FTI-E Aluminium Strip Fixed Thermal Imaging System · Section A Page 2 Aluminium Strip ied ermal...

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FTI-E Aluminium Strip Fixed Thermal Imaging System Installation User Guide Publication Nº 804658 Issue 3 06 January 2017 Language: English © Land Instruments International, 2017

Transcript of FTI-E Aluminium Strip Fixed Thermal Imaging System · Section A Page 2 Aluminium Strip ied ermal...

Page 1: FTI-E Aluminium Strip Fixed Thermal Imaging System · Section A Page 2 Aluminium Strip ied ermal Imaging System Installation uide A1.1 Summary Specifications Processor FTI-E CP: Operating

FTI-E Aluminium StripFixed Thermal Imaging System

Installation User Guide

Publication Nº 804658Issue 3

06 January 2017Language: English

© Land Instruments International, 2017

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Health and Safety InformationRead all of the instructions in this booklet - including all the WARNINGS and CAUTIONS - before using this product. If there is any instruction which you do not understand, DO NOT USE THE PRODUCT.

Safety SignsWARNINGIndicates a potentially hazardous situation which, if not avoided, could result in death or personal injury.

CAUTIONIndicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury to the user or users, or result in damage to the product or to property.

NOTEIndicates a potentially hazardous situation which, if not avoided, could result in damage or the loss of data.

Signs and Symbols used on equipment and Documentation

Caution, risk of electric shock.

Caution, attention to possibility of risk of damage to the product, process or surroundings. Refer to instruction manual.

Caution, hot surface.

Protective Conductor Terminal.

Observe precautions for handling electrostatic discharge sensitive devices.

Equipment OperationUse of this instrument in a manner not specified by Land Instruments International may be hazardous. Read and understand the user documentation supplied before installing and operating the equipment.The safety of any system incorporating this equipment is the responsibility of the assembler.

Protective Clothing, Face and Eye ProtectionIt is possible that this equipment is to be installed on, or near to, machinery or equipment operating at high temperatures and high pressures. Suitable protective clothing, along with face and eye protection must be worn. Refer to the health and safety guidelines for the machinery/equipment before installing this product. If in doubt, contact Land Instruments International.

Electrical Power SupplyBefore working on the electrical connections, all of the electrical power lines to the equipment must be isolated. All the electrical cables and signal cables must be connected exactly as indicated in these operating instructions. If in doubt, contact Land Instruments International.

StorageThe instrument should be stored in its packaging, in a dry sheltered area.

UnpackingCheck all packages for external signs of damage. Check the contents against the packing note.

Lifting InstructionsWhere items are too heavy to be lifted manually, use suitably rated lifting equipment. Refer to the Technical Specification for weights. All lifting should be done as stated in local regulations.

IMPORTANT INFORMATION - PLEASE READ

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Health and Safety InformationRead all of the instructions in this booklet - including all the WARNINGS and CAUTIONS - before using this product. If there is any instruction which you do not understand, DO NOT USE THE PRODUCT.

Safety SignsWARNINGIndicates a potentially hazardous situation which, if not avoided, could result in death or personal injury.

CAUTIONIndicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury to the user or users, or result in damage to the product or to property.

NOTEIndicates a potentially hazardous situation which, if not avoided, could result in damage or the loss of data.

Signs and Symbols used on equipment and Documentation

Caution, risk of electric shock.

Caution, attention to possibility of risk of damage to the product, process or surroundings. Refer to instruction manual.

Caution, hot surface.

Protective Conductor Terminal.

Observe precautions for handling electrostatic discharge sensitive devices.

Equipment OperationUse of this instrument in a manner not specified by Land Instruments International may be hazardous. Read and understand the user documentation supplied before installing and operating the equipment.The safety of any system incorporating this equipment is the responsibility of the assembler.

Protective Clothing, Face and Eye ProtectionIt is possible that this equipment is to be installed on, or near to, machinery or equipment operating at high temperatures and high pressures. Suitable protective clothing, along with face and eye protection must be worn. Refer to the health and safety guidelines for the machinery/equipment before installing this product. If in doubt, contact Land Instruments International.

