 Ø 10/12

+ 4 30 m 97 m 150 m+ 3 26 m 85 m 150 m+ 2 22 m 73 m 150 m+ 1 18 m 61 m 150 m0 15 m 50 m 124 m- 1 11 m 38 m 95 m- 2 7 m 26 m 66 m- 3 3 m 14 m 37 m

Static intake Length developed according to the height H diameter of the copper pipe in m

m Ø 6/8 Ø 8/10 Ø 10/12

8802F024

H+

H-

8802F026

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INFORMATION REQUIRED FOR INSTALLATION

Values with Danfoss pump, type BF 21R3(M 201/2S and M 31 -..)

Values with Danfoss pump, type BFP 52E(M 202/2S and M 32 -..)

Values with SUNTEC pump depending on the typeindicated (M 40 S)

Values with SUNTEC pump, type AJ6 CC (M 50 S)

Correction depending on altitude

+ 4 33 m 100 m 100 m+ 3 29 m 91 m 100 m+ 2 25 m 79 m 100 m+ 1 21 m 66 m 100 m0 17 m 53 m 100 m- 1 13 m 41 m 99 m- 2 9 m 28 m 68 m- 3 5 m 15 m 37 m

Static intake Length developed according to the height H internal diameter of the copper pipe in m

m Ø 6/8 Ø 8/10 Ø 10/12

+ 4 21 m 67 m 100 m+ 3 19 m 59 m 100 m+ 2 16 m 51 m 100 m+ 1 13 m 42 m 100 m0 11 m 34 m 84 m- 1 8 m 26 m 64 m- 2 6 m 18 m 44 m- 3 3 m 10 m 24 m

Static intake Length developed according to the height H internal diameter of the copper pipe in m

m Ø 6/8 Ø 8/10 Ø 10/12

Max. length Intake height H (m) (in meters)

SUNTEC pump -3 -2 -1 0 +1 +2 +3 +4

AP 2656/8 mm2 - 2 4 7 9 11 13 16

(M 42-1 S/8/10 6 13 20 27 34 41 48 55

M 42-2 S)10/12 20 37 54 71 88 105 122 13912/14 44 80 115 150 150 150 150 1508/10 4 9 15 20 26 31 36 42

AT 275 10/12 14 28 41 54 68 81 94 108(M 42-3 S) 12/14 33 61 89 116 14 150 150 150

14/16 65 116 150 150 150 150 150 1508/10 - 7 12 16 21 26 31 35

AT 295 10/12 11 23 34 46 54 69 81 92(M 42-4 S) 12/14 28 52 76 100 124 148 150 150

14/16 55 100 144 150 150 150 150 1508/10 - 7 12 16 21 26 31 35

A2L 95 10/12 11 23 34 46 54 69 81 92(M 42-5 S) 12/14 28 52 76 100 124 148 150 150

14/16 55 100 144 150 150 150 150 150

+ 4 71 138 150+ 3 62 122 150+ 2 53 106 150+ 1 44 90 150

+ 0,5 40 82 1500 36 74 137

- 0,5 32 66 123- 1 28 58 109- 2 19 42 81- 3 10 26 53- 4 - 10 25

Static intake Length developed according to the height H internal diameter of the copper pipe in m

m Ø 12 Ø 14 Ø 16

Increasing the altitude is equivalent to increasing the intakedepth for negative static heights. The available length ofthe intake pipe will therefore be reduced. The table belowindicates the increase in intake depth for altitudes higherthan 700 m, depending on the variation in altitude.

Important: When the tank is located at a level higher thanthat of the burner, the installation must be fitted with anemergency stop device in compliance with the EN 264standard or the equivalent prevailing local regulations.

Altitude m 800 1000 1200 1400 1600 1800 2000 2200 2400

Average atmospheric pressure mbars 924 901 880 858 837 817 797 777 757

Increase in the intake depth m 0,5 0,8 1,0 1,3 1,55 1,8 2,0 2,3 2,5

AERATION

This must comply with the prevailing local regulations.Examples based on DTU 65.4. (France)Top and bottom aeration compulsory

– Top aeration:Cross section equal to half of the total cross sec-tion of the flue gas conduits with a minimum of2,5 dm2.

