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    Ameron 2008. FP 899 D 05/08 supersedes FP 899 C 05/07. Page 1 of 20. Printed in The Netherlands.

    Bondstrand 2000, 4000 and7000 Glassfiber ReinforcedEpoxy (GRE) pipe systems forgeneral serviceQuick-Lock adhesive-bonded joint

    Uses and applications

    Characteristics

    Chemical process Geothermal Chilled water Jet fuel and liquid petroleum

    Chlorination Potable water Cooling water Produced water District heating Salt water Drainage Sanitary/sewage Fire water Sea water Food water Ventilation/air conditioning Fresh water Waste water

    These pipe systems are designed and rated to meet the following requirements:

    - API (American Petroleum Institute) Specification, USA: 15LR-0006.1;- International Maritime Organisation (IMO): A18/Res.753;

    - Lloyd's Register, United Kingdom: Type Approvals;

    - U.S. Federal Regulations 21 CFR 175.105 and 21 CFR 177.2280 for conveying

    foodstuffs when joined with Bondstrand epoxy adhesive;

    - Water Regulations Advisory Scheme No. 9911528, United Kingdom - BS 6920;

    - Registered with TSSA - Toronto, Ontario, Canada. CRN: 0A5043.5 & 0B5043.5 to a system rating of 12 bar;

    - Registered with ABSA - Edmonton, Alberta, Canada. CRN: 0A5043.52 & 0B5043.52 to

    a system rating of 12 bar;

    - Registered with Rgie du btiment due Qubec - Montreal, Qubec, Canada.

    CRN: 0A5043.56 & 0B5043.56 to a system rating of 12 bar.

    Maximum operating temperature: up to 121C.

    Pipe diameter: 1-16 inch (25-400 mm).

    Pipe system design for pressure ratings up to 20 bar.

    ASTM D-2992 Hydrostatic Design Basis (Procedure B -service factor 0.5).ASTM D-2310 Classification: RTRP-11 FE for cyclic hydrostatic design basis.

    ASTM D-2310 Classification: RTRP-11 FX for static hydrostatic design basis.

    ASTM D-1599 Safety factor of 4:1.

    Pipe

    Filament-wound Glassfiber Reinforced Epoxy (GRE) pipe for Quick-Lock adhesive-

    bonding systems.

    Fittings

    A wide range of lined filament-wound Glassfiber Reinforced Epoxy (GRE) fittings forQuick-Lock adhesive-bonding systems. For special fittings, not listed in this product guide,

    please contact your Ameron representative.

    FlangesFilament-wound Glassfiber Reinforced Epoxy (GRE) heavy-duty flanges and stub-end

    flanges for Quick-Lock adhesive bonding systems. Standard flange drilling patterns asper ANSI B16.5 (150 Lb). Other flange drilling patterns, such as ANSI B16.5 (> 150 Lb),

    DIN, ISO and JIS are also availabe.

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    Table of Contents GeneralAdhesives ...................................................................................................................18

    Conversions ...............................................................................................................19

    Engineering design & installation data .......................................................................19

    Field testing ................................................................................................................19

    Important notice ..........................................................................................................19

    Joining system and configuration .................................................................................3

    Mechanical properties ..................................................................................................4

    Physical properties .......................................................................................................4

    Pipe series ....................................................................................................................3

    Pipe length ...................................................................................................................3

    Pipe dimensions and weights .......................................................................................5

    Pipe performance .........................................................................................................6

    Quick-Lock dimensions .............................................................................................4

    Span length ..................................................................................................................7

    Surge Pressure ..........................................................................................................19

    Fittings

    Crosses

    Equal crosses .............................................................................................................13

    Couplings

    Couplings ...................................................................................................................17

    Deluge Couplings with Reverse Taper Bushing with or Outlets .........................13

    Elbows

    Elbow 90 .....................................................................................................................8

    Elbow 45 .....................................................................................................................8

    Elbow 22 ..................................................................................................................8

    Flanges

    Blind Flanges..............................................................................................................16

    Heavy-Duty Flanges ...................................................................................................15

    Hub Flanges ...............................................................................................................15

    Orifice Flanges ...........................................................................................................16

    Stub-end Flanges ................................................................................................. 15-16

    Laterals

    Lateral 45 ..................................................................................................................13

    Nipples

    Nipples .......................................................................................................................17

    Reducers

    Concentric Reducers ..................................................................................................14

    Eccentric Reducers ....................................................................................................14

    Saddles

    Bushing saddles .........................................................................................................12

    Grounding saddles .....................................................................................................18

    Reducing saddles with Quick-Lock Socket Branch ....................................................11

    Reducing saddles with Flanged Branch .....................................................................12

    Support saddles .........................................................................................................17

    Specials

    Specials ......................................................................................................................19

    TeesEqual Tees ....................................................................................................................8

    Reducing Tees ..............................................................................................................9

    Fabricated Reducing Tees with Flanged Branch ........................................................10

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    Bondstrand 2000Glassfiber Reinforced Epoxy (GRE) pipe system.Standard 0.5 mm internal resin-rich reinforced liner.Maximum operating temperature: 121C.Maximum pressure rating: 20 bar.Minimum pressure: full vacuum.

    Bondstrand 4000Glassfiber Reinforced Epoxy (GRE) pipe system.Standard 1.3 mm internal resin-rich reinforced liner.Maximum operating temperature: 121C.Maximum pressure rating: 16 bar.Minimum pressure: full vacuum (< 12 inch).

    Bondstrand 7000 (** conductive)Glassfiber Reinforced Epoxy (GRE) pipe system.Maximum operating temperature: 121C.Maximum pressure rating: 20 bar.Minimum pressure: full vacuum.

    ** ConductiveOur conductive pipe systems have been developed to prevent accumulation of potenti-

    ally dangerous levels of static electrical charges. Pipe and flanges contain high strengthconductive filaments and fittings include a conductive liner. Together with a conductiveadhesive this provides an electrically continuous system.

    Description Bondstrand Bondstrand Bondstrand2000 4000 7000

    Liner 0.5 mm* 1.3 mm - ***Temperature** 121C. 121 C. 121 C.Pressure Rating 20 bar 16 bar 20 bar* Also available without liner.** Above 93C, derate the pressure rating lineairly to 50% at 121C.*** Also available with 0,5 mm conductive liner.

    Pipe25-400 mm (1-16 inch):Quick-Lock straight taper adhesive joint with integral pipe stop in bell end.End configuration: Integral Quick-Lock taper x shaved straight spigot.Fitting25-400 mm (1-16 inch):Quick-Lock straight taper adhesive joint with integral pipe stop in bell end.End configuration: integral Quick-Lock bell ends.

    Note: * Pipe nipples, saddles and flanged fittings have different end configurations.