Electrical Power SupplyBefore working on the electrical connections, all of the electrical power lines to the equipment must be isolated. All the electrical cables and signal cables must be connected exactly as indicated in these operating instructions. If in doubt, contact Land Instruments International.

StorageThe instrument should be stored in its packaging, in a dry sheltered area.

UnpackingCheck all packages for external signs of damage. Check the contents against the packing note.

Lifting InstructionsWhere items are too heavy to be lifted manually, use suitably rated lifting equipment. Refer to the Technical Specification for weights. All lifting should be done as stated in local regulations.

IMPORTANT INFORMATION - PLEASE READ Contact UsUK - DronfieldLand Instruments InternationalTel: +44 (0) 1246 417691Email: [email protected]: www.landinst.com

USA - PittsburghAMETEK Land, Inc.Tel: +1 412 826 4444Email: [email protected] Web: www.ametek-land.com

ChinaAMETEK Land China Service Tel: +86 21 5868 5111 ext 122Email: [email protected]: www.landinst.com

IndiaAMETEK Land India ServiceTel: +91 - 80 67823240 Email: [email protected]: www.landinst.com

For further details on all AMETEK Land offices, distributors and representatives, please visit our websites.

Return of Damaged GoodsIMPORTANT If any item has been damaged in transit, this should be reported to the carrier and to the supplier immediately. Damage caused in transit is the responsibility of the carrier not the supplier.DO NOT RETURN a damaged instrument to the sender as the carrier will not then consider a claim. Save the packing with the damaged article for inspection by the carrier.

Return of Goods for RepairIf you need to return goods for repair please contact our Customer Service Department. They will be able to advise you on the correct returns procedure.Any item returned to Land Instruments International should be adequately packaged to prevent damage during transit.You must include a written report of the problem together with your own name and contact information, address, telephone number, email address etc.

Design and Manufacturing StandardsThe Quality Management System of Land Instruments International is approved to BS EN ISO 9001 for the design, manufacture and on-site servicing of combustion, environmental monitoring and non-contact temperature measuring instrumentation.

Approvals apply in the USA

Operation of radio transmitters, telephones or other electrical/electronic devices in close proximity to the equipment while the enclosure doors of the instrument or its peripherals are open, may cause interference and possible failure where the radiated emissions exceed the EMC directive. The protection provided by this product may be invalidated if alterations or additions are made to the structural, electrical, mechanical or pneumatic parts of this system. Such changes may also invalidate the standard terms of warranty.

CopyrightThis manual is provided as an aid to owners of Land Instruments International’s products and contains information proprietary to Land Instruments International. This manual may not, in whole or part, be copied, or reproduced without the expressed written consent of Land Instruments International Ltd.

Copyright © 2016 Land Instruments International.

MARCOM0311, Issue 7, 01 November 2016

Approvals apply in India

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Aluminium Strip Fixed Thermal Imaging System

Installation Guide

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Aluminium Strip Fixed Thermal Imaging System

Installation Guide

Contents

A1 Introduction A1

A1.1 Summary Specifications A2A1.2 Installing the RS422/485 Serial Communications Card A4A1.3 Maintenance A6

B1 Installation diagrams B1

Fig. 1 FTI-E System Overview B2Fig. 2 FTI-E Rugged Enclosure and Mounting Dimensions B3Fig. 3 FTI-E PSU Mounting Details B4Fig. 4 FTI-E Blower Mounting Details B5Fig. 5 FTI-E Camera Installation and Dimension Diagrams B6 Fig. 6 FTI-E System Electrical interconnection Diagrams and Cable Requirements for FTI-E CP B7Fig. 7 FTI-E System Electrical interconnection Diagrams and Cable Requirements for FTI-E PSU B8Fig. 8 FTI-E Control Processor Installation and Dimensions Diagram B9Fig. 9 FTI-E Control Processor Electrical Connections Diagram B10Fig. 10 Power Supply Diagram B11 Fig. 11 Water Connections Diagram B12Fig. 12 Air Connections Diagram B13Fig. 13 Input/Output Module Electrical Connections B14Fig. 14 Blower Electrical Connections B15

Fig. 15 Pan & Tilt Mounting with Height Adjustment B16

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Aluminium Strip Fixed Thermal Imaging System

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Installation Guide

A1 IntroductionThis Installation Guide gives instructions on how to the install the Land Fixed Thermal Imaging System with FTI-E cameras. The system is operated via the LIPS-FTI-E software.

