Ford Motorcraft carburation

40
FORD/MOT ORCRAFT "4100" EDSEL (8 cyl) .................................................. 1958-60 FORD / MERCURY (8 cyl) ............................... 1958-69 WALKER PRODUCTS INC. PHONE (323) 232-3359 FAX (323) 232-3332 FORD - 26 APPLICA TION

description

Motorcraft caburators layout and parts

Transcript of Ford Motorcraft carburation

Page 1: Ford Motorcraft carburation

FORD/MOTORCRAFT"4100"

EDSEL (8 cyl) .................................................. 1958-60

FORD / MERCURY (8 cyl) ............................... 1958-69

WALKER PRODUCTS INC. PHONE (323) 232-3359 FAX (323) 232-3332 FORD - 26

APPLICATION

Page 2: Ford Motorcraft carburation

1) RETAINER-CHOKE ROD LOWER ............... SEE PAGE 282) STUD-AIR CLEANER ....................................3) SCREW-BOWL COVER ................................ SEE PAGE 284) BOWL COVER ASSEMBLY ..........................5) GASKET-BOWL COVER .............................. G5126) SCREW-PUMP DISCHARGE NOZZLE ........ **7) GASKET-PUMP DISCHARGE NOZZLE....... SEE PAGE 287A) PLATE-PUMP DISCHARGE NOZZLE ........ 85-1908) WEIGHT-DISC. CHECK BALL ...................... SEE PAGE 309) BALL-DISC. CHECK ..................................... SEE PAGE 2810) VENTURI CLUSTER ASSY. (PRI. & SEC.).11) GASKET-VENTURI CLUSTER ASSY. ........ G110412) RETAINER-FLOAT PIN ................................ SEE PAGE 2813) SPRING-FLOAT DAMPNER ....................... SEE PAGE 2814) PIN-FLOAT HINGE ...................................... 32-4915) FLOAT & LEVER ASSY. (PRI. & SEC.) ...... SEE PAGE 3016) NEEDLE, SEAT & GASKET ASSY. ............ SEE PAGE 3017) JET-MAIN METERING (PRI . & SEC.) ....... SEE PAGE 2818) SCREW-AIR SHIELD .................................. SEE PAGE 2819) AIR SHIELD .................................................20) SCREW-STAT CLAMP ................................ SEE PAGE 2821) CLAMP-STAT COVER ................................. 85-7822) STAT COVER & SPRING ASSY. ................. 40-523) GASKET-STAT COVER ............................... SEE PAGE 2924) PLATE-CHOKE BAFFLE .............................25) RETAINER-FAST IDLE ROD UPPER ......... SEE PAGE 2826) WASHER-FAST IDLE ROD UPPER ........... SEE PAGE 2827) RETAINER-FAST IDLE ROD LOWER ........ SEE PAGE 2828) FAST IDLE ROD ..........................................29) SCREW-CHOKE HOUSING ........................ **30) CHOKE HOUSING ASSEMBLY ..................31) GASKET-CHOKE HOUSING ...................... G124132) LOCKNUT-DASHPOT .................................33) DASHPOT ....................................................34) BRACKET-DASHPOT .................................35) SCREW-CHECK BALL RETAINER ............ **36) GASKET-CHECK BALL SCREW ............... SEE PAGE 2837) BALL-PUMP INLET CHECK ....................... SEE PAGE 2838) RETAINER-PUMP ROD ............................... 62-5439) ROD-PUMP .................................................. R5440) SCREW-PUMP COVER .............................. **41) PUMP COVER & LEVER ASSY. .................42) PUMP DIAPHRAGM ASSEMBLY ............... SEE PAGE 3043) SPRING-PUMP DIAPH. RETURN ..............44) CAVITY FILTER-PUMP ...............................45) SCREW-ECONOMIZER VALVE COVER ... SEE PAGE 2846) COVER-ECONOMIZER VALVE ..................47) GASKET-ECONOMIZER VALVE COVER .. G107648) VALVE-POWER ENRICH. (1 STAGE) ........ SEE PAGE 2949) GASKET-ECONOMIZER VALVE ................ G31950) NEEDLE-IDLE ADJUSTING ....................... 16-2851) SPRING-IDLE ADJUSTING NEEDLE ........ 66-5152) FITTING-FUEL INLET ................................. SEE PAGE 3053) GASKET-FUEL INLET FITTING ................. SEE PAGE 2854) SCREEN-FUEL INLET FILTER ...................55) PUMP COVER & LEVER ASSY. .................56) BALL-PUMP PUSH ROD SLEEVE............. 90-1357) SLEEVE-PUMP PUSH ROD .......................58) SPRING-PUMP PUSH ROD ........................59) PUMP DIAPHRAGM ASSEMBLY ...............60) SPRING-PUMP DIAPH. RETURN ..............61) PUMP COVER & LEVER ASSEMBLY .......62) PUMP DIAPHRAGM ASSEMBLY ............... SEE PAGE 3063) SPRING-PUMP DIAPHRAGM RETURN ....64) VALVE-PUMP INLET CHECK ..................... G58265) PUSH ROD-PUMP DIAPHRAGM ............... 64-34366) EQUALIZER-PASSAGE BAFFLE ...............67) SCREW-SECONDARY CLUSTER .............. **68) RETAINER-SEC. THROTTLE ROD ............ SEE PAGE 2869) ROD-SECONDARY THROTTLE ................. R5470) SCREW-SEC. DIAPH. COVER ................... **71) COVER-SECONDARY DIAPHRAGM .........72) SPRING-SECONDARY DIAPHRAGM ........73) SECONDARY DIAPHRAGM ........................ SEE PAGE 3074) SCREW-HOT IDLE COMPENSATOR ........ **75) VALVE-HOT IDLE COMPENSATOR ...........76) GASKET-HOT IDLE COMPENSATOR ....... G46777) MAGNET AND BRACKET ...........................

FORD - 27 WALKER PRODUCTS INC. PHONE (323) 232-3359 FAX (323) 232-3332

REF# NOMENCLATURE PART#

FORD / MOTORCRAFT4100

Page 3: Ford Motorcraft carburation

62-54ROD ENDRETAINER

85-297CHOKE COVER

RETAINER

85-203CHOKE COVER

RETAINER

62-86 ROCKER ARM

RETAINER

90-13CHECK BALL( 3/16" Steel)

62-42E-CLIP

RETAINER

62-45E-CLIP

RETAINER

62-47E-CLIP

RETAINER

62-46COTTER

PIN

67-109FLOAT PINRETAINER

85-48EXPANSION PLUG

( 5/8" Alum. )

80-5CHOKE & THROTTLE

SCREW( 6-32X5/16" )

80-42CHOKE COVER &CHOKE SHIELD

SCREW( 8-32x5/16" )

80-45SCREW

( 8-32X1/2" )

80-46SECONDARY DIAPH.

COVER SCREW &LOCKWASHER

( 8-32X5/8" )

80-83SCREW

( 10-32X5/8" )

.031 THK.

ID .300 OD .416

ID .309 OD .434 ID .319 OD .421

.031 THK.

.031 THK.

G910FAST IDLE ROD

SEAL

.031 THK.

G1144FUEL VALVE SEATWASHER ( Copper )

ID .312 OD .436

66-51IDLE ADJUSTINGSCREW SPRING

16-28IDLE ADJUSTING

SCREW

G37METERING JET

WASHER (Fiber )

ID .258 OD .404

ID .312 OD .410

G59FUEL INLET

WASHER ( Fiber )

67-102FLOAT PINRETAINER

85-101SECONDARYDIAPHRAGM

ROCKER ARM

30-57FILTER

SCREEN

32-66ROLL PIN

OD .187"X.625"Length

G1205FUEL INLET

WASHER ( Alum.+Rubber )

G50NEEDLE & SEATWASHER (Fiber )

.026 THK.

.031 THK.

G38NEEDLE & SEATWASHER ( Fiber )

FORD / MOTORCRAFT4100

WALKER PRODUCTS INC. PHONE (323) 232-3359 FAX (323) 232-3332 FORD - 28

66-3566-36

( Primary )

( Secondary )

FLOAT SPRING

G73WASHER( Fiber )

619FWASHER( Steel )

0-50HIGHSPEEDPASSAGE

PLUG ( Aluminum )

85-208EXPANSION

PLUG ( 11/32 )

0-60ALUMINUM

PLUG

62-56ROD

RETAINER

G652RUBBER CAP

( 5/32" )

G600-1RUBBER CAP

( 7/32" )

G582UMBRELLA

TYPE PUMP CHECKVALVE

22-121STEEL THROTTLE

BALL STUD

1/4" Ball

10-32 Threads

.750

" L

engt

h

G831TEFLON BUSHING

STRIP85-100LEVER

22-52PLASTIC SLEEVE

BUSHING

85-88CHOKE ROD

SEAL

ID .204 .038 WIRE DIA..590

LENGTH

.060 THK.

ID .190 OD .383

.031 THK.

ID .244 OD .368

.062 THK.

ID .120 OD .505

361FFUEL INLET

WASHER ( Fiber )

ID .518 OD .690

.046 THK.

120-4 SeriesMetering Jets

Specify OrificeSizes

G1326UMBRELLA

TYPE PUMP CHECKVALVE

Page 4: Ford Motorcraft carburation

G512BOWL COVER GASKET

85-78THERMOSTAT

COVER RETAINER

FORD / MOTORCRAFT4100

WALKER PRODUCTS INC. PHONE (323) 232-3359 FAX (323) 232-3332FORD - 29

G1104VENTURICLUSTERGASKET

G1076ENRICHMENT

VALVECOVER GASKET

85-190AIR

DISTRIBUTIONPLATE

G669FLANGE GASKET

1/32" THK.

G555DIAPHRAGM

GASKET

G319SPARK DELAY

VALVE GASKET

G467HOT IDLE

COMPENSATORGASKET

G1241CHOKE

HOUSINGGASKET

G911POWERVALVE

GASKET

ID 1.875 OD 2.240 ID 1.900 OD 2.180

ID 1.875 OD 2.187

G97-1CHOKE COVER

GASKET

G509CHOKE COVER

GASKET

G1115CHOKE COVER

GASKET

.047 THK.

.047 THK.

.032 THK.

ID .750 OD 1.000

G1220ENRICHMENT VALVE

GASKET ( Fiber )

.042 THK.

ID .563 OD .737

G49NEEDLE & SEATWASHER ( Fiber )

.061 THK.

70-125 (2.5" HG)

70-135 (3.5" HG)

70-145 (4.5" HG)

70-155 (5.5" HG)

70-165 (6.5" HG)

70-175 (7.5" HG)

70-185 (8.5" HG)

70-195 (9.5" HG)

70-105 (10.5" HG)

1st Stage

POWER VALVEENRICHMENT ASSEMBLY

( 1 STAGE )

Page 5: Ford Motorcraft carburation

31-528VITON NEEDLE &SEAT ASSEMBLY

(.096 Orifice)

40-5CHOKE COVER

CAP

66-50BIMETALLIC

CHOKE SPRING

90-17-4CHOKE REPAIR

FITTING

31-680VITON NEEDLE &SEAT ASSEMBLY

(.096 Orifice)

31-563VITON NEEDLE &SEAT ASSEMBLY

(.101 Orifice)18-219NEEDLE

18-218NEEDLE

G59NEEDLE & SEATGASKET ( Fiber )

ID .312 OD .410

.031 THK.

