FORMING ACAdemY 2018 - schulergroup.com · FORmING TeCHNOLOGY STAFF TRAINING PROGRA mS. SemINAR ANd...

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FORMING ACADEMY 2018 Basic and Technology Seminars Practical Training in Schuler TechCenters

Transcript of FORMING ACAdemY 2018 - schulergroup.com · FORmING TeCHNOLOGY STAFF TRAINING PROGRA mS. SemINAR ANd...

FORMING ACAdemY 2018Basic and Technology SeminarsPractical Training in Schuler TechCenters

FORmING TeCHNOLOGY STAFF TRAINING PROGRAmS.SemINAR ANd TRAINING PROGRAm 2018.

Welcome to the Forming Academy and our new Training & Convention Center in the Schuler Innovation Tower in Göppingen.

Qualified and motivated employees are a decisive key to success in forming technology. Our extended training programs will open up further perspectives for you. Starting in 2018 all seminars will take place in the new Schuler Innovation Tower in Göppingen. There we provide optimal conditions for intensive studies and sustainable results. Come and visit us on site. We are looking forward to meeting you.

Our portfolio of qualification measures encompasses basic seminars, practical training and technology seminars. We have the fitting training solution for every person working in forming technology. Our new basic seminar which provides an overview over forming systems and manufacturing processes is ideal for newcomers or non-technicians.

We will gladly visit you on site and draw up a personal training strategy together with you. We are looking forward to meeting you or seeing you again during one of our seminars.

Andreas TrostDirector Forming Academy

INTROdUCTION / FOrmING AcAdemy 2018

FORMING ACAdemY. PRACTICAL, INSPIRING AND REWARDING.

ANdReAS TROST Director Forming Academy

Phone +49 160 98916725 andreas.trost@ schulergroup.com

The new Schuler Innovation Tower in Göppingen. Starting in 2018 all Forming Academy seminars will be held in the Training & Convention Center located on the twelfth floor.

GOALTo us eccentricity is the winning formula. This formula can always be further refined.Each press operates only as well as the user knows how to operate it. Often unused potentials are wasted. With time this happens at the expense of productivity and company profit. Well trained employees know exactly how to operate each type of press to its best performance.

In this seminar you will gain basic knowledge of the different mechanical presses in the press plants. Staff without any prior knowledge or just a little knowledge will learn the necessary principles and can build on any previous knowledge.

CONTeNT � Basic knowledge of working with mechanical presses � Differences between various press types and

components � General design of mechanical presses � Comparisons of drive concepts for eccentric drive,

link drive, servo drive � Comparison of components of mechanical presses,

coupling/brake combination, slide with pressure point, locking, assembly units � Impacts of forming on the press (bending, off centre

load) and analysis approaches � Technology Update

AUdIeNCe � Operators � mechanical maintenance � Electrical maintenance � Setters � Die makers � Planers/Optimizers

TRAINeRJörn Hermann

PReReQUISITeTechnical understanding

dATeS / LOCATION06. 03. – 07. 03. 2018Training & Convention Center Göppingen

16. 10. – 17. 10. 2018Training & Convention Center Göppingen

Please inquire for individually arranged dates

dURATION1st Day 9 am – 4:30 pm2nd Day 9 am – 12 pm SemINAR PRICe1,050.- Euro per person plus VAT

POINT OF CONTACTPia StierPhone +49 7161 [email protected]

PRINCIPLES OF MECHANICAL PRESSES.

Transfer press with ServoDirect Technology.

The heart of the mechanical press: The gear set in the crown.

ReGISTRATION

Seminar: GmPe | This seminar can also be booked together with package 1. more information at www.schulergroup.com/forming_academy.

PRINCIPLeS / FOrmING AcAdemy 2018

GOALPressure can be very productive. It only has to be applied correctly. Are you familiar with all the presses in your press shop? Are you familiar with the design of a hydraulic press?

