Förbehandling av textil för en mer1287451/FULLTEXT01.pdf · REFERENCE [cN/tex] Tenacity rotor...
Transcript of Förbehandling av textil för en mer1287451/FULLTEXT01.pdf · REFERENCE [cN/tex] Tenacity rotor...
Förbehandling av textil för en mer skonsam rivningKATARINA LINDSTRÖMDOKTORANDTEXTILHÖGSKOLAN, BORÅSPROJEKT TESTBÄDD TEXTILÅTERVINNING
Master thesis work
u Namuga, Catherine. (2017) Old To Become As Good As New
u Sjöblom, Therese. (2018) Fabric Conditioning For a More Gentle Shredding
Hypotheses
u Friction between fibres and fibres & machine during shredding causes fibres to break and loose some of their original length
u Lubrication of textile decrease friction during shredding, thereby decreasing fibre length loss
u Prediction of friction during shredding with the use of a new method to measure inter fibre friction
Fibre length
u Important factor in processability of fibresu Cardingu Too short not possible to spin alone
u Longer fibres results in wider usage; stronger yarn
u Shredding process shortens the fibres u Mix with new fibres
u Low value products
u How to increase the value of shredded fibres?u Maximize fibre length
Fibre friction
u Friction
u irregularities & adhesion
u static & kinetic
u cause deformation and heat
u Inter fibre friction test
Fibre friction
u Necessary in yarns and fabrics
u Managed parameter during fibre and yarn manufacturingu low fibre-to-fibre friction facilitate fibre
separation during cardingu too low friction during carding cause
fibre slippage and uncontrolled process
u High fibre friction during textile shredding cause u fibre length lossu melting of polymeric fibres
Nero, S. & Ydrefors, M. (2018) Från fiber till textil -garnspinningens påverkan på mekaniska egenskaper
Fibre friction:Lubricant treatment
u Decrease fibre friction
u Polyethylene glycole (PEG)
u Lubrication, decreases friction
u Water soluble
u Non-toxic, eco-friendly
Research Questions
u Does treatment with polyethylene glycol (PEG) 4000 of fabric improve the shredding process?
u Decreased fibre length loss?
u Is it possible to spin yarn from 100% recycled fibres?
Friction test
u Carded web of fibres
u Pulled apart in tensile test
u Result shows static and kinetic friction
u PEG 4000
u 0.1-1.0 %wof
Namuga (2017)
Result: Friction test
Namuga (2017) Sjöblom (2018)
Shredded textiles
u Cotton
u Untreated
u Conditioned with PEG 4000
u 0.1 %wof
u 0.29 %wof
u Polyester
u Untreated
u Conditioned with PEG 4000
u 0.2 %wof
u 0.79 %wof
Cotton: shredded fibres
Untreated PEG 40000.1 %wof
PEG 40000.29 %wof
Result:Neps & threads in shredded material
Material Pre-treatmentNeps and threadsweight %
Cotton Untreated 23,2 %
0.1 %wof PEG 4000 21,2 % -9%
0.29 %wof PEG 4000 18,4 % -21%
Polyester Untreated 44,4 %
0.2 %wof PEG 4000 41,2 % -7%
0.71 %wof PEG 4000 22 % -50%
multifilament
Cotton: shredded fibres
Untreated PEG 40000.1 %wof
PEG 40000.29 %wof
Result:Fibre length after shredding
Material Pre-treatment Fibre length (mm)Cotton Untreated 9,1
0.1 %wof PEG 4000 11,9 +31%
0.29 %wof PEG 4000 13,4 +47%
Polyester Untreated 7,8
0.2 %wof PEG 4000 15,1 +94%
0.71 %wof PEG 4000 17,2 +121%
Polyester: shredded fibres
Untreated PEG 40000.2 %wof
PEG 40000.79 %wof
Result:Rotor spun yarn
u Cotton
u Stronger with higher percentage treatment (when washed off)
u Polyester
u Treatment needed for spinnability
u Stronger yarn with higher percentage treatment
u Remove treatment after spinning for increased yarn strength
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COTTONUNTREATED
COTTON0.1 w%
PEG 4000
COTTON0.29 w%
PEG 4000
POLYESTER0.2 w%
PEG 4000
POLYESTER0.71 w%
PEG 4000
COTTONREFERENCE
Tenacity rotor spun yarns[cN/tex][cN/tex]
Result:Rotor spun yarn
u Cotton
u Stronger with higher percentage treatment (when washed off)
u Polyester
u Treatment needed for spinnability
u Stronger yarn with higher percentage treatment
u Remove treatment after spinning for increased yarn strength
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COTTONUNTREATED
COTTON0.1 w%
PEG 4000
COTTON0.29 w%
PEG 4000
POLYESTER0.2 w%
PEG 4000
POLYESTER0.71 w%
PEG 4000
COTTONREFERENCE
Tenacity rotor spun yarns[cN/tex][cN/tex]
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COTTONUNTREATED
COTTON0.1 w%
PEG 4000
COTTON0.29 w%
PEG 4000
POLYESTER0.71 w%
PEG 4000
COTTONREFERENCE
Yarn tenacity before & after washing[cN/tex]
Conclusions
u PEG 4000 treatment made the shredding more efficientu Higher degree of shredded fibres
u Increased fibre length, especially for polyester
u Lower friction during shredding
u Multifilament yarn are more difficult to shred than staple fibre yarn
u It is possible to predict the fibre length reduction in shredding process by measuring friction between fibres
Future continuation
u Find lubricant for every textile material
u Lubricant
u Percentage
u Develop fibre friction measurement method
u Find value added applications
Förbehandling av textil för en mer skonsam rivningKATARINA LINDSTRÖMDOKTORANDTEXTILHÖGSKOLAN, BORÅSPROJEKT TESTBÄDD TEXTILÅTERVINNING