Formulation and Controlled Release – Titania Core-shell...
Transcript of Formulation and Controlled Release – Titania Core-shell...
DepartmentofChemistryandChemicalEngineeringAppliedSurfaceChemistry CHALMERSUniversityofTechnology Gothenburg,Sweden2016
FormulationandControlledRelease–TitaniaCore-shellParticles
withBiocide
BachelorofScienceThesis
VictoriaDavidsson
Formulationandcontrolledrelease–titaniacore-shell
particleswithbiocide
Astudyofreleasepropertiesfromtitaniacore-shellparticles
VictoriaDavidsson
DepartmentofChemistryandChemicalEngineering
CHALMERSUNIVERSITYOFTECHNOLOGY
Gothenburg,Sweden2016
Formulationandcontrolledrelease–titaniacore-shellparticelswith
biocide
-Astudyofreleasepropertiesoftitaniacore-shellparticles
VICTORIADAVIDSSON
©VICTORIADAVIDSSON,2016.
DepartmentofChemistryandChemicalEngineering
ChalmersUniversityofTechnology
SE-41296Göteborg
Sweden
Telephone+46(0)31-7721000
Cover:
Titaniacore-shellparticleswithbiocidepreparedbyinterfacialcondensation
Gothenburg,Sweden2016
Abstract
Anti-growthagentslikebiocidesarecommonlyusedtoprotectpainedhousefacadesand
otherexteriorsurfacesfrombiofoulinglikemold,lichens,mossesandalgae.Thebiocidesare
normallydirectlymixedintothepaintduringformulation.Thebiocidesaresmallmolecules
withhighdiffusivitywhichleadstofastleakageofbiocideoutfromthepaintedcoating
matrix.Whentheconcentrationofthebiocideinthecoatingmatrixistoolowthereisno
protectionagainstbiofouling.Tomaintaintheconcentrationforaslongaspossible
microencapsulationhasbeenshowntobeapromisingmethodtoslowdownthediffusion
rate.Thebiocidemustthendiffusethroughtheshellofthemicrocapsulebeforediffusing
throughthecoatingmatrix.Inpreviousstudiesvarioustypesofbiocideshavebeen
encapsulatedinmicrocapsulesbasedonthepolymerpolymethylmethacrylate.Inthisstudy
atitaniacore-shellwasusedforencapsulationofthebiocideBHT(2,6-di-tert-butyl-4-
methylphenol)viaaninterfacialcondensationmethod.Thereleasefromtheprepared
microcapsuleswasstudied.Thereleasebathwas0.125MaqueoussolutionofSDS(sodium
dodecylsulphate).Themicrocapsulesdidyieldfullencapsulationofthebiocidethroughthe
purification.SamplesweretakenfromthereleasebathandanalysedwithUV/Vis-
spectroscopy.TheresultsshowanalmostimmediatereleaseofBHTfromthecore-shell
particles.
Sammanfattning
Växthämmandeagens,såsombiociderärvanligtanväntförattskyddamåladehusfasader
ochandraytorutomhusfrånmikrobiellpåväxtsommögel,larvar,mossaochalger.
Biocidernablandasnormaltdirektnerifärgenundertillverkningen.Biociderärsmå
molekylermedhögdiffusivitet,vilketledertillsnabbtläckageavbiocidenutfråndenmålade
färgmatrisen.Ärkoncentrationenavbiocidenifärgmatrisenförlåg,verkarintelängredess
skyddandeeffektmotpåväxt.Förattbehållakoncentrationenpåenlagomnivåochföratt
geettlångvarigtskyddharmikroinkapslingvisatsigvaraenlovandemetodförattsaktaner
diffusionshastigheten.Biocidenmåstedådiffunderagenomskaletpåmikrokapselninnan
denkandiffunderagenomfärgmatrisen.Itidigarestudierharolikatyperavbiocider
inkapslatsimikrokapslarbaseradepåpolymerenpolymethylmethacrylate.Idennastudie
användskärnskalskapslaravtitanförattkapslainbiocidenBHT(2,6-di-tert-butyl-4-
methylphenol)viaeninterfacialcondensationmetod.Frisättningenfråndetillverkade
kapslarnastuderades.Frisättningsbadetvar0.125MvattenlösningavSDS(sodiumdodecyl
sulphate).ProvertogsfrånfrisättningsbadetochanalyseradesmedUV/Vis-spektrometri.
ResultatenvisadepåennästanomedelbarfrisättningavBHTfrånkärnskalskapslar.
ABBREVATIONSBHT–2,6-di-tert-butyl-4-methylphenolorbutylatedhydroxytoluene
Brij®L23–Polyoxyethylene(23)monododecylether
NMR–Nuclearmagneticresonance
PEG-PPG-PEG–Poly(ethyleneglycol)-block-poly(propyleneglycol)-block-poly(ethylene
glycol)
PMMA–Poly(methylmethacrylate)
PVA–Poly(vinylalcohol)
Ti(OBu)4–titaniumtertbutoxide
Ti(OEt)4–titaniumtertethoxide
SDS–sodiumdodecylsulphate
UV/Vis–ultravioletvisible
TableofContents
1.Introduction........................................................................................................................................1
2.Purpose...............................................................................................................................................3
3.Theory.................................................................................................................................................4
3.1Surface-activesubstances.............................................................................................................4
3.1.1Surfactants.............................................................................................................................4
3.1.2Surfaceactivepolymers.........................................................................................................5
3.2Emulsions......................................................................................................................................6
3.3Suspensions...................................................................................................................................6
3.4Biocides.........................................................................................................................................6
3.5Microencapsulation.......................................................................................................................7
3.5.1.Internalphaseseparationbysolventevaporation................................................................8
3.5.2Doubleemulsion....................................................................................................................9
3.5.3Emulsionpolymerization........................................................................................................9
3.5.4Interfacialpolycondensation..................................................................................................9
3.6Releasemechanisms...................................................................................................................10
3.6.1Releasefrommicrocapsules.................................................................................................10
3.6.2Sustainedrelease.................................................................................................................11
3.7Previousstudiesaboutreleasefrommicrocapsules...................................................................11
4.MaterialsandMethods.....................................................................................................................12
4.1Pre-studies...................................................................................................................................12
4.2Formationofthemicrocapsules..................................................................................................13
4.3Constructionofstandardcurve...................................................................................................14
4.4Stabilitytests...............................................................................................................................14
4.5ReleasestudiesofBHT................................................................................................................15
4.5.1Encapsulationyield...............................................................................................................15
4.6Sizedistribution...........................................................................................................................16
5.ResultsandDiscussion......................................................................................................................17
5.1Pre-studies...................................................................................................................................17
5.2Microcapsules.............................................................................................................................17
5.3Releasestudiesandsustainability...............................................................................................18
5.5Sizedistribution...........................................................................................................................19
6.Conclusion.........................................................................................................................................20
7.Futureperspectives...........................................................................................................................21
8.Acknowledgments.............................................................................................................................22
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9.References.........................................................................................................................................23
AppendixI:Phaseseparationfrompre-studies....................................................................................26
AppendixII:Standardcurve..................................................................................................................27
AppendixIII:Sizedistribution................................................................................................................28
AppendixIV:Stabilitytest.....................................................................................................................29
AppendixV:Emulsionwitholeylalcohol..............................................................................................32
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1.IntroductionDifferentkindsofcoatings,likepaint,varnishandlacquersarewellusedindifferentareasin
today’ssociety.Thedifferentcoatingshavealargevarietyoffunctionsandcanbedivided
intodecorative,protectiveandfunctionalcoatings.Antifoulingandantimicrobialcoatings
areatypicalexampleoffunctionalcoatings.Functionalcoatingsalsoincludefunctionsas
self-cleaning,lubricating,self-polishingandflame-retardant[1].
