Formworks of Famous Buildings
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FormworksforHighriseConstruction
JurgenGnida
PERIGmbh
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Jr en Gnida
PERI Formwork Systems
CTBUH World Conference
- Formwork for High Rise Construction -
Jrgen Gnida
Head Ke ro ects PERI GmbH
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High-rise Projects Defintion
High rise
is a multistory building tall enough to require
the use of a s stem of mechanical vertical
Main Core
transportation such as elevator
Skyscraper
is a very tall high-rise building cture
Columns
Quoted from www.britannica.com
Su
perstr Bracing Floor
The choice of the best Formwork systems
Basement
ypca a
Non Typical
depends on:
Internal Parameters
External parameters
Retaining
Walls
SlabaThe result would be the most cost effectiveFormwork system
3Substructure
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High-rise Projects Internal Parameters
Geometry
Repetitive
Main Core
Changing geometry
Concrete
Rate of pour => concretecture
Columns
pressure
Concrete finish
Curing timeSu
perstr Bracing Floor
equence o wor
Cycle time
Formwork choice
Existin formwork materialBasement
Typical Slab
Non Typical
at customer to be reused
Rental or purchase
Best FW for current projectRetaining
Walls
SlabSlab
4
vs. Max Flexibility for
future projects
Substructure
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High-rise Projects External Parameters
pace
Constraint of existing road or
building
Storage area
Safety
Special requirement at high-rise
building
Assembly area
Wind
Wind load
Milestones Working schedules / Shifts
Project duration
tor
Crane
Capacity
Availability
Summer schedule / Holidays
Local rules & regulations
Permits
WindFa
Boom Reach
Restricted noise at night
Safety requirement
Existing
BuildingJob Site
Existing
Building
5Active Road
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PERI Climbing systems
Choice of crane or self-climbing systems
Rental
Cost
CB1 2 3
ACS
Co
st
Assembl
Operation
& Lease
Assembly ConstructionPurchas
6
10 20 30..400
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PERI Selfclimbing System ACS - Field of Application
Towers
Bridges
Piers
Pylons
High-rise buildings
facade
corea
Silos
Chimnies
Columns
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PERI Selfclimbing System ACS
criteria for the application of ACS
great building height
non sufficient crane capacity
H
ng capac y a ong range
number of cranes
tight time schedule
short construction period
no delays
high requirements on the concrete quality
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PERI Climbing System ACS - Types
ACS 100 stands for
Automatic Climbing System
ACS R Regular
ng apac y = per y rau c y n er
ACS G with Gallows
ACS P Platform
ACS S for small Shafts
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PERI Climbing System ACS - Hydraulic System
climbing machanism ACS 100
for all typesclimbing shoe
upper
climbing head
hydraulic cylinder
climbing rail
lower
climbing head
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PERI Climbing System ACS - Hydraulic System
Hydraulic technology
hydraulic pump with
patented flow divider
simultaneous climbing
1190 %10 %
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PERI Climbing System ACS - Loads
live loads
according to site requirements
e.g. storage of reinforcement
wind
climbing condition: 72 km/h
(45 mph)
working condition: 100 km/h
(62 mph)
storm condition: 164 km/h
(102 mph)
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- according to German code
- according to country codes
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PERI Climbing System ACS - Accuracy