    Nominal Joining Approximate overall Length*

    Pipe size System Europe Plant Asia Plant[mm] [inch] [m] [m]25-40 1-1 Quick-Lock 5.5 3.050-125 2-5 Quick-Lock 6.15 6.15/9.0150 6 Quick-Lock 6.1 6.1/9.0200 8 Quick-Lock 6.1/11.8 6.1/9.0250 10 Quick-Lock 6.1/11.8 6.1/12.0300-400 12-16 Quick-Lock 6.05/11.8 6.05/12.0

    * Tolerance +/- 50 mm.

    Pipe series

    Joining system &configuration

    Typical pipe length

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    Typical physicalproperties

    Typical mechanicalproperties

    Quick-Lock dimensions

    Pipe property Units Value Method

    Thermal conductivity pipe wall W(m.K) .33 Ameron

    Thermal expansivity (lineair) 10-6 mm/mm/C 18.0 Ameron

    Flow coefficient Hazen-Williams 150 -Absolute roughness 10-6 m 5.3 -

    Density kg/m3 1800 -

    Specific gravity - 1.8 ASTM D-792

    Bondstrand 2000, 4000 and 7000 Units 21C 93C Method

    Bi-axial

    Ultimate hoop stress at weeping N/mm2 250 ASTM D-1599Circumferential

    Hoop tensile strength N/mm2 220 ASTM D-2290

    Hoop tensile modulus N/mm2 25200 22100 ASTM D-2290

    Poissons ratio axial/hoop 0.65 0.81 Ameron

    LongitudinalAxial tensile strength N/mm2 80 65 ASTM D-2105 Axial

    tensile modulus N/mm2 12500 9700 ASTM D-2105

    Poissons ratio hoop/axial 0.40 0.44 ASTM D-2105

    Axial bending strength N/mm2 85 Ameron

    Beam

    Apparent elastic modulus N/mm2 12500 8000 ASTM D-2925Hydrostatic Design Basis

    Static N/mm2 124 ASTM D-2992

    (Proc. B.)

    Nominal Nominal Spigot Diameter Spigot Length

    Pipe Insertion Min. Max. Min. Max.

    Size Depth

    (Ds) Sd Sd L L[mm] [inch] [mm] [mm] [mm] [mm] [mm]

    25 1 27 32.6 32.9 28.5 31.540 1 32 47.5 47.8 33.5 36.5

    50 2 46 59.2 59.6 47.5 50.5

    80 3 46 87.6 88.0 47.5 50.5

    100 4 46 112.5 112.9 47.5 50.5125 5 57 139.5 139.9 58.5 61.5

    150 6 57 166.2 166.6 58.5 61.5

    200 8 64 217.1 217.5 65.0 68.0

    250 10 70 271.3 271.7 70.5 73.5

    300 12 76 322.2 322.6 77.5 80.5

    350 14 89 353.8 354.2 91.5 94.5400 16 102 404.1 404.5 103.0 106.0

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    Bondstrand 2000Nominal Pipe Minimum Insertion Average Designation perPipe Inside Structural Wall Depth Pipe ASTMSize Diameter Thickness [t] (DS) Weight D-2996[mm] [inch] [mm] [mm] [mm] [kg/m] (RTRP-11...)25 1 27.1 3.0 27 0.6 FW1-211240 1 42.1 3.0 32 0.9 FW1-211250 2 53.0 3.1 46 1.1 FW1-211280 3 81.8 3.1 46 1.7 FW1-2112100 4 105.2 4.1 46 2.8 FW1-2113125 5 131.9 4.1 57 3.4 FW1-2113150 6 159.0 4.1 57 4.1 FW1-2113200 8 208.8 4.6 64 6.0 FW1-2114250 10 262.9 4.6 70 7.5 FW1-2114300 12 313.7 4.6 76 8.9 FW1-2114350 14 344.4 4.8 89 10.2 FW1-2115400 16 393.7 5.5 102 13.2 FW1-2116Bondstrand 400025* 1 27.1 2.2 27 0.5 FW1-211140* 1 42.1 2.2 32 0.8 FW1-211150 2 53.0 2.3 46 1.0 FW1-211280 3 81.8 2.3 46 1.5 FW1-2112100 4 105.2 3.3 46 2.6 FW1-2112125 5 131.9 3.3 57 3.2 FW1-2112150 6 159.0 3.3 57 3.9 FW1-2112200 8 208.8 3.8 64 5.7 FW1-2113250 10 262.9 3.8 70 7.1 FW1-2113300 12 313.7 3.8 76 8.4 FW1-2113350 14 344.4 4.2 89 10.0 FW1-2113400 16 393.7 5.1 102 13.5 FW1-2115Bondstrand 7000**25 1 27.1 3.5 27 0.6 AW1-211240 1 42.1 3.5 32 0.8 AW1-211250 2 53.0 3.6 46 1.0 AW1-211280 3 81.8 3.6 46 1.5 AW1-2112100 4 105.2 4.6 46 2.5 AW1-2113125 5 131.9 4.6 57 3.2 AW1-2113150 6 159.0 4.6 57 3.8 AW1-2113200 8 208.8 5.1 64 5.6 AW1-2114250 10 262.9 5.1 70 7.0 AW1-2114

    300 12 313.7 5.1 76 8.3 AW1-2114350 14 344.4 5.3 89 9.5 AW1-2115400 16 393.7 6.0 102 12.4 AW1-2116

    * Available in 3 m. lengths from Asia plant only.

    ** Bondstrand series 7000 pipes are standard without liner. In case Bondstrand series 7000

    pipes are supplied with liner, the structural will be 0.5 mm smaller.

    Typical pipe dimensionsand weights

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    Bondstrand 2000

    Nominal Internal External STIS Stifness Pipe

    Pipe Pressure Pressure Factor Stiffness

    Size Rating** Rating* *** *** ***

    [mm] [inch] [bar] [bar] [kN/m2] [lb.in] [psi]25 1 20 436.0 2079.1 502 1619740 1 20 130.0 618.1 502 481250 2 20 74.0 350.6 554 272980 3 20 21.0 102.2 554 796100 4 20 23.0 110.8 1281 863

    125 5 16 12.1 57.7 1281 449150 6 16 7.0 33.4 1281 260200 8 16 4.4 21.0 1809 164250 10 16 2.2 10.7 1809 83300 12 16 1.3 6.3 1809 49350 14 16 1.1 5.5 2055 42

    400 16 16 1.2 5.5 3092 43

    Bondstrand 4000

    25 **** 1 16 186.0 889.0 198 692140 **** 1 16 54.0 257.2 198 200250 2 16 32.0 149.5 226 116480 3 16 9.0 43.0 226 334100 4 16 12.4 59.1 668 460125 5 16 6.4 30.6 668 238150 6 16 3.7 17.7 668 137200 8 16 2.5 12.0 1020 93250 10 12 1.3 6.1 1020 47300 12 12 0.8 3.6 1020 28350 14 12 0.8 3.7 1377 29

    400 16 12 0.9 4.4 2465 34

    Bondstrand 7000*****

    25 1 20 658.0 3142.4 797 2446440 1 20 199.0 949.6 797 739350 2 20 113.0 534.7 867 416280 3 20 33.0 157.3 867 1225100 4 20 32.0 154.4 1809 1202125 5 16 16.8 80.5 1809 627150 6 16 9.8 46.7 1809 363200 8 16 6.0 28.5 2465 222

    250 10 16 3.0 14.5 2465 113300 12 16 1.8 8.6 2465 67350 14 16 1.5 7.3 2767 57

    400 16 16 1.5 7.1 4014 55

    Typical pipeperformance

    * The safety factor used for rated external pressure is 1.5:1.