Growthofmold,mosses,lichensandalgaeonexteriorsurfaceslikehousefacadesandship
hullsisacriticalproblem.Discolorationandrottingofthewall,especiallythewoodmaterial
isafewresultsofthebiofouling.Italsoresultsinsocietycostsbecauseofreparationcost
andithasbeenfoundthatthegrowthofanespeciallyfungihasaseriousimpactonthe
humanhealth.Theseimpactscanleadtorespiratorydiseaseslikeasthmaandbronchitis.
Themarinebiofoulingmayincreasethefuelconsumptionoftheshipbyasmuchas40%
becausethebiofoulingleadstoanincreasedfrictiondrag.Higherfuelconsumptionleadsto
morepollutionoftheenvironment[1,2,3,].
Topreventhigherfuelconsumptions,respiratorydiseasesandotherhealthproblems,
discolorationandpotentialdamageofthepaintedsurfaceantifoulantsareused[1].These
antifoulantspreventbiofoulingandarenormallymixeddirectlyinthepaintduring
formulation.Earliertoxicmetalbasedcompoundshavebeenusedasantifoulantsbutdueto
thenegativeimpactontheenvironmenttheyarenowprohibited[2].Nowadays,biocides,a
moreenvironmentallyfriendlysubstanceisused.Eventhoughthebiocidesarefriendlier
thanthemetalcompoundsthereisalimitonthelegalconcentrationinthepaint.Biocides
aresmallmoleculeswithahighdiffusivity[2,4,5].Thehighdiffusivityleadstopremature
lossofthebiocidesbecauseofdiffusionthroughthecoatingmatrixtothecoatingsurface,
wherethebiocideisflushedawaybytherainwater.Therebytheprotectionagainst
biofoulingislost,thatisthebiocidalactionisoverbeforethelifetimeofthecoating.
Dependingonthepaintsystemtheporosityinthedry-filmcoatingmatrixdifferandthereby
thediffusionrateofthebiocidethroughthecoatingmatrix.Thisleadstoaquicklossof
protectionandrepaintingandcleaningofthecoatingisnecessary[1,2,3].
Thebiocidesprotectionactivityisonlyeffectiveattheactionofgrowth,whichisatthe
coatingsurface.Thebiocidehasatoxicfunctionandinhibitsthecellularactivitywithinthe
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biofoulingorganisms.Thereforetheconcentrationofthebiocideatthecoatingsurfacemust
beabovethecriticalthresholdtoprotectagainstbiofouling.Aconcentrationtoolowwillnot
giveanyprotectionandaconcentrationtoohighcaninvolveenvironmentalimpacts,
regulatoryaspectsandmaterialmodification.
Awaytoovercometheproblemofprematurebiocideleakageistoencapsulatethebiocide.
Encapsulationwillreducethereleaseratefromthecoatingsandbythatprolongthe
protection[3].
Encapsulationofspecificsubstancesisalreadyusedindifferentareaswithdifferent
applications.Foodindustry,agriculturalapplications,cosmeticandpharmaceuticalproducts
arecommonareasforapplicationofmicroencapsulation[3,6].Thereasonforencapsulating
materialsistoensurethatthesubstancereachthetargetofactionwithoutgetting
negativelyaffectedbytheenvironmentorreleasedbeforereachingthisspecifictarget[6].
Dependingontheareaofapplication,differentreleasemechanismoftheencapsulated
materialscanbeused.Thesubstancecanbereleasedbydiffusionthroughthewallofthe
capsule,dissolutionormeltingofthewallorbymechanicalrupture.Theserelease
mechanismscausedifferenttypesofreleaseandreleaseratefromthemicrocapsule.
Triggeredrelease,immediatereleaseorsustainedreleasearetomentionafew.
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2.PurposeThepurposeofthisprojectwastogainunderstandingofthereleasepropertiesfromtitania
core-shellparticles.Thisprojectwaspartlycarriedoutincooperationwithagroupof
bachelorstudents’project,wheretheaimwastooptimizetheformulationofthetitania
core-shellparticlesandprolongtheirstability.
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3.Theory3.1Surface-activesubstances
Surfaceactivesubstanceslikesurfactantsandsurfaceactivepolymerswillbedescribedin
thefollowingsection.Inthisprojectsurfaceactivepolymersareusedasstabilizer.
3.1.1Surfactants
Surfactantsareamphiphiliccompoundshavingapolargroupandanonpolarhydrocarbon
chain.Thepolargroupisoftenreferredastheheadandthechainasthetailofthe
surfactantmolecule.Thisamphiphilicstructuremakesitpossibleforthesurfactantto
concentrateattheinterfaceswhenitisaddedtoasolution.Thisabsorbanceattheinterface
isasignificantbehaviourforthesurfactant.Iftheconcentrationofthesurfactantinthe
solutiongetstoohigh,therewillnotbeenoughspaceforallthesurfactantmoleculesatthe
interfaces.Themoleculesinexcessareforcedtoaggregateinthesolution,whichisanother
typicalbehaviour.Theformoftheseaggregationsareusuallymicellesorotherformsof
aggregates[7,8].Thedrivingforceforthisphenomenaistominimizingthecontactbetween
thehydrocarbonchainandthesurroundingwater.Duetothisaggregationprocessthetotal
freeenergywillincrease[8].
