Friedlander Angola Documentation

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FRIEDLANDER ANGOLA PRESENTATION APRIL2012 Luanda - ANGOLA

description

Fabrication

Transcript of Friedlander Angola Documentation

  • FRIEDLANDER ANGOLA PRESENTATION

    APRIL2012Luanda - ANGOLA

  • WELCOMEBEMVINDOS

    WELCOME

  • About the Group

  • KEY FIGURES

    70 620 M 5000 1870 620 M 5000 18

    BUSINESS OPERTATIONS IN FRANCE

    TURN OVER EMPLOYEES SUBSIDIARIES IN 13 COUNTRIESIN FRANCE COUNTRIES

  • BUSINESS OPERATIONS IN AFRICA

    18 subdisiaries in 13 countries Mauritania Niger Guinea Burkina Faso Ivory Coast Togo Bnin Ghana

    C Cameroon Gaboon Congo Ouganda Ouganda Angola

  • ANNUAL TURN OVERANNUAL TURN OVER 100.000.000 USD

    About FRIEDLANDER Angola

    FRIEDLANDER ANGOLA : CREATED IN 1997

    FRIEDLANDER ANGOIL CREATED IN 2011FRIEDLANDER ANGOIL : CREATED IN 2011

  • ACTIVITIES

    Piping Works (Oil & Gas and Industry) : Fabrication and Installation Supports and Structures : Fabrication and Installation EPCC Contracts for Onshore and Offshore Maintenance : Routine jobs Maintenance : Routine jobs Well Jumpers, Subsea Structures : Fabrication Sea fastening Procurement Shut Downs

  • TURN OVER

  • ORGANIZATION CHART

    Permanent

    Permanent Manpower

    710 personsPermanent Manpower

    710 persons

    710 persons

  • RESSOURCES & ANGOLAN CONTENT

    Angolan People :Angolan People : General, HSE , QAQC, Administrative & Finance : 25 Construction Engineers : 2 Design Engineers : 2Design Engineers : 2 Team Leaders: 35 Safety Watchers: 50 Certified Welders: 115

    Angolan Personnel : 600Expatriate People : 110

    Pipe Fitters , Platters: 130 Riggers, Helpers: 96 Scaffolding fitters: 14

    P i t 30

    Angolan Content 85%

    Painters: 30 Mechanicals / Electricians : 30 Logistic & maintenance : 70 Crane Operators: 5 Crane Operators: 5

  • ANGOLANIZATION COMMITMENT

    INTERNAL TRAINING

    ANGOLANIZATION COMMITMENT

    INTERNAL TRAININGSkills Improvement Program

    Mechanicals & Fitters TrainingsOur mechanicals and fitters follow a permanent training to keep at the best level.

    Our Welding SchoolK i SMAW & TIG ld t th b t l lKeeping our SMAW & TIG welders at the best level is one of our top priorities.Our welders regularly follow trainings to ensure the best quality in their workbest quality in their work

    3 Fitting & Welding Schools3 Fitting & Welding Schools

  • ANGOLANIZATION COMMITMENTANGOLANIZATION COMMITMENT

    INTERNAL TRAININGSkills Improvement Program

    AutoCAD TrainingDesign is an essential part of our

    i i ti it t i i fengineering activity, so training of Angolan technicians is vital for us

    Mi llMiscellanousQA QCHSEEngineeringEngineeringRH

  • ANGOLANIZATION COMMITMENTANGOLANIZATION COMMITMENT

    EXTERNAL TRAINING

    T h i l T i i b d f

    EXTERNAL TRAININGSkills Improvement Program

    Technical Training abroad or from abroadWelding Inspection / Coating InspectionPi fi W ld S ff ld CPipe fitter, Welders, Scaffolders, Crane operatorsLocal Training Centers / Certification Centerswith Recognized Certificate of Training Completion (APAVE, BV, ESSA )ESSA,)

  • OUR WELDING CAPACITIES 148 Welders 469 QualificationsWelding Technologies CurrentlyCarried & Certified for :

    ASME IX EN 277-1AWS / API

    Carbon Steels Stainless Steels Duplex and Super Duplexup e a d Supe up e Cupro Nickel Inconel 625Welding Procedure Qualification ReportsWelding Procedure Qualification ReportsAvailable for plates and pipes with following WPS : TIG Orbital TIG TIG SMAW

