submitted to the Regional Office. � No packing/loading/unloading of LPG cylinders shall be made on

road/outside factory premises. Vehicles loaded/unloaded with LPG cylinders shall be parked inside the plant premises only and not on road sides.

� Road tankers should be equipped to the standard specified in national regulations reputable code. Vehicles should be mobilized during transfer operations and equipped to prevent untimely movement. Loading/unloading bays should be protected against impact. Fire-resistant coatings shall be provided to tanks/vessels.

� Sections of pipeline and storage systems that can be isolated with valves or blinds should be equipped with safety valves to protect against possible damage as liquid LPG expands with increases in temperature.

� High and low-level alarms shall be fitted to plant storage tanks which can detect overfilling. However, proper supervision shall be done every time.

� For the DG sets, emission limits and the stack height shall be in conformity with the extant regulations and the CPCB guidelines. Acoustic enclosure shall be provided to DG set for controlling the noise pollution.

� Water sprinkling has to be undertaken on regular basis to control the polluting particles.

27.3.14 Expansion of Epoxy Hardening Plant at Sy. Nos. 206 & 207, Village Luna,

Tahsil Padra, District Vadodara (Gujarat) by M/s Admark Polycoats Pvt Ltd - For EC [IA/GJ/IND2/35855/2015, J-11011/15/2016-IA II (I)]

27.3.14.1 The project proponent and the accredited Consultant M/s Ramans Enviro Services Pvt Ltd made a detailed presentation on the salient features of the project and informed that: i. The proposal is for expansion in manufacturing capacity of epoxy hardeners

from 1000 MT/month upto 2000 MT/month by M/s Admark Polycoats Pvt Ltd in the existing premises at Sy. Nos.206 & 207, Village Luna, Taluka Padra, District Vadodara (Gujarat).

ii. All Synthetic Organic Chemicals Industry located outside the notified industrial area are listed at S.N. 5(f) of Schedule of Environmental Impact Assessment (EIA) Notification under Category ‘A’ and appraised at Central level by Expert Appraisal Committee (EAC).

iii. The project proposal was considered by the Expert Appraisal Committee (Industry-2) in its 4th meeting held during 11-12 February, 2016 and recommended Terms of Reference (ToRs) for the project. The ToR has been issued by Ministry vide letter No. J-11011/15/2016-IA II (I); dated 31st March, 2016.

iv. Ministry has issued EC earlier vide letter no. J-11011/91/2009-IA-II (I) on 1st September, 2009 for expansion of Epoxy Hardeners Plant 35 MT/month to 1000 MT/month at Sr. No.207, Village Luna, Taluka Padra, District Vadodara (Gujarat).

v. Existing land area is 14,215 sqm, and no additional land will be used for proposed expansion.

vi. Industry has already developed greenbelt in an area of 33 % i.e., 5010 m2 out of 14215 m2 of area of the project.

vii. The estimated project cost is Rs.250 lacs including existing investment of Rs 510 lacs. Total capital cost earmarked towards environmental pollution control

27.3.14 Expansion of Epoxy Hardening Plant at Sy. Nos. 206 & 207, Village Luna, Tahsil Padra, District Vadodara (Gujarat) by M/s Admark Polycoats Pvt Ltd -For EC

[IA/GJ/IND2/35855/2015, J-11011/15/2016-IA II (I)]

Annexure - I

measures is Rs. 35 lacs and the Recurring cost (operation and maintenance) will be about Rs. 5 Lacs per annum.

viii. Total Employment will be 10 persons as direct & 10 persons indirect after expansion. Industry proposes to allocate Rs 6.25 lacs @ of 2.5% towards Corporate Social Responsibility.

ix. It is reported that no national parks, wildlife sanctuaries, Biosphere Reserves, Tiger/Elephant Reserves, Wildlife Corridors etc. lies within 10 km distance. River Mahisagar is flowing at a distance of 4.6 km in North-West direction.

x. Ambient air quality monitoring was carried out at 6 locations during 7th March, 2016 to 27th May, 2016 and submitted baseline data indicates that ranges of concentrations of PM10 (81.2 - 112.3 μg/m3), PM2.5 (39.5 - 53.8 μg/m3), SO2 (12.8 - 15.3 μg/m3) and NOx (17.0 - 25.8 μg/m3) respectively. AAQ modeling study for point source emissions indicates that the maximum incremental GLCs after the proposed project would be 0.03 μg/m3, 7.61 μg/m3 and 0.58 μg/m3 with respect to PM10, SOx and NOx.

xi. Total water requirement is 41 m3/day of which fresh water requirement of 41 m3/day and will be met from existing borewell on site.

xii. Power requirement after expansion will be 300 kVA including existing 200 kVA and will be met from Gujarat Electricity Board (GEB). Existing unit has 1 DG set of 320 kVA capacity, no additional DG sets are used as standby during power failure. Stack (height 5 m) will be provided as per CPCB norms for the existing DG sets of 320 kVA which will be used as standby during power failure.

xiii. Details of Solid waste/ Hazardous waste generation and its management –

Sr. No.

Waste Description

Category

Quantity (Per Annum) Disposal Consented

Ultimate

1 Used Oil 5.1 250 L 500 L Collection, storage and sale to registered recyclers or re-users.

2 Polymerized Solid Waste*

23.1 5 MT 15 MT To Common Hazardous Waste Incineration facility of NECL.

3 Discarded Containers 33.3 2000 nos. 400 MT

Collection, storage and transportation to registered / authorized recyclers - M/s Maruti Enterprise.

xiv. Public Hearing for the proposed project has been conducted by the State

Pollution Control Board on 19th April, 2017. xv. Details of Certified compliance report submitted by RO, MoEF&CC - MoEF&CC

RO Bhopal for issuance of Certified Compliance Report. However, the same is awaited.

xvi. There are no litigations pending against the project. xvii. Following are the list of existing and proposed products:

Sr. No. Name of Product Quantity in MT/month

Existing Proposed Ultimate

1 Epoxy Hardeners 1000 1000 2000

27.3.14.2 During deliberations, the EAC noted the following:-

The proposal is for expansion of epoxy hardeners manufacturing unit from 1000 MT/month upto 2000 MT/month by M/s Admark Polycoats Pvt Ltd in the existing premises of area 14215 sqm at Sy. Nos.206 & 207, Village Luna, Taluka Padra, District Vadodara (Gujarat). The project/activity is covered under category A of item 5(f) ‘Synthetic Organic Chemicals’ of the Schedule to Environmental Impact Assessment Notification, 2006, and requires appraisal at Central Level by the sectoral Expert Appraisal Committee (EAC) in the Ministry. The ToR for the project was granted on 31st March, 2016, and the public hearing was conducted by SPCB on 19th April, 2017. The EIA/EMP report is in compliance of the ToR issued for the project, reflecting the present environmental concerns and the projected scenario for all the environmental components. Issues raised during the public hearing have been duly addressed by the project proponent. The base line air quality data indicates that PM10 values are already exceeding the prescribed standards of 100 ug/m3. The same is bound to increase further with the implementation of the project, and may not be allowed. The Ministry has earlier accorded EC vide letter dated 1st September, 2009 for expansion of the Epoxy Hardening Plant from 35 TPM to 1000 TPM. No monitoring report on compliance status of EC conditions was made available. No details in respect of Epoxy hardeners were provided.

27.3.14.3 The EAC, after deliberations on the proposal, asked for the inputs and clarifications in respect of the deficiencies reported above. The proposal was, therefore, deferred.

27.3.15 Expansion of Grain based distillery from 80 to 160 KLPD & Co-generation Power Plant (2 MW to 5 MW) within the existing premises at Village & Tehsil Hathin, District Palwal (Haryana) by M/s Ashoka Distillers & Chemicals Pvt Ltd - For EC [IA/HR/IND2/50750/2016, J-11011/23/2016-IA II (I)]

27.3.15.1 The project proponent and the accredited Consultant M/s JM Enviro Net Pvt Ltd made a detailed presentation on the salient features of the project and informed that: i. The proposal is for expansion of Grain based Distillery from 80 to 160 KLPD &

Co-generation Power Plant (2 MW to 5 MW) by M/s Ashoka Distillers & Chemicals Pvt Ltd within the existing premises at Village & Tehsil Hathin, District Palwal (Haryana).

ii. The project proposal was considered by the Expert Appraisal Committee (Industry-2) in its 8th meeting held during 26th May, 2016 and recommended Terms of References (ToRs) for the project. The ToR was issued by Ministry vide letter No. J-11011/23/2016-IA II (I) on 15th July, 2016.

iii. All grain based distilleries having capacity more than 60 KLD are listed at S.N. 5(g) of Schedule of Environmental Impact Assessment (EIA) Notification under

27.3.14.3 The EAC, after deliberations on the proposal, asked for the inputs and clarifications in respect of the deficiencies reported above. The proposal was, therefore,deferred.