18-219NEEDLE

FORD / MOTORCRAFT4100

100-41BRASS FLOAT( Secondary )

100-40BRASS FLOAT

( Primary )

17-106BRASS AIR TUBEOD .094"X1.172"

Length

17-34BRASS TUBE

OD .219X1.401"Length

90-17-1CHOKE FITTING

90-10FUEL INLET

FITTING

32-49FLOAT PIN

OD .097"X.891"Length

17-39ALUMINUM

PIN

66-60BIMETALLIC

CHOKE SPRING

NUT11/16

9/16-24

1/2-20

NUT7/16

3/8-24

3/8-24

30-91FUEL FILTER

G59NEEDLE & SEATGASKET ( Fiber )

ID .312 OD .410

.031 THK.

G59NEEDLE & SEATGASKET ( Fiber )

ID .312 OD .410

.031 THK.

17-46BRASS TUBE

OD .220"X1.372"Length

64-343PUMP

PLUNGER PINOD .250"X.675"

LengthR88

CHOKE RODR54

PUMP ROD

NUT1/2

7/16-24

7/16-24

64-295PUMP DIAPHRAGM

ASSEMBLY

64-171PUMP DIAPHRAGM

ASSEMBLY

.885

Len

gth

.830

Len

gth

.982.982

.250.250

64-191PUMP DIAPHRAGM

ASSEMBLY

64-279PUMP DIAPHRAGM

ASSEMBLY

.140

Len

gth

.175

Len

gth

.982.982

.281 .500

64-201SECONDARY

DIAPHRAGM ASSEMBLY

64-177SECONDARY

DIAPHRAGM ASSEMBLY

WALKER PRODUCTS INC. PHONE (323) 232-3359 FAX (323) 232-3332 FORD - 30

32-61FLOAT PIN

OD .125"X1.506"Length

5/16

1/2-20

Page 6: Ford Motorcraft carburation

FORD/MOTORCRAFT"4300, 4350"

WALKER PRODUCTS INC. PHONE (323) 232-3359 FAX (323) 232-3332 FORD - 31

APPLICATION

AMERICAN MOTORS (8 cyl) .......................... 1970-76

FORD / MERCURY (8 cyl) ............................... 1966-78

FORD TRUCK (8 cyl) ...................................... 1973-78

LINCOLN (8 cyl) .............................................. 1968-78

Page 7: Ford Motorcraft carburation

FORD - 32 WALKER PRODUCTS INC. PHONE (323) 232-3359 FAX (323) 232-3332

FORD / MOTORCRAFT4300

REF# NOMENCLATURE PART#

1) SCREW-SEC. LOCKOUT LEVER ................ SEE PAGE 342) LEVER-SEC. LOCKOUT ...............................3) RETAINER-CHOKE ROD .............................. SEE PAGE 344) ROD-CHOKE ................................................. R895) SEAL-CHOKE ROD DUST ............................ 85-1346) RETAINER-PUMP ROD ................................. SEE PAGE 347) ROD-PUMP .................................................... R838) SCREW-HOT IDLE COMPENSATOR........... **9) VALVE-HOT IDLE COMPENSATOR .............10) GASKET-HOT IDLE COMPENSATOR ....... SEE PAGE 3611) SCREW-BOWL COVER .............................. SEE PAGE 3412) SCREW-BOWL COVER .............................. SEE PAGE 3413) VALVE-IDLE VENT ...................................... G66314) PISTON & ROD ASSY. AIR VALVE ............15) WASHER-AIR VALVE ROD .........................16) GASKET-BOWL COVER ............................ SEE PAGE 3617) PIN-FLOAT HINGE ...................................... 32-4218) FLOAT & LEVER ASSEMBLY .................... 100-2419) NEEDLE, SEAT & GASKET ASSY. PRI. .... SEE PAGE 3820) NEEDLE, SEAT & GASKET ASSY. SEC. ... SEE PAGE 3821) RETAINER-PUMP LEVER PIN ................... SEE PAGE 3422) PIN-PUMP LEVER .......................................23) LEVER-PUMP ..............................................24) LEVER-IDLE VENT VALVE .........................25) PUMP ASSEMBLY ...................................... 64-44826) POWER PISTON ASSEMBLY .................... 40-1527) RETAINER-PUMP AIR BLEED VALVE ....... 85-8928) VALVE-PUMP AIR BLEED ..........................29) SCREW-AIR VALVE SPRING ..................... **30) CLAMP-AIR VALVE SPRING ......................31) HOUSING-AIR VALVE SPRING ..................32) SPRING-AIR VALVE .................................... 66-6033) BOWL COVER ASSEMBLY ........................34) NEEDLE-PUMP DISCHARGE .................... 31-15235) VALVE-POWER ........................................... 56-336) JET-MAIN ..................................................... 120-4 Series37) RETAINER-PUMP INTAKE BALL ...............38) BALL-PUMP INTAKE .................................. SEE PAGE 3439) SCREW-IDLE AIR BYPASS ........................ **40) SPRING-IDLE AIR BYPASS SCREW ......... SEE PAGE 3441) SCREW-THROTTLE BODY ........................ SEE PAGE 3442) BOWL ASSEMBLY-FLOAT .........................43) GASKET-THROTTLE BODY ....................... SEE PAGE 3644) SCREW-STAT RETAINER ........................... SEE PAGE 3445) RETAINER-STAT .......................................... 85-17246) STAT COVER & SPRING ASSEMBLY ....... 40-1747) GASKET-STAT COVER ............................... SEE PAGE 3548) SCREW-CHOKE PISTON & LINK .............. SEE PAGE 3449) PISTON & LINK-CHOKE .............................50) SHAFT & LEVER-CHOKE HOUSING ........51) NEEDLE-IDLE ADJUSTING ....................... SEE PAGE 3452) SPRING-IDLE ADJUSTING NEEDLE ........ SEE PAGE 3453) THROTTLE BODY ASSEMBLY ..................

LIMITERCAPS

Page 8: Ford Motorcraft carburation

FORD / MOTORCRAFT4350

WALKER PRODUCTS INC. PHONE (323) 232-3359 FAX (323) 232-3332 FORD - 33

1) SCREW-ANEROID ASSEMBLY ................... SEE PAGE 342) ANEROID ASSEMBLY ..................................3) GASKET-ANEROID ASSEMBLY .................. G9274) SCREW-POPPET VALVE ASSY. .................. SEE PAGE 345) VALVE-POPPET ............................................6) GASKET-POPPET VALVE ............................ G9267) SPRING-LEVER RETURN ............................ 66-698) SCREW & NUT-THROTTLE ......................... SEE PAGE 349) SOLENOID-ASSEMBLY ................................10) INLET FITTING & FILTER ASSY. ............... 30-6211) GASKET-INLET FITTING ............................ SEE PAGE 3512) RETAINER-PUMP LINK .............................. SEE PAGE 3413) SCREW-CHOKE COVER RETAINER ........ SEE PAGE 3414) RETAINER CLAMP-CHOKE COVER ......... 85-17215) CHOKE COVER ASSEMBLY ...................... 100-2516) GASKET-CHOKE COVER .......................... G93117) SCREW & LOCK WASHER SHIELD .......... SEE PAGE 3418) SHIELD-CHOKE ..........................................19) RETAINER-CHOKE ROD ............................ SEE PAGE 3420) SCREW-UPPER BODY ............................... SEE PAGE 3421) SCREW-UPPER BODY (LONG) ................. SEE PAGE 3422) UPPER BODY ASSEMBLY .........................23) GASKET-UPPER BODY ............................. SEE PAGE 3624) BUSHING-PUMP SPRING UPPER ............ 90-3625) SPRING-PUMP RETURN ............................ 66-1526) RETAINER-PIN ............................................27) PIN-PUMP PISTON ..................................... 32-5228) STEM-PUMP ................................................29) PUMP CUP ASSEMBLY ............................. 64-30130) PIN-FLOAT LEVER...................................... 32-4231) LIMITER-FLOAT DROP ...............................32) FLOAT & LEVER ASSEMBLY .................... 100-1933) NEEDLE & SEAT PRIMARY ....................... SEE PAGE 3834) NEEDLE & SEAT SUPPLEMENTARY ........ SEE PAGE 3835) RETAINER-BOWL VENT SPRING ............. SEE PAGE 3436) SPRING-BOWL VENT VALVE ....................37) VALVE-BOWL VENT ...................................38) BALL-PUMP VENT CHECK ........................ SEE PAGE 3439) NEEDLE-PUMP DISC. CHECK .................. 31-15240) RETAINER-PUMP INLET CHECK BALL ....41) BALL-PUMP INLET CHECK ....................... SEE PAGE 3442) RETAINER-VACUUM PISTON ASSY. ......... 85-22043) VACUUM PISTON & METERING ROD ......44) O-RING-VACUUM PISTON ......................... G92945) SPRING & GUIDE VACUUM PISTON ........ 85-26046) CYLINDER-VACUUM PISTON ....................47) GASKET-VACUUM CYLINDER .................. SEE PAGE 3548) JET-MAIN ..................................................... 120-4 Series49) SCREW-CHOKE PULL-OFF ....................... **50) CHOKE PULL-OFF ...................................... 101-83151) FILTER-CAP.................................................52) RETAINER-POSITIONER ROD ................... SEE PAGE 3453) SCREW-POSITIONER BRACKET .............. **54) THROTTLE POSITIONER ASSEMBLY ......55) SCREW- TO MAIN BODY ........................... SEE PAGE 3456) MAIN BODY ASSEMBLY ............................57) GASKET-THROTTLE BODY ....................... SEE PAGE 3658) CAP-IDLE LIMITER ..................................... 85-10859) NEEDLE-IDLE ADJUSTING ....................... SEE PAGE 3460) SPRING-IDLE ADJUSTING NEEDLE ........ SEE PAGE 3461) THROTTLE BODY ASSEMBLY ..................

REF# NOMENCLATURE PART#

Page 9: Ford Motorcraft carburation

FORD - 34 WALKER PRODUCTS INC. PHONE (323) 232-3359 FAX (323) 232-3332

FORD / MOTORCRAFT4300, 4350

G652RUBBER CAP

( 5/32" )

85-220POWER VALVE

SPRINGRETAINER

56-3-1POWER VALVE

STOP RETAINER

85-89PUMP CHECK

RETAINER

62-56COTTER

PIN

62-63E-CLIP

RETAINER

62-42E-CLIP

RETAINER

85-108IDLE LIMITER

CAP

31-152CHECKNEEDLE

16-39IDLE ADJUSTING

SCREW( 10-32X1.391 )

66-51IDLE ADJUSTINGSCREW SPRING

85-105RUBBER VENT

VALVE.203 Dia.X.025 Thk.

G663RUBBER VENT

VALVE

85-134BOWL COVER

SEAL

90-21CHECK BALL( 1/8" Steel)

90-13CHECK BALL( 3/16" Steel)

85-141CHOKE DIAPH.

RETAINER

62-46ROD

RETAINER

66-15PUMP RETURN

SPRING

85-132EXPANSION PLUG

( 7/8" Alum. )

83-4LEAD BALL

( 1/4" )

83-1LEAD BALL

( 5/32" )

85-48EXPANSION PLUG

( 5/8" Alum. )

85-53EXPANSION

PLUG( 5/16" Alum. )

85-208EXPANSION

PLUG( 11/32" Alum. )

90-36PUMP DELAYER

SPRINGRETAINER

0-50ALUM.HIGHSPEED

PASSAGE PLUG

G600-1RUBBER CAP

( 7/32" )

0-107ALUMINUM

PLUG

G665RUBBER CAP

( 3/8" )

62-47E-CLIP

RETAINER

22-121STEEL THROTTLE

BALL STUD

62-54ROD ENDRETAINER

62-64E-CLIP

RETAINER

85-174PUMP PLUNGER

RETAINER

85-200EXPANSION PLUG

( 1 1/8" Alum. )

85-196EXPANSION PLUG

( 21/32" Alum. )

G600-6RUBBER CAP

( 1/2" )

75-42SCREW

16-75IDLE SCREW

( 10-32X1.190 )

16-73IDLE SCREW

( 10-32X1.379 )

22-93PLASTIC HEX

BUSHING85-260

PISTON GUIDE

32-52PUMP STEM PINOD.060"X.253"

LENGTH

ID .204 .038 WIRE DIA.

