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Publication No. 6601249

P A R T S L I S T for

IMP AND CHAMOIS MARK I and I I

SUPER IMP

COMMER IMP VAN

Commencing Chassis Numbers

Imp Mark I De-Luxe, B411,000,001 and B41,1080,404 Imp Mark I Standard, B421,000,001 and B42,1,002994

Chamois Mark I7 B4371,000001

Imp Mark II De-Luxe, B41,2,000001 Chamois Mark H, B73,2,000001

Super Imp, B44,2,000001 ( C m . B44,2,9,00001) Commer Imp Van, B46,1,000001

ROOTES MOTORS (PARTS) LTD., Coventry Road, Birmingham 10

Telephone: BIRMINGHAM VICTORIA 4321 Telegrams: ROOTESPART

Telex: ROOTESPART, BIRMINGHAM Telex No. 33-304 33-305


WORLD EXPORTERS OF HUMBER-HILLMAN-SUNBEAM-SINGER CARS

PARTS SUPPLY : ALL PARTS ORDERS AND ENQUIRIES FROM OVERSEAS SHOULD BE ADDRESSED TO

ROOTES LTD., PARTS DIVISION, COVENTRY ROAD, BIRMINGHAM 10, ENGLAND

Cables : ROOTESPART, BIRMINGHAM

Codes : A.B.C. (5th and 6th Wition) P W A T E B E N T L E Y S

Teler: ROOTESPART, BIRMINGHAM

Telex No. 331304 331305

ROOTES CONCESSIONATRE COMPANIES & REGIONAL OFFICES

AUSTRALIA ROOTES (AUSTRALIA) LTD., P.O. BOX 100, Port Melbourne, S.C.7, Victona - - - - - - Telephone: MJY 441

CANADA ROOTES MOTORS (CANADA) LID., 3135, West Broadway, Vancouver, Brills11 Columbia - - - Telcphone: Regent 1-317718 ROOTFS MOTORS (CANADA) LTD., P.O. BOX 174, Slal~on "H", Toronto, 13 Ontario - - Tclcphone: Plymouth 5-5255 RVOTES MOTORS (CANADA) LTD., 25, St. Jarnes Street, Ville St. P~crrc, Montreal, P.Q. - - - Tclcphone: Hunter 1-0365

CARIBBEAN ROOTES MOTORS (WESTERN) LTD., P.O. BOX 1479, Nassau, Bahamas - Telephone: 4174-5-6

EUROPE ROOTES AUTOS (BEUTSCHLANLS) GmbH., 4 Dusseldorf-Rath, Oberha~~senersti-asse 17, P.O. Box (Postfach) 171 Telephone: 63.30.51 ROOTES (BELGIQUE) S.A., 126 Rue de Llnlhoul, Brussels 4, Belgium - - - - - Telephonc: 33.94.58 and 33.96.05 R O ~ T E S MOTORS S.A., 6 Rond Point dex Champs Elysces, Paris 8, Francc - - - - Telephone: Elyses 04.37 and 04.38 Rooms AUTOS SA. , 10, Rue du Commerce, Geneva, Switzerland - - - - - - Telephone: 022.25-32-30 R o o r ~ s ITALIA S.P.A., Torre Velasca, Via Velasca 5, Milan, Italy - - - - - - - Telephone: 803, 364 ROOTES MOTORS A.B., Osthammarsgatan 64-66, Stockholm, Sweden - - - - - - - Telephone: 63-01-05 ROOTES ESPANA S.A., Alcala 95 Piso 6, Madrid 9, Spain - - - - - - - - - Telephone: 276604

FAR EAST ROOTES LTD., Room 100314, Unron House, Cliatcr Road, Hong Kong - - - - - - Telephone: 34209 YAMATO MOTOR CO. LTD., 22-10 Minarmi-01 6-Chomc, Shinagawa-Ko, Tokyo, Japan - - - - Telephone: 761-0121

EAST AFRICA ROOTES (KENYA) LTD., P.O. BOX 3020, Nairobi, Kenya - - - - - - Telephone: 20761:2/3

MEXICO REFACCIONES BRITANNICAS S.A., Insurgentees Korle 514, F, Mexico Cily, Mexico, 4, D.F. - Telephone: 47-93-20 and 47-96-30

MIDDLE EAST THE ROOTES GROUP, BOX P.O. 2289, Beirut, Lebanon - - - - - - - - - Telephone: 2921 80 ROOTES ( C A ) (PvT) LTD , P.O. BOX 2382, Bnmley Road, Workrnglon, Salisbury, Rhodesm - - - Telephone: 60641

SOUTH AFRICA STANLEY MOTORS LTD., P.O. BOX 7712, Stanmot B~~ilding, 30, Eloff Strect, .lohannesbnrg, Transvaal - Telephone: 23-91411

\.'ENEZOELA ROOTES MOTORS DE VENEZUELA S.A., Apartado 621, Valencia, Edo Carabobo, Vcnczucla - - Telcphone: 6371-2-3-4-5

U.S.A. Roorss MOTORS INC., 9830 West Pico Boulevard, Los Angeles, 35, Calibrnia - - - - Tclcpbone: Crestview 6-4161 ROOTES MOTORS INC., 43-32, 21st Street, Long Island City, 1, New York - - - - - Telephone : Stillwell 6-2305


ROOTES MOTORS (PARTS) LTD., Coventry Road, Birmingham 10

Telephone: BIRMINGHAM VICTORIA 4321

Telex: ROOTESPART, BIRMINGHAM Telex No. 33-304

33-305

SOLE: CONCESSIONAIRES FOB THE DISTRIBUTION

IN GREAT BRITAIN AND NORTHERN IRELAND OF

REPLACEMENT PARTS FOR PRIVATE & COMMERCIAL

VEHICLES MANUFACTURED BY

H U M B E R - H I L L M A N - S U N B E A M - S I N G E R

Head Office, Works and Service Departments

STOKE, COVENTRY

Telegrams: ROOTESMOTI, COVENTRY and Telex (Telex No. 31-561)

A complete list of Parts Stockists in Great Britain and N. Ireland can be obtained on application to Rootes Motors (Parts) Ltd.

CONDITIONS OF SALE

AU Sales are made subject to the Company's 'LConditions of Sale" current at the time of delivery.


INDEX

SECTIONS

For Descriptive Index see pages vi to vii

INDEX AND FOREWORD

ENGINE (Motor) UNIT and ENGINE (Motor) AUXILIARIES

PETROL (Fuel) PUMP

CARBURETTOR

CARBURETTOR CONTROLS

CLUTCH and CONTROLS

TRANSAXLE (Transmission) UNIT, GEAI CHANGE CONTROL and ROAI: WHEELS

SUSPENSION -FRONT

BRAKES and CONTROLS

STEERING and CONTROLS

SUSPENSION - REAR

RADIATOR

PETROL (Fuel) SYSTEM

EXHAUST SYSTEM

ELECTRICAL EQUIPMENT

BODY PANELS and FITTINGS

SPECIAL ACCESSORIES

TOOLS

REPLACEMENT SERVICE UNITS

PARTS and SERVICE LITERATURE

STANDARD PARTS

NUMERICAL INDEX

v

Publication No . 6601249

INDEX Page No .

BODY PANELS AND FITTINGS

Backlight . . . . . . . . . Badges . . . . . . . . . Body Panels . . . . . .

. . . . . . Bonnet (Hood) Door Glass and Fittings ... Door Hinges and Check Links Door Locks and Handles ... Engine Compartment Lid ... Exterior F~ttings . . . . . . Facia Fittings . . . . . . Front Bumpcr . . . . . . Front Seat and Fittings ... Headlamp Mounting ... Miscellaneous Trim . . . . . . Mouldings . . . . . . . . . Paint . . . . . . . . . . . . Rear Bumper . . . . . . Rear Scat Fittings . . . . . .

. . . . . . . . . Soft Trim Tail Gale . . . . . . . . . Underfrarnc Section . . . . . . Windscreen (Windshield) ...

Windscreen Washer . . . . . .

BRAKES AND CONTROLS

. . . . . . . . . Brake Drnm Brakc Pedal . . . . . . Brake Pipes . . . . . . . Brake Shoes . . . . . . Fluid Reservoir . . . . . . Handbrake Cablcs . . . . . . Handbrake Lever . . . . . . Hose . . . . . . . . . . . .

. . . . . . Master Cylinder Wheel Cylinders. Front ... Wheel Cylinders. Rear ...

. . . . . . CARBURETTOR


CLUTCH AND CONTROLS

ENGINE (MOTOR) UNIT

Big End Bearing Set ... Camshaft . . . . . . . . . Camshaft Bcaring Set Conn . Rod. Less Bearing ... Crankshaft . . . . . . . . .

. . . . . . Cyljnder Block Cylinder Head . . . . . . Exhaust Valve . . . . . . Flywheel and Starter Ring (Gear)

. . . . . . . . . . . . . . . Inlet Valve Main Bearing Set . . . . . . . . . Oil Filter Unit . . . . . . . . . Oil Pump . . . . . . . . . . . .

Page No . ENGINE (Motor) UNIT-4ontinucd

. . . . . . . . . . . . Oil Filler Pist0.n~ . . . . . . . . . . . . . . . Sump . . . . . . . . . . . . . . .

. . . . . . . . . . . . Tappet Block Thermostat . . . . . . . . . . . . Timing Cover . . . . . . . . .

EKQINE (Motor) AUXILIARIES

Air Cleancr . . . . . . . . . . . . Drain Tap . . . . . . . . . . . . Dynamo and Starter Fixiags ... Fan . . . . . . . . . . . . . . .

. . . . . . . . . . . . Fan Belt Manifolds . . . . . . . . . . . . Suction Piwe. Distributor Auto Control ... . .

Top Overhaul Gasket Sct ... Water P ~ ~ r n p . . . . . . . . .


Battery . . . . . . . . . Cables. Grolnmets and Clips Control Box (Regulator) Unit Distribntor . . . . . . . . . :Dynamo (Generator) ... Flasher Unit . . . . . . . . . Horn . . . . . . . . . . . . Ignition Coil . . . . . . . . . I nstrurne~~ts ... . . . . Lamps . . . . . . . . . Spark Plugs . . . . . . . . . Speedometer Cables . . . . . . Starter (Moloi) . . . . . . Starter Soleniod Switch ... Switches . . . . . . . . . Warning Lamps-Binnacle ... Windshield (Windscreen) Wiper

EXHAUST SYSTEM . .

NUMERIC.4L IKDEX

LITERATURE SECTION

PETROL (Fuel) PUMP


RADIATOR

Clips. Hoses . . . . . . . . . . . . . . . Roses

Radiator Block ...


REPLACEMENT UNlTS ...

... SPECIAL ACCESSORIES

STANDARD PARTS . . . . . .

STEERING AND CONTROLS Cap-Handwheel . . . . . . Handwheel . . . . . . . . .

. . . . . . Rack and Pinion ... Rack and Pinion Unit

. . . . . . Repair Kit Unit

. . . . . . Steering Arms Support Bracket . . . . . .

SUSPENSION-FRONT

Axle Carricr . . . . . . . . . Coil Spring . . . . . . . . . Hub . . . . . . . . . . . . Shock Absorber . . . . . .

. . . . . . Suspension Amms

. . . . . . Suspcnsion Member

... SUSPENSION-REAR

Page No .

TOOLS . . . . . . . . . . . . . . . . . . . . . S

TRANSAXLE (Transmission) UNIT

This includes Final Drive. Gearchange Mechanism and Road Wheels . 1st Speed Wheel . . . . . . . . . . . . . . . F2 2nd Speed Wheel . . . . . . . . . . . . . . . F2 3rd Speed Wheel . . . . . . . . . . . . . . . F3 4th Speed Wheel . . . . . . . . . . . . . . . F3 Adjustment Washcrs . . . . . * . . . . . . F2 - F4 Baulking Rings . . . . . . . . . . . . . . . F2 . F3 Casings . . . . . . . . . . . . . . . . . . F1 Change Speed Lever . . . . . . . . . . . . F7 Cover-Gearbox Mounting . . . . . . . . . F5 Crown Wheel (Ring Gear) and Hypoid Pinion ... F5 DiKerenlial Gear Set . . . . . . . . . Final Drive . . . . . . . . . Flexible Coupling-Gear Control Gcarbox Controls . . . . . . Gear Conlrol Shaft . . . . . .

. . . . . . Input Drive Shaft Primary Clutch Shaft ... Release Pad-Clutch ... Reverse Idler Wheel (Gear) Reverse Wheel . . . . . Road Wheels . . . . . . . . .

. . . . . . Kotoflcx Coupling Slave Cylinder-Clutch ... Selector . . . . . . . . . Selector Shafts . . . . . . Synchro Hub . . . . . . . . . Wheel Flange (Hub) ... Withdrawal Lwcr-Clutch ...

vii


FOREWORD

This publication contains details of Replacement Parts for the Imp and Chamois Mk. I & 11, Super Imp and Imp Van.

Purchasers are requested to make themselves fully acquainted with the recommended method of ordering parts, and other information contained in the followmg introductory pages.

All Sales are made subject to the Company's "Conditions of Sale" current at the time of delivery.


ALWAYS QUOTE CHASSIS NUMBER AND SUFFIX LETTERS

The chassis serial number will be found stamped in the space marked 'X' on a plate similar to that illustrated, which is fixed to the nearside of the engine compartment.

WHEN ORDERING PARTS PLEASE QUOTE

CHASSIS N O

&ENGINE N'


INTERPRETATION OF THE PARTS LIST

Attention is drawn to the layout of this list, whereby it is possiblc to ascertain the exact composition of Assemdies and Sub-Assemblies.

As an example, if it is required to order the Connecting Rod, Bash, Bolt, Nut and Big End Bear~ng for the Enginc (Motor), rcfcrcncc to Page A2 of the Parts List will show the items as follows:-

% l K 1 DESCRIPTION No. per REMARKS

Veb.

The reference numbers m the left-hand column headed "Plate Ref." will enable the items to be located on thc illustration preceding the Engine Section.

B20 B21 B22 B23 B24

The Connecting Rod Asscmbly (Icss Big End Bearing), Part Numbcr 7100636, is a Snb-Assembly and it will be seen that the descriptions of the four next items conlprised in the sub-assembly are "inset" to the right.

This indicates that the Bush, Bolt and Tabwasher are comprised in the sub-assembly and will be supplied auto- matically when 7100636 is ordcred. Thc Bush (70541061, Bolt (7 10063 1) and Tabwasher (7 100105) may of course be ordered as individual parts also, if required.

7100636 7054106 7100631 7100105 7054045

It will be noted that the next description, "Big End Bearing", is not inset to the right and this indicates that the Big End Bearings are not included in the Sub-assembly 7100636 and must be ordered separately under Part Number 7054045 or the appropriate undersize part nurnbcr to rcquircmcnts.

CONNECTING ROD, less bearing . . . . . . . . . . . . 4 . . . . . . . . . . . . . . . . . . Bush-Small end 4

Bolt-Special Big end . . . . . . . . . . . . . . . 8 Tabwasher } . . . . . . . . . 8

BIG END BEARTNG SET (!%ndardj' . . . . . . . . . l

This "inset" method of indicating the parts included in Assemblies or Sub-Assemblies has been applied throughout the Parts List and it is pointed out that such an Assembly only includes those items which are "inset" below it.

Before placing orders for parts, reference should be made to the "General Instructions for Ordering Replaccmcnt Parts" included m the following pages.

It should bc understood that t11c quantity quoted in the No. per Vcl~. column in the Parts List, relates only to the number fitted to each vehicle and not to the quantity, i.e. Tens, Dozens, etc., which these may be sold in.

ABBREVIATIONS

Assy. - Assembly. B.A. - BriLish Association Thread. Rif. - Bifurcated.

B.S.F. B.S.P. B.S. W. c;w Ch. Hd. C.P. C. Pt. Csk. Cyl. Dia.

F.H. I.D. L.H. L.H.D.

- Binding Bead. - Bracket. - British Standard Fine Thread. - British Standard Pipe Thread. - British Standard Whitworth Thread. - Complete with. - Cheese Head. - Cliromium Platc. - Cone Point. - Countersunk. - Cylinder. - Diameter. -Double Coil or Double Contact. - Fillister Head. - Inside Diameter. - Left Hand. - Left-Hand Drivc.

- Millimetre. - Ncar Sidc-Left Hand. - O~~ts ide Diameter. - Offside-Right Hand.

o!s - Oversize. O.H. -- Oval Head. P.H. - Pan Head. PI. P a i r * .. A - " . .

R.H. - Righ~ Hand. R.R.D. - Right-Hand Drivc. Rd. Hd. - Round Head. Rsd. Hd.- Raised Head. S.W.G. - Standard Wirc Gauge. S. Hd. - Snap Head. Std. - Standard. T.P.I. - Threads per inch. U.N.C. - Unified Coarse Thread. U.N.F. - Unified Fine Thread. U.S. - Undersizc. Whit. - Whitworth Thread. "X'" cross.


FOR THE ATTENTION OF ALL DEALERS

Notes on Maintenance of Parts List AMENDMENTS

Amendment Sheets will be issued in respect of lhis Parts List each Calendar month, if necessary, and should be filed in the Parts List ring binder-in front of the main publication.

Each monthly Amendment will be cumulative in regard to this particular Parts List and new issues will supersede previous Arnendments-this method being similar to that already used in respect of Master Price Lisr Supplements.

To obviate the necessity of recording Parts List Amendments on thc page affected, a supply of small gummed labels has been made available for cross reference purposes.

This label reads "REFER TO AMENDMENT" and should be affixed to cach Parts List Page affected by an Amendment, so that when using the List, attcntion is drawn to the necessity of referring to the Amendment Sheets already in front of the Main Puhhcation.

A space has also been provided at the foot of each printed Parts List page to enable users to record minor amendments or remarks if required.

ISSUE OF REPRINTED PAGES In addition to the Amendment Shccts (issued each Calendar month, if required) ccrtain Pages

of the Parts List itself may be reprinted from time to time. These new pages will be distributed at intervals of three months.

For example, if a major modification or addition is notified by hnendment Sheet in, say January, and the next issue of Reprinted Parts List Pages is not due to be distributed until March, the details of the modification wiU appear in the Amendments issued for January and February only. The March distribution would include either reprinted Parts List Pages and/or additional Pages so as to incorporate the details in the main publication - thus making it unnecessary to retain the same details in the cumulative Amendment Sheels.

FILING OF REPRINTED AND ADDITIONAL PAGES The importance of filing "reprinted" pages, and additional pages in the correct position (and

in the correct Parts List) cannot be over-emphasized, and the following guidance is given :-

(a) Colour Identification Each Page is ovcrprinted with vertical coloured lines in the right-hand margin and all sub-

sequent reissued or additional pages for this publication will be overprinted with vertical lines of the same colour.

(b) Publication Number It will be noted that the Part Number of the complctc Publication is printed at the top of each

page. This same number will be printed on all rc-issued or additional pages, as a precaution against incorrect filing.

(C) Sectional Index Each Section is allocated a letter, and all sections are filed in strict Alphabetical Sequence.

Page numbering within each Section is based on the Section letter-thus the first Section ENGINE (MOTOR) UNIT is allocated the letter "A" and page numberrng for that Section commences at Page Al.

(d) Jllustratian Pages These precede the Scction to which they apply, and in addition to thc coloured identification

lines and the Publication number, the Section to which each illustration is applicable js clearly indicated at the foot of each page (Example : PLATE "Aw-SECTION "A").

(e) Re-issued Pages As and when it becomes necessary to re-print individual pages thcse will be clearly marked

"2nd issue" and, of course, must be filed in place of the original page which should then be destroyed. Similarly, a page marked "3rd issue" must take the place of the same Page Number marked "2nd issue", and so on.


GENERAL INSTRUCTIONS FOR ORDERING

REPLACEMENT PARTS

To avoid delay through inaccurate interpretation of orders, it is of great importance that the information detailed in the following paragraphs be quoted.

CAR TYPE

(a) Model.

(b) Chassir Number.

(c) Engine (Motor) Number. Particularly important if the car has been fitted with a Factory Reconditioned Unit.

(d) The Body Style. Required when Body Replacements are being ordered.

PARTS REQUIRED

Part Number and Descriotion. Obtained by reference to the Parts List.

Quantity. Ordering in "sets" is misleading. A specific statement as to the exact quantity of each part should be given.

Offside or Nearside (Right-Hand or Left-Hand), Front or Rear. In view of the difference of opinion which appcars to exist as to which way the car is faced when describing for example, a Wing (Fender) as right or left, customers are requested to utilise the expressions "offside" or "nearside" (abbreviated as O/S or N/S) the offside being the Driver's side (right-hand drive car). These instructions apply particularly to such items as Wings (Fenders) Door Handles, Stccring Arms, etc.

Right-Hand Drive and left-Hand Drive. All orders will be executed as R.R.D. except when speci6cally marked Left-Hand Drive. The abbreviation "L.H.D." is sufficient.

PATTERNS

If doubt exists as to the name or part number, a dimensioned sketch will assist in the interpretation of the order, alternatively the old part should be sent as a pattern. When supplicd as patterns, parts should be labelled indicating the address of the

sender, together with any reference such as Or& Number, etc. Old parts sent as patterns will not be returned unkss imtmtions to that effect accompany the order. Such parts will be scrapped after retention for a period of one week.

FIRE

Although every precaution is taken against fire, we do not accept liability for any damage which may be caused by fire to any vehicle or part thereof entrusted to us for any purpose whatsoever.

PRICES

Current retail prices are made available to Distributors (O$erseas) or Parts Stockists (Great Britain) by means of the Master Pricc List and its Supplements, which are issued at regular intervals.

All prices quoted in the Master Pricc List arc subjeft to alteration without notice, and are for delivery at works. Postage, Carriage, Packing and Transit Insurance may be charged extra.

SPECIAL NOTES FOR OWNERS

It is in the owner's interest that all order.9 fur r eph~men t parts are placed with the nearest Distributor (Overseas) or Parts Stockists (Great Brirain) in preference ro orckrtng direct from the Company. This will not only obviate delays in transit and carriage charges, but also eliminate delays which are inevitable when the Company receives a large volume of individual orders.

Distributors (Overseas) and Parts Stockists (Great Britain) are under contractual obligation to maintain a comprehensive range of Parts for the convenience of Traders and Owners in their respective territories. The primary function of Rootes Motors (Parts) Ltd. is to nlcet the bulk demand for Replace- ment Parts made by Distributors (Overseas) and Part4 Stockists (Great Britain).

SPECIAL NOTES FOB DISTRIBUTORS AND PARTS STOCKISTS

Special instructions are issued to Home Mwket Main Parts Stockists and Overseas Distributors from time to time, and these should always be strictly observed.

RIGHT-HAND SIDE (R.H.) or OFFSIDE (01s)

LElT-HAND SIDE (L.H) or NEARSIDE (N/S) might-hand drive or Left-hand drive vehicb)

xii

- .


A L'ATTENTION DE TOUS LES AGENTS

Notes Concernant la Mise a Jour des Nomenclatures

1. MODIFICATIONS Des Feuilles de Modifications seront publikes cn respect de cettc Nomenclature tous les mois, si

ntcessaire, et devraient Btre plades dans la reliure B fcuillets mobiles dc la Nomenclalure-n devant de la publication principale.

Chaque Modification mensuelle sera cumulative en ce qui concerne cette Nonlenclature particulikrc et les nouvelles Cditions annuleront les Modifications anttrieures--cette mBthode ttant similaire tl celle dtjA employte pour les Supplements de Liste-maitre de Prix.

Pour Bliminer la ntcessitt d'enregistrer les Modifications dc Nomenclature sur la page affwtte, une quantitt des petites Btiquettes gommks a ttB fournic pour les besoins de rtfkrence.

Cette etiquette est marqutc "REFER TO AMENDMENT" (se reporter aux modifications) et devrait etre colke sur chaque Page de Nomenclature aaectee par une Modification de sortc que lors de l'emploi de la Nomenclature, l'attention sera attirke sur la nicessitt de se reporter aux Feuilles de Modifications dtjja en devant de la publication principale.

Un espace en blanc a 6tt laisst au has de chaquc page imprimhe de Nonlenclature pour permcttre B l'utilisateur de noter des modifications mincures ou des remarqucs si ntcessaire.

2. EDITION DES PAGES RE-IMPRIMEES En plus des Feuilles de Modifications (publiees tous les nlois si n8cessaire) certaines Pages de la

Nomenclature proprement dite pourront Etre rPimprimees de temps A autre. Ces nouvelles pages seront distribuks A intervalles de trois mois.

Si par exemple, une modification importante ou addition a 6th notifite par Feuille de Modifimtion en Janvier, et I'tdition suivante de Pages Rt-imprimees dc Nomenclature n$ doit etre distribute qu'en Mars, les dttails de cette modification seront indrquts sur les Modificat~ons dc Janvier et Fdvrier seulement. La distribution de Mars comprendra soit des Pages r&-imprimies,de Nomenclature et/ou des Pages suppltmentaires de manibre B incorporer les deta~ls dans la publicat~on pnncipalc-rendant ainsi inutile de rBpBter les rn8rnes dttails dans les Fcuilles de Mod~fications curnulatives.

3. CLASSIFICATION DE PAGES RE-IMPRTMEES OU SUPPLEMENTAIRFS Nous ne pouvons trop insister sur I'importance de la classification des pages ri-imprimies et des

pages supplCmentaires B la position correcte (et dans la bonne Nomenclature), et nous donnons % titm de guide les indications suivantes:

(a) Couleur d'identification Chaque page est surimprimie avec des lignes verticales de couleur dans la marge de droite, et

toutes pages qui par la suite seront rt-imprirnbes ou pages supplementaires pour cettc publication seront surimprimks avec des lignes verticalcs de la meme couleur.

@) NumPro de Publication On notera que la Numero de rtfirence de la Publication complete est imprime au sommet de

chaque page. Le mbme Numtro sera imprimt sur toutes pages re-imprimks et suppltmentaires, A titre de pxkcaution contre classification incorrecte.

(c) Index de Sections Une lettre a t alloute pour chaque Section, et toutes les sections sont strictement c l a s h en

ordre alphabttique. Le numbotage des pages d t chaque Section est bag sur la lettre de la Section- ainsi la premiere Section, ENSEMBLE MOTEUR est alloutc la lettre "A" et le numbrotage des pagcs pour cette Section commence B Page Al.

(d) Pages d'illustrations Celles-ci prCckdent la Section A laquelle elle sc rapportent, et en addition aux lignes d'identsca-

tion de couleur et le Nurntro de Publication, la Section A laquelle chaque Illustration se r o p r t e est clairement indipute au bas de chaque Page (Exemp1e:-PLANCHE "A"-SECTION ?A").

(e) Pages re-imprim& Lorsqu il devient nkessaire de rt-imprimer des pages individuelles, celles-ci seronr clairerment

marqutes "2nd ISSUE" (2bme EDITION) et doivent naturellement btrc classtes A la place de la page d origine qui doit alors ttre ditruite. De la m h e manitre, une page marquk "3rd ISSUE" (ftme EDITION) doit prendre la place de la page mime No. marquk "2nd ISSUE" (Xme EDITION), etc.


INSTRUCTIONS GENERALES POUR LES COMMANDES DE PIECES DETACHEES

Pour iviter Ics retards dGs A m e interprbtation inexacte des cornmandes, il irnporte que nous soient fournis lcs renseignc- ments ditaillts dans les paragraphes suivants;

TYPE DE VOITURE (a) Modile. (b) NumPro du chas~is. ( C ) Nirmdro dii Moreur. Pariiculierement important si la

voiture a et6 Cquipte Tun moteur rcpait par l usine. ( d ) Type de carrosserie. NBcessalre pour les commandes de

pihccs de rechange pour la carrosserie.

PIECES DEMAKDEES (a) Numtro des piices et Description. On les trouscra sur

le Catalogue des Piiccs de Rcchange. (h) Quantitt. Commander "par skics" peut induire en

errenr. Bien specifier la qnantitd de chaque piece demandte.

(c) "O#iideV er "Nearsidev-Conduite 2 Droite ou Conhire ri GaucIw-Avant ou ArriPre. I1 semble qu'il existe une divergence d'opinion quant i la f a p n de regarder la voiture pour sa description, par exemple pour savoir si une aile est "droite" ou "gauche". MM. Les Clients sont pries d'employer les expressions "Offside" et "Nearside" (O/S et NIS, en abrige), "offside" etant le cBtC droit la voitnre pour le conducteur assis regardant l'avant de la voiture. Ces instructions sont particulikrement importantes pour la comrnandes d'articles eels que Ailes, Poignees de portieres, Arbres de direction, etc.

( d ) Corlduite a Droite ou Conduite a Gauche. Les commandes seront exkuttes pour voiture A direction j. Droite sauf spkcification contraire. L'abreviation L.H.D. est suffisante.

CKOQUIS S'il y a un doute quant au nom ou au numtro de la pike,

un craquis c8ti aidera a intcrpritcr la comrnande. On pcot aussi envoyer la piice usagie cornme modele. Quand on envoie des p~eces comme modeles, elles dowent porter une etiquette indiquant l'adresse de L'expkditeur ainsi que toute reference utile comme le nurnkro de la commande etc.

Les pieces usagees envoyecs colnmc rnodkles ne Beront pas retournees sauf instruciions contraires. Ccs pikes szront mises au rebut aprks un delai d'une sernaine.

Les prix de dktail courants sont portis h la corulassancc des Distributeurs et Rcvcndeurs par la Liste Principale dcs Prix et ses Supplimenis, publies i intervalles reguliers.

Tous les prix indiquks sur la Listc Principale des Prk sont sujets ii modification sans preavis et s'entendcnt pour la livraison a I'Usine. Les frais dc Postc, Transport, Emballage et Assurance seront factures en sus.

INCENDIE Bien quc toutes precautions soient prises contrc les risqucs

d'incendie, nous n'acceptons aucune responsabilitd pour les dommages causis par I'incendie i une voiture ou une piece confiie i nos soins poor quelque motif que ce soit.

NOTE SPECMLE POUR LES PROPR1ETAiMS I1 est dam l'inttrtt du propriktaire d'adresser ses com~nandes

de pieces de rechange au Distributcur ou Rcvendeur le plus proche, plutbt que de les adresser direclement $ 1'Usine. On evitcra ainsi non seulement les retards dlis au transpart et les frais d'exptdition, rnais aussi les retards i&itabks quand 1'Usine recoil un nombre considerable de cornmandes individuelles.

Les Distributeurs et Revendeurs sont tenus de maintenir un assortiment complet dc piacc5 dc rechangc pour satisfaire Ics demands de proprietaircs dans Icur localite.

La tkhe csscnticllc dc la Scction Pieces de Rtchange 3. Rootes Motors (Parts) Ltd. est de satisfaire toutes Ics dc~nandcs de p~eces faites par les D~stributeurs.

NOTE SPECIALE POUR LES DISTRIBUTBURS ET REVENDEUHS

Des instructions speciales sont communiquk 6 temps ;1 autre aux slackistes de pieces de rechange principalas dans le march6 interieur et aux distributeurs d'o~~tre-mer, lesquelles doivent toujours Etre strictement obscrvtes.

C 6 ~ 6 DROIT (en anglais: "OFFSIDE (O/S)")

COT)? GAUCHE (en anglais: "NEARSIDE (N/S)") (Voiturc avec direction i droite ou it gauche)

Publication No. M01249

AN ALLE VERKAUFER

Bemerkungen uber das ordnen der ersatzteillisten

1. ERGANZUNGEN Erganzungsblatter zu dieser Ersatzteilliste werden, wcnn notig, in jedem Kalendermonat

herausgebracht; diese sollten in der Ersatzteillistenakte-vor dem Haupttext-abgelegt werden. Bei jcder monatlichen Erganrung handelt es sich urn eine Beifiigung zu dieser bestimmten Ersatz-

teilliste, und neue Ausgaben iiberholen vorhergehende Erganzungen-es handelt sich hier urn ahnlkha Vorgehen wie bei dcn Nachtragen zur Hauptpreisliste.

Urn die Erganzungen zur Ersatzteilliste auf der betroffenen Seite offensichtlichcr zu gestalten, stehen lhnen kleine gummierte Schildchen zur Verfugung.

Dieses Schildchen hat den Aufdruck "Siehe Erganzungen" (REFER TO AMENDMENT); sollte auf jedcr von den Erganzungen betroffencn Scire angebracht werden, darnit man bei Benutzung der Ersatzteilliste darauf aufmerksam gemacht wird, dass sich vor dem Haupttext eine E r g a m n g befindct.

Ausserdem ist am Ende jeder gedruckten Ersatztcilliste Raum vorhanden, urn die E i n t r w n g geringfiugiger Anderungen und Bemerkungen zu ermoglichen.

2. AUSGABE NACHGEDRUCKTER SEITEN ZuGtzlich zu diesen Erganzungsblattern, die, wem nbtig, jedcn Monat herauskommen, werden

bestimmte Seiten der Ersatzteilliste von Zeit zu Zeit nachgedruckt. Djese neuen Seiten werden in Abstanden von 3 Monaten verbreitet.

Wenn LB. eine grossere h d e r u n g oder Beifugung im, sagen wir, Januar durch Ergiinzungsblatt angekundigt wird, und die nuschste Ausgabe von nachgedruckten Ersatzteillistcnseiten erst im M b n fallig ist, erscheinen die Einzelheiten dex ~ n d e r u n g nur im Januar und Februar. Die Marzausgabe umschliesst entweder nachgedrucktc Ersatzteillistenseiten undloder zusatzliche Seiten, urn die Ein- zelheiten in den Haupttext einzukorpern-wonach sich die Aufbewahrung der Erganzungsblatter n ~ i t den gleichen Einzclheiten criibrigt.

3. ABLAGE DER NACHGEDRUCKTEN UND ZUSATZLICEIE~- SEITEN Die Wichtigkeit, "nachgedruckte" und zusatzliche Seiten an der richtigen Stelle (und bci der

richtigen Ersatzteilliste) abzulegen, kann nicht stark genug unterstrichen werden-irn F o l m d e n geben wir lhncn einigc Anhaltspunkte.

(a) Farbmarkierungen Jede Seite ist am rechten Rand rnit senkrechten farbigen Linien iiberdruckt, und alle folgmden

nachgedruckten oder zusatzlichen Se~ten fur dicsc Veroffenthchung werden mit einem Uberdruck mit senkrechten Linien in der gleichen Farbe versehen.

@) Veriiffentlichungsnummer Sie werden feststellen, dass die Nurnmer jeder vollstandigen Veroffentlichung oben auf jeder

Seite aufgedruckt ist. Urn falschem Ablegen vorzubeugen, werden alle nachgedruckten oder zusiitzliehcn Seiten mit derselben Nummer versehen.

(c) Ab~chnittsverzeichnis Jedern Abschnitt ist ein Buchstabc zugeteilt, und alle Abschnitte werden in strenger al ha-

bethischcr Ordnung abgeheftet. Die Seiten innerhalb der einzelnen Abschnitte werdcn a J d e r Basis dieses Buchstabens numeriert-so erhalt z.B. der crste Abschnitt, MOTOREINHEIT, den Buchstaben "A", und die Nurnerierung der Seiten lnnerhalb dieses Abschnittes beginnt mit Al.

(d) Illustrierte Seiten Diese werden vor den betreffeiidcn Abschnitten abgehettct; ausser den Farbrnarkierutlgen

und der Veroffentlichungsnummer ist am Fuss der Seite der Abschnitt, zu dern die Abbildung gchort, deutlich angegeben (Beispiel: ABBILDUNG "A"-ABSCHNITT "A) .

(e) Nachgedruckte Seiten Nachgedruckte Seitcn werden als "2. AUSGABE" bezeichnet; sie rniissen anstelk de

Originale, welche vernichtet werden konnen, abgeheftet werden. Die Seite mit der Markimng "3. AUSGABE" wird anstelle der "2. AUSGABE' derselben Seitennumrner abgeheftet usw.


ALLGEMEINE ANWEISUNGEN ZUR BESTELLUNG VON ERSATZTEILEN

Zur Vermeidung von Verzogcrungen infolge unrichtiger Auslegung von Auftragen ist es ausserst wichtig, die in den folgenden Absatzen aufgefiihrten Einzelheiten anzugeben.

FAHRZEUGTYP (a) Modell. (b) Fahrgestellnummer. (c) Motor-Nutnmcr. Dies ist bcsonders wichtig, wcnn der

wagen mit einem in dcr Fabrik umgebautcn Motor ausgestattct worden ist.

( d ) Karosserie-Typ. Dies ist erforderlich wenn Karosserie- Ersatzteile bestellt werden.

BENOTIGTE E R S A T Z ~ L E (a) hrummer rind Beschreibung der Ersatzteile. Diese findet

man durch Nachschlagen im Ersatztcil-Vcrzeichnis. (6) Quai~tirnt. Das Bestellen von "Satzcn" fiihrt zu Miss-

verstandnissen. Be1 jedem Ersatzteil ist die genaue Menge anzugeben.

(c) "Ofside" oder "Neauide" (Reclrts ocler Links), Vordersehe oder Riickseite. Angesichte der zutagc getretenen Meinungsverschiedenheiten daruber, von welcher Seite her man das Fahrzeug zu betrachten hat, wenn man z.B. einen Kotflugel als den "rechten" oder "linken" bezcichnet, werden unsere Kunden gebeten, sich der Ausdriicke "oflside" (abgekurzt OiS) oder "nearside" (abgekiirzt NiS) zu bedienen, wobei "offside" bei rechtsgesteuerten Fahrzeugen die Seite des Fahrcrs ist. Diese Anwcisunge~l beziehen sich namcntlich auf solche Teile wic Kotfliigel, Steuerhebel usw.