5 cm
u ng , ran or , ermany , m
Gallow
Internal formwork
External formwork 2,5 mm
Window Box-out
ACS R
for facade186 m
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PERI Climbing System ACS - Highrise Buildings
u ng , ran or , ermany , m
Units climbed
together
Units cl imbed seperately
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PERI Climbing System ACS - Highrise Buildings
or rump ower , ew or , , m
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ACS R, ACS G
for core walls and facade
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PERI Climbing System ACS - Highrise Buildings
ar ower , cago , , m
ACS Rfor facade and external columns
ACS G
in cores lifting placing boom
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through slabs for shear walls
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PERI Climbing System ACS - Highrise Buildings
orre g ar , arce ona , pa n , m
ACS R
outside curved facade
ou s e core wa sACS G
inside elevator walls
ACS P
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ns e core wa s
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PERI Climbing System ACS - Highrise Buildings
ACS P
for core walls
arc ous ng pro ec , eou , orea , m
for core walls and fassade
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a ormwor
SKYDECK
ACS-R asslabformwork hoist
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PERI Climbing System ACS - Highrise Buildings
even or ra e en er , ew or , , m
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ACS P
for core walls
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PERI Climbing System ACS - Highrise Buildings
o , os wa , uss a , m
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for core walls
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PERI Climbing System ACS - Highrise Buildings
rump ower, cago, , m
ACS R
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PERI Climbing System ACS - Highrise Buildings
rump ower, cago, , m
ACS R
for facade
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PERI Climbing System ACS - Highrise Buildings
n e ower, uwa y , uwa , m
23ACS P and ACS R for core walls
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PERI Climbing System ACS - Highrise Buildings
amra ower, uwa y , uwa , m
24ACS P and ACS R for core walls
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PERI Climbing System ACS - Highrise Buildings
ar na ay nanc a en er , ngapore , m
25ACS P and ACS R for core walls
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PERI Climbing System ACS - Highrise Buildings
urn ng orso , a m , we en , m
an ago a a ravaArchitect, artist and
engineer
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PERI Climbing System ACS - Highrise Buildings
urn ng orso , a m , we en , m
ACS P
custom made platform for core wallsplacing boom self-climbing
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PERI Climbing System ACS - Highrise Buildings
urn ng orso , a m , we en , m
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PERI Selfclimbing System RCS - Field of Application
Towers
Bridges
Piers
Pylons
High-rise buildings
facade
core
a
Silos
Columns
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PERI Climbing System RCS
criteria for the application of RCS
low to medium building height
non sufficient crane capacity
H
ava a e crane me
number of cranes
tight time schedule
short construction period
no delays
high requirements on the concrete quality
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PERI Climbing System RCS - Types
RCS stands for :
Rail Climbin S stem
RCS C with Carriage
RCS G with Gallows