.590LENGTH

ID .385 .025 WIRE DIA.

1.580LENGTH

120-4 SeriesMetering Jets

Specify OrificeSizes

1/4" Ball

10-32 Threads

.750

" L

engt

h

66-69SPRING

80-5CHOKE & THROTTLE

SCREW( 6-32X5/16" )

80-42CHOKE COVER &CHOKE SHIELD

SCREW( 8-32x5/16" )

80-45SCREW

( 8-32X1/2" )

80-46SECONDARY DIAPH.

COVER SCREW &LOCKWASHER

( 8-32X5/8" )

80-83SCREW

( 10-32X5/8" )

40-15STEP UP PISTON

Page 10: Ford Motorcraft carburation

G929VACUUM PISTON

O-RING

G1125FUEL INLET

FILTER GASKET( Alum. + Rubber )

G778FUEL INLET

FILTER GASKET( Alum. + Rubber )

G1302POWER VALVE

WASHER

G418FUEL INLET

FILTER GASKET( Rubber )

.047 THK.

.047 THK.

G918CHOKE COVER

GASKET

G509CHOKE COVER

GASKET

G895AIR CLEANER

GASKET

ID .238 OD .334

.048 THK.

G1361FUEL INLET WASHER

( Alum. + Rubber )

.045 THK.

.031 THK.

.031 THK.

.031 THK.

.017 THK.

ID .385 OD .505

ID .300 OD .471

ID .885 OD 1.060ID .875 OD 1.062 ID .884 OD 1.060

ID 1.900 OD 2.180ID 1.890 OD 2.230 ID 5.130 OD 5.550

.055 THK.

2FNEEDLE & SEATWASHER ( Fiber )

13FNEEDLE & SEATGASKET ( Fiber )

G97-1CHOKE COVER

GASKET

361FFUEL INLET

GASKET ( Fiber )

619FWASHER( Steel )

G586STRAINER NUT

WASHER ( Copper )

G275O-RINGBUNA

G38NEEDLE & SEATWASHER ( Fiber )

85-7WASHER( Steel )

FORD / MOTORCRAFT4300, 4350

G875CHOKE COVER

GASKET

G931CHOKE COVER

GASKET

G1082CHOKE COVER

GASKET

85-172STAT COVER

BRACKET RETAINER

ID .364 OD .504

.070THK.

ID .158 OD .325

.031 THK.

ID .190 OD .383

.060 THK.

ID .300 OD .416

.031 THK.

ID .369 OD .516

.045 THK.

ID .437 OD .635

.040 THK.

ID .518 OD .690

.046 THK.

ID 1.875 OD 2.240

.047 THK.

ID .855 OD 1.120

.031 THK.

FORD - 35WALKER PRODUCTS INC. PHONE (323) 232-3359 FAX (323) 232-3332

Page 11: Ford Motorcraft carburation

FORD / MOTORCRAFT4300, 4350

WALKER PRODUCTS INC. PHONE (323) 232-3359 FAX (323) 232-3332FORD - 36

G1026 ( 1/32" )

G1263 ( 3/64" )BOWL COVER GASKET

G807 ( 1/32" )

G986 ( 3/64" )BOWL COVER GASKET

G769 ( 3/64" )BOWL COVER

GASKET

G926ALTITUDE COMPENSATOR

HOUSING GASKET

G927ALTITUDE COMPENSATOR

HOUSING GASKET

G1071 ( 1/32" )BOWL COVER GASKET

G655 ( 1/32" )

G1222 ( 3/64" )THROTTLE BODY GASKET

G803 ( 1/32" )

G1225 ( 3/64" )THROTTLE BODY GASKET

G933 ( 1/32" )

G1264 ( 3/64" )THROTTLE BODY GASKET

G804 ( 1/32" )

G1265 ( 3/64" )THROTTLE BODY GASKET

G942FLANGE GASKET

7/32" THK.

G923FLANGE INSULATOR GASKET

13/32" THK.

G808FLANGE GASKET

1/16" THK.

G680FLANGE GASKET

1/64" THK.

G920FLANGE GASKET

13/32" THK.

G467HOT IDLE

COMPENSATORGASKET

G1153HOT IDLE

COMPENSATOR GASKET

Page 12: Ford Motorcraft carburation

FORD - 37WALKER PRODUCTS INC. PHONE (323) 232-3359 FAX (323) 232-3332

FORD / MOTORCRAFT4300, 4350

17-34BRASS TUBE1.401" Length

32-42FLOAT PIN

OD .095"X1.560" Length

17-73BRASS TUBE

OD .562"X1.650" Length

R89CHOKE ROD

30-61FUEL FILTER

30-91FUEL FILTER

30-62FUEL FILTER

64-215BUNA PUMP

CUP

64-337BUNA PUMP

CUP

64-448LEATHER PUMP

ASSEMBLY W / Spring

40-5CHOKE COVER

CAP

66-60BIMETALLIC CHOKE

SPRING

100-25ELECTRIC CHOKE

ASSEMBLY

100-24NITROPHYL FLOAT

40-17CHOKE CAPW/FITTING

100-19NITROPHYL FLOAT

OD.219"

3/4" 3/4"

.125 .406

3/4"

64-301BUNA PUMP

CUP

3/4"

.425

Len

gth

2.07

5 L

engt

h

Spring.032

R83PUMP ROD

101-831CHOKE

PULL-OFF

R47PUMP ROD

5/16

1/8-27

5/16

1/2-20

5/16

7/8-20

Page 13: Ford Motorcraft carburation

31-561VITON NEEDLE &SEAT ASSEMBLY

( .096 Orifice )( Primary )

31-571VITON NEEDLE &SEAT ASSEMBLY

( .096 Orifice )( Primary )

31-685VITON NEEDLE &SEAT ASSEMBLY

( .104 Orifice )( Primary )

Includes 75-45 Plug

31-572VITON NEEDLE &SEAT ASSEMBLY

( .110 Orifice )( Primary )

31-555VITON NEEDLE &SEAT ASSEMBLY

( Orifice .068 )( Secondary )

FORD / MOTORCRAFT4300, 4350

WALKER PRODUCTS INC. PHONE (323) 232-3359 FAX (323) 232-3332FORD - 38

90-131CHOKE REPAIR

FITTING

90-128CHOKE REPAIR

FITTING31-153

PLUG

56-3POWER VALVE

ASSEMBLY

31-573VITON NEEDLE &SEAT ASSEMBLY

( Orifice .110 )( Secondary )

NUT7/16

7/16-24

PIPE1/8

NUT7/16

7/16-24

7/16-24

90-53FUEL INLET

FITTING

NUT9/16

PIPE1/8

1/2-20

90-46FUEL INLET

FITTING

NUT1/2

PIPE1/8

1/2-20

G1480NEEDLE & SEATGASKET ( Fiber )

ID .388 OD .489

.016 THK.

G989NEEDLE & SEAT

GASKET( Alum. + Rubber )

ID .505 OD .626

.031 THK.

18-220NEEDLE

G1361NEEDLE & SEAT

GASKET ( Alum. + Rubber )

ID .385 OD .505

.016 THK.

1066FNEEDLE & SEAT

GASKET ( Alum. + Rubber )

ID .505 OD .625

.016 THK.

18-229NEEDLE

G989NEEDLE & SEAT

GASKET( Alum. + Rubber )

ID .505 OD .626

.031 THK.

18-213NEEDLE

G989NEEDLE & SEAT

GASKET( Alum. + Rubber )

ID .505 OD .626

.031 THK.

18-220NEEDLE

G52NEEDLE & SEAT

GASKET( Fiber )

ID .375 OD .490

.031 THK.

75-45SECONDARY NEEDLE &

SEAT PLUG

Page 14: Ford Motorcraft carburation

FORD/MOTORCRAFT" METERING JETS "

WALKER PRODUCTS INC. PHONE (323) 232-3359 FAX (323) 232-3332 FORD - 39

120-4METERING JET

* Specify Orifice Size When Ordering

* Other Size Also Available

ORIFICESIZE

STAMPNo.

ORIFICESIZE

STAMPNo.

120-4 Blank .035" NONE120-4-.038 .038" 38120-4-.039 .039" 39120-4-.040 .040" 40120-4-.041 .041" 41120-4-.042 .042" 42120-4-.043 .043" 43120-4-.044 .044" 44120-4-.045 .045" 45120-4-.046 .046" 46120-4-.047 .047" 47120-4-.048 .048" 48120-4-.049 .049" 49120-4-.050 .050" 50120-4-.051 .051" 51120-4-.052 .052" 52120-4-.053 .053" 53120-4-.054 .054" 54120-4-.055 .055" 55

120-4-.056 .056" 56120-4-.057 .057" 57120-4-.058 .058" 58120-4-.059 .059" 59120-4-.060 .060" 60120-4-.061 .061" 61120-4-.062 .062" 62120-4-.063 .063" 63120-4-.064 .064" 64120-4-.065 .065" 65120-4-.066 .066" 66120-4-.067 .067" 67120-4-.068 .068" 68120-4-.069 .069" 69120-4-.070 .070" 70120-4-.071 .071" 71120-4-.072 .072" 72

PARTNo.

PARTNo.

Page 15: Ford Motorcraft carburation

1100, 1101, ( 1250 BELFAST ) ..................................................................................... 1-6

1 BARREL APPLICATIONS:

Page #

2 BARREL APPLICATIONS:

2100, 2150 .................................................................................................................. 7-192700VV, 7200VV ....................................................................................................... 20-25

Page #

WALKER PRODUCTSFORD / MOTORCRAFT

INDEX

4 BARREL APPLICATIONS:

4100 .......................................................................................................................... 26-304300, 4350 ................................................................................................................ 31-38

METERING JET............................................................................................................. 39

Page #

Walker Products Inc.3600 S. San Pedro St., Los Angeles, CA 90011

(323) 232-3359 FAX (323) 232-3332

Page 16: Ford Motorcraft carburation

WALKER PRODUCTS INC. PHONE (323) 232-3359 FAX (323) 232-3332 FORD - 1

APPLICATION

CORTINA (4 cyl) .............................................. 1969-70

FORD / MERCURY (4,6 cyl) ............................ 1963-73

FORD TRUCK (6 cyl) ...................................... 1963-69

SAAB (4 cyl) .................................................... 1971-74

FORD/MOTORCRAFT" 1100, 1101, 1250 "