( d ) Rechtssteueruty oder Li17kssterteruu~. Samtliche Auftrage werden fiir Rechtssteuerung ausgefiihrt werden, wenn sie nicht ausdriicklich "Left-Hand Drive" (Linkssteuerung) gekennzeichnct sind. Die Abkurzung "L.H.D." ist ausreichend.

MUSTER Falls iiber die Bezeichnung oder Ersatzteilnurnmer Zweifcl

bestehen, wird eine Masstab-Skizze f in das richtigc Ver- standnis des Auftrages nutzlich sein; andernfalls ist das alte Teil als Muster cinznsenden. Dic als Muster eingesandten Teile sind mit einem Etikctt zu versehen, das die Adrcssc dcs

Absenders sowic die Auftragsnurnmer und ahnliche Angabell enthalt. Als Muster eingesandte alte Teilc werden nur dann zuriickgesandt, wenn dern Auftrag einc dahingehende Weisung beigefiigt wird. Andernfalls acrdcn derartige Teile nach Ablauf einer Woche verschrottet.

PREISE Dic laufenden Einzelhandelspreise wcrdcn den Hindlern

und Vcrtriebsstelleil mittels der Hauptprcisliste und der von Zcit zu Zeit hemusgegebenen Nachtrage dazu bekanntgegeben.

Sfrntlicbe in der Hauptpreisliste fistgesetzten Preise verstehcn sich untcr dern Vorbehall jederzeitiger Abiandetung ohne vorhcrige Ankiindigung und geltcn fiir Licferung ab Fabrik. Porto, Frachtspcsen, Verpackung und Transportvenichefung werden gcsondcrt berechnet.

BRANDSCHADEN Obwohl alle Vorkchrungen gegen Brandschadcn gctroffcn

werden, ubcrnelm~en wir keinerlei Verantwortung fiir ScMden, die durch Brand eines uns gleichvicl zu welchem Zweck, ubcrgebenen Fahrzeuges oder Fahrzcugte~les entstehen.

BESONDERE BEMEKKUNGEN I?m BESITZER Es Iicgt im Interem der Fah,-ierigbesitro-S, alle Ersatzteil-

Bestellungmz dern riiichstgelegerren Vertriebsogenten oder- HiiradIer zu erreilen, inrd es ist dies der direkteiz Bcstellrolg bei der Fobrik rorzuzieherz. Hierdurch wcrden nicht nur Verdgerungen boim Transport und Beforderungsspesen vermieden, sondcrn cs werden auch Verzogerungen ausgcschaltct, die unvermeidlich eintreten, wenn sich bei dcr Fabrik eine posse Menge von Einzelauftdgen anhauft.

Vertriebsagenten und Handler sind vertraglich verpflichtct in ihren betreffcndcn Gebieten ein umfassendes Ersatateil-Lager fur dic Bedienung von Besitzcrn zu unterlialten. Die Haupt- aufgabe der Rootes .Motors (Parts) Ltd. ist die Ausfiihrung von Massell-Ersatzrcil auftragen, die ibr von Vcrttiebsstellcn zugehen.

Von Zeit zu Zeit werden an Lagerhaltcr in Grossbtitannien und an auslandische Vertreter bcsondere Anweisungen erteilt, welche stets genau eingchalten werden miisscu.

RECHTE SEITE (auf cnglisch: "OFFSIDE (01s)")

EINKE SEITE (auf englisch: "NEARSIDE (N/S)") (Fahrzcug mit Rechtssteuerung oder Linkssteuerung)

xvi


PER TUTTI I RIVENDITORI

Appunti sul come tenere il Catalogo dei Ricambi

1. MODIFICHE Dci Bollettini di Modifica relativi al presente catalogo \erranno emessi rncnsilmente, se necessario.

Bisogna infilarli nell'anello mctallico del registratore, di fronte alla pubblicazione principale. Ogni Bollettino Mensile delle Modifichc sari "cumulative", vale a dirc chc ogni nuow cdizione

soppianta quella precedente, come del resto e giA prassl comune con i Sipplement~ del Listino Preazi. Per venire incontro alla necessiti di registrare le hlodifiche sulle pagine relative, si possono ordimre

dellc piccole ctichette gommate utili per i riferirnenti. Tali etichette portano scritto "Fatc riferimento alla modifica" e vanno incollate si~lle pagine del

catalogo dove una modifica e stata effettuata, richiamando quindi l'attemione a1 Bpllettino della modifica, chc c gia di frontc alla pubblicazione principale.

Si 2i noltrc lasciato un margine alla base di ogni pagina stampata dcl catalogo aflinclit gli ntenti possano registrare le modifiche di minorc cntith.

2. PUBBLICAZIONE D1 UNA PACLVA RISTAMPATA In aggiunla ai bollettini delle modifiche (pubblicali ogni mese, se necessario), di tanto in tanto

vcrranno ristampate anche delle pagine del bollettino vero e proprio. Tali nuove pagine varranuo distribuitc ad intersalli di tre mesi.

Per escrnpio, se il bollettino di Gennaio porta una modifica di maggiorc cntita, e la prossima distribuzionc di paginc ristampatc awienc in Marzo, i particolari della modifica compariranno 8 ~ i bollettini di Gennaio e Febbraio solamente. La distribuzione di Marzo comprenderi le pagine ristampate o aggiunte, incorporando cosi la modifica di Gennaio nel tcsto principale, cd abolcndo la nccessith di mantenere Ic stcssc informazioni nei bollcttini "cumulativi".

3. REGISTRAZIONE D1 PAGZNE RISTAMPATE 0 AGGNNTE Non sl pub sottollneare abbasianza I'lrnportanza di registrare le paglnc ristampate alla posizione

csatta. A tale scopo diarno lc seguenti istruzioni:-

(a) Identificazione secondi il Colore Ogni pagina porta stampate delle linee verticali coloratc sul marginc destro, c tuttc le edizioni

successive o pagine ristampatc dclla stcssa pnbblicazione porteranno linee dello stesso colore.

(b) Numero della Pubblicazione Si osservi che il numero di ordinazione della pubblicazione completa b starnpato B cima ad

ogni pagma. Lo stesso numero comparita su tutte le ristampc o paginc aggiunte come misura prccauzionalc contro crrori di registrazionc.

(c) Indice delle Sezioni Ad ogni Sczione e stata asscgnata una lettera, e tutte le sezioni sono registrate in ordine

alfabetico. La numerazione delle pagine di ogni sezione si basa sulla lettera dell'alfabeto della sczionc stessa, Percib la prima sezione, quclla del MOTORE, alla quale e stata assegnata la lettera "A", ha le pagine numerate "AI", ecc.

(d) Tavole lllus~ative Tali pagme precedono la sezione alla quale si riferiscono, ed in aggiunla alle linee colorate

diidentXcazione ed a1 numero della pubblicazione, la sezione alla quale ciascuna tabella si riferke t chiaramente indicata a1 piede di ogni pagina (Per esempio: TAVOLA "A"-SEZIONE "A".

(e) Pagine Ristampate Qualora sia necessario ristampare delle pagine, esse porteranno ben visibile la scritta 2a.

EDlZIONE ed andranno registrate al posto della pagina originale, chc va ora distrutta. Allo stesso modo una pagina con la scritta 3a. EDIZIONE rirnpiazzeri la pagina dell'edizione precedentc (2a), c cosi via.

xvii


ISTRUZIONI GENERAL1 PER L'ORDINAZIONE D1 PART1 D1 RICAMBIO

Per evitare ritardi don~ t i all'errata interpretazione quando l'ordinc t acconlpagnato da istruzioni precise in

dell'oridine, t importantissimo indicare le informazioni proposito. Tali parti varranno ridotte a rottanie dopo averlc specificate qui sotto. tcnutc in deposit0 per una settimana.

TIP0 DELLA VETTURA (U) Modello. (6) Numero du autotelaio.

(c) Numero del motore. Questo numero 6 di particolare

importanze sc la vettura 6 dotata di uu gruppo rcvisionato

in fabbrica. ( d ) Tipo de carrozzeriu. Richiesto quando si ordinano parli

di ricambio per la carrozzeria.

PREZZI 1 prezzi a1 dettaglio correnti vengono sempre fomiti ai

Distributori (all'estero) ed ai Deposili dei pezzi di ricambio

(Gran Bretagna) mediante il Llslino Prezzi Principale ed i suoi

Supplernenti, che sono emessi ad intervalli regolari. Tutt i prezzi indlcati nel llstmo prezzi principale sono

soggetti ad alterazioni c modifiche senza preavviso, e sono intesi franco fabbrica. Tutte le spese postali, di trasporto, di

imballaggio ed assicurazione possono essere messe in conto PART1 RICHISTE

separatarnente. (U) Numero del pezzo e descrizione. Ottenuti facendo

riferimcnto al catalogo.

(b) Quuntitci. Ordinando in serie o partite genera

confusione. Bisogna invece dare il numero precis0

richicsto per ogni pezzo.

(c) Le espression! Destro- SirtBtro- Anteriore- Posteriore- indicate nelle denominanoni delle parli si riferiscono

scrnpre alla direzione di marcia del veicolo. (d) Guida Destra o Guida Sinistru. Tutti gli ordini saranno

trattati come se si rlferissero a vetture con Gnida Destra, tranne quando specificata altrirnenti.

CAMPrONX In caso di dubbi sul nome e numero del pezzo di ricambio,

uno schizzo con le dirnensioni aiuterA ad interpretare l'ordina-

zione. Oppure, si pub spedire il pezzo vecchio come campione.

Quando si spedisce un pezzo come campione lo si corredi di

etichetta recante il nome ed indirizzo del mittente ed ogni altro riferimcnto possibile, quale il numero di ordinazione ecc. Non

si restituiscono i pezzi vecchi spediti come campioni se non

NOTA BENE PER GLI AUTOMOBILISTI G ncll'interesse dell'aulornobilista piazzare le ordinazioni di

parti di ricambio dal Distributorc pih vicino, piuttosto che ordinarc direttarnente alla casa. Cib dirninuirii non solianto

ritardi nei trasporti e le spese di trasporto, rna elimineri inoltre i ritardi inevitabili quando la casa devc sbrigare un gran numero

di oridini piccoli.

I Distributori sono obbligati da contratto a mantenere una

gamma completa di parti di ricambio a disposizionc dei rivenditori e degli automobilisti nci vari territori. La funzione

pincipale della Rootes hlotors (Parts) Ltd. 6 di soddisfare le

ordinazioni all'ingrosso dci Distributori.

NOTA BENE PER X DISTRIBUTOR1 ED I RIVEIVDITORI Istruzioni speciali vengono date di volta in volta ai distri-

butori di pezzi di ricarnbio principali nel rnercato mionale ed in qucllo estero e iali istruzioni dcbbono essere smmpre stret-

tamento osservate.

LATO DESTRO (in Inglese: "OFFSIDE (01s)")

LATO SINISTRO (in Inglese: "NEARSIDE (N/S)") (Vettura con guidz i destra una sinistra)


A LA ATENCION DE TODOS LOS

CONCESIONARIOS

Notas Sobre el Mantenimiento de la Lista de Repuestos

1. ENMIENDAS Cada mes legal dcl Calcndarjo, si asi col~vicne, sc editarh Hojas de Enmiendas respeclo a esta

Lista dc Repuestos. Estas hojas dcberan guardarse en cl archivador de anillos para la Lista de RepueStos -en frentc de la publicaci6n principal.

Cada Enmienda mensual sera cumulativa respecto a esla Lista dc Repucstos en particnlar y las nuevas ediciones cancelarin las Enrniendas antcriores-esle mttodo cs similar a1 ya empleado respecto a 10s Suplcmentos de la Lista de Precios Maestra.

Para eliminar la necesidad de anotar las Enmlendas de Lista de Rep~~estos en la pggina afectada, se facilitari un suministro de etiquetas pequehas engomadas para fines de referencia.

Esta etiquela lleva la mencibn "REFER TO AMENDMENT" y deberia iijarse a cada PAgina de Lista de Rcpuestos afectada por una Enmienda, de foma que, a1 hacer uso de la Lista, sel llame la atencibn a la neccsidad de ver las Hojas de Enmienda ya colocadas en frcnte de la P~~bUcacibn Principal.

Se ha tambien previsto un espacio al pi& de cada pigina impresa de la Lista de Repuestos p r a perrnitir a los usuarios anotar las enmiendas menorcs o bicn observaciones, segln sea reqncrido.

2. ENVlO DE PAGINAS REIMPRESAS Ademas de las Hojas de Enmiendas (cdiladas cada mes dcl calendario, scghl convcnga) tarnbihn es

posiblc que de vez en cuando se vuelvan a irnprimir ciertas Piginas de la Lista de Repaestob misma. Estas nuevas paginas s e r h distribuidas a interc,alos de trcs mescs.

Pot ejemplo, si una modificacibn de importancia o adicibn es com~ulicada por medio de Hoja de , Eimienda, diamos, en Enero, y la proxima edicion de Pdginas de Lista de Repuestos Reimpresm no ' debc ser distr~buida sin0 hasta Marzo, 10s dctalles de la modificacibn solo aparecerin en las Enrniepdas editadas en Enero y Febrero. La disiribucibn de Marzo incluird o Piginas Reimprcsas de Lista de Repuestos y/o Paginas adicionales para incorporar 10s detalles en la publicacibn principal-hacimdo pot tanto innecesario retener 10s misrnos dctalles cn las Hojas dc Eixnicndas cumulativas.

3. ARCHIVO DE PAGINAS R E W m S A ?t' ADICIONALES Dcbemos subrayar la gran importancia que tiene el que se archiven las piginas "reimprcsd y

las paginas adicionales en su correct0 lugar (y en la corrccta Lista de Repuestos), y para su mcjor orientacion sirvanse tener en cuenta 10 siguiente:

Identificacibn por Colores Cada Pagina llcva una ~obreirnpresi6n de lineas de color vcrticales cn el nlargen de la derecha

y todas las subsiguientcs piginas reimpresas o adicionales para csta publicacibn llevsrh Ja sobreimpresion de lincas verticales dcl mismo color.

Nhero de Publicacibn Se observari que el Numero de Referencia de la complcta Publicac~irn sc halla impreso en la

parte superior de cada pigina. Este mlsmo numero sc hallari impreso en iodas las pagmas rcimpresas o ad~cionales, como precaucioil para evitar que se archiven incorrcctamente.

Indice de Seccioncs Cada Seccibn estri provista dc una lctra, y todas las secciones se archivan en estricto Orden

Alfabttico. La numeracibn de las paginas de cada Seccibn sc basa en la letra de la Secci6n-asi pues, la primera Seccibn MOTOR tiene asignada la letra "A" y la numeracion de paginas para tal Seccibn empieza en PAgina Al.

Paginns con Ilustraciones Estas preceden la a Secci6n a la que son de aplicacih, y ademas de las lineas de identificaci6n

en color y del n h e r o de Publicacion, la Seccibn a la que cada Ilustracion es aplicable cstti claramente indicada a1 pie de cada Mgina (Ejcmplo: "GRABADO "A'-SECCION "A").

Puginas Reimpresas Siempre y cuando sea necesario reimprimir piginas ~ndividuales estas eslaran clararnente

marcadas ''26 Edici6n7' y, desde luego, las mlsmas debcn ser archwadas en lugar de la p&&: original, la cnal dcberh destruirsc. En forma s~rnilar, cualquier pigina rnarcada "3a Edit* debe archivarse colocandola en lugar del misrno Nilmero de PBgina llcvando la marca "2a Ed~c~bo", y as! sucesivamente.

xix


INSTRUCCIONES GENERALES PARA EL PEDIDO DE PIEZAS DE REPUESTO

A fin de evitar retrasos debido a interpretacidn errbnea de 10s pedidos, es de suma importancia que se nos suministren 10s detalles espec5cados en 10s p5srafos siguientes:

TIP0 DE VEHICULO (a) Modelo. (b) Nrimero del chasis. (c) Mrnero del Motor. Es de suma importancia, si el

vehiculo ha sido equipado con un motor reacondicionado por la FAbrica.

(d) Eslilo de la carroceria. Indispensable at solicitar repuestos de carroceria.

PIEZAS NECESARIAS (a) Nirnero de la Pieza y Descripcidn. Se obtcndra mediante

referencia al Cathlogo de Piezas de Repuesto. (b) Canridad. El pedir por "juegos" da lugar a confusiones.

Se deberii indicar especificamentc el ndmero cxacto de piezas que se desca.

(c) "Ofside" o "Nearside": Delantera o Trmera del Vehicuh. En vista de la divergeacia de opinion que parece exiztir sobre la forma en que se ha de hacer frente a1 vehiculo para designar, por ejemplo, un guardabarro "derecho" o "izquierdo", se considerari lado derecho de un vehiculo, el lad0 derecho dcl conductor cuando este estii. sentado en su asicnto, mirando hacia la parte delantera del vehiculo; de la misma forma, el lado izquierdo del vehiculo seri el izquierdo del conductor, cuando dste esti sentado en su asiento mirando hacia la parte delantera del vehiculo. Estas instrucciones habran de seguirse especialmentc en el caso de repuestos tales como Guardabarros, Brazos d d Pivote dc la Direccih, etc.

( d ) Volanre a la derecha o a la izpierda. Todos 10s pedidos serin ejecutados como para vehiculos con volante a la derecha, a menos que el pedido estB marcado especificamente "volante a la izquierda".

como muestras deberh llevar una etiqueta indicando Is direcci6n del remitiente, asi como cualquier otra indicaci6r1, tal como el n h e r o del pedido, etc. Las piezas viejas que nos han sido remitidas a titulo de mucstra no s e r h devueltas, a menos que el pedido vaya acompafiado de instrucciones a este efecto. DespuCs de haber sido guardadas duradte un period0 de una scmana tales piezas serin desechadas.

PRECIOS Los precios de detalle vigentes serin puestos a disposicih

de 10s Distribuidores y Agentes por rnedio & la Lista Rincipal de Precios y 10s Suplcmentos que publicamos a intervalos regulares.

Todos 10s precios indicados en la Lista Principal, cstdn sujetos a modificaciones sin previo aviso y se entenderb para entrega de las mercancias en fabrica. Los gastos de Franquco, Flete, Embalaje y Segoro s e r h facturados como recargo adicional.

INCENDIOS Si bien tomamos todas las precauciones necesarias contra

incendios, no aceptamos responsabilidad por dafios ocasionados por el fuego a cualquier vehfculo o parte del mismo que nos haya sido confiado para cualquier finalidad.

NOTA ESPECIAL A LOS PROPIETARIOS DE VEHICULOS

Es de interes para todos Ios propietarias en general d pedir 20s repuestos a1 Disrribuidor o Agerzte mas cercano, eta vez de pedirlos directamente a la fcibrica. De este modo se evitarin, no solamente 10s retrasos y gastos de transporte, sino que a1 mismo tiempo se evitarin los retrasos inevitabln cuando la Fhbrica recibe un ndmero considerable de pedidos individuales.

Los Distribuidores y Agentes e s r h bajo obligacihn contractual de mantener un extenso surtido de Piezas de Repuesto, para mayor comodidad de 10s Propietarios de Vehiculos en 10s diferentes territories. La misi6n principal del Rootes Motors (Parts) Ltd. es hacer frente a 10s pedidos en cantidad, para Piezas de Repuesto, que hagan 10s Distribuidores.

PATRONES NOTA ESPEClAL A LOS DISTRBUIDORFS Y Si existiese alguna duda sobre el ndrnero o nombre de la AGENTES

pieza, se deberi remitir un aoquis con las dimensiones De vez en cuando sc envian a 10s almacenistas de piezas mis necesarias, que nos serviri para interpretar cl pedido. irnportantes del mercado nacional y a 10s distribuidores del Tambih puede mandirsenos la pieza antigua que podrh extranjero instrucciones especiales que deben observarse sienlprt: servirnos como muestra. Cuando tales piezas sean remitidas estrictamente.

LAD0 DERECHO (en inglis: "OFFSIDE (O/S)")

LAD0 IZQUIERDO (en inglb: "NEARSIDE (N/S)'3 (Vehicula con Volante a la Derecho o kquierda)


SECTION A

ENGINE (MOTOR) UNIT l l

AND

ENGINE (MOTOR) AUXILIARIES l


ENGINE (MOTOR) AND AUXILIARI@ .

PLATE A-SECTION A

P-


PLATE B-SECTION A


ENGINE (MOTOR) AND AUXILIARIES

PLATE C--SECTION A



PLATE D-SECTION A


PLATE E - SECTION A


ENGINE: (MOTOR) UNIT - Plate Ref.

Part Number DESCRIPTION

SHORT ENGINE (MOTOR) UNIT (High Compression) ... SHORT ENGINE (MOTOR) UNIT (Low Compression) ...

CYLINDER BLOCK c/w BEARING CAPS . . . . . . Oil gallery plug (Rear) . . . . . . . . . . . . . . . Oil gallery plug (Rear) . . . . . . . . . . . . . . . Washer-Plug . . . . . . . . . . . . . . . . . . . . . Oil gallery plug (Front) . . . . . . . . . . . . . . . Oil gallery plug (Front) . . . . . . . . . . . . . . . - - -

oi l gallery plug . . . . . . . . . Oil gallery plug ) Alternatives . . . . . . . . . Washer-Plux . . . . . . . . . . . . . . . . . . . . . - Oil way plug . . . . . . . . . . . . . . . . . . . . . Bolt, &" U.N.C. X 3f" . . . . . . . . . . . . . . . Washer, &" plain .. } Bearing c a p . . . . . . . . . Lock plate . . . . . . . . . . . . . . . . . . . . .

Drain tap . . . . . . . . . . . . . . . . . . . . . . . . Seal-Rear main bearing caps . . . . . . . . . . . . . . . Blanking plate . . . . . . . . . . . . . . . . . . . . . '0' ring . . . . . . Blanking plate to . . . . . . Screw, An U.N.C. n P..) cylinder block . . . . . . . . .

'Note. From Home: B.41,9092996 De-Luxe, B.42,9003751 Std., B.43,1,009790 Chamois. Export: B.41,9,085568 De-Luxe, B.42,9,003129 Std., B.43,1,003584 Chamois. C.K.D. introduction: De-Luxe: Eire B.41,9,5071.29, S.A. B.41,9,508089, N.Z. B.41,9,506937, Portugal B.41,9,506985, Uruguay B.41,9,506589, Costa Rica B.41.9,506361. Standard: Vcne- zuela B.42,9,510021, Australia B.42,9,509925, N.Z. B.42,9.510141, and all models on and after the above chassis change points.

Piston complete (Std. Grade A) . . . . . . . . . . . . Piston complete (Std. Grade B) . . . . . . . . . . . . Piston complete (Std. Grade C) . . . . . . . . . . . . Piston complete (Std. Grade D) . . . . . . . . . . . Piston complete (Std. Grade A) . . . . . . . . . . . . Piston complete (Std. Grade B) . . . . . . . . . . . . Piston complete (Std. Grade C) . . . . . . . . . . . . Piston complete (Std. Grade D) . . . . . . . . . . . . Piston complete (Std. Grade A) . . . . . . . . . . Piston complete (Std. Grade B) . . . . . . . . . . . . Piston complete (Std. Grade C) . . . . . . . . . . . . Piston complete (Std. Grade D) . . . . . . . . . . . . Piston complete (.015' 01s) . . . . . . . . . . . . . . . Piston complete (.03OW 01s) . . . . . . . . . . . . . . . Piton complete (-015" 01s) . . . . . . . . . . . . . . . Piston complete (.03OU 01s) . . . . . . . . . . . . . . .

Campression ring (Std.) . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . Compression ring (.015" 01s) Compression ring (.030N 01s) Compression ring (Std.) . . . . . . . . . . . . Compression ring (.015" o/s) . . . . . . Compression ring (-030'' 01s) . . . . . . . . . . . .

Page A1

- No. per Veh.

1 1 1 1 1 2 1 1 1 1 1 1 6 6 3 1 2 1 1 1

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

REMARKS

Early care Late cars

Early care , Late cars

For use when Qil gauge not fitted

See Engine Auxiliaries

From see 000

) l 1

,

Superseded by 7054008/9[10/ 81


ENGINE (MOTOR) UNIT

Plate Ref. -

DESCRIPTION

SHORT ENGINE (MOTOR) UNIT-continued PISTON-continued

............................. U Scraper ring (Std.) . . . . . . . . .

..................................

.................................. Third groove ' + ' .................................. ...

.................................

................................... . . . . . . . . . ................................... Gudgeon pin-Standard

. . . . . . . . . . . . ............................. Circlip-Gudgeon ................. Connecting rod . . . . . . . . . . . .

. . . . . . . . . . . . ............................... Connecting rod ................................. Connecting rod . . . . . . . . . . . .

. . . . . . . . . . . . ................................... Bush-Small end

.................................... . . . . . . . . .

.................................. . . . . . . . . . . . .

. . . . . . . . . . . . . . . .................................. CRANKSHAET

. . . . . . . . . . . .

. . . . . . . . . . . . Pulley fixing " ' ."

. . . . . .

. . . . . .

. . . . . . Oil pump

. . . . . . . . . . . . . . . . . . Washer-Special . . . . . . . . . . . . ... Tab washer .., * , a

Tab washer ... . . . . . . . . . . . . . . . . . . *Note. When replacing tab washer on early models fitted with

a slotted plain washer, new plain washer 7100184 which has a "flat" instead of a "slot" should bc used.

Lifting eye . . . . . . . . . . . . . . . . . . . . . . . . Lifting eye ... . . . . . . .,, . . . . . . . . . "U" " ".N.'. } . . . . . . . . . . . . . . . . , . Washer, spring Lifting eye to block . . . . . . . . . Washer, $" plain ... . . . . . . . . . . . . . . .

I Note. Remarks Mk. I1 also include Super

Page A2

I No. F'==

Veh REMARKS

Superseded

7054136/7/8 lby Superseded by 7100636 See Data S b t 2A/289

Fox use with 7050009 and 7100463 See Data Sheet 2.41289

8 halves

S u p e r d d by 709501 8 See * Note

Superscdcd by SZZO715 Mk. I '

Mk. I1 &Van

Superseded by 5Z0720

Superseded by 9003143 Except Van Van. For other applications see Special Accessories Section

Superseded by 7100328 See * Note

Publication No. 6601249 ENGINE (MOTOR) UNIT -

Plate Ref.

E39 E40 E41 E42 E43 E44 E45

B46

B47

B48 B49 B50 B51 B52 B53 B54 B55 B56 B57

B58 B59 B60 B61 B62

B63 B64

B65 B66

A67 A68 A69

A70


. . . . . . . . . . . . . . . . . . . . . BREATHER

. . . . . . . . . . . . . . . . . . . . . BREATHER . . . . . . . . . . . . . . . Ribbon element.-Breather

'0' ring-Breather to cylinder block . . . . . . . . . . . . . . . . . . Bolt, U.N.C. X 2f" Breather unit to

Washer, *" plain . , . : : : ) cylinder block . . . . . . Blanking plug . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . Screw, +" U.N.C. X +'-Plug to block Flywheel and Starter ring (Gear) . . . . . . . . . . . Flywheel and Starter ring (Gear) . . . . . . . . . . . .

*Note, From B.41,9,093266 De-Luxe, B.42,9,003751 Standard, B.43,1,009819 Chamois, and all models on and after the aforementioned Chassis Change points.

Starter ring . . . . . . . . . . . . . . . . . . . . . Note. A replacement Flywheel and Starter ring (Gear) is avail-

able in part exchange for the original. When replacing Flywheel only correct scrcw, 5220684

710Q102 ..

. . . . . . . . . . . . ... Tensioner bracket

. . . . . . . . .

. . . . . . . . .


- No. per

Veh. -

1 1 1 1 1 1 1 1 1 1

1

4 2 l 1 1 2 1 2 1 1 1 1 1 2 2 2 2 1 2 2 2 2 2 2 1 l

1 Pr. 2 2 2 4 l 1 4 10 10 1 1

Van

8 off L ~ M ~ " S ! I j' 8 off Late a r s I Sup-ded by a2071 S

Page A3

Publication No . 6601249 ENGlNE (MOTOR) UNIT .

Plate Ref .

A7 1 A72 C73

A7311

B74

B75 B76

177 B78 A79

A80

A81

A82 A83

E84

E85 E86

E87

E88 E89 E90

E91

E92

E93 E94 E95 E96


. . . . . . . . . '0' ring-Ting cover tn cylinder block Oil seal-Crankshaft . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . Timing pointer

. . . . . . . . . . . . . . . . . . . . . Plug-Oil gallery . . . . . . . . . . . . . Stud. 371" X 2*12S1'-Beli housing

. . . . . . . . . . . . . . . . . . Dowel-Bell housing OIL PUMP . . . . . . . . . . . . . . . . . . . . . OIL PUMP . . . . . . . . . . . . . . . . . . . . .

Body.4 il pump . . . . . . . . . . . . . . . . . . Driving spindle c/w Rotor and vane . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . Cover and filter unit . . . . . . . . . . . . . . . Screw-Cover to pump body

Driving pinion and Gear (Distributor and oil pump drive) ... . . . . . . . . . . . . . . . . . . Pin-Pinion to shaft

. . . . . . . . . . . . Gasket-Oil pump to timing cover Stud. &" U.N.C./U.N.F. X 23"-Oil pump . . . . . . . . .

. . . . . . . . . . . . . . . Washer. +" plain Oil pump to

. . . . . . . . . . . . . . . Nut. U.N.F. } timing cover SUMP (Oil pan) . . . . . . . . . . . . . . . . . . . . . S U M P (Oil pan) . . . . . . . . . . . . . . . . . . . . .

*Note . CKD . points for the above are as follows: SouthAfricaB.41,1,503301, New Zealand B.411503337 Australia B.42,1,501885, Venezuela B.421502497.

Drain plug. 1" B.S.P. (Brass) : : :l . . . . . . . . . . . . Drain plug. 4" B.S.P. (Steel) Sump (Oil pan) ...

. . . . . . . . . . . . . . . Washer. )" copper-Drain plug Gasket . . . . . . . . . . . . . . . . . . . . . . . . Stud. )" U.N.C./U.N.F. X l&" . Sump to cylinder block

. . . . . . Washer. d." spring . : : ] and timing cover ... Nut. t" U.N.F. . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . DIPSTICK-Sump (Oil pan) Seal-Dipstick . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . Tube-Dipstick . . . . . . . . . . . . . . . DIPSTICK-Sump (Oil pan)

. . . . . . . . . . . . . . . . . . . . . Seal-Dipstick Dipstick tube . . . . . . . . . (Superseded by 7100663)

. . . . . . . . . . . . . . . . . . . . . Djpstick tube . . . . . . . . . . . . . . . &rnrna) Dipstick tube

Hose . . . . . . . . . . . . . . . Clip-Hose . . . . . . . . (Up to the introduction 9788091) Clip-Hose . . . . . . . . . (Mk . I van from B46, 2001337) Bracket-Dipstick tube to cylinder liead . . . . . . . . .

. . . . . . . . . Washer, &" spring Dipstick tube bracket Nut. Y U.N.F. } to cylinder head . . . . . . . . . . . . Bracket . . . . . . . . . . . . (Superseded by 7100665) Bracket } Dipstick tube to dynamo bracket . . . . . . . . .

. . . . . . . . . . Screw, No 10 U.N.F. X +" Dipstick tube Washer. &" shakeproof ... to . . . . . . . . . . . .

. . . . . . ... . Nut. No 10 U.N.F. 1 dynamo bracket . . . . . . . . . . . . . . . . . . OIL FILTER UNIT

Note . Remarks Mk . I1 also include Super

710043 1 ...................... .. .......

5040540 ....................................... 9122127 .................................

Superesded by '7495019

Not suppli&t '

. . . . . . . . . . . . . . . . . . OIL FILTER UNIT Filter base . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . Relief valve assembly Washer-Valve . . . . . . . . . . . . . . . . . . . . .

Slave purpmm d y

Up to introduccdon 7100391 From 8 4 1 t001484 See * N o t e f ~ r CILD . . .

Van

S u p e d e d by 7100431 See 2A/291 '

Not supplied

Page A4

Publication No. 6601249 ENGINE (MOTOR) UNIT

Plak Ref.

E97

E98 E99

El00 El01 E102 E103 E104 E105

E106

A107 A108 A109

Al l0 Al l1

A112 A113 A114

A1 15

B116

B117

B118


OIL FILTER UNITan t inued Container c/w centre stud ... (See Data Sheet 2A1291) Spring . . . . . . . . . . . . . . . . . . . . . . . . Container c/w centre stud ... ... ... ... ... Circlip-Centre stud . . . . .. . .. . . . . . . . .. Spring-Centre stud . .. ... ... . .. . . . ... Washer, special-Spring ... ... . . . . . . ... Felt washer . . . . . } W, s h d ,.. . .. ... Pressure plate .. . . . . . . . . . . . . .. - - - Sealing ring, g" thick-Container to base . .. . . . ... Element pack . . . . . . .. . .. . . . . . . - -.. Sealing washer Container fixing . .. . . . . . . . .. Domed nut I- .., ... ... ...

Gasket . . . . . . . . . 1 ... ... ... ... Gasket . . . . . . . . . ... ... ... ... Washer, &" plain ... ... Filter to ... ... Washer, &" plain ... ... cylinder block . . . . . . Stud, &" U.N.C./U.N.F. X 2" ... ... ... ... Nut, I/ U.N.F. ... ... ... ,.. ... ... WATER INLET PIPE . . . ... .,. . . ~ ... "ask" . . . ] ... ... ... ... Stud, U.N.C./U.N.F. X 1F Pipe to ... ~,~

Washer, a" plain ... ... cylinder block . . . . .. Nut, &" U.N.F. ... ... . . . . . . . . . . . . CYLINDER HEAD ... . .. ... ... ... ... CYLINDER HEAD . .. . . . . . . . . . - . . . . .

P l u g a i l way . . . . . . . . . . . . . .. . . . . . . Oil restrictor jet ... ... . .. . .. ... ... . . . Dowel . . . . . . . . . . . . . . . . . . . , . . . . Plug. 4" U.N.F. ... Thermometer ... ... ... ... Washer-Plug . . .) tapping ,*. ... ... ...

'Note. Up toB.41,1,007648 De-Luxe, B.42,1,500024 Standard J3.42,1,000100 Standard CKD., B.41,1,500732 Eire.

Sealing cup . . . .. . . . . . . . . . . . .. ... Sealing cup . . . ... . ~ . ... ... ... Valve guide (Std.) ... ... ... ... ... Valve guide (.00lP' 01s) Exhaust ... ... ... ... Valve guide (.003" 01s) . . . , , , . . . . . . . . . Valve guide (Std.) . . . . . . . . . . . . . . . Valve guide (.OOlt' 01s) Inlet (Intake) ... ... ... Valve guide (-003" 01s) ... . ~ . ... ... ... Circlip-Valve guide retaining . . . . . . . . . .. . . .. Valve seat insert (Std.) 1 ... ... ... ... ... Valve seat insert (QO2" 01s) ... ... . . . ... ... Valve seat insert (405" 01s)

i Exhaust ". ." ...

Valve seat insert (Std.) . . . . . . . . . Valve seat insert (402" 01s) ... ... . .. ... Valve seat insert (.005" 01s) ... ... .. . . . . Valve seat insert (Std.) . . . ... . ., ... .., Valve seat insert (032'' 01s) . .. . .. . . . . . Valve seat insert (a005" 01s) .- -. -. U

Valve seat insert (Std.) ... ... ... .. Valve seat insert (.002" 01s) . .. ... ... . . . .. Valve seat insert (XW' 01s) ... ... ... ... ..

Note. Remarks Mk. I1 also includc Super

1 For 705W1

1 For 7050119

1 For 7050001

1 For 7050119

Page A5


E N G N (MOTOR) UNIT - Plate Ref.

A119

A120 A121

A1 22

A123

A124 A125

D126 D127

A128

B129 B130 B131

B132 B133

B134

B135 B136 B137 B138

B139


. . . . . . . . . . Plug Washer-Plug . . . . . . . . . Connector 1 . . . . . . . . . . . . . . . . . . Connector By-pass hose . . . . . . . . . . . . Connector . . . . . . . . . . . . . . . . . . i Connector-Bypass hosc . . . . . . . . . . . . . . . Connector . . . . . . . . . . . . . . . . . . 1 . . . . . . . . . . . . Connector Heater hose Connector . . . . . . . . . . . . . . . . . . '0' ring-Cylinder head to block . . . . . . . . . Gasket . . . . . . . . . . . . . Washer, g" plain ... . . . . . . . . . . . . Washer, )" plain . . . . . . . . . . . . . . . . . . Bolt, +" U.N.C. X 3" . . . . . . . . . . . . . . . Bolt, $" U.N.C. X 3" ... Cylinder hcad to cylinder Bolt, +" U.N.C. X 3 r ... block and timing cover Bolt, #" U.N.C. X 3.375 . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . Stud, &" U.N.C./U.N.F. . . . . . . . . . . . . . . . . . . Washer, plain

Nut, h'' U.N.F. . . . . . . . . . . . . . . . . . . 1 Cover-Sparking plug recess . . . . . . . . . . . . Stud, &" U.N.C./U.N.F. X l)"-Manifold . . . . . . Stud, 7%" U.N.C.1U.N.F. X 4f"-Manifold clamp ...

