Forge Next Generation Asset Management for the Steel Industry · 2019. 10. 10. · asset...

PUBLIC

Carlos Lemos, Solution Manager, Asset Management, SAP

September 26, 2019, Budapest, Hungary

Forge Next Generation Asset Management for the Steel Industry

2PUBLIC© 2019 SAP SE or an SAP affiliate company. All rights reserved. ǀ

SAP’s framework for the Intelligent Enterprise

People

Engagement

Intelligent Suite

The set of applications that provide the business capabilities that mill products and

mining companies need to run their business. End-to-end business processes span

multiple applications, so processes and data must be integrated for automation,

seamless user experience, fast adoption, and ease of operations.

Intelligent Suite

Customer

Experience

Manufacturing

& Supply Chain

Digital

Core

Network & Spend

Management

Intelligent Technologies

Machine Learning | IoT | Analytics |

Big Data | Blockchain | Data Intelligence

Intelligent Technologies

Several innovative technologies have matured to practical use. These include:

▪ IoT to make business applications interact with the physical world

▪ Big Data to make large data sets accessible for advanced analytics and intelligence

▪ Machine learning and artificial intelligence to automate repetitive processes and

learn from human exception handling and decision making

▪ Advanced analytics to find data patterns to support decisions and predict the future

▪ Blockchain to distribute collaborative processes across the entire value network

▪ Data intelligence to find new value in data assets for new business models

Digital Platform

The digital platform is powered by SAP HANA and extends the intelligent end-to-end

processes and connects to data sources. It consists of:

▪ SAP Cloud Platform, which allows customers and partners to extend their intelligent

suite to run additional business processes

▪ Data management to handle and organize data, a key asset of the intelligent enterprise

Digital Platform

Data

ManagementCloud

Platform


Digital Supply ChainConnect Digitally to Perfect Reality for a Common E2E Business Process

Spare Parts

Maintenance History Failure Modes

Specifications &

Drawings

Condition Insights (IoT)Service Bulletins

Recommendations

Model

Obsolescence Reporting

Inspection and

Calibration Results

Suppliers

Suppliers

Suppliers

Suppliers

Customers

CustomersCustomers

Suppliers Suppliers

Customers

Customers

Suppliers

Customers

Customers

Customers

Customers

Customers

Suppliers

Product IntelligenceAsset Intelligence

Collaborative R&D

Engineering & Design

Build and Manufacturing

ManufacturerOperator

Collaborative Asset Information

Prediction & Simulation

Performance

Products &

Assets

Engineering & ConstructionService Providers

Cloud

Computing

Reduce ROI while providing

scalability and collaborative platform

among asset stakeholders

Artificial intelligence

and machine learning

Bring unprecedented knowledge

automation across the asset

management

Big data and

analytics

Enable processing big volume of

real-time asset data for smarter

analytics

The Internet of Things

(IoT)

