FRP Septic Tank - Reckatreckat.com/wp-content/uploads/2017/05/Brosur-Reckat-2017.pdf · FRP Septic...

FRP Septic Tank

FRP Panel Tank

FRP Sand FilterFRP Carbon FilterFRP Manganese Filter

FRP Cylinder Tank

gFRP Water Softener

STP BiotechnologySystem

RECKATFIBER by PT. Reckat Composites is the preferred solution for industrial FRP Products

PT. RECKAT COMPOSITES DELMIMAwas established and incorporated with the intention of providinghigh quality Fiberglass Reinforced Plastic (FRP), Carbon Steel andComposites products.

Our commitment towards providing exceptional products andp g p pservices that surpass client's expectation in terms of quality andpricing, coupled with the workmanship of our skilled workforce inmaintaining cost efficiency, has given us the competitive edge in thismarket.

Engineer > 10 Years Experience

Production > 20 Y E i

Our people are experienced and well trained in thedesign aspect, R&D and manufacturing technique of

Production > 20 Years Experience

Marketing > 15 Years Experience

FRP and Composites products. Coupled together withour total commitment and technical back up fromoverseas, we can assure you the best quality support.

We assist our costumers with the design,engineering, drawing, manufacturing, inspection andinstallation of FRP and Composites products for

RAW MATERIAL BACK UP

We are committed to using only high quality raw materials from well‐known brands to assure our product quality

installation of FRP and Composites products forvarious applications.

Fiberglass Reinforced Plastic (FRP) products are a composite offiberglass and thermo‐set polymer resin that when combined, offera stronger, more durable, more corrosion and heat‐resistant productthan is found anywhere else.

This composites material can be added with aggregate or filler,pigment and the other addictive agent With the properpigment, and the other addictive agent. With the propercombination and appropriate selection type of resin, fiberglass, fillerand the right design, the widely range in properties andcharacteristic of composites (FRP) can be obtained.

GLASS FIBREROVING YARN

Reinforcement

Reckat’s philosophy remains consistentthroughout all of our business activities.We value our costumers and deliverexceptional service and support whilstdelivering superior quality products at acompetitive price.

RECKATFIBERPT. RECKAT COMPOSITES DELMIMA

Our products are designed and fabricated in accordance with industry standards providing the end userwith dependable quality solutions, and the right material of choice for a variety of applications.The international standards are the benchmark for fabrication of our FRP products, including:

STANDARD SPECIFICATION

ASME RTP‐1 Reinforced Thermo‐set Plastic Corrosion Resistant Equipment

BS 4994 :1987Specification for Design and Construction of Vessels and Tanks in Reinforced Plastics

AWWA M45 Fiberglass Pipe Design

ASTM D6041Standard Specification for Contact‐Molded "Fiberglass" (Glass‐Fiber‐Reinforced Thermosetting Resin) Corrosion Resistant Pipe and Fittings

ASTM D3299 Standard Specification for Filament‐Wound Glass‐Fiber‐Reinforced Thermo‐set Resin Corrosion‐Resistant Tanks

The chemical resistant level of the FRP products are determined by the selection of Resin Grade as follows :

ASTM D4097Standard Specification for Contact‐Molded Glass‐Fiber‐Reinforced Thermo‐set Resin Corrosion‐Resistant Tanks

Products Resin Grade Services

Cylinder TankPipe, Ducting,Fittings (Flange,

OrthopthalicPolyester

Water, Potable WaterWaste Water, Weak Acid (Normal Temp.)

IsoptahlicPolyester

Sea Water, Salty WaterHeat Water, Moderate Acid

Fittings (Flange, Tee, Elbow,

Reducer, etc.)

BisphenolicVinylester

Salty Water,Strong Acid (Normal Temp.), Alkali

Epoxy Vinylester

Strong Acid, Alkali, HeatFire Retardant

RectangularOrthopthalicPolyester

Water, Potable WaterWaste Water, Weak Acid (Normal Temp.)

Panel TankPolyester Waste Water, Weak Acid (Normal Temp.)

IsoptahlicPolyester

Sea Water, Salty WaterHeat Water, Moderate Acid


Jl. Raya Ciangsana No. 78, Gunung Putri, BogorTlp : 021‐8241 1971 • Fax : 021‐8243 5209Email : [email protected] : www.reckat.com

BIORECKAT is a system of purifying domestic and industrial sewage, consisting of biochemicaldecomposition by microorganisms of organic substances dissolved and emulsified in sewage.Microorganisms (bacteria) use these substances as source of food and energy for their life processes.In the process of the bacteria’s respiration, organic substances are oxidized and energy necessary for theirlife function is released.

