Front Drive Halfshafts - Front Halfshaft LH

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Front Drive Halfshafts - Front Halfshaft LH Fusion 2002.75 (06/2002-) Print Report An Error Removal and Installation Special Tool(s) General Equipment Materials Specification WSD-M2C200-C Removal WARNING:Refer to the Material Safety Data Sheets for the Automatic Transmission Fluid E-AW. Failure to follow this instruction may result in personal injury. Certain Transmission and Power Steering fluids supplied to Ford contain additives which may cause skin irritation or other skin reactions after contact. For additional information, refer to: Health and Safety Precautions (100-00 General Information, Description and Operation). See - Transmission Fluids. All vehicles Vehicles with automatic transaxle Vehicles with manual transaxle Installer, Halfshaft 204-161 (14-041) Remover, Halfshaft 308-256 (16-089) Four leg puller Tire Lever Name Manual transmission fluid 1. Loosen the strut and spring assembly top mount retaining nuts by three turns. 2. CAUTION:Use a socket to loosen the wheel hub retaining nut to prevent damage. Remove the wheel hub retaining nut. Discard the wheel hub retaining nut. 3. Remove the wheel and tire. For additional information, refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation). 4. CAUTION:Protect the ball joint seal using a soft cloth to prevent damage. Detach the lower arm ball joint from the wheel knuckle. Remove the heat shield. 5. CAUTION:Support the halfshaft. The inner joint must not be bent more than 18 degrees. The outer joint must not be bent more than 45 degrees. Using a suitable four leg puller, detach the halfshaft from the wheel hub. Secure the halfshaft to one side. 6. CAUTIONS: Support the halfshaft. The inner joint must not be bent more than 18 degrees. The outer joint must not be bent more than 45 degrees. Do not damage the halfshaft oil seal. NOTE:Plug the transaxle to prevent oil loss or dirt ingress. For additional information, refer to: Health and Safety Precautions (100-00 General Information, Description and Operation). See - Transmission Fluids. Using a suitable tire lever, remove the halfshaft. Discard the snap ring. Allow the oil to drain into a suitable container. For additional information, refer to: Health and Safety Precautions (100-00 General Information, Description and Operation). See - Transmission Fluids. 7. CAUTIONS: Support the halfshaft. The inner joint must not be bent more than 18 degrees. The outer joint must not Page 1 of 3 14.06.2011 http://127.0.0.1:8888/wsm/js/procedure.do?variantId=614&proc-uid=G113104&guid...

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Transcript of Front Drive Halfshafts - Front Halfshaft LH

Page 1: Front Drive Halfshafts - Front Halfshaft LH

Front Drive Halfshafts - Front Halfshaft LH Fusion 2002.75 (06/2002-)

Print Report An Error

Removal and Installation

Special Tool(s)

General Equipment

Materials

Specification

WSD-M2C200-C

Removal

WARNING:Refer to the Material Safety Data Sheets for the Automatic Transmission Fluid E-AW. Failure to follow this instruction may result in personal injury. Certain Transmission and Power Steering fluids supplied to Ford contain additives which may cause skin irritation or other skin

reactions after contact. For additional information, refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).See - Transmission Fluids.

All vehicles

Vehicles with automatic transaxle

Vehicles with manual transaxle

Installer, Halfshaft

204-161 (14-041)

Remover, Halfshaft

308-256 (16-089)

Four leg puller

Tire Lever

Name

Manual transmission fluid

1. Loosen the strut and spring assembly top mount retaining nuts by three turns.

2. CAUTION:Use a socket to loosen the wheel hub retaining nut to prevent damage.Remove the wheel hub retaining nut.

� Discard the wheel hub retaining nut.

3. Remove the wheel and tire. For additional information, refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation).

4. CAUTION:Protect the ball joint seal using a soft cloth to prevent damage. Detach the lower arm ball joint from the wheel knuckle.

� Remove the heat shield.

5. CAUTION:Support the halfshaft. The inner joint must not be bent more than 18 degrees. The outer joint must not be bent more than 45 degrees.

Using a suitable four leg puller, detach the halfshaft from the wheel hub.� Secure the halfshaft to one side.

6. CAUTIONS:Support the halfshaft. The inner joint must not be bent more than 18 degrees. The outer joint must not be bent more than 45 degrees.Do not damage the halfshaft oil seal.NOTE:Plug the transaxle to prevent oil loss or dirt ingress.

For additional information, refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).See - Transmission Fluids.Using a suitable tire lever, remove the halfshaft.

� Discard the snap ring.� Allow the oil to drain into a suitable container.

For additional information, refer to: Health and Safety Precautions (100-00 General Information,

Description and Operation).See - Transmission Fluids.

7. CAUTIONS:Support the halfshaft. The inner joint must not be bent more than 18 degrees. The outer joint must not

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Installation

All vehicles

Vehicles with manual transaxle

Vehicles with automatic transaxle

be bent more than 45 degrees.Do not damage the halfshaft oil seal.NOTE:Plug the transaxle to prevent oil loss or dirt ingress.

Using the special tool, remove the halfshaft.� Discard the snap ring.� Allow the oil to drain into a suitable container.

1. CAUTIONS:Support the halfshaft. The inner joint must not be bent more than 18 degrees. The outer joint must not be bent more than 45 degrees.Do not damage the halfshaft oil seal.

Make sure the snap ring is correctly seated. NOTE:Install a new snap ring.

Attach the left hand halfshaft to the transaxle.

2. CAUTION:Make sure the halfshaft is completely installed into the wheel hub.Using the special tool, install the halfshaft.

3. NOTE:Install a new wheel hub retaining nut.NOTE:Do not fully tighten the wheel hub retaining nut at this stage.Install the wheel hub retaining nut.

4. CAUTION:Make sure that the heat shield is installed to prevent damage to the ball joint.Install the heat shield.

5. CAUTION:The lower arm pinch bolt must be installed from the rear of the wheel knuckle.Attach the lower arm ball joint to the wheel knuckle.

6. Install the wheel and tire.

For additional information, refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation).

7. CAUTION:Use a socket to tighten the wheel hub retaining nut to prevent damage.Tighten the wheel hub retaining nut.

8. Tighten the strut and spring assembly top mount retaining nuts.

9. With the vehicle on a level surface, fill the transaxle with transmission fluid until the oil level is just below the bottom of the filler hole.

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10. Check the transmission fluid level and top up with clean automatic transmission oil.

For additional information, refer to: Transmission Fluid Drain and Refill (307-01 Automatic Transmission/Transaxle - Vehicles With: 4-Speed Automatic Transmission (AW81-40), General Procedures).

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