. . . . . . . . . . . . ) Tappet block ... .. Dowel . . . . . . . . . . . . ,

EXHAUST VALVE . . . . . . . . . . . . . . . INLET VALVE . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . EXHAUST VALVE Valve spring . . . . . . . . . . . . . . . . . . Cup ) Inlet (Intake) valve spring . . . . . . . . . . . .

. . . . . . . . . . . . CUP Sealing gasket-Inlet (Intake) valve cup . . . . . . . . . Seal-Valve stem Inlet (Intake) Valve "' .'' .''

. . . . . . . . . seal-valve stem } . *Note. A limited number of engines were fitted with a valve

stem seal retained by -a Belleville washer. When replacing this type of seal it will also be necessary to fit a new cup, Part No. 7100308, and Sealing gasket, Part No. 7100331.

. . . . . . . . . . . . . . . Cup-Exhaust valve spring . . . . . . . . . . . . . . . . . . Collar-Valve spring . . . . . . . . . . . . . . . . . . Cotter-Valve retaining

TAPPET . . . . . . . . . . . . . . . . . . . . . . . .

TAPPET ADJUSTMENT SHIMS . . . . . . . . . . . . . . . 0,111'' Thick

0.110" Thick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.109" Thick

0.108" Thick . . . . . . . . . . . . . . . 0-107" Thick . . . . . . . . . . . . . . . 0.106" Thick . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . 0-105" Thick

. . . . . . . . . . . . . . . 0.104" Thick

Note. Remarks also Mk. I1 include Super

- No. per Veh

l 4 1 1 1 l 1 1 1 1. 1 10 10 5 5 5 5 2 2 2 4 7 2 2 2 4 4 4 4 8 4 4 4 4 4

4 8 2 8

4/R 4/R \/R %/R 4/R $/R Q/R I/R

REMARKS

Standard

Up to 7100643

Models fitted Ha te r

Superseded by 7100353



S u p e d e d by 7HM325 Part of Cyliade~.head

Mk. I1 and h

f ~ a n . :

Superseded ay 77a00318 * See Note

> ,

1 Set of 8 Halves

Page A6

Publication No, 6601249

- Plate Ref.

A140

A141

B142

B143 B144

B145 B146 B147 R148 A149 A150 A151

A1 52

A1 53 A1531

A1 S4 A155

TAPPET ADJUSTMENT SHIMS--continued 0,103" Thick . . . . . . . . . . . . . . . 0.102" Thick . . . . . . . . . . . . . . . 0.101" Thick . . . . . . . . . . . . . . . 0.100" Thick . . . . . . . . . . . . . . . 0,099" Thick . . . . . . . . . . . . . . . 0.098" Thick . . . . . . . . . . . . . . . 0.097" Thick . . . . . . . . . . . . . . . 0.096" Thick . . . . . . . . . . . . . . . 0@95" Thick . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . 0.094" Thick

. . . . . . . . . . . . . . . 0.093" Thick 0.092" Thick . . . . . . . . . . . . . . . 0.091" Thick . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . O.OW Thick 0.089" Thick . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . 0-088'' Thick 0.087" Thick . . . . . . . . . . . . . . . TAPPET BLOCK c/w Bearing caps . . . . . .

. . . . . . . . . . . . Washer, t" plain Tappet block to . . . . . . Nut, f U.N.F. cylinder head . . . . . . Dowel-Stud . . . . . .

Dowel-stud-Bearing cap . . . . . . . . . . . . . . . . . . . . .

Camshaft bearing set . . . . . . . . . . . . CAMSHAFT . . . . . . . . . . . . . . .

ENGINE (MOTOR) UNIT

. . . . . . . . . . . . . . . ................................... . . . . . . . . . . . . . . .

. . . . . . Timingwhee l . . . "' ". . . . . . . . . . . . . . . .

. . . . . . . . . . . . ... > Timing wheel to camhaft

. . . . . . . . . . . . . . . . . . . . . . . . . . . . } . . . . . . . , . . . . ... , , . , . . .F. Cambox cover

... ... to cylinder head Nut, a" U.N.F. . . . . . . . . . . . . . . . . . . OIL FILLER . . . . . . . . . . . . . . . . . .

... OIL FILLER . . . . . . (Superseded by 7010099) OIL FILLER . . . . . . . . . . . . . . . . . . . . .

... Gasket . . . . . . . . . . . . . . . Washer, ik" plain : : : 1 . . . . . . . . . . . . . . .

Part Number

Washer, *" plain ... Oil to cambox cover . . . . . . . ... Washer, h" plain . . . . . . ... Washer, +-" spring . . . . . . . . . ... ..-

DESCRIPTION

... Bolt, #' U.N.C. X +"J . . . . . . S * . . + . . . . CAP-Oil filler and breather . . . . . . . . . . . . . . . C A P 4 1 filler (Sealed type) . . . . . . . . . . . . . . .

'0' ring-Filler cap . . . . . . . . . . . . . . . . . .

Page A7

See also QIindsi Head

Supe~soded by YE00411


Check illuetratioa 'when ordaing

Superueded by 5200482

Alternative to 5 m 8 2

+ Check illwlration when orddng

Publication No. 6601249 ENGINE (MOTOR) UNIT -

Plate Ref.

A156

A157 A1 58 A159

A160

A161

A1 62

A163

A164 A165

Part Number I DESCRIPTION

OIL FILLER ... ... ..+ . . . ... ... ... Screw, &" U.N.C. X 2'' -2 Oil filler to ... ... ... Washer, &" plain ... ... cambox cover ... ... ... Hose-Oil fller to filler tube ... ... ... ... ... Filler tube ... ... ... ... . . . .. . ... ... Clip-Filler hose . . . ... ... . . . . .. ... ... Screw, No. 10 U.N.F. X +"-Filler tube securing ... ... CAP--Oil filler .. . . . . ... ... ... ... ... CAP--011 ffller . . . . . . ... ... ... . . . ... THERMOSTAT . . . . . . . . . . . . . . . . . . . . . THERMOSTAT ... ... ... ... ... ... ... THERMOSTAT . . . . . . . . . . . . . . . . . . . . .

*Note. From B.41,9,086306 De-Luxe, B.42,9,003215 Stan- dard, B.43,1,003898 Chamois, and all models on and after the above Chassis change points.

Water outlet pipe Thermostat . . . . .. Water outlet pipe I- housing ... . .. ... Gasket . . . . . . . . .7 . . . . . . . . . Gasket ... ... Gasket . .

Water outlet pipe to ... ...

Stud, &" U.N.C./U.N.F. . . . cylinder head , + , Washer. A'' plain . . . . .. ~ u t , ;$' U.N.F. .,. ... J ... ... ... Temperature transmitter .. . ... ... . . .

Blanking temperature . . . transmitter drilling . . . . . .

Note. Remarks Mk. 11 also includc Super

Page A8

REMARKS

i Van

Van from B46,2,aD1114 Superseded by 7100409 Up to introduction 7100429 * See Note

Superseded by fQ10105

)Superseded by 7100416

)See Ektricd Smlion For unewhm temperature transmitter not Wed

Publication No. 6601249 ENGINE (MOTOR) AUXILLARIES

Plate Ref.

D166 D167

D168

D169

D1 70

D171

D172 D173

D174 D175 D176 D177 D178 D179 D180 D181

Note. The following parts are not supplied with Engine (Motor) Unit.

TOP OVERHAUL GASKET SET . . . . . . . . . . . . TOP OVERHAUL GASLET SET . . . . . . . . . . . . Note. Top overhaul gaskets set include Cylinder Head, Manifold,

Inlet (Intake) Valve Seals, Cambox cover, Petrol pump, Carburettor, Water outlet pipe, and Actuator unit gaskets. Also the Cylinder head to Block '0' ring.

INDUCTION MANIFOLD . . . . . . . . . . . . . . . INDUCTION MANIFOLD . . . . . . . . . . . . . . .

*Note. From B.41,1,010431 DeLuxe; B.42,1,000101 Standard.

Plug, 1" B.S.P. mild steel . . . . . . . . . . . . . . . . . . Gasket ) Mnoi.d to cylinder bad . . . . . . . . . . . . Gasket . . . . . . . . . . . .

*Note. From B.41,1,010431 DeLuxe; B.42,1,000101 Standard. ... Washer, &" plain . . . . . . . . . . . . . . .

Nut, h" U.N.F. ... :: : } Manifold to cylinder head ... . . . . . . . . . . . . . . . Stud, U.N.C./U.N.F. X If"

Part Number

. . . . . . . . . 7100114 ." ................. ... ........ Clamp . . . . . . . . . . . . 5200482 . Washer, h" plain ... Manifolds to . . . . . . . . . 5220701 . Nut. +" U.N.F. . . . . . . cylinder head . . . . . . . . . 29605344 Stud, U.N.C./U,N.F. X 44" . . . . . . . . . . . . . . .

DESCRIPTION

9146187 ........................................ Dowel 7100325 . . . . . . . . . . . . Manifolds to cylinder head ." "' "' "'

. . . . . . . . . . . . 29604121 .................................... Stud, f" U.N.C./U.N.F. Carburettor

. . . . . . . . . . . . 29805113 Stud, 3" U.N.C/U.N.F. to manifold . . . . . . . . . . . . . . . .........................................

l- 7100295

....... . . . . . . . . . . . . . . . . . . 7100327 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Heater element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

*Note. From B.41,9,086306 De-Luxe, B.42,9.003215 Standard, B.43,1,003898 Chamois, and all models on and after the above Chassis change points. CKD, points for the above: Do-Luxe: B.41,9,507129 Eire, B.41,9,507021 New Zea- land, B.41,9,506997 Portugal, B.41,9,506361 Costa Rica, B.41.9,S07117 Standard: B.42,9,509973 Australia, B.42,9,510021 Vene-

. . . . . . . . . . . .

. . . . . . . . . . . .

. . . . . . . . . . . . d nuts for air tubes, see

. . . . . . . . . . . . . . . . . . EXHAUST SYSTEM

I Note. Remarks Mk, I1 also include Super

- No. per V&. -

1 1

1 l

2 1 1

7 7 7

2 2 2 2

2 2 3 3 1 1 1 1 1 1 1 1 1

2 1 2

-

d 1 1

I

Upto Moduetion 7100312 From EZee Note

See alsa En* (Motor) unit

Mlr.1 Van and Mk. I1 SuprseB&d by 7100327

, ,

i- Up to iq t robt ion of CO* pl* 7100464 '

From I&c Mote

SW Exlmust System section


ENGINE (MOTOR) AUXILIARIES

Plate Ref.


CARBURETTOR AND CONTROLS CARBURETTOR-See Carburettor section. Gasket . . . . . . . ,] . . . . . . . . . . . . . . . . . .

... Stud, &" U.N.F./U.N.C. Carburettor and actuator unit . . . . . . . . . Stud, &" U.N.F./U.N.C. or abutment bracket

... . . . . . . . . . Washer, a" plain to induction manifold

. . . . . . . . . . . . . . . . . . . . . Nut, f" U.N.F. . . . . . . . . . Gasket-Actuator unit to induction manifold . . . . . . . . . SUCTION PIPE (Distributor auto control)

I AIR CLEANER

7100206 .................................. AIR CLEANER . . . . . . . . . . . . . . . . . . . . . 7100395 ........................... AIR CLEANER . . . . . . . . . . . . . . . . . . . . . 7100395 ....................................... AIR CLEANER . . . . . . . . . . . . . . . . . . . . .

Main body . . . . . . . . . . . . . . . . . . . . . . . . Main body . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . Elbow (Top) assembly . . . . . . . . . . . . . . . . . . . . . . . . 7080037 Element

. . . . . . . . . . . . . . . . . . 7080036 Gasket-Elemont seating 9023007 Elbow (Top) . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . 9078077 Washer wing nut (fibre) ...l- to main body *Note. From Home: B.41.9,092996 De-Luxe, 33.42,9,003751

Std., B.43,1,009790 Chamois. Export; B.41,9,085568 De- Luxe, B.42,9,003129 Std., B.43,1,003584 Chamois, up to Mk. I1 CKD. points for the above. De-Luxe: B,41,9,507129 Eire, B.41,9,508089 South Africa, B.41,9,506937 New Zealand. Standard: B.42,91510021 Venezuela, B.42,9,510141 N.Z.

7100239 Rubber insulator-Neck . . . . . . . . . . . . . . . . . . :L: ] Air cleaner to carburettor . * .

(Superseded by 9782321) . . . . . . . . . . . . . . .

) Air cleaner mounting .'. (Superseded by 7100305)

Bracket . . . . . . . . . . . . . . . ~ o i t , A;U.N.F. . . . . . . . . . . . . . . . . . . Washer, -&" spring ... Bracket to (Superseded by 5200487)

. . . . . . . . . ... Washer, +" spring induction manifold Nut. A" U.N.F.

. . . . . . . . . . . . : : : (Superseded by 5200487) . . . . . . . . . . . . . . .

Elbow-Air cleanerto flame trap . . . . . .7 . . . . . . FLAME TRAP t i ? ~ ~ ] U . s . A . b

. nltives Clip-Hose and eIbow ...

. . . . . . . . . . . . . . . . . . . . . Breather-Hose . . . . . . . . . . . . . . . . . . Clip-Hose to air cleaner

*Note. From Home: B.41,9,092996 De-Luxe, B.42,9,003751 Std., B.43.1,009790 Chamois. Export: B.41,9,085568 DB Luxe, B.42,9,003129 Std., B.43,1,003584 Chamois, up to ~ k . n CKD. points for the above. De-Luxe: B.41,9,507129 Eire, B.41,9,508089 South Africa, B.41,9,506937 New Zealand. Standard: B.42,9,510021 Venezuela, B.42,9,510141 N.Z.


Page A10

1 Mk, 1 3 Mk.11 &Van

No. per

Veh. REMARKS

Up to 7100395 From h Note below U.S.A. and Canada

3 3 1

See Distributor


E N G m (MOTOR) AUXILIARIES . Plate Ref .

F196 F197 F198 F199 F200 F201 F202 F203 F204 F205

E206 E207

E208

E209 E210 E211

E212

F213 F214 F215 F216 F217 F218 F219 F220 F221 F222

F223


AIR CLEANER+ontinued AIR CLEANER . . . . . . . . . . . . . . . . . . . . .

... Main body Not . . . . . . . . . . . . . . . =how assembly ::) suppliecl . . . . . . . . . . . . Element . . . . . . . . . . . . . . . . . . . . . . . . Gasket-Element seating . . . . . . . . . . . . . . . . . . Wing nut . . . . . . . . . . . . washer (Fibrsi) Elbow to main body . . . . . . . . . . . .

Rubber insulator . . . . . . . . . . . . . . . . . . . . . Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . Bracket-Air cleaner . . . . . . . . . . . . . . . . . . . . . Bracket-Air cleaner . . . . . . . . . . . . . . . . . . . . .

*Note . From B41.2. 001636 De Luxe. B44.2. 002248 Super B73.2. 00474 Chamois

s a w . h'' U.N.F. P } . . . . . . . . . . . . . . . . . . Washer. F spring ... Bracket to inlet manifold . . . . . . Nut. W U.N.F. . . . . . . . . . . . . . . . Screw. &'' ... :I:> B&ket to . . . . . . . . . . . . Washer. &" spring ... air cleaner . . . . . . . . . . . . FLAME TRAP . . . . . . . . . . . . . . . . . . . . . Breather hose . . . . . . . . . . . . (Superseded by 7100720) Breather hose . . . . . . . . . . . . . . . (See Data 2A/295) Clip-Hose . . . . . . . . . . . . . . . (Use 9788121) Clip..-Hose . . . . . . . . . . . . . . . (See Data 2A/295) Breather tube . . . . . . . . . . . . . . . . . . . . . . . . Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . Bracket-Breather hose . . . . . . . . . . . . . . . . . . Nut. +" U.N.F. Bracket to . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . Support sleeve . . . . . . . . . . . . . . . . . . . . . Screw. No . 10 U.N.F. Hose connector . . . . . . .- Nut. No . 10 U.N.F. . . . . . . . . . . . . l- AIR CLEANER-Oil bath type . . . . . . (Special Export)

Main body and element assembly . . . . . . . . . . . . Gasket . . . . . . . . . . . . . . . . . . . . . . . .

Cover-Top . . . . . . . . . . . . . . . . . . . . . . . . Oil container Not supplied . . . . . . . . . . . . . . .

clip . . . . . . . . . . . . . . . . . . . . . . . . 1 Wing nut . . . . . . . . . . . . . . . . . . . . . . . .

Support bracket-Rear . . . . . . . . . . . . . . . . . . Support bracket-Side Air cleaner . . . . . . . . . . . . Support clip . . . . . . . . . . . . . . . . . . . . . . . . l- Screw. *" U.N.F. X lv Support . . . . . . . . . . . . Nut.h"U.N.F. ... l i p . . . . . . . . . . . . . . . } Hose-Air cleaner to carburettor . . . . . . . . . . . . . . . C l i p H o s e . . . . . . . . . . . . . . . . . . . . . . . . Strap-Petrol pipe to hose . . . . . . . . . . . . . . . . . . StudS t rap . . . . . . . . . . . . . . . . . . . . . . . . Screw,&"U.N.F. X f" . . . . . . . . . . . . . . . . . . Washer, shakeproof Side and rear (Superseded by 9664203) Washer. J$' shakeproof support bracket to frame . . . . . . Nut. *" U.N.F. . . . . . . . . . . . . . . . . . . . . . Screw. A" U.N.F. X +" . . . . . . . . . . . . . . . . . . Washer, A'' shakeproof Side and rear (Superseded by 9664203) Washer, h" shakeproof support to support clip . . . . . . Nut. A" U.N.F. . . . . . . . . . . . . . . . . . . . . . 1 Breather-Hose . . . . . . . . . . . . . . . . . . . . . ClipBreather hose . . . . . . . . . . . . . . . . . . . . .

Note . Remarks Mk . I1 also include Super

. No . Per Veh .

From * RJotq . I ' l I

Page A1 l


ENGINE (MOTOR) AUXILIARIES . Plate Ref .

Part Number

AIR CLEANER-continued AIR CLEANER . . . . . . . . . . . . (Special Export)

Main body . . . . . . . . . . . . . . . (Not supplied) Element . . . . . . . . . . . . . . . . . . . . . . . . Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . Copper washer . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . Support bracket-Front Support bracket-Rear . . . . . . . . . . . . . . . . . . Support plate . . . . . . . . . . . . . . . . . . . . . . . . Strap-Petrol pipe to hose . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . Stud.+ trap . . . . . . Screw. &" U.N.F. X v Front and rear support

Washer, *" shakeproof bracket and . . . . . . . . . . . . . . . . . . Nut. F U.N.F. . . support plate to body

. . . . . . . . . 1

Washer. A " plain-Support bracket to frame Washer. " l . } . . . . . . . . . . . . . . . . . .

... Washer. &-" shakeproof Air cleaner to support plate . . . . . . . . . . . . . . . . . . . . . . Nut. U.N.F.

Adaptor-Carburettor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hose-Adaptor to air cleaner

. . . . . . . . . . . . Clip-Hose to adaptor and air cleaner Breather hose . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . Clip-Breather *Note . From De-Luxe: B.41,9.506985 Portugal. B.41,9,506589

Uruguay. B.41,9,506361 Costa Rica. Standard: B.42,9.509925 Australia .

7100588 ........................................

7080037 ......................................... 7080036 .........................................

. . . . . . . . . ... Bracket-Air cleaner (Up to the introduction of 7100653)

Bracket-Air cleaner . . . . . . . . . (From B46.2. 00021 l Van) Screw. $b" U.N.F. X IN . . . . . . . . . . . . . . . . . .

. . . . . . ... Washer. spring Bracket to inlet manifold . . . . . . . . . . . . . . . . . . . . . . Nut AU.U.N.F .

Screw. h" . . . . . . . . . . . . . . . 1 1

Bracket to . . . . . . . . . . . . . . . Washer. &"spring air cleaner

FLAME TRAP . . . . . . . . . . . . . . . . . . . . . Support clip-Flame trap (Up to the introduction of 7100661)

. . . . . . Support clip-Flame trap (Van from B46.2. 000974) ... Hose-Air cleaner to flame trap (Superseded by 7100720)

Breather hose . . . . . . . . . . . . . . . (See Data 2A/295) . . . . . . . . . . . . . . . Clip-Hose (Use 9788121) . . . . . . . . . . . . . . . Clip-Hose (See Data 2A/295)

Screw. No . 10 U.N.F. Pan . Hd . . . . . . . . . . . . . . . . Nut. No . 10 U.N.F. . . . . . . . . . . . . . . . . . . . . . Breather tube . . . . . . . . . . . . . . . . . . . . . . . . Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . Bracket-Breather hose . . . . . . . . . . . . . . . . . . Nut. p U.N.F. . . . . . . . . . . . . . . . l- Bracket to Washer. 4" spring air cleaner . . . . . . . . . . . . . . . Support sleeve . . . . . . . . . . . . . . . . . . . . . H o d i l filler to h e trap . . . . . . . . . . . . . . .

AIR CLEANER . . . . . . . . . . . . Main body Not . . . . . . . . .

. . . . . . Elbow supplied Element . . . . . . . . . . . . . . . . Gasket-Element seating . . . . . . . . .

9023007 ......................................... 9078077 .................... : .................... 7100239 .................................... 9782321 .......................................

I Note . Remarks Mk . I1 also include Super

W"g nut '.) Elbow i% main body '.' Washer (fibre) ...

Rubber insulator . . . . . . . . . . . . Clip . . . . . . . . . . . . . . . . . .

. No . Per Veh .

REMARKS

Special Exgort From Sse N~te

Page A12

Publication No. 6601249 ENGINE (MOTOR) AUXILIARIES

' Part Number DESCRIPTION

OIL GAUGE

. . . . . . . . . . . . . . . . . . . . . . . . OIL GAUGE . . . . . . Nylon p i p e i l pressure gauge to Engine (Motor)

Sealing washer (Cork)-Oil gauge . . . . . . . . . . . . . . . Adaptor (Engine)--Oil gauge . . . . . . . . . . . . . . . Gasket (Copper) . . . . . . . . . . . . . . . Gasket (Copper) ) . . . . . . . . . . . . . . . OIL PRESSURE SWITCH . . . . . . . . . . . . . . .

DYNAMO (GENERATOR) DYNAMO (GENERATOR)-See Electrical section.

. . . . . . . . . . . . . . . . . . . . . Adjusting strap

. . . . . . . . . . . . . . . . . . . . . Adjusting strap . . . . . . . . . . . . . . . . . . Bolt, ** U.N.C. X 4"

Washer, 6" spring ... Dynamo (Generator) to adjusting strap . . . . . . . . . . . . . . . . . . . . . Washer, A" plain

l30lt,*~U.N.F. X 3#" . . . . . . . . . . . . . . . . . . Nut, A" U.N.F. ... Adjusting strap to mounting bracket

. . . . . . . . . . . . . . . . . . . . . Washer, *" spring

} . . . . . . . . . . . . . . .

i SUPPORT BRACKET (Rear) Bolt, +" U.N.C. X $' Bracket to . . . . . . . . . . . .

. . . . . . . . . . . . Washer, spring cylinder block Bolt, +'" U.N.F. X 4" Dynamo (Generator) . . . . . . . . . Washer, spring .. .) to . . . . . . . . . . . .

... . . . . . . . . . Nut, &" U.N.F. support bracket . . . . . . . . . . . . . . . . . . Mounting bracket (Front)

Mounting bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . Pulley

Pulley c/w ventilating fan . . . . . . . . . . . . . . . . . . ... Bolt, A" U.N.F. X 3f"-Mounting bracket to timing cover

Bolt, A'' U.N.F. X 2v-Dynamo to mounting bracket ... . . . . . . . . . Nut, h" U.N.F. Dynamo and mounting

Washer, *" spring I- bracket fixing . . . . . . . . . . . . Note. A limited number of early can were fitted with a Dynamo

pulley with ventilating fan smaller than that now fitted. When changing pulley on early cars, check fan size as new Adjusting strap 7100298 may have to be fitted.

STARTER STARTER+ Electrical section. Bolt, +" U.N.F. X 3" . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . ... ...

Bolt, +M U.N.F. X 2 r Nut, f U.N.F. Starter motor to cylinder block Washer, f spring Washer, f" plain

- No. per Veh.

1 1 1 l 1

1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 3 1 4 4

2 2 2 2 2

Page A1 3

Publication No. 6601249 ENGINE (MOTOR) AUXILIARIES -

Plate Ref.

DE265

DE266

DE267

A268

A269

A270

C271


DISTRIBUTOR DISTRIBUTOR-See Electrical section. Oil seal . . . . . . . . . ...l . . . . . . . . . . . . . . .

. . . . . . . . . Washer, t" spring ... l . . . . . . . . . . . . . . . Distributor to

Nut, a" U.N.F. timing cover . . . . . . . . . . . . . . . Stud, t" U.N.C./U.N.F. X lPJ

. . . . . . . . . SUCTION PIPE--Distributor auto control Connector

Suction pipe to (Superseded by 9166270)

carburettor/distributor ..' ." " ' " ' Connector . . . . . . . . . . . . Clip ) .&clian pipe retaining . . . . . . . . . . . . . . . '0' ring . . . . . . . . . . . . . . .

IGNITION COIL IGNITION COTdSee Electrical section.

. . . . . . . . . . . . . . . . . . Bolt, f" U.N.F. X +''...l

. . . . . . . . . . . . . . . . . . Bolt, f" U.N.F. X F'... Washer, +" plain ...l Coil to body . . . . . . . . . . . . Washer, 4" spring . . . . . . . . . . . . . . . . . . . . . Washer, $" spring . . . . . . . . . . . . . . . . . . . . .

SPARKING PLUGS . . . . . . SPARKING PLUG See Electrical

HIGH TENSION (ignition) CAB;&) section

PETROL (FUEL) PUMP Petrol (Fuel) Pump-See Petrol (Fuel) Pump section. Petrol (Fuel) Pipes-See Petrol (Fuel) System section. Gasket-Petrol (Fuel) Pump-See Petrol (Fuel) Pump section. Stud, A'' U.N.C./U.N.F. X l+"] . . . . . . . . . * . . . . .

. . . . . . ... Washer, g plain ::: 1 Petrol (Fuel) pump

. . . . . . Nut, A" U.N.F. ... to cambox cover Nut-Special . . . . . . . . . . . . . . . . . . . . . . . .

ENGINE DRAIN TAP Drain tap . . . . . . . . . . . . . . . . . . . . . . . .

WATER PUMP AND COOLING FAN WATER PUMP UNIT-Less Fan and Cowl . . . . . . . . . WATER PUMP UNE-Less Fan and Cowl . . . . . . . . .

*Note. From B.41,1,074825 De-Luxe, B.42,1,002653 Standard, 1st Production Mk. I Chamois and all Models on and after the above change points.

Note. Remarks Mk. I1 also include Super

Page A14

- No. Per

Veh.

Up @intlgducYion 7050092 From * S& Natc

!! .


- Plate Ref.

C272 C273 C274 C175

C276 C277

C278

C279 C280 C281 C282

C283 C284 C285

' C286 C287 C288

W89 C290 C291

C292

Parr Number

ENGINE (MOTOR) AUXILIARIES

DESCRIPTION

WATER PUMP UNIT-ontinued Body-Inlet . . . . . . . . . . . . . . . . . . . . . . . . Body--Outlet . . . . . . . . . . . . . . . . . . . . .

*Gasket-Water pump body . . . . . . . . . . . . . . . 'Bearing . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . Water seal

. . . . . . . . . . . . . . . . . . . . . . . . Water seal *Water seal . . . . . . . . . . . . . . . . . . . . . . . . Thrower ) Bearing . . . . . . . . . . . . . . . . . .

*Thrower . . . . . . . . . . . . . . . . . . Shaft and*impellor assembly . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . Shaft and impellor assembly

. . . . . . . . . . . . . . . Shaft and impellor assembly *Note. From B.41,1,074825 De-Luxe, B.42,1,002653

Standard, 1st Production Mk. I Chamois, and all Models on and after the above change points.

*Key-Shaft . . . . . . . . . . . . . . . . . . . . . . . . *Circlip-Internal . . . . . . . . . . . . . . . . . . . . . Fan pnlley . . . . . . . . . . . . . . . . . . . . . . . . Washer, plain ... ...l . . . . . . . . . . . . . . . Nut, #" c ... :::l Pulley to . . . . . . . . . Nut, )" nyloc ... water pump shaft . . . . . .

. . . . . . . . . . . . . . . . . . Nut, #" Philidas turret Nut, Q" nyloc . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . Fan centre B O ~ , A." U.N.F. X 24" . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . 1 Bolt, 16" U.N.F. X 3" ... . . . . . . Washer, &" plain Fan cowl to water pump . Washer, waved.. . . . . . . . . . . . . . . .

Nut. h'' U.N.F. ... . . . . . . . . . . . . . . . WATER PUMP REPAIR KIT . . . . . . . . . . . . . . . WATER PUMP REPAIR KIT . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . By-pass pipe . . . . . . . . . Pipe ... (Superseded by 7200653) } . . . . . . . . . . . . . . . . . . . . . . . .

By-pass pipe (Long)--Cylinder head to junction assembly ... By-pass pipe (Short)-Junction assembly to water pump ...

. . . . . . . . . . . . . . . . . . . . . Clip-By-pass pipes Cover-Heater connection (Standard models only) . . . . . . Clip-Heater hose or cover to junction assembly . . . . . . HEATER AND BY-PASS JUNCTION ASSEMBLY . . . . . . Nut, h" U.N.F. ... } Junction assembly . . . . . . . . . Washer, h" shakeproof to . . . . . . . . . . . . Screw, +" U.N.F. X B" support bracket . . . . . . . . . *Note. From B.41,9,086306 De-Luxe, B.42,9,003215 Standard,

B.43,1,003898 Chamois, and all Models on and after the above change points. CKD. introduction points are as follows: De-Luxe: B.41,9,507129 Eire, B.41,9,507021 New Zea- land, B.41.9,506997 Portugal, B.41,9,506361 Costa Rica, B.41,9,507117 Uruguay. Standard: B.42,9,509973 Aus., B.42,9,510021 Venezuela.

- No. per Veh.

Page A1 5

Publication No. 6601249 ENGINE (MOTOR) AUXILIARIF,S -

Plate Ref.

C293 C294

C295 C296

C297

C298 C299

C300 C301 C302

C303

E304

E305

E306

E307 E308

E309


WATER PUMP AND COOLING FAN-continued . . . . . . . . . . . . . . . Water pump to

Hose > cylinder block . . . . . . . . . . . . . . . Clip-Hose to block . . . . . . . . . . . . . . . . . . Clip-Hose to block . . . . . . . . . . . . . . . . . . Clip-Hose to water pump . . . . . . . . . . . . . . . Connector ) . . . . . . . . . . Connector . . . . . . . . . . . . COOLING*FAN . . . . . . . . .

. . . . . . . . . COOLING FAN I-

. . . . . . . . . Distance piece-~an to fan centre Screw, h" U,".'. X 1%" :.,.,> . . . . . . . . .

. . . . . . Screw, A" U.N.F. X t" Fanto . . . . . . ... Washer, &" spring fan centre

Protector plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FAN COWL . . . . . . . . . . . . . . . . . . FAN COWL

Mounting bracket (Front) Dynamo (Generator) ... Mounting bracket (Rear) and

. . . . . . . . . Spacer water pump mounting . . . . . . BELT-Fan and Dynamo (Generator)

. . . . . . . . . Gaiter-Radiator cowl to fan cowl

. . . . . . . . . Transfer-Fan belt adjustment

ENGINE REAR CROSSMEMBER ENGINE REAR CROSSMEMBER4ee Body Fittings section.

ENGINE (MOTOR) MOUNTINGS RFAR ENGINE (MOTOR) MOUNTING ASSEMBLY REAR l?NGINE (MOTOR) MOUNTING ASSEMBLY REAR ENGINE (MOTOR) MOUNTING ASSEMBLY

. . . . . . . . . . . . . . . . . . Bush-Rubber

. . . . . . . . . . . . . . . . . . Bush-Rubber

. . . . . . . . . . . . . . . . . . Bush-Rubber Washer-Distance piece . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . Bolt, &" U.N.P. X 4'' ...

. . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . Bolt, f" U.N.F. X 49" Bolt, f" U.N.F. X 5tM . . . . . . . . . . . .

... Distance washer, 3" plain Engine Unit ... Washer, +" spring ... . , . to mounting ... Washer, Y' spring ... . . . . . . . . . . . . NU^, U.N.F. J ... . . . . . . . . . . . . Nut. +" U.N.F. ...

Page A16

- No. per Veh. -

1 l l 1 1 1 1 1 1 3 3 3 3 2 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 4 4 4 4 1 1

AIR 1 1 1 1

For we $th -00278 For we n00358

i sup-&# by 7100345 See lbata L e f f W1273


SECTION B

PETROL (FUEL) PUMP


PETROL (FUEL) PUMP

Plate Ref.

1

2 3 4 5

6

7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

26


Note. A reconditioned Petrol (Fuel) Pump is available in part exchange for the original.

PETROL (FUEL) PUMP . . . . . . . . . . . . . . . . . . PETROL (FUJ%L) PUMP . . . . . . . . . . . . . . . . . . PETROL (FUEL) PUMP . . . . . . . . . . . . . . . . . . *Note. From B.41,9,098077 De-Luxe, B.42,9,003944 Standard,

B.43,1,012404 Chamois, and all Models on and after the aforementioned Chassis change points.

Filter cover . . . . . . . . . . . . . . . . . . . . . . . . *Gasket--Cover . . . . . . . . . . . . . . . . . . . . . Screw-Cover . . . . . . . . . . . . . . . . . . . . .

*Washer-Spring . . . . . . . . . . . . . . . . . . . . . Filter screen . . . . . . . . . . . . . . . . . . . . . Filter screen . . . . . . . . . . . . . . . . . . . . .

*Note. From B.41,9,098077 De-Luxe, B.42,9,003944 Standard, B.43,1,012404 Chamois, and all Models on and after the aforementioned Chassis change points.

Cover and tubes . . . . . . . . . . . . . . . . . . *Gasket-Valves . . . . . . . . . . . . *Gasket-Valves . . . . . . . . . . . . *Valve and seat . . . . . . . . . . . . Retaining plate--Valves . . . . . . . . . Screw-Valve retainer fixing . . . . . . Pull rod and diaphragm . . . . . . . . . Body and priming lever . . . . . . . . . Screw ... ...) Cover and tubes Washer, &" spring ... to body ... Diaphragm spring . . . . . . . . . . . . wa&er } Oil %al . . . . . . . . . . . . . . . Washer . . . . . . . . . . . . . . . ~ o c k e r arm . . . . . . . . . . . . . . . . . . . . . Return spring-Rocker arm . . . . . . . . . . . . Link . . . . . . . . . . . . . . . . . . . . . . . . Pin-Rocker arm . . . . . . . . . . . . . . . . . . Washer ) pin . . . . . . . . . . . . . . . Retainer . . . . . . . . . . . . . . .

REPAIR KI? . . . . . . . . . . . . . . . . . . . . . Gasket . . . . . . . . . . . . . . . . . . . . .

Petrol (Fuel) pump . . . . . . . . . . . . . . . . . . . . . . . .

Nut . . . . . . . . . . . . . . . . . . . . . PETROL (FUEL) PIPES& Petrol (Fuel) System.

Page B1

- NO. Per Veh.

REMARKS

Superseded by 7100439 Up to introduction 7100600 From * See Note

Up to introduction 7050118 From * See Note

Not supplied Alternatives. Check

)illustration when ordering

Not U& with ' " ~ t ~ k e d " valves

Not supplied

Includes items marked L I

sec +Engine (Motor)

Auxiliaries

Publication No. 6601249 PETROL (FUEL) PUMP -

Plate Ref.

Page B2

- qo. m 'eh. -

-

REMARKS


SECTION C

CARBURETTOR


CARBURETTOR

PLATE A-SECTION C


PLATE B-SECTION C

Publication No. 6601249 CARBURETTOR -

Plate Ref.

A1 A2 A3 A4

A5 A6 A7 A8 A9

A10 A1 l A12 A1 3

A14

A15 A16

A17 A18 A19

A20

A21


CARBURETTOR (AUTOMATIC CHOKE) Note. Carburettors can be identified by the maker's reference

number "stamped" on the top of the float chamber cover. CARBURETTOR Pneumatic . . . . . . S.1998/S.l998A O R } t . . . . . . . . . S.2006

Superseded by 71005CK&See Parts Data 2A/255. CARBURETTOR . . . . . . . . . . . .

. . . . . . . . . . . . S.2019

CARBURETTOR S.3011 Cable operated throttle ... S.3011A

CARBURETrOR . . . . . . . . . . . . S.2018 CARBURlETTOR . . . . . . . . . . . . S.3030

Main body . . . . . . . . . . . . . . . . . . . . . . . . Throttle spindle . . . . . . . . . . . . . . . . . . . . . Throttle butterfly . . . . . . . . . . . . . . . . . . . . . Screw-Butterfly to spindle . . . . . . . . . . . . . . . Inter-connection rod . . . . . . . . . . . . . . . . . . W a s - R o d . ..} For mplacemnt use 7080173 ... Floating lever ... Inter-connection rod assembly ... Abutment plate . . . . . . . . . . . . . . . . . . . . . Inter-connection rod assembly . . . . . . . . . . . . . . . Distance washer . . . . . . . . . . . . . . . . . . . . . Screw Slow running ... ". -. . . . . . . . . . l- Spring . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . Throttle lever Nut ... Spindle ends ... . . . . . . . . .