Theconcentrationofsurfactantswhenthefirstmicellesstartstoformiscalledthecritical
micelleconcentration,oftenshortenedCMC.Ifmoresurfactantsareaddedtothesolution
moremicelleswillform.Theconcentrationoffreesurfactantmoleculesisconstantabove
CMC.ThevalueofCMCisofsignificancebecausealowvalueindicatesthatthesurfactant
ratherwillformmicellesthenbeingafreemolecule.Themicellesareformedbya
characteristicnumberofsurfactantmolecules,itisalsoknownasaggregationnumber.The
aggregationnumberdependsonthesurfactantgeometry.Thehydrophilicheadisincontact
withthesurroundingsolutionandthereforeformstheshell/outersurfaceofthemicelle.The
hydrophobictailisorientatedtothecentreofthemicelle[7].
Thehydrophilicheadcanbeclassifiedintonon-ionicandionicduetothenatureofpolar
groups.Iftheheadisclassifiedasionicitcanbeeithercationicoranionicandamphotericor
zwitterionic.Thenon-ionicsurfactantareamphiphiliccompoundsanddoesnotdissociate
intoionsandthereforehasnocharge.DependingonthepHvaluesomenon-ionicsurfactant
canacquirecharge,especiallytertiaryamineoxides.Themainpartofnon-ionicsurfactant
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doesnothaveanychargeinthepredominantworkingrangeofpHandareclassifiedinto
alcohols,polyetherandesters[8].
Theclassificationofananionicsurfactantisanamphiphiliccompoundwithananionicgroup,
eitherattacheddirectlytothehydrocarbonchainorthroughanintermediates.Themost
characteristicpropertiesofanionicsurfactantsaredispersingability,highfoamingand
sensitivitytowaterhardnessandproteindenaturation.Whendissociatedinwaterthe
anionicsurfactantdoformsurface-activeanionsandhydratedcations.Theanionic
surfactantsarealsocalled“detergents”astheyareoftenusedincleaningproducts.Mostof
theanionicsurfactantsarebasedonsyntheticrawmaterial[8].
Cationicsurfactantdoformasurface-activecationandanormalanionthendissociatedin
water.Themaingroupsofcationicsurfactantsarealkylamines,ethoxylatedamines,alkyl
imidazolinesandquaternaries[8].
Amphotericsurfactantsareamphiphilicsurfactantandcanformabothcationicandanionic
charges.Theyarereferredtocompoundsthatshowamphotericpropertiesdependingon
thepH-value.IfthesurfactantisindependentofthepHitiscalledazwitterionicsurfactant.
Usuallythisshowbothanionicandcationicproperties,becauseofthestronglyacidicand
basicgroupsinthestructureofthesurfactant[8].
3.1.2Surfaceactivepolymers
Surfaceactivepolymersarecommonlyusedasstabilizersindispersedsystemslike
emulsionsandsuspensions.Theyareusedasadditivesinpaint,inkandinfoodbecauseof
theirabilitytoaffecttheflowpropertiesandviscosityandtherebyoptimizetherheologyof
theformulation.Hydrophobicallywatersolublepolymersareanexampleoncompounds
thatareusedforoptimizingtherheology.Theyconsistofapolymerbackbonewith
hydrophobicgroupsattachedalongthebackbonechain.Thehydrophobictailsdoassociate
witheachotherandasparenetworkiscreatedwhichincreasethesolubilityofthesolution.
Whenstirringthepaintthenetworkisbrokenandtheviscositydecreases,thisiscalledshear
thinningandisofhighimportancewhenitcomestopaint.Thenetworkisfastrecreated
whenthepaintisnolongerunderstirringconditions[7].
Isasurfaceactivepolymerandasurfactantiscombinedinasolutionsocalledmixed-
aggregationscanbeformed.Thesurfactantenhancestheinteractionbetweenthepolymer
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chainsthatisformedbythehydrophobictails.Themixed-aggregationsstartstoformata
lowerconcentrationofthesurfactantwhenasurfaceactivepolymerispresentcomparedto
theCMC.Theconcentrationiscalledcriticalassociationconcentration,CAC.Atacertain
concentrationthesurfaceactivepolymerwillstarttointeractwiththesurfactantratherthan
beingabsorbedattheinterfacebetweenairandsolution.Thisleadstoadecreaseinthe
surfacetensionandwithinthisintervalthesurfactantcreatesaggregationwiththe
hydrophobictailsonthepolymer.Whennomoretailsarefreethesurfactantisagain
absorbedattheinterfaceandthesurfacetensionwilldecreaseevenmore[7].
3.2EmulsionsEmulsionsaredispersionsoftwoimmiscibleliquids.Oneliquidisdispersedintheother
liquid[9,10,11].Thedispersedliquidiscalledthedispersedphaseandtheotherliquidthe
continuousphase[10].Therearetwomaintypesofemulsions,oil-in-water(O/W)and
water-in-oil(W/O).Tobeabletocreateanemulsiononemustdiminishtheinterfacial
tensionbetweenthephases.Surfaceactivepolymersorsurfactantsarecomponentsthatare
usedforthepurpose,todecreasestheinterfacialtensionandtofacilitatethedecomposition
ofthesystem,toformsmalldroplets[11].Thepolymerandisoftenaddedtofacilitatethe
formationoftheemulsionorformaprotectivefilmtopreventtheemulsionfrom
fragmentation[9].Thepolymerisabsorbedonthedropletsandproducesaeither
electrostaticorstericrepulsions[10].Bytime,allemulsionswillseparateintotwophases
butthesurfaceactivepolymer(stabilizer)willstabilizestheemulsionsoitwilltakemuch
longertimebeforeseparation.
3.3SuspensionsSuspensionsareinmanycasessimilartoemulsions.Likeemulsionsoneliquidisdispersedin
anotherandhaveadispersedandacontinuousphase.Thedifferenceistheyarenot
thermodynamicallystableandthestabilityofthesuspensiondecreaseswithincreasingsize
attheparticles.Normallytheparticlesizeisaboutafewmicrometresbutthereare
suspensionswithaparticlesizeassmallasnanometres[12].