    ** At 93C, using Ameron approved adhesive.

    *** At 21C.

    **** Available in 3 m. lengths from Asia plant only.

    ***** For lined 7000 pipe use values of 2000.

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    Nominal Single Span (at 21C.)

    Pipe 2000/

    Size 7000 4000

    [mm] [inch] [m] [m]25 1 2.6 2.6

    40 1 2.9 2.9

    50 2 3.1 3.2

    80 3 3.5 3.6

    100 4 4.0 4.0

    125 5 4.3 4.3

    150 6 4.5 4.5200 8 5.0 5.0

    250 10 5.3 5.3

    300 12 5.5 5.5

    350 14 5.4 5.8400 16 5.8 6.2

    Nominal Continuous Span (at 21C.)Pipe 2000/

    Size 7000 4000

    [mm] [inch] [m] [m]

    25 1 3.3 3.3

    40 1 3.7 3.7

    50 2 4.0 4.080 3 4.5 4.5

    100 4 5.1 5.1

    125 5 5.4 5.4

    150 6 5.7 5.7

    200 8 6.3 6.3

    250 10 6.7 6.7300 12 7.0 7.0

    350 14 7.3 7.3

    400 16 7.8 7.9

    Note: 1) Span recommendations are based on pipes filled with water having a density of 1000 kg/m3

    and include no provisions for weights caused by valves, flanges or other heavy objects.

    2) At 93C, span lengths are approx. 10% lower.

    Span length

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    Nominal Laying Overall Maximum AveragePipe Length Length Working WeightSize (LL) (OL) Pressure[mm] [inch] [mm] [mm] [bar] [kg]25 1 65 92 20 0.340 1 81 113 20 0.450 2 76 122 20 0.580 3 114 160 20 1.1100 4 152 198 20 1.6125 5 195 252 16 2.7150 6 229 286 16 3.6200 8 305 369 16 6.8250 10 381 451 16 11.0300 12 457 533 16 18.0350 14 359 448 16 26.0400 16 397 499 16 31.0

    Nominal Laying Overall Maximum AveragePipe Length Length Working WeightSize (LL) (OL) Pressure[mm] [inch] [mm] [mm] [bar] [kg]25 1 22 49 20 0.240 1 29 61 20 0.3

    50 2 35 81 20 0.480 3 51 97 20 0.8100 4 64 110 20 1.1125 5 84 141 16 1.8150 6 95 152 16 2.4200 8 127 191 16 4.3250 10 159 229 16 7.3300 12 191 267 16 11.0350 14 121 210 16 17.0400 16 137 239 16 20.0

    Nominal Laying Overall Maximum AveragePipe Length Length Working Weight

    Size (LL) (OL) Pressure[mm] [inch] [mm] [mm] [bar] [kg]25 1 9 36 20 0.140 1 9 41 20 0.250 2 13 59 20 0.580 3 21 67 20 0.7100 4 29 75 20 1.0125 5 43 100 16 1.4150 6 43 100 16 1.9200 8 57 121 16 3.9250 10 67 137 16 5.9300 12 76 152 16 10.4350 14 83 172 16 12.0400 16 89 191 16 14.0

    Nominal Laying Overall Laying Overall Maximum AveragePipe Length Length Length Length Working WeightSize total run total run branch branch Pressure

    (LL1) (OL1) (LL2) (OL2)[mm] [inch] [mm] [mm] [mm] [mm] [bar] [kg]25 1 54 108 27 54 20 0.240 1 60 124 30 62 20 0.450 2 128 220 64 110 20 1.080 3 172 264 86 132 20 1.8100 4 210 302 105 151 20 2.5125 5 254 368 127 184 16 5.0150 6 286 400 143 200 16 6.7200 8 356 484 178 242 16 10.0

    250 10 432 572 216 286 16 18.0300 12 508 660 254 330 16 29.0350 14 534 712 267 356 16 37.0400 16 584 788 292 394 16 56.0

    Elbows 90

    Elbows 45

    Elbows 22

    Equal Tees

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    Reducing Tees

    Note: Regular numbers are filament wound tees; Italic numbers are fabricated tees.

    Nominal Laying Overall Laying Overall Maximum Average

    Pipe Length Length Length Length Working Weight

    Size (LL1) (OL1) (LL2) (OL2) Pressure

    (runxrunxbranch) half run half run branch branch[mm] [inch] [mm] [mm] [mm] [mm] [bar] [kg]

    40x40x25 1x1x1 30 62 30 57 20 1.6

    50x50x25 2x2x1 64 110 57 84 20 0.9

    50x50x40 2x2x1 64 110 57 89 20 1.0

    80x80x25 3x3x1 86 132 76 103 20 1.6

    80x80x40 3x3x1 86 132 76 108 20 1.6

    80x80x50 3x3x2 86 132 76 122 20 1.7100x100x25 4x4x1 72 118 194 221 20 7.5

    100x100x40 4x4x1 89 136 194 226 20 9.0

    100x100x50 4x4x2 105 151 89 135 20 2.1

    100x100x80 4x4x3 105 151 98 144 20 2.3125x125x50 5x5x2 127 184 102 148 16 3.4

    125x125x80 5x5x3 127 184 111 157 16 4.0

    125x125x100 5x5x4 127 184 118 164 16 4.6

    150x150x25 6x6x1 83 140 221 248 16 15.0

    150x150x40 6x6x1 101 158 221 253 16 17.5

    150x50x50 6x6x2 143 200 114 160 16 6.2150x150x80 6x6x3 143 200 124 170 16 5.7

    150x150x100 6x6x4 143 200 130 176 16 5.9

    150x150x125 6x6x5 143 200 136 193 16 6.2

    200x200x25 8x8x1 84 148 245 272 16 15.0

    200x200x40 8x8x1 102 165 246 278 16 17.5

    200x200x50 8x8x2 117 180 246 293 16 19.9

    200x200x80 8x8x3 178 242 149 195 16 9.1

    200x200x100 8x8x4 178 242 162 208 16 9.7

    200x200x125 8x8x5 178 242 168 225 16 10.6

    200x200x150 8x8x6 178 242 168 225 16 11.4

    250x250x25 10x10x1 83 153 273 300 16 18.1

    250x250x40 10x10x1 100 170 273 305 16 21.3

    250x250x50 10x10x2 115 185 273 320 16 24.1

    250x250x80 10x10x3 115 185 273 320 16 24.1

    250x250x100 10x10x4 216 286 184 230 16 14.8

    250x250x125 10x10x5 216 286 194 251 16 15.2

    250x250x150 10x10x6 216 286 194 251 16 15.5250x250x200 10x10x8 216 286 203 267 16 16.5