. . . . . . . . . . . . . . . "

Lockwasher ... Distance washer-Intermediate lever-hunp control rod

... . . . . . . . . . . . . Intermediate lever Superseded

... . . . . . . . . . . . . Pump control rod 1 by 7080174 Pump control rod assembly . . . . . . . . . . . . . . . Pump control rod assembly . . . . . . . . . . . . . . .

s m w ) ~ o l u m e c o n t r ~ . * . --. Spring . . . . . . . . . . . . c h o k e h e (Size 22) . . . . . . . . . . . . . Screw Securing . . . . . . . . . . . . Washer} choke tube. . . . . . . . . . . . . Main jet (Sue 112.5) . . . . . . . . . . . .

. . . . . . . . . . . .

. . . . . . . . . . . . Emulsion tube/Air correction jet (Size 160 and A9) Ball--Main well . . . . . . . . . . . . . . . Auxiliary j e t 4 l o w running (Size 45) . . . . . . Auxiliary air bleed (Size 100) . . . . . . . . . Econostat jet (Size 60) . . . . . . . . . . . . Choke tuba (Size 20) . . . . . . . . . . . . Choke tube (Size 20) . . . . . . . . . . . . Screw c/w washer--Choke fube securing . . . . . . . . .

- No. Per Veh.

1 1

1 1 1 1 1

1 1 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 l

1

REMARKS

Pneun&ic type Cable operated type

' . '

: . . . , , ,

Type S.U98, '

S.1998A 'Wp S=, S2019, S.2018 TYR s m 1,8.301 IA. and S.3030

j b l l ,

EarZv W 59106 I& twS.m, S.2019. and S.mB Type Sm6eU2019, and S.ll)tB

Page C1

Publication No. 6601249 , - , , ;E '

CARBURETTOR

Plate Ref.

Part Number

I CARBURETTOR-ontinucd 7080226 ........................................ Choke tubs (Size 20) . . . . . . . . . . . . . . . . . .

7080175 ....................................... Main jet (Size 102) . . . . . . . . . . . . . . . . . . . . .

7080230 .................... ......................................... 7080227

7080201. .....................................

. . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . Emulsion tube and Air correction jet (Size 1 50) . . . . . . Emulsion tube and Air correction jet (Sim 150) . . . . . . Emulsion tube and Air correction jet (Size 175) . . . . . .

. . . . . . Emulsion tube and Air correction jet (Size l SO)

Screw Choke tube securing " ." ". '.. . . . . . . . . . . . . Lockwasher

Main jet (Size 105) . . . . . . . . . . . . . . . . . . . . .

5102489 .................................. 1 Auxiliary jet-Slow running (Size 40) . . . . . . .;, ...

7080178 Econostat jet (Six 80) . . . . . . . . . . . . . . . .

5102695 ....................................... 5102703 ...................................

Auxiliary air bleed (Size 80) . . . . . . . . . . . . . . . Auxiliary air bleed (Size 140) . . . . . . . . . . . . . . .

5040454 .......................................... . . . . . . . . . . . . . . .

K24509 I }Pump control rod . . . . . . . . . . . . . . . ..........................................

7080211 ......................................... 7080308 .....................................

Econostat jet (Size 70) . . . . . . . . . . . . . . . . . . Econostat jet (Size 45) . . . . . . . . . . . . . . . . . .

7080231 ................... .... .................. Pump membrane assembly . . . . . . . . . . . . . . .

5040453 ...................................

SW0450 .... ........ 7080080 ........................................

. . . . . . . . . . . . . . . . . . Pump cover assembly

. . . . . . . . . . . . . . . . . . Screw (Short) Pump Screw ( ~ o n g j ) M n g . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . Float chamber . . . . . . . . . . . . . . . . . . Float chamber cover

. . . . . . Float chamber cover c/w Automatic choke assembly Float chamber cover c/w Automatic choke assembly . . . . . . Float chamber cover c/w Automatic choke assembly . . . . . . Float chamber cover c/w Automatic choke assembly . . . . . . Float . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . Float . . . . . . . . . . . . . . . . . . . . . Float spindle

Clip-Float spindle retaining . . . . . . . . . . . . . . .

$ring J . . . . . . . . . . . . . . . . . . . . . . . . Pump spring . . . . . . . . . . . . . . . . . . . . . Pump membrane assembly . . . . . . . . . . . . . . .

Arm-Float ... Arm-Float ... Petrol connection pipe Needle valve (Size 1.3) Petrol connection pipe Needle valve (Size 1 6) Washer-Needle valve

... Petrol inlet tube

g:e ) Petrol inlet tube. . . . . . . . . . . . . . . . ... ,.. .,. . . . . . a

Page C2

No. per

Veh. .-

1 1 1 1 1

1 1 1 1 1 1

1

I I

1

1 1

3 2 1 1 1 1

1

1 2 2

l 1 1 1 1 1 1 1 1 1 1 l 1 1 1 1 1 1 1

TYP S.3W1, S.3011A, S.3030 .?I % Latc type&3.2* & S.2019 Early type S.&W6, S.3011,

Type 6.2U$8$ S.3030 For u s e A l t eavy Duty

T Y w S . ~ , w0 l9 , S.2018 Type S.*], $301 1 A, S.3030 1 r Type$.*, 019, S.3011 S.3QIl A4bd&0 TypS.@8 jx For use Mtb?$Ieavy Duty

supease* b#$040453 l >5 :P b:

Type %I*, &1998~, S.2005, g l b n d S.2018 TYW S. 1, &SOHA, and 8130fir ?i

2 s g ' ! I e 5k, 2

Typz $1998A, s . 2 w , *lq and &2Ow, ,

Publication No, 6601249 CARBURETTOR -

Plate Ref.

A48 A49 A50 A51

A52

A53 A54


. . . . . . . . . . . . . . . ~~~e}Ai rde l ive ryp ipes . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . to main body . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Auto choke assembly

Screw-Fixing auto choke ... Strangler and lever spindle ... Nut-Auto choke . . . . . . . . . Strangler-Auto choke . . . . . . Screw ) Strangler . . . . . Washer spindle . . . . . . . . . Bi-metal coil and cover assembly ... Gasket-Cover . . . . . . . . . Collar-Cover . . . . . . . . . Screw-Fixing collar . . . . . .

CARBURETTOR REPAIR KIT ... CARBURETTOR REPAIR KIT ... CARBURETTOR REPAIR KIT ... CARBUREITOR REPAIR KIT ... Gasket and washer set . . . . . . Gasket and washer set . . . . . .

SPECIAL PARTS FOR HIGH ALTITUDE CONDITIONS ONLY

Pump control rod . . . . . . . . . . . . . . . . . . . . . Emulsion tube and air correction jet (Size 165) . . . . . . . . .

Note. Items applicable to late type 5.2006 Carburettors (Yellow spot identification) were introduced at Chassis No. B.41,1,029173. Carburettors S.3011 to Part No. 7100540 High compression, and S.3030 to Part No. 7100550 Low compression (Blue spot identification) were introduced at the following chassis numbers: B.41,1,077951 De-Luxe, B.42.1,002768 Standard, B.43,1,000509 Chamois. CKD. points: De-Luxe : B.41 , l ,506301 Eire, B.41,1,506385 South Africa, B.41.1,506409 New Zealand, B.41,1,506289 Portugal, B.41,1,506361 Costa Rica. Standard: B.42,1,509037 Australia, B.42,1.509049 Vene- zuela.

- No. Per

Veh.

or Replace- Chamber Choke

d

Page C3 I t


Plate Ref.

- No. Per

Veh. Part Number DESCRIPTION REMARKS

CARBURETTOR (MANUAL CHOKE) UP TO THE INTRODUCTION OF

VAN AND MK. I1 MODELS

Note. Carburettors can be identified by the maker's reference number "stamped" on top of float chamber cover.

CARBURETTOR . . . . . . . . . . . . . . . S.3004 . . . . . . . . . . . . . . . CARBURETTOR S.3037

Higb comgreSBbn Low compression Not supplied Main body . . . . . . . . .

. . . . . . Throttle spindle

. . . . . . Throttle butterfiy Screw-Buttedy to spindle Floating lever c/w swivel ... Screw-Swivel . . . . . . Abutment plate . . . . . . Distance washer . . . . . .

. . ,

...

...

...

...

...

...

...

...

...

...

...

...

... rod ... ... , , ,

...

...

. , .

...

...

...

...

..*

...

...

...

...

...

... , , ,

...

.*.

...

...

... ,*. ...

Screw ... . . . . . . . . . . . Spring-Screw . . . . . . . . . . . . Throttle lever . . . . . . . . . . . . . . . . . . Nut ... Spindleends ... -. . . . . . . Lockwasher . . . . . . . . . . . . Spring-Throttle spindle . . . . . . . . . . . . . . . Distance washer-Intermediate lever-Pump control

assembly . . . . . . . . . . . . . . . . . . . . . Pump control rod assembly

Screw Volume . . . . . . . . . . . .

Choke tube (Size 20) . . . . . . . . . Screw ) ~ e c . . . . . . . . . Lockwasher choke tube . . . . . .

. . . . . . . . . . . . Main iet (sizeJ102) Main jet " . " . "'

Washer . . . . . . . . . Type S.3004 Tym S.3037 For use with Heavy Duty Export Air U e a n e r 4 g h Compression Engine

~mulsio6 tube and Air correction iet (Size Emulsion tube and Air correction jet (size Emulsion tube and Air correction jet (Size

Auxiliary jet-Slow running (Size 40) Auxiliary air bleed (Size 140) ... Econostat jet (Size 180) . . . . . . Econostat jet (Size 70) . . . . . .

. . . . . . Econostat jet (Sizc 45)

Type S.3004 Type S.3037 For use with Heavy Duty Export Air Ctaaner-High Comgreasion Engine

. . . . . . . . . Circlip Pump Spring } control rod . . . . . . Pump spring . . . . . . . . .

... Pump membrane assembly . . . . . . Pump cover assembly

Screw (Short) . . . . . . . . . Screw (Long) . . . . . . . . .

Note. Remarks Mk. I1 also include Super.

Page C4


- Plate Ref.

Pait Number DESCRIPTION

CARBURETTOR-continued Float chamber ... ... ... Float chamber clw Manual choke

Cable abutment bracket . . . Screw-Bracket to cover . . . Choke spindle assembly . . . Choke butterfly ... .. . .. . Screw-Butteray to spindle . . . Spring-Automatic . . . . . . Choke operating lever c/w screw

Screw-Swivel ... ... Spring-Choke return .. . . . . Circlip . . . . . . . . . . . .

Choke cable clip ... ... ... Inter-connection rod assembly . . . Lockwasher-Rod to choke lever Float , . . , . . . . . . . . Float spindle ... ... ... Clip-Float spindle retaining . . . Arm-Float . . . . . . . . . Petrol connection pipe . . . . . . Needle valve (Size 1.6) . . . . . . Washer-Needle valve . . . . . . Gasket Float chamber cover ...

tomainbody ... ... Gasket Float chamber cover . . . Screw km 1 to float chamber . . .

CARBURETTOR RlEPAIR KIT ... CARBURETTOR REPAIR KIT . . . GASKET AND WASHER SET . . .

SPECIAL PARTS FOR HIGH ALTITUDE CONDITIONS ONLY

Emulsion tube and Air correction jet (Size 165) ... ... Note. Manual choke carbureitori were htroduced at the

following Chassis numbers: B.41,9,086306 De-Luxe, B.42.9,003215 Standard, B.43,1,003898 Chamois. C.K.D. points: De-Luxe: B.41,9,507329Eire, B.41,9,507021 New Zealand B.41,9,506997 Portugal, B.41,9,506361 Costa Rica, B.41,9,507117 Uruguay. Standard: B.42,9,509973 Australia,

B.42,9,510021 Venezuela.

Page C5


Plate Ref.

B1 B2 B3 B4 B5 B6 B7 B8 B9

B10 B1 1 B12 B13 B14 B15 B16 B17 B18 B19 B20 B21 B22

B23 B24 B25 B26 B27

B28 B29 B30 B31 B32 B33 B34 B35


FROM THE INTRODUCTION OF VAN AND MK. I1 MODELS

Note. Carburettors can be identified by the maker's reference number "stamped" on top of float chamber cover.

CARBURETTOR-B30.PIH-S . . . . . . . . . S.3051 CARBURETTOR-B30.PIH-5 . . . . . . . . . 5.3037

Main body . . . . . . . . . . . . . . . . . . . . . . . . Throttle spindle . . . . . . . . . . . . . . . . . . . . . Throttle butterfly . . . . . . . . . . . . . . . . . . . . . Screw-Butterfly to spindle . . . . . . . . . . . . . . . Floating lever c/w swivel . . . . . . . . . . . . . . . . . . Screw-Swivel . . . . . . . . . . . . . . . . . . . . . Abutment plate . . . . . . . . . . . . . . . . . . . . . Distance washer . . . . . . . . . . . . . . . . . . . . . Screw . . . . . . . . . . . . . . .

. . . . . . . . . .., . < .

Throttle lever . . . . . . . . . . . . . . . . . . . . . Nut ... Spindle end . . . . . . . . . . . . . . . Lockwasher . . . . . . . . . . . . . . . Spring-Throttle spindle . . . . . . . . . . . . . . . . . .

... Distance washer-Intermediate lever and pump control rod Pump control rod . . . . . . . . . . . . . . . Screw . . . . . . . . .

- - > Volume Spring-Screw control . . . . . . . . . Choke tube (Size 22) . . . . . . . . . . . . Screw Lockwasher > ,oh tube * - - - *.. . . . . . . . . . Main jet (Size 115) . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . Main iet (Size 105) Main " . " . . . . . . .

Washer . . . . . . . . . . . . ~mulsion tube and Air correction jet (Size 190) Auxiliary-Slow r u ~ i n g jet (Size 45) . . . . . . Auxiliary-Air bleed (Sire 140) . . . . . . . . . Auxiliary-Slow running jet (Size 40) . . . . . . Econostat jet (Size 125) . . . . . . . . . . . .

. . . . . . . . . . . .

. . . . . . . . . . . . Spring Pump spring . . . . . . . . . . . . . . . Pump-Membrane assembly . . . . . . . . . Pump-Cover assembly . . . . . . . . . . . . Screw (Short) ) Pump . . . . . . . . . . . . Screw (Long) fcting . . . . . . . . . . . .


- No. Per

Veh.

T Y ~ E T S . ~ ~ . Type 8.3W

' f

Page C6


. Plate Rcf .

Part Number

CARBURETTOR

DESCRIPTION

CARBURETTOR-continued Float chamber . . . . . . . . . Float chamber cover complete ...

Cable abutment bracket ... Screw-Bracket to cover ... Choke spindle assembly ... Choke butterfly . . . . . . . . . Screw-Butterfly to spindle ... Spring-Automatic . . . . . . Choke operating lever c/w screw

Screw-Swivel . . . . . . Spring-Choke return . . . . . . CirclipChoke lever retaining

Choke cable clip . . . . . . . . . Inter-connection rod assembly ... Lockwasher-Rod to choke lever Float . . . . . . . . . . . . Float spindle . . . . . . . . . Clip-Float spindle retaining ... Arm-Float . . . . . . . . . Petrol connection pipe . . . . . . Needle valve (Size 1.6) . . . . . . Washer-Needle valve . . . . . . Gasket Float chamber cover ...

to main body . . . . . . Gasket Float chamber cover ... Screw -1 to float chamber ...

CARBURETTOR REPAIR KIT ... Gasket and washer set . . . . . .

. No . per Veh .

Page C7


Plate Ref.


Page C8

No, P==

Veh -

-


SECTION D



CARBURETTOR CONTROLS - Plate Ref.

1 7

3

S 5 6 7 8 9

I0

l 1 12 13

14 15

16

17


PNEUMATIC TYPE ACCELERATOR ACTUATOR UNIT . . . . . . . . . . . . . . . . . . . . . ACTUATOR UNIT . . . . . . . . . . . . . . . . . . . . . ACTUATOR UNIT . . . . . . . . . . . . . . . . . . . . . Spring-Throttle return . . . . . . . . . . . . . . . . . .

. . . . . . . . . ... Nut, No. 10 U.N.F. Carburettor lever . . . . . . . . . . . . . . . . . . . . . Washer I- to actuator

. . . . . . . . . . . . . . . . . . Throttle lever-Carburettor . . . . . . . . . ACCELERATOR PEDAL UNIT-Less Pedal

Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . Pedal fulcrum repair kit . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . Locating pin-Pedal to diaphragm unit Circlip . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . Pedal diaphragm seal kit Dust seal . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . Dust seal

. . . . . . . . . . . . . . . . . . . . . . . . Locating ring . . . . . . . . . . . . . . . . . . . . . Locating spring ... Screw, a" U.N.F. 1 . . . . . . . . . . . . . . . . . . ... Screw, fV U.N.F. Pedal unit ... . . . . . . . . .

Washer, $" shakeproof to . "' ". ",

Screw, No. 10 U.N.F. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, *" shakeproof J

AIR PIPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pipe clip-Actuator end

Grommet-Air pipe to body . . . . . . . . . . . . . . . Transfer-Starting instructions . . . . . . . . . . . . . . .

Note. Screw 19504031 must be used for replacement purposes in holes in Aoor (to blank off) where pedal unit would fit if other handed drive to avoid fouling fluid pipe lines.

'Note, Comprises of Diaphragm rubber, Dust seal 7095012, Locating pin 7080156, Rivets, Circlip, Circlip is alternative to Screw and Washer; 2 screws are provided, the longer for use with the plastic valve, the shorter with the metal valve.

CABLE TYPE ACCELERATOR ACCELERATOR PEDAL ASSEMBLY . . . . . .

. . . . . . 1 l . . . . . . Accelerator pedal assembly R.H.D. Complete Accelerator pedal assembly with

. . . . . . Accelerator pedal assembly mounting Accelerator pedal assembly . . . . . . L.H.D. brackets Accelerator pedal assembly . . . . . . . . . . . . Nut, f" U.N.F. . . . . . . . . . . . . . . .

} Brackets

Washer, 3'' spring to body . . . . . . . . . . . . . . . ... Retainer&ble-(Super%ded by 7050097 See Data 2A/266)

Retainer kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer

... (Not supplied)

. . . . . . . . . Washer, 4'' plain front and rear ... Washer, -&" plain (Rear end) ... end ...

. . . . . . Locknut, $" U.N.F. . . . . . . . . .


No. Per Veh,

1 1 1 1. 1 1 1 1 1 1 1 2 1 1 1 1 1 2 2 2 2 2 \/R 1 1 1

1 1 1 1 1 1 2 2 2 2

2 4 2 2

- Page D1

Publication No . 6601249 CARBURETTOR CONTROLS .

Plate Ref .

18 19 20 21 22

23

24 25

26 27

28 29

30

31

32

33

34

Part Number

..

DESCRIPTION

CABLE TYPE ACCELERATOR-continued . . . . . . . . . . . . . . . . . . Retainer kit ...

htainer ... :::l . . . . . . . . . (Not supplied) . . . . . . ... Washer. )" waved Cable rear ... . . . . . . Washer. AN plain

washer; p . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . Screw. No 10 X r--Ca ble retaining

... Qmis p i n - 4 able to operating lever (Use 7103164)

. . . . . . . . . . . . Clevis pin-Cable to operating lever *Not a From B41.2. 001478 De Luxe. B44.2. 001371 Super.

B73.2. 000179 Chamois. B46.2. 000021 Van . Abutment-Cable . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . Gasket-Abutment to body . . . . . . . . . . . . . . . . . . . . . Abutment-Cable

Gasket . . . . . . . . . . . . . . . . . . . . . . . . Screw. No . 10 U.N.F. X *m :::l . . . . . . . . . . . . . . . Washer. N'o. l0 shakeproof ... Abutment . . . . . . . . . Screw. No . 10 U.N.F. X +" ... to body

. . . . . . . . .

. . . . . . . . . Screw. No . 10 U.N.C. ... I . . . . . . . . . . . . . . . . . . . Washer. No 10 shakeproof . . . . . . . . . . . . . . . . . . . Washer. No 10 plain

. . . . . . . . . . . . . . . . . . . . . Outer cover complete . . . . . . . . . . . . Inner cable (Superseded by 7095020)

Inner cable . . . . . . Accelerator cable . . . . . . . . . Outer cover complete . . . . . . . . . . . . . . . . . . . . . Inner cable . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . Spire nut Cable clip ... . . . . . . . . . . . . . Screw. No 8J X V to b r a c k ~

. . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . .

Pivot pin

I . . . . . . . . . . . . . . . . . . . . . . . . Gaiter-Cable

RELAY LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

pivot pin 11: a y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Abutment bracket lever . . . . . . . . . . . . . . . . . . Abutment bracket J

Return spring Throttle . . . . . . . . . . . . . . . . . . Return spring l- cable . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . Washer. plain-Spring to bracket Nut. t" U.N.F. . . . . . . . . . . . .

. . . . . . . . . . . . . . . Pivot pin

Washer. $' Nut. 4" nyloc . . . . . . abutment bracket . . . . . . . . . EXTENDABLE CONNECTING ROD-Accelerator able to

. . . . . . . . . . . . . . . . . . . . . carburettor lever . . ... Nut No 10 U.N.F. ... Connecting rod to carburettor Washer. A" shakeproof l- lever and relay lever . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . Throttle lever Bolt. h" U.N.F. Abutment bracket . . . . . . . . . . . .

. . . . . . . . . . . . Washer. &" p lain ) to cambox cover

Note . Remarks M k . I1 also include Super .

REMARKS

i Mk

1 . 1 1 off Mk Mk . II up to 7103164 From * Note

Page D2


CARBURETTOR CONTROLS - Plate Ref.

35 36 37

38 39 40 41 42

43 44

45 46


MANUAL CHOKE CONTROL CHOKE OPERATING LEVER . . . . . . . . . . . . . . . Cap-Lever . . . . . . . . . . . . . . . . . . . . . . . . Mounting plate--Choke control and Change speed lever--See

Gearbox controls. Draught excluder pad-Choke operating lever . . . . . . . . . Pivot pin ... . . . . . . . . . . . . . . . . . . Bdleville wa.sher 1: 1) Lever to mounting plate . . . . . . Nut, y U.N.F. (Nyloc) . . . . . . . . . . . . . . . . . . Choke cable . . . . . . . . . . . . . . . (Not supplied)

Inner cable . . . . . . . . . . . . . . . . . . . . . . . . Outer cable . . . . . . . . . . . . . . . . . . . . . . . .

Clip-Inner cable to operating lever . . . . . . . . . . . . Clip--Outer cable to carburettor . . . . . . . . . . . . . . . Sleeve-Choke cable . . . . . . . . . . . . . . . . . . . . . *Note. From B.41,9,086306 .De-Lue, B.42,9,003215 Standard.

13.43,1,003898 Chamois up to Mk. 11. C.K.D. points for the above change are as follows: DeLuxe: B.41,9,507129 Eire, B.41,9,507021 New Zea- land, B.41,9,506997 Portugal, B.41,9,506361 Costa Rica, B.41.9,507117 Uruguay. Standard: B.42,9,509973 Australia,

B.42,9,510021 Venezuela. CHOKE OPERATING LEVER . . . . . . . . . . . . . . . K n o M o k e lever . . . . . . . . . . . . . . . . . . . . . Clip-Choke lever knob retaining . . . . . . . . . . . . . . . Mounting plate--Choke control and Change speed lever-*

Gearbox controls. Draught excluder pad-Choke operating lever . . . . . . . . . Pivot pin ... } . . . . . . . . . Washer, waved Lever to ... Washer, #a plain mounting plate Nyloc nut . . . . . . . . . . . . Choke cable . . . . . . . . . . . .

. . . . . . . . . . . . Inner cable

. . . . . . . . . . . . Outer cable Sleeve-Choke cable . . . . . . . . . Clip-Inner cable to operating lever

... Clip--Outer cable to carburettor

. . . . . . . . . . . .

. . . . . . . . . . . .

... (Not supplied)

. . . . . . . . . . . .

. . . . . . . . . . . .

Note. Remadrs Mk. II also include Super.

Page D3


- Plate Ref.

Part Number


DESCRIPTION

MANUAL CHOKE CONTROWontinued CHOKE OPERATING LEVER ... ... ... ... ... Cap-Lever . . . . . . . . . . . . . . . . . . . . . . . . Mounting plate-Choke control and Change speed lever-See

Gearbox controls. Draught excluder pad-Choke operating lever ... ... .. . Pivot pin . . , :: :] . . . . . . . . . . . . .. . . . . Washer, waved Lever to ... ... ... ... Washer, v plain . . . mounting plate ... ... . . . Nut, 4" U.N.F. nyloc . . . . . . . . . . . . .. . . . . Choke cable ... ... ... ... ... (Not supplied)

Inner cable . .. ... ... ... . .. ... ... ... Outer cable .. . ... ... ... .. . ... ... ...

Clip-Inner cable to operating lever ... ... ... . . . Clip-Outer cable to carburettor .. . . .. .. . ... .. . Sleeve-Choke cable . . . . . . . . . . . . . . . . . . . . . Grommet--Choke cable to water shield . . . ... ... .. .

MANUAL CHOKE CONTROL CONVERSION KIT CONVERSION KIT ...

Carburettor . . . . . . . . . Inner cable } a o k e . . . Outer cable control ... Cover plate-Exhaust manifold Grommet . . . . . . . . . Gasket . . . . . . . . . Clip-Cable abutment . . .


REMARKS

Van

Page D4


SECTION E

CLUTCH AND CONTROLS


CLUTCH AND CONTROLS

SECTION E

Publication No. 6601249 CLUTCH AND CONTROLS -

Plate Ref.


CLUTCH COVER ASSEMBLY . . . . . . . . . . . . . . . Diaphragm spring and release ring . . . . . . . . . . . . Retaining ring . . . . . . . . . . . . . . . . . . . . . Pressure plate . . . . . . . . . . . . . . . . . . . . .

CLUTCH DRLVEN PLATE ... (Superseded by 7100406) Facing package (Facings and Rivet@--Not supplied-Use

. . . . . . . . . . . . . . . . . . 7 l W 6 Driven plate Note. The above two items fitted to Home models only up to

B.41,1,052533 De-Luxe, B.42,1,001511 Standard. CLUTCH DRIVEN PLATE . . . . . . . . . . . . . . .

Facing package (Facings and Rivets) . . . . . . . . . . . . Note. The above two items fitted to all Exporr models and

Home models from B.41,1,052534 DsLuxe. B.42,1,001512 Standard.

CLUTCH COVER ASSEMBLY . . . . . . . . . . . . . . . . Diaphragm spring and release spring . . . . . . . . . . . . Retaining ring . . . . . . . . . . . . . . . . . . . . . Pressure plate . . . . . . . . . . . . . . . . . . . . .

CLUTCH DRIVEN PLATE . . . . . . . . . . . . . . . Facing package (Facings and Rivets) . . . . . . . . . . . .

Dowel . . . . . . . . . . . . . . . (Superseded by 5220716) Dowel . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, 2"U.N.F. X 3'' . . . . . . . . . . . . . . . . . . Washer, 4" spring ... Clutch to flywheel . . . . . . . . . Dowel . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, &" U.N.F. X v . . . . . . . . . . . . . . . . . . Washer, h" spring . . . . . . . . . . . . . . . . . . . . .

change points.

l Note. 6'' Clutch fitted from B.41,9,093266 De-Luxe,

B.42,9,003751 Standard, B.43,1,009819 Chamois, and all models on and after the afore mentioned Chassis

Clutch release bearing and cup . . . . . . . . . . . . . . . Clutch releae bearing and cup . . . . . . . . . . . . . . .

Note. Replacement Clutch cover units, Driven plates, and Release bearings are available in part exchange for the original.

Retaining spring-Release pad . . . . . . . . . . . . . . . Roll pin-Withdrawal lever to push rod . . . . . . . . . . . . CLUTCH WITHDRAWAL LEVER . . . . . . . . . . . . Retaining clip-Withdrawal lever . . . . . . . . . . . . . . . Stud, &M U.N.C.1U.N.F. X 1.20" Retaining clip to . . . . . . Nut, *" U.N.F. . . . . . . clutch housing . . . . . . SLAVE C Y L N E R

l- . . . . . . . . . . . . . . . . . .

Body . . . . . . . . . . . . . . . . . . (Not supplied) Spring . . . . . . . . . . . . . . . . . . . . . . . . Dust cap . . . . . . . . . . . . . . . . . . . . . . . . Bleeder screw . . . . . . . . . . . . . . . . . . . . .

REPAIR KIT ... Slave . . . . . . . . . . . . . . . . . . Push rod ... cylinder . . . . . . . . . . . . . . . . . . }

Note. A replacement Slave cylinder is available in part exchange for the original,

- No. per Veh.

I ~ u g p l ~ & v i ~ r a n s a x l e (T18asrlYpsid& Unit. 'aim l i s w i$ift.nsaxle seqbiodhr ; ib m t y W *,,

For Sla* Cgllinder fixings See Tr-

;.! Ire

Page El

Publication No. 6601249 CLUTCH AND CONTROLS -

Plate Ref.

19 20 21 22 23

24

25 26 27 28

29 30 3 1 32

33

34 35

36

37

38

39 40 41 42 43 44


CLUTCH PEDAL ... . .. . .. ... ... ... Rubber pad-Pedal ... . .. . .. ... ... . .. Pedal bracket ... ... . . . . .. ... ... . .. Pedal shaft ... .,. ... ... ... ... ... CirclipPedal shaft to bracket ... ... ... . . . Screw, A" U.N.F. X +" . . . ... ... ... .. . Washer, h" spring ... . . . ... ... ... .. . Return spring Pedal .,. v. -. ... ... Return spring ... ... ... ... ... FLUID RESERVOIR-See Brakes and Controls section. MASTER CYLINDER ... ... ... ... . . .

Cylinder . . . . . . . . . . . . . . . . . . . . . Spring . . . . . . . . . . . . . . . . . . . . .

MASTER CYLINDER REPAJR KIT ... ... ... Note. A replacement Master cylinder is available in

exchange for the original. Master ... ... ... ... ... ... cylinder ... ... ... ... ... ...

Washer, *" plain Clutch pedal to . .. . . . master cylinder ... ... Master cylinder to ... ... pedal bracket unit ... ...

Hose-Reservoir to pipe . . . . .. .. . . .. . . . ... ... ... .,. ... ... ... ... Hose . . ... ~ . . ... ... ... ~ . .

Cliv . . . . . . . . . . . . . . . . . . . . . . . . C~U+CH PPE e i n e b ~ . ~ . ~ . to cylinder Clutch pipe (Line)-L.H.D. . . . Clutch pi& (Line)-R.H.D. Clutch pipe (Line)--L.H.D.

) Laster cyliider to adaptor * . ' . . . Adaptor . . . . . . . . . . . . . . . . . . . . . . . . CLUTCH PIPE (Line) > Adaptor . . ... ... Clutch pipe (Line) ... to hose ... ... .. . . ..

*Note. From B.41,9,086306 De-Luxe, B.42,9,003215 Standard, B.43,1,003898 Chamois. and all models on and after the above Chassis change points.

HOSGAdaptor to adaptor ... ... ... .. . . .. Gasket-Hose to adaptor ... ... ... ... .. . ... Adaptor .. . . . . . . . . . . . . . . . . . . . . . . Gasket-Adaptor to slave cylinder ... ... . . . . .. Nut ... ... Hose . . . . . . . . . . . . . . . Washer, &" to clip ... ... ... ... ...

Note. All Clutch pipes are supplied complete with unions, Grommet-Pipe to body (Front) ... ... ... ... . .. Grommet-Pipe to attachment plate (Rear) ... .. . .. .

Page E2

- No. per Veh.

REMARKS

Also listed in Brake8 aad Controls Section


Not supplied

Check illwtratian when or-

Supmedad by 9784083

} ~ t - t i w

24+" Ions 424" long 22" long W1-g

Up to introduction 7080248 107" long From * Notc


SECTION F

TRANSAXLE (TRANSMISSION) UNIT



PLATE A-SECTION F



PLATE B- SECTION F



PLATE C - SECT10 N F



PLATE D-SECTION F


- Plate Ref.

A1 A2 A3

A4

A5 A6

A7 A8

A811

A9 A10

A l l

A12

A13


I Part Number I DESCRIPTION

~ o k e l stud. Air" u.N.c./u.N.F: X 2y I . . . . . . . . .

............................... .... 705W3 ..

. . . . . . . . . . . . . . . 7050133

stud, -kM u.N.c./u.N.F, X 2 y Washer, h-" plain . . . . . . : : : } Clutch housing to hypoid casing Washer, h'' plain . . . . . . . . .

. . . . . . . . . TRANSAXLE (TRANSMISSION) UNIT

. . . . . . . . . TRANSAXLE WANSMISSION) UNIT

. . . . . . Washer, A" spring Nut, U.N.F.

. . . . . . . . . Nut, a" special

. . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, spring

. . . . . . . . . . . . Stud, *" U.N.C./U.N.F, X 29" ... ... Washer, &" plain ] Gearbox casing

Washer, &" plain ... to . . . . . . . . . . . . . . . . . . Washer, v spring hypoid casing

Nut, A" U.N.F. . . . . . . . . . . . . . . . . . . . . . Dowel ring . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . Filler plug/Drain plug

. . . . . . . . . Casinns-Transaxle (Transmission) Unit 7


. . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . Washer Welch plug . . . . . . . . . . . . . . . . . . . . .

. . . . . . Stud, U.N.C.1U.N.F. X 1 V ... .,.

. . . . . . . . . . . . . . . . . . . . . . . . . . . Inspection cover

'0' ring . . . . . . . . . . . . . . . . . . . . . I . . . . . . . . . Spring ring .., (See Note t) Spring ring Inspection cover . . . . . . . . . . , ~. Spring ring . . . . . . . . . . . . . . . . . . . . . J Spring ring . . . . . . . . . . . . (See Note t)

*Note. From B.4,11,003732 De Luxe; B.42,1,000101 Standard; BA1 ,l,5OO48 l CKD. Eire.

tNote. Spring ring 7104213 must also be fitted to the following vehicles: B.41,1,003735, 41, 46, 67, 77, 90, 97, B.41,1,003827, 36,38, 40, 47, SS, 69, 72,B.41,1,004003, 07, 14, 27 and 97. Spring ring 7104220 must also be fitted to the following vehicles: B.41,1,003675, 76, 77, 78, 79, 83, 85, and B.41,1,003719 NZ. and S.A., frornB.41,1,500385 CKD.

Oil seal-Clutch housing . . . . . . . . . . . . . . . . . . Nut, U.N.F. ...l . . . . . . . . . . . . . . . . . . Nut, +" U.N.F. Clutch housing . . . . . . . . . h e r , a :l:) to engine . . . . . . . . . . . . Washer, 3" spring . . . . . . . . . . . . . . . . . . . . . Stoneguard-Clutch housing . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . Screw. f" U.N.F. x &" Screw, f" U.N.F. X 4" . . . . . . . . . *~~ ... 1 . ~ . Washer, )" plain ... Stoneguard to . . . . . . . . .

... . . . . . . . . . Washer, 3" spring clutch housing Washer, a" spring Nut, &" U.N.F.

Page F1

- No. Per Veh.

Aled S# U& lutch and Co#blq tion F ;,l

f

Publication No. 6601249 TRANSAXLE (TRANSMISSION) UNIT -

Plate Ref.


TRANSAXLE (TRANSMISSION) UNIT-continued Clutch release bearing and cup ... (Superseded by 7104296) Clutch release bearing and cup . . . . . . . . . . . . . . .

Note. Replacement Release Bearings and Cups are available in part exchange for the original.

Retaining ring-Release bearing . . . . . . . . . . . . . . . Roll pin-Withdrawal lever to push rod . . . . . . . . . CLUTCH WITHDRAWAL LEVER . . . . . . . . . . . . Retaining clipwithdrawal lever . . . . . . . . . . . . Stud, * U.N.C./U.N.F. X 1 *20" Retaining clip to ... Nut, +" U.N.F. . . . . . . . . . clutch housing ...

Bolt, &" U.N.F. X l+"

} SLAW CYLINDER4ee Clutch and Controls section.

. . . . . . . . . . . . . . . 1 Bolt, h" U.N.F. X l#" . . . . . . . . . . . . . . . Washer, -&" plain ... Slave cylinder to . . . . . . . . . Washer, &" plain ... clutch housing . . . . . . . . . Washer, spring.. . . . . . . . . . . . . . . . . i Nut, 6" U.N.F. ... . . . . . . . . . . . . . . . 1st SPEED WHEEL (GEAR) . . . . . . . . . . . . . . . ;;W; } ,, . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . Baulking ring . . . . . . . . . . . . . . . . . . . . . Baulking ring . . . . . . . . . . . . . . . . . . . . . 1st and 2nd Speed synchro hub . . . . . . . . . . . . . . . Sleeve . . . . . . . . . . . . . . . . . . . . . . . . 1st and 2nd Speed synchro hub and sleeve . . . . . . . . . 1st and 2nd Speed synchro hub and sleeve . . . . . . . . .