[SPAM]- FW: Reminder for Additional Information to PP

file:///T|/...%20Presentation/2nd%20Appraisal/FW%20%20Reminder%20for%20Additional%20Information%20to%20PP_16.01.2018.html[1/29/2018 10:03:47 AM]

Disclaimer :This email and any files transmitted with it are confidential and intended solely for the use of theindividual or entity to whom they are addressed. If you have received this email in error please notifythe system manager. This message contains confidential information and is intended only for the individualnamed. If you are not the named addressee you should not disseminate, distribute or copy this e-mail.Please notify the sender immediately by e-mail if you have received this e-mail by mistake and delete thise-mail from your system. If you are not the intended recipient you are notified that disclosing, copying,distributing or taking any action in reliance on the contents of this information is strictly prohibited. From: sk.smree66@nic.in [mailto:sk.smree66@nic.in] Sent: Monday, January 15, 2018 11:06 AMTo: hr@admarkpolycoats.comCc: sk.smree66@nic.in; monitoring-ec@nic.inSubject: Reminder for Additional Information to PP Email alert to proponent, if any, Additional details are sought by concerned Member Secretary

In reference to the proposal mentioned below, It is to request that the proponent shall submit the additional details asper the statement uploaded on the portal of Ministry.

1.ProposalNo.

: IA/GJ/IND2/35855/2015

2. File No. : J-11011/15/2016-IA II (I)3.Categoryof theProposal

: Industrial Projects-2

3. Name oftheproposal

: Admark Polycoats Pvt. Ltd

4. Date ofsubmission : 13 Jul 2017

6. DetailsSought :

The EAC, after deliberations on the proposal, asked for the inputs and clarifications in respectof the deficiencies reported. The proposal was, therefore, deferred.You are requested to uploadthe reply as stated above within 30 days otherwise proposal will be delisted from the website.

7. Name of the Project proponent along with contact details

a) Name of the proponent : ADMARK POLYCOATS PVT LTDb) State : Gujaratc) District : Vadodarad) Pincode : 391440

Note: ***This is an automatically generated email, please do not reply***

FW: ADS Alert(EC)

file:///T|/EIA/Admark%20Polycoats/EC%20Appraisal%20Presentation/2nd%20Appraisal/FW%20%20ADS%20Alert(EC).html[9/11/2017 1:13:53 PM]

Subject: FW: ADS Alert(EC)From: "Yogiraj" <hr@admarkpolycoats.com>Date: 9/11/2017 12:48 PMTo: "'RESPL \(gmail\)'" <ramans.consultancy@gmail.com>, "'Dipti Pillai'" <dipti@ramans-enviro.com>CC: "'Mr. Suresh \(Admark Polycoats\)'" <suresh@admarkpolycoats.com>

FYI Yogiraj Vaghela(Sr.Executive HR & Admin - HR Dept.)

Admark Polycoats Pvt. Ltd.Survey No.207,Village:Luna,Taluka: Padra Vadodara -391 440 (Gujarat), India.CIN : U24224 GJ2002 PTC040987 P : +91 2662 221586/87/83C : +91 9924443552E : hr@admarkpolycoats.comW : www.admarkpolycoats.com

Disclaimer :This email and any files transmitted with it are confidential and intended solely for the use of theindividual or entity to whom they are addressed. If you have received this email in error please notifythe system manager. This message contains confidential information and is intended only for the individualnamed. If you are not the named addressee you should not disseminate, distribute or copy this e-mail.Please notify the sender immediately by e-mail if you have received this e-mail by mistake and delete thise-mail from your system. If you are not the intended recipient you are notified that disclosing, copying,distributing or taking any action in reliance on the contents of this information is strictly prohibited. From: monitoring-ec@nic.in [mailto:monitoring-ec@nic.in] Sent: Monday, September 11, 2017 11:43 AMTo: hr@admarkpolycoats.comCc: monitoring-ec@nic.inSubject: ADS Alert(EC) Reminder alert to proponent, if any, Additional details are sought by concerned Member Secretary

In reference to the proposal mentioned below, It is to remind that the proponent shall submit the additional details asper the statement uploaded on the portal of Ministry at the earliest.

1. Proposal No. : IA/GJ/IND2/35855/20152. File No. : J-11011/15/2016-IA II (I)3. Category of the Proposal : Industrial Projects-24. Name of the proposal : Admark Polycoats Pvt. Ltd5. Date of submission : 13 Jul 20176. Name of the Project proponent along with contact details

a) Name of the proponent : ADMARK POLYCOATS PVT LTDb) State : Gujarat

FW: ADS Alert(EC)

file:///T|/EIA/Admark%20Polycoats/EC%20Appraisal%20Presentation/2nd%20Appraisal/FW%20%20ADS%20Alert(EC).html[9/11/2017 1:13:53 PM]

c) District : Vadodarad) Pincode : 391440

Note: ***This is an automatically generated email, please do not reply***

~lrnf ~H'" 1 < GOVERNMENT OF INDIA

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MINISTRY OF ENVIRONMENT, FOREST & CLIMATE CHANGE

SPEED POST ~~, ~~,

Regional Office, Western Region, . j~ ~ 'qq'1 "

"Kendriya Paryavaran Bhavan" fu;q; m; 'io-31Link Road No.3

E-5, ~ 'l'TVRavi Shankar Nagar, ~ (llovo)/Bhopal-462016 (M .P.)

Telefax: 0755-2465054 E-mail : rowz.bpl-mef(QJ.nic.in.

bbbdx.d y(QJ,gmai I.com

File No : 5-285/2009(ENVf 1 CJV b ~, To,

Dated :3 .1.2018

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Shri Gyanesh Bharti , Joint Secretary, Ministry of Environment, Forest and Climate Change Indira Paryavaran Bhawan Jorbagh Road, Aliganj NewDelhi-ll0003

Sub: Expansion of Epoxy Hardeners plant 35 MT/Month to 1000 MT/Month at Survey no. 207 , Village Luna, Taluka, Padra, Distt. Vadodara, Gujarat by MIs Admark Polycoats Private Ltd. ­Environmental Clearance reg.

Ref Min istry's letter no. F.No. J-II 0 I 1/9 1/2009-IA II (I) dated : 01.09.2009

~, li<1'3t""I"'<'I"1Ol <f; \3q~)cm ~ 'Cf.'! <f; ~ -q \3Cfil qRIOl)\J1'1I3lT q;'r qlOl\q,<u~1Ol 'i1'&: q;'lu l ~ ~

~ W1<I ~ mIT <f; ;';\jql<'l '1 'l'i certification of compliance <f; f.'I ihlljf1I,<, qlOljq,<~1Ol ~ ~ 01 .09.2009 cnT ~ IlfMc;'1 (lj'if.'lcR II ~) ~ &m ~ '<Ii"'<' ~ tl

1. Shri Shushil Srivastava, Additional Director, MOEF&CC Indira Paryavaran Bhawan, Jorbagh Road, Aliganj, New Delhi-l 10003

2. MIs Admark Polycoats Private Limited, Survey No. 207,Village - Luna, Taluka Padra, District- Vadodara, Gujarat-39 1440

1.

2.

3.

4.

5.

,··l I

Monitoring the implementation of Environmental safeguards Ministry of Environment, Forest & Climate Change

Western region , Regional Office, Bhopal MONITORING REPORT

PART-1 DATA SHEET

EC No.: F No. J-11011 /91/2009-IA-1J (I) dated 1s1 September, 2009

Project type : River- valley/ Mining / Project Type - 5(f), Category A -Industry / Thermal / Nuclear / Other Synthetic Organic Chemicals, (specify) (as per EIA Notification, 2006)

Name of the project Expansion of Epoxy Hardeners plant 35 MT/Month to 1000 MT/Month by M/s . Admark Pol ycoats Private Ltd., at Village - Luna, Tal - Padra , Distr. Vadodara, Gujarat

Clearance Letter (s) OM No. & date EC No.: F No. J-11 011 /91 /2009-IA-11 ( I) dated 1 s l September, 2009

.-

Location A) District (s) Vadodara B) State (s) Gujarat C) Location Latitude/Longitude 22°14'55.96" N , 73°3'11.2" E

Address for correspondence A) Add ress of the concerned Project Mr. K. N. Aras (CEO)

Chief Engineer (with Pin Code & Admark Polycoats Pvt. Ltd. telephone / telefax / fax numbers) S. Nos. 206 & 207, Village -

Luna, Taluka - Padra , District -Vadodara , Gujarat - 391440

--------------------------- CONTACT No - :9879564146

B) Address of the executive Project Mr. Su resh Bahadur (GM - Prod) Engineer / Manager (with Pin Code Admark Polycoats Pvt. Ltd . & telephone / telefax / fax numbers) S. Nos. 206 & 207, Village -

Luna , Taluka - Padra , District -Vadodara , Gujarat - 391440 -. CONTACT No.: 9727757093

r-~~~--~--------------------,-~~----c-~-------------r 6. Salient features Please refer Annexure - I

A) of the project B)of the environmental management

plans

7. Break-up of the project area A) Submergence area : Forest and

non-Forest B) Others

8. Break-up of the project affected population with enumeration of those losing house/dwelling units only, agricultural land only, both dwelling units & agricultural land & land less labourers/artisans: a) SC, ST/Adivasi b) Others (Please indicate whether these figures are based on any scientific and systematic survey carried out or only provisional figures , if a survey is carried out, give details and year of survey)

9. Financial details A) Project cost as originally planned

and subsequent revised estimates and the year of price reference :

B)Allocation made for environmental rnanagement plans with item wise and year wise break-up

Not applicable

Plot Area - 14215 sq.rn

Not applicable , since the proposed expansion was to be executed within the existing premises.