Expand your basic knowledge of the different forming procedures and the variety of hydraulic press models. You can also learn about the applications and functional descrip-tions of various types of presses. Both you and your customers stand to benefit from this. We use graphics and animations to transparently and clearly illustrate the techniques. Basic knowledge is refreshed and participants with no prior knowledge gain the essential basics.

CONTeNT � Design of a hydraulic press � Components of a hydraulic press � Forming systems � Product range � Applications and functional descriptions of various

press types � Drive units � Press safety � Energy saving � Technology update

AUdIeNCe � Operators � mechanical maintenance � Electrical maintenance � Setters � Die makers � Planers/Optimizers

TRAINeRFrank Armbruster

PReReQUISITeTechnical understanding

PRINCIPLES OF HYDRAULIC PRESSES.

Hydraulic hot stamping press. Slide and blankholder of a hydraulic press.

PRINCIPLeS / FOrmING AcAdemy 2018

ReGISTRATION

Seminar: GHPe | This seminar can also be booked together with package 1. more information at www.schulergroup.com/forming_academy.

dATeS / LOCATION07. 03. – 08. 03. 2018Training & Convention Center Göppingen

17. 10. – 18. 10. 2018Training & Convention Center Göppingen

Please inquire for individually arranged dates

dURATION1st Day 1 pm – 4:30 pm2nd Day 9 am – 4:30 pm SemINAR PRICe1,050.- Euro per person plus VAT

POINT OF CONTACTPia StierPhone +49 7161 [email protected]

GOALAll beginnings are easy – provided you have the required knowledge and training. Are you already working with peripheral systems of presses or are you planning to do so in the future? Then this is the perfect seminar for you.

In this seminar we will focus on the requirements, interrelations and functions of modern coil feeding systems. You will become familiar with the possibilities and potentials of such modern line concepts. The focus is on the overall efficiency of the equipment, especially availability, performance and quality.

In this seminar we will focus on the systems for supplying and removing material in the press plant. You will become familiar with the operational sequences of blank feeders and stack systems. We will also give you an overview of the ways in which blanks can be cleaned and lubricated prior to forming. Soak up basic knowledge of press peripheral systems and use the seminar to build on what you already know.

CONTeNT � Focus: Peripheral systems of presses � Different materials and the required systems � Overview of components and the processes � meeting the highest flexibility � Supporting the smallest batch sizes efficiently � Technology update

AUdIeNCe � Operators � mechanical maintenance � Electrical maintenance � Setters � Die makers � Planers/Optimizers

TRAINeRJohann Falkner

PReReQUISITeTechnical understanding

PRINCIPLES OF COIL LINES.

Blanking- and forming system with coil feed. Blanking line.

PRINCIPLeS / FOrmING AcAdemy 2018

ReGISTRATION

Seminar: GBAe | Please use the registration form on page 27 or register at www.schulergroup.com/forming_academy.

dATeS / LOCATION20. 03. 2018Automation TechCenter Heßdorf

13. 11. 2018Automation TechCenter Heßdorf

Please inquire for individually arranged dates

dURATION1 Day 9 am – 4:30 pm SemINAR PRICe650.- Euro per person plus VAT

POINT OF CONTACTPia StierPhone +49 7161 [email protected]

GOALOften the easiest questions are not easily answered. You are cordially invited to ask questions. Or do you already know how coil lines, blank loaders or 3-axis transfer systems for the transport of parts are reliably operated with the press? And how to efficiently and cost-effective operate transfer and progressive presses? Should this not be the case, then this is the perfect seminar for you.

Find out about the different transfer systems and procedures for the transport of parts and use this knowledge to tap into high levels of economic viability, maximum flexibility and production assurance.

CONTeNT � Basic knowledge of transfer technology � Part transport in the context of various press types � Potentials of cutting-edge technologies for the part

transport � Overview of systems for material supply � Progressive die transport � Systems with 3-axis transfer systems for the transport

of parts � Components and function of system components

(e.g. clamping box, gripper rail) � Comparison of mechanical/electronic 3-axis transfer � Comparison of transfer and progressive presses � Systems with 2-axis transfer systems for the transport

of parts � Additional part transport systems such as robots or

feeders � Process review: Press drive, transfer and drawing cushion � Servo presses compared with conventional systems � Live demonstration of a 3-axis transfer � Technology update

AUdIeNCe � Operators � mechanical maintenance � Electrical maintenance � Setters � Die makers � Planers/Optimizers

TRAINeRJohann Falkner

PReReQUISITeBasic technical understanding

PRINCIPLES OF TRANSFER SYSTEMS.

