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FTI-E Aluminium StripFixed Thermal Imaging System
Installation User Guide
Publication Nº 804658Issue 3
06 January 2017Language: English
© Land Instruments International, 2017
Health and Safety InformationRead all of the instructions in this booklet - including all the WARNINGS and CAUTIONS - before using this product. If there is any instruction which you do not understand, DO NOT USE THE PRODUCT.
Safety SignsWARNINGIndicates a potentially hazardous situation which, if not avoided, could result in death or personal injury.
CAUTIONIndicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury to the user or users, or result in damage to the product or to property.
NOTEIndicates a potentially hazardous situation which, if not avoided, could result in damage or the loss of data.
Signs and Symbols used on equipment and Documentation
Caution, risk of electric shock.
Caution, attention to possibility of risk of damage to the product, process or surroundings. Refer to instruction manual.
Caution, hot surface.
Protective Conductor Terminal.
Observe precautions for handling electrostatic discharge sensitive devices.
Equipment OperationUse of this instrument in a manner not specified by Land Instruments International may be hazardous. Read and understand the user documentation supplied before installing and operating the equipment.The safety of any system incorporating this equipment is the responsibility of the assembler.
Protective Clothing, Face and Eye ProtectionIt is possible that this equipment is to be installed on, or near to, machinery or equipment operating at high temperatures and high pressures. Suitable protective clothing, along with face and eye protection must be worn. Refer to the health and safety guidelines for the machinery/equipment before installing this product. If in doubt, contact Land Instruments International.
Electrical Power SupplyBefore working on the electrical connections, all of the electrical power lines to the equipment must be isolated. All the electrical cables and signal cables must be connected exactly as indicated in these operating instructions. If in doubt, contact Land Instruments International.
StorageThe instrument should be stored in its packaging, in a dry sheltered area.
UnpackingCheck all packages for external signs of damage. Check the contents against the packing note.
Lifting InstructionsWhere items are too heavy to be lifted manually, use suitably rated lifting equipment. Refer to the Technical Specification for weights. All lifting should be done as stated in local regulations.
IMPORTANT INFORMATION - PLEASE READ
Health and Safety InformationRead all of the instructions in this booklet - including all the WARNINGS and CAUTIONS - before using this product. If there is any instruction which you do not understand, DO NOT USE THE PRODUCT.
Safety SignsWARNINGIndicates a potentially hazardous situation which, if not avoided, could result in death or personal injury.
CAUTIONIndicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury to the user or users, or result in damage to the product or to property.
NOTEIndicates a potentially hazardous situation which, if not avoided, could result in damage or the loss of data.
Signs and Symbols used on equipment and Documentation
Caution, risk of electric shock.
Caution, attention to possibility of risk of damage to the product, process or surroundings. Refer to instruction manual.
Caution, hot surface.
Protective Conductor Terminal.
Observe precautions for handling electrostatic discharge sensitive devices.
Equipment OperationUse of this instrument in a manner not specified by Land Instruments International may be hazardous. Read and understand the user documentation supplied before installing and operating the equipment.The safety of any system incorporating this equipment is the responsibility of the assembler.
Protective Clothing, Face and Eye ProtectionIt is possible that this equipment is to be installed on, or near to, machinery or equipment operating at high temperatures and high pressures. Suitable protective clothing, along with face and eye protection must be worn. Refer to the health and safety guidelines for the machinery/equipment before installing this product. If in doubt, contact Land Instruments International.
Electrical Power SupplyBefore working on the electrical connections, all of the electrical power lines to the equipment must be isolated. All the electrical cables and signal cables must be connected exactly as indicated in these operating instructions. If in doubt, contact Land Instruments International.
StorageThe instrument should be stored in its packaging, in a dry sheltered area.
UnpackingCheck all packages for external signs of damage. Check the contents against the packing note.
Lifting InstructionsWhere items are too heavy to be lifted manually, use suitably rated lifting equipment. Refer to the Technical Specification for weights. All lifting should be done as stated in local regulations.
IMPORTANT INFORMATION - PLEASE READ Contact UsUK - DronfieldLand Instruments InternationalTel: +44 (0) 1246 417691Email: [email protected]: www.landinst.com
USA - PittsburghAMETEK Land, Inc.Tel: +1 412 826 4444Email: [email protected] Web: www.ametek-land.com
ChinaAMETEK Land China Service Tel: +86 21 5868 5111 ext 122Email: [email protected]: www.landinst.com
IndiaAMETEK Land India ServiceTel: +91 - 80 67823240 Email: [email protected]: www.landinst.com
For further details on all AMETEK Land offices, distributors and representatives, please visit our websites.