A) The cost estimated with the proposed 1000 MT/month project was Rs. 3. 5 crores at the time of issuance of EC in 2009. The tota l actual expenditure incurred is Rs. 4 crores at the time of commencement of expansion project in 2011. B) The average annual cost in curred towards EMP for the past th ree years has been Rs 18 lacs on an average . This includes cost associated with environmental rnonitoring , cost of disposal to CETP, cost of disposal of hazardous wastes, fund towards health and safety

.. measures and maintenance of pollution control equipments. Item-wise break up is given under Annexure -II.

," , C) Benefit cost ratio/ internal rate of C) Not assessed .

return and the yea r of assessment D) Whether it includes the cost of D)NA

environmental management as shown ip the above

E) Actual expenditure incurred on the E) Approximately Rs. 4 crores, project so far at the time of commencement of

expanded production in 2011 .

F) Actual expenditure incurred on the F) Approximately Rs . 18 lacs environmental management plans average annual expenditure is so far being incurred on the

environmental management plans.

10. Forest land requ irement Not applicable A) The status of approval for diversion

of forest land for non-forestry use B) The status of clea ring fe lling C) The status of compensatory

afforestation , if any D) Comments on the viability &

sustain abi lity of compensatory afforestation program in the light of actual field experience so far.

11 . The status of clear felli ng in non-forest Not applicable. areas (Such as submergence area or reservoir, approach roads) , if any with quantitative information required

12. Status of construction (Actual or Not applicable, since expansion planned) was completed prior to

commencement of production .

A) Date of commencement (Actual or 2009 planned)

B) Date of completion (Actual or 2011 planned)

13. Reason for delay if th e project is yet to Not applicable. start

14. Dates of site vis its a. The dates on which the project was -NA-monitored by the RO on previous occasions. if any b. Date of site visits for this monitoring

~ 18th November, 2017 by RO,

report Bhopal

.,

15. Details of correspondence with PA for obtaining action planslinformation on status of compliance to safeguards other than the routine leiters for logistic support for site visits.

Date & Letter from RO Date & Letter I Reply from PA No. : No.:

06/05/2017 Letter No.: Nil Request letter along with EC compl iance status for seeking certified compl iance report

0210612017 Letter No.: 5-285/2009(ENV)/336 Seeking certain information and comprehensive EC compliance report from the PP

22/06/2017 Letter No.: Nil Reply letter wi th submission of detailed EC compliance report, as requested.

23.11 .2017- Seeking additional information 08.12.2017 Final EC compliance report and comprehensive EC compliance report.

SALIENT FEATURES OFTHE PROJECT AFTER EXPANSION:

NAME OF PROJ ECT : Mis Admark Polycoats Pvt. Ltd.

TYPE OF PHOJ ECr , : Ex pans ion, by virtue of increase in production capacity at the existing

premises.

LOCATION : S. No 206 & 207 , Village - Luna, Tal - Padra, Dist - Vadodara

SCREENING : 5(f)

CATEGORY

PRODUCT PROFILE : Increase in production of Epoxy Hardeners from 1000 MTPM to

2000 MTPM

MANUFACTU R ING : . Epoxy hardeners of different types are manufactured by choosing the

PROCESS IN ORIEF requisite raw materials. Cardanol, extracted from Cashew Nut Sheel

Liquid is a major raw material. The manufacturing process involves

single stage process carried out in single reactor, using requisite raw

material combinations. The product may also be blended with epoxy

resins to form adduct hardeners for direct use.

RESOURCE REQUIREMENT :

SOURCE OF WATER & : Water supply is satisfied from bore well situated in the existing

QUANTITY prem ises. Same will be continued.

Existing water consumption: 26 KLD

Waler consumption at ultimate phase : 41 KLD

FUEL : At present, LDO: @ 300 Llday, Ultimate: LDO: @ 800 L/day

POWER : Exist ing power requirement: 200 KVA, through GEB

Power requirement at ultimate phase: 300 KVA, through GEB

WASTEWATER : EXisting: Industr ial : 5.0 KLD & Domestic: 3.2 KLD

GENERATIO N Ultimate: Industria l: 8.6 KLD & Domestic: 3.2 KLD

ENV IRONMENTAL MANAGEMENT SYSTEM:

EXISTING EFFL UENT : I'rescntly, the process effluent generated (3.6 KLD) is being sent to

TREATEMEN T PLA NT Mis Multichem, Nandesari for recovery ofamines.

!:m uent generated from utilities (1.4 KLD) is being collected and

, elll to CETP of EICL, Umaraya for treatment.

1J0mestic sewage'(:i .2 KLD) is being disposed through septic

tank/soak pit system.

PROPOSED : After the proposed expansion, the process em uc II I generat ion will

UPGRADATION I increase to 7.2 kLiday. The same \\ ill also be sell I 10 M/s 'Multichem,

MODIFICATION OF Nandesari for recovery or amines.

EXISTING EFFLUENT There will be no increase in the emuerll generate d rrom util ities,

TREATEMENT PLANT disposal through CETP will be conli nu ed.

Domestic sewage generat ion wi ll al-;o not increCl , e and its disposal

will be conti nued through septic ta ll k/soak pil S) "tem. ----

FLUE GAS EMISSION : Existin g:

From Thermic Flu id Heater and from D. G. sci or 320 KVA (for

operation in emergency situations only)

Proposed:

No additional flue gas em issions \\ ill be there up 0 11 expansion.

PROCESS GAS : Existing:

EMISSION There is no process gas emi ss ion frclIll the c>. istir 19 manufacturi ng

uni t.

Proposed:

No process gas emissions are envi ~agcd upon tIlL , proposed expansion

either. - --

HAZARDOUS WASTES : Discarded Containers and Used O il '.\ ill be !,ene l 'med, both wastes

will be disposed to authorized recye ;ers.

Polymeri zed Solid Wastes, may be ;:eneratecl ill r are case of fai lure of

batch, and will be disposed 10 CH II IF.

Annexure - II

Item wise and year wise breakup for allocation made for Environmental Managemcnt Plan (For past 3 years)

Sr. No.:

Parameter

I EHS mClIl agemcnt program 1--+-- -

2 Maintenance o f" tirc & cmergency

3

4

management measures

Occupat ional health su rvei ll ance

Environ mcntalmo ni toring program (incl. Green belt development)

TOTAL

Annual Cost allocation (in lacs)

2015 2016 2017 650000 690000 680000 250000 256000 280000

76000 76000 77000 797000 798000 798000

1773000 1820000 1835000

Sr. No.:

I

I PART - II & III

DESCRIPTIVE REPORT ON STATUS OF COMPLIANCE FOR THE PERIOP OF J ANUA RY, 2017 TO JUN, 2017 TO CONDITIONS OF

ENVIRONMENTAL CLEARANCE AND ENVIRONMENTAL MANAGEMENT

EC No: J-llOll/91/2009-IA-II(I) dated 01.09.2009

EC Condition Compliance Status

D . 0, r.;"" 1110 •.• i. Th e company shall sen d all the PP Stated that

wastewater conta ining amines to ~ The entire quantity of wastewater Mis Mu lt ich em, Plot No.: 104, GIDC, containing amines is sent for amine Nandesari Guj arat, and shall not recovery to Mis Multichem, in GIDC invo lve itself in am ine recovery or Nandesari, Mis Multichem is holding wastewater treatment in the valid CC&Afrom GPCB (AWH-52980j. premises for wastewa ter containing ~ The details pertaining to amine water amines. sent to Mis Multichem for the past 6

months for recovery are shown herewith as Annexure - I.

~ From the same, the average monthly disposal to Multichem is around 57,4

kL/month & corresponding daily

quantity is 2.2 kL/day (against limit of 3.6 KLDj,

~ Excerpt of relevant chal/an from the records is also shown under Annexure -II.

In view of the above submission, the

condition may be considered complied.

Complied.

ii. The water requirem ent and

wastewater generation shall not

exceed 26.0 KLD and 3.6 KLD

respectively.

The wastewater 1.4 KLD generated

from util ities shall be sent to CETP of

Mis EICL, Umraya Gujarat.

