Cross-Architecture Performance Prediction (XAPP) Using CPU ...
Fred Ungerer… Business Sham Afzalpurkar…Technical March 16, 2010 -...
Transcript of Fred Ungerer… Business Sham Afzalpurkar…Technical March 16, 2010 -...
Performix Inc. Confidential and ProprietaryUnauthorized Duplication Prohibited
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Fred Ungerer… BusinessSham Afzalpurkar…Technical
March 16, 2010
Performix Inc. Confidential and ProprietaryUnauthorized Duplication Prohibited
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Who is PerformixWhat is the SolutionWhen is More Needed than MII TemplatesWhy an Application instead of a ToolkitWhat Tools are Best for PurposeDemo: Performix SolutionQuestions
Agenda
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Who is Performix, Inc?
Next Generation Manufacturing Execution Software (MES)solutions company
Providing composite (xApp) solutions for SAP ProcessManufacturing ecosystem
Extend SAP functionality and complete the MES solution
Focus on Batch Manufacturing
Significant Manufacturing Execution, Track & Trace, and SupplyChain experience
Currently deploying solutions for Fortune 100 companies
Offices in Houston & Austin, Texas with development teams inPune, India
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Traditional MES solutions built on the MESA or ISA-95 Model, take a holisticview of Manufacturing IT…
What Differentiates Us?
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Thus creating conflict with several SAP Modules… where is the “singleversion of the truth” in your Manufacturing Enterprise?
What Differentiates Us?
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The Performix xMES® Solution is designed to complement SAP withoutcreating any conflict points…
Thus acceleratingsolutiontime-to-value andenabling yourplants andcompany toachieve the NextGeneration ofBatchManufacturingVisibility & Control
What Differentiates Us?
Level 4
Level 1
Level 2
Level 3
Business Planning& Logistics
ManufacturingOperations Management
BatchControl
DiscreteControl
ContinuousControl
ISA95.01 Levels
What is the Solution?
Actuals
Expectations
xMESEBR
Weigh &Dispense
Weigh ScaleIntegration
Production
E-signature
Workflow
LIMSIntegration
EWI
WorkAllocation
ResourceTracking
MaterialTracking
LabelMgmt
DataAcquisition
ProcessControl
ProcessOptimization
xRecipe
RecipeEditing
ProcedureEditing
Master DataSyncing
ApprovalWorkflows
TemplateCreation
Integrationwith ERP
ProcessEfficiency
DesignEfficiency
EnterpriseOperations
PlantOperations
ERP
Business 2 Manufacturing Markup Language (B2MML)
LIMSAssetMgmt
QualityMgmt
Planning &Scheduling
PLMPDM
OperationsEfficiency
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xMES® Solution Architecture
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Performix xMESPerformix xMES®® Overview and Value PropositionOverview and Value Proposition
3 core components: xApp / Netweaver Certified
1. xRecipe™ SAP Recipe Editing & Management
2. xMES® Recipe Execution engine including Plant Floor UI
3. xBatch™ Execution Historian
Only MES solution that leverages the entire SAP Landscape
Leverages Core SAP Functionality
Leverage MII Infrastructure for reporting and integration
PP/PI , MM, & QM for Manufacturing Execution
Recipe management and addition integration with PM /QM
“Out-of-the-Box” Configuration
Best Practices Templates
Rapid deployment and rollout
SOA architected with small footprint
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Scenario Steps
Steps Description
Create the Recipe
Release the Recipe to Manufacturing
Create and Release Production Orders
Execute Orders
Record Order Information … Available for Reporting
Recipe and Equipment Adjustments … Feedback Loop
Real World Mechanical Problem Notification
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Create andRelease Orders
Review ProdStatus
ProductionPlanner
PlantSupervisor
PlantOperator
RecipeAuthor
MaintenanceSupervisor
Execute Orders
EquipmentBreakdown
ReviewProduction
Performance
RecipeImprovement
Send NewMaster Recipe
to SAP
MaintenanceNotification
EquipmentPerformance
Issues
ECC MII
MII
MII
xMES
xRecipexRecipe
ECC
Capture BatchHistory
xBatch
Create MasterRecipe
xRecipe
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xMES5
Overview of End-to-End Demo Scenario
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X Recipe Demonstration Steps
Steps Description
Drag & Drop Unit …. Reactor
Drag & Drop Operations Template… Populates Std Worksteps
Load Workstep Parameters
Send to SAP for Creation or Update4
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Drag and Drop
Click on Resource to Edit Properties
Intuitive front endto SAP PPPI –UserSimplification.