  • OUR FACILITIES

    B i t W k hBoavista Workshop

    Engineering and Management Piping and Construction Works Hydrotesting NDT Sandblasting / Painting QC before expdition

    6 000 m

  • OUR FACILITIES

    W ll J F b i ti Y dWell Jumper Fabrication YardSONILS Base Engineering and ManagementEngineering and Management Piping and Construction works Hydrotesting NDT NDT Painting QC before expediting

    8 600 m

  • OUR FACILITIES

    Fabrication YardFabrication YardSONILS Base Engineering and Managementg g g Piping and Construction works Dedicated Stainless Steel Area HydrotestingHydrotesting NDT Painting

    QC b f diti QC before expediting Client Storage Dedicated Area Client Offices

    10 000 m

  • RENTED FACILITIESHeavy Lift - SONILS

    Dock :

    Water Depht : -12,5m CD Lifting : 2 x 500 t Length: 90m / Width : 33 mgFabrication Area :

    Area : 41 100 m

    41 100 m

  • LIFTING & TRANSPORTATION MEANS

    SONILS Means (exclusively) Mobile Cranes (30t, 60t, 90t, 450 t)( , , , ) Heavy Lift Gantry Crane (< 50t, > 50t,

    500t) Trailer / Carrier + Mack TruckTrailer / Carrier Mack Truck Forklift (< 15t)

  • PORT AMBOIM / PAENAL :FRIEDLANDER FACILITIES

    WELDING SCHOOL IN PORT AMBOIMOPEN IN 2010

    5 000 m

  • OUR WORK LOAD CAPACITYBased on current projects and contracts

    10 000 m

  • OUR WORK LOAD CAPACITYBased on current projects/contracts and present negotiation/bids

  • HSE STATISTICS

  • HSE STATISTICS - 2011

  • HSE STATISTICS - 2011

    1 945 000 h

  • HSE STATISTICSDetails of LTIs over the last 3 years

  • HSE ORGANIZATION

  • This plan sets out the principal health, safety and environment improvement activities to take

    HSE DEVELOPMENT PLAN FOR 2012

    p p p y pplace in Friedlander Angola during the year 2012. It supplements the on-going HSEactivities that continue throughout everyday activities.The 2012 plan is based on 3 key themes that Friedlander aims to develop during this period.These themes are:

    Leadership and active managementFriedlander Angola will demonstrate commitment to HSE of our staff to highest level

    These themes are:

    Action 1: Top management will participate to HSE monthly site visits. Action 2: HSE will be discussed quarterly at HSE committee meetings and monthly at Supervision meetings.Action 3: We will continue to develop and implement HSE procedures to ensure good and safe condition of work.Action 4: We will ensure that HSE Mgt system is effective and HSE information is accessible on every siteA ti 5 W ill i l t th d d ti f i t l d t l ditAction 5: We will implement the agreed recommendations from internal and external audit.

  • HSE DEVELOPMENT PLAN FOR 2012

    HSE behavior at workFriedlander Angola will raise the HSE skills and competency of everybodyAction 6: In line with the objectives set in 2011 Friedlander Angola will continue to train the staff toAction 6: In line with the objectives set in 2011, Friedlander Angola will continue to train the staff to improvethe skills and competency of everybody.Action 7: HSE department will conduct safety behavioral visit to increase the awareness of our workers.

  • HSE DEVELOPMENT PLAN FOR 2012

    Measurements and monitoringKey Performance indicators

    Every year Friedlander Angola sets HSE targets that include leading and lagging indicatorsEvery year, Friedlander Angola sets HSE targets that include leading and lagging indicators.For this year, our targets are:

    MonitoringTo be in line with the targets set, Friedlander Angola need to assess the progress on a monthly basis and take corrective actions.Action 8: Develop and implement monthly monitoring of KPI and trends analysis, the progress of p p y g y p gthese KPI will be discussed during the HSE committee meeting.

  • QA QC ORGANIZATION

  • QUALITY CONTROL DATA BASE MANAGEMENT SYSTEM

    To support and facilitate the requirements of projects Assistance in daily activities in site , project key performance

    index auditing reports and documentationindex, auditing, reports and documentation

    Basis for tracking the project quality requirements, progress status,billing and final documentation for final turn over of each project.billing and final documentation for final turn over of each project.