    300x300x25 12x12x1 84 160 298 325 16 21.8

    300x300x40 12x12x1 102 178 298 330 16 25.4

    300x300x50 12x12x2 117 193 298 345 16 28.7

    300x300x80 12x12x3 117 193 298 345 16 28.7

    300x300x100 12x12x4 254 330 206 252 16 21.0300x300x150 12x12x6 254 330 219 276 16 22.0

    300x300x200 12x12x8 254 330 229 293 16 23.0

    300x300x250 12x12x10 254 330 241 311 16 24.0

    350x350x25 14x14x1 81 170 314 341 16 23.8

    350x350x40 14x14x1 99 188 314 346 16 27.7

    350x350x50 14x14x2 114 203 314 361 16 31.2

    350x350x80 14x14x3 114 203 314 361 16 31.2

    350x350x100 14x14x4 114 203 314 361 16 31.3350x350x150 14x14x6 267 356 244 301 16 29.0

    350x350x200 14x14x8 267 356 254 318 16 30.0

    350x350x250 14x14x10 267 356 267 337 16 32.0350x350x300 14x14x12 267 356 279 355 16 34.0

    400x400x25 16x16x1 85 187 338 365 16 28.6

    400x400x40 16x16x1 103 204 338 370 16 33.1

    400x400x50 16x16x2 118 219 338 385 16 37.0

    400x400x80 16x16x3 118 219 338 385 16 37.0

    400x400x100 16x16x4 118 219 338 385 16 37.0

    400x400x150 16x16x6 292 394 264 321 16 37.0

    400x400x200 16x16x8 292 394 273 337 16 38.0

    400x400x250 16x16x10 292 394 283 353 16 41.0

    400x400x300 16x16x12 292 394 295 371 16 45.0

    400x400x350 16x16x14 292 394 292 381 16 49.0

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    Nominal Laying Overall Laying Maximum Average

    Pipe Length Length Length Working Weight

    Size (LL1) (OL1) (LL2) Pressure with

    (runxrunxbranch) half run half run branch CL150flange[mm] [inch] [mm] [mm] [mm] [bar] [kg]

    50x50x25 2x2x1 72 118 179 20 3.2

    80x80x25 3x3x1 72 118 193 20 4.1

    80x80x40 3x3x1 89 135 198 20 5.0

    80x80x50 3x3x2 104 150 212 20 6.6

    100x100x25 4x4x1 72 118 225 20 8.0

    100x100x40 4x4x1 89 135 230 20 9.7100x100x50 4x4x2 104 150 244 20 12.0

    100x100x80 4x4x3 104 150 245 20 12.8

    150x150x25 6x6x1 83 140 252 16 11.7

    150x150x40 6x6x1 101 158 257 16 13.8150x150x50 6x6x2 116 173 271 16 17.3

    150x150x80 6x6x3 116 173 272 16 18.0

    150x150x100 6x6x4 116 173 272 16 18.7

    200x200x25 8x8x1 84 148 276 16 15.5

    200x200x40 8x8x1 101 165 281 16 18.2

    200x200x50 8x8x2 116 180 295 16 21.4200x200x80 8x8x3 116 180 296 16 22.1

    200x200x100 8x8x4 116 180 296 16 22.8

    200x200x150 8x8x6 144 208 317 16 30.9

    250x250x25 10x10x1 83 153 303 16 18.6

    250x250x40 10x10x1 100 170 308 16 22.0

    250x250x50 10x10x2 115 185 322 16 25.6250x250x80 10x10x3 115 185 323 16 26.3

    250x250x100 10x10x4 115 185 323 16 27.0

    250x250x150 10x10x6 143 213 344 16 33.2

    300x300x25 12x12x1 84 160 329 16 22.3

    300x300x40 12x12x1 102 178 334 16 26.1

    300x300x50 12x12x2 117 193 348 16 30.2300x300x80 12x12x3 117 193 349 16 30.9

    300x300x100 12x12x4 117 193 349 16 31.6

    300x300x150 12x12x6 142 218 370 16 38.1

    350x350x25 14x14x1 81 170 344 16 24.3

    350x350x40 14x14x1 99 188 349 16 28.4350x350x50 14x14x2 114 203 363 16 32.7

    350x350x80 14x14x3 114 203 369 16 33.4

    350x350x100 14x14x4 114 203 364 16 34.2

    350x350x150 14x14x6 141 230 385 16 41.6

    400x400x25 16x16x1 85 187 369 16 29.1

    400x400x40 16x16x1 103 204 374 16 33.8400x400x50 16x16x2 118 219 388 16 38.5

    400x400x80 16x16x3 118 219 389 16 39.2

    400x400x100 16x16x4 118 219 389 16 39.9

    400x400x150 16x16x6 145 247 410 16 48.2

    Fabricated ReducingTees with Flanged Branch

    Note: Other sizes, or multiple size branched tees available on request. Please contact Ameron.

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    Nominal Saddle Saddle Overall Laying Saddle Maximum Average Required

    Pipe Angle Thickn. Length Length Length Working WeightAdhesiveSize (a) (ts) (OL) (LL) (B) Pressure Kits

    (runxrunxbranch) (*) 3 and 6

    [mm] [inch] [degree] [mm] [mm] [mm] [mm] [bar] [kg] [Oz]

    50x25 2x1 180 14 153 126 152 16 0.5 1 -

    80x25 3x1 180 14 167 140 152 16 0.5 - 180x40 3x1 180 14 172 140 152 16 0.6 - 1

    80x50 3x2 180 14 186 140 152 16 0.7 - 1

    100x25 4x1 180 21 186 159 152 16 1.2 - 1

    100x40 4x1 180 21 191 159 152 16 1.1 - 1100x50 4x2 180 21 205 159 152 16 1.2 - 1100x80 4x3 180 21 205 159 241 12 1.6 - 1

    125x25 5x1 180 27 194 167 152 16 1.9 - 1

    125x40 5x1 180 27 199 167 152 16 1.8 - 1

    125x50 5x2 180 27 218 172 152 16 1.8 - 1

    125x80 5x3 180 27 218 172 241 12 2.5 - 1

    150x25 6x1 180 27 321 194 152 16 2.3 1 1150x40 6x1 180 27 226 194 152 16 2.1 1 1

    150x50 6x2 180 27 240 194 152 16 2.1 1 1

    150x80 6x3 180 27 240 194 241 12 3.0 1 1

    150x100 6x4 180 27 240 194 305 12 3.5 1 1

    200x25 8x1 180 33 240 213 152 16 3.5 1 1

    200x40 8x1 180 33 245 213 152 16 3.3 1 1200x50 8x2 180 33 259 213 152 16 3.3 1 1

    200x80 8x3 180 33 259 213 241 12 4.8 1 1

    200x100 8x4 180 33 272 226 305 12 5.7 1 1

    200x150 8x6 180 33 292 235 432 12 6.4 1 1

    250x25 10x1 180 33 265 238 152 16 4.3 - 2250x40 10x1 180 33 270 238 152 16 4.1 - 2