"W!'.' .~ .k A .:::::~:~ ~." ", -.-'

----.----------~

PP sta ted that " r\ ~ The water requirement for domestic use

as well as cooling use has remained

below 26 KLD. The water consumption

data f or period since April'17 is attached

herewith as Annexure · III.

~ Industrial wastewater from process,

(which is currently about 2.2 KLD on an

average, against 3.6 KLD) is being sent

to Mi s Multichem for amine recovery

(Detai ls given under Annexure - I) .

Wastewate r from utilities (for which

current overage generation is @ 0.77

KLD, against limit of 1.4 KLD) is being

sent to CETP of EICL, Umaraya. Details

pertaining to disposal at EICL for since

April'17 arc included herewith as

Annexure - III.

In view of the above submission, the

condition may be considered complied.

Complied.

---------~-------------'---~ ~ , iii. Th e Co mpany shall obtain PP stated that

permiss ion for drawl of 26.0 KLD ~ The locotion of the unit is in Podro ground water fro m the CGWA/CGWB Taluka, Vadodaro District, Gujorot, which within th ree months f rom date of is under 'Safe' Category. iss~e of this letter and a copy shall ~

be submitted to th e Ministry's The copy of excerpt from Dynamic Ground Water Resources of India Report

Regional Office at Bhopal. of 2011 is attached herewith as Annexure - IV.

~ Also, as per then available guidance

document on CGWA website, the industry located in safe area and having groundwater abstroction less than 1000

KLD were exempted from obtaining NOC. ~ Thereafter, based on the Public Notice as

issued by CGWA regarding compulsory applicotion to be made to for NOC,

irrespective of categorization of industries, and considering our proposed

expansian plan, we made NOC applicotion to CGWA.

~ Copy of application is shown herewith as Annexure - V.

In view of the above submission, the

condition may be considered complied

subject to amendment to condition.

Complied subject to condition. _ _ _ _ _ _____ ----L_--=:.==-=-==.::..:....:..:....:.::.:..:.::.:.::.::.:..:.'--__ ---'

iv. The company shall provide the

monitoring arrangement w ith stacks/

vents and regular monitoring shall be

carried out and reports submitted to

the SPCB, CPCB and Ministry's

PP stat ed that _ 1\ " The unit hos provided odiquote

monitoring arrangem ents with the flue

gas stacks associated with LOO fired

Thermic Fluid Heaters and O.G. Sets.

-Regional Office at Bhopal. There are no process emissions as a part

of the current operations.

>- The stack monitoring is being carried out

regularly on quarterly basis. The

comparative statement pertaining to

stock analysis f or the past two years is

shown herewith as Annexure - VI.

>- The sum mary for the observations

during the period are as below, and they

are within the limits prescribed by

statutory authority : ~---r----'---~

Paramet M in

er

PM, in

mg/ NM

3

502, in

ppm

NOx, in

ppm

34.6

0.3

3.3

M ax Averag Permi

e

81.8 56.8

12.7 3.6

25.3 7.6

ssible

Limit

150

100

50

>- The reports w ill now be submitted

regularly to CPCB and Regianal Office

of MoEF&CC at Bhopal.

"'.

In view of t he above submission, the

condition may be considered partly

compli ed since report not submitted.

Partly Compli ed.

,---,-- ---------------,---------------------------, v. The propollent shall up load the PP stated that

stolus of compliance of the ~ The details pertaining to grant of EC in Sti pulated [( conditions, including 2009 are already updated on the

monitored data on t heir website and

sball update the some periodically.

it sh,,1 1 simu lt aneously be sent to the

Rep, ional Office-of MoEF, the ~

respective Zonal Office of (PCB and

th e SPCB.

The criteri a pol lu ta nt namely; SPM,

RSPM, SO, NOx (Ambient levels as ~

well as st ack emissions), in dicated

for th e project shal l be monitored

an d displayed at the convenient

location near the main gate of the

Co mpa ny in the public domain.

company website (www.admarkpolycoats.com).

The status of compliance of EC

conditions will now be regularly updated on the company website.

The compliance reports are being sent to

Regional Office of MoEF&CC in Bhopal;

henceforth it will also be sent to

respective CPCB zonal office as well as GPCB. Criteria pollutant levels are also being

displayed near the main gate, and updated regularly. Moreover, as per the guidelines of honourable Supreme Court

the same has been mandatory by GPCB.

In view of the above submission, the

condition may be considered partly

complied subject to status be

updated.

Complied subject to condition.

.-~~~----------~----~,-----~-------

vi. The process emissions and PP stated that • '\ particulate matter from various units >- There is no process emission os a part of -

shall conform to the standards the manufacturing process.

prescribed by the concerned >- Also, LOO is being used as a fuel for the

authorities from time to time. At no Thermic Fluid Heater. And as per the

time, the emission levels shall go periodic stack monitoring and analysis

beyond the stipulated standards. In reports, the emission levels stay within

the event of failure of pollution the prescribed regulatory s tandards. --- -control system(s) adopted by the Paramet Min Max Averag Permi

unit, the unit shall be immediately

put out of operation and shall not be

er

restarted until the desired efficiency PM, in

has been achieved. mg/ NM

3

34.6

e

69.2 53. 2

ssible

Limit

150

f-----+----- -- -- +----+---1 S02, in 0.3 12. 7 2.8 100

ppm

NOx, in 3.3 25.3 7.6 50

ppm

~ Ref Annexure - VI.

In view of the above submission, the

condition may be consi dered complied.

Compli ed. ~--+---------------------+-----~------ ---.- --------~

Fugitive emissions in the work zone PP stated that vii.

environment, product and raw >- Work zone monitoring is being dane in

materials storage area shall be line with the sta tu tory requirements and

regularly monitored. The emissions the results indicate that the

shall conform to the limits imposed concentration is with in the prescribed

by GPCB. limits. The details pertaining to the latest

work zane monitoring records are

included herewith under Annexure - VII.

Paramet Min

er

VOCas Xylene,

in

mg/ m3

VOCas

EDA, in

mg/ m3

2.8

3. 1

Max Averag TWA

e Cone.

8.3 4.7 435

3.5 3.3 25

However, it is not ind icated as to which

is the monitori ng age ncy and if NABL

accredited.

Complied subj ect t o above.

viii. I The proj ect aut l. orit ies shall PP stated that

I decontam inate bag/containers and ~ The bags and containers are being sold ~ shall be reu se or sol./-ou t to GPCB out to Mis Moruti Recyclers who are : registered deale rs. recognized and registered by GPCB.

I Incin erat ion ash sha I be sent to

I Common TSDf at Sura l . ~ Incinerator has been dismantled, hence i The sp ent oi l sha lt be sold to incineration ash is no longer generated.

i autho rized recyclers. ~ It is a practice to send used oil to GPCB recognized oil recyclers, as and when generated and collected in sufficient

quantity. The PP may approach MoEF&CC for

suitable amendment of the condition

since incinerator has been dismantled

entailing a perceived deviation in

process.

Complied subject to above

~--~-------- .---- -~--~--r-------~--~--------------~ ix. I During transfer of mat:"ia ls, spillages PP stated as under:

shall be avoid ed and garl and drains ~ Transfer of chemicals is done in line with

be constructed to avoi d mixing of the established SOPs and with aid of accidental spi ll age ages with vacuum pumps where required.

I domestic waste and storm dra ins. ~ Garland drains have also been constructed to ensure that domestic waste and storm drains are not

contaminated. In view of the above submission, the

condition may be considered complied.

Complied.

x.

xi.

xii.

The project authorities shall Develop

greenbelt 33% of project area as per ~

the guidelines of CPCB to mitigate of

fugitive emissions.

PP stated as under: .. ~

Out of present premise area, about 5000

sq.m is marked fo r plantation (35%).

Tree planta tion is being done and fu ll-grown trees arc already being

maintained over about 800 sq.m area,

rest being green space I gardens. Also,

about 2900 sq.m area has been

earmarked and is being currently used

fo r tree planta tion f or about 300 trees.

~ Photographs of thl? presen t greenbelt

are included herewith under Annexure -

Adequate financial provision shall be

made in the budget of the project for ~

implementation of the above

suggested environmental safeguards.

Fund so earmarked shall not be

diverted for any other purposes.

VIII.

However, along periphery thick

plantation/belt not yet developed. This

is to be developed in atime bound

manner.

Partly complied.

PP stated as under:

Average amount specifically being spent

for implementation of environment

m anagement sy.tem is about Rs. 18

lacs, based an pas t 3 years' average

expenditure.

~ The unit is also holding ISO 14001

certification f or its UVi5.

Occupational health surveillance of

the workers shall be done on a ~

regularly basis and records

maintained as per the Factories Act.

In view of t he above submission, the

cond ition may be considered complied.

Complied.

PP stated as und er:

As per sta tutory requirement under

Factories Act, the unit is engaging a qualified medical office r for conducting

six month ly occupational health

surveillance, for which records are being

maintained.