  • QUALITY CONTROL DATA BASE MANAGEMENT SYSTEM

    System Data Base Overview :

    Quality Control Data BaseD t C t l S t D t b Document Control System Database

    Field Material Control System DatabaseW ldi C t l S t Welding Control System

    Piping and Painting Planning Tools Equipment Tools Equipment Tools Punch Base

  • Experiences in Angola

  • PORTOFOLIO 2012

  • OIL & GAS

    New WorksFrom Construction Works to Onboard InstallationFrom Construction Works to Onboard Installation

  • EXPERIENCE IN FPSOs

    TOTAL Block 17 Dalia Girassol

    OPS/EXXON BlockKizomba A-B-C / S iOPS/EXXON Block 15 SaxiMondo Xicomba

    OPS/CHEVRON Block 0 Kuito Sanha Operations on 9 FPSOs in Angola

    Currently 2 x 105 people onboardp p

  • EXXON / OPS EXPERIENCES ON FPSOs[New Works & Shut Down]

    Client :

    EXXON & OPSGAS GATHERING PROJECT

    Location :

    Onshore (LUANDA) & Offshore (Bk 15)Year / Duration :

    2010Description :ONSHORE

    Fabrication and modification of piping in carbon steel for MondoFabrication and modification of piping in carbon steel for Mondo

    Fabrication of supports for Mondo and Saxi

    Fabrication of a 3,5T deck extension for MondoOFFSHORE

    Installation of 16T of equipments

    10 workers in permanence for 10 months

    Shutdown work on SAXI and MONDO FPSO, up to 20 people for

    2x15d

  • TOTAL / TECHNIP EXPERIENCES ON FPSOs[New Works & Shut Down]

    Client :

    TOTAL & TECHNIPFPSO HOOK UP

    Location :

    Onshore (LUANDA) & Offshore (Bk 17- DALIA FPSO)Year / Duration :

    2006-2007Description :ONSHORE

    Piping and StructuresPiping and StructuresWell jumper fabrication

    Sea fasteningOFFSHORE

    Manpower provision More than 50 people onbord (peack)(Angolan foremen, Pipe fitters, Welders,

    Scaffolding Fitters, Fire watchers,...)

  • TOTAL EXPERIENCES ON FPSOs[New Works & Shut Downs]

    Client : TOTAL E&P ANGOLAJASMIN Tie In and Deck Integrations Project

    Location : FPSO Girassol (Bk 17)2001Year : 2001

    Description : Fabrication & Installation of : 90 tons of Piping 18 tons of Structures

  • EXXON / SONASURF BOAT LANDINGS[New Works]

    Client :

    EXXON / SONASURFBOAT LANDING

    Location :

    Onshore (LUANDA) & Offshore (Various Vessels)Year / Duration :

    2009-2010Description :

    Fabrication and Installation of 4 boat landings2 x 25 t for KIZOMBA A&B2 x 25 t for KIZOMBA A&B

    2 x 15 t for TLP A&B

  • SBM BUOY CONSTRUCTION[New Works]

    + Diameter : 16 m

    + Height : 6 m

    Client : SBMLOADING BUOY

    Location : Lobito (ANGOLA)

    + Weight : 250 T

    Year / Duration : 1 an / 2008Description : Construction of a Loading Buoy (for FPSO or ports), Significant welding,Fabricated components and fitting of the two separate parts comprising the buoy,Fabrication processes certified by ABS marine and offshore classification body,

    Mechanical, dimensional, hydraulic and hydrostatic tests.

  • OIL & GAS

    Subsea Spools and StructuresTechnical construction in tight deadlinesTechnical construction in tight deadlines

  • TOTAL / FMC WELL JUMPERS[New Works]

    Client : TOTAL E&P ANGOLA / FMCPGB & Well Jumper Fabrication for Girassol & Rosa Bk 17

    Location : Onshore (Luanda)2007 2009Year : 2007-2009

    Description : PGB Fabrication (18) / Well Jumpers (28)

  • EXXON / CAMERON WELL JUMPERS[New Works]

    Client :

    EXXON & OPSWell Jumper Fabrication (Kizomba A & B) - Bk 15

    Location :

    Onshore (LUANDA)Year / Duration :

    2010Description :