Note. When replacing Synchro hub assembly on cars prior to Chassis No. B.41,1,000689 it will be necessary to fit new Synchro caps, Part Number 7104203.

Distance washer . . . . . . . . . . . . WASHER-1st SPEW ADJUSTMENT

.092H thick (Red) . . . . . .

.094" thick (White) . . . . . . -096" thick (Blue) . . . . . . .096" thick (Yellow) . . . . . . -100" thick @lack) . . . . . . .102"thick(Green) . . . . . .

Spring . . . . . . . . . . . . . . .

Cap ... ... Synchromesh

B ~ U . . . . . .J . . . . . . . . . . . . . . . . . . . . . Shifter plate

Baulking ring . . . . . . . . . Baulking ring . . . . . . . . . 2nd SPlEED WHEEL (GEAR) ...

) Zncl Sped . . . . . . Bush . . . . . . Roller . . . . . . . . . . . .

- No. Per

Veh.

Also l ist4 , in Clutch v d , Controls.$ectiUn

Not i n c l h d & Tranmxle, ,U+ asscm bly

Up W inmodWon 7104203 From B.41,l,aW)689 D e Luxe a n w l Sandard mo& 1

l' I ,/ I

Super8eth)rl bjhM218 5 r 1::

supme& bg7104181 i

Page F2


TRANSAXLE (TRANSMISSION) UNIT - Plate Ref.

B34

B35

B36

B37

B38

B39

B40

B41

B42 B43

B44 B45

B46 B47 B48

B49

B50


TRANSAXLE (TRANSMISSION) UNIT-continued 3rd SPEED WHEEL (GEARt28 Teeth . . . . . . . . .

3rd SPEED WHEEL (GEAR+27 Teeth . . . . . . . . . *Note. From B.41,1,001070 De Luxe, B.42,1,000079 Std.,

B.41,1,500039 CKD., and all models on or after the aforementioned change points.

Bush ) 3rd Spmd . . . . . . . . . . . . . . . . . . . . . Bush . . . . . . . . . . . . . . . . . . . . . Baulking ring . . . . . . . . . . . . . . . . . . . . . Baulking ring . . . . . . . . . . . . . . . . . . . . . 3rd and 4th Speed synchro hub . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . Sleeve 3rd and 4th Speed synchro hub and sleeve assembly . . . . . . 3rd and 4th Speed synchro hub and sleeve assembly . . . . . .

Note. When replacing Synchro Hub Assembly on cars prior to Chassis Number B.41,1,000689 it will be necessary to fit new Synchro Cap, Part Number 7104203.

Key-Synchro hub to shaft . . . . . . . . . ~ ~ ~ H l k - 3 r d SPEED ADJUSTMENT

-126" thick (Red) . . . . . . . . . .l 26" thick (Red) . . . . . . . . . -128" thick (White) . . . . . . . . . .128" thick (White) . . . . . . . . . .130n thick (Blue) . . . . . . . . . .1W' thick (Etlue) . . . . . . . . . .132" thick (Yellow) . . . . . . . . . .132" thick (Yellow) . . . . . . . . .

Spring . . . . . . . . . . . . . . . . . . &p ... :: j :::

Cap ... "' Synchromesh "' ".

Ball . . . . . . . . . . . . . . . . . . Shifter plate . . . . . . . . . . . . . . . Baulking ring . . . . . . . . . . . . Baulking ring . . . . . . . . . . . .

. . . . . . 4th SPEED WHEEL GEAR)

~ a p e b ~ e r bearing . . . . . . . . . Shim, .M)3" thick Pinion . . . . . . Shim, thick ) tail bring . . . . . . WASHER4th SPEED ADJUSTMENT

. . . . . . . . . .225' thick (Red)

. . . . . . . . . .223" thick (White) 221" thick (Blue) . . . . . . . . .

. . . . . . . . . .219" thick (Yellow) .217* thick (Black) . . . . . . . . .

. . . . . . . . . .2lY' thick (Green) WASHER-PRE-LOAD ADJUSTMENT

. . . . . . .lW - .IS'?" thick (Red) .189" - .188" thick (White) . . . . . . .18SU - -187" thick @ark Blue) ... .187" - .186" thick (Yellow) . . . . . .

NO. Per (eh.

Superseded By 7104191

" 1' Up to b intM. of 7104203 From &41,~jf)00689 D C

Luxe and all etandard cars

Page F3


- Plate Ref.

B5 1 B52 B53 B54 B55 B56 B57

B58

B59

B60 B61 B62 B63 B64 B65 B66 B67 B68 B69

B70

B71

B72


TRANSAXLE (TRANSMISSION) UNIT - No. Per

Veh.

TRANSAXLE (TRANSMISSION) UNJT<ontinued WASHER-PRE-LOAD ADJUSTMENT<ontinued

.186" - ,185" thick (Black) . . . . . . . . . . . .

.185" - ,184" thick (Green) . . . . . . . . . . . .

.184"- .183" thick (Brown) . . . . . . . . . . . .

.183" - .182" thick (Grey) . . . . . . . . . . . .

.182" - .181" thick (Light Blue) . . . . . . . . . -181"- -180" thick (Black and White) . . . . . . *180" - .179" thick (Green and White) . . . . . . 179" - .178" thick (Brown and White) . . . . . . .178" - ,177'' thick (Grey and White) . . . . . . . l 7 7 - .176" thick (Blue and White) . . . . . . . . .

PRIMARY (CLUTCH) SHAFT . . . . . . . . . Needle roller bearing . . . . . . . . . . . . . . . Inner race . . . . . . . . . . . . . . . . . . . . . . Tolerance ring . . . . . . . . . . . . . . . . . . Stud-Primary shaft to input drive shaft . . . . . . Muff coupling-Shafts . . . . . . . . . . . . . . . Spring ring . . . . . . . . . . . . . . . . . . . . . INPUT DRNE SHAFT-24 Teeth--3rd Speed Gear

INPUT DRIVE SHAFT.-= Teeth-3rd Saeed Gear *Note. From B.41,1,001070 De Luxe, B.42,0,00079 Std.,

B.41,1,500039 CKD., and all models on and after the aforementioned change points.

Reverse pinion . . . . . . . . . . . . . . . . . . . . . Reverse pinion . . . . . . . . . . . . . . . . . . . . . Ball bearing . . . . . . . . . . . . . . . . . . . . . Circlip . . . . . . . . . . . . . . . . . . . . . . . . Locknut . . . . . . . . . . . . . . . . . . . . . . . . REVERSE WHl3lX (Gear) . . . . . . . . . . . . . . . Locknut . . . . . . . . . . . . . . . . . . . . . . . . Rwerx: idler shaft . . . . . . . . . . . . . . . . . . . . . Pivot support Trunnion , ..

)= Reverse gear '

, Pin-Reverse gear pivot support . . . . . . . . . . . . . . . REVERSE IDLER WHEEL (Gear) . . . . . . . . . . . . REVERSE IDLER WHEEL (Gear) . . . . . . . . . . . . Reverse lever . . . . . . . . . . . . . . . . . . . . . 1st and 2nd SELECTOR SHAFT (Shift Rod) and Fork assembly 1st and 2nd SELECTOR SHAFT (Shift Rod) and Fork assembly

Selector shaft . . . . . . . . . . . . . . . . . . I ... Selector fork Selector shaft and fork assembly Roll pin . . . . . . . . . . . . . . . . .

3rd and 4th SELECTOR SHAFT (ShiR Rod) and Fork assembly 3rd and 4th SELECTOR SHAFT (Shift Rod) and Fork assembly

Selector shaft . . . . . . . . . . . . . . . . . . 1 ... Selector fork Selector shaft and fork assembly Roll pin . . . . . . . . . . . . . . . . . .

tNote. From B.41,9,087849 De Luxe, B.42,9,003383 Std., B.43,1,006069 Chamois, and all models on and after the aforementioned change points. CKD, Introduction points are as follows: De Luxe B.41,9,507225 Eire, B.41,9,507249 N.Z.,

B.41,9,507285 Portugal. Standard B.42,9,510141 N.Z., B.42,9,510129 Venez.

B.42,9,509925 Australia.


Page F4

U% only

Supmseded by 7104208 SeaDatri From * NQta

L P

I

Van

-

v . . " .

Van I . , .

SuprsedoB bj 7104285 From t Ndta Superseded by 7104055 See Data B185

Superseded by'7104286 From 1. Note Supaseded by7104059 See Data 2B/B . . -


- Plate Ref.

B73 B74 B75

B76

B77 B78

CB79 B80 B81

C82 C83

C84 C85 C86 C87 C88 C89 C90 C91 C92

C93 C94 C95 C96 C97 C98 C99

A100

A101

A102 A103 A104

A105

Part Number


DESCRIPTION

TRANSAXLE (TRANSMISSION) UNIT-continued REVERSE SELJWTOR SHAFT (Shift Rod) ... ... ... SELECTOR . . . . . . . . . . . . . . . . . . . . . Reverse plunger . .. . . . ... ... . . . ... ...

plunger "' "' "' "' . . . . . , . . . . . . . . . Interlock plate . . . . .. . .. .. . . . . ... . .. Interlock plate . .. ... ... ... ... ... ... Roller, &" dia. ... ... ... ... ... ... ... CROWN WHEEL (Ring Gear) and HYPOID PINION ... Taper roller bearing . .. ... .. . . . . ... ...

Bearing ... ... ... ... ... to casing ... ... ... ... ...

Differential box (Housing) ... .. . . . . ... . . . Bolt-Crown wheel to differential box . . . .~ ... ...

Bolt--Crown whcel to differential box ... .. . ... ... Tab washer-Crown wheel bolts ... ... ... ... ... Differential wheel and pinion set ... ... ... ...

Roll nin-Differential oinion ... . .. . . . ... .. . ... ... ...

Taper roller bearing ... ... ... Inner screwed sleeve .. . ... ... . .. . .. ... Washer-Differential . . . . . . . . . . . . . . . . . . Outer screwed sleeve-Small ... ... . . . ... .. . Outer screwed sleeve-Large ... ... . . . ... .. . '0' ring . .. .. . . .. ... ... . . . ... ... '0' ring ... ... ... ... ... ... ... ... Oil seal ... ... ... ... ... . .. ... ... Spring ring ... ... ... ... ... .. . ... ... Differential shaft .. . . . . ... .. . . . . ... ... Coupling flange , . , . . . . . . . , , . . . . . . Circhp . . i r n i a h . . . . . . . ... Nut . . . . . . . . . . . . . . . , . . . . . COVER Gearbox mounting ... ... .. . . . . . .. COVER } c/w detent tube ... ... ... ... ...

Ball, &" dia. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Plug, P" U.N.F. ... ... ... ... ... ... Washer-Fibre ,,, ... ... ... ... .,. Tab washer-Plug to earth cable ... ... . . . ...

No. per Veh.

Superseded Irg! 7104148 : C [

Page F5

Publication No. 6601249 TRANSAXLE (TRANSMISSION) UNIT -

Plate Ref.

~- -~


TRANSAXLE (TRANSMISSION) UNIT--continued . . . . . . . . . . . . . . . . . . Gaiter-Gearchange rod

. . . . . . . . . . . . . . . Stud, &" U.N.C./U.N.F. X 1v Washer, g spring ... .. .] . . . . . . . . . . . . Nut, g U.N.F. . . . . . . . . . Rubber mountings ... Nut, U.N.F. . . . . . . . . . . . . . . . . . . . . . Screw, U.N.C. X $" . . . . . . . . . . . . . . . . . . +Note. From B.41,9,081109 De Luxe, B.42,9,003068 Std.,

B.43,1,000159 Chamois, and all models on and after the aforementioned change points.

. . . . . . . . . Rubber mounting, O/S (R.H.) . . . . . . . . . . . . Rubber mounting, N/S (L.H.)

FINAL DRIVE

. . . . . . . . . . . . . . . . . . ROTOFLEX COUPLING Bolt, f U.N.F. X 2.F" 1 Drive shafts and . . . . . . . . .

. . . . . . . . . Washer, +" spring differential flange to

. . . . . . . . . Washer, spin. :: :] Rotoflex coupling, . . . . . . ... Nut, U.N.F. O/S (R.H.) & N/S (L.H.)

. . . . . . . . . . . . . . . . . . DRIVE SHAFT UNIT . . . . . . . . . . . . . . . . . . . . . Final drive shaft

. . . . . . . . . . . . . . . . . . . . . . . . Hub shaft Final drive shaft . . . . . . . . . . . . . . . . . . . . . Hub shaft . . . . . . . . . . . . . . . . . . . . . . . . Note. When using either Final drive shaft 7080001 or Hub

shaft 7080002 as replacements on cars up to Chassis No. B41,1,000340 it is recommended that these be fitted in matched sets.

. . . . . . . . .

. . . . . . . . . Gasket-Journal . . . . . . . . . . . . Retainer-Gasket . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . Snap ring Seal-Hub . . . . . . . . . - . . . . . . . . . Inner bearing . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . Inner bearing Spacer-Bearing . . . . . . . . . . . . . . . Outer bearing . . . . . . . . . . . . . . . . . . Outer bearing . . . . . . . . . . . . . . . . . . BRAKES-See Brakes and Controls section. Bolt, U.N.F. . . . . . . . . . . . . Washer, A" spring :::} Brake back plates to hub

. . . . . . . . . . . . . . . Washer, A'' spring HUB . . . . . . . . . . . . . . . . . . . . .

Bolt-Road wheels . . . . . . . . . . . . Washer ... Hub to . . . . . . . . .

. . . . . . . . . Nut, v U.N.F;" ) drive shafts Nut-Road wheels . . . . . . . . . . . . . . .


- No. Per

Vth.

Supersedecl by 5220702 Up to 5 m 9 7 From Ndte

,, .,

Not wlp~lkd

/ . ,

Use 70R(W41

Not supplkd separately '

Superseded by S200487

Page F6


TRANSAXLE (TRANSMISSION) UNIT - Plate Ref.

Part

7102298 7102271 7102269 7102160 7102270 7102162 7102163 7102165 69205070 7102166 7102373 7102161 7102260 7102263 19505041 5220683 9067022 9660202 5200485 7102780 7102769 7102775 5220683 9067022 5200485

7102363 7102364 7102172 7102173 7102262 7102766

7102357 7102312 19504041 5220690 9660162 5220722 19505041 5220683 9067W2 9660202 5200485

Number DESCRIPTION

TRANSAXLE (TRANSMISSION) UNIT-continued

GEARBOX CONTROLS

CHANGE SPEED (Gearshift) LEVER ... CHANGE SPEED (Gearshift) LEVER ...

Ball cup ... ...l . . . . . . . . . Pin-Ball cup to lever Change speed lever Collar . . . . . . . . . . . . . . .

Knob . . . . . . . . . . . . . . . . . . C l i p K n o b to change speed lever . . . . . . Gear lever mounting cap . . . . . . . . .

. . . . . . . . . . . . Rivet-Mounting cap to mounting plate Clofig disc) Change lever . . . . . . . . . . Sprmg ... ... ,,, . . . . . .

......................................

................... - ...............

..... .....................

.......................................

Page F7

~rommet-ehange speed lever . . . . . . . . . . . . . . . Mounting plate and retainer Change speed . . . . . . . . . Dust excluder . . . . . . . . . . . . . . . . . .

. . . . . .

1 ) lever

. . . . . . . . . . . . Screw, h" U.N.F. X (Superseded by 5220683) Screw, h" U.N.F. X 3" Mounting

. . . . . . . . . . . . ... Washer, #' plain plate to ... ... Washer, h" spring body (Superseded by 5200485)

Washer, &" spring ... . . . . . . . . . . . . . . . . . . . . . Grornrnet-Change speed lever and choke control . . . . . . Mounting plate and retainer Change speed lever

. . . . . . . . . . . . . . . Dust excluder I- and choke control . . . . . . . . . . . . . . . . . . Screw. &" U.N.F. X r

... . . . . . . Washer, &" plain ) Mounting plate to body

. . . . . . . . . . . . . . . . . . . . . Washer, *" spring +Note. From B.41,9,086306 De Luxe, B.42,9,003215 Standard,

B.43,1,M13898 Chamois, and all models on and after the aforementioned change points. CKD. Introduction points are as follow$: De Luxc B.41,9,507129 Eire, B.41,9,507021 N.Z.,

B.41.9,506997 Portugal, B.41,9,506361 Costa Rica, B.41,9,507117 Uruguay.

Standard B.42,9,509973 Australia, B.42,9,510021 Venezuela.

. . . . . . . . . . . . . . . GEAR CONTROL SHAIT Gear control haf t . . . . . . . . . . . . . . . . . . . . . Swing lever . . . . . . . . . . . . . . . . . . . . . . . . Connecting collar . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . Bearing bracket

. . . . . . . . . . . . . . . . . . . . . Bearing bracket

Support bracket and bearing-Rear . . . . . . . . . . . . Grommet beariig . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . Screw, $" U.N.F. X +" . . . . . .

. . . . . . . . . ... Washer, +" spring to mounting plate ... Washer, F spring . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . Screw, *" U.N.F. X +" Screw, *" U.N.F. X f"

. . . . . . Washer, A" plain ... Mounting plate to body Washer, A'' spring Washer, A'' spring

- No. Per Veh, -

l l 1 1 1 1 1 1 4 1

Up10 i m d q i o n 7102766 FroP tw in uction of Ild78*r%et Page F7


- Plate Ref.

D146

D147

D148

Part Number


DESCRIPTION

TRANSAXLE (TRANSMISSION) UNm4ontinued GEARBOX CONTROLS-continued Screw, ,,&c" U.N.F. X 5" . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . Screw, F U.N.F. x %" Washer, plain ... Rear bearing bracket to body ... Washer, F spring Washer, &" spring

. . . . . . . . . . . . . . . . . . FLEXIBLE COUPLING FLEXIBLE COUPLING . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . Roll pin-Coupling to control shaft . . . . . . . . . . . . . . . . . . Pinch bolt, U.N.F.

. . . . . . . . . . . . . . . . . . . . . . . . Tab washer Tab washer . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . Shield-Gearchange mechanism Screw, U.N.F. X . . . . . . . . . . . . . . . . . . Washer, plain ...) Shield to body . . . . . . . . . Washer, f" shakeproof . . . . . . . . . . . . . . . . . .

*Note. For Gearshift lever lock kit (Standard fitment Germany) see Special Accessories section.

. . . . . . . . . . . . . . . ROAD WHEEL (45 X 12") ROAD WHEEL (46" X 12") . . . . . . . . . . . . . . .

*Note. From B.41,9,083659, B.41,9,089376, B.42,9,003485 Basic, 1st Production Chamois Mk. I.

. . . . . . . . . . . . . . . ROAD WHEEL (45 X 12'3 Nave plate . . . . . . . . . . . . . . . . . . . . . . . . Tyre . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve-Grommet type . . . . . . . . . . . . . . . . . . Balance weight-i, oz. . . . . . . . . . . . . . . . . . . Balance weight-l oz. . . . . . . . . . . . . . . . . . . Balance weight-l $ oz. . . . . . . . . . . . . . . . . . . Balance weight-2 oz. . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . Transfer ) Tyre ) Affixed to

. . . . . . . . . . . . Transfer pressures windscreen *Note. From B.41,1,069357 De Luxe, B.42,1,002417 Standard,

1st Production Chamois Mk. I. CKD. Introduction points are as follows: De Luxe B.41,1,502424 Eire, B.41,1,505845 S.A.,

B.41 ,l,5OS893 Portugal, B.41,1,505917 Uru- guay, B.41,1,505833 Costa Rica.

Standard B.42,1,507896 Australia, B.42,1,508269 Venezuela.

Transfer-Tyre prcssurMAffixed to windscreen) . . . . . . Rim finisher . . . . . . . . . . . . . . . . . . . . . . . .

Up to i n t @ u ~ b n 7102604 From * N&e

F

Van

Not , 'ww

Up U 72bM94 From * NOte

Van- ' : Chamis m. ?and Mk. I1

r l

i

Page F8


SECTION G

SUSPENSION-FRONT


SUSPENSIONFRONT

SECTION G

Publication No. 6601249 SUSPENSION-FRONT

Plate Ref.

1

2 3

4

5

6 7 8

9

10 11

12

13 14 15 16 17


. . . . . . . . . . . . . . . . . . SUSPENSION MEMBER

. . . . . . . . . . . . . . . . . . SUSPENSION MEMBER Screw, *a U.N.F. X )" . . . . . . . . . . . . . . . . . . Screw, &'" U.N.F. x +" Suspension member . . . . . . . . . . Washer, 9" shakeproof to body . . . . . . . . . . . . Washer, &" plain . . . . . . . . . . . . . . . . . . . . . I SUSPENSION BRACKET . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . Screw, P U.N.F. X 3''

. . . . . . . . . . . . . . . . . . Screw, #" U.N.F. X 3" Nut, 4" U.N.F. ... Suspension bracket to . . . . . . Nut, 3" U.N.F. ... suspension member . . . . . . . . . Washer, 3" plain . . . . . . . . . . . . . . . . . . . . . Washer, 4" spring . . . . . . . . . . . . . . . . . . . . . Screw, 4" U.N.F. X 3" . . . . . . . . . . . . . . . . . . Screw, +" U.N.F. X 2" Suspension bracket to body . . . . . . Screw, +" U.N.F. X 4" i . . . . . . . . . . . . . . . . . .

*Note. From B.41,9,099482 De Luxe, B.42,9,003954 Basic, B.43,1,014566 Chamois, and all Models on and after the aforementioned Chassis change points. C.K.D. points are as faIlows: De Luxe: B.41,9,508545 Eire, B.41,9,508965 S.A., B.41,9,508593 New Zealand, B.41,9,508797 Portugal, B.41,9,508809 Uruguay, B.41,9,508773 Costa Rica. Basic: B.42,9,510525 Venezuela.

Washer, #" plain Suspension bracket . . . . . . . . . Washer, $' spring to body . . . . . . . . . . . . . . . 1 SHOCK ABSORBER . . . . . . . . . . . . . . . . . . SHOCK ABSORBER . . . . . . . . . . . . . . . . . .

*Note. From B.41,9,087311 De Luxe, B.42,9,003280 Standard, B.43,1,005168 Chamois, and all Models on and after the aforementioned Chassis change points. Export: B.41,9,100874 De Luxe, B.43,1,016529 Chamois.

SHOCK ABSORBER . . . . . . . . . . . . . . . . . .

SHOCK ABSORBER . . . . . . . . . . . . . . . . . . *Note. From B.41,9,081298 De Luxe, B.42,9,@33071 Standard.

SHOCK ABSORBER . . . . . . . . . . . . . . . . . . Retaining washer . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . Cushion-Rubber . . . . . . . . . Guide washer Upper stem fixing

Nut, +" U.N.F. . . . . . . . . . . . . . . . . . . Locknut, p" U.N.F. . . . . . . . . . . . . . . . . . .

- No. P=r veh.

l 1 8 8 8 4 3 2 2 2 2 2 2 4 4 4

4 4 2 2

2

2

2 4 4 2 2 2


3 d LAD. 2 Front md 1 Rear Supwseded 5220686

SupcrsedMl by 5220686 Upto inwduetion 19506071 From Bee Note

I

U p b inkFod#ion 7102885 From * Note ,

Special mpm up to the intro, of 7102887 Spedal Eapaft from Note


Page Cil

L.. ,".L

Publication No. 6601249 SUSPENSION-FRONT -

Plate Ref.

18

19 20 21 22

23 24

25 26 27 28

29 30 31 32 33 34

35

36

37 38 39 40 41

42 43 44

45


COIL SPRZNG ... ... ... ... ... ... ... COIL SPRING ... ... . . . . .. ... ... . . . *Note. From B.41,1,014826 BC LUXC, B.42,1,000124 Standard,

and all Models on and after the aforementioned Chassis change points.

COIL SPRING ... ... . .. ... ... ... ... Spring retainer (Lower) . . . . . . . . . . .. . . . . . . Retaining collet ... ... ... ... ... ... ... Spring retainer-Top . . . . . . . . . . . . .. . . . . . . . Retaining cup and insulator-Spring ... ... . . . .. . Screw, &" U.N.F. X Q" ... ... ... ... ... ... Screw, h" U.N.F. X +" ... ... ... ... ... ... Washer, +" shakeproof Spring and shock absorber . . . . . . Nut, +" U.N.F. . .. unit to body ... . .. . . . . . . Nut, &" U.N.F. ... ... ... ... ... ... ... Washer, h" shakeproof . . . ... ... .. . . .. ... Bolt, h" U.N.F. X 2Y . . . . . . . .. . . . . . . . . . Washer, h" shakeproof Spring and shock absorber unit . . . Nut, &" U.N.F. ... to suspension arm ... ... ... Nut, &" U.N.F. ... 1 ... ... ... ... ... SUSPENSION AM-O/S (RH.) ... . . . . .. ... SUSPENSION ARM-N/S (L.H.) .. . . . . . . . ...

Bush . . . . . . . . . . . . . . . . . . . . . . . . . . .

+" U.N.F. 2v Suspension arms to suspension ... +" Nyloc member and suspension brackets ...

Nut. Yt U.N.F. ... . . .

STUB AXLE CARRZEIR-N/S &.H.) . . . . . . STUB AXLE CARRIER-015 (RH.) ... ... STUB AXLE CARRIER-N]S &H.) ... ... Grease nipple . .. ... ... ... . . . ...

LThrust washer . . . ... ... ... ... ... IThrust washer . . . ... ... ... (Supplied with tswivel pin . . . . . . ... ... . . . ... IThrust pad ... ... ... ... ... ... I+Sealing ring-Upper . . . . . . . .. . . . . . . tSealiig ring-Lower . . . .. . . .. . . . . . . ISealing disc . . . . .. ... .. . . . . . . . Cotter pin . . . 7 . . . . . . . . . . . .

ICotter pin . . . Swivel pin retainer ". "' "' "' IWasher, S" plain . . . . . . . . . . . . kNut. f" U.N.F. ... ... ,.. ... ... ...

SWIVEL PIN KIT ... ... ... .. . (Includes itcrns *) SWIVEL PIN KIT ... ... ... ... (Includes items j-)

- No. per

Veh.

2 2

2 2

2 prs 2 2 4 4 4 4 4 4 2 4 2 2 1 1 4 4 4 4 1 1 1 1 1 2 2

2 2 2 4 2 2 2 2 4 4 2 2

--

REMARKS

Up to inMduction 7102493 From * Note

Van




2 per Arm

Up to the Introduction 'of 7050128/9 Mk. I1 and Van

Up to intraduction 7102823 Mk. II & van Not supplied

Up to introduction 7102825 Mk. n & Van Up tointraduction 7050120 ~ k . n st van

Page G2

'ublication No. 6601249 SUSPENSION-FRONT -

Plate Ref.

46

47 48 49 50 51 52 53 54 55 56 57 S8 59 60 61

62 63 64

65

66

- . . .


STUB AXLE-O/S @.H.) ... STIB AXLEN/S (L.N.) STUB AXLE-O/S (R.H.) STUB AXLE-N/S (L.H.) . . .

. , . . . . . , , . . . . . . . . . Washer Steering arm to stub axle ... ... Nut " > , . . . . . . . . . . . . . . . . . Bolt--Special . . . . . . . . . . . . . . . . . . Nut, +" U.N.F. Hex. (Nyloc) Stub axle carrier Bolt, AM U.N.F. X 2" ...l to ... Washer, &" spring .. . ... suspension arm Nut, &" U.N.F. ... ... ... ... ...

. . . . . . . . . . . . . . . Bearing-Inner H u b " e -. ". ... Oil seal . . . . . . ... ... ,.. ... Distance piece . . .J ... . . . . . . . . . ..

... ... ... ... ... Lock washer Hub to stub axle ... . . . ... Leek nut 1 ... ... ... ... ... Drive arm-Speedometer . .. .. . . . . . . . Clamp plate ... ... ...1 ... ... ... Rubber washer . . . . .) Spedometer cable Screw, No. 10 U.N.F. X f ... to stub axle ... Screw, No. 10 U.N.F. X 4" ... ... ... ... HUB c/w Bolts ... ... ... ... ...

Bolt-Road wheel ... ... ... .. . . .. Nut ) ,, ... .,. ... ... ... Nut ... ... ... ... .., H U B ' C ~ ) ~ , ~ ~ ~ ~ . ~ ... ... ... ... ... HUB CAP . . . . . . . . . . . . . . . HUB C A P ~ N / S &.H.) ... ... ... ... ... BRAKES--See Brakes and Controh section. ROAD WHEELS-& Tramaxle (Transmission) section. Bolt, *" U.N.F. X a" Nut, &* U.N.F. ... Nut, h'' U.N.F. ... Washer, &" spring ... Washer, A'' spring . ..

Note. Remarks Mk. U also include Super.

No. P= $eh. -

1 1 1 1

2 2 2 2 21 2 2 2 2 2 4 2 1 1 1 1 1 2 8 8 8 1 1 1

6 6 6 6 6

Up to qbe htmduction 'of705@2112 m. I1 #Id 'V&

S& Steering and 'copltro$# S&n

Page G3


- Plate Ref.

SUSPENSION-FRONT

DESCRIPTION REMARKS

Page G4


SECTION H

BRAKES AND CONTROLS


BRAKES AND CONTROLS

- - - -

PLATE A-SECTION H


BRAKES AND CONTROLS

-

PLATE B-SECTION H


BRAKES AND CONTROLS - Plate Ref.

A1

A2 A3

A4

AS A6

A7 AS A9

A10 A1 l A12 A13

A14 A1 5

.. --


BRAKE DRUM-Front and Rear . . . . . . . . . . . . . . . . . . . . . . . . Screw, $' U.N.F. X Csk. Brake Drum

Screw, f" U.N.F. X +" Csk. } Hub/Flange . . . . . . . . . BRAKE UNIT-Front . . . . . . . . . (Not supplied)

Bridge pipe . . . . . . . . . . . . . . . . . . . . . . . . Back plate-O/S (R.H.) . . . . . . . . . . . . . . . . . . Back plate-N/S (L.H.) . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . Brake shoe c/w Lining (pair) Lining (Set of 4) . . . . . . . . . . . . . . . (Export)

. . . . . . . . . . . . . . . Brake shoe c/w Lining (pair) Lining (Set of 4) . . . . . . . . . . . . . . . (Export)

Rivets . . . . . . . . . . . . . . . . . . . . . . . . *Note. From B.41,1,025797 De Luxe R.H.D., B.42,1,000228

Standard R.H.D.; B.41,1,013651 De Luxe L.H.D.; B.42,1,000234 Standard L.H.D.; and all Models on and after the above mentioned Chassis change points. For CKD. introduction points see Rear brake shoes.

Note. Replacement Brake Shoes are available in part exchange for the original.

Pull-off spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WHEEL CYLINDER, 01s @.H.) . . . . . . . . . . . . WHEEL CYLINDER, N/S @.H.)

. . . . . . . . . . . . . . . Body (Not supplied) Spring . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . Piston (Not supplied) . . . . . . tGland seal (Not supplied, part of 7080020)

tDust cover . . . . . . . . . . . . . . . . . . . . . Bleeder screw . . . . . . . . . . . . . . . . . . . . .

tDust cap-Bleeder screw . . . . . . . . . . . . . . . . . . WHEEL CYLINDER, O/S (R.H.) . . , . , . . . . . . . WHEEL CYLINIIER, N/S (L.H.) . . . . . . . . . . . .

Body-Wheel cylinder . . . . . . . . . (Not supplied) Spring . . . . . . . . . . . . . . . . . . . . . . . . Piston . . . . . . . . . . . . . . . (Not supplied)

*Gland seal . . . . . . . . . . . . . . . . . . . . . *Dust cover . . . . . . . . . . . . . . . . . . . . .

Bled screw ) whcrl cyhder . . . . . . . . . . . . . . . *Dust cap . . . . . . . . . . . . . . . WHEEL, C % ~ ~ D E R REPAIR KIT ... Comprises items t WHFEL CYLINDER REPAIR KIT ... Comprises items

The above Repair Kits service four Front Brake Wheel cylinders.

Note. Replacement Wheel Cylinders are available in part exchange for the original.

. . . . . . . . . . . . . . . Shoe hold down kit (Front) Sealing ring-Wheel cylinder to back plate . . . . . . . . .

. . . . . . . . . . . . . . . Wheel cylinder to Washer """) back plate . . . . . . . . . . . . . . . . . .

Bolts-Brake to hu- Front Suspension section.

Note. Remarks Mk. 11 also include Super.

- No. Per Veh.

} From See Note

van , a

Page H1

Publication No. 6601249 BRAKES AND CONTROLS -

Plate Ref.

A16

A17

A18 A19 A20 A21 A22 A23 A24 A25 A26 A27

A28 A29 A30 A31 A32 A33 A34

A35 A36



. . . . . . . . . BRAKE UNIT-Rear (Not supplied) Back plate, O/S (R.H.) . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . Back plate, N/S (L.H.) . . . . . . . . . . . . . . . Brake shoe c/w Lining (pair)

Lining (Set of 4) . . . . . . . . . . . . . . . (Export) . . . . . . . . . . . . . . . Brake shoe c/w Lining (pair)

Lining (Set of 4) . . . . . . . . . . . . . . . (Export) Rivet . . . . . . . . . . . . . . . . . . . . . . . .

*Note. From B.41,1,025797 De Lwe R.H.D.; B.42,1,000228 Standard R.H.D.; B.41,1,013651 De Luxe L.H.D.; B.42,1,000234 Standard L.H.D.; and all Models on and after the aforementioned Chassis change points.

Note. Please note the following CKD. introduction points for the above modification:-

D8 b e Standard Eire B.41,1,501993 Australia B.42.1.500253 S. Africa B.41,1,501945 Venezuela B.42,1,502497 N. Zealand B.41,1,502089 Philippines B.41 ,l,50402I Portugal B.41 ,l ,5O4597 Uruguay B.41,1,5W861

Note. Replacement Brake Shoes am available in part exchange for the original.

. . . . . . . . . . . . . . . Pull-off spring-Cylinder end

. . . . . . . . . . . . . . . Pull-off spring-Adjuster end WHEEL CYLINDER . . . . . . . . . . . . . . . . . .

Body . . . . . . . . . . . . . . . (Not ~upplied) 'Seal . . . . . . . . . . . . . . . . . . . . . . . . Piston . . . . . . . . . . . . . . . (Not supplied)

. . . . . . . . . . . . . . . . . . . . . +Dust cover . . . . . . . . . . . . . . . . . . *Retainer-Dust cover

Bleeder screw . . . . . . . . . . . . . . . . . . . . . *Dust capBleeder screw . . . . . . . . . . . . . . . . . . WHEEL CYLINDER REPAIR KIT (Comprises 2 off * items) Spring plate Wheel cylinder . . . . . . . . . . . . Retaining plate } to back plate . . . . . . . . . . . . . . . Handbrake lever . . . . . . . . . . . . . . . . . . . . . Dust cover . . . . . . . . . . . . . . . . . . . . . . . . ADJUSTER UNIT . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . Repair kit-Adjuster unit . . . . . . . . . . . . . . . Shoe hold down kit (Rear)

. . . . . . . . . . . . Wheel cylinder and adjuster Nut *""l= to back plate . . . . . . . . . . . . . . . . . .

Bolts-Brake to H u M e e Transaxle (Transmission) section. . . . . . . . . . . . . . . . . . . FLUID RESERVOIR

Filler cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, No. 10 U.N.F. X +"-Reservoir to body

- No. per Veh.

1 1

2 prs. 1

2 prs. l 48

2 2 2

2

2 2 2 2 1 2 2 2 2 2 1

AIR 4 4

1 1 2

Up to tb introduction of 7080166 ,

From * k Note , ,


BRAKES AND CONTROLS - Plate Ref.


.. , . . . . . . . . . . . , ...

. . . . . . . . . (Not supplied)

. . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . .

. . . . . . . . . (Not supplied)

. . . . . . . . . . . . . . . . . . REPAIR m . . . . . . . . . . . . REPAm KIT . . . . . . . . . . . . REPAIR KIT . . . . . . . . . . . .

*Note. From B.41,1,025797 De Luxe R.H.D.; B.42,1,000228 Standard R.H.D.; B.41,1,013651 De Luxe L.H.D.; B.42,1,00234 Standard L.H.D.; and all Models on and after the aforementioned change points.

Please note the following CKD. introduction points for the

Standard B.41,1,501993 Australia B.42,1,500253

S. Africa B.41,1,501945 Venezuela B.42,1,502497 N. Zealand B.41,1,502089 Philippines B.41,1,504021 Portugal B.41 ,I,504W Uruguay B.41,1,504861

Note. A Replacement Master Cylinder is available in part exchange for the original.

cylinder "' ". ... "' "'

. . . . . . . . . . . . . . . ... ,.. . . . . . . . . . . . .

Brake pedal to master cylinder . . . . . . ... .*. . . . . . . . . . .,,

l... . . . . . . . . . . . . . . . Master cylinder to . . . . . . . . .

. . . . . . . . . brake pedal unit . . . . . . . . . . . . . . . . . . !

pe . . . . . . . . . . . . . . . . . . ... .., . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . ........ . . . . . . . . . . . . . . . . . .

*Note. From B.41,1,019220 De Luxe; B.42,1,000180 Standard; and all Models on and after the aforementioned Chassis change points.

I Note. Remarks Mk. II also include Super.

- No. Per

Veh.

1

1 1

1 1 1 1

1 1 1 1 1 2 2 2 2 1 2 2 2

Page H3


- Plate Ref.

