machine systems

image shows 450 Trunnion (457 dia platter)

TR-45 5axis

Multi Purpose 5 Axis Trunnion Type Machining Centre

Fryer TR Range CNC with Siemens Touch 2100 Control

Specifications are subject to change without notice

machine systems

TR-45 MACHINE CONSTRUCTION

� TWIN ARM SIDE MOUNT ATC � HEAVY FC30 MEEHANITE CASTINGS � ANTI-FRICTION TURCITE LINERS � POWERFUL DIGITAL SERVO'S � RIGID HYDRO-STATIC BOX-WAYS � HARDENED AND GROUND TABLE � LARGE 5 BEARING SPINDLES � DOUBLE-NUT BALL-SCREWS � EXTRA LARGE RAM � POWERFUL DIGITAL AC SERVO � HEAVY (F.E.A.) RIBBED STRUCTURE � LASER CALIBRATED - ALL AXIS � BULL BAR VERIFIED - ALL AXIS

FRYER/SEIMENS TOUCH 2100 CONTROL

� SEIMENS 840-D CONTROLLER plus � SEIMENS CONVERSATIONAL (ShopMILL) � LARGE 15' COLOUR TOUCH SCREEN � USB PORT FOR FILE TRANSFER � DIGITAL TOOL MANAGEMENT � TOOL AND PART PROBE CYCLES � MODULAR - ABILITY TO UPGRADE � VERIFY CONVERSATIONAL & G-CODE � HIGH SPEED MACHINING MODES

Specifications are subject to change without notice

machine systems

DESCRIPTION TR 5 axis Range Machining Centres High Performance design distinguishes the TR Series. The Fryer TR series 5 axis machining centres feature a trunnion rotary table for full 5 axis contouring. Built on the rugged box way MC series platform they feature exceptional performance. By utilising a removable trunnion table they offer the versatility of 3 or 5 axis machining. Featuring the Siemens 2100 Touch Controller, 5 axis control with digital drives, Siemens 5 axis technology, conversational programming and more.

Machine Features Travel : TR-10 (xyz) 762 x 457 x 559 TR-45 (xyz) 1,145 x 635 x 635 Spindle : 18.6 KW 8,500 RPM AC Servo (30 KW optional) Spindle dia 160mm – 5 bearing cartridge Standard Machine Features

� 24 station double arm type automatic tool change � 2 Axis Trunnion Table � 2 second tool-change time (random access) � Hardened & ground table (inc T-slots) � Rigid Box-Ways : Hydro-Static & Turcite-B Lined � Powerful 18.6 KW AC servo spindle (8500rpm) � Precision 5 bearing spindle cartridge � Large-sized double nut ball-screws � Certified FC3 Meehanite castings (annealed) � 30 mtr/min rapid travel � High speed rigid tapping (2,500 rpm) � Automatic lube system with low lube fault � All axes laser calibrated & ball-bar verified � Hand built precision ± .0024mm (rpt) entire travel

Value Options Package

� Remote Electronic Hand-Wheel � Chip Auger � High pressure chip wash-down system � Front mounted air-blast gun � Oil skimmer � Compressed air reservoir for ATC � Reconfigured for NZ/Australia Power requirements � Wash-down Hose � Flood Coolant � BT-40 Spindle Taper

Specifications are subject to change without notice

machine systems

Fryer/Siemens Touch-2100 Control Siemens Touch 2100 Control features

� Based on the Siemens 840-D with an array of additional features � Full 5 Axis Control � 15” colour touch screen monitor � Solid verify in real time � Graphical conversational programming (Siemens ShopMill) � G Code programming and contour programming � Tool and part probe cycles � USB port for memory stick or file transfer � High speed CPU controls up to 31 axes � Profibus I/O expandable to 4096 digital inputs/outputs � Sinamics S120 modular digital drive system � Regenerative drive system reduces electrical consumption � Digital Tool Management � Digital Drives and Motors

Advanced Features The Touch 2100 provides world class technology and advanced features not available in other controls, proving that easy-to-use does not have to mean compromising on functionality. Designed for maximum productivity, the 2100 gives you everything you need to make parts fast and efficiently: Powerful pre-programmed machining cycles, tool life management, set-up hot keys, conversational or NC (G Code) programming, ultra high speed machining and advanced solid model graphics just to name a few. True Digital Machining - Powered by Siemens The Touch 2100 is based on the Siemens 840D with many additional features exclusive to Fryer. The heart of the Touch 2100 is the compact Digital Control System (DCS), which combines the spindle drive, axis drives and control CPU. This results in significantly higher performance than traditional analogue systems used on most other machines, and providing more accurate circular interpolation and much faster high speed machining. In addition, it utilises a regenerative drive system which reduces electrical consumption. Future Upgrades Fryer recognise that as businesses grow their machining requirements also evolve. The control features you need today may vastly differ from your needs of the future. The Touch 2100 provides a unique modular concept that allows you to easily upgrade and reconfigure your control to suit tomorrow’s needs.