Schuler Transfer Pro Trans. Schuler Intra Trans.

PRINCIPLeS / FOrmING AcAdemy 2018

ReGISTRATION

Seminar: GTSe | Please use the registration form on page 27 or register at www.schulergroup.com/forming_academy.

dATeS / LOCATION21. 03. 2018Automation TechCenter Heßdorf

14. 11. 2018Automation TechCenter Heßdorf

Please inquire for individually arranged dates

dURATION1 Day 9 am – 4:30 pm SemINAR PRICe650.- Euro per person plus VAT

POINT OF CONTACTPia StierPhone +49 7161 [email protected]

GOALWhen watching a juggler it becomes evident that it takes great virtuosity to move items. We introduce you to the high art of transporting material and finished parts. Are you already working with peripheral systems of presses or are you planning to do so in the future? Then this is the perfect seminar for you.

In this seminar we will focus on the systems for supplying and removing material in the press plant. You will become familiar with the operational sequences of blank feeders and stack systems. We will also give you an overview of the ways in which blanks can be cleaned and lubricated prior to forming. Soak up basic knowledge of press peripheral systems and use the seminar to build on what you already know.

CONTeNT � Focus: Peripheral systems of presses � Different materials and the systems they require � Overview of the components and operational sequence

in the destacker � Components and function of system components

(e.g. stacking cars, fanning magnets, feeders, robots, transport and centering units, blank washers and lubrication systems) � Stack systems and end-of-line systems such as outlet

conveyors and automatic destacking of finished parts as well as logistical requirements � Components and function of system components

(e.g. extraction, transport, position detection and destacking of parts) � Technology update

AUdIeNCe � Operators � mechanical maintenance � Electrical maintenance � Setters � Die makers � Planers/Optimizers

TRAINeRmarcus Schätzle

PReReQUISITeBasic technical understanding

PRINCIPLES OF AUTOMATION FOR PRESSES.

Destacking robot with scissors lifting system and automatically adjustable fanning magnets.

Crossbar robot interlinked with two presses.

PRINCIPLeS / FOrmING AcAdemy 2018

ReGISTRATION

Seminar: GPAe | Please use the registration form on page 27 or register at www.schulergroup.com/forming_academy.

dATeS / LOCATION22. 03. 2018Automation TechCenter Heßdorf

15. 11. 2018Automation TechCenter Heßdorf

Please inquire for individually arranged dates

dURATION1 Day 9 am – 4:30 pm SemINAR PRICe650.- Euro per person plus VAT

POINT OF CONTACTPia StierPhone +49 7161 [email protected]

GOALThe aim of the seminar is to facilitate the introduction of the hardware and software of the Schuler control technology, especially for applications of the supplier industry. In this seminar, in addition to the necessary general knowledge in the handling of control platforms of the manufacturers Siemens and Beckhoff, the configuration and programming used by Schuler is explained specifically.

Aside from line control topics, safety-relevant control systems in use by Schuler are introduced.

ReGISTRATION

Seminar: PSTe | Please use the registration form on page 27 or register at www.schulergroup.com/forming_academy.

SCHULER CONTROL TECHNOLGY.

CPU 319F-3 – the heart of an S7 automation device.

motion Control via TwinCat Platform.