3.4BiocidesBiocidesarecommonlyusedtoprotectpaintedexteriorsurfacesagainstmicro-organic
growthsuchasmold,lichens,mossesandalgae[1].Earliermorehazardoussubstanceshas
beenused,butduetothehighimpactontheenvironmentbiocidesarenowused,butto
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excessiveamountsofbiocidecanbeariskofimpactduetopollutionontheenvironment.
Thebiocidemaybeinconsistentwiththeusedbinder-solventsystemwhichcanleadto
technicalproblemslikemacroscopicphaseseparation[1].Theyaresmallmoleculeswitha
highdiffusivity.Thediffusiontothecoating-surfacegivesprotectionagainstthegrowth
becausethebiocideisonlyactiveattheactionofthegrowthwhichisthematerialexterior
surface.Thehighrateofdiffusionalsoleadstoleakageofthebiocide.Whenthecoatingis
rinsedbytherainthebiocideflowswiththerainwaterandthereforetheprotection
diminishbecauseoftheleakageofbiocide.Theprotectionagainstgrowthisonlyactive
aboveacertaincriticalconcentrationofthebiocideinthecoatingmatrix[1,2].
ThebiocideusedinthisprojectwasBHT(2,6-di-tert-butyl-4-methylphenolorbutylated
hydroxytoluene)andisshowninFigure1.
Figure1:ThestructureofBHT(butylatedhydroxytoluene).
3.5MicroencapsulationMicroencapsulationhasawiderangeofapplications,fromchemicalsandpharmaceuticalsto
cosmeticsandprinting[1,4,6].Microencapsulationisusedforthepurposetoshieldanactive
ingredientfromasurroundingenvironment.Theactiveingredient,whichisdissolvedinthe
corematerialcaneitherbeasolid,liquiddropletsorgasbubbles.Theactiveingredientis
embeddedinacoatingorshellmaterial.Thesizeofthemicrocapsulescandifferfrombelow
µmtoafewmm.Sometimestheycanbeassmallasafewnanometres,thencalled
nanocapsules[6,13,14].
Thereareanumerousofdifferentmethodsforencapsulatinganactivesubstance(biocide).
Dependingontheintendedreleaseprofileandthephysicochemicalpropertiesofthebiocide
likepolarity,sizeandchargedifferentmethodsareused[1].Internalphaseseparation,
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doubleemulsion,emulsionpolymerizationandinterfacialpolycondensationareafew
commonmethodsthatareusedtoday.Allthesemethodscanbecategorizedintotwomain
categories.Thefirsttechniqueistheonesthathavemonomersorpre-polymersasastarting
material.Thistechniqueinvolveschemicalreactionsanddoformmicrospheres.Theother
techniquehavepolymersasstartingmaterialandunlikethefirstcategorythesetechniques
donotinvolvechemicalreactionsandonlyformtheshape[6].Startingmaterialand
microencapsulationmethodsaredecideddependingonthedesiredcompositionaland
morphologicalcharacteristicsatthemicrocapsules.
3.5.1.InternalphaseseparationbysolventevaporationTheinternalphaseseparationbysolventevaporationmethoddevelopedbyLoxleyand
Vincent[2,15]ismostsuitableforencapsulationofhydrophobicactivesinliquidoilcores
[1,2,16].Themethodgivesalmostfullencapsulationyieldoftheactivesubstance[17].An
o/wemulsionispreparedandformedbyhighshearstirring.Tocreatethesuspensionof
core-shellparticlestheemulsionispouredintoanaqueoussolutionwithavolatilesolvent.
Themethodisbasedoncoacervationwhichisinducedbysolventevaporationfromthe
emulsion.
Theemulsionconsistofanoil-andwaterphasewhichismixedtogether.Theoilphase
containsofashell-formingpolymer,low-boiling(volatile)solvent,ahigh-boilingpoorsolvent
forthepolymer(core-oil)andtheactivesubstance.Thevolatilesolventistoprovidethatthe
polymeriscompletelydissolved.Theaqueousphaseconsistofasuitablestabilizer,whichis
oftenawater-solubleandsurface-activepolymer[2,15].
Whenthesolventevaporatesthepolymer-richphasemigratetotheinterfaceofthe
dropletsandstartsformingtheshellwhilethecore-materialaccumulateinthecentreofthe
formingshell[1,15,17].
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Figure2:SchematicpictureofLoxleyandVincentmethod;internalphaseseparation,for
preparingofmicrocapsules[15].
3.5.2DoubleemulsionLikethenamerevealsthedoubleemulsionroutestartswithcreatingadoubleemulsion,
oftenawater-oil-water(W1/O/W2)emulsion.Tocreatethedoubleemulsionatwo-step
homogenizationmethodisused.Apre-emulsionW1/Oisformedunderhighshearandthen
dispersedinthecontinuousW2phase.Theaqueousphaseconsistoftheactivesubstance
andtheoilphaseoftheshellformingpolymerandavolatilesolvent.Thesolventisslowly
evaporatedwhenthepre-emulsionisdispersedintheW2phaseundermoderateshearing
[1].
3.5.3EmulsionpolymerizationAnaqueouspolymerisationmediumcontainingcorematerialandanemulsifierisstirred
aroundandamonomerisdropwiseadded.Thepolymerizationbeginsandanucleiisformed
andentrapsthecorematerialastheygrowgraduallyasthepolymerizationproceeds.The
nucleiisformedbyinitiallyformedpolymermolecules.Commonmaterialsforthistechnique
islipophilicmaterials[6].
3.5.4InterfacialpolycondensationThisreactionoccursattheinterfaceofatwophasesystemandthereforthename
interfacial.Thepolycondensationisbetweentwomonomers.Thetwo-phasesystemshould
formsmalldropletsofonephaseintheotheroneandmustthereforebemixedundervery
carefullyandcontrolledconditions.Thesmalldropletsrepresentsthedispersedphaseand
theotherphaseisthecontinuousphase.Itisnecessarythatthematerialthattobe
encapsulatedcanformdropletsandthattheconcentrationofthestabilizerisnottoohigh
becauseofthehighriskofdropletcoalescenceandparticlecoagulation.Dependingofthe
solubilityofthepolycondensationthedropletsphasetwotypesofmicrocapsulescanbe
formed,monocoreandmatrix.Ifthepolymerissolubleinthedroplets,matrixmicrocapsules
areformedandifnotthemonocoremicrocapsulesareformed[6].