Provides asset sensor-enabled

condition monitoring for real time

insights

Real-time

engineering simulation

Use physics-based digital twins for

predictive engineering analysis in

product development and operations


SAP Enterprise Asset Management Portfolio – Business Capabilities

Real-time insights

Bring together information from operational and business

systems using IoT for scalable transparency

Asset Reliability and Optimization

Drive smarter decisions, improve reliability, and optimize

maintenance strategies

Asset Prediction and simulation

Gather real time operation insights to simulate and predict

asset maintenance using IoT and machine learning

Collaboration throughout the asset lifecycle

Share asset information, access one version of the truth,

and collaborate on a cloud-based business network

Maintenance Planning and Execution

Plan, schedule and execute maintenance activities by

using mobile technologies anywhere and anytime

Maintenance and

Service Management

Asset Strategy and

Performance

Asset

Network

and

Collaboration

Asset

Health

Prediction

and

Optimization


“Siloed” Asset Lifecycle

Specification

s & Drawings

Failure

Modes

Functions

System

Equipment

Location

Maintenance

History

Failure Mode

Effect Analysis

Sensor Data

& Predictive

Insights

Equipment

Model

Spare

Parts

Recommendation

s & Updates

OEM

Product Catalog

Asset Operator

Asset Register

Supply new equipment

Service Provider

Workshop Catalog


From ‘siloed’ asset information …

• No common asset taxonomy

• No business partner collaboration

• Siloed asset data

• Inefficient asset data maintenance

• Poor asset data integrity

Design Manufacture/Build Operate & Maintain Retire & DecommissionCommission

Maintenance

History

Obsolescence

AssessmentSpecifications

& drawings

Manufacturer

Spare Parts

Equipment

Model

Predictive

Insights

Location

Recommendations

& updates

Failure Modes

Instructions

ManufacturerSuppliers

Service Provider Operator

ManufacturerSuppliers



Asset L

ifecycle

System

Equipment Failure Mode

Effect Analysis

Specifications &

Drawings

Failure Modes

Service

Bulletins

System

Equipment

Location

Maintenance

History

Failure Mode

Effect Analysis

Sensor Data &

Predictive

Insights

Obsolescence

AnalysisEquipment

Model

Manufacturer

Spare Parts

Recommendations

& Updates

Asset Operator

(Owner)

Manufacturers

(OEM)

Engineering &

Construction

Service

Provider


…to a collaborative asset information

Equipment

Model

Manufacturer

Spare Parts

Recommendations

& Updates

Specifications &

Drawings

Failure Modes

Service

Bulletins

Maintenance

History

Obsolescence

Analysis

Failure Mode

Effect Analysis

Sensor Data &

Predictive

Insights

Design Manufacture/Build Operate & Maintain Retire & DecommissionCommissioning • Assess key players in your

ecosystem and select your

preferred alliances

• Find all the asset information in one

place

• Share best practices for optimal

equipment availability

• Provide opportunity to new

business model to monetize

content and services

System

Equipment

Location


Asset Intelligence through CollaborationCollaborate in a Single Version of Truth

From…

Siloed asset information

Multiple version of truth

Limited benchmarking capabilities

Reactive maintenance

Selling equipment

To…

Collaborative Single source of truth

Single version of truth

Advanced benchmarking capabilities

Prescriptive maintenance

Pay per use / equipment-as-a-service

Asset

Operator

Manufacturers &

Suppliers

Engineering &

Construction

Service

Provider


The art of the possible

ConsumePublish

PublishConsume

Design & Drawings

Maintenance StrategyFailure Modes

Recalls

Safety ControlsProcess Controls

Spare Parts ListService Bulletins

Licensing

Product TrainingSensor Definition

IndicatorsAttribute Values

Service Bulletin Receipt

Service Bulletin ProcessedUsage Information

Installation Information

Failure/Incident DataDesign Recommendations

Risks & ControlsSensor Data

Maintenance History

Design & Drawings

Maintenance StrategyFailure Modes

Recalls

Safety ControlsProcess Controls

Spare Parts ListService Bulletins

Licensing

Product TrainingSensor Definition

IndicatorsAttribute Values

Service Bulletin Receipt

Service Bulletin ProcessedUsage Information

Installation Information

Failure/Incident DataDesign Recommendations

Risks & ControlsSensor Data

Mo

de

l In

form

ati

on

Eq

uip

men

t D

ata

Mo

de

l In

form

ati

on

Eq

uip

men

t D

ata

SAP Asset Intelligence Network provides a Digital platform for collaboration on equipment data. The

network of digital twins enables secure data access, sharing and governance on a global scale

Asset

Operator

Manufacturers &

Suppliers

Engineering &

Construction Service

Provider

Digital Service and Content Packages

Sell /Buy


Collaborate in a common taxonomy

A comprehensive asset taxonomy is a critical element for asset data integrity, fundamental in the

documentation of maintenance events and a tool for bad actors analysis

Asset Operator

(Owner)

Manufacturers

(OEM)

Engineering &

Construction

Service

Provider

Global Standard Classification– provided and maintained by SAP. Based on industry standards e.g. ISO 14224, IEC 60076, BS EN 15380 , eCl@ss

Model Template & Model Information

Equipment, System and Location Information

Class: Rotating EquipmentSubclass: Pump

Attributes: Rated Power (kW)

Normal rotational speed (rpm)

Model Template: Regular Pump

Model: 200 Series

Manufacturer: ACME Transformer Inc.