Page 17: Ford Motorcraft carburation

1) RETAINER-CHOKE ROD .............................. SEE PAGE 42) RETAINER-PULL-DOWN ROD ..................... SEE PAGE 43) SCREW & RETAINER-STAT COVER ........... 80-42/85-2034) STAT COVER & SPRING ASSY ................... SEE PAGE 65) GASKET-STAT COVER ................................. SEE PAGE 56) SCREW-CHOKE HOUSING .......................... SEE PAGE 47) CHOKE HOUSING ASSEMBLY ....................7A) ROD-CHOKE PULL-DOWN........................ SEE PAGE 57B) ROD-CHOKE ............................................... SEE PAGE 58) GASKET-CHOKE HOUSING ........................ SEE PAGE 59) RETAINER-FAST IDLE CAM LEVER ...........10) FAST IDLE CAM LEVER & ROD ................11) RETAINER-VENT VALVE ROD ................... SEE PAGE 412) BUSHING-VENT VALVE ROD ....................13) ROD-VENT VALVE ......................................14) SPRING-VENT VALVE ROD .......................15) FITTING-FUEL INLET ASSEMBLY ............ 90-5316) SCREW-FUEL INLET FITTING ...................17) SCREW-BOWL COVER .............................. SEE PAGE 418) COVER-BOWL ASSEMBLY .......................19) PIN-FLOAT LEVER HINGE ......................... SEE PAGE 420) FLOAT & LEVER ASSEMBLY .................... 100-2021) NEEDLE, SEAT & GASKET ASSY ............. 31-53022) JET-MAIN ..................................................... 120-4 Series23) POWER VALVE ASSEMBLY ...................... SEE PAGE 424) GASKET-BOWL COVER ............................ SEE PAGE 525) WEIGHT-PUMP DISCHARGE BALL ..........26) BALL-PUMP DISCHARGE CHECK ............ SEE PAGE 427) BALL-PUMP INTAKE CHECK .................... SEE PAGE 428) BALL-DASHPOT CHECK ........................... SEE PAGE 429) BALL-DIST. CHECK .................................... SEE PAGE 430) RETAINER-DASHPOT ROD ........................ SEE PAGE 431) ROD-DASHPOT ...........................................32) RETAINER-PUMP ROD ............................... SEE PAGE 433) ROD-PUMP .................................................. SEE PAGE 534) RETAINER-PUMP LEVER .......................... SEE PAGE 435) WASHER-PUMP LEVER .............................36) LEVER-PUMP .............................................. 85-11237) SPRING-OVERTRAVEL ..............................38) SCREW-DASHPOT COVER ....................... SEE PAGE 439) COVER-DASHPOT & LEVER ASSY. ..........40) DIAPHRAGM-DASHPOT ............................. 64-19241) SPRING-DASHPOT RETURN .....................42) SCREW-PUMP COVER .............................. SEE PAGE 443) COVER-PUMP & LEVER ASSEMBLY .......44) DIAPHRAGM-PUMP .................................... 64-19245) SPRING-PUMP RETURN ............................46) FITTING-DIST. LINE .................................... SEE PAGE 647) VALVE-SPARK CONTROL .......................... 70-548) GASKET-SPARK VALVE ............................. G31949) NEEDLE-IDLE ADJUSTING .......................50) SPRING-IDLE ADJUSTING NEEDLE ........ SEE PAGE 451) FLOAT BOWL & LOWER BODY ASSY. ....52) NEEDLE-VALVE .......................................... 18-211

FORD - 2 WALKER PRODUCTS INC. PHONE (323) 232-3359 FAX (323) 232-3332

REF# NOMENCLATURE PART#

FORD / MOTORCRAFT1100, 1101

( 120-4 Series ) SEE JET CHART AT END OF FORD SECTION( ** ) REFER TO SCREW CATALOG

Page 18: Ford Motorcraft carburation

FORD - 3WALKER PRODUCTS INC. PHONE (323) 232-3359 FAX (323) 232-3332

FORD / MOTORCRAFT1250 ( BELFAST )

1) SCREW-FAST IDLE CAM ............................. **

2) SCREW-CHOKE COVER .............................. 80-42

3) CHOKE COVER ASSEMBLY ........................

4) GASKET-CHOKE COVER ............................ 230F

5) SCREW-CHOKE HOUSING .......................... **

6) CHOKE HOUSING ASSEMBLY ....................

7) FAST IDLE CAM & LINK ASSEMBLY ..........

8) SCREW-CHOKE STAT LEVER ..................... **

9) LEVER-CHOKE STAT ...................................

10) LEVER-VACUUM PISTON LINK .................

11) LINK-VACUUM PISTON ..............................

12) PISTON-VACUUM .......................................

13) SHAFT & LEVER-CHOKE HOUSING ........

14) BUSHING-CHOKE HOUSING SHAFT........ G831

15) GASKET-CHOKE HOUSING ...................... 323F

16) SCREW-BOWL COVER .............................. **

17) BOWL COVER ASSEMBLY ........................

18) GASKET-BOWL COVER ............................ 322F

19) PIN-FLOAT LEVER...................................... SEE PAGE 4

20) FLOAT & LEVER ASSEMBLY ....................

21) NEEDLE, SEAT & GASKET ASSY. ............ 31-592

22) SCREW-FILTER ..........................................

23) JET-MAIN .....................................................

24) WEIGHT-PUMP BALL .................................

25) BALL-PUMP DISC. ...................................... SEE PAGE 4

26) SCREW-PUMP ROD LEVER ...................... **

27) LEVER-PUMP ROD ..................................... 85-212

28) ROD-PUMP .................................................. SEE PAGE 5

29) SPRING-PUMP ROD ...................................

30) WASHER-PUMP ROD SPRING .................. SEE PAGE 5

31) SCREW-PUMP COVER .............................. **

32) PUMP COVER & LEVER ASSEMBLY .......

33) PUMP DIAPHRAGM ASSEMBLY ............... 509F

34) SPRING-PUMP RETURN ............................

35) VALVE-PUMP CHECK ................................ 937F

36) SPRING-PUMP VALVE ............................... SEE PAGE 4

37) CAP-IDLE LIMITER ..................................... 85-108

38) NEEDLE-IDLE ADJUSTING .......................

39) SPRING-IDLE ADJUSTING NEEDLE ........ 66-51

40) FLOAT BOWL & LOWER BODY ASSY .....

REF# NOMENCLATURE PART#

Page 19: Ford Motorcraft carburation

22-21THROTTLE

LEVER ROLLER

85-58EXPANSION PLUG

( 1/2" Alum )

90-13CHECK BALL( 3/16" Steel )

62-42E-CLIP

RETAINER

85-203CHOKE COVER

RETAINER

85-297CHOKE COVER

RETAINER

22-20THROTTLE LEVER

BALL STUD

80-46LOCK WASHER

SCREW( 8-32X5/8" )

80-5CHOKE & THROTTLE

SCREW( 6-32X5/16" )

80-42CHOKE COVER

RETAINER SCREW( 8-32X5/16" )

70-5SPARK CONTROL

POWER VALVE

85-108IDLE LIMITER

CAP

66-51IDLE ADJUSTINGSCREW SPRING

G319SPARK CONTROLVALVE GASKET

62-54ROD

RETAINER

62-67ROD

RETAINER

66-1IDLE ADJUSTINGSCREW SPRING

90-12CHECK BALL( 5/32” Steel )

85-76DASHPOT LEVER

ASSEMBLY

85-109CHOKE ROD

LEVER

85-112PUMP LEVERASSEMBLY

17-38ALUMINUM PIN

OD .205"X.560" Length

17-105BOWL VENT

TUBE

32-29FLOAT PIN

OD .125"X1.247" Length

R46ROD

R116POWER STEM

ROD

ID .204 .038 WIRE DIA.

.590LENGTH

ID .195 .032 WIRE DIA.

.500LENGTH

FORD - 4 WALKER PRODUCTS INC. PHONE (323) 232-3359 FAX (323) 232-3332

FORD / MOTORCRAFT1100, 1101

62-56 ROD

RETAINER

40-15STEP UPPISTON

83-1LEAD BALL

( 5/32" )

83-4LEAD BALL

( 1/4" )

32-27FLOAT PIN

OD .081"X.380"Length

83-2LEAD BALL

( 7/64" )

83-3LEAD BALL

( 3/16" )

90-21CHECK BALL( 1/8" Steel )

32-28ROLL PIN

OD .093"X.500" Length

90-146CHECK BALL( 9/64" Steel )

22-121THROTTLE LEVER

BALL STUD

22-32SWIVEL LINKAGE

BUSHING

62-64E-CLIP

RETAINER

G600-1RUBBER CAP

( 7/32" )

62-47E-CLIP

RETAINER

22-96PLASTIC

SLEEVE BUSHING

22-23THROTTLE LEVER

BALL STUD

22-22ROD SPRING

ADJ. NUT

10-32 Threads

1/4" Ball1/4" Ball1/4" Ball

10-32 Threads10-32 Threads

.750

" L

engt

h

.833

" L

engt

h

.828

" L

engt

h

62-46ROD

RETAINER

120-4 SeriesMetering Jets

Specify OrificeSizes

OD.317"

OD.250"

Page 20: Ford Motorcraft carburation

FORD - 5WALKER PRODUCTS INC. PHONE (323) 232-3359 FAX (323) 232-3332

FORD / MOTORCRAFT1100, 1101

R51CHOKE ROD

R58CHOKE ROD

R70CHOKE ROD ( Short )

R49CHOKE ROD ( Long )

R75PUMP ROD ( Sec. )

R76PUMP ROD

.047 THK.

G97-1CHOKE COVER

GASKET

ID 1.875 OD 2.240

13FNEEDLE & SEATGASKET ( Fiber )

.040 THK.

ID .437 OD .635

85-78STAT COVER

RETAINER

.031 THK.

ID .158 OD .325

85-7WASHER( Steel )

G365STEP UP JET

GASKET ( Fiber )

.031 THK.

ID .192 OD .322

G273SECONDARY TUBE

SEAL O-RING

361FFUEL INLET

GASKET ( Fiber )

397FGASKET( Fiber )

619FWASHER( Steel )

G112BOWL STRAINERGASKET ( Fiber )

G272PUMP STEM SEAL

O-RING ( Buna )

.046 THK.

ID .518 OD .690

.031 THK.

ID .404 OD .554

.070 THK.

ID .176 OD .316

.031 THK.

ID .606 OD .856

.060 THK.

ID .190 OD .383

.070 THK.

ID .239 OD .379

G1241CHOKE HOUSING

GASKET

G579CHOKE HOUSING

GASKET

G577 (1/32" Thk.)

G1391 (3/64" Thk )BOWL COVER GASKET

ID 1.900 OD 2.180

ID 1.556 OD 1.835

G393CHOKE COVER

GASKET

G509CHOKE COVER

GASKET

.047 THK.

.031 THK.

G461FLANGE GASKET

G516FLANGE GASKET

G613FLANGE GASKET

ID 1.455

.062 THK.

ID 1.690

.062 THK.

ID 1.785

.062 THK.

G49NEEDLE & SEATGASKET ( Fiber )

G539FLANGE GASKET

.061 THK.

ID .563 OD .737

ID 1.760

.062 THK.

Page 21: Ford Motorcraft carburation

100-20BRASS FLOAT

31-592VITON NEEDLE &SEAT ASSEMBLY

FORD / MOTORCRAFT1100, 1101

40-5CHOKE COVER

CAP

66-5966-62

BIMETALLICCHOKE SPRING

90-17-4CHOKE REPAIR

FITTING

31-530VITON NEEDLE &SEAT ASSEMBLY

.082 Orifice

G1158NEEDLE & SEATGASKET ( Fiber )

ID .200 OD .324

.031 THK.

18-204NEEDLE

7/16-24

NUT1/2

7/16-24

18-211FUEL NEEDLE VALVE

G59NEEDLE & SEATGASKET ( Fiber )

ID.312 OD.410

.031 THK.

18-226NEEDLE

WALKER PRODUCTS INC. PHONE (323) 232-3359 FAX (323) 232-3332FORD - 6

322FBOWL COVER

GASKET

230FCHOKE COVER

GASKET

G1134FLANGE GASKET

509FPUMP DIAPHRAGM

ASSEMBLY

323FCHOKE HOUSING

GASKET

937FPUMP CHECK

VALVE WASHER

ID .516 OD 1.060

.062 THK.