3.5.4.1Titaniacore-shellparticles
Titaniacore-shellparticleswereusedinthisprojectandtheformulationwaspriortothis
workbyagroupofbachelorstudentsbasedonanearlierstudybyCollins,Spickermannand
Mann[18].
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Thesemicrocapsulesaremadebyanon-aqueousemulsionwiththeprecursorTi(OEt)4
(titaniumtertethoxide)andhexadecaneascore-oil.Hexadecanehasbeenusedinearlier
studiesanddosatisfytherequirementforcore-oils.Thecore-oilshouldnotreactwiththe
precursorbutdissolvetheprecursorandthebiocide[3,5,18].
3.6ReleasemechanismsEncapsulationofdifferentmaterialcanprovidecontrolled,sustainedortargetedreleaseof
anactivesubstanceandthereleasemechanismisusedinmanydifferentareas.Depending
ontheareaofuseandthedesiredrateofrelease,differentmechanismsforencapsulated
materialtobereleasedareactive.Mechanicalruptureofthecapsulewall,diffusionthrough
thewallanddissolutionormeltingofthewallareafewexamplesofreleasemechanisms
[6,17].
3.6.1ReleasefrommicrocapsulesStudiesofthereleasefrommicrocapsulestoanexternalmediumcanbeperformedinmany
differentwaysandbyusingseveraldifferentmethods.Thestudiescancoverallstepsfrom
thesetuptothetimewhenalloftheactivesubstanceisreleased.Althoughtherearethree
mainstepsthataretobeconsideredthatis;setup,analysisandevaluation.
Thesetupincludesthelaboratoryequipmentandmaterialsneededtoperformtherelease
studies.Essentiallyforthereleasestudiesistoknowthesaturationconcentrationofthe
biocideinthechosenreleasemediumandthedistributionforthebiocide.Thedistributionis
explainedbythepartitioncoefficient,K,andbythatinformationthedistributionbetweenof
thebiocideinthemicrocapsuleandthereleasingmediumisknown[17].
Thereleasestudiesinthisprojectwasperformedbydispersingthemicrocapsulesuspension
inthereleasemediumduringstirringconditions.Thereleaseoftheactivesubstancestarts
immediatelywhenthemicrocapsulesaredispersed.Smallsamplesaretakenusingasyringe
andthenfiltratedthroughasyringefilter.ThefiltrateisanalysedusingUV/Vis-
spectrophotometry.Onlytheactivesubstancethatisreleasedpassesthroughthefilter,and
sothismethodonlypermitstheconcentrationofthereleasedactivetobeanalysed.
Theanalysingpart,likethesetupstep,includealltheequipmentthatisnecessarybutinthis
casefortheanalysis,likeequipmentfordatasamplingandanalyticaltechniquetoquantify
thetime-dependentconcentrationoftheactive.
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Lastintheevaluationstepallthecollecteddataandresultsareputintoperspectivebythe
applicationofreleasemodels[17].
3.6.2Sustainedrelease
Theuseofratedeterminingreleasesystemsincoatinghavebothshownbenefitsfroman
economicalandenvironmentalpointofview[1].Thefocusinthisprojectissustained
releasefromcore-shellparticles.
Thereleaserateoftheactivesubstanceisdeterminedbythepenetrationthoughtheshell
andthroughthecoatingmatrix.Thediffusioncoefficientandthesolubilityoftheactive
substanceinthebarrieraffectsthekineticsandthermodynamicparameters,whichare
determiningforthepenetrationoftheactivesubstance[1,16,17].Thepartitioncoefficient,
K,describespartitionoftheactivebetweenthecoreandshellorbetweenthemicrocapsule
andreleasemedium.Itisaffectedbythesolubilityoftheactivesubstanceinandthe
interactionwiththecoreandshellmaterials[16].
𝐾" = %&'
%(' (1)
Ki–partitioncoefficientforactivei
CAi–equilibriumconcentrationofactiveIinphaseA
CBi–equilibriumconcentrationofactiveIinphaseB[1]
3.7PreviousstudiesaboutreleasefrommicrocapsulesInpreviouslaboratorystudiesaboutmicroencapsulatedbiocides,severalbiocideshavebeen
studiedandtheirreleasefromPMMA-capsules.Theaimofonestudywastoevaluatethe
releaseofOITfrommicrocapsulesdispersedinanaqueoussolution.Thereleasemedium,6-
wt%Brij®L23,wasusedandthecontentofincreasestheaqueoussolubilityofOIT.The
microcapsuleswerepreparedbyinternalphaseseparation[2.16].AlsoreleaseofBHThave
beenstudiedfrommicrocapsulesbasedonPMMAusingasolidandliquidcore.Thecore-
shellparticleswerepreparedwithinternalphaseseparationwithPMMAasshell-material
anddodecane(liquid)oroctadecane(solid)ascore-oil[19].TheBHTusedwaslabelledwith14Csotheradioactivitycouldbemeasured.
Attimezero10mlofthesuspensionwithmicrocapsuleswasaddedtoabeakercontaining
190mlof0.125MSDSsolution.Thereleasebathwaskeptatroomtemperatureunder
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continuousstirring.Atspecifictimessamplesof5mlwasremovedusingasyringeand
immediatelypressedthroughasyringefilter.3mlofthefiltratewasthenmixedwith18ml
UltimaGoldTMandtheradioactivityofthesampleswasrecorded[19].
4.MaterialsandMethods
Inthissectionthematerialsandmethodsusedwillbedescribed.Whenoptimizingthe
formulationoftitaniacore-shellparticlesnobiocidewasaddedandthefirstverification
beforecreatingthemicrocapsuleswastocheckthatthebiocideistotallydissolvedinthe
core-oilandthataphaseseparationstilloccurbetweenthecore-oilandtheshellmaterial.
Aftertheverification,abatchwithmicrocapsulescontainingthebiocidewasmadeandthe
stability,structureandthemicrocapsulesabilitytomaintainallthebiocidewithintheshell.
4.1Pre-studies
Asmentionedinsection3.5.1.1anecessityforcreatingcore-shellparticlesisthattheoil
phasedonotreactwiththeprecursorbutstilldissolvetheprecursorandthebiocide.