B46

B47

B48

B49 B50

B51 B52

B53 B54 B55

B56

B57 B58 B59 B60 B61 B62

Part Number

BRAKES AND CONTROLS

DESCRIPTION

BRAKE PIPE (Line)-R.H.D. ... BRAKE PIPE (Lime)-L.H.D. BRAKE PIPE (Lime)-R.H.D. BRAKE PIPE (Lie)--L.H.D. Four-way connector-Front . . . . . . . . . Bolt, f" U.N.F. X l+" 1 . . . . . . . . . . . . Bolt, U.N.F. X 1 v Cway connector ... Washer, +" spring ...l to body . . . . . .

. . . . . . . . . . . . . . . Washer, +" spring BRAKE PIPE &ineCO/S (R.H.) ... BRAKE PIPE (Line)-N/S (L.H.) ...

~ a s k e t l ~ o s e to back platc . . . . . . . . . . . . . . . Nut, U.N.F. ... ... .., . . . . . . Washer, +" shakeproof . . . . . . . . . . . . BRAKE PIPE (Lime)-~ront 4-way to rear 4-way (91f" long) BRAKE PIPE (Llne&O/S (R.H.) Cway to (25" long) BRAJCE PIPE (Line)-N/S &.H.) rear hose (11)" long) BRAKE PIPE (Line)-Front &way to rear 4-way (96" long) BRAKE PIPE (LinetO/S (R.H.) &way to (294" long) B-E PIPE (LinetN/S &.H.) ) rear hose (Ill" long)

*Note. From B.41,9,100730, B.42,9,003950, B.43,1,016206, and all Models on and after the aforementioned Chassis change points.

. . . . . . . . . . . . . . . . . . Four-way connector-Rear Washer, )" spring . . . . . . . . . . . . . . . . . . . . . Washer, )" spring . . . . . . . . . . . . . . . . . . . . . Bolt, $" U.N.F. X l+" . . . . . . . . . . . . . . . . . . Bolt, v U.N.F. X l&" . . . . . . . . . . . . . . . . . .

. . . . . . . . . Nut, a" U.N.F.--4-way connector to body *Note. From B.41,1,019220 De Luxe; B.42,1,000180 Standard;


HOSE 7 Piue to . . . . . . . . . . . . . . . HOSE ? brike unit pipe (Rear) . . . . . . . . . . . . . ~ u t , #">.N.F. '")Hosetoclip "'

Washer, +" shakeproof . . . . . . ... BRAKE PIPE (Line)--61s (R.H.) Hose to

BRAKE PIPE (Line)--N/S (L.H.) } rear brake unit . . . . . . . . . . . . Clip-Pipe to rear brake

Screw, 4 B.A. X +"-Clip to rear suspension arms . . . . . . . . . Grommet-Brake pipe to body

Stop light switch-See Electrical section. Gasket-Stop light switch . . . . . . . . . . . .

Note, All Brake Pipes are complete with Unions.

Note. Remarks Mk. I1 also include Supcr.

- No. per Veh.

Page H4

Publication No . 6601249 BRAICES AND CONTROLS .

Plate Ref .

B63 B64 B65 B66 B67

B68 B69 B70 B7 1 B72 B73 B74

B75 B76 B77 B78 B79 B80 B81 B82

B83 B84 B85


BRAKE PEDAL . . . . . . . . . . . . . . . . . . ....................................... Rubber pad-Pedal . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . Pedal bracket

. . . . . . . . . . . . . . . . . . . . . Pedal shaft . . . . . . . . . . . . ...................................... Circlip-Pedal shaft to bracket

. . . . . . . . . . . . . . . Screw, A" U.N.F. X f" 1 ... Screw, Jk' U.N.F. X f" Brake and clutch pedal

Washer, 47'' spring ... unit to body . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, +" spring 1

Return spring-Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..................................... HANDBRAKE LJ3VER

. . . . . . . . . . . . . . . . . . . . . .................................. .... Ratchet . . . . . . . . . . . . . . . . . . . . . . . . ...................................... Pawl

. . . . . . . . . . . . . . . .................................... Compression spring . . . . . . . . . . . . . . . . . . . . . . . . ................................... Rivet

. . . . . . . . . . . . . . . . . . . . . ........................... Push rod Washer, A" spring ... 1 . . . . . . . . . . . . . . . .........................................

. . . . . . . . . . . Washer, +" spring ... Handbrake lever . . . . . . ........................................ Nut, * U.N.F. ... 1 to body ..-

. . . . . . . . . . . . . . . . . . ................................. Nut, 9" U.N.F. . . . . . . . . . ...................................... Grommet-Handbrake lever to body

. . . . . . . . . . . . ........................................ Fulcrum pin-Lever to cable . . . . . . . . . .................................... Washer, fH plain-Fulcrum pin to lever

... Adjusting nut Cables to .......................... ....... . . . . . . . . . . . . . . . ............................ Spring ... l- fulcrum pin . . . . . . . . . . . .

. . . . . . . . . . . . ...................................... Washer, &" plain-Cable to spring . . . . . . . . . ............................... HANDBRAKE CABLE, O/S (R.W.) . . . . . . . . . ..................................... HANDBRAKE CABLE, N/S @.H.) . . . . . . . . . ................................. HANDBRAKE CABLE, 01s (R.H.1 . . . . . . . . . ......................................... HANDBRAKE CABLE, N/S &.K) . . . . . . . . . .................................. HANDBRAKE CABLE, O/S (R.H.) . . . . . . . . . ....................................... HANDBRAKE CABLE, N/S &.H.)

. . . . . . . . . . . . . . . . . . ..................................... Cable abutment Clevis pin, $" X 3'' ...............................

. . . . . . . . . ................................... Washer, 1" Double

. . . . . . . . . ................................... Washer, 4'" plain ... brake unit . . . . . . . . . . . . . . . . . ... Clevis pin. 2 x +" J

*Note . From B.41,9,097610 De Luxe. B.42,9.003925 Standard. B.43,1,011522 Chamois. and all Models on and after the aforementioned change points .

Split pin. +" X *"-Cables to brake unit . . . . . . . . . . . . Screw. 4 B.A. X *"-Cable guides to rear suspension arms ...

l Note . Remarks Mk . II also include Super .

Page H5

. No . per Veh . -

1 1 1 1 1 7 7 7 7 1 1 1 1 1 2 1 2 2 2 2 1 1 2 2 2 2 1 1 1 1 1 1 1 2 2 2 2

2 8


BRAICES AND CONTROLS

Plate Ref.


. . . . . .. .

Page H6

- No. per

Veh.

.- "


SECTION J

STEERING AND CONTROLS

Publication No. 660 1249


SECTION J

Publication No. 6601 249

- Plate Ref.

1

2 3 4 5

6

7

8 9

10 11

12

Part Number


DESCRIPTION

Note. A replaceme~~t Rack and Pinion Unit is available in part exchange for the original.

RACK AND PINION UNIT-R.H.D. . . . . . . . . . . . . RACK AND PINION UNIT-L.H.D. . . . . . . . . . . . . RACK AND PINION UNIT-R.H.D. (Superseded by 7102736) RACK AND PINION UNIT-L.H.D. (Superseded by 7102737)

*Note. From B.41,9,092874 De Luxe R.H.D.. B.41,9,094537 De Luxe L.H.D., B.42,9,003751 Standard R.H.D., B.42,9,003771 Standard L.H.D., B,43,1,009778 Chamois R.H.D., B.43,1,010093 Chamois L.H.D., up to the introduction of 710273617. CKD. points are as follows: De Luxe: B.41,9,507885 Eire, B.41,9,507849 N. Zealand, B.41,9,507921 Costa Rica.

RACK AND PINION UNII-RH.D. . . . . . . . . . . . . RACK AND PINION UNIT-L.H.D. . . . . . . . . . . . .

tNote. From B.41,9,096812 De Luxe R.H.D., B.41,9,099266 De Luxe L.H.D., B.42,9,003920 Standard R.H.D., B.43,1,011064 Chamois R.H.D., B.43,1,014004 Chamois L.H.D., and all models on and after the aforementioned Chassis change points. CKD. points are as follows: De Luxe: B.41,9,508341 Eire, B.41,9,508257 N. Zealand, B.41,9,508353 South Africa, B.41,9,508809 Uruguay, B.41,9,508461. Costa Rica. Standard: B.42,9,510381 Australia, B.42,9,510417 Vene- zuela, B.42,9,510453 New Zealand.

Sealing cup-Rack unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dust cover--Convolute . . . . . . . . . . . . . . . . . . Dust cover-Rack ends . . . . . . . . . . . . . . . . . . Clip-End dust cover

Clip-Convolute dust cover . . . . . . . . . . . . . . . STEERING COLUMN . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . Outer tube c/w top bush . . . . . . . . . . . . . . . . . . . . . Inner column

Inner column kit . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . Striker-Indicator cancelling switch . . . . . . . . . . . . . . . Bolt, &" U.N.F. ... S ... Washer, -&m shakeproof Steering column to rack unit

Nut, &" U.N.F. ... . . . . . . . . . . . . . . . Top bush . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . Toa bush

} Indicator cancelling witch . . . . . . . . . Bush driver . . . . . . . . .

*Note. B.41,1,001444 De Luxe, B.42,1,000101 Standard, and all Models on and after the aforementioned change points.

Bolt, $" U.N.F. X 1"

... . . . . . . . . . . . . . . . Steering column

Bolt, a" U.N.F. X 1" . . . . . .

to Tab washer rack unit (Superseded by 5220723) Washer, f n spring


- No. Per Veh. -

1 1 I 1

1 1

1 1 2 2 2

l 1 1

1 1 1 1 1 1 1 1

1

1 1 1

REMARKS

S. Up to Ihe inU~duction of 710W&3/9 From *#No@

*up to 71827W7

Not sugplied ,

S@ 4 7050099 Fmm Ul,lsp56243 De Luxc, W.l@1631 Std.

l 5

Page J1


STEERING AND CONTROLS - Plate Ref.

13

14

15

16

17

18

19 20

21 22 23 24

25 26 27

28 29 30 3 1

32 33 34


Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, f" U.N.F. X f" ... ... .. . ... ... . . Screw, f" U.N.F. X +" Steering column . .. ... . . Washer, $" plain . . . to ... . . . ... ... . . Washer, $" plain . . . toe board . .. ... . .. .. Washer, $" spring . . . ... .. . . .. ... ... .. Washer, &" spring . . . ... .. . . . . ... ... . .

l-

I HANDWHEEL (Superseded by 7103009, See Data 2C/95: HANDWHEEL . . . . . . . . . . . . . . . . . . . .

*Note. From B.41,9,095896 De Luxe, B.42,9,003908 Standard B.43,1,010562 Chamois, and all Models on and after tht aforementioned Chassis change points.

Cap and motif Hillman-. U' ... .- v. -,

Cap and motif ... ,., ... ... ... .,, *Note. From B.41,9,095896 De Luxe, B.42,9,003908 Standard,

Super and Mk. 11 De Luxe. Cap and motif ) singer 1 . ... ... ... ... Cap and motif ,.. ... ... ... ...

. . . ., Super and Mk. I1 De Luxe.

............... . ...................... .. Clip-Cap and motif to handwheel ...

7103042 ................... .... .................. 7102594 . . ....... . . . ... .............. 7103043 ....................................

.....................................,..,I Nut-Handwheel to steering column ...

Cap and motif--Comn~er Handwheel . . . . . . . . . Cap and motif ) . . . . .. . . . . . . . . . Cap and motif ... ... ... ... ... *Note. From B.41.9.095896 De Luxe. B.42.9.003908 Standard,

............... .......................... Support bracket

................... ...................... Support bracket l- Steering colunm "' ...

........................................ 'U'bolt 7 ... ... ... ...

'U' bolt to ...

. . . . . . . . .

Adjustable tie rod-Outer ... ... . .. Adjusting sleeve . .. ... ... . . .

Bonded rubber bush ... ... . . . ..........................,,..,,....,.,., Nut, S?' U.N.F. ......................................... 1 Nut, U.N.F. ) Tie rod adjuster "'

. . . .., . . . . . . . . .. . . . . . . . .. .. .. . . .. . . . .. . . . Nut. Y u.N.F.:T~~ rod to steering arm ...

I Note. Remarks Mk. I1 also include Super.

REMARKS

From * Note

Up to introduction 7103040 From Note

Up to introdwtion 7103041 From B.43,1,010562 and Mk. 11 Van Up W inttoduetion 7103043 From * Note

Chaek illustrations whm oFdering


Heavy Duty- Export


Page l2

Publication No. 6601249 STEERING AND CONTROLS -

Plate Ref.


. . . . . . . . . Nut, Q" U.N.F. Nyloc-Tie rod to steering arm Fixed tie rod . . . . . . . . . . . . . . . . . . . . . . . . Fixed tie rod assembly . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . Fixed tie rod (Heavy Duty-Export) . . . . . . . . . . . . . . . . . . Fixed tie rod assembly . . . . . . . . . . . . . . . . . . Bonded rubber bush

Dust cap (Conical) . . . . . . Dust cap (Conical) o~~~ l join - * ,.+ . . . . . . .,.

. . . . . . . . . . . . Nut, Q" U.N.F. . . . . . . . . . . . .

tNote. From ~>1,2,002485 De Luxe, Mk. 11, R.H.D. ; B.44,2,003642 Super R.H.D.; B.46,2,000833,. Van, R.H.D.; B.73,2,001276, Mk. I1 Chamois, R.H.D.; B.41,2,002347, Mk. I1 De Luxe, L.H.D.; B.44,2,002848 Super L.H.D.; B.73,2,000990, Mk. 11 Chamois, L.H.D.

STEEFUNG ARM O/S . . . . . . . . . (See Data 2C/102) STEERING ARM H ) . . . . . . . . . . . . . . . STEERING ARM N/S . . . . . . . . . . . . . . . . . . STEERING ARM (L.H.) . . . . . . . . . . . . . . . Key . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . i Washer, *" plain . . . . . . . . .

.,, Washer, &" plain Steering arm to stub axle Nut, 3" U.N.F. . . . . . . . . . . . . . . . . . . Nut, &" U.N.F. ... ,.. ,.. . . . . . . .,,

'U' bolt-Rack and pinion to suspension member . . . . . . Clamp-Rack and pinion . . . . . . . . , . . . . . . . . . Stiffener--Clamp . . . . . . . . . . . . . . . . . . . . . washer, shakeproof] . . . . . . . . . . . . . . . . . . Washer, A" shakeproof Rack and pinion unit . . . . . . Nut, &" U.N.F. ...l to ruapcn~ian member . . . . . . Nut, -&" U.N.F. ... . . . . . . . . . . . . Nut, No. 10 W.".'. . . . . . . . . . . . . . Nut, No. 10 U.N.F. . . . . . . . . . . Washer, No. 10 plain ... . . . . . . Washer, No. 10 spring ... . . . . . . Screw, No. 10 U.N.F. X +" ... . . . . . . . . . . . . STEERING UNIT REPAIR KIT . . . . . . . . . . , ,

STEERING UNIT REPATR KIT . . . . . . . . . . . . HOUSING c/w BUSHES . , . . . ". . , . HOUSING c/w BUSHES . . . . . . . . . . . .

. . . . . . HOUSING c/w BUSHES HOUSING c/w BUSHES . . . . . . . . . . . . *Note. From B.41,9,092874 De Luxe R.H.D., B.42,9,003751

Standard R.H.D., B.43,1,009778 Chamois R.H.D., B.41,9,094537 De Luxe L.H.D., B.42,9,003771 Standard L.H.D., B.43,1,010093 Chamois, and all Models on and after the aforementioned Chassis change points. CKD points are as follows: B.41,9,507885 Eire R.H.D. De Luxe, B.41,9,507849 N. Zealand De Luxe R.H.D., B.41,9,507921 Costa Rica De Luxe L.H.D.


- No. Per Veh.

Up to &o&tion 7080298 From t N o b Up to irrttoduction 7080299 From t Note

Up to Modaction 7102955 Mk. Il:& Btm

l

Up to $wdpction 70802S8 Fdpm Note below 6 to iiftoekretion 7080259 FMm *Note below Up to introduction 7080260 FWm No@ below

1 l

Page J3

Publication No. 6601249 STEERING AND CONTROLS -

Plate Ref.


. . . . . . . . . . . . . . . RACK AND PINION

. . . . . . . . . . . . . . . U C K PINION) tNote. From B.41,9,096812 Dc Luxe R.H.D., B.42,9,003920

Standard R.H.D., B.43,1,011004 Chamois R.H.D., and all Models on and after the aforementioned Chassis change points.

RACK AND PINION L.H.D, . . . . . . . . . . . . . . . AND PINION ) . . . . . . . . . . . . . . .

*Note. From B.41,9,099266 De Luxe L.H.D., B.43,1,014004 Chamois L.H.D., and all Models on and after the aforementioned Chassis change points.

. . . . . . . . . . . . . . . STEERING UNIT SHIM KIT


Page 54

REMARKS

Up to the intro. of 7080261 From t Note

Up to the intro. of 7080262 From * Note


SECTION K

SUSPENSION-REAR


SUSPENSION - REAR

PLATE B-SECTION K 1


- Plate Ref.

A1 B2

A3

A4 A5

A6

B7

B8

B9

B10

Al l

All11

Part Number

SUSPENSION-REAR

DESCRIPTION

REAR CROSSMEMBER ... ... ... ... ... ... REAR CROSSMEMBER ... ... ... ... ... ...

change points.

*Note. From B.42,1,000272 Standard, B.41,1,0292M) De Luxe, and all Models 01; and after the abovementioned Chassis

CKD. points for the above are as follows: B.41,1,505041 De Luxe South Africa, B.42,1,502425 Std., Australia, B.41,1,503673 De Luxe, B.42,1,503253 Std., N. Zealand, B.42,1,502497 Venezuela, B.41,1,504021 Philippines.

Screw, 3" X a" - -} : . . . . . . . . . . . . . . . Screw, +" X 4" Engine mounting to ... . . . ... Washer, +" shakeproof rear crossmember ... . . . ... Washer, f" plain . . . . . . . . . . . . . . . REAR SUSPENSION ... ... ... ... ... REAR SUSPENSION 01s (R-H.) (S'seded by 7102868) REAR SUSPENSION ... ... ... . . . ...

Pivot bush ... ... ... ... ... ... ... ... REAR SUSPENSION ARM ... ... ... . . . ... REAR SUSPENSION ARM N/S &.H.) (S'seded by 7102869) REAR SUSPENSION ARM ... ... ... ... ...

Pivot bush ... ... ... ... ... ... ... ...

Pivot bush ... ... ... ... ... ... ... ...

Pivot bush ... ... ... ... ... ... ... ...

COIL SPRING ... ... ... (Superseded by 7102489) COIL SPRING ... ... . .. ... ... ... ... *Note. From B.41,1.0011227 De Luxe, B.42,1,M)0101 Standard,


COIL SPRING ... ... ... ... ... ... .. . Packer . . . . ... ... . . . Insulator ... ... ,,, ... .,. ... ,..

*Note. ~ i o m B.41.1,004126 De Luxe up to B.41,1,011226 De Luxe, and up to B.42,1,D00100 Standard, and all Models on and after the aforementioned Chassis change points.


- No. Per Jeh.

ecial Export

Page K1


- Plate Ref.

SUSPENSION-REAR


. . . . . . . . . . . . . . . . . . . . . COIL SPRING Packing piece-Spring . . . . . . . . . . . . . . . . . . Insulator-Spring . . . . . . . . . . . . . . . . . . . . . Mounting pan-Bump rubber . . . . . . . . . . . . . . . Bump rubber . . . . . . . . . . . . . . . . . . . . . . . . . Platform-Bump rubber . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . .

. . . . . . . . . . . . SHOCK ABSORBER . . . . . . . . . . . . . . . . . . SHOCK ABSOKBER . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . SHOCK ABSORBER *Note. From B.41,1,004126 De Luxe, B.42,1,000101 Standard,


SHOCK ABSORBER . . . . . . . . . . . . . . . . . . SHOCK ABSORBER . . . . . . . . . . . . . . . . . .

Retaining washer (Upper) . . . . . . . . . . . . . . . Retaining washer (Upper) . . . . . . . . . . . . . . . Retaining washer (Lower) Upper stem ... ,,. Cushion rubber . . . . . . . . . . . . Mounting plate Reach nut ... ... . . . . . . . . . . . .

Washer, +" plain . . . . . . . . . . . . . . . . . . ... ,,. . . . . . . . . . . . .

. . . . . . Nut, U.N.F. ... . . . . . . . . . . . . .,. Nut, *" U.N.F. . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . Bolt. U.N.F. X 2" 1

I Note. Remarks Mk. I1 alm include Super.

Page K2

- No. Per V&. -

2 2 2 2 2 2 2 2 2 2 2

2 2 2 2 2 4 2 2 4 4 4 4 4 2 2 2

-

E +Van i -

' k

A " r S u p d d byz7102440 Up to thr &th. of 7102502 From * Nqte

Van , I Heavy D& Speeial Export

l*{ I


SECTION L

RADIATOR


RADIATOR

PLATE A-SECTION L


RADIATOR

PLATE B-SECTION L

Publication No. 6601249 RADIATOR -

Plate Ref.

A1 A2

A3 A4

A5

A6

B7 B8 B9

B10 B11 B12 A13 B14 A15

A16 A17 B18

A19 B20

A21


RADIATOR BLOCK (Core) . . . . . . . . . . . . . . . RADIATOR BLOCK (Core) . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . Top tank . . . . . . . . . . . . . . . . . . . . . Bottom tank . . . . . . . . . . . . . . . . . . . . . Bottom tank

. . . . . . . . . . . . . . . . . . . . . . . . . . . Core

Side strap N,S (L.H.) . . . . . . ". . . . . . . . . . - > Side strap . . . . . . . . . . . . . . . . . .

*Note. Prom B.41.9.086306 De Luxe. B.42.9.003215 Standard, ~.43.1.003898 Chamois. ancl-all ~ o d e l s on and afte; the &&ementioned chassis change points.

Note. CKD. Introduction points are as follows: Chassis No. Jh Luxe

Eire New Zealand Portugal Costa Rica Uruguay Standard Australia Venezuela

RADIATOR BLOCK (Core) Top tank . . . . . . . . .

. . . . . . Bottom tank Core . . . . . . . . . . . .

... Side strap. O/S (R.H.) Side strap. NjS (L.H.) ...

Filler cap . . . . . . . . . Filler cap . . . . . . . . . Drain tap . . . . . . . . .

. . . . . . . . . Inlet cowl Met cowl . . . . . . . . . Outlet cowl . . . . . . . . . Outlet cowl . . . . . . . . .

Stone guard . . . . . . . . . . . . . . . . . . . . . . . . Stone guard ... Captive nut 7 . . . . . .

Tapping Tappins Washer. Washer, Washer, Washer,

. . . . . . . . . Stone guard to cowls

&" plain . . . . . . . . . ** plain . . . . . . . . . A" plain . . . . . . . . .

... . . . . . . . . . Screw . . . . . . . . . . . . . . . Washer, A" plain

Screw . . . . . . . . . . . . . . . Spring clip ... . . . . . . . . . Nut, No. 6 spire . . . . . . . . .

...

... Screw, tapping outlet cowl Screw, tapping . . . . . . . . .

Note. Remarks Mk. II also include Super.

- ?To. per Jeh. -

1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 6 6 6 6 6 12 12 12 2 2 2 1 1 1 1 1

-

REMARKS

Up to bfzodtWon 7050114 F m * No$ @low)

Up to Wodwtion7102740 F m NoIer.(below)

SuperselOPd b 7095010

Page L1


Plate Ref.

A22

A23

A24 A 2 5 A26 A27

A28 A29

A30

A31

A32 A33


. . . . . . . . . . . . . . . . . . . . . . . . . . . Gailer

. . . . . . . . . . . . . . . . . . Clip-Gaiter to cowls Bo1t.YU.N.F. 1 . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . Washer, &" plain . . . . . . . . . . . . . . . . . . . . . Nut, +" U.N.F.

TOP WATER HOSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BOTTOM WATER HOSE

. . . . . . . . . . . . . . . . . . . . . . . . . . . C 7 . . . . . . . . . . . . . . . . . . . . . clip Hose.. .

Clip . . . . . . . . . . . . . . . . . . . . . . . . r . . . . . . . . . . . . . . . . . . . . . . . . . . . Clip Clip-Top water hose . . . . . . . . . . . . . . . . . . +Note. From B.41,9,087316 De Luxe, B.42,9,003289 Standard,

B.43,1,005188 Chamois. and all Models on and after thc aforementioned Chassis change points.

. . . . . . . . . . . . . . . . . . Overflow wipe * .

) ~ v e r i ~ o w pipe

Setscrew, &" X F' ...l

Nut, No. 10 spire Nut, No. 10 spire Screw, No. 10 ... Washer, *" plain Washer, &" plain Nut, No. 10 spire Nut, No. 10 spire

... Screw, No. 10 Washer, &" plain Washer, #' plain Watcr shield-Off2

Setscrew, &-" X p" ... ... Washer, F plain

Washer, h" plain ... Washer, shakeproof Nut, +" U.N.F. grip Nut, g U.N.F. grip I Water shield-Near side ...l

. . . . . . . . . . . .

. . . . . . . . . . . . ... Radiator to body

. . . . . . . . . . . .

. . . . . . . . . . . .

. . . . . . . . . . . .

. . . . . . . . . . . .

. . . . . . . . . . . .

. . . . . . . . . . . . ... 1:: 1 Water shield to body

. . . . . . . . . . . . Water shield to outlet cowl

. . . . . . . . . . . .

. . . . . . . . . . . . J ii& upper . . . . . . . . -

Anti-drum pad-Nearside Anti-drum oad-Offside

) Water shield '.' ... . . . . . . . . . . . . Nut, No. 10 spire . . . . . . . . . . . . Nut, No. 10 spire

... Screw, No. 10 Upper shield to body Washer, h" plain . . . . . . . . . . . .

. . . . . . . . . Washer. #' plain Water shield ... . . . . . . . . .

. . . . . . . . . Nut, No. 10 spire . . . . . . . . . . . . Nut, No. 10 spire . . . . . . . . . . . . Screw, No. 10 Upper shield to lower shield Washer, +" plain . . . . . . . . . . . .

. . . . . . . . . Washer, &'' plain


Page L2

No. pcr Jeh.

RBMARKS

See &o Bfigbre (Motor) Auxiliarim

SupenedBd by 5220693 , . I : . 1 d

! i l !

,Up to ththtroduction of 9787213

*From 'F Note

Van Supersee by 5220684 4 off Van

2 off Van' ? 4 off Van 1

supease+ biS2207 11 2 off Vad r

I t - supersew bg9020048

i i \


RADIATOR - Plate Ref.

A34

A35

B36 B37 B38 B39 B40

B41


Screw, No. 10 . . . . . . . . . . . . l= . . . . . . Lower shield

Washer, &" plain to (Superseded by 9096073) Washer, #' plain body . . . . . . . . . . . . . . . . . . Screw, No. 10 U.N.F. Undershield . . . . . . . . . . . . Washer, *" plain . .) to . . (Superseded by 9096073) Washer, * plain ... body . . . . . . . . . . . . . . . Screw, No. 10 . . . . . . . . . . . . . . . I ...

Undershield Washer, A* plain to rear (Superseded by 9096073) Washer, A" plain lower crossmember . . . . . . . . . . . . SHIELD-Bottom tank . . . . . . . . . . . . . . . . . . Screw. A" U.N.F. .. .7 . . . . . . . . . . . . . . . . . . wash&:&'' plain } Shield to radiator ." . . . . . . . . . " ' "' Washer, A" spring ... Nut g'' U . ..i . . . . . . . . . . . . . . . . . . Screw, No. 10 Pan Hd. . . . . . . . . . . . . . . . . . . Washer, spring ... Shield to body . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . Nut, A" U.N.F. Cover-Heater connection pipe . . . . . . . . . . . . . . . Cl ipcove r . . . . . . . . . . . . . . . . . . . . . . . . *Note. Not fitted to Radiator from the introduction of Radiator

Block 70501 14. See Heater and By-pass junction, Engine (Motor) Auxiliaries Section.

OVERFLOW BOTTLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i . . . . . . . . . . . . . . . . . .

bottle "' ".

Bracket Overflow bottle ". ... ... -. -. ... Clip ,.. . . . . . . . . . . . . . . . Screw, %N U.N.F. X +" Bracket . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . Washer, 4" shakeproof l= Clip-Ovdow pipe to bracket . . . . . . . . . . . . . . .

. . . . . . . . . Rootes Cooling Inhibitor (7 fluid 02s. tin) Bluecol Antifreeze (Quart tin) . . . . . . AA (BS3150)

No. per

Veh.

For us! With 71023Y

Water *ld

For usellsjth $10251 L Unllersr$ld ,

1 I

MBdely-t w e d with HBaXer+Sewwote

. .

Page L3


Plate Ref.


Page L 4


SECTION M


Publication No. 6601249 PETROL mel) SYSTEM -

Plate Ref.


PETROL wuel) TANK . . . . . . . . . PETROL (Fuel) TANK . . . . . . . . . PETROL, (Fuel) TANK . . . . . . . . . PETROL (Fuel) TANK . . . . . . . . .

. . . . . . . . . PETROL (Fuel) TANK . . . . . . . . . . . . Petrol filler pipe

Petrol 6ller pipe . . . . . . . . . . . . Seal-Filler pipe to bonnet locking platform

. . . . . . . . . Screw, t" U.N.F. X Y Washer, 4" shakeproof Petrol tank to body Washer, a" plain . . . . . . . . . . . . 1 Screw, No. 10 U.N.F. X f" . . . . . . . . . Washer, No. 10 shakeproof ... Filler pipe

. . . . . . Washer, &" plain to body

. . . . . . . . . . . . Washer, 3Y plain 1 Petrol filler cap . . . . . . . . . . . .

. . . . . . . . . . . . Petrol filler cap Petrol filler c a ~ . . . . . . . . . . . .

. . . . . . . . . . ................. I Rubber washer Filler cap ,.. Cork washer . . . . . . . . . . . . . . . .......................................

. . . . . . ................ I Hose-FiIler pipe io tank (Superseded by 7102495) Cliv-Filler hose ..................................... . . . . . . . . . . . . . . . . . . - . -

I ~oie- ill er plpe to tank . . . . . . . . . . . . . . . . . . .

....................................... I Z!fp 1 Filler hose "' . . . . . . (Superseded by 7102756) . . . . . . . . . . . . . . . . . . . . . ................................. I %:e. From B.41 .l $04969 De Luxe, B.42,l.OOOlOl Standard,

and all ~ o d & on and after the aforementioned Chassis introduction points.

. . . . . . . . . . . . . . . ...................................... Plastic strip Breather pipe . . . . . . . . . . . . . . . . . . ................................. Stud I= to filler pipe

................................ .... Breather pipe-Petrol tank . . . . . . . . . . . . . . . . . . . .

) keather pipe to tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Vent pipe-Petrol filler cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clip-Vent pipe to body

. . . . . . . . . . . . . . . Clip-Vent pipe to filler pipe Clip-Vent pipe to body . . . . . . . . . . . . . . . . . . PETROL (Fuel) TANK GAUGE UNIT . . . . . . . . . . . . Screw, No, 8 U.N.C. X 4" . . . . . . . . . Washer, A" fibre Washer, 6" fibre ... Unit to . . . . . . . . . . . . Washer, A" Lead ... petrol tank gauge . . . . . . Washer, *" Copper/asbestoi/ : : : : :: : : : . . . . . . Cork washer . . . . . . . . . . . . Drain plug adaptor . . . . . . . . . . . . . . . . . . . . Washer, $" fibre . . . . . . . . . . . . . . . . . . . . .

Note. Remarks Mk. I1 also include Super. l

Page M1

REMARKS

Home Mar& Early Cars

.Superseded by 7302979

Up to introduction 'of 71024$5

Superseded bS. 9784083

4 ft. lopg

Early C a r s ; l


- Plate Ref.

20

21 22 23

24 25 26 27

28

29


I Part Number I DESCRTPTION

PETROL (Fuel) PIPETank to flexible connection ...................................... . . . . . . ...............................*.......*.. Olive . . . . . . . . . . . . . . . . . . . . . . . . l- . . . . . . . . . . . . ........................................ Olive Petrol (Fuel) pipe ... ......................................... Nut . . . . . . . . . . . . . . . . . . . . . . . .

Grommet-Petrol (Fuel) pipe through body . . . . . . . . . ... Flexible pipe connection-Petrol pipe to petrol pump

. . . . . . . . . . . . Clip-Flexible pipe connection PETROL mel) PIPE c/w SLEEVES-Pump to carburettor

Sleeve-Petrol (Fuel) pipe . . . . . . . . . . . . PETROL (Fuel) PIPE 1 . . . . . . . . . . . . . . . PETROL (Fuel) PIPE . . . . . . . . . . . . . . . PETROL (Fuel) PIPE . . . . . .

. . . . . . . . . . . . . . . PETROL (Fuel) PIPE

. . . . . . . . . . . . . . . PETROL (Fwl) PIPE

2 ) petrol (~uel ) pipe i p C . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


- No. per

Veh.


1 off su+d with 7102232 on later cars

Supwseded by9166269 See Data &/l24

Supmedsd 'by 7096088

Page M2


SECTION N

EXHAUST SYSTEM


EXHAUST SYSTEM

.

SECTION N


Plate Ref.

1 2

3 4

5

6

7 8 9

10 11

EXHGUST SYSTEM


. . . . . . . . . . . .

. . . . . . . . . . . .

. . . . . . . . . . . . "... .......*.........**..* ".*........ . . . . . . . . . . . . ". ...... *.."" ............ ".. ........ . . . . . . . . . . . .

. . . . . . . . . . . .

. . . . . . Silencer (Muffler) to "' "'

exhaust manifold "' "'

. . . . . . . . . . . .

. . . . . . . . . . . .

. . . . . . . . . . . .

. . . . . . . . . . . .

. . . . . . . . . . . . Support bracket and strap to ...

. . . . . . r (Mumer) . . . . . . . . . . . .


- No. per Veh.

Van Supersaded by 7100329

Ses also Radiator section

Publication No. 6601249 EXHAUST SYSTEM -

Plate Ref.


Page NZ

- No. Per Veh. -

-


SECTION P




PLATE A-SECTION P

Publication No. 6601249 1 ' I f

ELECTRICAL EQUIPMENT r-l l

I

PLATE B-SECT ION P



PLATE C-SECTION P


- Plate Ref.

A1

A2 A3

A4 A5 A6 A7

A8 A9

A10 A l l A12 A13 -414

B15 B16 B17

B18 B19

B20

B21 B22

B23 B24 B25

ELECTRICAIL EQUIPMENT


INSTRUMENTS SPEEDOMETER . . . . . . i SPEEDOMETER .,. ,.. SPEEDOMETER . . . . . . SPEEDOMETER . . . . . . Speedometer cable . . . . . . . . . . . .

Inner cable . . . . . . . . . . . . . . . Grommet-Cable to front suspension member Grommet-Cable to front suspension member Grommet-Cable to body . . . . . . . . . TEMPERATURE GAUGE . . . . . . . . . PETROL (Fuel) GAUGE . . . . . . . . . VOLTAGE REGULATOR (Instrument Unit)

. . . . . . Bracket-Voltage Regulator OIL PRESSURE: GAUGE . . . . . . . . . OIL PRESSURE GAL Bulb holder . . . . . . Bulb, 12 volt. 2.2 watt Bulb holder . . . . . . Bulb, 12 volt, 2.2 watt Spacing tube-Upper ... Spacing tube-Lower ... Washer, No. 10 plain.. . Washer, No. 10 spring Nut, No. 10 U.N.F. ... Nut, special . . . . . . Nut, No. 10 U.N.F. ...

5 . . . . . . . . . Instrument ... illumination ... Warning ... lights . . . . . .

. . . . . . . . . Instrument unit to . . . . . . instrument binnacle

SCREEN WASHER CONTROGSee M y fittings.

LAMPS HEADLAMP (Left Dip)--Type F.700 Mk. X

Adaptor . . . . . . . . . Kim-Unit seating . . . . . . Plate-Unit retaining ... Plate-Unit retaining ... Light unit (Sealed beam) ... Screw-Retaining plate fixing Trimmer screw . . . . . . Gasket-Body . . . . . . Knob-Trimmer . . . . . . Body . . . . . . . . . . . .

HEADLAMP Vertical dipping HEADLAMP ) (Duple Bulb.)

Reflector and glass (Lens) unit . . . . . . . . . . . . Bulb

Spring clip-Bulb retaining Body . . . . . . . . . . . .

HEADLAMP . . . . . . Reflector and glass (Lens) unit Bulb (Yellow) . . . . . . Body . . . . . . . . . . . .

HEADLAMP . . . . . . Reflector and glass (Lens) unit Bulb . . . . . . . . . . . . Body . . . . . . . . . . . .


Page P1

- No. P== Veh.

1 1 1 ' 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 2 2 2 2 2 2 4

2 2 2 2 2 2 6 4

4 2 2 2 2 2 2 2

2 2 2

2 2 2

Mk. X Van & blk. S I Models.

Publication No. 6601249 ELECTRICAL EQUIPMENT

Plate Ref.


LAMPS--continued HEADLAMP . . . . . . . . . . . .