ID 1.540

.062 THK.

62-62ROD

RETAINER

85-212CHOKE

BRACKET

85-132EXPANSION PLUG( 7/8" Aluminum )

G831TEFLON

BUSHING STRIP

FORD / MOTORCRAFT1250 BELFAST

30-90FUEL FILTER

5/16"

1/8"-27

85-128DIAPHRAGM COVER

REPAIR PLATE

90-53FUEL INLET

FITTING

NUT9/16

1/2-20

PIPE1/8

102-1031CHOKE THERMOSTAT

ASSEMBLY

64-192PUMP & DASHPOT

DIAPHRAGM ASSEMBLY

.105

Len

gth

.895

.250

.532

Len

gth

.895

.277

17-78BRASS SCREW TUBE

( 1.250" LENGTH )

OD.341"

Thread1/4-20

Page 22: Ford Motorcraft carburation

FORD/MOTORCRAFT"2100, 2150"

AMERICAN MOTORS (8 cyl) .......................... 1968-79

EDSEL (8 cyl) .................................................. 1959-60

FORD / MERCURY (6,8 cyl ) ........................... 1958-86

FORD TRUCK (6,8 cyl) ................................... 1963-86

JEEP (8 cyl) ..................................................... 1971-92

LINCOLN (6,8 cyl) ........................................... 1977-83

WALKER PRODUCTS INC. PHONE (323) 232-3359 FAX (323) 232-3332 FORD - 7

APPLICATION

Page 23: Ford Motorcraft carburation

1) RETAINER-CHOKE ROD LOWER ............... SEE PAGE 122) STUD-AIR CLEANER ....................................3) SCREW-BOWL COVER ................................ SEE PAGE 134) BOWL COVER ASSEMBLY ..........................5) GASKET-BOWL COVER .............................. SEE PAGE 166) SCREW-PUMP DISCHARGE NOZZLE ........ **7) GASKET-PUMP DISCHARGE NOZZLE .......7A) PLATE-PUMP DISCHARGE NOZZLE ........ 85-1908) WEIGHT-DISC. CHECK BALL ...................... 32-499) BALL-DISC. BALL ......................................... SEE PAGE 1210) VENTURI CLUSTER ASSEMBLY ...............11) GASKET-VENTURI CLUSTER ASSY. ........ G110412) RETAINER-FLOAT PIN ................................ SEE PAGE 1213) SPRING-FLOAT DAMPNER ....................... SEE PAGE 1214) PIN-FLOAT HINGE ...................................... SEE PAGE 1315) FLOAT & LEVER ASSEMBLY .................... SEE PAGE 1716) NEEDLE, SEAT & GASKET ASSY. ............ SEE PAGE 1917) JET-MAIN ..................................................... SEE PAGE 1218) SCREW-AIR SHIELD .................................. SEE PAGE 1319) AIR-SHIELD .................................................20) SCREW-STAT CLAMP ................................ SEE PAGE 1321) CLAMP-STAT COVER ................................. SEE PAGE 1522) STAT COVER & SPRING ASSY. ................. SEE PAGE 1723) GASKET-STAT COVER ............................... SEE PAGE 1424) PLATE-CHOKE BAFFLE ............................. SEE PAGE 1525) RETAINER-FAST IDLE ROD UPPER .........26) WASHER-FAST IDLE ROD UPPER ...........27) RETAINER-FAST IDLE ROD LOWER ........28) FAST IDLE ROD ..........................................29) SCREW-CHOKE HOUSING ........................ SEE PAGE 1330) CHOKE HOUSING ASSEMBLY ..................31) GASKET-CHOKE HOUSING ASSY. ........... G124132) LOCKNUT-DASHPOT .................................33) DASHPOT ....................................................34) BRACKET-DASHPOT .................................35) SCREW-CHECK BALL RETAINER ............36) GASKET-CHECK BALL RETAINER ...........37) BALL-PUMP INLET CHECK ....................... SEE PAGE 1238) RETAINER-PUMP ROD ............................... SEE PAGE 1239) ROD-PUMP .................................................. SEE PAGE 1340) SCREW-PUMP COVER .............................. SEE PAGE 1341) PUMP COVER & LEVER ASSY .................42) PUMP DIAPHRAGM ASSEMBLY ............... SEE PAGE 1843) SPRING-PUMP DIAPHRAGM RETURN ....44) CAVITY FILTER-PUMP ...............................45) SCREW-ECONOMIZER VALVE COVER ... SEE PAGE 1346) COVER-ECONOMIZER VALVE ..................47) GASKET-ECONOMIZER VALVE COVER .. G107648) VALVE-POWER ENRICH. (1 STAGE) ........ SEE PAGE 1949) GASKET-ECONOMIZER VALVE ................ G31950) NEEDLE-IDLE ADJUSTING ....................... SEE PAGE 1251) SPRING-IDLE ADJUSTING NEEDLE ........ SEE PAGE 1252) FITTING-FUEL INLET ................................. SEE PAGE 1853) GASKET-FUEL INLET FITTING ................. SEE PAGE 1454) SCREEN-FUEL INLET FILTER ................... SEE PAGE 1255) PUMP COVER & LEVER ASSEMBLY .......56) BALL-PUMP PUSH ROD SLEEVE ............. SEE PAGE 1257) SLEEVE-PUMP PUSH ROD .......................58) SPRING-PUMP PUSH ROD ........................59) PUMP DIAPHRAGM ASSEMBLY ...............60) SPRING-PUMP DIAPHRAGM RETURN ....61) PUMP COVER & LEVER ASSEMBLY .......62) PUMP DIAPHRAGM ASSEMBLY ............... SEE PAGE 1863) SPRING-PUMP DIAPHRAGM RETURN ....64) VALVE-PUMP INLET CHECK ..................... SEE PAGE 1265) PUSH ROD-PUMP DIAPHRAGM ............... 64-343

LATE 1964 AND UPPUMP ASSEMBLY

1957 PUMP ASSEMBLY

SERVICEREPLACEMENT

LATE 1964AND UP

62 AND 65

WILL REPLACE 42

"2100" (EARLY MODEL)

FORD - 8 WALKER PRODUCTS INC. PHONE (323) 232-3359 FAX (323) 232-3332

FORD / MOTORCRAFT2100, 2150

REF# NOMENCLATURE PART#

Page 24: Ford Motorcraft carburation

1) SCREW-THROTTLE POSITIONER .............. SEE PAGE 132) THROTTLE POSITIONER ASSY. .................3) SCREW-MODULATOR COVER .................... SEE PAGE 134) COVER-MODULATOR ..................................5) DIAPHRAGM ASSEMBLY-MODULATOR .... 64-278

6) SPRING-DIAPHRAGM RETURN .................. SEE PAGE 127) RETAINER-CHOKE ROD .............................. SEE PAGE 128) SCREW-BOWL COVER ................................ SEE PAGE 139) AIR HORN ASSEMBLY .................................10) GASKET-AIR HORN .................................... SEE PAGE 1611) SEAL-CHOKE ROD ..................................... 85-88

12) SCREW-CHOKE SHIELD ........................... SEE PAGE 1313) SHIELD-CHOKE ..........................................14) SCREW-RETAINER CHOKE COVER ........ SEE PAGE 1315) RETAINER-CHOKE COVER ....................... SEE PAGE 1516) CHOKE COVER ASSEMBLY ...................... SEE PAGE 1717) GASKET-CHOKE COVER .......................... SEE PAGE 14

18) RETAINER-FAST IDLE ROD ....................... SEE PAGE 1219) SCREW-CHOKE HOUSING ........................ SEE PAGE 1320) CHOKE HOUSING ASSEMBLY ..................21) GASKET-CHOKE HOUSING ...................... G124122) RETAINER-FLOAT PIN ................................ SEE PAGE 1223) PIN-FLOAT HINGE ......................................24) FLOAT & LEVER ASSEMBLY .................... SEE PAGE 17

25) NEEDLE, SEAT & GASKET ASSY. ............ SEE PAGE 1926) SCREEN-NEEDLE SEAT ............................ SEE PAGE 1227) BAFFLE-NEEDLE SEAT ............................. 85-18928) JET-MAIN ..................................................... 120-4 Series29) SCREW-PUMP DISCHARGE NOZZLE ...... **30) PLATE-AIR DISTRIBUTION ........................ 85-190

31) VENTURI CLUSTER ASSEMBLY ...............32) GASKET-VENTURI CLUSTER ................... G110433) WEIGHT-DISC. BALL .................................. 32-4934) BALL-DISC. CHECK ................................... SEE PAGE 1235) RETAINER-PUMP ROD ............................... SEE PAGE 1236) ROD-PUMP .................................................. SEE PAGE 13

37) SCREW-PUMP COVER .............................. SEE PAGE 1338) COVER & LEVER ASSEMBLY ...................39) DIAPHRAGM-PUMP .................................... SEE PAGE 1840) SPRING-DIAPHRAGM RETURN ................41) VALVE-PUMP INLET ................................... SEE PAGE 1242) CAP-IDLE LIMITER ..................................... 85-108

43) NEEDLE-IDLE ADJUSTING ....................... SEE PAGE 1244) SPRING-IDLE ADJUSTING ........................ SEE PAGE 1245) SCREW-VALVE COVER ............................. SEE PAGE 1346) COVER-POWER VALVE .............................47) GASKET-COVER ......................................... G107648) VALVE-POWER ENRICH. (2 STAGE) ........ SEE PAGE 19

49) GASKET-ECONOMIZER VALVE ................ G31950) MAIN BODY ASSEMBLY ............................

"2100" (LATE MODEL)