Municipal Waste Residential Waste Industrial Waste Office Building

A blend of NatureAnd Technology

Office Building Hotel & Apartment Mall & Shopping Center Hospital & School



INFLUENT

• BOD 300 ppm

• COD 200 ppm

• BOD 300 ppm

• COD 200 ppm

Separation

• FRP Screen• FRP Screen

Equalization

• Pump• Pump

Anaerobic

• Honeycomb• Honeycomb

• SS 100 ppm• SS 100 ppm

Aerobic

• Bioball

• Air Blower

• Diffuser

• Bioball

• Air Blower

• Diffuser

Sedimentation

• Air Lift

• Sludge

• Air Lift

• Sludge

Disinfectant

• Chlorine Tablet

•Water Pump

• Chlorine Tablet

•Water Pump

EFFLUENT

• BOD 30 ppm

• COD 20 ppm

• SS 10 ppm

• BOD 30 ppm

• COD 20 ppm

• SS 10 ppm• Diffuser• Diffuser pppp

Blower Submersible Pump Diffuser Bioball Control Panel

TypeVolume

CapacityDimension (mm)

SystemEquipment

m3/day Dia. Length Blower Pump Media

BR‐02 2 7 ‐ 10 Persons 1200 2000 Gravity ‐ ‐ Bioball



BR 15 15 70 90 P 1750 6300 P 1 1 H bBR‐15 15 70 ‐ 90 Persons 1750 6300 Pump 1 1 Honeycomb

BR‐20 20 120 ‐ 130 Persons 2000 6500 Pump 1 1 Honeycomb





BR 45 45 270 290 P 2500 9500 P 2 2 H b






FRP Panel Water Storage Tank system is designed for every need, with unit sizes from 1 m³ to 10.000 m³.The panel tank is a modular system, enabling a tank of any desired size and shape to be constructed. Panelsizes are from 0.5 to 2.0 meters in height and could be combined to create a tank up to 5m high. Formedfrom Hand Lay Up GRP, and available in various colors.

*) This drawing is indicative onlyand may vary / differ from actual product

No Description

1 Handrail (Optional)

2 Air Vent, FRP or PVC

3 Kick Plate (Optional)

4 FRP Roof / Cover Panels

No Description

12 FRP Shell Panels

13 0.5x1m FRP Shell (If any)

14 Pole Stiffener Pipe, Galv.

15 Fastener, Galv. / SUS304 /

5 Fastener, Galv. / SUS304

6 Nozzles, FRP or PVC

7 Mechanical Hole

8 Roof Support, PVC Pipe

9 Internal Ladder, PVC Pipe

, /

16 FRP Separator Panels

17 Corner Support Steel

18 Steel Base, Paint / HDG

19 External Ladder, Steel Pipe

20 Fastener, Galv. / SUS304


10 Outlet Nozzle

11 Side Manhole (Optional)

21 Supports (Optional)

22 Rubber Seal / Gasket


FRP Panel Tanks can be installed at ground level, on top of or inside buildings, or on steel towers. Typicalapplications include municipalities, industrial users, agriculture, aquaculture, reservoirs, hotels, hospitals,offices, private homes and other building complexes, as well as high volume long‐term storage whereregular piped supplies may not be available.

Shell Panel Bottom PanelRoof Panel FRP Fittings

PART NAMETANK HEIGHT

1 m 2 m 3 m 4 m 5 m

Bottom Thickness 6 mm 7 mm 8 mm 9 mm 12 mm

Shell‐1 Thickness 5 mm 6 mm 7 mm 8 mm 10 mm

Shell Panel Bottom PanelRoof Panel FRP Fittings

Shell‐2 Thickness ‐ 5 mm 6 mm 7 mm 8 mm

Shell‐3 Thickness ‐ ‐ 5 mm 6 mm 7 mm

Shell‐4 Thickness ‐ ‐ ‐ 5 mm 6 mm

Shell‐5 Thickness ‐ ‐ ‐ ‐ 5 mm

R f Thi k 4 4 4 4 4Roof Thickness 4 mm 4 mm 4 mm 4 mm 4 mm

Steel Base UNP. 100x50 UNP. 120x55 UNP. 150x75 UNP. 200x80

Connection Plate N/A 200xT.5 mm 200xT.6 mm 200xT.8 mm 200xT.8 mm

Pole Stiffener N/A Galv. / SUS 304 Pipe Ø.1¼” Pipe Ø.1½”