These instructions are provided as a series of simple installation diagrams, covering the installation of the FTI-E thermal camera and its mountings, accessories and services.

The equipment must be used, maintained and serviced by properly trained personnel, capable of following the procedures given in these instructions. Safety may be impaired if the system is not used as indicated.

It is important to check the equipment with which you have been supplied and then read these instructions thoroughly before proceeding with operation.

There are two basic installed configurations covered by this guide.

Camera

OptionalPurgeBlower

OptionalWater

Cooling

Control Processor(Optional Touch

Screen)

OptionalRemote

Computer

OptionalInput/Output

Signals

OptionalRugged Enclosure

CONTROL PROCESSOR INSTALLATION

Camera

OptionalPurgeBlower

OptionalWater

Cooling

PSUCustomerComputer

OptionalRugged Enclosure

PSU INSTALLATION

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A1.1 Summary Specifications

ProcessorFTI-E CP: Operating Temp Range: -5 to 50°C / 30 to 120°F Sealing: IP65 Power Requirement: 100 to 240V ac 2.0A 50/60Hz Weight: 29kg / 64lb The unit weighs up to 29kg (64lb) and will require at least two people to lift it.

EMC: EN61326 Safety: EN61010-1

Power SupplyFTI-E-PSU: Operating Temp Range: 0 to 50°C / 30 to 120°F Sealing: IP65 Power Requirement: 100 to 240V ac 1.0A 50/60Hz EMC: EN61326 Safety: EN61010-1

Camera Operating Temp Range: 5 to 50°C / 40 to 120°F *1

Sealing: IP65 Weight: 4.5kg / 10lb EMC: EN61326 IP Address: 10.1.10.10X (10.1.10.102 Default, X = Rotary Switch Position)

Rugged Housing Max ambient temperature: 85°C / 185°F with water cooling at 1 litre/minute @20°C Weight: 15kg / 33lb

Blower Operating Temp Range: -40 to 50°C / -40 to 120°F Sealing: IP65 with cover fitted Refer to the Blower Unit Instruction Manual for full details Weight: 28.5 kg / 63lb

*1 Internal sensor value

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CP Input/Output Signals (See NUDAM data sheets for detailed specification)

Digital Input via NUDAM 6052 Isolated Digital Input Modules 6 bits isolated digital input VIL: 1V max VIH: 3.5V min (24V max) Impedance 1.2KΩ Isolation 5000V rms

Relay Output via NUDAM 6063 Relay Output Module 7 isolated relay outputs Output type: form A Contact rating: AC 0.5A,125V DC 1A, 30V Isolation: 1000 MΩ @ 500V DC

Analog Input via NUDAM 6018 Thermocouple Analog Input Module 6 differential analog inputs Max common mode (wrt AGND): 30V Isolation: 2500V rms Input: programmable mV, V, mA, thermocouple

Analog Output via NUDAM 6024 4 Channel Analog Output Module

4 bipolar analog outputs Isolation: 2500V rms Output: programmable

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A1.2 Installing the RS422/485 Serial Communications Card

The RS422/485 Serial Comms card supplied with LIPS FTI-E for connecting the NUDAM input / output

modules is the Amplicon 200 series, 9-way standard port. Full installation details for this type of card can be found in the User Manual supplied with the card.

WARNING Risk of electric shock. Before opening the PC, ensure that the system is isolated from the mains power supply.

WARNING Observe precautions for handling static sensitive devices.

To install the RS422/485 Serial Comms Card• Ensure that the computer and any peripheral devices are switched off and are

disconnected from the mains power supply.

• Remove any obstructions which prevent access to the computer i.e. monitor, keyboard etc.