    Fabrication and Maintenance of Well Jumpers (12)

  • VETCO WELL JUMPERS[New Works]

    Client : VETCOWELL JUMPERS (PRODUCTION AND INJECTION) FOR KIZOMBA FIELD

    Location : LUANDAYear / Duration: 2007-2008 / 2 Years

    Description : Detailed Engineering, Fabrication, NDT / Hydrotest, Load Out and Seafastening36 WJ for EXXON (Bk15) & 52 WJ for TOTAL DALIA (Bk17)( ) ( )

  • [New Works]

    TOTAL SUBSEA STRUCTURES & SPOOLS

    Client : TOTALGIRASSOL WI15 PIPELINE REPAIR (Bk 17)

    Location : Luanda (ANGOLA)Year / Duration : 2009 / 1 an

    Descriptif : 12 Spool Deployment Frame Structure (60t) Supply (structure & spool),Descriptif : 12 Spool Deployment Frame Structure (60t) Supply (structure & spool),Prefabrication, Assembly, Painting, NDE and Hydrotest, Seafastening

  • OIL & GAS

    Maintenance Operations Routines JobsRoutines Jobs

  • SONANGOL ROUTINE JOBS[Maintenance Operations]

    Clients : SONANGOL P&PConstruction and Maintenance Operations

    Location : Offshore - Bk 3 (Angola)f 2005 tillYear : from 2005 till now

    Description : Line Substitution / Modification, Structure Maintenance, Supports ...

  • TOTAL ROUTINE JOBS[Maintenance Operations]

    226 000 manhoursmanhoursfor 2010

    Clients : TOTALConstruction and Maintenance Operations ITV

    Location : Offshore Bk17 (Angola)f 2010 tillYear : from 2010 till now

    Description : Frame Contract for FPSOs (including PAZFLOR and incoming CLOVE)for Substitution / Modification, Structure Maintenance, Supports...

  • OIL & GAS

    SeafasteningsOn duty by your sideOn duty by your side

  • VARIOUS CLIENTS SEAFASTENINGS[Operations]

    Major Clients : SUBSEA SEVEN (BP, CAMERON) - HULL BLYTH (BP, CAMERON)TECHNIP (TOTAL) - TOTAL - PANALPINA - EMAS (TOTAL)

    Seafastening Operations (Structures, Well Jumpers, Reels,)L ti Various VesselsLocation : Various Vessels Year : from 2002 till now

    Description : Dedicated Team & Material available at SONILS Yard for short notice mobilization(50 People, 10 Diesel Weld. Machines, Compressors, Tool Boxes, Generators,)

  • OIL & GAS

    EPCC ContractsWe take care of your successWe take care of your success

  • SONANGOL P&P FIELD DEVELOPPEMENT[EPCC Contract]

    Clients : SONANGOL P&P (Bk 3)PACF4 & PACF1 Infill Wells - Topside Modifications

    Location : Offshore Bk3 (Angola)2009 2010Year : 2009-2010

    Description : Well Connection (3 W.) / Tie-in (8 / 10 / 12) for Future Process ModificationLaser Dimensional Survey, Detailed Engineering, Procurement,

    Prefabrication, Installation, E&I, Precommissioning

  • ANGOBETUMES OIL PRODUCT TERMINAL[EPCC Contract]

    Client : ANGOBETUMESLobito Terminal - Construction of a Oil Product Terminal

    Location : Lobito (ANGOLA)2008 2010 / 2Year / Duration : 2008- 2010 / 2 years

    Description : Engineering, Procurement, Earth Works, Civil Works, Prefabrication ,Tank Erection, Piping Works, E&I, NDT, Painting, Insulation, Precommissioning, Commissioning

    Gasoil : 2 Tanks (15 000 m3) HFO : 1 Tank (7 500 m3) Bitumen : 2 Tanks (10 000 m3)

  • Ongoing Projects

  • TOTAL GAS EXPORT PROJECT[New Works]

    Client :

    TOTAL GAS EXPORT PROJECTGAS EXPORT PROJECT

    Location :

    Onshore (SONILS) / Offshore (Girassol / Dalia)Year / Duration :

    2010 20122010-2012Description :

    GIRASSOLFab. & Installation of a 25 tons module

    incl. 700of carbon steel pipingincl. 700 of carbon steel pipingE&I, Fabrication and installation of supports