FORD / MOTORCRAFT2100, 2150

WALKER PRODUCTS INC. PHONE (323) 232-3359 FAX (323) 232-3332 FORD - 9

REF# NOMENCLATURE PART#

Page 25: Ford Motorcraft carburation

1) SCREW-AIR SHIELD .................................... SEE PAGE 132) AlR SHIELD ...................................................3) SCREW-CHOKE COVER CLAMP ................ **4) CLAMP-CHOKE COVER............................... SEE PAGE 155) CHOKE COVER & SPRING ASSY ............... SEE PAGE 176) GASKET-CHOKE COVER ............................ SEE PAGE 157) RETAINER-CHOKE ROD .............................. SEE PAGE 128) RETAINER-FAST IDLE CAM ROD LOWER..SEE PAGE 129) RETAINER-CHOKE PULL-DOWN ROD ....... SEE PAGE 1210) SCREW-CHOKE HOUSING ........................ SEE PAGE 1311) CHOKE HOUSING ASSEMBLY ..................12) GASKET-CHOKE HOUSING ...................... G124113) SCREW-CHOKE PULL-DOWN ASSY. ....... SEE PAGE 1314) CHOKE PULL-DOWN MOTOR ASSY. ....... SEE PAGE 1715) SCREW-BOWL COVER .............................. SEE PAGE 1316) BOWL COVER ASSEMBLY ........................17) SEAL-CHOKE ROD ..................................... 85-8818) GASKET-BOWL COVER ............................ SEE PAGE 1619) SPACER-FUEL BOWL ................................20) RETAINER-FLOAT PIN ................................ SEE PAGE 1221) FLOAT & LEVER ASSEMBLY .................... SEE PAGE 1722) PIN-FLOAT LEVER...................................... SEE PAGE 1323) NEEDLE & SEAT, BAFFLE ASSY .............. SEE PAGE 1924) SCREEN-NEEDLE SEAT ............................ SEE PAGE 1225) JET-MAIN ..................................................... SEE PAGE 1226) SCREW-PUMP DISCHARGE NOZZLE ......26A) SCREEN-PUMP NOZZLE SCREW ..........27) GASKET-NOZZLE SCREW ........................ SEE PAGE 1428) VENTURI CLUSTER ASSEMBLY ...............29) GASKET-VENTURI CLUSTER ................... G110430) RETAINER-AIR METERING ROD ...............31) SPRING-AlR METERING ROD ................... SEE PAGE 1232) AlR METERING ROD ASSEMBLY .............33) WEIGHT-PUMP DISC. BALL ...................... 32-4934) BALL-PUMP DISC. ...................................... SEE PAGE 1235) PIN-PUMP LEVER....................................... SEE PAGE 1836) PUMP LEVER & ROD ASSEMBLY ............ SEE PAGE 1337) SCREW-PUMP DIAPH. COVER ................. SEE PAGE 1338) COVER-PUMP .............................................39) PUMP DIAPHRAGM ASSEMBLY ............... SEE PAGE 1839A) PUMP DIAPHRAGM ASSY (F.I.O.D.) ....... SEE PAGE 1840) SPRING-PUMP DIAPHRAGM RETURN ....41) VALVE-PUMP INLET CHECK ..................... SEE PAGE 1242) CAP-IDLE LIMITER ..................................... 85-29442A) CAP-IDLE LIMITER .................................. 85-30043) NEEDLE-IDLE ADJUSTING ....................... SEE PAGE 1244) SPRING-IDLE ADJUSTING NEEDLE ........ SEE PAGE 1245) SCREW-ENRICH. VALVE COVER ............. SEE PAGE 1346) COVER-ENRICH. VALVE ............................46A) COVER-ENRICH. VALVE ..........................47) GASKET-ENRICH. VALVE COVER ............ G107648) VALVE-POWER ENRICH. (1 STAGE) ........ SEE PAGE 1948A) VALVE-POWER ENRICH. (2 STAGE) ...... SEE PAGE 1949) GASKET-ECONOMIZER VALVE ................ G31950) SCREW-ANEROID ASSEMBLY ................. **51) ANEROID ASSEMBLY ................................52) GASKET-ANEROID ASSEMBLY ................ G91353) SCREW-POPPET VALVE ASSY. ................ SEE PAGE 1354) POPPET VALVE ASSY. - ALT .....................55) GASKET-POPPET VALVE HOUSING ........ G91256) MAIN BODY ASSEMBLY ............................

"2150" (WITH ANEROID)

57

FORD - 10 WALKER PRODUCTS INC. PHONE (323) 232-3359 FAX (323) 232-3332

FORD / MOTORCRAFT2100, 2150

REF# NOMENCLATURE PART#

Page 26: Ford Motorcraft carburation

1) SCREW-TSP & DASHPOT ASSEMBLY ....... SEE PAGE 132) TSP & DASHPOT ASSEMBLY .....................3) SCREW-AIR SHIELD .................................... SEE PAGE 134) AIR SHIELD ...................................................5) RETAINER-CHOKE ROD .............................. SEE PAGE 126) RETAINER-CHOKE PULL-DOWN LINK ...... SEE PAGE 127) SCREW-CHOKE PULL-DOWN ASSY. ......... SEE PAGE 138) CHOKE PULL-DOWN MOTOR ..................... SEE PAGE 179) CREW-CHOKE COVER CLAMP .................. SEE PAGE 1310) CLAMP-CHOKE COVER............................. SEE PAGE 1511) CHOKE COVER & SPRING ASSY. ............. SEE PAGE 1712) GASKET-CHOKE COVER .......................... SEE PAGE 1513) RETAINER-FAST IDLE CAM ROD.............. SEE PAGE 1214) SCREW-CHOKE HOUSING ........................ SEE PAGE 1315) CHOKE HOUSING ASSEMBLY ..................16) GASKET-CHOKE HOUSING ...................... G124117) LINK-CHOKE PULL-DOWN........................ SEE PAGE 1318) SCREW-BOWL COVER .............................. SEE PAGE 1319) BOWL COVER ASSEMBLY ........................20) SEAL-CHOKE ROD ..................................... 85-8821) SCREW-DECEL VALVE FITTING ............... SEE PAGE 1322) FITTING-DECEL VALVE .............................23) GASKET-DECEL VALVE FITTING ............. G90124) GASKET-BOWL COVER ............................ SEE PAGE 1625) RETAINER-FLOAT PIN ................................ SEE PAGE 1226) PIN-FLOAT HINGE ...................................... SEE PAGE 1327) FLOAT & LEVER ASSEMBLY .................... SEE PAGE 1728) NEEDLE & SEAT ASSEMBLY .................... SEE PAGE 1929) SCREEN-NEEDLE SEAT ............................ SEE PAGE 1230) BAFFLE-NEEDLE SEAT ............................. 85-18931) JET-MAIN ..................................................... SEE PAGE 1232) SCREW-PUMP DISCHARGE NOZZLE ......33) GASKET-PUMP DISCHARGE SCREW .....34) VENTURI CLUSTER ASSEMBLY ...............35) GASKET-VENTURI CLUSTER ................... G110436) RETAINER-AIR METERING ROD ...............37) SPRING-AIR METERING ROD RETURN ...38) AIR METERING ROD ASSEMBLY .............39) WEIGHT-DISC. CHECK BALL .................... 32-4940) BALL-PUMP DISC. CHECK ........................ SEE PAGE 1241) RETAINER-PUMP ROD ............................... SEE PAGE 1242) ROD-PUMP .................................................. SEE PAGE 1343) SCREW-PUMP DIAPHRAGM COVER ....... SEE PAGE 1344) COVER-PUMP DIAPHRAGM ......................45) PUMP DIAPHRAGM ASSEMBLY ............... SEE PAGE 1846) SPRING-PUMP DIAPHRAGM RETURN ....47) VALVE-PUMP INLET CHECK ..................... SEE PAGE 1248) CAP-lDLE LIMITER ..................................... 85-10849) NEEDLE-lDLE ADJUSTING ....................... SEE PAGE 1250) SPRING-lDLE ADJUSTING NEEDLE ........ SEE PAGE 1251) SCREW-ENRICHMENT VALVE COVER .... SEE PAGE 1352) COVER-ENRICHMENT VALVE ...................53) GASKET-COVER ......................................... G107654) VALVE-POWER ENRICH. (1 STAGE) ........ SEE PAGE 1955) GASKET-ECONOMIZER VALVE ................ G31956) MAIN BODY ASSEMBLY ............................

"2150" (WITHOUT ANEROID)

1975-772.8 LITERENGINE

2.8 LITERENGINE

FORD / MOTORCRAFT2100, 2150

WALKER PRODUCTS INC. PHONE (323) 232-3359 FAX (323) 232-3332 FORD - 11

REF# NOMENCLATURE PART#

Page 27: Ford Motorcraft carburation

62-42E-CLIP

RETAINER

62-96E-CLIP

RETAINER

62-45E-CLIP

RETAINER

85-141CHOKE DIAPH.

RETAINER

85-203CHOKE COVER

RETAINER

62-54ROD ENDRETAINER

62-46ROD

RETAINER

62-47E-CLIP

RETAINER

90-13CHECK BALL( 3/16" Steel)

85-300IDLE SCREWMETAL CAP

22-21THROTTLE

LEVER ROLLER

85-48EXPANSION

PLUG( 5/8" Alum)

85-208EXPANSION

PLUG( 11/32" Alum )

85-189NEEDLE &

SEAT SHIELD

67-112FLOAT PINRETAINER

67-109FLOAT PINRETAINER

67-102FLOAT PINRETAINER

62-79PUMP ROD

CLIP RETAINER

G582UMBRELLATYPE PUMP

CHECK VALVE

30-57FILTER

SCREEN

85-294IDLE SCREWMETAL CAP

85-108IDLE LIMITER

CAP

64-358ACCEL

PUMP ROD

66-51IDLE ADJUSTINGSCREW SPRING

85-88CHOKE

ROD SEAL

FORD - 12 WALKER PRODUCTS INC. PHONE (323) 232-3359 FAX (323) 232-3332

FORD / MOTORCRAFT2100, 2150

G1326UMBRELLATYPE PUMP

CHECK VALVE

ID .204 .038 WIRE DIA.

.590LENGTH

66-52SPRING

66-131IDLE ENRICHMENT

DIAPH. SPRING

30-66FUEL FILTER

SCREEN

30-69PLASTIC FUEL

FILTER

G831TEFLON

BUSHING STRIP

62-56ROD

RETAINER

0-80PASSAGE PUMP

JET PLUG( Aluminum )

85-47EXPANSION

PLUG( 9/16" Alum )

62-67ROD ENDRETAINER

22-32SWIVEL LINKAGE

BUSHING

85-212CHOKE

BRACKET

85-25UPPER PUMP

SPRING RETAINER

85-58EXPANSION

PLUG( 1/2" Alum )

G665RUBBER CAP

( 3/8" )

G652RUBBER CAP

( 5/32" )

G600-1RUBBER CAP

( 7/32" )

G600-5RUBBER CAP

( 1/8" )

83-4LEAD BALL

( 1/4” )

83-3LEAD BALL

( 3/16” )

83-1LEAD BALL

( 5/32” )

22-96PLASTICSLEEVE

BUSHING

85-100LEVER

16-127IDLE SCREW

( 10-32X1.246 )

85-303BUTTON

PLUG

16-84IDLE SCREW

( 10-32X1.262 )

16-73IDLE SCREW

( 10-32X1.379 )

22-28PLASTICSLEEVE

BUSHING

16-75IDLE SCREW

( 10-32X1.190 )

G603VENTVALVE

16-119IDLE SCREW

( 10-32X1.468 )

16-141IDLE SCREW

( 10-32X1.596 )

16-128IDLE SCREW

( 10-32X1.456 )

16-118IDLE SCREW

( 10-32X1.466 )

85-297CHOKE COVER

RETAINER

ID .230 .015 WIRE DIA.

.980LENGTH

ID .215 .020 WIRE DIA.

.755LENGTH

66-3566-36

( Primary )

( Secondary )

FLOAT SPRING

22-52PLASTICSLEEVE

BUSHING

120-4 SeriesMetering Jets

Specify OrificeSizes

16-120IDLE SCREW

( 10-32X1.485 )

Page 28: Ford Motorcraft carburation

80-5CHOKE & THROTTLE

SCREW( 6-32X5/16" )

80-42CHOKE COVER

RETAINER SCREW( 8-32X5/16" )

80-45LOCKWASHER

SCREW( 8-32X1/2" )

80-83BOWL COVER

SCREW( 10-32X5/8" )

22-20THROTTLE LEVER

BALL STUD

17-46BRASS TUBE

OD .220"X1.372"Length

22-23THROTTLE LEVER

BALL STUD

80-22SLOTTED OVAL HEAD

SCREW( 6-32X11/32" )

80-43CHOKE PULL-OFF

SCREW( 8-32X3/8" )

FORD / MOTORCRAFT2100, 2150

WALKER PRODUCTS INC. PHONE (323) 232-3359 FAX (323) 232-3332 FORD - 13

22-121THROTTLE LEVER

BALL STUD

17-34BRASS TUBE

OD .219"X1.401"Length

17-150BRASS PASS. TUBE

OD .125"X1.760"Length

17-105STEEL VENTURI

TUBE

R78LINK ROD

R88CHOKE ROD

R60THREADED ROD

R62CHOKE ROD

R48CHOKE ROD

85-177THROTTLE SPOOL

&SCREW

17-39ALUMINUM PIN

R129ROD

1/4" Ball1/4" Ball1/4" Ball

.750

" L

engt

h

.833

" L

engt

h

.828

" L

engt

h

ORIFICE.042

OD.317"

OD.250"

32-49FLOAT PIN

OD .097"X.891"Length

32-61FLOAT PIN

OD .125"X1.506"Length

10-32 Threads 10-32 Threads10-32 Threads

R99PUMP ROD

22-22ROD SPRING

ADJ. NUT

Page 29: Ford Motorcraft carburation

FORD - 14 WALKER PRODUCTS INC. PHONE (323) 232-3359 FAX (323) 232-3332

FORD / MOTORCRAFT2100, 2150

G1220ENRICHMENT VALVE

GASKET

ID .750 OD 1.000

.042 THK.