Colour: Grey

Equipment: Pump 554

Site Data: Dusty Environment

Year Installed: 2010

Name Plate:

Class

Subclass

Model Template

Model

Manufa

ctu

rer

Supplie

r

Opera

tor

S

erv

ice P

rovid

er

Is an instance of

Is a specialization of

Is classified as

Equipment Template

Is a specialization of Equipment

Location/ System Template

Location/SystemIs a specialization of

Is part of


Value Package Management*

– New application to manage content and value packages and

assign them to the company and sub-class hierarchy

– Manufacturers can use this application to define value packages

that can be sold to business partners

– Integration with SAP App Center to link the value packages

Advertise and Share Value Packages*

– Equipment highlight card to advertise relevant value packages to

asset consumers. Also available using a catalog via SAP App

Center

– Integration with SAP App Center for billing and subscription

management for value packages

– Upon purchase, the content elements are automatically shared

with the buyer business partner

* This capability is only available on Cloud Foundry Data Centers

The Network leverages new business models and new revenue streams by allowing the business

partners to buy and sell additional content and digital services via SAP AIN

Content Provider Asset Operator

SAP Asset Intelligence Network

Content Packages & Digital Services


Next Generation Equipment Page


Detailed Equipment Attributes


Detailed Instructions


Dynamic Content Package Offering*Dynamic Content Package Offering*

* This capability is only available with Cloud Foundry


PdMS Sensor Data for Rules & Alerts


▪ Improve asset data quality and

transparency across business units

▪ Shorten issue response times and

enrich decision making

▪ Reduce master data maintenance

effort

▪ Improve asset reliability, safety and

employee productivity

▪ Balancing OPEX with CAPEX

Asset

Operator

▪ Build knowledge of installed base by

gain operations insights

▪ Increase customer lifetime value

from design, selling and service

▪ Improve operators satisfaction

▪ Generate new revenue sources by

selling value-added services and

content

▪ Selling equipment-as-a-service,

such as “asset operation by the

hour” models

Manufacturer, Suppliers

Engineering & Construction

Service

Provider

▪ Work on reliable data source

▪ Collect service data centrally

▪ Create transparency for operator and

manufacturer on asset maintenance

Network of Digital Twins Business ValueEstablish one channel to many business partners

Closer collaboration of OEMs, engineering procurement contractors (EPCs),

service providers, and operators


200 production plants connected to each

other by over 2,850 kilometres of pipelines &

over 230 kilometres of rail.

Goal is to establish a fully integrated and

centrally managed, single source asset

information repository, ensures

• Data consistency and availability

• Efficiency of its engineering and

maintenance processes throughout the

asset lifecycle.

SAP Asset Intelligence NetworkUse Case at BASF Ludwigshafen

“A more integrated digital approach with our business partners would allow us to easily access the latest and

current information when and where needed, leading to quicker and better decision making and in

consequence higher asset effectiveness.”

Dr. Andreas Wernsdörfer, Senior Vice President, Technical Site Services Ludwigshafen, BASF. Link

https://www.basf.com/en/company/news-and-media/news-releases/2017/08/p-17-294.html


SAP Intelligent Asset Management

… or online at :

www.sap.com/EAM

www.sap.com/products/asset-intelligence-network.html

Have a look to our SAP AIN playground in the exhibition area …

http://www.sap.com/EAM

http://www.sap.com/products/asset-intelligence-network.html

Thank you.

Contact information:

Carlos Lemos

Solution Manager

Asset Management

[email protected] http://www.linkedin.com/groups/SAP-Mill-Products-Mining-Group-4532949

https://www.youtube.com/playlist?list=PLdzEJoB6CqJ9lPr1D6v4kj2Mx3H6sromw

http://twitter.com/SAPMillMining @SAPMillMining

http://scn.sap.com/community/mining-and-mill-productsSAP Community

mailto:[email protected]

http://www.linkedin.com/groups/SAP-Mill-Products-Mining-Group-4532949

https://www.linkedin.com/company/sap

https://www.youtube.com/playlist?list=PLdzEJoB6CqJ9lPr1D6v4kj2Mx3H6sromw

https://www.youtube.com/user/SAP

http://twitter.com/SAPMillMining

https://twitter.com/sap

http://scn.sap.com/community/mining-and-mill-products

Forge Next Generation Asset Management for the Steel Industry · 2019. 10. 10. · asset...

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