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Create Master Recipe: Add Resource
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Drag and Drop
Expanded
Standardization ofProcedures andSequences
Reusable Recipecomponents.
Ease of creatingand editing recipes.
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Create Master Recipe:Add Operation & Phases
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xRecipe™ -A final look at the complete Recipe
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Performix Next Generation Operator UI4
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Operator Experience:Phase Network View
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Operator UI Instruction Steps View4
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Operator UI Phase Level Comments4
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Operator UI on Panasonic Toughbook Handheld4
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When You Need More Than MII Templates
1. Global Environment … Business
2. Regulated Environment … Business
3. Dynamic Manufacturing … Business
4. Collaborative Environment … Business
5. Maintain & Supportability … Technical
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When You Need More Than MII Templates
1. Global Environment
Knowledge Management Architecture that Separates Globaland Local ContentBest Practice Global Reusable Phase TemplatesBuilt-In Localization Foundation
Application Language & ContextNative EWI Text
Engineering UnitsManage local equipment settings (independent from globaltemplates)Manage Procedures and Recipes unique to the localenvironment
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When You Need More Than MII Templates
2. Regulated Environment
21 CFR Part 11 Compliance (FDA)Validation (Includes IQ, PQ, OQ Templates)Label ManagementTrack and Trace Equipment
CleanCalibratedSanitize
Track and Trace Containers StatusElectronic Batch RecordException Based Batch ReleaseWork-Step and Recipe Change Management
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When You Need More Than MII Templates
3. Dynamic Manufacturing
Selecting Alternative Resources or Work CentersSelecting Alternative Materials with ParametersBranching Logic and JoinsEquipment SynchronizationUse and Track Secondary ResourcesBuilt-in Weigh & Dispense Templates for
Lot SplittingKittingBlending
Intermediate Inventory TrackingException Workflows during ExecutionDCS / SCADA Integration Built-in
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When You Need More Than MII Templates
4. Collaborative Environment
Operations, Quality, and Maintenance CollaborationCollaborative Exception WorkflowsCollaborative Batch ReleaseOperations Engineering Tool for Standard OperatingProcedure & Recipe ManagementNext Generation UI
Designed by Operators for OperatorsUser FriendlyReal-time Annotation
Best Practice Phase Template Creation & DistributionLeverage Wireless and Wired Infrastructure
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Application versus Toolkit
5. Maintenance & SupportabilityBuilt Using Standards… S95, S88 and B2MMLSecuritySeparation of Knowledge and Engine Allows for:
Rapid deployment, therefore fast ROIUpgradability at a Reasonable Cost, therefore low TCOOut-of-the-box Flexibility, therefore you get only what you need
A Foundation for Building Blocks Assembly NOT CustomProcedures that Need to be Revised.Cost of Global Change Management is Substantially LoweredNo IT Interaction Required to Maintain Execution Logic,Procedures, and Recipes.
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Best Tool for the Job
SAP ERP – Best for Managing Global Master Data
Historian – Best for Plant Data Archive
SAP MII – Best for Data Integration and Intelligence, thus the Name ofMII (Manufacturing Intelligence and Integration)
Performix xMES – Best for Plant for EWI Execution and Collaboration
Performix xRecipe – Best for Managing Procedures and Recipes
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Proven Application withCustomers who understandthe complexity ofmanufacturingKnowledge ManagementArchitecture that SeparatesGlobal and Local Content
Easy Procedure & RecipeManagement Foundation
Continuous ImprovementPlatform
Performix Suite
Low EffortLow TCO Low Risk
It’s an Application NOT aToolkit
For Engineers andOperators, NOT for IT.
Performix Next Generation Process MES
Provides a Dynamic Layer for Operations Connectivity and Execution inManual, Hybrid or Automated Environment
Enable 21 CFR Part 11 and FDA Compliance
Use the Existing Infrastructure of SAP and OSI Historians to Capture andControl the Single Source of the Truth.