• Refer to the PC ‘Operating Instructions’. Remove the cover from the computer to reveal the motherboard and expansion slots.

• Select an empty expansion slot with a PCI type connector.

• Observe precautions for handling static sensitive devices. Slide the card into the slot.

• To ensure that the air flow within the computer is sufficient to adaquately cool the machine, make sure that any remaining expansion slot covers are in place.

• Refer to the PC ‘Operating Instructions’. Replace the computer cover.

• Reconnect the computer monitor, keyboard etc.

• Reconnect the computer and any peripheral devices to the mains power supply.

• Switch on the computer.

• When the computer starts up, the Windows® software displays the ‘New Hardware Found’ dialog box, stating that it has detected new installed hardware.

• Insert the Amplicon CD ROM, provided with the Serial Comms card, into the CD ROM drive and wait for the ‘Wizard’ to find the relevant software for the installed Serial Comms card. Click ‘Finish’ when prompted. If a warning window is displayed at this point, click ‘Continue Anyway’ to carry on.

• When the ‘New Hardware Found’ prompt is displayed, select ‘Install Automatically’ and click ‘Next’.

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• If a warning window is displayed at this point, click ‘Continue Anyway’ to carry on.

• The ‘New Hardware Found’ prompt is displayed again for the second RS485 port. Follow the instructions as above.

• Acknowledge any displayed screens to finish the installation process.

To configure the RS422/485 Serial Comms Card• Open Control Panel - System - Device Manager

• Find the RS422/485 Serial Ports - usually COM 3 and COM 4

• On the port which is connected to the NUDAM input / output modules go into Properties and then Port Settings

• Check the box for RS485 Half Duplex

• Windows will then ask to restart

The connections to the RS422/485 Serial Comms card are made via the 9-way D-type connector. The pin assignment details are given below.

‘D’ Connector Land Cable Colour

(using cable: 048.434)

NUDAM Module

Pin 4 Red Green

DATA -Pin 8 White

Pin 5 Black Yellow

DATA +Pin 9 Green

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A1.3 MaintenanceThe body of the camera and mountings can be cleaned by wiping with a clean cloth moistened with either water or a mild, neutral detergent.

The lens can be cleaned by wiping it with a lens tissue. For stubborn dirt on the lens, a lens cleaner can be used, if required.

DO NOT use alcohol, chemicals or abrasive cleaning products.

The recommended calibration interval for this system is 12 months. Hoses and pipes should also be checked for leaks, cracks, chaffing and other wear and tear.

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Section BPage 1

Aluminium Strip Fixed Thermal Imaging System

Installation Guide

B1 Installation diagramsThis section of the Installation Guide contains a series of simple installation diagrams, covering the installation of the FTI-E thermal camera and its mountings, accessories and services.

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Installation Guide

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Section BPage 4

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Installation Guide

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Section BPage 5

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Installation Guide

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Section BPage 6

Aluminium Strip Fixed Thermal Imaging System

Installation Guide

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Section BPage 7

Aluminium Strip Fixed Thermal Imaging System

Installation Guide

Fig.

6

Elec

tric

al in

terc

onne

ctio

n D

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ams

and

Cabl

e Re

quire

men

ts f

or F

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Page 20: FTI-E Aluminium Strip Fixed Thermal Imaging System · Section A Page 2 Aluminium Strip ied ermal Imaging System Installation uide A1.1 Summary Specifications Processor FTI-E CP: Operating

Section BPage 8

Aluminium Strip Fixed Thermal Imaging System

Installation Guide

FTI-E

PS

U

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Pt N

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(10m

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ND P

t No

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Page 21: FTI-E Aluminium Strip Fixed Thermal Imaging System · Section A Page 2 Aluminium Strip ied ermal Imaging System Installation uide A1.1 Summary Specifications Processor FTI-E CP: Operating

Section BPage 9

Aluminium Strip Fixed Thermal Imaging System

Installation Guide

Fig.