PRACTICe / FOrmING AcAdemy 2018

CONTeNT � Basics and structure of a PLC � Hardware components in use – Siemens /Beckhoff � SImATIC manager/SYSTEm manager –

Set up / Function / Handling � Logical links / operands and symbolic representation � Program structure (blocks, Obs, FCs,FBs, DBs, etc.) � Fault-proof assemblies � Programming exercises on every topic � Bus systems and interfaces � Trouble-shooting (hard and software) � Data back-up

AUdIeNCe � Electrical maintenance � Setters

TRAINeRAndreas Schmidt

PReReQUISITeBasic electrical knowledge

dATeS / LOCATION12. 06. – 14. 06. 2018Automation TechCenter Heßdorf

Please inquire for individually arranged dates

dURATION3 Days 9 am – 4:30 pm SemINAR PRICe2,300.- Euro per person plus VAT

POINT OF CONTACTPia StierPhone +49 7161 [email protected]

CONTeNT � Applications in press shop automation � What is a robot? � Components of a robot system and the interlinkage

within a line configuration � Interphases � Periphery (camera system, vacuum, double blank

measurement) � Coordination systems/ robot movement point map � Generation of a program via inline forms

AUdIeNCe � Operators � mechanical maintenance � Electrical maintenance � Setters � Die makers � Planers/Optimizers

TRAINeRmarcus Schätzle

PReReQUISITe � Basic technical understanding � Safety shoes and workwear are required

ReGISTRATION

Seminar: PROe | Please use the registration form on page 27 or register at www.schulergroup.com/forming_academy.

PRESS SHOP ROBOTICS.

Tooling change at a press line.

PRACTICe / FOrmING AcAdemy 2018

GOALIn this seminar you will become familiar with press shop robotics. The participants are introduced to the design und functional mode of a robot system. The aim is to understand the variable applications of modern robot systems within a present-day press shop.

Schuler Crossbar-robot 4.0 in the Automation TechCenter Gemmingen.

dATeS / LOCATION20. 02. - 21. 02. 2018 Automation TechCenter Gemmingen

25. 09. - 26. 09. 2018 Automation TechCenter Gemmingen

Please inquire for individually arranged dates

dURATION2 Days 9 am – 4:30 pm SemINAR PRICe1,600.- Euro per person plus VAT

POINT OF CONTACTPia StierPhone +49 7161 [email protected]

Hot Stamping TechCenter in Göppingen. Hot stamping parts ready for the press.

TeCHNOLOGY / FOrmING AcAdemy 2018

ReGISTRATION

Seminar: TFee | Please use the registration form on page 27 or register at www.schulergroup.com/forming_academy.

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dATeS / LOCATION20. 03. 2018Hot Stamping TechCenter Göppingen

27. 11. 2018Hot Stamping TechCenter Göppingen

Please inquire for individually arranged dates

dURATION1 Day 9 am – 4:30 pm SemINAR PRICe650.- Euro per person plus VAT

POINT OF CONTACTPia StierPhone +49 7161 [email protected]

HOT STAMPING TODAY AND TOMORROW.TECHNOLOGY-UPDATE FOR DECISION MAKERS.

GOALThe cars of the next generation are not only lighter, they are also safer and more ecological. The combination of numerous processes and different materials in lightweight automotive construction leads to the desired results. The hot stamping technology opens new perspectives. This technology makes it possible to reach a higher level of body rigidity which results in improved crash behaviour. Of particular interest is the higher strength of the components while the component weight is reduced. The participants receive an overview over the basics, the benefits and the framework conditions of hot stamping. They will then be able to evaluate hot stamping systems economically and can make a selection based on sound knowledge.

CONTeNT � Technology overview hot stamping, process, material,

products � Basic knowledge for beginners � Framework for market entry � Profitability calculations � Safe selection of equipment technology and system

solutions � Visit of the Hot Stamping TechCenter in Göppingen and

tour of the hydraulic press, roller-hearth furnace and automation

TARGeT GROUP � managing Director � Technical Assistance � Head of Press Shop � New Business Development � Chief of Development

TRAINeRJens Aspacher

GOALWith hot stamping high-strength safety- and structural parts are produced by heating and forming with hydraulic presses and quick, controlled cooling in the die. The hot stamping technology enables higher rigidity with reduced part weight, higher body rigidity and improved crash behaviour. This paves the road for new possibilities in part design and the repeatability without spring-back is very high.