– Bottom aeration: Direct air inlet: S (dm2) ≥ 0,86 P

20P = Installed power in kW

The location of the air inlets in relation to the upper ventila-tion openings must ensure that the air is refreshed in theentire volume of the boiler room.

Page 14: FUEL OIL BURNERS - Ecothermiki

14

INFORMATION REQUIRED FOR INSTALLATION

ELECTRICAL CONNECTION➩ M 100 S, M 200 S, M 30 S and M 40 S burners are delivered with European female sockets (7 pins for the 1-stageburners, or 7 pins + 4 pins for the 2-stage burners), which have only to be connected to the male sockets coming from theboiler control panel.In addition, M 40 S burners are fitted with a 3-pin power relay for the connection of an external solenoid valve (not provi-ded) and a 5-pin power relay for powering the fan motor in single or three phase. For boilers not fitted with male sockets,the connection can be made according to the three phase diagrams below.A manually controlled circuit breaker (not provided) must be used to isolate the installation during maintenance, cleaningand repair work; it must simultaneously cut off all unearthed conductors.

M 100 S, M 2001/S and M 202/2 S, M 31-…

Boiler:7-pin male socket

L 1 : LiveF : FuseZG : Main switchTS : Safety thermostatN : NeutralTC : Boiler thermostatVA : Alarm lightCH : Time counter

N

TCHVA

h

CH

B4 S3 T2 T1 N L1

B4 S3 T2 T1 N L1

TS

ZG

FL1

ϑ ϑ

Burner:7-pin female socket

8802F025

M 202/2 S, M 32-…

8802F081

8802N025

L 1 : LiveF : FuseZG : Main switchTS : Safety thermostatN : NeutralTCH1 : 1 or 1st stage boiler thermostatTCH2 : Boiler thermostat 2nd stageVA : Alarm lightCH1 : 1 or 1st stage time counterCH2 : 2nd stage time counter

TCH2N

CH2

h

B5 T6 T7 T8

B5 T6 T7 T8

υ

CH1 TCH1

N ZG

VATS

h

B4 S3 T2 T1 N L1

B4 S3 T2 T1 N L1

FL1

υ

υ

Burner:7-pin female socket

Boiler:7-pin male socket

Burner:4-pin female socket

Boiler:4-pin male socket

000 000L3

3x400V - 50Hz

L1L2

L1

L1

N

N

T1

T1

T2

T2

S3

S3

CH1 CH2

N

L

VA V1TCH1 TS

B4

B4

B5

B5

T6

T6

T7

T7

TCH2

T8

T8

L1

L1

L2

L2

N

N

L3

L3

N

N

L1

L1

ν ν ν

000 000

L1

L1

N

N

T1

T1

T2

T2

S3

S3

CH1 CH2

N

L

VA V1 N

230V - 50Hz

L1

TCH1 TS

B4

B4

B5

B5

T6

T6

T7

T7

TCH2

T8

T8

L1

L1

L2

L2

N

N

L3

L3

N

N

L1

L1

ν ν ν

M 42-1 S and M 42-2 S (230 V - 50 Hz single phase)

L L1 L2 L3 : LiveN : NeutralZG : Main switchTS : Safety thermostatTCH1 : Boiler thermostat

1st stageTCH2 : Boiler thermostat

2nd stageVA : Alarm lightCH 1 : Time counter 1st stageCH 2 : Time counter 2nd stageV1 : External safety valve

M 42-3 S, M 42-4 S and M 42-5 S (400 V - 50 Hz three phase)

L L1 L2 L3 : LiveN : NeutralZG : Main switchTS : Safety thermostatTCH1 : Boiler thermostat