Phaseseparationbetweenthecore-oilandshellmaterialisalsoanecessityforcreatingthe
emulsion.Theadditionofbiocidetothecore-oilwasnottestedbythegroupofbachelor
students.Interestingwhenintroducingthebiocide,BHT,inthecore-shellparticlesisthe
distributionofBHTbetweenthecore-oilandsolvent.ThedistributionofBHTbetweenthe
phaseswasinvestigatedbymixingBHTwiththecore-oil,hexadecaneandwiththesolvent,
formamidewiththevolumetricratio1:1and1:5(hexadecane:formamide),seeAppendixI.
Whenthemixturesreachesequilibriumaphaseseparationoccursandatopandbottom
phaseisvisible.Samplesweretakenfromthetopphaseandthebottomphaseandanalysed
withNMR-spectroscopy.ThetopphasewouldcontainonlyBHTandhexadecaneandthe
bottomphaseonlyformamide.TheresultsfromtheNMRanalysiswereusedtocalculatethe
distributionfactororpartitioncoefficientfromequation(1)toseethatbasicallynoBHTwas
inthebottomphase.Theprecursorwasalsoaddedinaseparatestudytoseethatitdidnot
affecttheresultofdistributionofBHT.
Twoothercompounds(Ti(OBu)4andoleylalcohol)similartoTi(OEt)4andhexadecanewas
alsotestedtoseeiftheygaveasimilaroutcomeandthereforecouldbeanoptionforthe
13
formulationofcore-shellparticles.Ti(OBu)4wouldbeasubstituteforTi(OEt)4andoleyl
alcoholasubstituteforhexadecane.
4.2FormationofthemicrocapsulesThemicrocapsuleswerecreatedbytheinterfacialcondensationmethoddescribedinsection
3.5.4.Fortheformationofthemicrocapsule,titaniaandhexadecaneconstitutedtheshell
andthecoreoil.Thebiocidewasencapsulatedanddissolvedinthecoreoil.
Tocreatethemicrocapsulesacontinuousandadispersedphasewasused.Thecontinuous
phasewaspreparedwith0.625gPEG-PPG-PEGand25gformamidewhichwasleftwitha
magnetstirreruntiltotallydissolved.Thedispersedphasewasmadeof1.786ghexadecane,
0.1786gBHTand0.714gTi(OEt)4.
Thecontinuousphasewasheldinaroundbottomflaskwhichwasplacedinacool-water
bathwithastirrer,SilentCrusherM.Thestirrerwasstartedandshearedthecontinuous
phaseat5000rpmwhilethedispersedphasewasaddeddropwisefortwominutes.Thenthe
solutionwaslefttoshearfor60minutessoanoil-in-wateremulsionwasformed.Allthe
areasexposedagainstairwascoveredwithparafilmtopreventairtogetinthesystemsince
Ti(OEt)4reactsveryquicklywithwatervapourintheair.
Theemulsionwasthenpouredintoabeakerwithamagneticstirrerandawaterphasewas
addeddropwisetocreateasuspension.Thewaterphasewasmadeof6.25gmilliQ-water
and12.5gformamide.Itwasleftforafewminutesthenthesuspensionwasdividedintotwo
centrifugetubesandcentrifugedfor30minutesatmaximumeffect.Duringthe
centrifugationthemicrocapsuleswereseparatedfromtheformamideandthecapsules
createdawhitefoamontopoftheformamidewhichwaseasilyseparatedandputinanew
centrifugetubewithacontinuousphase.Thecontinuousphasewaspreparedbywaterand
afewweight-%ofasurfactant,eitherPEG-PPG-PEGorPVA.Thiswasrepeatedtwiceto
ensurethatalltheformamidewasgone.Thusthesolventwereremovedandreplacedby
anothercontinuousphase.Accordinglytothepre-studiesthemicrocapsuleshadshownto
bemorestableinacontinuousphasecontainingasurfactantcomparedtowaterphase.The
microcapsuleshadalsoprovedtobemorestableinwaterthaninformamide.Thepre-
studies,capsuleswithTi(OBu)4andoleylalcoholgavepromisingresults.TheTi(OEt)4was
14
substitutedwithTi(OBu)4inonebatchandanemulsionandawholebatchwasmadewith
oleylalcoholascore-oil.
4.3ConstructionofstandardcurveThestandardcurvewereconstructedbypreparingsampleswithknownconcentrationsof
BHTandthenanalysedwithUV/Vis.Themeasuredabsorbancewasplottedagainstthe
knownconcentrationstogetthestandardcurve,seeAppendixII.Usingthecurvethe
maximumreleaseconcentrationcouldbereadandbythatcalculationsforthereleasebath
couldbedone.
Astocksolutioncontaining250mg/lBHTin0.125MSDS-solutionwasmadeandbydiluting
thisstocksolutiontheothersamplesweremade.Theusedconcentration(mg/l)was250,
125,75,50,30,15,5and2,5.Byalinearfittothecurve,theequationwasfoundand
accordingtoLambertBeer’slaw(2)theabsorbanceisdirectlyproportionaltothe
absorbance.
LambertBeer’slaw 𝐴 = ԑ ∗ 𝑐 ∗ 𝑙 (2)
l–lengthofthecyvett
c–concentration
ԑ-molarabsorbtivity
A–measuredabsorbance
TheequationofthestandardcurveshowedtobeA=7.96*candbythisthemeasured
absorbancefromthereleasestudiescouldbecalculated.
4.4StabilitytestsToseeifthecapsulescouldbeusedinareleasestudythestabilityofthemicrocapsuleswere
examinedindifferentcontinuousphases.Theexaminedphaseswere6.25weight-%PEG-
PPG-PEG,2.5weight-%PEG-PPG-PEGand2.5weight-%PVA.Thestabilitywasanalysedusing
microscopeexaminationsrepeatedlyovertime.Theanalysisweremadeatdifferenttimes
bytakingsamplesfromthebatches.Thesampleswereanalysedbylightmicroscopyandthe
pictureswerecomparedtotheearlierones.Importantobservationswasforhowlongand
howwellthemicrocapsuleskepttheirshape,nobrokenmicrocapsulesorthatno
flocculationhasoccurred.