~ Few records in this regard are included

herewith as under Annexure - IX.

In view of t he ab ove submission, the condition may be considered complied.

Complied. '--_---'-____________ ---' _ _ _ ~ _ ______ ____ ....J

~ ,---, --. ---------~~--~--~-,------~--~---------------,

xiii. Th e company shall make the PP stated as under:

arril ngement for protection of ~ The unit has made all due arrangements poss ible fire hazards during for fire protection in various areas of the man ufacturing process in material plant. handling. ~ The details pertaining to fire protection

xiv. I Provision shall be mad e for the

I ho using of construction labour

, wit Ii in the site with all necessary ~

I infrJstructure and facilities such as

fu el for cooking, mob ile toilets,

mob ile STP, Safe drinking water,

meu ical health care, creche etc. The .,; '

hous in g may be in th e form of

I tem porary structures to be removed

i aft c· r t he completion of the project. l---c--:---i--'--' '0 : J,t

meosures are included herewith under:

~ All due precoutions have been taken for fire protection as required under

statutes as well os in line with OHSAS 18001.

~ Fire fighting focilities comprising of main pump (electrical), stand by pump, diesel driven pump, Hydrant

Pipeline Network, automatic fire detection and control system, Manual call points, fire alarms, fire

buckets, etc. Are avoilable as per the GFR and TAC guidelines.

~ About 50 nos. of fire extinguishers -of ABC, C02 as well as M.F. type have been placed at strategic locations within the plant.

~ 150 kL fire water sump is being

maintained in the unit for use during

any fire emergency. ~ Training is imparted to employees

W.r.t fire hazards, fire alarm, handling of fire extinguishers as well as regording on-site emergency plan.

In view of the above submission, the

condition may be considered complied.

Complied.

PP stated as under:

Due to availability of labour from local

area, labour colony was not required. However, provision of requisite sanitation facility as well as drinking water were provided to the engaged

labour.

Deemed complied. - ~" co,>

i. The project authorities shall strictly

adhere to the stipu lations of the ~

SpeS/state government or any

statutory body.

PP stated ;lS under:

Since commencement of production

operation, unit has obtained all requisite

permissions from statutory bodies - CTE

& CC&A from GPCB, Registration of

fac tory and license under Factories Act,

and appro val from PESO; the unit is complyin g with the conditions

thereunder; these permissions/consents

are also being renewed fro m time to

time. Copies of the consent order are

included under Annexure - X.

In view of the above su bmission, the

cond ition may be cons idered complied.

L-____ L-__________________________ ~ ____ C_o_m~p_li e_d ____ __

!

.. ii. No further expansion or

modifications in the plant shall be ~

carried out wi thout prior approval of

th e Ministry of Environment and

Forests. In case of deviations or

altera t ions in the project proposal

from those sub mitted to this

Ministry fo r clea rance, a fresh ~

reference shall be made to the

Ministry to assess th e ad eq uacy of ·

condit ions imposed and to add

additiona l environ ment,,1 protection ~

measu res req uired, if any.

PP stated as under:

The present production is alwoys remaining less than 1000 MT/month os per the prevailing EC. Production details

since April'1 7 are shown under Annexure - III, average production has been

around 570 MT/ month. We have duly made application to MoEF&CC for further expansion in manufacturing of epoxy hardeners from

1000 MT/month to 2000 MT/ month. Based on application for ToR made on

25/12/2015, ToR for expansion was issued vide J-ll011/15/2016-IA 31jJ3/2016.

letter II (I)

no.: dated

~ The draft EIA report for expansion was submitted and Public Hearing was conducted on site on 19jJ4/2017.

~ The final EIA report was then submitted

online for appraisal on 27jJ5/2017. ~ Appraisal presentation was scheduled on

29jJ8/2017. ~ As conveyed by the committee, the case

will be assessed on receipt of certified compliance report from MoEF&CC RO Bhopal.

In view of the above submission, the

condition may be considered complied.

Complied.

iii. The proj ect authorities sh all strictly PP stated as under:

comply with the rules and ~ The regulations under MSIHC, 1989 and

regulat ion s under Manufa cture,

Storage and Import of Hazardous

Ch emica ls Rules, 1989 as amended.

amendments are being complied with, according to statutory permissions

obtained under Factories Act. Authori zation from the SPCB shall be ~ Unit is holding authorization from 5PCB

for collection, treatment, storage, and

disposal of hazardous wastes vide Order No. : AWH - 59893, issued in 2014 and

obtai ned for collection, t reatment,

storage, and disposal of hazardous

wastes. "'. vdlid till 2018. ~ Unit is also holding approval from PESO.

In view of the above submission, the condition may be considered complied.

Complied. '---_-'-______________ L----=.:..:..c:~'_'_'_ ________ ____'

iv. Ambient air quality monitoring

stations shall be set up in the

downwind direction as well as where

maximum ground level

concentration are anticipated in

consultation with the State Pollution

Control Board.

--- ----------------~ PP stated as under :

Ambient air quality station is placed near

Main Gn te and near weight bridge of the

plant, the results pertainin g to the some

for thr post two years are included

hereunder under Anncxure - XI. '---'-'-,-----,

Paramet Min Max Averag Permi

er

43.7 80.0 PM10, in

pg/ m3 1--'-'::':"""--+ ---c---

PM2.5, 3.2 8.6

in

pg/ m3

S02, in

pg/ m3

NOx, in

pg/ m3 -=..c:;. _ _

>- The

7.7 36.?

16.2 33. R

- ------results indlra tc

concentrations

permissible limits.

or!?

e

59.5

6.4

21.6

25.5

that

within

ssible

Limit

100

60

80

80

the

the

However, monitoring agency including

if NABL accredited and whose

standa rds refe rred t o be l11entioned.

Compli ed subject to " bove. f---r-----:---::--------t-- -.- - - -'---------1

v. For control of process emiSSions, PP stated th at

stacks of appropriate height as per ~ The unit has stacks associated with the

the Central Pollution Control Board Th ermic Fluid Heaters (2 nos., 1 working,

guidelines shall be provided. The 1 standby), with 18 III height each.

scrubbed water shall be sent to ETP >- There are no process emissions and

for further treatment hence scrubber is no t IJeing used.

.;: '

~ Being LDO fired TFHs with stack height

as per guidelines of GPCB. APCM are nQt

required.

In view of t he above su bmission, the

conditi on may be co nsi dered complied.

Compli ed .

vi.

vii.

- - - - - -------,------------------, The cO lnp .lI1Y shall undertake pp stated that

1(> llowi ng Waste Minimization >- Waste minimization measures are being implemented, details are as under : t11easu re .

r Metuiny of quantities of active ingredients to minimize waste.

--- Reuse' ()J by-products from the proCL';S as ral1/ materials or raw

nlOtelio. Substitutes in other

processes ,. Maximizing recoveries

'" Use of au tomated material tfon!Jj er syst em to minimize

spillage

--- Use of "::Iosed Feed" system into botch reoctors.

Th e proje·ct authorities must strictly

comply wilh the rules and

regulat ions with regard to handling

and ciispoS <l l of hazardous wastes in

,lccoruan ce wi th the Hazardous

'Nust c's (r .'la .lJgen ,cnt, Handling and

lIans bO I,nu;l ry Movement) Ru les,

1008. Au [hOi iZution from the SpeB

shall be ob tain ed for

co II ecl ion/ trcatmen t/

slorage/d ,sposal of hazardous

vvastcs.

>- Metering is being done for the raw materials being utilized through mass flow meters for each reaction vessel.

>- There is no generation of by-products from the process.

>- Two stage condensers are associated with each reaction vessel 50 as to maximize solvent recovery.

~ Vaccum feed system and double mechanical seal for pumps are installed for proper and efficient

material transfer, and to prevent losses.

>- The reactions are carried out in close feed systems only.

In view of the above submission, the

condition may be considered complied.

Complied

PP stated that

>- The unit has obtained due authorization from GPCB vide order no.: AWH - 59893,

issued in 2014 and valid till 2018 for collection, treatment, storage and

disposal of hazardous wastes, and the conditions there under are being

complied with. In view of the above submission, the

condition may be considered complied.

Complied

,-----,-,-----,----,-----,-----,-----,----,--- ---:- .--- - - -----~. viii. The overall noise levels in and PP stated lha l

ix.

around the plant area sha ll be kept

well within the standards (85 dB A)

.j; Th e requisit r' noisl' pre"enlion m~asures

by providing noise control measures

including acoustic hoods, silencers,

enclosures etc. on all sources of >-

have been taken to ensure that noise

levels within the plant area remain

within limits.

Th e ambient noise levels are being

monitored leglllariv an quorterly basis

and based on the reports, it is

conforming to the Imits prescribed

under Factorie, Act

noise generation. The ambient noise

levels shall conform to the standards

prescribed under Environment

(Protection) Act, 1986 Rules, 1989

viz. 75 dB (day time) and 70 dB (night >­time).