Other Control Options GE Fanuc 21i MB5 Control

Specifications are subject to change without notice

machine systems

About Fryer Fryer machine tools are hand built, American made machines representing the highest quality and value available today. Built by skilled craftsmen, using the highest quality inspection tools and techniques, these machines are designed and built for years of trouble free use. Known throughout the industry for high accuracy and durability, Fryer have installations in many major companies in the aerospace and automotive markets, including NASA, Boeing, GM and all US Armed Forces. Since their inception 27 years ago, family-owned Fryer Machine Systems has based its operation on three core principles: build a quality product, price it fairly and provide quality service. This philosophy has allowed Fryer’s business to grow even in challenging times. Fryer manufactures a diverse line of over 50 models of high quality machine tools in their Patterson, NY facility. Over the years Fryer has become well-respected for quality and innovation. Fryer produces customised machines for a number of major companies in the aerospace and automotive markets. Fryer has a dedicated network of distributors providing sales, service and application engineering worldwide. All distributors are factory trained on both mechanical and control maintenance and repairs to provide exceptional service. OPTIONS Upgrade TR-10 to 320 Trunnion (A +/-360° : B +/-110°) Upgrade TR-45 to 320 Trunnion (A +/-360° : B +/-110°) Tool and Part Probes (wired) Auto centre & edge find and Auto tool height

12,000 RPM 40 TAPER SPINDLE includes refrigeration unit and air purge seal

18,000 RPM HSK - 63A SPINDLE High torque spindle with refrigeration unit and air purge seal

40,000 RPM HSK - 63A SPINDLE High torque spindle with refrigeration unit and air purge seal

Glass Scale Feedback Ultra-Precision Dual-feedback. The standard encoders provide a high speed servo loop and the high precision scales provide final position accuracy.

There are many more options available – please ask

Specifications are subject to change without notice

machine systems

TR Range Specifications

Specifications are subject to change without notice

MACHINE CAPACITY TR-10 TR-45 TR-60

X Travel 30" 45" 60"

Y Travel 18" 25" 30"

Z Travel 22" 25" 28"

A Travel

C Travel

MACHINE TABLE

Table Size 16.5" X 31.5" 24" x 67" 24" x 67"

T-Slots (No./Width) 3 / .709" 5 / .709" 5 / .709"

Table Top to Floor 30" 32" 32"

Table Load (Evenly Distributed) 2,500 LBS 4,500 lbs. 5,500 lbs.

TRUNION TABLE

Platter Diameter 7.87" 9.84" 12.60"

Max Horizontal Load 350 lbs. 650 lbs. 950 lbs.

Max Verticle Load 200 lbs. 400 lbs. 600 lbs

Through Hole Diameter 1.81" 2.76" 2.76"

Rotating Speed on Tilting 16 RPM 16 RPM 16 RPM

Rotating Speed on Rotating 33 RPM 33 RPM 16 RPM

SPINDLE

Motor HP (Peak) 25.0 HP (40.0 HP Optional)

Spindle Speed (RPM) 60-8,500 RPM (10,000 and 12,000 RPM Refrigerated Optional)

Spindle Torque 155 Ft/Lbs @ 350 RPM

Tool Type/Taper CAT - 40

Spindle Nose to Table 25" - 3" 32" - 4" 32" - 4"

Spindle Center to Column 16" 30" 30"

AUTOMATIC TOOL CHANGER

Tool Storage Capacity 20 Station Arm Type 24 Station Arm Type

Tool Change Time 2 Seconds

Max. Adjacent Tool Diameter 3.70" 3.20"

Max. Tool Weight 15.5 lbs. 15.5 lbs.

Max. Tool Length 11" 13"

PERFORMANCE

Positioning Accuracy +/-0.0002"

Position Repeatability +/-0.0001"

Rapid Traverse 1,200 IPM X,Y 900 IPM Z

Cutting Feed Rate .001-900 IPM

Servo Type AC Digital Brushless

Axis Thrust (Peak) 3,500 lbs. 4,955 lbs. X, Y - 6,193 lbs. Z

GENERAL INFORMATION

Air Pressure Requirements 90 PSI 5 CFM

Coolant Capacity 70 Gallons 90 Gallons

Coolant Flow 5 GPM 9 GPM

Pow er Requirements 40 AMP 430-500 VAC 3 PHASE (200-250 VAC Optional)

Shipping Dimensions 93"x77"x76” 127"x87"x87" 161"x89"x93"

Operating Dimensions 93"x77"x89" 127"x104"x110" 161"x112"x112"

Machine Weight 9,900 LBS 14,500 lbs. 20,000 lbs.

© 2010 Fry er Machine Sy stem, Inc. Specif ications subject to change without notice REV 07011

+30° / - 120°

+/- 360°

Sinot Engineering NEW ZEALAND :T 09 522 5020 : E info@sinot.co.nz Head Office: 20 Grand View Rd, Ellerslie, Auckland, New Zealand Workshop/Showroom: 43A Hastie Ave Mangere Bridge, Auckland, New Zealand AUSTRALIA : T 02 8005 0053 : E inquiries@sinotcnc.com Branch Office: Level 22, Tower Two, 101 Grafton Street, Bondi Junction, Sydney