15
Anotherimportantaspectbeforestartingwiththereleasestudiesistoexamineifthereis
anyleakageofthebiocideoutofthemicrocapsules.Asamplewastakenfromthe
suspensionwithasyringeandthenfilteredthroughasyringefilterandanalysedwith
UV/Vis-spectroscopy.Thisshouldnotshowanyabsorbancebecauseifitgavearesultthat
wouldindicatethatthebiocidewouldhavediffusedoutofthemicrocapsulesandthatthe
shellwerenotstableenoughtomaintainallofthebiocideinside.
4.5ReleasestudiesofBHTThereleasemediumusedwas0.125MofaqueousSDS-solution.TheSDSincreasethe
solubilityofBHTinwaterfrom1ppmto500ppm.
Atreleasetimezerothe20mlofsuspensionwasaddedtothe70mlofSDS-solution,which
waskeptunderstirringconditions.Atspecifictimesamplesof5mlwastakenusinga
syringe.Immediatelythesampleswasfilteredthroughasyringefilter.Thesampleswasthen
analysedusingUV/Vis-spectrophotometryat277nm.Withaconstructedstandardcurve,the
measuredabsorbanceandLambertBeer’slaw(2)theconcentrationofBHTcouldbe
calculated.
4.5.1EncapsulationyieldTogetanideaofthereleaseratethefractionofthereleaseiscalculated.Therelease
fractiontellshowmuchofthebiocidethatisrelease.Itiscalculatedbydividingthereleased
amountofbiocidewiththeamountofbiocidethatcouldbereleased.
./0.102342"/0/5316147189"/."812/246./0.102342"/0/59"/."81
= 𝑟𝑒𝑙𝑒𝑎𝑠𝑒𝑓𝑟𝑎𝑐𝑡𝑖𝑜𝑛(3)
Theconcentrationofreleasedbiocideiscalculatedfromthemeasuredabsorbancefromthe
UV/Visanalysis.Thetotalconcentrationofbiocideisreachedwhenallthebiocideis
releasedfromthemicrocapsules.Tofindoutthetotalconcentrationofthebiocide1mlof
thesuspensionwasdilutedwithmicrocapsuleswith9mlof0.125SDS-solution.Fromthis
mixture2.5mlwasmixedwith2.5mlofmethanol.Thismixtureofsuspension,SDSand
methanolwasanalysedwithUV/Vis-spectroscopyat277nm.Whenthesuspensionisdiluted
withmethanolallofthebiocideisreleasedfromthemicrocapsulesandmeasuringthe
absorbancewhenallthebiocideisreleasedonecancomparethevaluewiththevaluesfrom
therealreleasebathandcalculatethereleasefraction.
16
4.6SizedistributionTodeterminethesizedistributionofthetitaniacore-shellparticlesanimageprocessing
program,ImageJwasused.Arepresentativepictureofthecapsulesusedfortherelease
studies(frombatch2)werechosen,seeAppendixIII.Thediameterofthecapsuleswere
measuredandahistogramoverthesizedistributionwereconstructed.
17
5.ResultsandDiscussion
Inthissectiontheresultsfromthepre-studies,preparationofmicrocapsulesandtherelease
studieswillbepresentedanddiscussedincludedthemicrocapsuleswitholeylalcohol.
5.1Pre-studiesThephaseseparationbetweenBHT,hexadecaneandformamidewasstableandsamples
showedthatthebottomphase,mostlyconsistingformamide,didcontainnegligibleamounts
ofBHT.ThisresultsspeaksforthebasicallyalloftheaddedBHTwillbeinthecore-oil,
exceptthelossduringtheformulation.
ThephaseseparationtestwithTi(OBu)4andoleylalcoholgavepromisingresultswithaclear
separationbetweenthetwophasesbutnoNMRanalysiswasmadeforthesetests.
5.2MicrocapsulesThemicrocapsuleswerethencentrifugedwithwaterandapolymericsurfactant.Batch1
wascentrifugedwith6.25weight%PEG-PPG-PEGanddidgaveapromisingresult.Aftera
fewdayssomeflocculationmadethisbatchunusableforreleasestudies,seeAppendixIV.
Batchnumber2weresplitintwowhereonehalfwascentrifugedwith2.5weight%PEG-
PPG-PEGandtheotherhalfwith2.5weight%PVA.Thesetwowerecomparedwithand
checkedregularly.Firsttherewasnomajordifferencebetweenthembutonecouldtellthat
themicrocapsulesinPVAwereabitmoreflocculatedthanthemicrocapsulesinPEG-PPG-
PEG.
Thephaseseparationtestwitholeylalcoholdidgaveapromisingresultsoanemulsionwas
madetoexaminethestabilityandstructureatthemicrocapsules.Theemulsiondropletsdid
lookverynicewithsmoothandroundshapes.Theemulsiondidnotshowanyflocculation
overtimeandthemicrocapsulescontaintheirshape,seeAppendixV.Thereforeabatchof
microcapsuleswitholeylalcoholwasmade(batch7).Thesuspensiondidlooknicebutthe
sizeofthemicrocapsulesdiddifferabitandthecentrifugationwasabitmoredifficultthan
withthecapsuleswithhexadecane.Thefoamofmicrocapsulesweremuchthinnerand
hardertoseparatefromtheformamide.
TogetherwiththebachelorstudentsabatchwithTi(OBu)4asprecursorwasmade,the
microcapsuleswereunfortunatelybrokenwhichmadeTi(OBu)4asnolongeranoptionfor
theformationofmicrocapsules.
18
5.3Releasestudiesandsustainability
Thetitaniacore-shellparticlescentrifugedwith2.5weight%PEG-PPG-PEG(batch2andbath
5)andthemicrocapsuleswitholeylalcoholascore-oil,alsocentrifugedwith2.5weight%
PEG-PPG-PEG(batch7)wereusedforthereleasestudies.
Batch2werethefirstreleasestudyperformed.Thefirstsampleweretaken30secondsafter
thesuspensionwasreleaseinthereleasebathandthelastone4daysafter.Thesamples
wereanalysedinUV/Visandshownreallyhighabsorbancealreadyafter30seconds.The
followingsamplesshowedaplateauofmaximumreleasewhichmeansthatthereleaseof
BHTfromthemicrocapsuleswasnexttoimmediate.Thereforeanewbatchwasmade
(batch5)inthesamewayasbatch2.Thesuspensionofbatch5wascheckedsotherewas
noleakageoftheBHT.Theresultsdidnotshowanyleakagesoa“quickanddirty”-testwas
made,thatmeansareleasestudywithaabout5-8timeintervals.Thistoseeiftheresults
aresimilarandtogetanideahowmuchoftheBHTthathasbeenreleased.Thisbatchalso
showanalmostimmediatereleaseoftheactivesubstance.