8

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Page 22: FTI-E Aluminium Strip Fixed Thermal Imaging System · Section A Page 2 Aluminium Strip ied ermal Imaging System Installation uide A1.1 Summary Specifications Processor FTI-E CP: Operating

Section BPage 10

Aluminium Strip Fixed Thermal Imaging System

Installation Guide

Fig.

9

Cont

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Page 23: FTI-E Aluminium Strip Fixed Thermal Imaging System · Section A Page 2 Aluminium Strip ied ermal Imaging System Installation uide A1.1 Summary Specifications Processor FTI-E CP: Operating

Section BPage 11

Aluminium Strip Fixed Thermal Imaging System

Installation Guide

CO

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Page 24: FTI-E Aluminium Strip Fixed Thermal Imaging System · Section A Page 2 Aluminium Strip ied ermal Imaging System Installation uide A1.1 Summary Specifications Processor FTI-E CP: Operating

Section BPage 12

Aluminium Strip Fixed Thermal Imaging System

Installation Guide

Fig.

11

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TING

Page 25: FTI-E Aluminium Strip Fixed Thermal Imaging System · Section A Page 2 Aluminium Strip ied ermal Imaging System Installation uide A1.1 Summary Specifications Processor FTI-E CP: Operating

Section BPage 13

Aluminium Strip Fixed Thermal Imaging System

Installation Guide

Fig.

12

Air

Conn

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ns D

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am

RU

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ED

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(LEN

GTH

30m

max

)

Page 26: FTI-E Aluminium Strip Fixed Thermal Imaging System · Section A Page 2 Aluminium Strip ied ermal Imaging System Installation uide A1.1 Summary Specifications Processor FTI-E CP: Operating

Section BPage 14

Aluminium Strip Fixed Thermal Imaging System

Installation Guide

Fig.

13

CP

Uni

t O

ptio

nal -

Inp

ut/O

utpu

t M

odul

e El

ectr

ical

Con

nect

ions

60

52

6063

60

24

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I5 +

RL

6NO

--

----

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M

----

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5 -

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7NO

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----

--

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OM

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--

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8NO

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60

52

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LE

Page 27: FTI-E Aluminium Strip Fixed Thermal Imaging System · Section A Page 2 Aluminium Strip ied ermal Imaging System Installation uide A1.1 Summary Specifications Processor FTI-E CP: Operating

Section BPage 15

Aluminium Strip Fixed Thermal Imaging System

Installation Guide

BLO

WE

R

ELE

CTR

ICA

L

HO

LE F

OR

EA

RTH

STU

D

CO

NN

EC

TIO

NS

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RS

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CH

MA

INS

CA

BLE

Ref

er to

Inst

alla

tion

Inst

ruct

ions

sup

plie

d w

ith

blow

er

Fig.

14

Blo

wer

Ele

ctri

cal C

onne

ctio

ns

Page 28: FTI-E Aluminium Strip Fixed Thermal Imaging System · Section A Page 2 Aluminium Strip ied ermal Imaging System Installation uide A1.1 Summary Specifications Processor FTI-E CP: Operating

Section BPage 16

Aluminium Strip Fixed Thermal Imaging System

Installation Guide

160.0

160.

11.0

200.

020

0.0

305

284.

0

331.

0

431.

040

.0°

20.0

°20

.0°

30.0°

258

137

2020

MA

XIM

UM

VE

RTI

CA

L M

OV

EM

EN

T 12

0mm

TILT

MO

VE

ME

NT

IF T

HE

FIN

AL

TILT

PO

SIT

ION

IS N

OT

AC

HIE

VE

D B

Y M

OV

EM

EN

T IN

S

LOTS

, EX

TRA

MO

VE

ME

NT

CA

N B

E G

AIN

ED

BY

RE

MO

VIN

G T

HE

4

CE

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AL

BO

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G T

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BLE

AN

D R

EP

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ITIO

NIN

G

THE

TA

BLE

IN T

HE

NE

XT

SE

T O

F R

AD

IAL

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LES

(30°

)

THE

TA

BLE

CA

N B

E R

OTA

TED

AR

OU

ND

TH

E P

ILLA

R B

Y 36

IF T

HE

CA

ME

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NE

ED

S T

O B

E F

AC

ING

TH

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PP

OS

ITE

W

AY R

ELA

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O T

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E 4

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G T

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E A

ND

TH

E 2

BO

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IN T

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BA

SE

AN

D

RO

TATE

TH

E P

LATE

.