Return of Damaged GoodsIMPORTANT If any item has been damaged in transit, this should be reported to the carrier and to the supplier immediately. Damage caused in transit is the responsibility of the carrier not the supplier.DO NOT RETURN a damaged instrument to the sender as the carrier will not then consider a claim. Save the packing with the damaged article for inspection by the carrier.
Return of Goods for RepairIf you need to return goods for repair please contact our Customer Service Department. They will be able to advise you on the correct returns procedure.Any item returned to Land Instruments International should be adequately packaged to prevent damage during transit.You must include a written report of the problem together with your own name and contact information, address, telephone number, email address etc.
Design and Manufacturing StandardsThe Quality Management System of Land Instruments International is approved to BS EN ISO 9001 for the design, manufacture and on-site servicing of combustion, environmental monitoring and non-contact temperature measuring instrumentation.
Approvals apply in the USA
Operation of radio transmitters, telephones or other electrical/electronic devices in close proximity to the equipment while the enclosure doors of the instrument or its peripherals are open, may cause interference and possible failure where the radiated emissions exceed the EMC directive. The protection provided by this product may be invalidated if alterations or additions are made to the structural, electrical, mechanical or pneumatic parts of this system. Such changes may also invalidate the standard terms of warranty.
CopyrightThis manual is provided as an aid to owners of Land Instruments International’s products and contains information proprietary to Land Instruments International. This manual may not, in whole or part, be copied, or reproduced without the expressed written consent of Land Instruments International Ltd.
Copyright © 2016 Land Instruments International.
MARCOM0311, Issue 7, 01 November 2016
Approvals apply in India
Aluminium Strip Fixed Thermal Imaging System
Installation Guide
Blank
Aluminium Strip Fixed Thermal Imaging System
Installation Guide
Contents
A1 Introduction A1
A1.1 Summary Specifications A2A1.2 Installing the RS422/485 Serial Communications Card A4A1.3 Maintenance A6
B1 Installation diagrams B1
Fig. 1 FTI-E System Overview B2Fig. 2 FTI-E Rugged Enclosure and Mounting Dimensions B3Fig. 3 FTI-E PSU Mounting Details B4Fig. 4 FTI-E Blower Mounting Details B5Fig. 5 FTI-E Camera Installation and Dimension Diagrams B6 Fig. 6 FTI-E System Electrical interconnection Diagrams and Cable Requirements for FTI-E CP B7Fig. 7 FTI-E System Electrical interconnection Diagrams and Cable Requirements for FTI-E PSU B8Fig. 8 FTI-E Control Processor Installation and Dimensions Diagram B9Fig. 9 FTI-E Control Processor Electrical Connections Diagram B10Fig. 10 Power Supply Diagram B11 Fig. 11 Water Connections Diagram B12Fig. 12 Air Connections Diagram B13Fig. 13 Input/Output Module Electrical Connections B14Fig. 14 Blower Electrical Connections B15
Fig. 15 Pan & Tilt Mounting with Height Adjustment B16
Aluminium Strip Fixed Thermal Imaging System
Installation Guide
Blank
Section APage 1
Aluminium Strip Fixed Thermal Imaging System
Installation Guide
A1 IntroductionThis Installation Guide gives instructions on how to the install the Land Fixed Thermal Imaging System with FTI-E cameras. The system is operated via the LIPS-FTI-E software.
These instructions are provided as a series of simple installation diagrams, covering the installation of the FTI-E thermal camera and its mountings, accessories and services.
The equipment must be used, maintained and serviced by properly trained personnel, capable of following the procedures given in these instructions. Safety may be impaired if the system is not used as indicated.
It is important to check the equipment with which you have been supplied and then read these instructions thoroughly before proceeding with operation.
There are two basic installed configurations covered by this guide.
Camera
OptionalPurgeBlower
OptionalWater
Cooling
Control Processor(Optional Touch
Screen)
OptionalRemote
Computer
OptionalInput/Output
Signals
OptionalRugged Enclosure
CONTROL PROCESSOR INSTALLATION
Camera
OptionalPurgeBlower
OptionalWater
Cooling
PSUCustomerComputer
OptionalRugged Enclosure
PSU INSTALLATION
Section APage 2
Aluminium Strip Fixed Thermal Imaging System
Installation Guide
A1.1 Summary Specifications
ProcessorFTI-E CP: Operating Temp Range: -5 to 50°C / 30 to 120°F Sealing: IP65 Power Requirement: 100 to 240V ac 2.0A 50/60Hz Weight: 29kg / 64lb The unit weighs up to 29kg (64lb) and will require at least two people to lift it.