Bolt+Nut+Washer Galv. / SUS304 M.10 x 40 Galv. / SUS304 M.10 x 50

Gasket Rubber 5 mm Thickness

Ladder Internal PVC Pipe Ø.1¼” and External Steel Pipe Ø.1”



Reckat FRP Pressure Tank is manufactured by computerized filament winding fiberglass with high strengthresin that provides the following advantages :

Completely rust and corrosion resistance Easy transportation and installation High strength and light weightWide range of applications, for residential, commercial and industrial water treatmentg pp , , Smooth surface appearance Low installation and maintenance cost



Reckat FRP Pressure Tanks range is from 8”x44” up to 63”x86” with flow capacity from 0,5 m3/hour (8 lpm)up to 45 m3/hour (750 lpm). The maximum operating pressure of the tank is 7 Bar (100 Psi).

The tanks can be filled with the following filter media : Silica Sand : removing of turbidity of the water Activated Carbon : removing of contaminants and impurities from the waterg pMangan Zeolit : removing of manganese, iron and calcium from the water Ion Resin : removing of calcium, magnesium, and certain other metal cations in hard water

1. Manual Backwash : Using 5 manual valves or manual multiport valve for backwash and

V l C it I l t

manual multiport valve for backwash and rinse operation

2. Automatic backwash : Using 5 actuator valves or automatic control valves for backwash and rinse operation

Model Base Dia. HeightVolume (Liter)

Capacity (m3/h)

Material OpeningInletOutlet

SCF 0844 T2,5" 200 1120 31,7 0.5 ‐ 0.75 FRP 2‐1/2" 3/4"

SCF 0948 T2,5" 230 1220 45,6 0.75 ‐ 1.0 FRP 2‐1/2" 3/4"

SCF 1054 T2,5" 250 1370 60,5 1.0 ‐ 1.25 FRP 2‐1/2" 3/4"

SCF 1252 T2,5" 300 1320 84,0 1.4 ‐ 1.8 FRP 2‐1/2" 1"

SCF 1354 T2,5" 330 1370 105,5 1.4 ‐ 1.8 FRP 2‐1/2" 1"

SCF 1465 T2,5" 350 1650 142,9 1.9 ‐ 2.4 FRP 2‐1/2" 1"SCF 1465 T2,5 350 1650 142,9 1.9 2.4 FRP 2 1/2 1

SCF 1665 T2,5" 410 1650 196,1 2.5 ‐ 3.1 FRP 2‐1/2" 1"

SCF 1665 T4" 410 1650 196,1 2.5 ‐ 4.0 FRP 2‐1/2" 2"

SCF 1865 T4" 450 1650 236,2 3.2 ‐ 4.0 FRP 4" 2"

SCF 2162 T4"B4" 530 1570 311,7 4.0 ‐ 5.0 FRP 4" 2"

SCF 2472 T4"B4" 610 1830 481,3 5.8 ‐ 7.6 FRP 4" 2"

SCF 3072 T4"B4" 760 1830 747,2 10 ‐ 12 FRP 4" 2"

SCF 3672 T4"B4" 910 1830 1071,2 13 ‐ 17 FRP 4" 2"

SCF 4272 T4"B4" 1060 1830 1453 4 18 22 FRP 4" 2"SCF 4272 T4"B4" 1060 1830 1453,4 18 ‐ 22 FRP 4" 2"

SCF 4872 T6"B6" 1220 1830 1925,3 22 ‐ 30 FRP 6" 2 1/2"

SCF 6386 T6"B6" 1600 2180 3944,8 36 ‐ 45 FRP 6" 3"



RECKAT Composites offers a wide range of solutions for storing fluids or solids. These solutions are madeout of full FRP (Fiberglass) or dual laminate materials. The choice of material makes storage tanks of RECKATComposites easy to install in different environments. From experience we know that every application hasits own specific requirements. RECKAT Composites storage solutions include detail engineering,manufacturing, transportation and installation of all components.