RCS P Protection
Climbing options : - craneclimbing- selfclimbing
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PERI Climbing System RCS - Types
RCS P = Protection
Protection against wind and weather.
Increase in work productivity.
Enclosure material freely selectable.
Highly visible advertising space.
Height of platforms adaptable.
Rail-guided climbing.
Retro-fit mobile self-climbing mechanism.
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RCS Self-climbing Device
Climbing device stands on climbing shoe.
Co-operates with latch in shoe.
Lifting capacity 50 kN
Stroke length 50 cm.
Lightweight hydraulics movable byhand.Hose connection with quick couplers.
n egra e y rau c ow v er or sync ronous c m ng.
130 kg25 kg
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RCS Self-climbing procedure
Sequence
Regular areas
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PERI Climbing System RCS - Projects
r yu o ro ec , usan , orea , - m
35RCS C for facade
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RCS Protection Panel - Projects
Brindley Place, Birmingham, England
36RCS C for core walls
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PERI Climbing System RCS - Projects
pera ouse , ran or , ermany , m
37RCS C for facade ,ACS P for core walls
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PERI Climbing System RCS - Projects
Ritz Carlton Hotel, Charlotte, USA , 150 m
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PERI Climbing System RCS Project Tasks
The client is looking for a building protection system that would provide proper workingconditions during wind and bad weather conditions as well as protection from falling debris
Every year many working days are lost due to high wind and bad weather conditions
-r se cons ruc on poses a sa e y r s on usy ra c. a or c y s ree s an or ra ways canbe too close to the building
RCS-P system is a suitable solution
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PERI Climbing System RCS Protection Panel
Assembly optimized for each application:
Version 1:
Narrow version
Version 2:
Wide working platformsVersion 3:
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Version 1 Version 2 Version 3
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RCS Protection Panel - Projects
n e ower, uwa y , uwa , m
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RCS Protection Panel - Projects
European Courtyard, Luxembourg , 106 m
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RCS Protection Panel - Projects
Brindley Place, Birmingham, England , 76 m
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RCS Protection Panel - Projects
amra ower uwa y , uwa , m
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RCS Protection Panel - Projects
Paragon, London, England , 50 m
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RCS Protection Panel - Projects
Bellevue Towers, Seattle , 137 m
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RCS Protection Panel - Projects
Warton Road, London, England , 60 m
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CS
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RCS Protection Panel - Projects
The Claredon, Boston, USA , 102 m
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RCS P t ti P l P j t
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RCS Protection Panel - Projects
Absolute Towers, Toronto, Canada , 170 m
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RCS Protection Panel Absolute Tower
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RCS Protection Panel Absolute Tower
CLIMBING STEPS GRAPHIC-ILLUSTRATION
PHASE 1:
RCS-CLIMBING FROM
REMOVAL OF REMOVAL-