The participants get to know the basics of hot stamping and find out which metallurgical processes determine this technology by means of sound training manuals. They receive a practical and comprehensive overview over the required line components and the required die technology.

BASIC PRINCIPLES FOR ECONOMICAL HOT STAMPING PROCESSES.

Hydraulic hot stamping press. Hot stamped parts after leaving the oven.

TeCHNOLOGY / FOrmING AcAdemy 2018

CONTeNT � Basic principles of hot stamping � Economical hot stamping processes today � Press-, automation- and furnace solutions � material selection and metallurgy � Part- and process development for efficient series

production � Safe selection of equipment technology for hot stamping � Visit of the Hot Stamping TechCenter in Göppingen and

tour of the hydraulic press, roller-hearth furnace and automation

TARGeT GROUP � Planers and Technical buyers � Process developers � Employees press-shop and die manufacturing � System partner � Universities

TRAINeRNasim Gauhar

ReGISTRATION

Seminar: TFGe | Please use the registration form on page 27 or register at www.schulergroup.com/forming_academy.

dATeS / LOCATION21. 03. – 22. 03. 2018Hot Stamping TechCenter Göppingen

28.11. – 29.11. 2018Hot Stamping TechCenter Göppingen

Please inquire for individually arranged dates

dURATION2 Days 9 am – 4:30 pm SemINAR PRICe1,200.- Euro per person plus VAT

POINT OF CONTACTPia StierPhone +49 7161 [email protected]

AUTOmATION TeCH- CeNTeR HeSSdORF

Schuler Automation GmbH & Co. KG Louis-Schuler-Str. 1 91093 Heßdorf, Germany Phone +49 9135 715-0 Fax +49 9135 715-103

PROCeSS & TeCHNOLOGY CeNTeR PROTeC

HErU Werkzeugbau GmbH & Co. KG An der Chemischen 4 57368 Lennestadt- Grevenbrück, Germany [email protected]

LOCATIONS. SCHULER FORMING ACAdemY.

GeNeRAL INFORmATION / FOrmING AcAdemy 2018

AddITIONAL INFORmATION

How to find us! Please check the seminar documents to find out where your seminar takes place. For directions please go to www.schulergroup.com/corporate/plant locations.

Schuler is the world market leader in metal forming technology. The company supplies presses, automation solutions, dies, process know-how, and services for the entire metalworking industry and lightweight automotive design. Custom-ers include automobile manufacturers and suppliers as well as companies from the forging, household appliances, packaging, energy, and electronics industries. Schuler is the leading supplier of minting presses and supplies system solutions for aerospace, rail transport, and large pipe manufacturing. Following the acquisition of toolmaker AWEBA and a majority stake in Chinese press manufacturing company Yadon, Schuler employs around 6,600 members of staff in 40 countries. The Austrian ANDrITZ Group holds a majority share in Schuler.

AUTOmATION TeCH- CeNTeR GemmINGeN

Schuler Automation GmbH & Co. KG Louis-Schuler-Str. 9 75050 Gemmingen, Germany Phone +49 7267 809-0 Fax +49 7267 809-182

HOT STAmPING TeCH-CeNTeR GöPPINGeN

Schuler Pressen GmbH Schuler-Platz 1 73033 Göppingen, Germany Phone +49 7161 66-0 Fax +49 7161 66-233

SCHULeR INNOVATION TOWeR WITH TRAINING & CONVeNTION CeNTeR GöPPINGeN

Schuler Pressen GmbH Schuler-Platz 1 73033 Göppingen, Germany Phone +49 7161 66-0 Fax +49 7161 66-233

GeNeRAL INFORmATION / FOrmING AcAdemy 2018

GENERAL INFORMATION. EVERYTHING AT A GLANCE.