EMC: EN61326 Safety: EN61010-1
Power SupplyFTI-E-PSU: Operating Temp Range: 0 to 50°C / 30 to 120°F Sealing: IP65 Power Requirement: 100 to 240V ac 1.0A 50/60Hz EMC: EN61326 Safety: EN61010-1
Camera Operating Temp Range: 5 to 50°C / 40 to 120°F *1
Sealing: IP65 Weight: 4.5kg / 10lb EMC: EN61326 IP Address: 10.1.10.10X (10.1.10.102 Default, X = Rotary Switch Position)
Rugged Housing Max ambient temperature: 85°C / 185°F with water cooling at 1 litre/minute @20°C Weight: 15kg / 33lb
Blower Operating Temp Range: -40 to 50°C / -40 to 120°F Sealing: IP65 with cover fitted Refer to the Blower Unit Instruction Manual for full details Weight: 28.5 kg / 63lb
*1 Internal sensor value
Section APage 3
Aluminium Strip Fixed Thermal Imaging System
Installation Guide
CP Input/Output Signals (See NUDAM data sheets for detailed specification)
Digital Input via NUDAM 6052 Isolated Digital Input Modules 6 bits isolated digital input VIL: 1V max VIH: 3.5V min (24V max) Impedance 1.2KΩ Isolation 5000V rms
Relay Output via NUDAM 6063 Relay Output Module 7 isolated relay outputs Output type: form A Contact rating: AC 0.5A,125V DC 1A, 30V Isolation: 1000 MΩ @ 500V DC
Analog Input via NUDAM 6018 Thermocouple Analog Input Module 6 differential analog inputs Max common mode (wrt AGND): 30V Isolation: 2500V rms Input: programmable mV, V, mA, thermocouple
Analog Output via NUDAM 6024 4 Channel Analog Output Module
4 bipolar analog outputs Isolation: 2500V rms Output: programmable
Section APage 4
Aluminium Strip Fixed Thermal Imaging System
Installation Guide
A1.2 Installing the RS422/485 Serial Communications Card
The RS422/485 Serial Comms card supplied with LIPS FTI-E for connecting the NUDAM input / output
modules is the Amplicon 200 series, 9-way standard port. Full installation details for this type of card can be found in the User Manual supplied with the card.
WARNING Risk of electric shock. Before opening the PC, ensure that the system is isolated from the mains power supply.
WARNING Observe precautions for handling static sensitive devices.
To install the RS422/485 Serial Comms Card• Ensure that the computer and any peripheral devices are switched off and are
disconnected from the mains power supply.
• Remove any obstructions which prevent access to the computer i.e. monitor, keyboard etc.
• Refer to the PC ‘Operating Instructions’. Remove the cover from the computer to reveal the motherboard and expansion slots.
• Select an empty expansion slot with a PCI type connector.
• Observe precautions for handling static sensitive devices. Slide the card into the slot.
• To ensure that the air flow within the computer is sufficient to adaquately cool the machine, make sure that any remaining expansion slot covers are in place.
• Refer to the PC ‘Operating Instructions’. Replace the computer cover.
• Reconnect the computer monitor, keyboard etc.
• Reconnect the computer and any peripheral devices to the mains power supply.
• Switch on the computer.
• When the computer starts up, the Windows® software displays the ‘New Hardware Found’ dialog box, stating that it has detected new installed hardware.
• Insert the Amplicon CD ROM, provided with the Serial Comms card, into the CD ROM drive and wait for the ‘Wizard’ to find the relevant software for the installed Serial Comms card. Click ‘Finish’ when prompted. If a warning window is displayed at this point, click ‘Continue Anyway’ to carry on.
• When the ‘New Hardware Found’ prompt is displayed, select ‘Install Automatically’ and click ‘Next’.
Section APage 5
Aluminium Strip Fixed Thermal Imaging System
Installation Guide
• If a warning window is displayed at this point, click ‘Continue Anyway’ to carry on.
• The ‘New Hardware Found’ prompt is displayed again for the second RS485 port. Follow the instructions as above.
• Acknowledge any displayed screens to finish the installation process.