Fig.

15

Pan

& T

ilt M

ount

ing

with

Hei

ght

Adj

ustm

ent

Page 29: FTI-E Aluminium Strip Fixed Thermal Imaging System · Section A Page 2 Aluminium Strip ied ermal Imaging System Installation uide A1.1 Summary Specifications Processor FTI-E CP: Operating

PRODUCT WARRANTYThank you for purchasing your new product from Land Instruments International. This Land manufacturer’s ‘back-to-base’ warranty covers product malfunctions arising from defects in design or manufacture. The warranty period commences on the instrument despatch date from the Land Instruments International Ltd. factory in Dronfield, UK.

36 MONTHS WARRANTYBuilding upon the reputation for reliability and longevity that System 4 and UNO thermometers have earned, Land are delighted to be able to provide our customers with an industry-leading 36 month warranty for the following products:-• SPOT thermometers, accessories and mountings and special instruments based on SPOT.• System 4 thermometers, processors, accessories and mountings and special instruments

based on System 4.• UNO thermometers, accessories and mountings and special instruments based on UNO.• Application-dedicated processors based on LANDMARK® Graphic.• ABTS/S and ABTS/U• FTS• VDT/S and VDT/U• DTT• FLT5/A

This 36 month warranty is provided as standard for all orders for the products listed above received from 1st May 2002.We believe that our customers expect us to set the standard in terms of performance, quality, reliability and value for money. This 36 months warranty, as a part of an on-going program of continuous improvement, is just one way in which Land strive to maintain our position as the temperature measurement partner of choice.

24 MONTHS WARRANTYThe following Land Instruments International products are provided with a 24 months warranty:

• ARC.• FTI-E

• NIR

12 MONTHS WARRANTYAll Land Instruments International products not provided with either a 36 month or 24 month warranty (see lists above), are provided with a 12 months warranty.

Page 30: FTI-E Aluminium Strip Fixed Thermal Imaging System · Section A Page 2 Aluminium Strip ied ermal Imaging System Installation uide A1.1 Summary Specifications Processor FTI-E CP: Operating

PRODUCT WARRANTYEXCLUSIONS FROM WARRANTY

It should be noted that costs associated with calibration checks which may be requested during the warranty period are not covered within the warranty.Land reserve the right to charge for service/calibration checks undertaken during the warranty period if the cause is deemed to fall outside the terms of the warranty.This Land manufacturer’s warranty does not cover product malfunction arising from:-• incorrect electrical wiring.• connection to electrical power sources outside the rating of the product.• physical shock (being dropped, etc.) and impact damage.• inappropriate routing, support, physical shock & strain protection, etc. of the lightguide (Fibroptic

thermometers only).• environmental conditions exceeding the IP / NEMA rating of the product.• environmental conditions outside the Ambient Temperature, Humidity and Vibration rating of the product.• environmental contamination (solvent vapours, deposition of airborne contamination, cooling liquids of

non-neutral pH, etc.).• overheating as a result of interruption of water/air flow through cooling jackets or of incorrect installation.• inappropriate modification of product (drilling holes in thermometer bodies, etc.).• inappropriate recalibration which results in product calibration being taken outside specification.• improper resealing of thermometer following parameter adjustment (UNO, FLT5/A, etc.).• attempted repair by a non-Land-authorised repair centre.Land Instruments International Ltd • Dronfield S18 1DJ • England • Tel: +44 (0) 1246 417691 • Fax: +44 (0) 1246 410585 Email: [email protected] • www.landinst.comAMETEK Land, Inc . • 150 Freepor t Rd. • P i t t sburgh, PA 15238 • U.S.A. • Te l : +1 (412) 826 4444 Email: [email protected] • www.ametek-land.com

For a complete list of our international offices, please visit www.landinst.com Issue 3: 15 January 2015

MARCOM0290