    DALIA Prefab. of 1800of piping (Carb. Steel, Stainl. Steel, Inconel 625)

    Offshore installation of an exchangerOffshore installation of an exchangerPiping and E&I installation

    60T of scaffoldingCompleted

  • TOTAL GirRI FPSO 1[New Works]

    Client :

    TOTALTOTAL GIRASSOL RESSOURCE INITIATIVE PROJECT

    Location :

    Onshore (SONILS) / Offshore (Girassol)Y / D tiYear / Duration :

    2010-2012Description :

    GIRASSOLEPCIEPCI contract

    Tie in of chemical and methanol lines

    800" of piping

    E&I Tie-ins

    New E&I cabinetOnshore works: 100%Offshore works : 95 %

  • FMC / TOTAL GirRI Subsea[New Works]

    Client :

    FMC GIRASSOL RESSOURCE INITIATIVE PROJECT

    Location :

    O h (SONILS)Onshore (SONILS)Year / Duration :

    2010-2012Description :

    Fabrication of :8 PGBs

    13 Well Jumpers (Injection / Production)

    PGBs Completed2 WJ already loaded out2 WJ already loaded out

  • CAMERON / BP PSVM Development[New Works]

    Client :

    CAMERON / BP PSVM DEVELOPMENT (Bk 31)

    Location :

    O h (SONILS)Onshore (SONILS)Year / Duration :

    2011-2014Description :

    Fabrication of :22 Well Jumpers

    Inconel clading technology

    3 Well Jumpersalready completed

  • VETCO / EXXON KIZOMBA Satellites Development[New Works]

    Client :

    VETCO / EXXON KIZOMBA Satellites Development (Bk 15)

    Location :

    O h (SONILS)Onshore (SONILS)Year / Duration :

    2010-2013Description :

    Mud Mats Completed1 WJ already loaded out2 WJ in progress

    Fabrication of :6 Mud Mats (4 SDU/UTA - 2 UTA) - 195 t

    18 Well Jumpers

  • TOTAL Bk17 Field Development[New Works]

    Client :

    TOTAL Bk17 Field Development (Dalia, Rosa, Pazflor)

    Location :

    Onshore (SONILS)Year / Duration :

    2010-2014Description :Description :

    Fabrication of :52 + 9 Well Jumpers for Dalia

    22 Well Jumpers for Pazflor (and 12 WJ for CLOV)

    Global Progress60%

  • PORT AMBOIM MARINE OIL TERMINALPORT AMBOIM MARINE OIL TERMINAL

    PHASE 1 IN PROGRESS : PIPE LINES PHASE 3 FUTURE WORKS : SEA LINES

  • LOBITO SONANGOL PALANCA CALM BUOY OVERHAUL

    250 tons CALM BUOY250 tons CALM BUOY RECERTIFICATION WORKS IN LOBINAVE SHIP YARD

  • LOBITO ANGOBETUMES PIPE LINES FOR LOBITO TERMINAL

  • SUBSEA SEVEN/BP GES BLOCK31 PROJECT

    FABRICATION 371 tons

    PLET & SPOOLS

  • MODEC/BP COMMISSIONING FPSO

    PSVM FPSO COMMISSIONINGWITH 30 WELDERS / FITTERSWITH 30 WELDERS / FITTERS

    QUALIFICATION 18 WELDING PROCEDURESPROCEDURES

    CuNi , Alloy Steel , SS , API X65FOR MODIFICATIONS ON BOARD

  • SUBSEA SEVEN/BP - SEA FASTENING POUR BLOCKS 18 et 31 ( 24 hours )

  • FMC FLOW BASE FABRICATION FOR GirRI PROJECT

    FABRICATION

    4 PRODUCTION & INJECTION

    FLOW BASES

  • TECHNIP SPOOL 6 SD FABRICATION FOR GirRI PROJECT

  • ANGOFLEX LOBITO MONTAGE HELIX MACHINE

  • SLINGS & BASKET S FABRICATION

  • TOTAL GAS EXPORT PROJECT BLOCK2

  • CUCA . COCA COLA - EXTENSIONS OF PLANTS . SS PIPING WORKS

    PERMANENR ACTIVITIESIN CASTELL GROUP

    BREWERIES

  • THANK YOUOBRIGADO

    THANK YOU