To configure the RS422/485 Serial Comms Card• Open Control Panel - System - Device Manager
• Find the RS422/485 Serial Ports - usually COM 3 and COM 4
• On the port which is connected to the NUDAM input / output modules go into Properties and then Port Settings
• Check the box for RS485 Half Duplex
• Windows will then ask to restart
The connections to the RS422/485 Serial Comms card are made via the 9-way D-type connector. The pin assignment details are given below.
‘D’ Connector Land Cable Colour
(using cable: 048.434)
NUDAM Module
Pin 4 Red Green
DATA -Pin 8 White
Pin 5 Black Yellow
DATA +Pin 9 Green
Section APage 6
Aluminium Strip Fixed Thermal Imaging System
Installation Guide
A1.3 MaintenanceThe body of the camera and mountings can be cleaned by wiping with a clean cloth moistened with either water or a mild, neutral detergent.
The lens can be cleaned by wiping it with a lens tissue. For stubborn dirt on the lens, a lens cleaner can be used, if required.
DO NOT use alcohol, chemicals or abrasive cleaning products.
The recommended calibration interval for this system is 12 months. Hoses and pipes should also be checked for leaks, cracks, chaffing and other wear and tear.
Section BPage 1
Aluminium Strip Fixed Thermal Imaging System
Installation Guide
B1 Installation diagramsThis section of the Installation Guide contains a series of simple installation diagrams, covering the installation of the FTI-E thermal camera and its mountings, accessories and services.
Section BPage 2
Aluminium Strip Fixed Thermal Imaging System
Installation Guide
Fig.
1
FTI-
E Sy
stem
Ove
rvie
w
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t
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era
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l con
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Air
Con
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Section BPage 3
Aluminium Strip Fixed Thermal Imaging System
Installation Guide
Fig.
2
Rug
ged
Encl
osur
e an
d M
ount
ing
Dim
ensi
ons
245.8mm (9.68")
250.
0mm
(9.8
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222.
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210.
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Section BPage 4
Aluminium Strip Fixed Thermal Imaging System
Installation Guide
152.
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230.
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Section BPage 5
Aluminium Strip Fixed Thermal Imaging System
Installation Guide
300 (12")
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300 (12")
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Section BPage 6
Aluminium Strip Fixed Thermal Imaging System
Installation Guide
Fig.
5
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Section BPage 7
Aluminium Strip Fixed Thermal Imaging System
Installation Guide
Fig.
6
Elec
tric
al in
terc
onne
ctio
n D
iagr
ams
and
Cabl
e Re
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men
ts f
or F
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1
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, 2OF
F 80
1101
and
1OF
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3955
25m
m C
ONDU
IT C
OUPL
ER
Section BPage 8
Aluminium Strip Fixed Thermal Imaging System
Installation Guide
FTI-E
PS
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NIT
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Pt N
o 80
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(10m
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t No
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70 (1
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R 80
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(20m
)
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AY M
AINS
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0/24
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10A
FOR
20m
, 2OF
F 80
1101
and
1OF
F 80
3955
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Section BPage 9
Aluminium Strip Fixed Thermal Imaging System
Installation Guide
Fig.
8
Con
trol
Pro
cess
or I
nsta
llatio
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655.
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787"
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Section BPage 10
Aluminium Strip Fixed Thermal Imaging System
Installation Guide
Fig.
9
Cont
rol P
roce
ssor
Ele
ctric
al C
onne
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ns D
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am
CO
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ECT
THIS
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Section BPage 11
Aluminium Strip Fixed Thermal Imaging System
Installation Guide
CO
NN
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Section BPage 12
Aluminium Strip Fixed Thermal Imaging System
Installation Guide
Fig.
11
Wat
er C
onne
ctio
ns D
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am
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TING
Section BPage 13
Aluminium Strip Fixed Thermal Imaging System
Installation Guide
Fig.
12
Air
Conn
ectio
ns D
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am
RU
GG
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ILS
LAND
138
mm
ID P
VC H
OSE
(LEN
GTH
30m
max
)
Section BPage 14
Aluminium Strip Fixed Thermal Imaging System
Installation Guide
Fig.
13
CP
Uni
t O
ptio
nal -
Inp
ut/O
utpu
t M
odul
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ectr
ical
Con
nect
ions
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52
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24
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G IN
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NN
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ON
S - S
EE T
AB
LE
CU
STO
MER
CO
NN
ECTI
ON
S - S
EE T
AB
LE
Section BPage 15
Aluminium Strip Fixed Thermal Imaging System
Installation Guide
BLO
WE
R
ELE
CTR
ICA
L
HO
LE F
OR
EA
RTH
STU
D
CO
NN
EC
TIO
NS
ISO
LATO
RS
WIT
CH
MA
INS
CA
BLE
Ref
er to
Inst
alla
tion
Inst
ruct
ions
sup
plie
d w
ith
blow
er
Fig.