    250x50 10x2 180 33 284 238 152 16 4.1 - 2

    250x80 10x3 180 33 284 238 241 12 6.0 - 2

    250x100 10x4 180 33 297 251 305 12 7.2 - 2

    250x150 10x6 180 33 321 264 432 12 8.6 - 2

    300x25 12x1 180 33 297 270 152 16 5.0 1 2300x40 12x1 180 33 302 270 152 16 4.8 1 2

    300x50 12x2 180 33 316 270 152 16 4.8 1 2

    300x80 12x3 180 33 316 270 241 12 7.1 1 2300x100 12x4 180 33 316 270 305 12 8.6 1 2

    300x150 12x6 180 33 327 270 432 12 10.6 1 2

    350x25 14x1 180 33 313 286 152 16 5.5 1 2350x40 14x1 180 33 318 286 152 16 5.2 1 2

    350x50 14x2 180 33 332 286 152 16 5.2 1 2

    350x80 14x3 180 33 332 286 241 12 7.8 1 2

    350x100 14x4 180 33 332 286 305 12 9.5 1 2

    350x150 14x6 180 33 362 305 432 12 11.9 1 2400x25 16x1 180 33 338 311 152 16 6.2 - 3

    400x40 16x1 180 33 343 311 152 16 6.0 - 3

    400x50 16x2 180 33 357 311 152 16 6.0 - 3

    400x80 16x3 180 33 357 311 241 12 9.0 - 3

    400x100 16x4 180 33 357 311 305 12 11.0 - 3

    400x150 16x6 180 33 387 330 432 12 13.9 - 3Note: (*) When reinforced as per Ameron Instructions, pressure rating can be increased to 16 bar.

    Reducing Saddles withQuick-Lock SocketBranch

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    Reducing Saddles withFlanged Branch

    Bushing Saddles

    Note: (*) When reinforced as per Ameron instructions, pressure rating can be increased to 16 bar.

    * Flange drilling class has to be specified when ordering (see flange section).

    1)Consult Ameron for other type material.2) Consult Ameron for other sized bushings

    Filament-wound Glassfiber Reinforced Epoxy (GRE) adhesive-bonded pipe saddles

    with stainless steel1) 1/22)inch and 3/42)inch threaded bushings.

    Nominal Angle Saddle Maximum Average RequiredPipe Length Working Weight AdhesiveSize (a) (B) Pressure Kits[mm] [inch] [degree] [mm] [bar] [kg] [3 Oz] [6 Oz]50 2 180 100 16 0.3 1 -80 3 180 100 16 0.7 1 -100 4 180 100 16 0.8 1 -125 5 180 100 16 0.9 - 1150 6 180 100 16 1.1 - 1200 8 180 100 16 1.3 - 1

    250 10 180 100 16 1.6 1 1300 12 180 100 12 1.8 1 1350 14 180 100 12 1.9 1 1

    400 16 180 100 12 2.1 - 2

    Nominal Angle Saddle Laying Saddle Maximum Avergae RequiredPipe Thickn. Length Length WorkingWeight with AdhesiveSize Pressure CL.150 Kits(runxbranch) (a) (ts) (LL) (B) (*) flange 3 and 6[mm] [inch] [degree] [mm] [mm] [mm] [bar] [kg] [Oz]80x25 3x1 180 14 133 152 16 0.9 - 180x40 3x1 180 14 133 152 16 1.2 - 180x50 3x2 180 14 171 152 16 1.9 - 1100x25 4x1 180 21 152 152 16 1.6 - 1100x40 4x1 180 21 152 152 16 1.7 - 1100x50 4x2 180 21 190 152 16 2.4 - 1100x80 4x3 180 21 190 241 12 3.4 - 1125x25 5x1 180 27 170 152 16 2.3 - 1125x40 5x1 180 27 170 152 16 2.4 - 1125x50 5x2 180 27 208 152 16 3.0 - 1125x80 5x3 180 27 208 241 12 4.3 - 1150x25 6x1 180 27 187 152 16 2.7 1 1150x40 6x1 180 27 187 152 16 2.7 1 1150x50 6x2 180 27 225 152 16 3.3 1 1150x80 6x3 180 27 225 241 12 4.8 1 1150x100 6x4 180 27 225 305 12 5.8 1 1200x25 8x1 180 33 206 152 16 3.9 1 1200x40 8x1 180 33 206 152 16 3.9 1 1200x50 8x2 180 33 244 152 16 4.5 1 1200x80 8x3 180 33 244 241 12 6.6 1 1200x100 8x4 180 33 257 305 12 8.0 1 1200x150 8x6 180 33 267 432 16 10.0 1 1250x25 10x1 180 33 232 152 16 4.7 - 2250x40 10x1 180 33 232 152 16 4.7 - 2250x50 10x2 180 33 270 152 16 5.3 - 2250x80 10x3 180 33 270 241 12 7.8 - 2250x100 10x4 180 33 282 305 12 9.5 - 2250x150 10x6 180 33 295 432 12 12.2 - 2300x25 12x1 180 33 264 152 16 5.4 1 2300x40 12x1 180 33 264 152 16 5.4 1 2300x50 12x2 180 33 302 152 16 6.0 1 2300x80 12x3 180 33 302 241 12 8.9 1 2300x100 12x4 180 33 302 305 12 10.9 1 2300x150 12x6 180 33 320 432 12 14.2 1 2350x25 14x1 180 33 279 152 16 5.9 1 2

    350x40 14x1 180 33 279 152 16 5.8 1 2350x50 14x2 180 33 317 152 16 6.4 1 2350x80 14x3 180 33 317 241 12 9.6 1 2350x100 14x4 180 33 317 305 12 11.8 1 2350x150 14x6 180 33 336 432 12 15.5 1 2400x25 16x1 180 33 305 152 16 6.6 - 3400x40 16x1 180 33 305 152 16 6.6 - 3400x50 16x2 180 33 343 152 16 7.2 - 3400x80 16x3 180 33 343 241 12 10.8 - 3400x100 16x4 180 33 343 305 12 13.3 - 3400x150 16x6 180 33 362 432 12 17.5 - 3

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    Deluge Couplings withReversed Taper Bushingswith 1/2 or 3/4 Outlets

    45 Laterals

    Equal Crosses

    Filament-wound Glassfiber Reinforced Epoxy (GRE) deluge couplings with reversed

    taper bushings with 1/21) inch and 3/41) inch threaded outlets.