Vol. ID H Wall Thickness Weight

(M3) mm mmBottom Shell‐1 Shell‐2 Cover FRP

mm mm mm mm kg

1 1000 1275 5 4 ‐ 4 86 52

Vol. ID H Wall Thickness Weight

(M3) mm mmBottom Shell‐1 Shell‐2 Cover FRP

mm mm mm mm kg

35 3000 5000 10 8 7 8 1430 671 1000 1275 5 4 ‐ 4 86,52

2 1300 1700 5 4 ‐ 4 127,14

3 1500 1700 5 4 ‐ 4 147,42

4 1500 2270 6 4 ‐ 4 180,55

5 1750 2100 7 4 ‐ 4 211,18

6 2000 1910 7 4 ‐ 4 242,09

7 2000 2250 7 5 ‐ 4 316,95

35 3000 5000 10 8 7 8 1430,67

40 3000 5700 10 8 7 8 1562,26

45 3000 6400 11 9 7 9 1855,25

50 3000 7100 11 9 8 9 2140,42

55 3600 5500 11 9 8 9 2207,43

60 3600 5900 11 9 8 9 2310,91

65 3600 6400 12 11 9 9 2856,47

8 2000 2550 7 5 ‐ 4 341,68

9 2000 2900 7 5 ‐ 4 399,20

10 2000 3200 7 5 ‐ 5 448,54

15 2500 3060 7 6 ‐ 6 627,87

20 2750 3370 7 6 ‐ 6 743,98

25 2750 4215 8 7 ‐ 6 1020,76

30 3000 4250 9 7 7 1164 99

70 3600 6900 12 11 9 9 3045,47

75 3600 7500 14 12 10 9 3489,08

80 3600 8000 14 12 10 9 3682,47

85 3600 8400 14 13 9 9 3939,13

90 3600 9000 14 13 9 9 4181,81

95 3700 9000 16 14 10 10 4620,30

100 4000 8000 16 14 10 10 4627 2030 3000 4250 9 7 ‐ 7 1164,99 100 4000 8000 16 14 10 10 4627,20



Reckat Composites has developed tank lining systems suitable for most containment applications, theseinclude chemical tank liners, acid dip tank liners, fuel tank liners, hot water tank liners and many more.The lining of concrete and metal tanks has proven to be an efficient and cost effective alternative to a newreplacement.

APPLICATIONS : Fibreglass liner for acid tanks

OPTIONAL FEATURES : Smooth easy to clean surface Fibreglass liner for acid tanks

Fibreglass liner for hot and cold potable water tanks

Fuel and oil tanks Re‐lining of concrete tanks

Smooth easy to clean surface Available in most colors U/V protected Minimal down time Bondable to most surfaces

Technical SpecificationsLining applications Steel Concrete FRP

Surface preparations Sand Blasting Grinding Grinding

Reinforcement Fibreglass, E‐Glass, C‐Glass

Resin grade

Isopthalic for salty water and moderate acid

Bisphenolic for strong acid (normal temp.)

Vinylester for strong acid and heat

Epoxy for strong acid, alkali, fire retardant

Lamination sequence :

Thickness 2 mm Primer + 2xm300 + Veil + Top Coat

Thickness 2,5 mm Primer + 3xm300 + Veil + Top Coat

Thickness 3 mm Primer + 4xm300 + Veil + Top CoatThickness 3 mm Primer + 4xm300 + Veil + Top Coat

Thickness 4 mm Primer + M450 + 4xm300 + Veil + Top Coat

Thickness 5 mm Primer + 2xM450 + 4xm300 + Veil + Top Coat

Color Natural / most color available

Methods Hand Lay Up / Spray Up

Inspection & Test Visual, Pinhole test, Acetone test, Hardness

Reckat Composites is equipped to manufacture fiberglass components in production runs or 1‐off's. Our products arebuilt to strict quality standards. Because of its corrosion resistance and versatility, fiberglass is a popular material choicefor containers and covers.We can build FRP produtcs from custom‐made moulds that involve complex curves and have tight tolerances.With our Auto cad design software and our well‐equipped wood working/mould building departments we are capable oftaking on even the most ambitious manufacturing projects.


Jl. Raya Bantar Gebang – Setu KM.10, BekasiTlp : 021‐8241 1971 • Fax : 021‐8243 5209Email : [email protected] : www.reckatcomposites.com

A P P L I C A T I O N S

Power Plant High Rise Building Food Industries

Chemical Plant Oil and Gas Companies Waste Water Treatment

OFFICE :Vila Nusa Indah‐3 Blok KD.5/2, Bojong Kulur/ , j gGunung Putri, Bogor, Jawa Barat , 16969

Phone : 021‐8241 1971 • Fax : 021‐8243 5209

WORKSHOP :JL. Raya Ciangsana No. 78, Ciangsana

Gunung Putri, Bogor , Jawa Barat , 16968Gunung Putri, Bogor , Jawa Barat , 16968

Website : www.reckat.comE‐mail : [email protected]

FRP Septic Tank - Reckatreckat.com/wp-content/uploads/2017/05/Brosur-Reckat-2017.pdf · FRP Septic...

Documents

Transcript of FRP Septic Tank - Reckatreckat.com/wp-content/uploads/2017/05/Brosur-Reckat-2017.pdf · FRP Septic...