RCS-BRACKETS LEVEL 5
TWIST 1 LEVEL 5 TO
LEVEL 6LEVEL 50
LEVEL 55
TOP OF THE ABSOLUTE TOWER
REMOVAL-RCS-BRACKETS
LEVEL 6
LEVEL 35
LEVEL 40
LEVEL 45
LEVEL 20
LEVEL 25
LEVEL 30
LEVEL 10
LEVEL 15
50
LEVEL 01
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RCS Protection Panel Absolute Tower
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RCS Protection Panel Absolute Tower
CLIMBING STEPS GRAPHIC-ILLUSTRATION
PHASE 2:
RCS-CLIMBING FROM
REMOVAL OF REMOVAL-
RCS-BRACKETS LEVEL 11
TWIST 2 LEVEL 11 TO
LEVEL 12LEVEL 50
LEVEL 55
TOP OF THE ABSOLUTE TOWER
REMOVAL-RCS-BRACKETS
LEVEL 12
LEVEL 35
LEVEL 40
LEVEL 45
LEVEL 20
LEVEL 25
LEVEL 30
LEVEL 10
LEVEL 15
TWIST 02 - LEVEL 11 TO 12
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LEVEL 01
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RCS Protection Panel Absolute Tower
CLIMBING STEPS GRAPHIC-ILLUSTRATION
PHASE 3:
RCS-CLIMBING FROM
REMOVAL OF REMOVAL-
RCS-BRACKETS LEVEL 17
TWIST 3 LEVEL 17 TO
LEVEL 18LEVEL 50
LEVEL 55
TOP OF THE ABSOLUTE TOWER
REMOVAL-RCS-BRACKETS
LEVEL 18
LEVEL 35
LEVEL 40
LEVEL 45
LEVEL 20
LEVEL 25
LEVEL 30
LEVEL 10
LEVEL 15
TWIST 03 - LEVEL 16 TO 17
TWIST 02 - LEVEL 11 TO 12
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LEVEL 01
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RCS Protection Panel Absolute Tower
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RCS Protection Panel Absolute Tower
CLIMBING STEPS GRAPHIC-ILLUSTRATION
PHASE 4:
RCS-CLIMBING FROM
REMOVAL OF REMOVAL-
RCS-BRACKETS LEVEL 23
TWIST 4 LEVEL 23 TO
LEVEL 24LEVEL 50
LEVEL 55
TOP OF THE ABSOLUTE TOWER
REMOVAL-RCS-BRACKETS
LEVEL 24
LEVEL 35
LEVEL 40
LEVEL 45
LEVEL 20
LEVEL 25
LEVEL 30
TWIST 04 - LEVEL 22 TO 23
LEVEL 10
LEVEL 15
TWIST 02 - LEVEL 11 TO 12
TWIST 03 - LEVEL 16 TO 17
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LEVEL 01
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RCS Protection Panel Absolute Tower
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RCS Protection Panel Absolute Tower
CLIMBING STEPS GRAPHIC-ILLUSTRATION
PHASE 5:
RCS-CLIMBING FROM
REMOVAL OF REMOVAL-
RCS-BRACKETS LEVEL 26
TWIST 5 LEVEL 26 TO
LEVEL 27LEVEL 50
LEVEL 55
TOP OF THE ABSOLUTE TOWER
REMOVAL-RCS-BRACKETS
LEVEL 27
LEVEL 35
LEVEL 40
LEVEL 45
LEVEL 20
LEVEL 25
LEVEL 30
TWIST 05 - LEVEL 26 TO 27
TWIST 04 - LEVEL 22 TO 23
LEVEL 10
LEVEL 15
TWIST 02 - LEVEL 11 TO 12
TWIST 03 - LEVEL 16 TO 17
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LEVEL 01
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CLIMBING STEPS GRAPHIC-ILLUSTRATION
PHASE 6:
RCS-CLIMBING FROM
REMOVAL OF REMOVAL-
RCS-BRACKETS LEVEL 29
TWIST 6 LEVEL 29 TO
LEVEL 30LEVEL 50
LEVEL 55
TOP OF THE ABSOLUTE TOWER
REMOVAL-RCS-BRACKETS
LEVEL 30
LEVEL 35
LEVEL 40
LEVEL 45
LEVEL 20
LEVEL 25
LEVEL 30TWIST 06 - LEVEL 29 TO 30
TWIST 04 - LEVEL 22 TO 23
TWIST 05 - LEVEL 26 TO 27
LEVEL 10
LEVEL 15
TWIST 02 - LEVEL 11 TO 12
TWIST 03 - LEVEL 16 TO 17
55
LEVEL 01
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CLIMBING STEPS GRAPHIC-ILLUSTRATION
PHASE 7:
RCS-CLIMBING FROM
REMOVAL OF REMOVAL-
RCS-BRACKETS LEVEL 32
TWIST 7 LEVEL 32 TO
LEVEL 33LEVEL 50
LEVEL 55
TOP OF THE ABSOLUTE TOWER
REMOVAL-RCS-BRACKETS
LEVEL 33
LEVEL 35
LEVEL 40
LEVEL 45
TWIST 07 - LEVEL 32 TO 33
LEVEL 20
LEVEL 25
LEVEL 30
TWIST 04 - LEVEL 22 TO 23
TWIST 05 - LEVEL 26 TO 27
TWIST 06 - LEVEL 29 TO 30
LEVEL 10
LEVEL 15
TWIST 02 - LEVEL 11 TO 12
TWIST 03 - LEVEL 16 TO 17
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LEVEL 01
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CLIMBING STEPS GRAPHIC-ILLUSTRATION
PHASE 8:
RCS-CLIMBING FROM
REMOVAL OF REMOVAL-
RCS-BRACKETS LEVEL 35
TWIST 8 LEVEL 35 TO
LEVEL 37LEVEL 50
LEVEL 55