    Nominal Laying Overall Outside Maximum Average

    Pipe Length Length Diameter Working Weight

    Size (LL) (OL) (OD) Pressure

    [mm] [inch] [mm] [mm] [mm[ [bar] [kg]

    50 2 60 152 95 16 1.680 3 60 152 126 16 2.3

    100 4 60 152 147 16 2.6

    125 5 60 175 174 16 3.5150 6 60 175 201 16 4.0

    200 8 60 187 251 16 5.4

    250 10 115 255 305 16 9.0300 12 115 268 356 16 11.0

    350 14 115 290 414 16 22.2

    400 16 115 318 436 16 25.4

    * Outlets are NPT or BSP, to be specified with order.

    ** Other configurations are available on request.

    *** Bushings are only available in titanium.

    Filament-wound fittings with integral Quick-Lock adhesive-bonding socket ends.

    Nominal Laying Overall Laying Overall Maximum Average

    Pipe Length Length Length Length Working Weight

    Size (LL1) (OL1) (LL2) (OL2) Pressure

    [mm] [inch] [degree] [mm] [mm] [mm] [bar] [kg]

    50 2 64 110 203 249 16 1.680 3 76 122 254 300 16 3.0

    100 4 76 122 305 351 16 3.9

    125 5 89 146 337 394 16 5.8

    150 6 89 146 368 425 16 6.8

    200 8 114 178 445 509 16 12

    250 10 127 197 521 591 16 21300 12 140 216 622 698 16 30

    350 14 140 229 622 711 16 39400 16 140 242 622 724 16 54

    Note: Consult ameron for higher pressures.

    Filament-wound fittings with integral Quick-Lock adhesive-bonding socket ends.

    Nominal Laying Overall Laying Overall Maximum AveragePipe Length Length Length Length Working Weight

    Size (LL1) (OL1) (LL2) (OL2) Pressure

    [mm] [inch] [degree] [mm] [mm] [mm] [bar] [kg]

    50 2 128 220 64 110 12 1.3

    80 3 172 364 86 132 12 2.5

    100 4 210 302 105 151 12 3.2125 5 254 368 127 184 12 4.9

    150 6 286 400 143 200 12 5.9

    200 8 356 484 178 242 12 10

    250 10 432 572 216 286 12 16

    300 12 508 660 254 330 12 27

    350 14 534 712 267 356 12 42400 16 584 788 292 394 12 65

    Note: Consult Ameron for higher pressures.

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    Concentric Reducers

    Eccentric Reducers

    Nominal Laying Overall Maximum AveragePipe Length Length Working WeightSize (LL) (OL) Pressure(runxrun)[mm] [inch] [degree] [mm] [bar] [kg]40x25 1x1 32 91 20 0.250x25 2x1 64 137 20 0.350x40 2x1 32 110 20 0.580x40 3x1 76 154 20 0.580x50 3x2 54 146 20 0.5100x50 4x2 76 168 20 1.1100x80 4x3 73 165 20 0.9125x80 5x3 74 177 16 1.4125x100 5x4 74 177 16 1.5150x80 6x3 97 200 16 1.8150x100 6x4 94 197 16 1.8150x125 6x5 110 224 16 1.8200x100 8x4 138 248 16 2.9200x125 8x5 126 247 16 2.8200x150 8x6 98 219 16 2.7250x150 10x6 117 244 16 3.7250x200 10x8 105 239 16 3.6300x200 12x8 149 289 16 5.0300x250 12x10 137 283 16 4.6350x250 14x10 184 343 16 7.2

    350x300 14x12 178 343 16 7.3400x300 16x12 165 343 16 8.9400x350 16x14 152 343 16 9.0

    Filament-wound fittings with integral Quick-Lock adhesive bonding socket ends.

    Nominal Laying Overall Eccentricity Maximum AveragePipe Length Length Working WeightSize(runxrun) (LL) (OL) (X)* Pressure[mm] [inch] [degree] [mm] [mm] [bar] [kg]40x25 1x1 56 115 7 20 0.2

    50x25 2x1 100 173 13 20 0.350x40 2x1 44 122 6 20 0.380x40 3x1 150 228 20 20 0.680x50 3x2 108 200 14 20 0.6100x50 4x2 200 292 27 20 1.3100x80 4x3 93 185 12 20 1.0125x100 5x4 101 204 14 16 1.5150x80 6x3 293 396 39 16 2.5150x100 6x4 200 303 27 16 2.3150x125 6x5 100 214 13 16 2.3.200x100 8x4 390 500 52 16 4.6200x125 8x5 290 411 39 16 4.3200x150 8x6 190 311 25 16 3.6250x150 10x6 392 519 53 16 6.5250x200 10x8 202 336 27 16 5.1

    300x200 12x8 390 530 53 16 8.4300x250 12x10 190 336 26 16 6.3350x250 14x10 308 467 42 16 9.2350x300 14x12 118 283 16 16 6.7400x300 16x12 306 484 41 16 12.8400x350 16x14 188 379 25 16 11.2

    Note: (*) Shows eccentricity of the eccentric reducers.

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    Filament-wound standard flanges with integral Quick-Lock adhesive bonding socket ends.

    Nominal Laying Overall Maximum Average weight * DIN 2633 DIN 2633Pipe Length Length Working ANSI ANSI ISO ISOSize (LL) (OL) Pressure B16.5 B16.5 7005.2 7005.2 CL.150 CL.300 PN10 PN16[mm] [inch] [degree] [mm] [bar] [kg] [kg] [kg] [kg]25 1 3 30 20 0.5 0.6 0.5 0.540 1 3 35 20 1.1 1.1 1.0 1.050 2 5 51 20 1.3 1.7 1.8 1.880 3 5 51 20 1.8 2.6 2.4 2.4100 4 5 51 20 2.8 3.8 2.7 2.7125 5 5 62 16 3.8 5.4 4.0 4.0150 6 6 63 16 4.5 6.7 4.9 4.9200 8 6 70 16 5.0 9.9 7.1 6.9250 10 6 76 16 9.5 13.2 9.1 9.8300 12 5 81 16 14.5 19.2 11.2 12.7350 14 8 97 16 20.5 29.8 18.6 20.5400 16 8 110 16 26.8 40.0 25.0 27.4

    Note: Other drillings may be possible. Please consult Ameron.

    * Full-face elastomeric gaskets may be used suitable for the service pressure, service temperature and

    fluid. Shore A durometer hardness of 60 +5 is recommended (3 mm thick). Compressed fibre gaskets (3

    mm thick), compatible with pressure, temperature and medium may also be used. Mechanical properties

    should be in accordance with DIN 3754 (IT 400) or equal.

    ** For maximum bolt torque refer to the appropriate Bondstrand literature. torque-wrench must be used,

    since excessive torque may result in flange damage.

    Filament-wound standard flanges with integral Quick-Lock adhesive bonding socket ends.