Noise level details for pas t three years

are included herewith under Annexure -

XII, from which it con be seen that the

noise levc/, remain within the

permissible lim it oj 90 dB(A) as

stipulated under Factories Act, 1948.

A separate Environmental

Management Cell equipped with

full-fledged laboratory Faci lities shall

be set up to carry out the

environmental management and

monitoring functions.

Para met I Min

er

Max Averag Permi

e ssible

Limit ~---1i-- - - --' - --!----1

Lab Area 48.3 I 66.8 ~---11-- - ,--- - ,

Admin 43.? I

58.1

Section - 1-

52.5

52.5

Utility 54.(' N.6 69. 2

Praducti 54.4 -176.6 : 63.4

an i

90

However, moni tori ng agency including if

NABL accredited and whose standards

refe rred to be mention ed.

Compli ed subject to above.

PP sta ted that

>- The estoblished Environment

"" .

Mana gement Cell, hp.aded by GM,

supervises the environmental

management aspect.~ as well as

monitoring jl)nctions.

However, personnel ' ith background

of environmental science or

engineering may be recruited.

Partly Comp~d.

~.# .• 7

/' / ' ''· ,-----x.

1 r;· --- -jI Tile project authoriti es shall provide

r,Jinwater h<Jrvest ing system and » ground w~l te r recharge.

PP stated that

For rain water harvesting, system

consisting of one recharge well has been provided & photograph of the same is

xi.

shown hereunder at Annexure - XIII. In view of the above submission, the

condition may be considered complied.

Complied - .-- ----- ---------+-----~----------------------~ The illl pl('men tat ion of th e project PP stated that

I Vis-a -\·is ( nvi ronmenlal action plans » i shall be monitored by M inistry's

R,'gio ll al Offi ce SPCIl / CPCB. A six » monthly com pliance sta tus report

·sha ll be submitted to mon itoring

Monitoring of parameters is being done on regular basis. The unit had initially submitted six monthly compliance report vide letter

dated 17;04/2010. agen cies. » Thereafter, since 2016, the submitted six

monthly EC compliance reports are

being submitted regularly since 2016. Supporting documents are included

herewith as Annexure - XIV. » The copies of the six monthly compliance

reports will now be regularly sent to lO

of CPCB and SPCB as well, which was not being addressed earlier. It may be seen that from later part of

2010 till 2015 report not submitted.

This should not be repeated.

'------'-_ .- - ---- Complied.

.:.

,---.-~------------~~~,-----~ -xii. The project proponent shall also PP stated lha ~

xiii.

submit si x monthly reports on the ~ Moni toring of narometers is being done

status of compliance of the on regular bosi';.

stipulated EC conditions including ~ The unit hod in itially submitted six

results of monitored data (both on monthly comr:ianc(' report vide letter

hard copies as well as by-mail) to the dated 17;tJ4/20 1O.

respective Regional Office of MoEF,

the respective Zonal Office of CPCB

and the SPCB.

~ Thereaftet; siwc 2().I6, the submitted six monthly [C compliance reports are

being submitted reg ularly since 2016.

Supporting documents are included

herewith as Annexure - XIV.

}- The copies of t i' e SIX monthly compliance

reports will no'v be regularly sent to zo of CPCB and SPCB as well, which was not

being addressed earlier.

A copy of clearance letter shall be

sent by the proponent to concerned ~

Panchayat, Zila Parishad/ Municipal

Corporation, Urban Local Body and

the Local NGO, if any, from whom

suggestions/representations if any, ~

were received while processing the

proposal. The clearance letter shall

also put up on the website of the

Company by the proponent.

"'.

It may be seen t hat from later part of

2010 till 201 :' report not submitted.

Th is should no' be repeat ed.

Compli ed.

PP stated t ha t

In absence af any specific

representation. fro m til e said authorities

/ bodies, sub'niS5ion of EC clearance letter was not required.

The details Pi rtal'ling to grant 01 EC

have been "/isp:ayerl an company

website. Copy '1 the EC will also be duly put up an website. (www. admark[Jo lycoats.com )

In view of the above submission, the

cond ition may be co nsidered complied.

Co mpli ed

,---- - I - .. -- --- ---------------,----------------------------------,

-. xiv. I Tile proj l 'c t proponent shal l inform PP stated that

the pu blic that the project has been ~ Complied, Copy of Ec.. has also been

xv.

accorded envi ronm ental clearance updated on company website

by th e M in istry and copies of the {www.admarkpolycoats.comj. cleara nce letter are avai lable with

the SPCB an d may also be ·seen at

Website of the Ministry at

I http://envfo r. nic. in. Th is shall be

advert ised withi n seven days from

t he date of issue of the clearance , letter, al least · in two local

newspapers that are widely

circulated in the region of which one

. shall be ill t he vernacula r language

of th e loccl lity concerned and a copy

01 th e sarne shal l be forwarded to

the Ministry's Regional Office.

However, regarding advertisement in

paper nothing has been mentioned.

This is to be submitted for being

qualified for complied.

Not Complied.

Th e environmental sta tement for PP stated that

each fin ancial year ending 31st ~ Being complied.

I March in Forrn -V as is mandated to ~ Form V {Environment Statement is being

b,' , ubllli tted by the project

pl oponelll to (he concerned State

Polluti on Control Board as prescribed ~

under th e Enviro nm ent (Protection)

Ru les, 1986 as amended

su bsequentl y, shal l also be put on

the websi te of the Company along

I w ith the statu s of co mpliance of EC

I condi t ions and shall also be sent to I

t he respect ive regional Office of the

MoEF by-mail.

updated each year through online portal

of GPCB. Form V will now be updated on company website and will also be sent to RO

MoEF&CC.

Partly Compiled since updating to be

done now.

Partly Complied.

xvi. Th e project authorit ies shall inform PP stated that

the Regional Office as wel l as the ~ No record has been submitted regarding

Minist ry, th e date of fin ancial closure

and fina l app roval of the project by

the concerned authorities and the

financial closure. ~ After grant of

commenced in 2011.

EC, project was

date of start of the project. ~ The total expenditure occurred from the soid expansion was approximotely Rs 16

crores . ..c ' The answer not given properly.

I '----_ . --.---~--Partly Complied.

1.0 Summary: ~

Out of30 total conditions, it may be seen that 17 are fu ll y c(11l11'I icd. :i a ' " p<l,tly complied,

I is not complied related to advertisemen t in nc\\ 'S paper. 6 arc c01l1plicd subject to

additional information and I is deemed com pl ied. These h,l\ 'c hcen explained in the

foregoing compliance report against each of the condi ti ons, and the 1'1' needs to take

necessary and time bound action for early compli ance in respect "I' thc reln :1Il 1 conditions.

2.0 Court cases and show cause/closure notice The PP has stated that there are no court cases regard ing the lilc i I i tl . I t liaS [, ,'en also stated by

PP that there is one show cause notice issued by GI'CI3 in J)( cen lbcr. 201 4. This is in

Appendix.

3.0 Response of PP to RO Bhopal's lettcr datcd 23.1 1.20 17 is a t Ap pendix .

v ~ Scientist "G . 'cientist 'c'

J C

b

D t~,

D

b

D

~

D

~'

~

~

~

&~J , ~

)

~

~

~

• ~

)

~

)

•

AD MAr-POLYCOATS PVT. ~ __ _ _

a 31," I' 7"'1" ., I ,.l . 0

To

Addit ional Principle Chief Conservator of Forests

The Reg ional Office - Western Region ,

Minist ry of Environment, Forest & Climate Change,

Kendriya Paryavaran Bhavan,

Link Road No. 03,

E-5, Ravi Shankar Nagar

Bhopal - 462016 (Madhya Pradesh)

sth December, 2017

APCCF 1--. Sc. 'G'

Sc. 'F'

fr;o '0' --

Sc. 'C'

Cour t Case (CdV.)/

SUBJECT Submission of details with rega rd to Is~ancJ of crrti fied

compliance report in connection with Expansion of Epoxy

RI\ (Env.) -,

REFERENCE

Dear Sir,

Hardeners plant - 35 MT/Month to 1000 MT/Month by Mis

Admark Polycoats , Private Ltd., at Village - Luna, Tal -

Padra, Distr. Vadodara, Gujarat.

Your letter no.: 5-285/2009 (ENV)/S85 dated 23/11/2017

Kind Attention : Shri B. B. Barman

With rega rd to the subject mentioned and in connection with our request for

issuance of certified compliance report, site verification visit was undertaken by

officials from your good office on 1Sth November, 2017. Based on the same, we

have received the aforementioned letter from your good office. We would like to

make the fo llowing submission in this regard for.your kind consideration:

I. The production for the past three years has never exceeded the capacity

(1000 MTPM) for which EC has been granted in 2009. We are herewith

production details for our unit as Annex&e - Ii. as supporting document.