Sincetheresultsfromthereleasestudiesofthemicrocapsuleswithhexadecaneascore-oil
wasnotsopromisingthemicrocapsuleswitholeylalcoholwastested.Thereleasestudy
wereperformedinthesameway,withaquickanddirtytest.Thesecapsulesalsoshowedan
almostimmediaterelease.Thesuspensiondidshowaleakageofthebiocideaswellbutthe
amountofleakageonlycorrespondtoabout10%oftheaddedamountofBHTduring
formulation.Thesmallamountofleakagewasabletooverlookduringthereleasestudies
sincethereleasefromthemicrocapsulesseemedtobeimmediate.
Thereleasefractionofthemicrocapsulesfrombatch5andbatch7werecalculatedfrom
equation(3)andtheresultsisshowninfigure3below.
19
(i)(ii)
Figure3:ThereleaseofBHTfrom(i)microcapsulesfrombatch5withhexadecaneascore-oil
and(ii)microcapsulesfrombatch7witholeylalcoholascore-oil.
5.5Sizedistribution
Theresultofsizedistributionoftitaniacore-shellparticlesfrombatch2centrifugedwith
PEG-PPG-PEGispresentedinFigure4.Mostofthemicrocapsuleshaveadiameterinthe
rangeof1,5-3,5µm.Butthereisalsoafewmicrocapsuleswithadiameterbetween4-5,5
µm.Thepictureofthemicrocapsulesusedfordeterminethesizedistributionispresentedin
appendixIII.
Figure4:Sizedistributionoftitaniacore-shellparticleswithhexadecaneascore-oil.
20
6.Conclusion
Thetitaniacore-shellparticlesseemedtobeapromisingsolutionforencapsulationof
biocidessincetherewasnoleakageofthebiocideinthesuspensionandsincethe
suspensiondidshowagoodstabilityandnoflocculation.Whenitcomestotherelease
studiesthemicrocapsulesshowedanalmostimmediatereleaseofthebiocidefromthe
microcapsuleswhichisnotpromisinginthiscontent.Thestabilityoftheoleylcapsuleswere
notexaminedforaslongasthehexadecanecapsules,buttheyshowedimmediaterelease
likethehexadecanecapsules,whichalsomadethemnottobeanoptiontoapplyin
coatings.
21
7.Futureperspectives
Sincethemicrocapsuleswithhexadecaneascore-oildidshowgoodstabilityandnoleakage
ofthebiocide,theycanbepromisingforfuturestudies.Modificationoftheaddedamount
ofshellmaterialmaybeapossibilityforfuturestudies.
22
8.Acknowledgments
IwouldliketothanktheDivisionofAppliedChemistryforgivingmetheopportunityto
performthisprojectandabilitytousethematerialandequipmentandforallthehelpand
supportfromallthepeopleworkingthere.
AspecialthankstoLarsNordstiernamysupervisorandexaminerforallthehelpandsupport
duringthisproject.
AbigthankyoutoJonatanBergekforthehelpwithorderingallthespecialequipment
needed.
ThankyouMatsHulanderandSabaforthehelpwithandshowingmethemicroscope.
ThankstothebachelorstudentFridaBilén,SozanDarabi,JohannaEriksson,Sandra
Hultmark,RikardNiklassonandTobiasPerssonworkingwiththeoptimizingofthe
microcapsulesforshowingmethestepsforproducingthemicrocapsules.
23
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microcapsulesascontrolledreleasedevicesforcoatings.AdvancesinColloidandInterface
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macroscopicpores.ColloidsandSurfacesA.2014;458:155-167.
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polyelectrolyteshellsasgloballyrate-determiningbarriers.2016;2015:31-39.
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26
AppendixI:Phaseseparationfrompre-studies
(i)(ii)
(iii)(iv)
Figure1:(i)Core-oil,hexadecane,dissolvetheprecursor,Ti(OEt)4andthebiocide,BHT.(ii)
Phaseseparationbetweenthesolvent,formamideandtheprecursor,Ti(OBu)4.(iii)Phase
separationbetweenthecoreandshellmaterialwiththevolumetricratio1:1and(iv)
volumetricratio1:5.
27
AppendixII:Standardcurve
Figure2:Theconstructedstandardcurvewiththeequation,A=7.96*c.
28
AppendixIII:Sizedistribution
Figure3:Themicrocapsulesfrombatch2aftercentrifugationwith2,5weight-%
PEG-PPG-PEG.Thesesmicrocapsuleswithhexadecaneascore-oilwereusedfortherelease
studies.
29
AppendixIV:Stabilitytest
(i)
(ii)
Figure4:Batch1.(i)Suspensionbeforecentrifugationand(ii)suspensiondirectlyafterthe
centrifugation.Thesolventhasbeensubstitutedtoacontinuousphasecontaining6.25
weight-%.Someflocculationhasoccuredandthecapsuleshaveverydifferentsizesbuttheir
shapesareeven.
30
(i) (ii)
(iii)(iv)
Figure5:Batch2centrifugedwith2.5weight-%PEG-PPG-PEG.(i)Suspensiondirectlyafter
thecentrifugation.Picture(ii)and(iii)showsthesuspensiontworespectivelyfivedaysafter
thecentrifugation.Itisnotuntilafteroneweek(picture(iii))thatitshowssmallhintsof
flocculation.Theflocculationpartarestillsosmallthatthesuspensionstilllooksgood.
31
(i)(ii)
(iii)(iv)
Figure6:Batch2centrifugedwith2.5weight-%PVA.(i)Suspensiondirectlyafterthe
centrifugation.Picture(ii)and(iii)showsthesuspensiontworespectivelyfivedaysafterthe
centrifugation.Itisnotuntilafteroneweek(picture(iii))thatitshowssmallhintsof
flocculation.Theflocculationpartarestillsosmallthatthesuspensionstilllooksgood.
32
AppendixV:Emulsionwitholeylalcohol
(i)(ii)
(iii)
Figure7:Emulsionmadewitholeylalcoholascoreoil.(i)Emulsiondirectlyaftertheshearing,
(ii)Emulsionthreedaysafterand(iii)Emulsion18daysafter.