    Nominal Laying Overall Flange Maximum Average weight DIN 2633 DIN 2633Pipe Length Length Thickness Working ANSI ANSI ISO ISOSize Pressure B16.5 B16.5 7005.2 7005.2 (LL) (OL) (E) CL.150 CL.300 PN10 PN16[mm] [inch] [degree] [mm] [mm] [bar] [kg] [kg] [kg] [kg]50 2 5 51 30 12 0.9 1.1 1.0 1.080 3 5 51 30 12 1.5 1.8 1.6 1.1100 4 5 51 33 12 2.2 2.9 2.1 2.1125 5 5 62 47 12 3.7 4.9 3.6 3.6

    150 6 6 63 47 12 3.7 5.4 3.9 3.9200 8 6 70 54 12 6.2 8.4 6.0 6.0250 10 6 76 54 12 8.4 11.1 7.6 8.2300 12 5 81 56 12 12.3 15.3 9.0 10.2350 14 8 97 72 12 17.3 22.6 14.1 15.5400 16 8 110 85 12 25.6 32.9 20.6 22.6

    Note: As per above heavy-duty flanges.

    Filament-wound O-ring sealed stub-ends with integral Quick-Lock adhesive bondingsocket ends and steel backing rings.

    Nominal Laying Overall Face Ring Maximum Average

    Pipe Length Length Diameter to Face Working WeightSize (LL) (OL) (RF) (H) Pressure GRE Stub-end[mm] [inch] [degree] [mm] [mm] [mm] [bar] [kg]25 1 10 37 51 10 20 0.140 1 10 42 73 10 20 0.250 2 10 56 92 10 20 0.280 3 10 56 127 10 20 0.4100 4 10 56 157 16 20 0.6125 5 10 67 186 16 16 1.0150 6 10 67 216 16 16 1.2200 8 10 74 270 16 16 1.8250 10 10 80 324 23 16 2.5300 12 10 86 378 23 16 3.3350 14 10 98 413 27 16 3.8400 16 10 112 470 27 16 5.7

    Note: Up to 10 bar stub-ends without O-ring groove can be used with elastomeric gaskets.

    Heavy-Duty Flanges

    Hub Flanges

    Stub-end

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    Nominal ANSI Average ANSI DIN 2633 ISO DIN 2633 ISO AveragePipe B16.5 Weight B16.5 Average 7005.2 Average 7005.2 WeightSize CLASS.150 CLASS.300 Weight PN 10 Weight PN 16

    (D) (D) (D) (D)[mm] [inch] [mm] [kg] [mm] [kg] [mm] [kg] [mm] [kg]25 1 14.3 0.8 17.5 1.3 16 1.0 16 1.040 1 17.5 1.2 20.6 2.3 16 1.7 16 1.750 2 19.0 1.8 22.2 2.5 18 2.2 18 2.280 3 23.8 3.2 28.6 4.8 20 3.0 20 3.0100 4 23.8 4.2 31.7 7.0 20 3.1 20 3.1125 5 23.8 4.4 34.9 9.5 22 3.6 23 3.8150 6 25.5 5.2 36.5 12.2 22 4.9 23 5.1200 8 28.8 8.5 41.3 18.3 25 7.1 27 7.3250 10 35.6 13.5 47.6 26.0 28 9.3 32 11.8300 12 40.0 23.0 50.8 38.7 29 10.7 35 15.4350 14 41.6 32.0 54.0 56.3 36 21.3 40 26.3400 16 47.9 42.0 58.2 70.1 40 26.6 44 33.0Note: Other materials and/or drillings are available. Please consult Ameron.

    Filament-wound standard Quick-Lock flanges with ANSI B16.5 Class 150 drilling.

    Nominal Laying Overall Maximum Average

    Pipe Length Length Working WeightSize (LL) (OL) Pressure Flange[mm] [inch] [mm] [kg] [kg] [kg]50 2 40 86 16 2.280 3 39 85 16 3.0100 4 39 85 16 4.7125 5 39 96 12 5.8150 6 40 97 12 6.9200 8 40 104 12 7.4250 10 38 108 12 13.5300 12 40 116 12 22.1350 14 40 129 12 30.0400 16 40 142 12 39.8

    Note: Other drillings are available. Please consult Ameron.

    Flanges with 1/2 NPT female thread, 316 SS nipple and bushing.

    Other metals on request.

    Also available with 2 outlets spaced at 180 degree, on special request.

    Filament-wound Glassfiber Reinforced Epoxy (GRE) blind flanges

    Nominal Flange Maximum Average Weight Average WeightPipe Thickness Working ANSI B16.5 ANSI B16.5 DIN 2633 ISO 7005.2Size (D) Pressure CLASS 150 CLASS.300 PN 10 PN 16[mm] [inch] [mm] [bar] [kg] [kg] [kg] [kg]25 1 25 20 0.4 0.5 0.4 0.540 1 25 20 0.5 0.9 0.7 0.850 2 30 20 0.7 1.2 1.1 1.280 3 30 20 1.1 1.9 1.6 1.7100 4 40 20 1.7 3.6 2.6 2.7125 5 35 16 2.6 3.8 3.0 3.1150 6 40 16 2.9 5.7 4.4 4.6200 8 45 16 5.2 9.2 7.1 7.3250 10 50 16 7.2 13.8 10.6 11.5300 12 60 16 11.4 22.7 16.3 17.8350 14 65 16 16.4 30.8 22.7 24.5400 16 70 16 22.6 40.7 30.5 32.7

    Note: Other drillings are available. Please consult Ameron.

    Galvanized* SteelRing Flange for Stub-ends

    Orifice Flanges

    Blind Flanges

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    Filament-wound standard Quick-Lock fittings with integral Quick-Lock adhesivebonding socket ends.

    Nominal Laying Overall Outside Maximum AveragePipe Length Length Diameter Working WeightSize (LL) (OL) (OD) Pressure[mm] [inch] [mm] [mm] [mm] [bar] [kg]25 1 10 64 42 20 0.140 1 10 74 57 20 0.150 2 10 102 72 20 0.380 3 10 102 100 20 0.4100 4 10 102 129 20 0.6125 5 10 124 156 16 0.8150 6 10 124 183 16 1.0200 8 10 137 235 16 1.7250 10 10 150 289 16 2.3300 12 10 163 340 16 2.8350 14 19 196 373 16 4.6400 16 19 223 430 16 7.2

    Filament-wound standard Quick-Lock fittings with Quick-Lock adhesive bonding spigotends.

    Nominal Laying Gap* Maximum AveragePipe Length Working WeightSize (LL) Pressure[mm] [inch] [mm] [mm] [bar] [kg]25 1 57 3 20 0.140 1 67 3 20 0.150 2 95 3 20 0.180 3 95 3 20 0.2100 4 95 3 20 0.3125 5 117 3 16 0.4150 6 118 3 16 0.5200 8 130 3 16 0.7250 10 143 3 16 1.0300 12 156 3 16 1.3350 14 184 3 16 3.1

    400 16 210 3 16 4.4

    * Remaining gap after bonding.