1st stageTCH2 : Boiler thermostat

2nd stageVA : Alarm lightCH 1 : Time counter 1st stageCH 2 : Time counter 2nd stageV1 : External safety valve

8802N026

Page 15: FUEL OIL BURNERS - Ecothermiki

15

INFORMATION REQUIRED FOR INSTALLATION

OPTIONS

Use flexible cables according to the EN 60 335-1 stan-dard. All cables should be connected to the burner termi-nal block and must be secured with cable clips.A manually controlled circuit breaker (not provided) mustbe used to isolate the installation during maintenance,cleaning and repair work. It must simultaneously cut off all

unearthed conductors.For installations fitted with a 230 V-50 Hz three phasepower supply, the star coupling to the motor must be modi-fied into a triangle coupling. The adjustment of the thermalrelay must therefore also be changed.

➩ Electrical connection for M 50 S burners

Connecting the burner cable coming from the DIEMATIC-m DELTA control panel on the GTE 500 to the M 50 S terminal block

� the 7 + 4 pin power relays should be removed as the wiring is done wire by wire according to the following diagram.

Connecting a boiler other than a De Dietrich to the M 50 S terminal block

LNL3L2L1 4321 765

F

L

PE L1 L2 L3

3N~50Hz 400/230V3~50Hz 230V

Power relays and memory indexing

8802G107

B4 S3 T2 T1 N

V/J

L1 B5 T6 T7 T8

6 5 4 3 1 2 4 1 2 3

8802G107

LNL3L2L1 4321 765

F

L

PE L1 L2 L3

N L

T6A

~50Hz 230v

3N~50Hz 400/230V3~50Hz 230V

ϑ

ϑ

ϑP

S

D698

P

P

TR

TL

IN TS

3~M

IN: interrupteur pour arrêt manuelS : voyant alarmeTL: contact de sécuritéTR: thermostat de chaudière 2eme allureTS: thermostat de sécurité

Bridge to be removed for operation

8802G106

IN : switch for manual stopS : alarm indicator lightTL : safety contactTR : boiler thermostat 2nd stageTS : safety thermostat

8802G106

A

B

C

D

burnerhinge pin

8802Q010

SOUNDPROOFING BOX (for M 30 S, M 40 S)

An optional soundproofing box used to reduce the acous-tic level of the burners by another 20 dBA is available

A B C D

for M 30 S 510 790 620 355 à 870ref. 8802-7180for M 40 S 898 780 1163 515 à 830

ref. 8802-7181

Page 16: FUEL OIL BURNERS - Ecothermiki

PACKAGING

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DE DIETRICH THERMIQUESAS with corporate capital of 21 686 370 €57, rue de la Gare - 67580 MertzwillerTél. + 33 3 88 80 27 00 - Fax + 33 3 88 80 27 99www.dedietrich.com

BURNER M 100 RS M 100/1 S M 100/2 S M 200/1 S M 201/2 S M 202/2 S

Package 493 x 295 493 x 295 493 x 295 493 x 295 792 x 388 792 x 388dimensions (mm) x 377 x 377 x 377 x 377 x 295 x 295Shippingweight (kg) 14 14 14 14 14 14

BURNER M 42-1 S M 42-2 S M 42-3 S M 42-4 S M 42-5 S

Package 550 x 550 550 x 550 550 x 550 550 x 550 550 x 550dimensions (mm) x 1150 x 1150 x 1150 x 1150 x 1150Shippingweight (kg) 63 63 69 69 76

BURNER M 52-1 S

Package 780 x 1330dimensions (mm) x 890Shippingweight (kg) 66

BURNER M 31-4 S M 31-5 S M 32-4 SB M 32-5 SB M 32-6 S M 32-7 S M 32-8 S M 32-8 S

Package 815 x 355 815 x 355 815 x 355 815 x 355 815 x 355 815 x 355 815 x 355 815 x 355dimensions (mm) x 410 x 410 x 410 x 410 x 410 x 410 x 410 x 410Shippingweight (kg) 21 21 22 22 22 22 22 25