II . W ith regard to greenbelt, we would like to state that out of out tota l present

Pagc l or 4

Epoxy Hardeners "Built to Perform"

) Rogd . Office & Wort,s: Survey No. 206·207 , Village: Luna, Taluka: Padra. District : Vadodara - 391 440, Gujarat. INDIA .

• Ph .: +91 2662221583,221 586 • Tele!ax: +91 2662221587 • E·mail: inlo@admarkpolycoats.com • Website : www.admarkpolycoats.com

I

ADMARK POLYCOATS PVT. LTD.

premise area, about 5000 sq .m is marked for plantation (35%). Tree

plantation is being done and full-grown trees are already being maintained

over about 800 sq.m area (i ncluding peripheral greenbelt of 1 m width), rest

being green space 1 gardens over 1300 sq.m area. Also, about 2900 sq.m

area has been earmarked and is being currently used for tree plantation for

about 300 trees. In this regard, we assure that the plantation will be completed

within 2 years time period. Photographs of the present greenbelt are included

herewith as a part of the EC compliance document also.

iii. The details of Environment Management Plan (EMP) and risk assessment

have been included herewith under Annexure - B.

iv . Additiona l Details:

a) Details of court cases during past three years:

We would like to state that there have been no court cases against our

unit in the past three years.

b) Details of show cause 1 closure notice issued by GPCB/CPCB during last

three years and action taken thereof:

No show cause notices have been issued to the unit The unit had been

issued a closure notice in Dec' 2014. Details are as below:

Sr. Date of Reason for Compliance wrt Closure No.: Closure Closure 1 31/12/20 14 Seepage of The said wastewater was overflow from

wastewater utility (cooling bleed- off). Same was due to also conveyed to the authorities. damage in The hole observed in broken compound compound wall was sealed immediately after the wall of the visit By regular inspection around the premises periphery of the premises, it is being

ensured not to have such hole in our compound wall. Based on site verificati on, the said closl!f,e order was revoked by GPCB on 13/0'1/2015 .

c) Direction Issued by CPCB regarding online monitoring and complia nce

Pagc2or4

Epoxy Hardeners " Built to Perform " ____ ._.

Regel . Office & Worl,s : Survey No. 206-207. Village: Luna. Ta lu lla : Padm. Dislrici: Vadodara - 391 440. GUlar"l. I I~O I i\. . 11

Ph.: +91 2662 221583. 221SRG • Telelex : +~1 ?GG/ ??1SR7 • E·mail: inlo(a)admarkoolvcoals.com • Webslle. www.admall(llolvcOJ locOi

•

ADMARK POLYCOATS P VT. LTD.

thereof: No directions have been issued by CPCB.

d) Details of expansion/construction taken up without obtaining requisite EC:

No expansion has been carried out. EC application has been made for

proposed expansion and will be executed only after grant of EC.

v. Summary of results in tabular format for monitoring done for environmental

attributes have been included in the prescribed format as annexes to the

detailed EC compliance report. The environmental monitoring is being carried

out through M/s Eco Care Solutions, who are recognized as Schedule - II

auditors by GPCB vide letter no. : GPCB/EA-211 (2)/422745. However, they

are not accredited by NABL. In this regard , we hereby assure that

environmental monitoring will hence forth be carried out through NABL

accredited agency only.

VI. The details pertaining to personnel engaged in the Environment Management

Cell have been given hereunder as Annexure - C.

In addition to the above, the comprehensive EC compliance report is also

attached herewith as Annexure - D. The updated monitoring report is enclosed

herewith as Annexure - E.

We hope that the above documents will be in line with your requirement. We

' (.:;;> request you to kindly issued us certified compliance report .

With respect to our application for EC for expansion (increase in manufacturing

capacity from 1000 MT/month to 2000 MT/month), we will be able to represent our

case before the Expert Appraisa l Committee (EAC) for final appraisal only after

issuance of certified compliance report from your, end.

Thanking you.

Yours sincerely,

Page ) 01' 4

--------~~~~~~~~~~~:-:::-:~~=--.---) Regel. Office & Works: Survey No. 206-207, Village: Luna, Taluka : Paelra , Disl,-icl: Vileloelara - 391 440, GUlara!. INDII\,

Ph,: +91 2662 221583, 221586 . Telelax : +912662221587 • E-mail: inlo@adrnarkpolycoats.com • Website: www.acimarkpotywot· •. co ... I

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1/30/2018 NOCAP

http://www.cgwa-noc.gov.in/ExternalUser/ApplicantHome.aspx 1/2

Information

Guidelines

Steps for Filling

Online Application

DocumentsRequired

Documents

Required for Online

Application

Industrial

Infrastructure

Mining

Track Status

Application Status

Online

Location

Area Type

Regional office

Location

CGWA

Headquarters

Contact Us

Contact

Government of India Central Ground Water Authority (CGWA)

Ministry of Water Resources, River Development and Ganga Rejuvenation

Application for Issue of NOC to Abstract Ground Water (NOCAP)Welcome : GWRMC

Previous Login Date Time: 27/01/2018 20:08:35 PM , IP Address: 123.201.57.107 Logout

Application Status

Application

No :

21-4/1621/GJ/IND/2016

Receive

Date :

24/01/2018

Name of

Industry :

ADMARK POLYCOATS PVT LTD

Application

Processing

Fee :

Rs. 1000.00/- (Rupees One Thousand Only) (Submitted: Yes)

Current

Stage :

Application Processing Stage

Current

Status :

In Process

Address : Central Ground Water Board West Central Region Swami Narayan CollegeBuilding, Shah Alam Tolnaka AHMADABAD GUJARAT

Current StatusApplication Verification

Receive

Date

From User

NameTo User Name

Forwarded

User NameAction Date

Action

Internal

Status

Action

Comment

Copy of

Application

Received On

15/11/2016 (Evaluation

Officer)

Central

Ground

Water Board

West Central

Region

(Evaluation

Officer)

Central

Ground

Water Board

West Central

Region

24/01/2018 Approved under

evaluation

25/11/2016

Application Processing

Receive

Date

From User

Name

To User

Name

Forwarded

User NameAction Date

Action

Internal

Status

Action

Comment

Ground

Water

Recom

Per Day

Ground

Water

Recom

Annual

24/01/2018 (Evaluation (Evaluation (Approval 24/01/2018 Forward Recomended 41.00 12792.00

Applicant Home Apply Feedback Change Password Profile

Annexure - IV(A)

1/30/2018 NOCAP

http://www.cgwa-noc.gov.in/ExternalUser/ApplicantHome.aspx 2/2

Officer)

Central

Ground

Water

Board West

Central

Region

Officer)

Central

Ground

Water

Board West

Central

Region

Officer)

Central

Ground

Water

Board

West

Central

Region

24/01/2018 (Evaluation

Officer)

Central

Ground

Water

Board West

Central

Region

(Approval

Officer)

Central

Ground

Water

Board West

Central

Region

NOC Processing

Receive Date From User NameTo User

Name

Forwarded

User NameAction Date

Action Internal

Status

Action

Comment

No Record for this Stage.

NOC Disbursement

Receive Date From User NameTo User

Name

Forwarded

User NameAction Date

Action Internal

Status

Action

Comment

No Record for this Stage.

Go Back

Annexure - IV (B)

GUJARAT POLLUTION CONTROL BOARDPARYAVARAN BHAVAN

Sector 10-A Gandhinagar 382010Phone (079) 23226295Fax (079) 23232156Website wwwgpcbgovin

By RPAD

AMENDMENT OF CONSOLIDATED CONSENT AND AUTHORIZATION (C C & A)

NO GPCB /CCA-VRD-200/[NOC-VRD-3204)/ID21562/ o;>c:<':/ 9;1-

TO,MIS. ADMARK POLYCOATS PVT. LTD.

. ~R. NO. 207, VILL. LUNA,V TAL. PADRA,

DIST. VADODARA.

date 30 /01/2014

Sub: - Amendment of Consolidated Consent and Authorization (CC& A) of this Board underthe provision the Water (Prevention and Control of Pollution) Act-1981, the airPrevention and Control of Pollution) 1981 and the Hazardous Waste (ManagementHandling & Trans boundary Movement) Rules 2008 framed under the Environmental(Proteclion) Act-1986

Ref - 1 Consent Order No. AWH-59893 dated 18/01/2014 and ItS validity up to 22/09/2018Issued Vide letter No GPCB/CC&A -VRD-200(2)/10-21562 /201971 dated 24/01/2014

The Board has granted Consolidated Consent (CC & A) order No. AWH-59893 dated18/01/2014 and its validity up to 22/09/2018 issued vide letter No GPCB/CC&A -VRO-200(2)/10-21562/201971 dated 24/01/2014 is corrected as under

1. In above referred CCA shall be read as under:

1.1 In condition no 41 of above referred order: the following shall be used as Fuel InbOiler/furnace/heater respectively

~ Sr. No.t 1

FuelLOO for Heater

--l- _ __ Quantity100 lIters/ day

INSTEAD OFThe following shall be used as Fuel in boiler/furnace/heater respectively.

