FORECYTE - Nidec
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FORECYTE ™ Asset Condition Monitoring Platform Nidec’s standalone remote condition monitoring platform solution enables monitoring, collecting, visualization and analysis of vibration and temperature data to determine equipment health. This allows asset owners to transition from reactive/ preventive maintenance over to predictive maintenance. Defining the ideal time and scope of such maintenance minimizes unexpected equipment failure, reduces operating costs, and extends service life. The battery powered wireless sensor measures asset vibration and temperature. It sends AES128-bit encrypted data to the gateway using an IEEE 802.15.4 based 2.4GHz communication protocol. From the gateway data is sent either through Ethernet, WiFi or cellular to the cloud via MQTT. In the cloud the data gets aggregated, stored, analyzed and visualized using an intuitive, user friendly web interface. Data can be accessed at anytime from anywhere using a browser on a web-enabled device. Solution Overview Sensor Functionality: • Sensor data acquisition/storage and transmission • Three-axis vibration (MEMS), surface temperature, and external temperature via Thermocouple • Operating temperature -25° to +70°C • Mounting • Ring-type magnet with ~25lbs pull force • Flat surfaces and pipe attachments • Can also be stud mount • Data collection intervals selectable • Impact on battery life expectation • Lasts up to 3 yrs @ 1/hr • Battery CR123A • 3V, field replaceable • Battery voltage monitored and visualized on Portal • Low battery indication sent if battery Mechanical buildup: • IP55 protection rating • Outer casing • Bottom (aluminum) • Middle section (SAN plastic; Thermocouple standard interface) • Top (see-through SAN plastic – LED indicator for data transmission, Firmware updates OTA Updates,…) • PCBA • Accelerometer • Vibration: 20g (peak) • Visualizing 2 of 3 axis, 10-4,000Hz • Microcontroller based control circuit • Thermocouple type T • Temp measure range: -200° to +400°C • RF Module • IEEE 802.15.4 compliant 2.4GHz radio via SNAP protocol • External antenna with omni direction radiation to support rotatable function Industrial Internet of Things PDS FORECYTE Rev 10/19 www.nidec-motor.com/forecyte
Transcript of FORECYTE - Nidec
FORECYTE™
Asset Condition Monitoring Platform
Nidec’s standalone remote condition monitoring platform solution enables monitoring, collecting, visualization and analysis of vibration and temperature data to determine equipment health. This allows asset owners to transition from reactive/
preventive maintenance over to predictive maintenance. Defining the ideal time and scope of such maintenance minimizes unexpected equipment failure, reduces operating costs, and extends service life.
The battery powered wirelesssensor measures asset vibration andtemperature. It sends AES128-bitencrypted data to the gateway usingan IEEE 802.15.4 based 2.4GHzcommunication protocol. From thegateway data is sent either throughEthernet, WiFi or cellular to the cloudvia MQTT. In the cloud the data getsaggregated, stored, analyzed andvisualized using an intuitive, user friendlyweb interface. Data can be accessedat anytime from anywhere using abrowser on a web-enabled device.
Solution Overview
Sensor
Functionality:• Sensor data acquisition/storage and transmission• Three-axis vibration (MEMS), surface temperature, and external temperature via Thermocouple• Operating temperature -25° to +70°C• Mounting
• Ring-type magnet with ~25lbs pull force• Flat surfaces and pipe attachments• Can also be stud mount
• Data collection intervals selectable• Impact on battery life expectation• Lasts up to 3 yrs @ 1/hr
• Battery CR123A• 3V, field replaceable• Battery voltage monitored and visualized on Portal• Low battery indication sent if battery
Mechanical buildup:• IP55 protection rating• Outer casing
• Bottom (aluminum)• Middle section (SAN plastic;
Thermocouple standard interface)• Top (see-through SAN plastic – LED
indicator for data transmission, Firmware updates OTA Updates,…)• PCBA
• Accelerometer• Vibration: 20g (peak)• Visualizing 2 of 3 axis, 10-4,000Hz
• Microcontroller based control circuit• Thermocouple type T
• Temp measure range: -200° to +400°C• RF Module
• IEEE 802.15.4 compliant 2.4GHz radio via SNAP protocol• External antenna with omni direction radiation to support rotatable function
Industrial Internet of Things
PDS FORECYTE Rev 10/19www.nidec-motor.com/forecyte
Gateway
loT Portal
Features:• SNAPconnect ready• Ubuntu Linux pre-loaded• Freescale i.MX 6 featuring ARM®
Cortex-A9 architecture (800 MHz)• 4GB NAND Flash• 512MB DDR3 RAM• SNAP mesh enabled
(2.4GHz, IEEE 802.15.4)• Wi-Fi networking
(2.4GHz, IEEE 802.11 a/b/g/n)• (Optional) 3G Cellular (CDMA)• 10/100 Ethernet port• USB 2.0 Type-A (host)• USB Micro-B (serial)• -40°C to +70°C
operating temperature (UL certified for +65°C maximum operating temperature)
User sign-in, visualization, data presentation
8050 W. Florissant Avenue | St. Louis, MO 63136Phone: 888-637-7333 | Fax: 866-422-7758
† All marks shown within this document are properties of their respective owners. For more information about the U.S. MOTORS brand, visit www.usmotors.com.
Nidec Motor Corporation, © 2019; All Rights Reserved. U.S. MOTORS® is a registered trademark of Nidec Motor Corporation. Nidec Motor Corporation trademarks followed by the ® symbol are registered with the U.S. Patent and Trademark Office.
PDS FORECYTE Rev 10/19www.nidec-motor.com/forecyte
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