1 ReGISTRATIONThe registration must be written by letter, per fax (by means of the registration forms) or on-line under www.schulergroup.com/Forming_Academy. registrations are considered in the order of submission. After receipt of the registration Schuler sends a participation confirmation. The registration becomes legally binding by this written confirmation of Schuler. You will receive an invoice after the seminar has been completed. With the registration, the general terms of business are recognised for seminars of the Forming Academy obligingly. There is no general entitlement to attend an event; the organizer reserves the right to allow attendance on an individual basis. If not enough registrations have not been received for a seminar 10 days before beginning of the event, Schuler reserves the right to call off the seminar.

2 OVeRNIGHT STAYSOvernight stays are not included in the seminar price. For the participants who need an overnight stay, we have provided a list with the well-chosen hotel addresses which we can hand over to you with pleasure. We can also help you by making the reservation.

3 PARTICIPATION FeeS ANd TeRmS OF PAYmeNTThe fees published in each case, at the time of the registration, are valid. All fees are net excluding VAT and legal taxes. The participation fee is due immediately without deduction on receipt of invoice.

4 CANCeLLATION ANd Re-SCHedULINGCancellations must be in writing. Should a participant be unable to attend, the participa-tion of a spare person is possible after arrangement without surcharge.If a cancellation of participation occurs, the following fees are raised: � Up to 14 calendar days before the seminar begins: no fees � Up to 7 calendar days before the seminar begins: 50% of the entire fees � Less than 7 calendar days: full seminar fee � Upon non-appearance the full seminar fee must be paid

5 AmeNdmeNTS OR CANCeLLATION bY THe ORGANIzeRSchuler reserves the right to provide a substitute for the originally planned trainer or to postpone or to cancel the training course altogether, should certain unforeseen circum-stances arise, i.e. illness or unplanned absence of the training instructor. Should the training course be cancelled, then any fees that have already been paid will be reim-bursed. Additional claims, especially claims for damage, due to the amendments or cancellation of a training course cannot be asserted.

6 SCOPe OF SUPPLYThe scope of supply includes: � Implementation of the seminar � Training-related documents in English language � Lunch, snacks and beverages

7 exemPTION FROm LIAbILITYAll seminars are prepared and carried out by us with the greatest possible care. Schuler does not assume any responsibility for the correctness, up-to-dateness and complete-ness of the course contents and the training materials. Schuler does not assume liability for material or non-material damages or losses that arise by using this information, as long as this cannot be contributed to malicious intent or gross negligence. If events take place in the facilities and on the premises of a third party, the organizer shall not be liable to the attendees for accidents, loss, or property damage, unless the damage was caused by intentional or grossly negligent behaviour of Schuler employees or other auxiliary persons.

8 SUbjeCT TO CHANGeAll training offers are subject to change without notice and are not binding. Schuler reserves the right to modify or amend training contents or part of the training or to cancel publication without separate announcement.

9 COPYRIGHTThe present seminar catalogue including all associated parts as well as the seminar documents are protected by copyright and remain property of Schuler AG. Each use even -in excerpts- outside the limits of the copyright, is illegal and liable to prosecution without the consent of Schuler AG. This applies to duplication, translation, microfilming, saving and processing in electronic systems as well as passing on the information to third parties.

10 TRAINeRSThe specified names of the trainers for the respective seminars are the names of the intended trainers. We reserve the right to provide substitute trainers.

11 APPLICAbLe LAW, PLACe OF jURISdICTION ANd PLACe OF FULLFILLmeNT The contractual relation is subject to German law excluding the Convention on International Sale of Goods dated 11 April, 1980 (CISG). Exclusive place of jurisdiction is Göppingen, as far as admissible by law.

dATA PROTeCTION

We process the information for the seminar, to keep our customer relations up to date and to send you information regarding our current pricing and quotes. You can contradict the data use any time. For further information, our data protection representative ([email protected]) is available for you.

REGISTRATION FORM.PER FAx: +49 7161 66 77 88or: www.schulergroup.com/forming_academy

For General Terms and Conditions and Privacy Policy see page 24

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Schuler Pressen GmbH Schuler-Platz 1 73033 Göppingen, Germany Phone +49 7161 66-7721 Fax +49 7161 66-7788

[email protected] www.schulergroup.com/forming_academy

www.schulergroup.com/forming_academy