14
Blo
wer
Ele
ctri
cal C
onne
ctio
ns
Section BPage 16
Aluminium Strip Fixed Thermal Imaging System
Installation Guide
160.0
160.
0Ø
11.0
200.
020
0.0
305
284.
0
331.
0
431.
040
.0°
20.0
°20
.0°
30.0°
258
137
2020
MA
XIM
UM
VE
RTI
CA
L M
OV
EM
EN
T 12
0mm
TILT
MO
VE
ME
NT
IF T
HE
FIN
AL
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SIT
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OT
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D B
Y M
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S
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, EX
TRA
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G
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BLE
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HE
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SE
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F R
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IAL
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LES
(30°
)
THE
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BLE
CA
N B
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AR
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E P
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Y 36
0°
IF T
HE
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ED
S T
O B
E F
AC
ING
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E O
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ITE
W
AY R
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TIV
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E 4
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ND
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E 2
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AN
D
RO
TATE
TH
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LATE
.
Fig.
15
Pan
& T
ilt M
ount
ing
with
Hei
ght
Adj
ustm
ent
PRODUCT WARRANTYThank you for purchasing your new product from Land Instruments International. This Land manufacturer’s ‘back-to-base’ warranty covers product malfunctions arising from defects in design or manufacture. The warranty period commences on the instrument despatch date from the Land Instruments International Ltd. factory in Dronfield, UK.
36 MONTHS WARRANTYBuilding upon the reputation for reliability and longevity that System 4 and UNO thermometers have earned, Land are delighted to be able to provide our customers with an industry-leading 36 month warranty for the following products:-• SPOT thermometers, accessories and mountings and special instruments based on SPOT.• System 4 thermometers, processors, accessories and mountings and special instruments
based on System 4.• UNO thermometers, accessories and mountings and special instruments based on UNO.• Application-dedicated processors based on LANDMARK® Graphic.• ABTS/S and ABTS/U• FTS• VDT/S and VDT/U• DTT• FLT5/A
This 36 month warranty is provided as standard for all orders for the products listed above received from 1st May 2002.We believe that our customers expect us to set the standard in terms of performance, quality, reliability and value for money. This 36 months warranty, as a part of an on-going program of continuous improvement, is just one way in which Land strive to maintain our position as the temperature measurement partner of choice.
24 MONTHS WARRANTYThe following Land Instruments International products are provided with a 24 months warranty:
• ARC.• FTI-E
• NIR
12 MONTHS WARRANTYAll Land Instruments International products not provided with either a 36 month or 24 month warranty (see lists above), are provided with a 12 months warranty.
PRODUCT WARRANTYEXCLUSIONS FROM WARRANTY
It should be noted that costs associated with calibration checks which may be requested during the warranty period are not covered within the warranty.Land reserve the right to charge for service/calibration checks undertaken during the warranty period if the cause is deemed to fall outside the terms of the warranty.This Land manufacturer’s warranty does not cover product malfunction arising from:-• incorrect electrical wiring.• connection to electrical power sources outside the rating of the product.• physical shock (being dropped, etc.) and impact damage.• inappropriate routing, support, physical shock & strain protection, etc. of the lightguide (Fibroptic
thermometers only).• environmental conditions exceeding the IP / NEMA rating of the product.• environmental conditions outside the Ambient Temperature, Humidity and Vibration rating of the product.• environmental contamination (solvent vapours, deposition of airborne contamination, cooling liquids of
non-neutral pH, etc.).• overheating as a result of interruption of water/air flow through cooling jackets or of incorrect installation.• inappropriate modification of product (drilling holes in thermometer bodies, etc.).• inappropriate recalibration which results in product calibration being taken outside specification.• improper resealing of thermometer following parameter adjustment (UNO, FLT5/A, etc.).• attempted repair by a non-Land-authorised repair centre.Land Instruments International Ltd • Dronfield S18 1DJ • England • Tel: +44 (0) 1246 417691 • Fax: +44 (0) 1246 410585 Email: [email protected] • www.landinst.comAMETEK Land, Inc . • 150 Freepor t Rd. • P i t t sburgh, PA 15238 • U.S.A. • Te l : +1 (412) 826 4444 Email: [email protected] • www.ametek-land.com
For a complete list of our international offices, please visit www.landinst.com Issue 3: 15 January 2015
MARCOM0290