ID 1.890 OD 2.230

G918CHOKE COVER

GASKET

G1115CHOKE COVER

GASKET

ID 1.875 OD 2.187

ID 1.900 OD 2.180

ID 1.875 OD 2.240

.047 THK.

.047 THK.

.047 THK.

.047 THK.

G509CHOKE COVER

GASKET

G97-1CHOKE COVER

GASKET

G895AIR CLEANER

GASKET

ID 5.130 OD 5.550

.031 THK.

G37METERING JET

GASKET ( Fiber )

G59FUEL INLET GASKET

( Fiber )

G50NEEDLE & SEATGASKET ( Fiber )

G49NEEDLE & SEATGASKET ( Fiber )

G1319PUMP NOZZLE

SCREW WASHER( Alum. + Rubber )

ID .258 OD .404

ID .312 OD .410ID .309 OD .434ID .293 OD .460

ID .563 OD .737

.061 THK.

.024 THK. .031

THK. .031 THK.

.031 THK.

361FFUEL INLET

GASKET ( Fiber )

G494FUEL FILTER

GASKET ( Fiber )

G1144FUEL VALVE SEATWASHER ( Copper )

G38NEEDLE &

SEAT WASHER

ID .300 OD .417 ID .312 OD .436

G910FAST IDLE ROD

SEAL

.031 THK.

.031 THK.

G365STEP UP JET

GASKET ( Fiber )

G273SECONDARY TUBE

SEAL O-RING

619FWASHER( Steel )

85-7WASHER( Steel )

ID .192 OD .322

.030 THK.

ID .158 OD .325

.031 THK.

ID .176 OD .316

.070 THK.

ID .190 OD .383

.060 THK.

ID .518 OD .690

.046 THK.

ID .410 OD .645

.015 THK.

G272PUMP STEMSEAL O-RING

ID .239 OD .380

.070 THK.

G73WASHER( Fiber )

ID .244 OD .368

.031 THK.

ID .120 OD .505

.062 THK.

Page 30: Ford Motorcraft carburation

G319SPARK DELAY

VALVE GASKET

G1241CHOKE HOUSING

GASKET

G1076ENRICHMENT VALVE

COVER GASKET

G912ALTITUDE COMPENSATOR

MOUNTING GASKET

G913ALTITUDE COMPENSATOR

MOUNTING GASKET

G1292SOLENOIDGASKET

G1244ACCELERATOR PUMP

VALVE GASKET

85-218THERMOSTAT COVERBRACKET RETAINER

85-78THERMOSTAT COVER

RETAINER

G911POWER VALVE

GASKET

85-190AIR DISTRIBUTION

PLATE GASKET

G1182CHOKE COVER

GASKET

G1333CHOKE COVER

GASKET

G875CHOKE COVER

GASKET

G914CHOKE COVER

GASKET

G1104VENTURI CLUSTER

GASKET

G901DECEL VALVE

GASKET

G1348VENTURI CLUSTER

GASKET

G1293VENTURI SUPPORT

GASKET

FORD / MOTORCRAFT2100, 2150

WALKER PRODUCTS INC. PHONE (323) 232-3359 FAX (323) 232-3332 FORD - 15

G857CHOKE COVER

GASKET

Page 31: Ford Motorcraft carburation

G1334BOWL COVER GASKET

G801BOWL COVER GASKET

G840BOWL COVER GASKET

G862BOWL COVER GASKET

G996BOWL COVER GASKET

G1181BOWL COVER GASKET

G915BOWL COVER GASKET

G1295BOWL COVER GASKET

G1291BOWL COVER GASKET

G1290BOWL COVER GASKET

FORD - 16 WALKER PRODUCTS INC. PHONE (323) 232-3359 FAX (323) 232-3332

FORD / MOTORCRAFT2100, 2150

G710BOWL COVER GASKET

G659BOWL COVER GASKET

G1424BOWL COVER GASKET

G1470UNIVERSAL BOWL COVER GASKET

G1103BOWL COVER GASKET

Page 32: Ford Motorcraft carburation

FORD / MOTORCRAFT2100, 2150

WALKER PRODUCTS INC. PHONE (323) 232-3359 FAX (323) 232-3332 FORD - 17

G711FLANGE GASKET

1/32" THK.

G790FLANGE GASKET

1/32" THK.

G806FLANGE GASKET

3/16" THK.

G979FLANGE GASKET

21/64" THK.

G930FLANGE INSULATOR GASKET

25/64" THK.

G995FLANGE GASKET

1/32" THK.

G1600FLANGE GASKET

7/32" THK.

G1281FLANGE GASKET SKIN

1/32" THK.

G974FLANGE GASKET

1/32" THK.

G861FLANGE GASKET

1/32" THK.

100-42BRASS FLOAT

100-40BRASS FLOAT

66-32BIMETALLIC

CHOKE SPRING100-21

NITROPHYL FLOAT100-80

NITROPHYL FLOAT

66-60BIMETALLIC

CHOKE SPRING

101-876ECHOKE PULL-OFF

102-1018CHOKE THERMOSTAT

ASSEMBLY

102-1007CHOKE THERMOSTAT

ASSEMBLY

40-5CHOKE COVER

CAP

66-50BIMETALLIC

CHOKE SPRING

101-878CHOKE PULL-OFF

100-25ELECTRIC CHOKE

ASSEMBLY

100-26ELECTRIC CHOKE

ASSEMBLY85-225

CAM

Page 33: Ford Motorcraft carburation

FORD - 18 WALKER PRODUCTS INC. PHONE (323) 232-3359 FAX (323) 232-3332

FORD / MOTORCRAFT2100, 2150

90-136CHOKE REPAIR

FITTING

90-111CHOKE REPAIR

FITTING

30-61FUEL FILTER

90-16-1CHOKE REPAIR

FITTING

90-10FUEL FITTING

90-80FUEL FITTING

90-84FUEL INLET

FITTING

90-89VACUUM HOSE

FITTING

90-18-1CHOKE REPAIR

FITTING

90-17-4CHOKE REPAIR

FITTING

64-278CHOKE PULL-OFFDIAPHRAGM ASSY.

NUT9/16

7/16-24

3/8-24

NUT9/16

7/16-24

3/8-24

NUT7/16

7/16-24

5/16-243/16

3/8-24

NUT3/8

5/16-24

NUT7/16

7/16-24

NUT1/2

7/16-24

7/16-24

1/2-20

NUT9/16

1/8 PIPE

1/2-20

1/2-20

NUT11/16

NUT11/16

9/16-24

1/2-20

5/16

1/8-27

64-341PUMP DIAPHRAGM

ASSEMBLY( Fluorosilicone Material )

.760

Len

gth

64-295PUMP DIAPHRAGM

ASSEMBLY

64-171PUMP DIAPHRAGM

ASSEMBLY

.885

Len

gth

.830

Len

gth

.982.982

.250.250

64-191PUMP DIAPHRAGM

ASSEMBLY

64-279PUMP DIAPHRAGM

ASSEMBLY

.140

Len

gth

.175

Len

gth

.982.982

.500.281

64-372PUMP DIAPHRAGM

ASSEMBLY

64-434PUMP DIAPHRAGM

ASSEMBLY

64-342PUMP DIAPHRAGM

ASSEMBLY

Spring.047

Spring.050

Spring.040

.880

Len

gth

.880

Len

gth

.970

Len

gth

64-343PUMP PLUNGER PIN

OD .250"X.675"Length

85-315PUMP DIAPH. STEM

OD .247"X.710"Length

30-91FUEL FILTER

5/16

1/2-20

Page 34: Ford Motorcraft carburation

FORD / MOTORCRAFT2100, 2150

WALKER PRODUCTS INC. PHONE (323) 232-3359 FAX (323) 232-3332 FORD - 19

31-680VITON NEEDLE &SEAT ASSEMBLY

(.096 Orifice)

31-677VITON NEEDLE &SEAT ASSEMBLY

(.101 Orifice)

31-681VITON NEEDLE &SEAT ASSEMBLY

(.100 Orifice)

31-528VITON NEEDLE &SEAT ASSEMBLY

(.096 Orifice)

31-563VITON NEEDLE &SEAT ASSEMBLY

(.101 Orifice)

31-682VITON NEEDLE &SEAT ASSEMBLY

(.100 Orifice)

31-683VITON NEEDLE &SEAT ASSEMBLY

(.101 Orifice)

G59NEEDLE & SEATGASKET ( Fiber )

ID .312 OD .410

.031 THK.

18-218NEEDLE

G59NEEDLE & SEATGASKET ( Fiber )

ID .312 OD .410

.031 THK.

18-219NEEDLE

85-189SHIELD

18-262NEEDLE

G59NEEDLE & SEATGASKET ( Fiber )

ID .312 OD .410

.031 THK.

18-219NEEDLE

85-189SHIELD

18-235NEEDLE

825FNEEDLE & SEAT

GASKET ( Copper )

ID .325 OD .458

.033 THK.

18-232NEEDLE

85-189SHIELD

18-218NEEDLE

1st Stage 2nd Stage

70-125 (2.5" HG)

70-135 (3.5" HG)

70-145 (4.5" HG)

70-155 (5.5" HG)

70-165 (6.5" HG)

70-175 (7.5" HG)

70-185 (8.5" HG)

70-195 (9.5" HG)

70-105 (10.5" HG)

1st Stage

70-25 (10.0" HG) (4.0" HG)

70-27 (11.0" HG) (6.0" HG)

70-29 (8.0" HG) (1.5" HG)

70-52 (9.0" HG) (5.0" HG)

70-53 (9.0" HG) (3.5" HG)

70-54 (9.0" HG) (4.5" HG)

70-55 (10.0" HG) (6.0" HG)

70-56 (9.5" HG) (2.5" HG)

70-59 (7.0" HG) (2.0" HG)

POWER VALVEENRICHMENT ASSEMBLY

( 1 STAGE )

POWER VALVEENRICHMENT ASSEMBLY

( 2 STAGE )

Page 35: Ford Motorcraft carburation

FORD/MOTORCRAFT"2700 VV, 7200 VV"