. . . . . . Reflector and glass (Lens) unit

. . . . . . Reflector and glass (Lens) unit Bulb . . . . . . . . . . . . . . . . . . Body . . . . . . . . . . . . . . . . . .

... HEADLAMP---Type F.700 Mk. X Adaptor . . . . . . . . . . . . . . . &-Unit seating . . . . . . . . . . . .

. . . . . . Retaining plate-light unit

. . . . . . Screw-Retaining plate fixing c ) . . . . . . . . . . . . Knob . . . . . . . . . . . . ~ a s k e G ~ o d y . . . . . . . . . . . .

... Spring-Unit seating rim retaining Nut-Trimmer screw . . . . . . . . . Housing-Trimmer screw nut . . . . . .

... HEADLAMP-Type Fa700 Mk. X Rim-Unit seating . . . . . . . . . . . . Light unit-Sealed beam . . . . . . . . . Knob-Trimmer . . . . . . . . . . . . Note. Other details as 58854B Units.

... HEADLAMP-Type F.700 Mk. X . . . . . . . . . . . . . . . Adaptor

Sleeve, terminal . . . . . . . . . . . . Conversion adaptor . . . . . . . . . Reflector and glass . . . . . . . . . . . .

. . . . . . Retaining plate-Light unit Bulb . . . . . . . . . . . . . . . . . .

... Washer, )" plain Headlamp ... Screw, No. B x f. Bdg. Hd ....) earth

. . . . . . . . . Clip--Headlamp earth SIDE AND FLASHER LAMP, O/S @.H.) SIDE AND FLASHER LAMP, N/S (LB.)

Lens (Clear), O/S (R.H.) Lens (Clear), N/S (L.H.) ... ...

Lens (Amber), N/S (L.H.) ...

Ye Lens (Amber), O/S (R.H.) Flasher >'"" ... Screw-Lens fixing.. . . . . . . . . . . Washer-Screw . . . . . . . . . . . .

. . . . . . . . . Gasket-Lens seating

. . . . . . . . . Bulb holder-Side lamp

. . . . . . . . . Bulb holder-Flasher . . . . . . Bulb, 12 volt, 4 w a t t a i d e lamp . . . . . . Bulb, 12 volt, 21 watt-Flasher . . . . . . Bulb, 12 volt, 5 watt-Sidelamp . . . . . . Bulb, 12 volt, l 8 watt-Flasher

. . . . . . . . . Gasket-Lamp seating

No. per

Veh.

Austria : Supersem by 5037060

I U.S.A. &agtada Up to I3&l,lJE~9181LSX De-luxe,@.42,1,000578LSX Standard

U.S.A. &i~apada from B.41;1,039182LSX ~ e - l u x e , # . 4 2 , ~ , ~ 0 0 5 7 9 ~ ~ ~ Standarg : .

Page P2

Note. Remarks Mk. I1 dso include Super.

I - ' ?

Publication No. 6601249 EtECTRICAL EQUIPMENT

Plate Ref.


LAMPS-continued SIDE AND FLASHER LAMP, 01s (R.H.) ... 52600A SIDE AND FLASHER L W , N/S @H.) ... 52601A

... Lens (Clear), 01s (R.H.) ... i . . . . . . 54573636

Lens (Clear), N/S (L.H.) 54573644 . . . . . . Leas (Clear), O/S (R.H.) Flasher 54574008

Lens (Clear), N/S (L.H.) . . . . . . 54574009 Screw-Lens fixing . . . . . . . . . . . . 54102060 WasherScrew . . . . . . . . . . . . . . . 161385 Gasket-Lens seating . . . . . . . . . . . . 54573637 Bulb holder-Sidelamp . . . . . . . . . . . . 553780 Bulb holder-Flasher . . . . . . . . . . . . 573832 Bulb, 12 volt, 4 watt-Side lamp . . . . . . . . . L.222 Bulb, 12 volt, 21 watt-Flasher . . . . . . . . . . . . L.382 Gasket-Lamp seating . . . . . . . . . . . . . . . . . .

*Note. U.S.A. & Canada from Chassis change points quoted for the above change. use 7105022 and 23. - .

. . . . . . . . . . . . . . . . . . . . . . . . . . .

... SIDE AND FLASHER LAMP, O/S @.H.)

... SIDE AND FUSHEFt LAMF, N/S (L.H.)

... h n s (Clear) c/w Mask, O/S (R.H.) Side Lens (Clear) c/w Mask, NIS (LHJ ) lamp ... Lens (Amber) c/w Mask, O/S (R.H.) Lens (Amber) c/w Mask, N/S (L.H.) Screw-Lens fixing . . . . . . . . . Washer--Screw . . . . . . . . . . . .

. . . . . . . . . Gasket-Lens seating Bulb holder-Side lamp . . . . . . . . . Bulb holder-Flasher . . . . . . . . .

... Bulb, 12 volt. 4 watt--Side lamp . . . . . . Bulb, 12 volt, 21 watt-Flasher

. . . . . . . . . Gasket-Lamp seating Spire nut . . . . . . . . . . . . . . . Spire nut . . . . . . . . . . . . . . .

. . . . . . STOP TAIL LAMP-Type L692 Lens . . . . . . . . . . . . . . . . . . Body . . . . . . . . . . . . . . . . . . Body . . . . . . . . . . . . . . . . . . Body . . . . . . . . . . . . . . . . . . Screw-Lens to Body . . . . . . . . .

. . . . . . . . . Rubber washer-Screw Gasket-Lens seating . . . . . . . . . Gasket-Body seating . . . . . . . . . Bulb holder . . . . . . . . . . . . . . .

. . . . . . . . . Bulb, 12 volt, 2116 watt Bulb, 12 volt, 1815 watt . . . . . . . . . Bulb, 12 volt, 2115 watt . . . . . . . . .

Nut, No. 10 U.N.F. Nut. No. 10 U.N.F. Washer, *" plain ... Stop tail lamp Washer, h" spring ... to body ... Washer, *" shakeproof . . . . . . . . . Nut, No. 10 U.N.F.

. . . . . . Spire nut Stop tail lamp Screw, No. 6 X +" ... to body ...


- No. Per Veh.

Usq 902QO34

Page P3

Publication No. 6601249 ELECllUCAL EQUIPMENT -

Plate Ref.

B40 134r

B42

B43 B44 B45 B46

, :,*

B47 B48 B49

B50 B51 B52

B53

-


LAMBSkontinued KEAR FLASHER LAMP-Type L691

Lens (Amber) ... ... ... Body . . . . . . . . . . . . . . . Body . . . . . . . . . ... . .. Screw-Lens to body ... ... Rubber washer-Screw . . . . . . Gasket-Lens seating . . . . . . Gasket-Body seating ... ... Bulb holder . .. ... ... ... Bulb, 12 volt, 21 watt ... ... Bulb, 12 volt .. . . . . . . .

REAR FLASHER LAMP-Type L.691 Lens (Red) . . . ... ... .. . Body . . . . . . . . . . . . . . . Body . . . . . . . . . . . . . . . Screw-Lms to Body ... ... Rubber washer-Screw . . . . . . Gasket-Lens seating . . . . . . Gasket-Body seating .. . . . . Bulb holder ... ... ... ... Bulb, 12 volt, 21 watt ... ...

Nut, No. 10 U.N.F. Nut, No. 10 U.N.F.

.,, ... 53956

.. . ... 54572776

. . . ... 54572734

. . . .. . 54576644

... ... 54112431

... ... 161385

. . . ... 54572200

.. . ... 54572755

... ... 573832

... ... ... L.382

. . . . . . . . . . . .

... ... 53957

... ... 54572777 S4572734 use 54576644 . . . . . . 54576644 ... ... 54112431 ... ... 161385 . .. ... 54572200 ... ... 54572755 ... ... 573832 ... ... ... L.382 ... ... ... ,,. ... ... ... . *

Washer. &" olain ... I ... ... ... ... ... ... . -- - Washer, A'' spring masher lamp to body... . ... Washer. &" shakeproof ... .,. .,. Nut, U.N.F. . . . . . . . . . . . . . . . . . . p i e n u . . . ::: J .. . . . . . . . . . . . . . . . . Screw, No. 6 X )" ... ... ... ... ... ... ... REAR NUMBER PLATE: LAMP-Type L719 ... $41 3613 REAR NUMBER PLATE LAMP ... ... ... 54136D

Lens (Glass) ... ... ... ... ... 54574220 Screw-Lens fixing .. . . . . . .. .. . 5411 l356 Gasket-Lens sating .. . . . . ... . . . 54574221 Bulb holder ... ... ... ... ... ... 573832 Bulb, 12 volt, 6 watt ... ... ... ... ... L.207

M A R NUMBER PLATE LAMP ... ... ... 54371 Body . .. ... ... ... ... (Not supplied) 54574219 Lens (Glass) ... ... . .. ... ... 54574220 Screw-Lens kcing . . . . . . . . . . . . 5411 1356 Gasket-Lens seating ... . .. ... ... 54574221 Bulb holder ... ... ... ... ... ... 573832 Bulb. 12 volt, 6 watt ... ... ... ... ... L.207 Bulb, 12 volt, 5 watt ... ... (Germany) ... L719 Grommet ... ... ... . . . (Not supplied) 54574222

'Note. From B.42,2,001087 De Luxe, B.73,2,000013 Chamois, and all models on and after the aforementioned Chassis change points.


No. per Veh.

REMARKS


Germany

-USA. & Canada

Up to tbhtFoduction 'of 7105136

Page P4


ELFCTNCAL EQUIPMENT - Plate Ref.

--

B54 B55 B56

B57

A5 8 A59 AM)

A61 A62 A63 A64 A65


.i' LAMPS-continued . c , REAR NUMBER PLATE LAMP . . . . . . . . . 54371

Body . . . . . . . . . . . . . . . (Not supplied) 54574219 Lens (Glass) . . . . . . . . . . . . . . . H574220 Screw-Lens (Glass) fixing . . . . . . . . 541 1 1356 Gasket-Lens (Glass) seating . . . . . . . . . 54574221 Bulb holder . . . . . . . . . . . . . . . . . . S73832 Bulb, 12 volt, 6 watt . . . . . . . . . . . . . . . L.207 Grommet . . . . . . . . . . . . (Not supplied) 54574222

. . . . . . . . . Screw, No. 10 U.N.F. X P" Rear number

. . . . . . . . . Screw, No. 10 U.N.F. X f" l= plate lamp

. . . . . . . . . Screw, No. 10 U.N.F. . . . . . . . . .l Washer, &" plain . . . . . . . . . ... :: j Rear number

. . . . . . . . . Washer, *" spring plate lamp ... ... Screw, No. 10 U.N.F. X $" Pan Rec. Wd. to body

Washer, A" spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clip-Rear number plate lamp cable

Clip-Cable to support plate . . . . . . . . . . . . . . . Note. For Van see Body fittings (Rear Bumper) for Rear

number plate lamp support plate.

. . . . . . . . . . . . . . . . . . INTERIOR ROOF LAMP

. . . . . . . . . . . . . . . . . . INTERIOR ROOF LAMP . . . . . . . . . . . . . . . . . . . . . Cover (Lens)

. . . . . . . . . . . . Bulb, 12 volt, 6 watt festoon L.254 Note. For fixings see Body fittings section.

REAR REFLEX REFLECTOR-Type RER.22 ... 57098 Screw, No. 6 X S" Self-tapping Reflector . . . . . . . . . Screw, No. 6 X 3" X Recess ) to body . . . . . . . .

IGNITION AND STARTER SWITCH-Type 47SA. 34503 IGNITION AND STARTER SWITCH-Type 47SA. 31912

. . . . . . . . . . . . . . . Ignition lock barrel RM. Series . . . . . . . . . . . . . . . . . . . . . Key } 801 - 910

. . . . . . . . . . . . . . . . . . . . . Key kit-RM. series . . . . . . . . . . . . . . . . . . Washer switch to binnacle

LIGIITING SWITCH--Type 57SA. . . . . . . 31956 SC-N (Windshield) WIPER SWITCH-Type 65SA. 31828 HEADLAMP DIP AND FLASHER SWITCH (R.H.D.) 34577

Knob and lever . . . . . . . . . . . . . . . 54338067 . . . . . . . . . . . . Roll pin-Lever locating 54150293

HEADLAMP DIP AND FLMHER SWITCH &.H.D.) 34600 Knob and lever . . . . . . . . . . . . . . . 54338070 Roll pin-Lever locating . . . . . . . . . . . . 54150293

Washer. No. 10 plain 1 . . . . . . . . . . . . . . . washer. No. 10 &ring Nut. No. 10 U.N.F. ... Switch to binnacle "' "' "' . . . . . . . . .

. . . . . . . . . . . . . . . ... Nut. No. 10 U.N.F.


- No. Per Veh. -

2

2 4 2 2 2

l 1 2

2 2 4 4 2 1

1 1 1 1

2 4 4

1 1 1 2 1

4/R 1 1 1 1 l 1 1 1 2 2 2 2

Page P5

Publication No. 6601249 ELECTRICAL EQUIPMENT -

Plate Ref.

A66

A67

C68 C69

A70 A71 A72

C73 c74 c75


SWITCHES-continued PAWL UNIT . . . . . . . . . . . . . . . . . . . . . I . . . . . . . . . . . . PAWL UNIT Flasher 34688

. . . . . . . . . . . . PAWL UNIT cancelling 34688B PAWL UNIT . . . . . . . . . . . . . . 3490113

. . . . . . . . . . . . Fixing bracket c/w screws 54339212 ... Fixing bracket c/w locating peg and screws 54321727

*Note. From B.41,1,054520 De-luxe, B.42,1,001599 Standard, 1st Chamois, and all Models on and after the aforementioned Chassis change points. Please note CKD. introduction points for the above modification :- De-luxe: Eire Chassis No. South Africa ,, ,, New Zealand ,, ,, Philippines I # I $

Portugal I I I t

Uruguay ,, ,, Costa Rica I f I >

Standard : Australia I ? I )

New Zealand ,, ,, Venezuela

. . . . . . . . . . . . . . . . . . . . . switch .............................. , * , . . . . . .

. } Use 9::106: } Dip switch .,.

.N.F. nyloc to toe board.. . . . . . . . . . . . . . . . . . . .

. . . . . . . . . ent binnacle dip switch aperture

DIRECTION INDICATOR & HORN SWITCH (R.H.D.) 34578 . . . . . . . . . . . . . . . Knob and lever 54338066

. . . . . . . . . . . . Roll pin-lever locating 54150293 DIRECTION INDICATOR & HORN SWITCH (L.H.D.) 34601

. . . . . . . . . . . . . . . Knob and lever 54338069 . . . . . . . . . . . . Roll pin-Lever locating 54150293

DIRECTION INDICATOR & HORN SWITCH (R.H.D.) 35572A . . . . . . . . . . . . . . . Knob and lever 54338069

. . . . . . . . . . . . Roll pin-Lever locating 54150293 DIRECTION INDICATOR &HORN SWITCH (L.H.D.) 35573A

. . . . . . . . . . . . . . . ................... - .......... Knob and lever 54338066 . . . . . . . . . . . . . . . . . . ...................... a ........... Roll pin-Lever locating

Washer, No. 10 plain ...l . . . . . . . . . . . . . . . ... Washer, No. 10 spring Direction indicator and

Nut, No. l 0 UIKE . 1::) horn switch to binnacle ... Nut, No. 10 U.N.F. . . . . . . . . . . . . . . . . . . . . . Note. For other fkings see Facia fittings.

STOPLIGHT SWITCH . . . . . . . . . . . . 34619 OIL PRESSURE SWITCH @wine) . . . . . . 7954149 STARTER SOLENOID SWITCH-Type ST. ... 76465

. . . . . . . . . STARTER SOLENOID SWITCH-Type 2ST. Screw, No. l 0 U.N.F. X Y' ...l . . . . . . . . . . . . . . .

. . . . . . Washer, &" plain ... Solenoid switch Washer, I+" plain ... . . . . . . . . . . . . Washer, No. 10 spring


- No. per Veh. -

1 1 1 1 1 1

1. 1 2 2 2 2 1

1 1 1 1 1 1 l 1 1 1 1 l 2 2 2 2

1 1 1

2 2 2 2

l ~upersedzh' by 7080224 See Data 332

Up to the Wtra. of 70802; From * 3@ nNe

I l U.S.A. 8 4 a n s d a

1

Early M t



Plate Ref.


SWITCHES--continued THERMAL WARNING SWITCH ... TS.2300/2/223

. . . . . . . . . . . . . . . Washer, switch 31/513/330 . . . . . . TEMPERATURE TRANSMITTER TT.4802/00

DOOR PILLAR SWITCH-Interior lamp . . . . . . . . . Screw, No. 6 X t" self-tapping-Door pillar switch through

'A' post . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . .

STARTER

Note. A replacement Starter motor is available from Messrs. Joseph Lucas Ltd. in part exchange for the original.

. . . . . . STARTER MOTOR-Type M.35G-1 25083 . . . . . . . . . . . . . . . . . . Brush set 251 108

. . . . . . . . . . . . . . . Brush spring set 251942

. . . . . . . . . . . . . . . Main spring 250404 . . . . . . . . . Pinion and sleeve assembly 54252212

Sleeve (Screwed) . . . . . . . . . . . . . . . 250696 . . . . . . . . . . . . . . . Bushing-Bearing 251477 . . . . . . . . . . . . . . . Bushing-Bearing 253316

Thrust washer . . . . . . . . . . . . . . . 158550 Starter motor kings-See Engine (Motor) Auxiliaries. Starter solenoid-See Switches.

DYNMO (Generator)

Note. A replacement Dynamo (Generator) is obtainable from Messrs. Joseph Lucas Ltd. in part exchange for the original.

DYNAMO (Generator)-Type C.40-1 . . . . . . 22700 . . . . . . DYNAMO (Generator)-Type C.40-1 22705

. . . . . . . . . . . . . . . . . . Brush set 227541 . . . . . . . . . . . . . . . Bmsh spring set 227542

Bearing . . . . . . . . . . . . . . . . . . 189307 Bearing Drive end . . . . . . . . . . . . I . . . . . . . . . . . . . . . . . . . . . . . .

189237 Bearing Nut, A" U.N.F.-Armature . . . . . . . . . 198800 Bushing-Bearing . . . . . . . . . . . . . . . 227818

. . . . . . . . . . . . . . . . . . . . . 0 5421 1097 Lucar set . . . . . . . . . . . . . . . . . . 54211890

CONTROL BOX Note. A replacement Control box is available from Messrs.

Joseph Lucas Ltd. in part excxhange for the original. CONTROL BOX-Type RB.340 . . . . . . . . . 37344

Cover . . . . . . . . . . . . . . . . . . 54381342 Cover . . . . . . . . . . . . . . . . . . 54383303 Screw-Cover . . . . . . . . . . . . . . . 1860088 Resistance-Swamp . . . . . . . . . . . . 54380438 Resistance-Field points) . . . . . . . . . 54380084

Screw, &* U.N.F. X l&" Pan Hd. ... Control box . . . . . . %W. NO. 10 U.N.P. X li" ...) to body ... ..,


- No. per v'&.

1 1 1

1

4 2 2

1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1

1 I 2 1 1 3 3

- Page P7

Publication No. 6601249 ELECTRICAT, EQUIPMENT -

Plate Ref.

c93 c94 C95 C96 c97 C98

C99 Cl00 Cl01 C102 C103

C104 C105 C106

C107


IGNITION

Note. A replacement Distributor is obtainable from Messrs.

(Low compression) 40968

K.22438 ........................................ Brush and spring . . . . . . . . . . . . 418856

... ." ".

. . . . . . . . . . . . 54190096 . . . . . . . . . . . . . . . 54190096

. . . . . . . . . 54933865

. . . . . . . . . 54933868 ... 54932167

. . . . . . . . . . . .

. . . . . . . . . 54933729

7100387 ........................................ Cap-Cover . . . . . . . . . . . . . . . . . . . . . . . .

I Note. Remarks Mk. II also include Super.

- No. Pc= Veh. -

1 1 1 1 1 1 1 1 1 2 1 1 1 1. 1 l 1 1 1 1 I 1 1 1 1 1

1 1 1 1 1 2 2

1 1 1 1 1 1 4 1 1 1 1 1 1 2

REMARKS

Mk. I

Mk. Kl i

Van & Mlc. IE

Mk. Il

~ k . n Van & Mk. I1

Mk. II

3upefsedairl. b91801.109 Mk.1 I $ '$

Van & hZLf IB l ?

Page P8

Publication No. 6601249 ELECTRICAL EQUIPMENT -

Plate Ref.

B108 B109 B110 B111 B112

A1 13

A114 A l l 5 A1 l6 A1 17 A1 l8

+


IGNITION--continued Plastic cover-Distributor ... ... .. . ... ... ... Plastic cover--Sparking plug lead . .. . . . . . . . .. . . . SPARKING PLUG--Type KLG FE75 . . . . . . . . . . . . SPARKING PLUG-Type Champion N5 . . . ... ... . .. SPARKING PLUGType KLG FE.7OA . .. ... Set of 4 *Note.. From B.42,1,000994 Standard, B.41,1,046445 De-luxe,

Chamois Mk. I, up to Van and Mk. I1 Models SPARKING PLUG--Type Champion N9Y . . . .,. . . . BATTERY-32 Amp/Hour . .. . . . . . . . . . 54028965 BATTERY-28 Amp/Hour . . . . . . . . . . .. 54028967 BATTERY-38 Amp/Honr ... .. . . . . ... 54028553 BATTERY-35 Amp/Hoar . .. . . . . . . .. . 54028555 BATTERY-28 Amp/Hwr .. . . . . . . . .. . DZ.719 BATTERY-35 Amp/Hour .. . . . . . . . . . . DZ.9 Battery cover .. . ... ... .. . . . . (Not supplied) Screw-Battery lug . .. ... ... . .. ... 24188655 Bolt, y' U.N.F. X $" ... ... ... ... ,.. ... ... Washer, tN plain ... Battery ... (Superseded by 9068010) Wwher, 9" plain ... lug ... ... ... ... ... Nut, V U.N.F. ... ... ... ... ... ... ... Bolt, 4" U.N.F. X +". . . ... ... . . . ... ... .. . Bolt, $" U.N.F. X v... ... ... ... ... ... ... Washer, $" spring ... Battery earth ... ... ... ... Washer, 3" spring .. . ... .. . . .. ... ... . . . Washer, +" plain .. . 1 ... .. . . .. ... ... . . . Battery cradle-See Body panels. Strap Rod

Battery retaining "' ... Sleeve-Strap . . . . . . . . .

...

. . .

Battery ... ...

Rubber plug-Battery panel ........................,.,.,.,.,. . .... Fibre glass panel repair kit ...

.,. ... ... ... (Superseded by 9068010)

. . . . . . , . . . . . (Superseded by 5220722)

I SCREEN (Windshield) WIPER

Note. A replacement Wiper motor is available from Messrs. Joseph Lucas Ltd. in part exchange for the original.

MOTOR UNIT ... ... ... ... ... 75450 Parking limit switch ... . .. ... ... 54712982 Brush set ... ... ... ... ... ... 729367 Brush spring ... . . . . . . . . . . . . 735631

Inner cable (Crosshead and rack) .. . ... ... 743235 Wheel box .. . .. . . . . . . . .. . . . . 7271 1

... ... ... ... 745145 Wheel box ... . .. 745144 ... ... ... ... 153511


Page P9

- No. per Veh. -

4 4 4 1

4 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2

1 2 1 2 2 2 2 2 1 1 2 2 4 1

1 1 1 1

AIR 2 2 2 2

-

Publication No. 6601249 ELECTRICAL EQUPIVENT -

Plate Ref.


SCREEN (Windshield) WIPER--continued . . . . . . . . . . . . . . . Arm-R.H.D.

. . . . . . . . . . . . . . . . Arm-L.H.D . . . . . . . . . . . . . . . . . . Blade

. . . . . . . . . . . . Rubber and spring . . . . . . . . . Cap-Blade retaining

. . . . . . Tube-R.H.D. Motor to

. . . . . . Tube--L.H.D. I- wheel box Tube-Wheel box to wheel box . . . . . .

. . . . . . . . . . . . Tube-Extension Grommet-Screen wiper tube . . . . . . Wiper motor mounting bracket . . . . . . Bolt, No. 10 U.N.F.

... Bolt, No. 10 U.N.F. Mounting bracket Washer, *" plain ... to body ...

. . . . . . . . . Washer, g

FLASHER

. . . . . . . . . 35020

. . . . . . . . . 35040A . . . . . . . . . ... Nut, No. 10 spire

. . . . . . . . . . . . Flasher unit

. . . . . . Washer, &" plain mounting (S'seded by 9096071 Washer, +" plain . . . . . . bracket . . . . . . . . . . . .

HORNS

Note. A replacement Horn is obtainable from Messrs. Josepb Lucas Ltd. in part exchange for the original.

. . . . . . . . . . . . . . . 54068008

. . . . . . . . . . . . . . . 54068143 . . . . . . . . . 54068009

. . . . . . . . . . . . . . . 54068087

. . . . . . . . . . . . . . . 54068079 HORN . . . . . . . . . . . . . . . 54068146

. . . . . . . . . 54068078 L note -.. . . . . . . . . . . . . . . . 54068145

CABLES, GROMMETS, CONNECTORS AND CLIPS

MAIN HARNESS-R.H.D. . . . . . . . . . 54932340 (Superseded by 7105130)

. . . . . . . . . . . . HARNESS-L.H.D. 54932341

. . . . . . . . . . . . MAIN HARNESS-R.H.D. S4938112

. . . . . . . . . . . . MAIN HARNESS-L.H.D, 54938113 *Note. From B41,2,000009 R.W.D., B41,2,000117 L.H.D.

. . . . . . . . . . . . MAIN HARNESS-R.H.D. 54936101

. . . . . . . . . . . . MAIN HARNESS-L.H,D. 54936102 . . . . . . . . . . . MAIN HARNESS-R.H.D.. 549381 14 . . . . . . . . . . . . MAIN HARNESS-LH.D. 549381 15

tNote. From B.43.1,002500 R.H.D., B.43,1,0026Sl L.H.D., up to Mk. 11.

No. per Veh.


Germany

1 2

Superseded by 18011 14


Superseded by 18011 12 N. Amerien Supemded by 1801113 N. America

Mk. I & Mk, II De Luxe -Up to the introduction of 7105129/30 Mk. I & Mk. I1 DC Luxe

'From * Note

Chamois Mk. I up to the 'introductb of 7105131/32 Chamois Mk. I

'From t Note

Page P10


ELECTRICAL EQUIPMENT - Plate Ref.

C129 C130


CABLES, ETC.-continued MAIN HARNESS . . . . . . . . .

. . . . . . . . . i . . . . . . . . . MAIN HARNESS R.H.D. MAIN HARNESS MAIN HARNESS . . . . . . . . . MAIN HARNESS . . . . . . . . .

'Note. Super, West Germany. MAIN HARNESS-L.H.D. . . . . . . . . . . . . tNote. Mk. 11 Chamois, Mk. I1 Sunbeam Chamois.

MAIN HARNESS-L.H.D. . . . . . . . . . , , ,

REAR HARNESS . . . . . . . . . . . . . . . REAR HARNESS . . . . . . . . . . . . . . . REAR HARNESS . . . . . . . . . . . . . . . REAR HARNESS . . . . . . . . . . . . . . . Cable-Battery negative to starter solenoid ... Cable-Battery positive to earth . . . . . . . . . Cable-Starter solenoid to starter motor . . . . . . Cable-Engine (Motor) to earth . . . . . . . . .

... Cable-Battery positive to starter solenoid . . . . . . . . . . . . . . . Cable-Battery negative to earth

. . . . . . Cable-Starter solenoid to starter motor 54932344 Cable Engine(Motor) . . . . . . . . . . . . . . . . . .

Cable to earth . . . . . . . . . . . . . . . . . . I

*Note. From B.41,2,002883 De-luxe, B.44,2,W198 Super, B.73,2,001749 Chamois.

. . . . . . . . . Cable-Battery positive to starter solenoid Cable-Battery negative to earth . . . . . . . . . . . . . . .

. . . . . . . . . . . . Cable-Starter solenoid to starter motor Cable Engine (Motor) . . . . . . (Up to B.46,2,001206) Cable ) to earth . . . . . . . . . (From B.46,2,001207) Cable-Battery negative . . . . . . . . . . . . . . . . . . Cable-Battery positive . . . . . . . . . . . . . . . . . .

Dust cover . . . . . . . . . . . . . . . .., . . . . . . CableThermal warning switch to oil pressure switch 54934770

Grommet-Engine compartment-Rear harness . . . . . . . . . Grommet-Blanking low tone horn fking holes . . . . . . . . .

Grommet-Air intake horn lead . . . . . . . . . . . . . . . ... Grommet-Engine compartment lid-Rear number plate lead

Grommet-Watershield (Radiator)-Stoplight lead . . . . . . Lucar connector, 12 amp. (Female) . . . . . . 54942078 Lucar connector, 35 amp. (Female) . . . . . . 54942079 Connector, single (Rubber covered) . . . . . . 900288

. . . . . . . . . . . . Metal end-Connector 900269 . . . . . . . . . . . . 2 ) Rear number plate lamp lead

to engine compartment lid . . . . . . . . . . . . . . . *Note. From B.41,1,008938 De-luxe, B.42,1,000101 Standard.

Clip-Interior lamp cable . . . . . . . . . . . . . . . . . . Clip--Interior light cable to windshield header . . . . . . . . .

. . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . Stud clutch hose


Mk. I1 ap to the intco. of 7105374

Up to t&? i-. of 9178666 From * No*

Cbrunoh

FIX usr with L71wa7r

P Page P11

Publication No. 6601249 EKJECTRICAL EQUIPMENT -

Plate Ref.

DESCRIPTION

- No. per Veh.

Page P12


SECTION Q

BODY PANELS & BODY FITTINGS



PLATE A-SECTION Q



PLATE C-SECTION Q



PLATE D-SECTION Q


BODY PANELS AND FITTINGS v

245 * 253 /

PLATE E-SECTION Q



PLATE F- SECTION Q

-.



l

PLATE G-SECTION Q



PLATE H -SECTION Q

Publication No. 6601249 c' k


PLATE J -SECTION Q



4 , -::G* ' ..$$ 'K*~;P-'~.$~,: ;.?$g$ B . . . , . . '::::<

,r\ ... . ..- _~ ... 0: a

PLATE K-SECTION Q

.-

Publication No. 6601249 BODY PANELS -

Plate \Ref.

A1 A2

b

A3

A4

A5 A6 A7 A8

A9 A10 A1 l

A12

A1 3

A14

A15

B16

A17

B18

A19

B20


BODY SHELL . . . . . . . . . . . . . . . . . . . . . BODY SHELL . . . . . . . . . . . . . . . . . . . . . BODY S m L . . . . . . . . . . . . . . . . . . . . BODY SHELL . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . BODY SHELL BODY SHELL . . . . . . . . . . . . . . . . . . .*,

Note. Body Shell supplied less the following: Bonnet, Doors, Engine compartment lid, Rear lower crossmember, and Rear squab panel. Van is also less Rear tailgate, Filler panel, Battery and Engine inspection covers.

UNDERFRAME SECTION Longitudinal member c/w mounting bracket-O/S (R.H.) ...

... Longitudinal member c/w mounting bracket-N/S (L.H.) Longitudinal member c/w mounting bracket-O/S (R.H.) ...

... Longitudinal member c/w mounting bracket-N/S (L.H.) *Note. The above change concerns the raising of the side

lamps by +inch, introduction was spread over a period from the following Chassis numbers: B.41,1,027481 De Luxe, B.42,1,000237 Standard. All models from Body number 29894 onwards have raised side lamp condition; Body number is to be found on a plate fixed to the N/S (L.H.) face of Bonnet locking platform, see also Data 2G/264.

Wheelarch outer p a n e l 4 / S (R.H.) . . . . . . . . . Wheelarch outer panel-N/S (L.B.) Front . . . . . . . . . . . . Wheelarch inner panel-O/S (R.H.) 1 Wheelarch inner panel-N/S (L.H.) . . . . . . . . . Closing pane lA/S (R.H.) Wheelarch to . . . . . . Closing panel-N/S (L.H.) 1 front fender . . . . . . Reinforcement plate-Front suspension.. . . . . . . . Front spring reinforcement panel.. . . . . . . . . . . Reinforcement channel-Front suspension member ... Petrol lank support bracket-O/S (R.H.) . . . . . . Petrol tank support bracket-N/S (L.H.) . . . . . . Outer panel-O/S (R.H.) ) . . . . . . . . . Outer panel-N/S (L.H.) . . . . . . . . . Doubling panel--O/S (R.H.) . . . . . . . . . . . . Doubling panel-N/S (L.H.) . . . . . . . . . . . . Sill inner panel-O/S (R.H.) . . . . . . . . . . . . Sill inner panel-N/S (L.H.) . . . . . . . . . . . . Sill ducting panel--O/S (R.H.) . . . . . . . . . . . . Sill ducting panel-N/S (L.H.) . . . . . . . . . . . .

. . . . . . . . . Longitudinal member-O/S (R.H.) Longitudinal member-N/S (L.H.) . . . . . . . . . Longitudinal member-O/S (R.H.) . . . . . . . . . Longitudinal member-N/S (E.H.) . . . . . . . . . Wheelarch-O/S (R.H.) . . . . . . . . . . . . I Wheelarch-N/S (L.H.) Rear ... -. . M. Wheelarch-O/S (R.HJ . . . . . . . . . . . . Wheelarch-N/S (L.H.) . . . . . . . . . . . . Reinforcement panel-Intermediate floor to wheelarch

- 4 s (R.H.) . . . . . . . . . . . . . . . . . . Reinforcement panel-Intermediate floor to wheelarch

-N/S (L.H.) . . . . . . . . . . . . . . . . . . Reinforcement panel-'B' post to wheelarch-O/S (R.H.) Reinforcement panel-'B' post to wheelarch-N/S (L.H.)

- No. per

Veh. -

Supersaded by 7096039 Sea Data 2G/282 =W cmoi¶ Super van

Up to the inlroduction 'of 720UH6/T MadeldWithlmaised Side

'lamps. $m* Note I

Page Q1

Publication No, 6601249 . BODY PANELS

DESCRIPTION No. per

Veh. REMARKS

BODY SHELkAcontinued UNDERFRAME-continued Engine compartment side panel-O/S (R.H.) . . . . . . Engine compartment side panel-N/S (L.H.) . . . . . . Engine compartment side panel-O/S (R.H.) . . . . . . Engine compartment side panel-N/S (L.H.) . . . . . .

. . . . . . . . . . . . . . . . . . Battery cradle Engine mounting bracket - Rear (Part of 7096051 Rcar

crossmember) . . . . . . . . . . . . . . . . . . BODY SHELL SECTION Grille panel-See Front grille body fittings. Retaining bracket-Grille-See Front grille body fittings. Grille surround panel c/w bonnet locking platform ... Grille surround panel c/w bonnet locking platform ... Grjlle surround panel clw air intake box . . . . . . Grille surround panel c/w bonnet locking platform ... Grille surround panel c/w bonnet locking platform ... Grille surround panel c/w bonnet locking platform ... Grille surround panel c/w air intake box . . . . . .

Air intake box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mounting bracketABonnet stay

. . . . . . . Brace-Intake box to bonnet locking platform.. Mounting bracket--O/S (R.H.) . . . . . . . . . . . .

l . . . . . . . . . Mounting bracket-N/S (L.H.) Front . . . . . . . . . Mounting bracket-O/S (R.H.) bumper

Mounting bracket-N/S (L.H.) . . . . . . . . . . . . Pivot b racke ta /S (R.R.) Headlamp . . . . . . . . .

. . . . . . . . . Pivot bracket-N/S (L.H.) } mounting . . . . . . . . . . . . . . . . . . Spare wheel floor panel

Front wing (Fender) panel, O/S (R.H.) (Superseded by 7096017) Front wing (Fender) panel, O/S (RA.) . . . . . . . . . . . . Front wing (Fender) panel, N/S (L.H.) (Superseded by 709601 8)

. . . . . . . . . . . . ~ r o n t ' wing (Fender) panel, N/S (L.H.) Front wing (Fender) panel, O/S (R.H.) . . . . . . . . . . . .

. . . . . . . . . . . . Front wing (Fender) panel, N/S (L.H.) . . . . . . . . . . . . . . . . . . . . . Bonnet panel

Bonnet panel . . . . . . . . . . . . . . . . . . . . . Bonnet panel . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . Dash side panel-O/S (R.H.) Dash side panel-N/S (LW.) . . . . . . . . . . . . . . . Closing panel-O/S (R.H.) . . . . . . . . .

. . . . . . Closing panel-N/S (L.H.) . . . . . . . . . . . . 'A' post upper panel-O/S (R.H.)

'A' post upper panel-N/S (L.H.) . . . . . . . . . . . . . . . . . . . . . . . . 'A' post upper panel-O/S (R.H.)

'A' post upper panel-N/S (L.H.) . . . . . . . . . . . . . . . . . . . . . 'A' post upper extension panel--O/S (R.H.) . . . . . . . . . 'A' post upper extension panel-N/S (L.H.)

+Note. The above change concerns the raising of the side lamps by + inch, introduction was spread over a period from the following Chassis numbers: B.41,1,027481 De Luxe, B.42,1.000237 Standard. All models from Body number 29894 onwards have raised side lamp condition; Body number is to be found on a plate fixed to the N/S (L.W.) face of Bonnet locking platform-See also Data 2G/264.