    Filament-wound Glassfiber Reinforced Epoxy (GRE) pipe saddles for wear,support and anchor.

    Nominal Saddle Saddle Saddle Required Saddle RequiredPipe Angle Thickn. Weight Adhesive Weight AdhesiveSize ts 100mm # Kits 150mm # Kits[mm] [inch] [degree] [mm] [kg] [3 and 6Oz] [kg] [3 and 6Oz]25 1 180 14 0.2 1 - 0.3 1 -40 1 180 14 0.3 1 - 0.5 1 -

    50 2 180 14 0.4 1 - 0.6 1 -80 3 180 14 0.5 1 - 0.8 - 1100 4 180 14 0.7 1 - 1.1 - 1125 5 180 14 0.8 - 1 1.2 - 1150 6 180 14 0.9 - 1 1.4 1 1200 8 180 14 1.1 - 1 1.7 1 1250 10 180 14 1.5 1 1 2.3 - 2300 12 180 14 1.8 1 1 2.7 1 2350 14 180 14 2.0 1 1 3.0 1 2400 16 180 14 2.4 - 2 3.6 - 3Notes:

    * Filament-wound support saddles are intended for protection of pipe at supports and clamps,

    as well as for anchoring purposes. Support and anchor saddles are standard 180.

    Saddles are supplied in standard lengths of 100 mm and 150 mm.

    ** For special saddle -lengths, -thickness and/or angles consult Ameron.

    # Wear saddles are standard 90. 90 saddle weights are 50% of value shown.

    Couplings

    Nipples

    Support Saddles

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    Grounding Saddles

    Adhesives

    Filament-wound Glassfiber Reinforced Epoxy (GRE) pipe saddles for grounding.

    Nominal Saddle Saddle Saddle Average Required

    Pipe Angle Length Thickness Saddle Adhesive

    Size B ts Weight Kits

    [mm] [inch] [angle] [mm] [mm] [kg] [3Oz]

    25 1 90 76 14 0.1 1

    50 2 90 76 14 0.1 140 1 90 76 14 0.1 1

    80 3 90 76 14 0.2 1

    100 4 90 76 14 0.2 1125 5 90 76 14 0.3 1

    150 6 90 76 14 0.3 1200 8 45 76 14 0.2 1

    250 10 45 76 14 0.2 1

    300 12 45 76 14 0.3 1

    350 14 45 76 14 0.3 1

    400 16 45 76 14 0.3 1Notes:

    * Grounding saddles are used in conductive piping systems.

    ** Bondstrand conductive adhesive should be used for mounting.

    *** Saddles are supplied with integrated stainless steel cable with a length of 600 mm.

    Number of Adhesive Kits per joint.

    Nominal Required Minimum numberPipe Adhesive Kit of Adhesive Kits

    Size Size required per joint

    [mm] [inch] [cm3] [Oz] nr.

    25 1 89 3 1/5

    40 1 89 3 1/5

    50 2 89 3 1/480 3 89 3 1/3

    100 4 89 3 1/2

    125 5 89 3 1

    150 6 89 3 1200 8 89 3 1

    250 10 177 6 1300 12 177 6 1

    350 14 177 6 2

    400 16 177 6 2

    Notes:

    * Adhesive Kits should never be split. If remainder is not used for other joints made at the same time, the

    surplus must be discarded.

    ** Required adhesive for saddles is shown in the dimension table of the respective saddles.

    *** For type of adhesive to be used, please refer to the Bondstrand Corrosion Guide.

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    Consult de following literature for recommendations pertaining design, installation and

    use of Bondstrand pipe, fittings and flanges:

    Assembly Instructions for Quick-Lock adhesive-bonded joints FP 170

    Bondstrand Corrosion Guide for fiberglass pipe and tubing FP 132

    Assembly Instructions for Bondstrand fiberglass flanges FP 196

    Guide for Installing Suspended Pipe FP 679

    Guide for Installing Buried Pipe FP 278Bondstrand Engineering Guide for Suspended Pipe FP 288

    Bondstrand M74 Pipe Shaver FP 696

    Bondstrand B-1 Pipe preparation tool FP 810

    Please consult Ameron for the latest version of the above mentioned literature.

    Note: Elbows with non-standard angles, non-standard drilled flanges, multi branch tees

    and special spools are available on request, please consult Ameron.

    Pipe system is designed for field testing with water at 150% of rated pressure.

    Maximum allowable surge pressure is max. 150% of rated pressure.

    1 psi = 6895 Pa = 0.07031 kg/cm2

    1 bar = 105Pa = 14.5 psi = 1.02 kg/cm2

    1 MPa = 1 N/mm2 = 145 psi = 10.2 kg/cm2

    1 inch = 25.4 mm

    1 Btu.in/ft2hF = 0.1442 W/mK

    C = 5/9 (F-32)

    This product literature and the recommendations for usage it contains are based on test datareasonably believed to be reliable. It is intended that this literature be used by personnel

    having specialised training in accordance with currently acceptable industry practice and

    normal operating conditions. Variation in environment, changes in operating procedures, or

    extrapolation of data may cause unsatisfactory results. We recommend that your engineersverify the suitability of this product for your intended application. Since we have no control

    over the conditions of service, we expressly disclaim responsibility for the results obtained

    or for any consequential or incidental damages of any kind incurred.Ameron reserves the right to change product specifications and/or related informationwithout prior notice.

    Important Notice

    Field Testing

    Surge Pressure

    Conversions

    Engineering Design &Installation

    Specials

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    EuropeAmeron B.V.Fiberglass-Composite PipeP.O. Box 6

    4190 CA GeldermalsenThe NetherlandsPhone: +31 345 587 587Fax: +31 345 587 561E-mail: [email protected]

    Group HeadquartersAmeron International CorporationFiberglass-Composite Pipe Division9720 Cypresswood Drive, Suite 325Houston, Texas 77070 - U.S.A.Phone: +1 832 912 8282Fax: +1 832 912 9393E-mail: [email protected]

    Asia & Middle EastAmeron (Pte) Ltd.No. 7A, Tuas Avenue 3Jurong

    Singapore 639407Phone: +65 6861 6118Fax: +65 6862 1302/6861 7834E-mail: [email protected]

    Centron International, Inc.P.O. Box 490600 FM 1195 SouthMineral Wells - Texas 76068U.S.A.Phone: +1 940 325 1341Fax: +1 940 325 9681E-mail: [email protected]

    North AmericaAmeron International Corporation1004 Ameron RoadP.O. Box 878Burkburnett, Texas 76364U.S.A.Phone: +1 940 569 1471Fax: +1 940 569 2764

    South AmericaAmeron PolyplasterIndustria e comerciode Tubos Ltda.Rua Aurora Maria da

    Conceio 958 - Bairro Santa CruzCEP 32.530-050-Betim-MGBrasilPhone: +55 31 3592 1399Fax: +55 31 3592 1057E-mail: [email protected]