FORD / MERCURY (6,8 cyl) ............................ 1977-91

FORD TRUCK (8 cyl) ...................................... 1981-83

LINCOLN (6,8 cyl) ........................................... 1977-82

APPLICATION

WALKER PRODUCTS INC. PHONE (323) 232-3359 FAX (323) 232-3332 FORD - 20

Page 36: Ford Motorcraft carburation

FORD - 21 WALKER PRODUCTS INC. PHONE (323) 232-3359 FAX (323) 232-3332

FORD / MOTORCRAFT2700 VV, 7200 VV

1) SCREW-THROTTLE RETURN CONTROL .. SEE PAGE 222) THROTTLE RETURN CONTROL .................3) FITTING-FUEL INLET ................................... 90-844) GASKET-FITTING ......................................... SEE PAGE 235) FILTER-FUEL ................................................. 30-586) SPRING-FILTER ............................................7) E- CLIP-PUMP ROD ...................................... SEE PAGE 228) FEEDBACK-CONTROL MOTOR .................. 319-20219) GASKET-CONTROL MOTOR ....................... SEE PAGE 2310) VALVE-METERING ......................................11) SPRING-METERING VALVE .......................12) E-CLIP-CHOKE CONTROL ROD ............... SEE PAGE 2213) SCREW-COVER PLATE ............................. SEE PAGE 2214) COVER PLATE-VENTURI VALVE ..............15) PLUG-VENTURI AIR BYPASS SCREW ..... SEE PAGE 2216) GASKET-COVER PLATE ............................ G104517) ROLLER BEARINGS ................................... SEE PAGE 2218) HOSE-CHOKE FRESH AIR ........................ 5/32 HOSE19) SCREW-BOWL COVER (LONG) ................ SEE PAGE 2220) SCREW-BOWL COVER .............................. SEE PAGE 2221) BOWL COVER ASSEMBLY ........................22) PUMP PLUNGER ASSEMBLY ...................23) SPRING-PUMP RETURN ............................24) CUP-PUMP .................................................. 64-32225) STEM-PUMP ................................................26) PIN-FLOAT HINGE ......................................27) FLOAT & LEVER ASSEMBLY .................... SEE PAGE 2428) GASKET-BOWL COVER ............................ SEE PAGE 2429) NEEDLE, SEAT & GASKET ASSY. ............ 31-68430) PIVOT PLUG-VENTURI VALVE .................. 85-18631) PIVOT PIN-VENTURI VALVE ...................... 22-7632) VENTURI VALVE & METERING ROD ........33) BUSHING-VENTURI VALVE ....................... 22-7134) CUP PLUG-MAIN JET ................................. 85-18535) JET-MAIN .....................................................36) O-RING-MAIN JET ...................................... G99237) SEAL-COLD ENRICHMENT ROD ..............38) CUP PLUG-IDLE TRIM SCREW ................. 85-24339) SCREW-IDLE TRIM..................................... **40) O-RING-IDLE TRIM SCREW ...................... G116741) WEIGHT-PUMP CHECK BALL ................... 85-23042) BALL-PUMP CHECK .................................. SEE PAGE 2243) SCREW-DIAPHRAGM COVER ................... **44) COVER-DIAPHRAGM .................................45) PLUG-VENTURI VALVE DIAPH. ................. SEE PAGE 2246) GUIDE-SPRING ...........................................47) SPRING-DIAPHRAGM ................................48) DIAPHRAGM-VENTURI VALVE .................. 64-35649) SCREW-THROTTLE BODY ........................ **50) BOWL ASSEMBLY ......................................51) GASKET-THROTTLE BODY ....................... G101352) PLUG-WIDE OPEN STOP SCREW ............ SEE PAGE 2253) SCREW-WIDE OPEN STOP ....................... **54) SPRING-WIDE OPEN STOP SCREW ........ **55) SCREW-RETAINER ..................................... SEE PAGE 2256) RIVET-RETAINER ........................................57) RETAINER-CHOKE STAT HOUSING ......... 85-17258) CHOKE THERMOSTATIC HOUSING ......... SEE PAGE 2459) GASKET-THERMOSTATIC HOUSING ....... G116860) SCREW-DIAPHRAGM HOUSING ............... **61) COVER-DIAPHRAGM .................................62) LEAD BALL-COVER ADJ. SCREW ........... SEE PAGE 2263) SPRING-DIAPHRAGM ................................64) DIAPHRAGM ASSEMBLY-CHOKE ............ 64-34165) NUT .............................................................. **66) LOCK WASHER .......................................... **67) LEVER & FAST IDLE SCREW ....................68) BUSHING-FAST IDLE CAM LEVER ........... 22-7169) LEVER-FAST IDLE CAM .............................70) E-CLIP-THROTTLE SHAFT ........................ SEE PAGE 2271) SCREW-SENSOR ....................................... **72) THROTTLE POSITION SENSOR ............... SEE PAGE 2573) THROTTLE BODY ASSEMBLY ..................

REF# NOMENCLATURE PART#

Page 37: Ford Motorcraft carburation

WALKER PRODUCTS INC. PHONE (323) 232-3359 FAX (323) 232-3332 FORD - 22

85-208EXPANSION

PLUG ( 11/32")

85-242EXPANSION

PLUG ( 9/16" )

22-76VENTURI VALVE

PIVOT

80-185COLD ENRICH.ROD TRAVELSTOP SCREW

85-229CHOKE CONTROL

ROD NUT

85-228CONTROL VACUUM

ROD NUT

85-226PLASTIC C.V.RROD SWIVEL

90-12CHECK BALL( 1/32" Steel )

83-4LEAD BALL

( 1/4" )

62-88C-CLIP

RETAINER

62-42E-CLIP

RETAINER

62-96E-CLIP

RETAINER

62-45E-CLIP

RETAINER

G994BOWL BENT

VALVE

22-71VENTURI VALVE

BUSHING

G993FUEL ENRICH.VALVE SEAL

( .175" )

FORD / MOTORCRAFT2700 VV, 7200 VV

64-322BUNA PUMP

CUP

G665RUBBER CAP

( 3/8" )

G652RUBER CAP

( 5/32" )

G600-1RUBBER CAP

( 7/32" )

85-47EXPANSION

PLUG ( 9/16" )

G600-5RUBBER CAP

( 1/8" )

62-56ROD

RETAINER

62-57E-CLIP

RETAINER

83-3LEAD BALL

( 3/16" )

62-92C-CLIP

RETAINER

62-64E-CLIP

RETAINER

22-52PLASTICSLEEVE

BUSHING

17-128BRASS PASSAGE TUBEOD .220"X1.850" Length

17-57STEEL TUBE

OD .250"X1.165" Length

17-78BRASS SCREW TUBE

( 1.250" LENGTH )

22-121STEEL THROTTLE

BALL STUD

17-48BRASS TUBE

OD .187"X1.914" Length

17-95BRASS SCREW TUBE

( 1.260" LENGTH )

OD.341"

Thread1/4-20

Thread5/16-24

OD.377"

85-186VENTURI VALVE

PIVOT PLUG

85-185MAIN JET

CHANNEL PLUG(7/16" Cup Type)

85-244VENTURI AIRBYPASS ADJ.

PLUG ( Plastic )

85-243IDLE SCREW

CHANNELPLUG(3/64" Cup Type)

G1184FUEL ENRICH.VALVE SEAL

( .197" )

905FCHOKE COVER

RETAINER RIVET

50-50CHOKE

CONTROL ROD

30-58FUEL INLET

FILTER

80-183CONTROL VACUUMREGULATOR ROD

85-230PUMP DISCHARGE

CHECK WEIGHT

80-42CHOKE COVER

RETAINER SCREW( 8-32X5/16" )

80-50SCREW

( 8-32X7/8" )

9/16"

.250

1/4" Ball

10-32 Threads

.750

" L

engt

h

80-197CONTROL VACUUMREGULATOR ROD

17-137LINKAGE ADJ.SCREW TUBE

Page 38: Ford Motorcraft carburation

G1168CHOKE COVER

GASKET

G1045VENTURI VALVECOVER GASKET

G1190CHOKE COVER

GASKET

FORD - 23 WALKER PRODUCTS INC. PHONE (323) 232-3359 FAX (323) 232-3332

FORD / MOTORCRAFT2700 VV, 7200 VV

.070 THK.

.070 THK.

ID .364 OD .504ID .364 OD .504ID .115 OD .231 ID .228 OD .308 ID .238 OD .334

.048 THK.

.040 THK.

.058 THK.

G1166FEEDBACK CONTROL

GASKET ( Fiber )

ID .634 OD .900

ID 2.189 OD 2.235

G778FUEL INLET FITTING

GASKET ( Alum. + Rubber )

ID .875 OD 1.062

G918CHOKE HOUSING

GASKET

G1165CRANKING ENRICHMENT

SOLENOID O-RING

G275ENRICHMENT

SOLENOID O-RING

G929VACUUM PISTON

SEAL O-RING

G992MAIN JETO-RING

G1167IDLE SCREW

O-RING

.047 THK.

.031 THK.

.049 THK.

869FAIR CLEANER

GASKET

ID 5.400 OD 5.840

.042 THK.

G97-1CHOKE COVER

GASKET

G586STRAINER NUT

WASHER ( Copper )

G418STRAINER NUT

WASHER ( Fiber )

85-172STAT COVER

BRACKET RETAINER

ID .885 OD 1.060

ID 1.875 OD 2.240

ID .855 OD 1.120

.047 THK.

.031 THK.

.031 THK.

Page 39: Ford Motorcraft carburation

G1170BOWL COVER GASKET

G1044BOWL COVER GASKET

31-684VITON NEEDLE &SEAT ASSEMBLY

(.110 Orifice)

FORD - 24WALKER PRODUCTS INC. PHONE (323) 232-3359 FAX (323) 232-3332

FORD / MOTORCRAFT2700 VV, 7200 VV

102-1017ELECTRIC CHOKE

THERMOSTAT

102-1080ELECTRIC CHOKE

THERMOSTAT

102-1066ELECTRIC CHOKE

THERMOSTAT

102-1067ELECTRIC CHOKE

THERMOSTAT

102-1008ELECTRIC CHOKE

THERMOSTAT

G1013THROTTLE BODY GASKET

G1169THROTTLE BODY GASKET

G1324BOWL COVER GASKET

100-76NITROPHYL FLOAT

100-77NITROPHYL FLOAT

G995FLANGE GASKET

1/32" THK.

G1600FLANGE GASKET

7/32" THK.

64-323HIGH CAM POSITIONERDIAPHRAGM ASSEMBLY( Buna Rubber Material )

64-356VARIABLE VENTURI

DIAPHRAGM ASSEMBLY(Fluorosilicone Material)

64-341PUMP DIAPHRAGM

ASSEMBLY(Fluorosilicone Material)

1.77

5 L

engt

h

.760

Len

gth

G1140NEEDLE & SEAT

GASKET ( Alum. + Rubber )

ID .323 OD .459

.031 THK.

18-234NEEDLE

90-84FUEL INLET

FITTING

1/2-20

NUT9/16

1/8 PIPE

319-2021FEEDBACKSOLENOID

90-118FUEL INLET

HOSE FITTING

5/16

1/2-20

NUT9/16

Page 40: Ford Motorcraft carburation

FORD - 25 WALKER PRODUCTS INC. PHONE (323) 232-3359 FAX (323) 232-3332

FORD / MOTORCRAFT2700 VV, 7200 VV

200-1024THROTTLE POSITION

SENSOR

200-1023THROTTLE POSITION

SENSOR

200-1012THROTTLE POSITION

SENSOR

200-1020THROTTLE POSITION

SENSOR

200-1015THROTTLE POSITION

SENSOR

WHITE ROTORCLOCKWISE ROTATION

BLACK ROTORCLOCKWISE ROTATION

BLACK ROTORCLOCKWISE ROTATION

BLACK ROTORCLOCKWISE ROTATION

200-1011THROTTLE POSITION

SENSOR

BLACK ROTORCLOCKWISE ROTATION

BLUE ROTORCLOCKWISE ROTATION

BLUE ROTORCLOCKWISE ROTATION

200-1029THROTTLE POSITION

SENSOR

5/32 HOSEVACUUM HOSE