TOP OF THE ABSOLUTE TOWER
REMOVAL-RCS-BRACKETS
LEVEL 37
LEVEL 35
LEVEL 40
LEVEL 45
TWIST 08 - LEVEL 35 TO 36
TWIST 07 - LEVEL 32 TO 33
LEVEL 20
LEVEL 25
LEVEL 30
TWIST 04 - LEVEL 22 TO 23
TWIST 05 - LEVEL 26 TO 27
TWIST 06 - LEVEL 29 TO 30
LEVEL 10
LEVEL 15
TWIST 02 - LEVEL 11 TO 12
TWIST 03 - LEVEL 16 TO 17
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LEVEL 01
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CLIMBING STEPS GRAPHIC-ILLUSTRATION
PHASE 9:
RCS-CLIMBING FROM
REMOVAL OF REMOVAL-
RCS-BRACKETS LEVEL 41
TWIST 9 LEVEL 41 TO
LEVEL 42LEVEL 50
LEVEL 55
TOP OF THE ABSOLUTE TOWER
REMOVAL-RCS-BRACKETS
LEVEL 42
LEVEL 35
LEVEL 40
LEVEL 45
TWIST 09 - LEVEL 41 TO 42
TWIST 07 - LEVEL 32 TO 33
TWIST 08 - LEVEL 35 TO 36
LEVEL 20
LEVEL 25
LEVEL 30
TWIST 04 - LEVEL 22 TO 23
TWIST 05 - LEVEL 26 TO 27
TWIST 06 - LEVEL 29 TO 30
LEVEL 10
LEVEL 15
TWIST 02 - LEVEL 11 TO 12
TWIST 03 - LEVEL 16 TO 17
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LEVEL 01
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CLIMBING STEPS GRAPHIC-ILLUSTRATION
PHASE 10:
RCS-CLIMBING FROM
REMOVAL OF REMOVAL-
RCS-BRACKETS LEVEL 47
TWIST 10 LEVEL 47 TO
LEVEL 48LEVEL 50
LEVEL 55
TOP OF THE ABSOLUTE TOWER
TWIST 10 - LEVEL 47 TO 48
REMOVAL-RCS-BRACKETS
LEVEL 48
LEVEL 35
LEVEL 40
LEVEL 45
TWIST 07 - LEVEL 32 TO 33
TWIST 08 - LEVEL 35 TO 36
TWIST 09 - LEVEL 41 TO 42
LEVEL 20
LEVEL 25
LEVEL 30
TWIST 04 - LEVEL 22 TO 23
TWIST 05 - LEVEL 26 TO 27
TWIST 06 - LEVEL 29 TO 30
LEVEL 10
LEVEL 15
TWIST 02 - LEVEL 11 TO 12
TWIST 03 - LEVEL 16 TO 17
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LEVEL 01
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CLIMBING STEPS GRAPHIC-ILLUSTRATION
PHASE 11:
RCS-CLIMBING FROM
THE ABSOLUTE TOWER
TOPING OUT OF ALL RCS-
CLIMBING UNITSLEVEL 50
LEVEL 55
TOP OF THE ABSOLUTE TOWER
TWIST 10 - LEVEL 47 TO 48
LEVEL 35
LEVEL 40
LEVEL 45
TWIST 07 - LEVEL 32 TO 33
TWIST 08 - LEVEL 35 TO 36
TWIST 09 - LEVEL 41 TO 42
LEVEL 20
LEVEL 25
LEVEL 30
TWIST 04 - LEVEL 22 TO 23
TWIST 05 - LEVEL 26 TO 27
TWIST 06 - LEVEL 29 TO 30
LEVEL 10
LEVEL 15
TWIST 02 - LEVEL 11 TO 12
TWIST 03 - LEVEL 16 TO 17
60
LEVEL 01
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RCS Protection System
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INCREASED PRODUCTIVITY
Crane independent climbing.
Protection from wind results in less lost
days to weather. Many days per year lost
annually.
Enclosed surrounding increases the level of
comfort and the feeling of safety.
floors.
No tie offs
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Advertis ing opportunit ies.
RCS Protection System
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INCREASED SAFETY
Safety. Enlcosure prevents debris from falling
onto construction site below or onto busy city
streets.
Safety. Through the climbing rail, the RCS unit
is always connected to the structure for the entire
climbing procedure even in strong wind
conditions.
Safety. Enclosed surrounding increases feeling
of safety and results in productivity improvement.
Safety. No tie off required once the system is inplace.
62
PERI ACS 100 References 1991 - 2009
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Austral ia : 52
Austria : 2 Sweden : 6Norway : 3
Holland : 6 Mexico : 2
Hungary : 1
Singapore : 6
Belgium : 5
Polland : 11Indonesia : 2
Taiwan : 1
Thailand : 1Bahrein : 2
Panama : 3India : 1
Canada : 11 Portugal : 1Israel : 10 Trinidad : 2
Czech Rep. : 3 Russia : 4
Italy : 6 Turkey : 1
Japan : 5
Qatar : 6
UAE : 36
Chile : 1
Romania : 1
France : 9
UK : 7Egypt : 1 Korea : 72
Saudi Arabia : 2 USA : 82Kuwait : 4
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Spain : 13Germany : 12 Malaysia : 4