Sr. No.12

FuelLOO for IncineratorLOO for Heater

---!_-

Quantity _ I

150 lIters/ day. I100 Llte~l~a"- __ I

1.2 In condition no 42.1 of above referred order ·the flue gas emission through stackattached to Thermic Fluid Heater & inCinerator shall conform to the following standards:

• ~)\ijClean Gujarat Green Gujarat I

ISO - 9001 - 2008 & ISO - 14001 - 2004 Certified Organisation

Annexure - IV(C)

- -- - ----------------

Parameter p'ermis-sibleStack Stack Air I

Stack attached to height in Pollution

I

! limitNo. meter Control

MeasuresThermic Fluid 18 Mt 1 PM 150 mg/NM3

Heater S02 100 ppmNOx 50 ppm

INSTEAD OF

Parameter 1 Permissiblelimit

P-M--- 1-150mg7N-M3

. S02 100 ppmI NO)( . ~~O ppm

AirPollutionControl

Measures

I Stack I

I No.

--~-

1 Thermic Fluid, 18 Mt, I Heater :IL~iner~BM_t __ 1:--:_

The flue gas emission through stack attached to Thermic Fluid Heater & incinerator shallconform to the following standards

Stack I Stackattached to height in

meter

2. The rest of the conditions of the above referred order no AWH-59893 dated 18/01/2014and Its validity up to 22/09/2018 Issued Vide letter No GPCB/CC&A -VRD-200(2)/ID-21562/201971 dated 24101/2014 shall remain unchanged

3. You are directed to comply these conditions JudiCiously

For and on behalf ofGUJARAT POLLUTION CONTROL BOARD

~fv-~(M.V.PATEL)

Environmental Engineer

Annexure - IV(D)

dipti

Rectangle

ANNEXURE IV(E)PHOTOGRAPHS OF GREENBELT WITHIN PREMISES

ANNEXURE IV(E)PHOTOGRAPHS OF GREENBELT WITHIN PREMISES

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Final Rapid EIA Study Report – Admark Polycoats Pvt. Ltd., Padra, Vadodara, Gujarat

Chapter - 2

Ramans Enviro Services Pvt. Ltd. | Ahmedabad

2.9

within the premises. The water demand at the ultimate stage of this expansion will

continue to be met through the same borewell. The water requirement will increase from

26 kL/day to 41 kL/day upon the proposed expansion. The industrial water demand will

increase by 15 kL/day, which will be solely for utilities and firefighting. There will be no

increase in the domestic water requirement. The detailed water requirement break-up,

considering the current & ultimate stage is covered under Section 2.8.

Also, the project is located in Padra Taluka, which falls under ‘safe zone’ as per Dynamic

Ground Water Resources of India Report of 2011. We have also made an application to

CGWA for their approval in respect of withdrawal of groundwater for our project.

2.5.5 MANPOWER REQUIREMENT:

Manpower is one of the important resources for efficient and better working of the plant.

The unit is currently employing ~ 100 nos of people directly, as well as indirectly. However,

the prospects of increase in employment are limited since the proposed expansion will

take place in the existing premises itself. Approximately 5 to 10 additional personnel will

be directly employed as a part of the expansion project. Apart from that, about 10 local

personnel will indirectly be required for project assistance.

2.6 MANUFACTURING PROCESS:

Epoxy hardeners of different types are prepared by choosing the requisite raw materials.

The types of hardeners manufactured by Admark Polycoats Pvt. Ltd. are listed below:

Phenalkamine Hardener Phenalkamine Adduct Hardener

Polyamide Hardener Polyamide Adduct Hardener

Polyamine Hardener Cycloaliphatic Amine Hardener

Phenalkamide Hardener

The manufacturing process involves either single stage or dual stage process, depending

upon the desired end product. Both the stages are carried out in the same reactor, which

results in different type of hardeners, including adducts. The manufacturing process is

described below:

a) 1st Stage:

Final Rapid EIA Study Report – Admark Polycoats Pvt. Ltd., Padra, Vadodara, Gujarat

Chapter - 2

Ramans Enviro Services Pvt. Ltd. | Ahmedabad

2.10

1. Raw materials, depending on the product needed, are charged into a closed dual-coil

jacketed reaction vessel, equipped with stirrer.

2. Prior to initiation of the reaction, the air within the reactor is expelled using Nitrogen

gas, so as to maintain an inert environment within the reactor.

3. The raw materials are then heated up to the desired temperature through circulation

of thermic fluid.

4. Depending upon the type of hardener, reaction water may be generated. This amine

water (reaction water) is collected separately in an S.S tank and sent for recovery of

amines to M/s Multichem.

5. When the desired physical & chemical properties are obtained, the product hardener

is cooled through circulation of cooling water and drained for packing & sale.

6. This product from the 1st stage, (namely phenalkamine hardener, polyamide hardener,

phenalkamide hardener & polyamine hardener) is either sold directly or subjected to

Stage 2 to form adduct type hardeners.

b) 2nd Stage:

1. To manufacture adduct type hardener, the phenalkamine or polyamide hardener or

other bases formed in Stage - 1, are further reacted with desired quantity of epoxy

resin through heating in closed dual-coil jacketed reaction vessel assembly using

thermic fluid circulation.

2. The material formed is adduct type hardener, which is cooled using circulation of

cooling water and drained and packed for sale.

The solvents used to clean the reactor are reused in the next batch.

The process flow diagram for both stages are shown below under Figure 2.3 and Figure

2.4 respectively.

Final Rapid EIA Study Report – Admark Polycoats Pvt. Ltd., Padra, Vadodara, Gujarat

Chapter - 2

Ramans Enviro Services Pvt. Ltd. | Ahmedabad

2.11

aaaaaa

*Amine water from reaction is only produced during production of phenalkamine & polyamine type hardeners.

FIGURE 2.3: PROCESS FLOW DIAGRAM FOR EPOXY HARDENERS - STAGE 1

FIGURE 2.4: PROCESS FLOW DIAGRAM FOR EPOXY HARDENERS - STAGE 2

Closed Reaction

Vessel

CW IN

TF IN

CW OUT

TF OUT

Epoxy Hardener - Adduct Type

(Product)

Epoxy Resin Epoxy Hardener

(from Stage - 1)

Closed

Reaction Vessel

Amine

Recovery @

Multichem

Amine Water

from Reaction*

Solvents

&/or

Additives

Amines

Epoxy Hardener

(Product)

TF IN

TF OUT

CW IN

CW OUT

Final Rapid EIA Study Report – Admark Polycoats Pvt. Ltd., Padra, Vadodara, Gujarat

Chapter - 2

Ramans Enviro Services Pvt. Ltd. | Ahmedabad

2.12

MATERIAL REQUIREMENT PER TON OF PRODUCT OUTPUT:

The various raw materials used for the hardeners and their consumption, per ton of

product output is tabulated below for ease.

TABLE 2.6 : MATERIAL REQUIREMENT PER TON OF PRODUCT OUTPUT

Products →

Ph

ena

lkam

ine

Hard

en

er

Ph

ena

lkam

ine

Ad

du

ct

Hard

en

er

Po

lyam

ide

Hard

en

er

Po

lyam

ide

Add

uct

Hard

en

er

Po

lyam

ine

Hard

en

er

Ph

ena

lkam

ide

Hard

en

er

Cyclo

alip

ha

tic

Am

ine

Ha

rden

er

Product Quantity → 1.0 1.0 1.0 1.0 1.0 1.0 1.0

Raw Materials utilized:

Cardanol 0.482 NIL NIL NIL NIL NIL NIL

Polyamines 0.173 NIL 0.290 NIL 0.080 NIL NIL

Para Formaldehyde 0.109 NIL NIL NIL NIL NIL NIL

Epoxy Resin NIL 0.150 NIL 0.063 0.280 NIL 0.148

Xylene 0.235 NIL NIL NIL 0.320 NIL NIL

Butanol 0.067 NIL NIL NIL NIL NIL NIL

Dimer Fatty Acid NIL NIL 0.580 NIL NIL NIL NIL

Ethyl Ether of Glycol NIL NIL NIL NIL 0.320 NIL NIL

Soya Fatty Acid NIL NIL 0.168 NIL NIL NIL NIL

Nonyl Phenol NIL NIL NIL NIL NIL 0.330 NIL

Isophorone diamine NIL NIL NIL NIL NIL 0.040 0.415

Jeffamine NIL NIL NIL NIL NIL 0.630 NIL

Benzyl Alcohol NIL NIL NIL NIL NIL NIL 0.437

Intermediate Product:

Phenalkamine Hardener NIL 0.850 NIL NIL --- --- --

Polyamide Hardener NIL NIL NIL 0.937 --- --- --

Wastewater stream:

Amine Water from Reaction [- 0.066] NIL [- 0.038] NIL NIL NIL NIL

All quantities are in Metric Tonnes.