Sec Body fittings for Rear lower cramember

Supcrsedad by 7203507 Up to the iptrpduction of 7096092

Models fitted with raised side lamps See YNote

,

Up to thg,btrt)duction of 7205064f5 Mod& &ed with raised side lamp& See t Note

Page Q2


. Plate Ref .

A42 B43

A44

A45

A46

A47

A48

B49 A50

A51

A52 A53 A54

A55

B56

857

A58

A59

A60

B61

B62

A63

B64

A65

BODY PANELS

... Windscreen (Windshield) aperture panel c/w header Windscreen (Windshield) aperture panel c/w header ...

. . . . . . Windscreen (Widshield) aperture panel Cover plate Pedal . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . Cover plate } unit Screw.flU.N.F.xfn . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . Screw. &" U.N.F. X +" . . . . . . . . . Cover plate-Steering column cut-out

Gasket-Cover plate to toe board . . . . . . . . . Screw. $" U.N.F. X +"-Steering column cut-out to body

. . . . . . 'A' post lower panel--0 /S (R.H.)

Part Number

'A' post lower panel-$S (L.H.) ... 'A' post finisher panel-O/S (R.H.) ... 'A' post finisher panel-N/S (L.H.) ...

. . . . . . Sill outer p a n e l 4 /S (R.H.)

. . . . . . Sill outer panel-N/S (L.H.) 'B' post panel-O/S (R.H.) . . . . . .

. . . . . . 'B' post panel-N/S (L.H.) 'B' post p a n e l 4 / S (R.H.) . . . . . . 'B' post panel-N/S (L.H.) . . . . . .

... Attachment plate-Lower door hinge . . . . . . . . . Door c/w hinges

. . . . . . . . . . . . . . . Door c/w hinges

Door clw hinges . . . . . . . . . . . . . . .

Door c/w hinges . . . . . . . . . Door hinge . . . . . . . . . . . .

Hinge pin . . . . . . . . . . . . ... 'B' post finisher panel-O/S (R.H.)

'B' post finisher panel-N/S (L.H.) ... 'B' post hisher panel-O/S (R.H.) ... 'B' post hisher panel-N/S (L.H.) ... Closing plate, 'B' post f i s h e r 4 /S (R.H.) Closing plate, 'B' post finisher-N/S (L.H.) Rear quarter panel-OIS (R.H.) ) Upper Rear quarter panel-N/S (L.H.)

...

...

... Panel luggage pocket-Inner-O/S (R.H.) Panel luggage pocket-Inner-N/S (L.H.) Tonneau side panel-*/$ (R.N.) . . . . . . Tonneau side oanel-NIS (L.H.I . . . . . .

DESCRIPTION

BODY SHELhon t inued

Extension pa&l-0/~ ~R.H.) Extension panel-N/S (L.H.) ~ca l -~ idepane l to floor ... . . . . . . . . . Cantrail p a n e l 4 / S (R.H.) . . . . . . . . . Cantrail panel-N/S (L.H.) . . . . . . . . . Cantrail p a n e l 4 /S (R.H.) . . . . . . . . . Cantrail panel-N/S (L.H.) . . . . . . . . . Drip moulding panel-O/S (R.H.) . . . . . . Drip moulding panel-N/S (L.H.) . . . . . .

Suptrsarlea W 7206120

Van Superseded HJr. 7202508

SUPWE&& b 5220683 t

1 Not applica* to.,Van

Page Q3

Publication No. 6601249 BODY PANELS -

Plate Ref.


BODY SHELL4ontinued Drip moulding-O/S (R.H.) . .. . . . Drip moulding-N/S (L.H.) . . . . . . Drip moulding-Rear-O/S (R.H.) . . . Drip moulding-Rear-N/S (L.H.) . . . Roof filler-Door aperture-O/S (R.H.) Roof aler-Door aperture-N/S (L.H.) Filler--O/S (R.H.) Tonneau to . . . Filler-NiS (L.H.) } rear pillar . . . . . . Closing plate-Tonneau side . . . . . . Finisher-O/S (RH.) Waist rail ... Finisher-N/S (L.H.) } ... ROOF PANEL ... .. . . . . ... ROOF PANEL ... ... ... ... Reinforcement-Roof panel . . . ... Drain channel-Roof centre . . . . . . Drain channe l~ , 'S (R.H.) ) Roof ... Drain channel-N/S (L.H.) . . . Quarter light finisher-O/S (R.H.) . . . Quarter light finisher-N/S (L.H.) . . . Trim pad retainer-Quarter light finisher Pivot bracket-Rear squab . . . . . . Rear squab panel ... ... ... ...

Back light aperture panel ... ... ... ... Back light aperture panel ... ... ... ... Back light aperture finisher panel ... ... Engine compartment lid hinge . . . ... ... Engine compartment lid hinge .. . ... ... Cover plate-Back light lock (Cut-out) ... ... Screw, No. 6 U.N.F. X +" Back light lock ... Screw, No. 6 U.N.F. X +" 1 cut-out to body ... Engine compartment lid . . . ... ... ... Engine compartment lid . . . . . . . .. . . . Engine compartment lid . .. ... ... ...

Engine compartment lid lock bracket-O/S (R.H.) Engine compartment lid lock bracket-N/S (L.H.) Rear lower panel ... ... . ... ... Rear lower crossmember . .. ... ... .. . . .. Rear lower crossmcmber, panel and engine mounting bracket-

(Not supplied with Body Shell) ... ... ... ... Clamping plate ...l . . . . . . . . . . . . . . . . . . . ..

Butterfly screw . . . Spare wheel fixing "' ' "' Clamping platc . . . *~ ... ... Clamping plate . . . j . . . .. . REAR FLOOR ASSEMBLY . . . Inspection panel-Battery aperture Seal-Inspection panel . . . . .. Dzus fastener ... ... ... Retaining spring-Dzus fastencr . . . Inspection cover-Engine . . . . . . Seal-Inspection cover . . . . . . Dms fastener ... ... ... Retaining spring-Dzus fastener . .. Insulation-Inspection cover . . . I Not supplied

with Body Shell

Page Q4

No. per

Veh. -

1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 2 1

1 1 1 2 2 1 4 4 1 X 1

1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1 3 3 1

REMARKS

Not supplied with Body Shell Superseded by 72051 17


Superseded by 72051 16 'see Data 2G/293 Not supplied with Body Shell

Supmeded 'by 7096051 See also Rmr lawer crossmember Supwaeded by 720UW~

Chamois

Van ' ,


BODY PANELS - Plate Ref.


BODY SHELL-mntinued . . . . . . . . . . . . . . . TAILGATE ASSEMBLY

. . . . . . . . . Bracket--Support hinge leaf-O/S (R.H.) Bracket-Support hinge leaf-N/S (L.H.) Not supplied ... Tailgate hinge--O/S (R.H.) . . . . . . with . . . . . . Tailgate h ingeN/S (L.H.) . . . . . . Body Shell ...

. . . . . . . . . . . . . . . . . . Spring-Tailgate hinge SpindleTailgate hinge spring . . . . . . . . . . . . . . . I Seal-Tailgate-See Tailgate Body Fittinp. Rear pillar panel-O/S (R.H.) . . . . . . . . . . . . . . .

Support-Tailgate hinge . . . . . . . . . . . . . . . Rear pillar panel-N/S (L.H.) . . . . . . . . . . . . . . .

Support-Tailgate hinge . . . . . . . . . . . . . . . Support-Tailgate hinge-O/S (R.H.) . . . . . . . . . . . .

. . . . . . . . . . . . Support-Tailgate hinge-N/S (L.H.) Filler panelPTailgate to panel (Not supplied with Body Shell)

Stiffener 8 slot fixing . . . . . . . . . (Early models) Stiffener 4 slot fixing . . . . . . . . . (Late models) Screw, No. 10 U.N.F. X f . . . . . . . . . Washer, A" spring ... to body . . . . . . . . .

Note. The following Grommets and Plugs are not necessarily supplied with Body Shells, but are listed in this section for the sake of clarity.

Grommet-Paint drain holes . . . . . . . . . . . . Grommet-Front sill paint drain holes . . . . . . . . . Grommet-Engine compartment and dash panel heater

holes . . . . . . . . . . . . . . . . . . . . . Grommet-Engine compartment side . . . . . . . . . Grommet-Air intake box . . . . . . . . . . . . Grommet-Dash centre . . . . . . . . . . . . . . . Grommet-Engine compartment lid . . . . . . . . . Grommet-Attachment plate water shield . . . . . . Grommet-Rear pillar panel . . . . . . . . . . . . Plug-'A' post lower . . . . . . . . . . . . . . . Plug-Engine compartment side . . . . . . . . . . . . Plug-Paint drain holes . . . . . . . . . . . . . . . Plug-Rubber . . . . . . . . . . . . . . . . . .

...

... hose

...

...

...

...

...

. ~.

...

...

...

...

...

- No. Per

Veh. -

1 1 1 1 1 4 2

1 1 1 1 1 1 1

1 1

AIR AIR

AIR AIR

AIR 1 1 1 1 1 2 2 1 1

AIR

REMARKS

For fixing$ Tdgate Body Fittings

For r n d m k d type 'throttle mntro1

van

. .

1

Page Q5

Publication No. 6601249 BODY FIlTlNGS -

Plate Ref.

C109

Cl10

C l l l

C112 C113 C114

C115

C116 C117 C118

C119 C120 C121 C122 C123 C124 C125 C126


DOOR FITTINGS DOOR HINGE-See Body panels. Screw, &" U.N.F. X 2" Door hinge ... ... ... ... Screw, A" U.N.F. X 1" to 'A' post . . . . . . . . . .. . CHECK LINK ... ... ... . . . . .. ... ... Rivet, No. 3 x &'-Check link fixing . .. . .. ... ... DOOR LOCK AND REMOTE CONTROL . . .

-01s @.H.) . . . . . . . . . . . . " ' R.H.D.

DOOR LOCK AND REMOTE CONTROL . . . -N/S G.H.) . . . . .. . .. . . . . . . .. . . ..

DOOR LOCK AND REMOTE CONTROL . . . -01s (R.H.) .. . . .. .. . .. .

DOOR LOCK AND REMOTE CONTROL

1 -N/S (LH.) ... ... ... .. . . :::"l .. ... ...

Screw, No. l2 U.N.C. X ?-Pan Hd.-Lock to door ... .. . Screw, No. 12 U.N.C. X Oval Hd. Remote control ... Washer, &" spring ... ... ... ) to door

. . . Washer, 4" plain . . . ... ... . . .

... c ... . .. ... ...

. . . . . . . . . . . . . . . Bwh ... ...) h i d e ... ... ... ... ... ... Foam washer ... handle ... ... ... ... ... ...

~ o o r & i k e r L ~ / ~ (R.H.) . .. ... .. . . . . ... .. . Door striker-N/S (L.H.) . . . ... .. . .. . ... ... Screw, U.N.F. X Csk. hd.-Striker to door ... ... OUTSIDE DOOR HANDLE (Lacking) ... . .. ... ... OUTSIDE DOOR HANDLE (Locking) ... ... ... ... *Note. From 1.41,1,030837 De Luxe, B.42,1,000298 Standard,

up to Mk. 11. De Luxe: South Africa B.41,1,505629

New Zealand B.41,1,505461 Philippines B.41,1,505509 Portugal B.41,1,505641 Uruguay B.41,1,505497 Costa Rica B.41,1,505485

Standard: Australia B.42,1,506373 New Zealand B.42,1,507597 Venezuela B.42,1,507093

Lock cylinder c/w keys ... ... ... ... ... ... Key-RM series 801-920 . .. ... . . . ... ...

Push button ... ... ... ... .,. .,. ... Spring l- Push button "' ... ". ". ". ... Circlip .., ... ... ... ... ... Contactor screw ... ... ... ... ... ... ... Locknut . . . . . . . . . . . . . . . . . . . . . . . .

OUTSIDE DOOR HANDLE (Locking) ... ... ... ... Lock cylinder c/w keys ... ... ... .. . ... ...

Key-RL series 801-815, 831-845, 861-875, 906-920 ... Push button. .. ... . .. ... ... .. . ... ... Spring ...) ,,, ... ... ... ... ... Spring clip . . . . . . . . . . . . . . . . . . contactor screw ... . . . ... ... . .. ... ... Locknut . . . . . . . . . . . . . . . . . . . . . . . .


No. Per (eh.

REMARKS

Superseded by 7205143 From * Note

Mk. IL & Van'

Page Q6


- Plate Ref.

C127 C128

C129

C130 C131

C132 C1 33

C1 34 C135 C1 36

C137

C138

C139

BODY FITTINGS


DOOR FITTINGS-continued OUTSIDE DOOR HANDLE (Non-locking) ... ... ... OUTSIDE DOOR HANDLE (Non-locking) ... ... ... *Note. From B.41,1,030837 De Luxe, B.42,1,000298 Standard,

up to Mk. 11. OUTSIDE DOOR HANDLE (Non-locking) ... . .. ...

Push button.. . ... ... ... ... ... .. . .. . Spring-Push button . .. . . . . . . . . . . .. . . . Contactor screw ... ... . . . ... ... ... .. . Lochut . . . . . . . . . . . . . . . . . . . . . . . . Note. Remarks Mk. I1 also include Super.

Seating washer-Front Door handles ... ... . . . . .. Seating washer-Rear to door . . . ... ... . . . . .. Nut, No. 10 U.N.F. ... Outside door handles ... ... Washer, A'' shakeproof ) to door ... ... ... ... Door pull ... ... ... .. . ... ... . . . ... Nut, No. 10 U.N.F. ... Pull to door ... ... ... ... Washer, +" shakeproof ... ... .,. ...

Note. For Door mouldings see Mouldings.

DOOR GLASS AND FITTINGS Note. Quantities and items listed in this section are as De Luxe,

Super and Chamois; for Standard and Van quantities to be adiusted accordindv.

Inner frame c/w glass-O/S (R.H.) .. . Glass . . . . . . . . . . . . . . .

Inner frame c/w glass--/S (R.H.) . .. Glass . . . . . . . . . . . . . . .

Inner frame c/w glass-N/S (L.H.) . . . Glass . . . . . . . . . . . . . . .

Inner frame c/w glass-N/S (L.H.) . . . Glass . . . . . . . . . . . . . . . Glazing rubber . .. . . . Locking handle-O/S (R.H.) . . . Inner Locking handle-N/S (L.H.) . . . frame Locking handle bracket . . . } :: Grooved pin ..} ,, ... ., . Waved washer . . . . . . . . . . . .

Weatherstrip ) O,S (R.H.) 1 ... .. . . . . Weatherstrip Inner frame . . . weather&& 5 N,S I to outer frame ... Weatherstrio ... ... ... outer frame 7' ... . . .3 ... ... ...

O/S (R.H.) Complete with . ..

Outer frame centre channel . . . Outer frame ... ... ,..

Centre channel Chromium ... ... . . . Centre channel ) plated ... ... . . . Top pivot--O/S (R.H.) ... ... ... ... Top pivot-N/S (L.H.) ... ... ... ...

- No. per

Veh. -

1 1

1 1 1 1 1

2 2 4 4 2 4 4

1 1 1 1 1 1 1 1

AIR 1 1 2 2 2 1 1 1 1 1

1 1

l 2 2 1 1

REMARKS

Superseded by 7205144 From + Note

1 Mk. I1 & Vaq'

1 Standard Models & Van

Supersem by 7096061 Sea Data 2G/276

35" long,

Superseu by 7096064


Superse&d h$! 7096062 (See Dab 2Gm6)

, 8

supetsestal by 7096063 (See DaM 2GF76)


Page Q7

Publication No. 6601249 BODY FI'ITINGS -

Plate Ref.

C140

C141 C142 C143

C144

C145 C146

C147

C148 C149

Cl50 C151 C152 C153 C154 C155

C156

C157


DOOR GLASS AND FITTINGS4ontinued DRAUGHTLESS VENTILATOR-continued

Outer frame-continued . . . . . . . . . . . . . . . . . . Top pivot-O/S (R.H.) . . . . . . . . . . . . . . . . . . Top pivot-N/S (L.H.)

. . . . . . . . . Screw, 2 B.A. X &"-Pivot to outer frame Spacer . . . . . . . . . . . . . . . . . . . . . . . . Pivot pin . . . . . . . . . . . . . . . . . . . . . . . .

*Note. From B.41,1,073789 De Luxe, B.42,1,002595 Std., 1st Production Chamois, and all Models on and after the aforementioned change points. CKD. Introduction points for the above are:- De Luxe: Eire B.41,1,502413

New Zealand B.41,1,505677 South Africa B.43 ,l,505653 Philippines B.41,1,505796 Portugal B.41,1,505641 Costa Rica B.41,1,505821 Uruguay B.41,1,505761

Standard: Australia B.42,1,507057 New Zealand B.42,1,507597 Venezuela B.42,1,507093

. . . . . . . . . . . . . . . Catch striker--O/S (R.H.)

. . . . . . . . . . . . . . . Catch striker-N/S (L.H.) Screw, No. 8 X f" Rsd. hd.-Draughtless ventilator to door ... FIXED LIGHT GLASS . . . . . . . . . . . . Weatherstrip-O/S (R.H.) . . . . . . . . . . . . Weatherstrip-N/S (L.H.) . . . . . . . . . . . . Centre channel-O/S @.H.) . . . . . . . . . Centre channel-N/S (L.H.) . . . . . . . . . Screw, tapping, No. 4 X $" Csk. hd.-Strip to door

. . . . . . . . . . . . . . . LIFTING GLASS . . . . . . . . . . . . Glazing rubber--Camplate . . . . . . . . . . . . Glass channel and camplate . . . . . . . . . . . . Glass channel and can~plate

. . . . . . . . . . . . . . . Seal-Waist outer Clip-Outer seal to door . . . . . . . . . . . . Seal-Waist inner . . . . . . . . . . . . . . . ClipInner seal to door . . . . . . . . . . . .

. . . . . . Glass run qhannel-O/S (R H.) Front . . . . . . Glass run channel-N/S (L.H.) } ... Screw, No. 10 U.N.F. X ... . . . . . . . . . Washer, plain channel to door

. . . . . . Glass run channel-O/S

. . . . . . Glass run channel-N/S (L.H.) ... ... Screw, No. 10 U.N.F. X +" Rear glass run

Washer, &" shakeproof . . . . . . . . . Glass run channel-Door top

- No. Per

Veh.

- .

REMARKS

Page Q8

Publication No. 6601249 BODY FITTINGS -

Plate Ref.


DOOR GLASS- AND FITTINGS+ontinued WINDOW REGULATOR . . . . . . . . . . . . . . .

1 . . . . . . . . . . . . . . . O/S (R.H.)

WINDOW REGULATOR WINDOW REGULATOR . . . . . . . . . . . . . , .

N/S (L.H.) WINDOW REGULATOR ... ..* . . . . . . . . .

*Note. From B.41,9,086610 De Luxe, B.42,9,003216 Standard, B.43,1,W186 Chamois, and all Models on and after the aforementioned change points.

Screw, d." U.N.F. x f" Pan hd. Regulator to door . . . . . . M, shahproof . } or . . . . . . . . Washer, ;tN shakeproof ... support bracket . . . . . . Support bracket regulator . . . . . . . . . . . . . . . . . . Screw, .L" U.N.F. x fN Pan hd. Regulator or . . . . . . . . . Washer, I. shakeproof . ) support bracket . . . . . . Washer, ;L" shakeproof ... to door . . . . . . . . . Stop brackets-Door glass . . . . . . . . . . . . . . . . . . Screw, No. 6 X Rsd. Rec. hd. . . . . . . . Screw, No. 6 X Cross recess ... Stop bracket to door ...

. . . . . . . . . . . . . Washer, +" shakeproof . . . . . . . . . H A N D L I L W D O W REGULATOR

B . . ...) Handles . . . . . . . . . . . . Foam washer ... . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . ~scutcheon-~anble . . . . . . . . . . . . . . . Cross pin-Handle to door

DOOR POCKETS DOOR POCKET . . . . . . . . . . . . . . . . . . Screw, No. 8 X p Rec. hd.-Pocket to door . . . . . . Finisher-Door pocket . . . . . . . . . . . . . . . Armrest--O/S (R.H.) . . . . . . . . . . . . . . . Armrest-N/S (LHJ . . . . . . . . . . . . . . . Clip-Armrest to pocket . . . . . . . . . . . . . . .

REAR QUARTER GLASS GLASS-Fixed light . . . . . . . . . . . . . . . . . . Weatherstrip . . . . . . . . . . . .

. . . . . . . . . Weatherstrip . . . . . . . . . N/S (L.H.) light Weatherstrip .,. . . . . . . . . .

WINDSCREEN (WINDSHIELD) . . . . . . . . . . . . . G L A S S h n e toughened-R.H.D

GLASSZone tougkned-L.H.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . .., . . . . . . . . . . . .

Weatherstrip 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . Weatherstrip . . . . . . . . . . . .

. . . . . . . . . . . . . . .


- No. per Veh.

Up to the in-. of 7096082


BODY FITTUVGS - Plate Ref.

C170 C171

C172 C173

C174 C175 C176 C177 C178 C179 C180

C181 C182

D183 D184

D185

D186 D187

D188

D189 D190 D191

Part Number

- ~

DESCRIPTION

WINDSCREEN (WINDSHIELD)+ontinued Weatherstrip . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . 1 . . . . . . . . . . . . . . . . . . . . . Weatherstrip Laminated glass Weatherstrip Weatherstrip Zone toughened . . . . . . . . . . . . . . . Weatherstrip glass . . . . . . . . . . . . . . . . . . Moulding-O/S (R.H.) . . . . . . . . . . . . . . . . . . Moulding-N/S (L.H.) . . . . . . . . . . . . . . . . . . Moulding-Insert . . . . . . . . . . . . . . . . . . . . . Moulding-Insert . . . . . . . . . . . . . . . . . . . . . Moulding-Insert . . . . . . . . . . . . . . . . . . . . . Clip-Mouldings . . . . . . . . . . . . . . . . . . . . . tNote. From B.41,9,086306 Deluxe, B.43,1,003898 Chamois,

and Mk. 11. DRIVING MIRROR (Rear vision) . . . . . . . . . . . .

Stem unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rubber buffer

Nut-Head retaining . . . . . . . . . . . . . . . . . . Mirror head ... (Superseded by 7080242-See Data ZG/279) Mirror head assembly . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . Clamping nut Stem unit . . . . . . . . . . . . . . . . . . . . . . . .

*Note. From B.41,9,089729 De Luxe, B.43,1,007687 Chamois, Mk. I1 and Van.

Screw, No. 8 U.N.F. X ?;'Rsd. hd. 1 Mirror and interior ... Screw, No. 8 U.N.F. X $'Oval csk. h d . 3 lamp to header SUN VISOR . . . . . . . . . . . . . . . . . . . . . SUN VISOR . . . . . . . . . . . . . . . . . . . . . Screw, No. 8 X r-Visor to header . . . . . . . . . Nut, No. 8 spire-Visor and mirror fixing . . . . . . Licence holder. . . . . . . . . . . . . . . . . . . . .

BACKLIGHT (Except Van) BACKLIGHT UNlT . . . . . . . . . . . . . . . . . .

Glass-Backlight . . . . . . . . . . . . . . . . . . Glazing rubber . . . . . . . . . . . . . . . . . . Glazing rubber . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . Weatherstrip Weatherstrip . . . . . . . . . . . . . . . . . . Weatherstrip . . . . . . . . . . . . . . . . . . Handle . . . . . . . . . . . . . . . . . . . . . Screw, No. 8 A.N.F. X W-Handle to backlight ... Stay-O/S (R.H.) . . . . . . . . . . . . . . . . . . Stay-N/S (L.H.) . . . . . . . . . . . . . . . . . . Screw, *'' U.N.F. shouldered Screw, *" U.N.F. shouldered :::l B&ighi itay : :: Washer-Special . . . . . . . . . . . . Washer, &" shakeproof . 1: 1) Ecklight ha Nut, &" U.N.F. Dome--Special . . . . . . . . . . . .

Screw, No. 10 U.N.F. X +" Pan rec. hd. ... Backlight stay ... Washer, &" shakeproof . . . . . . . . . to body . . . . . .

... ... Screw, No. 10 U.N.F. X f" Pan rec. hd. Backlight Washer, A" plain . . . . . . . . . . . . hinge . . . . . . Washer, &" shakeproof . . . . . . . . . to body . . . . . . Top moulding

i . . . . . . . . . . . . . . . . . . . . .

Side moulding--O/S (RA) . . . . . . . . . . . . . . . . . . Side moulding-N/S (L.H.) . . . . . . . . . . . . . . . . . .


- No. per Veh.

1 1 l l 1 1 1 l l I 2

1 1 1 1 1 1 l

2 2

\/R 4/R 4/R 4IR 1

1 1

4 1 ~ 4/R 1 1 1 1 2 1 1 2 2 2 2 2 4 4 4 4 4 1 1 1

Early M&ls--Standard Supemedd by 7209503 Latc M&--Mk. I Std. Supersedkil by 7205133 Standard $t Van

' l

From t h t e Except vpb & Standard

. l '

Not s u p m d

Up to thdhht&duction

$11 ,'I 1

Ifiorn * ?: I, l<

I *

l

1 % . Early M&ls '

Page Q10


Plate Ref.

-. ..


BACKLICHT+ontinued Clip-Backlight surround . . . . . . . . . . . . . . .

Mouldings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . clip '" >

BACKLIGHT LOCK . . . . . . . . . . . . . . . Barrel . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . Key-RM Series 801-920 . . . . . . . . . . . . . . . BACKLIGHT LOCK

Push button . . . . . . . . . . . . . . . . . . . . . Locking barrel c/w keys . . . . . . . . . . . . . . .

Key-RL Series 801-815, 831-845, 861-875, 906-920 . . . . . . . . . . . . . . . . . . . . . Bezel-Lock

Sealing washer-Lock . . . . . . . . . . . . . . . Backing washer-Sealing washer . . . . . . . . . . . .

... Screw, No. 10 U.N.F. x f" Pan hd.

... . . . . . . Washer, &" shakeproof to body . . . . . . . . . . . . Screw, No. 6 x #" Cover plate . . . . . . . . . . . . Screw, No. 6 X +" ) to body

. . . . . . . . . . . . . . . . . . Striker plate--Lock Screw, No. 1OU.N.F. X fUPan rec. hd. ...

. . . . . . Washer, d-" shakeproof backlight frame Weatherstrip-Backlight aperture . . . . . . . . .

REAR VENTILATOR Finisher-Ventilator . . . . . . . . . . . . . . . . g } Finisher to body '.. "' "' ". . . . . . . . . . . . . Screw, No. 6 X +"-Ventilator to body . . . . . .

TAILGATE - VAN . . . . . . . . . . . . . . . Glass-Tailgate

Glazing rubber . . . . . . . . . . . . . . . Weatherstrip . . . . . . . . . . . . . . . . . . TAILGATE LOCK . . . . . . . . . . . . . . . Cover plate-Tailgate lock . . . . . . . . . . . . Screw. No. 10 U.N.F. X 4" Pan hd. Lock to Washer, &* shakeproof . . . . . . l= tailgate ... HANDLCTAILGATE LOCK . . . . . . . . .

Handle and spindle assembly . . . . . . . . . Escutcheon . . . . . . . . . . . . . . . . . . Locking bolt . . . . . . . . . . . . . . . Handle seating washer . . . . . . . . . . . . Spring ring . . . . . . . . . . . . . . . . . . Locking barrel . . . . . . . . . . . . . . .

Key-RM Series 801-920 . . . . . . . . . Screw, No. 10 U.N.F. X B" . . . . . . . . . . . .

... Screw, No. 8 U.N.F. X 3" Handle to tailgate . . . . . . . . . . . . . . . Washer, No. 8 plain 1

Seal-Tailgate . . . . . . . . . . . . . . . . . . Striker block . . . . . . . . . . . . . . . . . .

... Screw, No. 10 U.N.F. X Washer, 9" shakeproof . . . . . . to floor . . . . . .

Screw, No. 10 U.N.F. X

. . . . . . . . . . . . . . . . . . Sleeve--Striker block . . . . . . . . . . . .

Washer, *" shakeproof } S g . . . Washer, *" plain . . . . . . . . . . . . . . . . . .

Note. Remarks Mk. II also include Super,

- No. Per Veh.

1 AIR AIR 1 1

AIR 1 1 1

AIR 1 1 1 4 4 4 4 1 2 2 1

3 6 6 8

1 1 1 1 1 3 3 1 1 1 1 1 1 1

AIR 2 1 1 1 1 2 2 1 2 2 2

Page Q1 l

Publication No, 6601249 BODY Fl'ITINGS -

Plate Ref.


TAILGATE - VAN-continued ... ... Screw, No. 10 U.N.F. x 3" Filler panel

Washer, h" shakeproof ... } to body . . . . . . . . . . . . . . . . . . Screw, U.N.F. ...l

. . . . . . ... Nut, 4" U.N.F. Hex. Hinge to ... ... Washer, ;t" lock support bracket

... . . . . . . . . . . . . Washer, v plain

badge fix) Filluianel to crossmember '.' Snao cliv ... - - Screw, A" U.N~F. ... Hinge to . . . . . . Washer, A" spring ... support side . . . . . .

... . . . . . . Washer, A" spring Hinge to

... . . . . . . Nut, h'' U.N.F. support rear Screw, &" U.N.F. ... Hinge support bracket

.*. . . . . . . Washer, A" spring to tailgate

FACIA FITTINGS . . . . . . . . . . . . . . . . . . ASH TRAY . . . . . . . . . . . . . . . . . . ASH TRAY

. . . . . . . . . . . . Spring clip-Ash tray *NO& From B.41,9,088885 De Luxe, B.42,9,003468 Standard,

Super, Mk. I1 De Luxe, and Van. ASH TRAY . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . Front plate Stubber . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . Support bracket-Ash tray and heater control ... Screw, No. 8 U.N.F. X +" Oval hd. . . . . . . . . .

. . . . . . . . . ... 1 . . . . . . . . . . . . Spire nut-No. 85 Ash tray support Screw, No. 8 X f" Bdg. hd. bracket to Spire nut, No. 8 . . . . . . . . . centre facia panel ... Washer, A" plain . . . . . . . . . . . . . . . . . . . . . ASH TRAY . . . . . . . . . . . . . . . . . . . . . . . .

Stubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Support bracket-Heater control and ash tray

. . . . . . Spire nut . . . . . .

'.' I . . . . . . Support bracket

Setscrew, No. 8 X #" Bdg. hd. to panel closing . . . . . . . . . . . . . . . Washer, No. 8 plain centre facia

Plug button . . . . . . . . . . . . . . . . . . . . . . . . ASH TRAY-Mk. I1 De Luxe and Super-See Misc. Trim.

. . . . . . Rear cxtcnsion 1 Superseded . . . . . . . . . . . . Rear extension Instrument binnasle ) by 7200570

. . . . . . . . . . . . . . . . . . . . . Rear extension 1 . . . . . . . . . Nut, special-Rear extension to binnacle fixing

INSTRUMENT BINNACLE c/w BEZEL (S'seded by 7200573) . . . . . . . . . . INSTRUMENT BINNACLE c/w BEZEL..

. . . . . . . . . . . . INSTRUMENT BINNACLE c/w BEZEL . . . . . . . . . . . . . . . . . . . . . Bezel-Binnacle

Spire.clip . . . . . . . . . . . . (Superseded by 7200851) Spire clip . . . . . . . . . . . . . . . . . . . . . . . .

Screw, No. 10 U.N.F. x f-" Pan hd. Instrument unit & rear . . . . . . . . . . . . ... Nut, special } extension to binnacle

. . . . . . . . . Setscrew, a" U.N.F. X +"-Binnacle to facia


- No. Per Veh. -

3 3 6 6 6 12 2 2 4 4 4 4 4 4

1 1 1

1 1 1 1 2 2 2 2 2 1 I 1 2 2 2 1

1 1 1 3 1 1 1 2 2 2 2 2 4

Mk. I &U Chetnoiri

' 1

SUF +

N.A.S.

- ,

Mk. I . . . . .

Up,to ~&,9,@884 b e LuxeB;42~9,003467 Standard

'T ,

Mk. X W Lma & Standar From B.41,9,088885 De Luxe B.449.003468 '~tandard and ' Mk. I1 D C L? super, V?

Page Q12

Publication No. 6601249 BODY FITTINGS

Plate Ref.

E235

3236

E237

E238

E239

E240

E241

E242

K243


FACIA FITTINGS--continued Transfer-Headlamp dip/Flasher switch (R.H.D.) . . . . . . Transfer-Headlamp dip/Flasher switch (L.H.D.) &ed Transfer-Light switch . . . . . . . . . . . . to ... Transfer-Direction indicator/Horn switch ... binnacle Transfer-Screen wiper switch . . . . . . . . . . . . . . .

. . . . . . . . . 1 l

... . . . . . . . . . . . . . . . Filler panel-R.H.D. (Superseded by 7200458) Filler panel-R.H.D. Facia Filler panel-L.H.D. . . . . . . . . . . . . . . . . . . . . . Nut, No. 10 Spire . . . . . . Filler panel and facia support Screw. No. l 0 X 4" Self-tapping bracket to facia . . . . . . Screw, No. 6 X +" Self-tapping . . . . . . . . . . . . . . . Nut, No. 6 Spire . . . . . . Filler panel . . . . . . . . . Nut, No. 6 Spire . . . . . . to facia . . . . . . . . . Spire cap, No. 6 . . . . . . . . . . . . . . . . . . . . .

. . . . . .

. . . . . . . . . . . . . . . . . . l- Facia f i she r

i Back cover Instrument (Superseded by 7200456) Back cover binnacle

. . . . . . . . . . . . . . .

'->

... . . . . . . . . . Superseded

Facia finisher-N/S (L.H.) by 7210045 Facia f in ishera /S (R.B.) ... (See Data 261273) . . . . . . Facia finisher . . . . . . . . . . . . . . . . . . . . . . . . Facia stiffener . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 4" U.N.F. X l*" . . . . . . (Superseded by 5220693)

. . . . . . . . . . . . . . . . . . Bolt, &" U.N.F. X 1s" Washer, f" plain ... Facia stiffener to demister nozzle ... Washer, spring . . . . . . . . . (Superseded by 5220723) Washer, f" spring . . . . . . . . . . . . . . . . . . . . . Bolt, 4" U.N.F. X 3" . . . . . . . . . (Superseded by 5220695) Bolt, 4" U.N.F. X p". .. 1 Facia . . . . . . . . . . . . . . . Washer, 4" plain . ./ "ifiner.. . . . . . . . . . . . . . Washer, ;t" spring ... to facia ... (Superseded by 5220723) Washer, 4" spring ... panel . . . . . . . . . . . . . . . Nut, U.N.F. . . . . . . . . . . . . . . . . . . . . . Stay-Binnacle support-R.H.D. . . . . . . . . . . . . . . . Stay-Binnacle support-L.H.D. . . . . . . . . . . . . . . . Bracket-Facia support . . . . . . . . . . . . . . . . . . Nut, No. 10 spire Screw, 4" U.N.F. Washer, 4" plain Washer, $" spring Washer, *'' spring

Facia support "' "'

bracket to "' "'

demister ' ". nozzle (Superseded

Stay-Facia to dash . . . . . . . . . . . . . . . . . . . . . Nut, No. 10 Spire ... ... ] . . . . . . . . . . . . . . . Screw, No. 10 Self-tapping . . . . . . . . . . . . . . . . . . Screw, 4" U.N.F. X ... Stay to faciaifiller panel ... Washer, F plain . . . . . . . . . . . . . . . . . . . . . Washer, $" Lock . . . . . . . . . . . . . . . . . . . . . Stay-Facia to dash panel top . . . . . . . . . . . . . . . Screw. No. 6 Self-tapping ... Stay to (Early Models)

. . . . . . . . . . . . . . . . . . Washer, +" plain top Screw, No. 10 U.N.F. X

Screw, $" U.N.F. X ... Blanking dash panel holes ... Grommet

- No. per Veh.

1 1 1 1 1

Page Q13 !

Publication No . 6601249 BODY FI'ITINGS .

Plate Ref .

E244

E245

K246 E247

E248

E249

E250

E251

E252 E253

E254

E255 E256

E257

5258

5259


FACIA FITTINGS4ontinued . . . . . . . . . . . . Stay-Binnacle support-R.H.D.

Stay-Binnacle support-L.H.D. . . . . . . . . . . . . Back cover-Instrument binnacle . . . . . . . . . . . . Setscrew, No . 10 Cross recess . . . . . . . . . . . . Washer. *" spring ... ... } Back cover to binnacle Nut, No . 10 Hex . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . Plug-Heater pipe holes Fixing plate . . . . . . . . . . . . . . . . . . . . . Screw. self.tapping. No . . . . . . . Washer. h'' plain ... . . . . . . . . ... Wing nut

to facia . . . . . . . . . . . . . . . Screw. self.tapping. No . 6 X #" . . . . . . ... Washer. &" plain . . ] . . . . . . Crash roll

to facia ... Wing nut . . . . . . . . . . . . . . .

. . . . . . . . . FACIA CRASH ROIL CENTRE-R.H.D.

. . . . . . . . . FACIA CRASH ROLL CENTRE-L.H.D. . . . . . . . . . . . . FACIA CRASH ROLL END-R.H.D. . . . . . . . . . . . . FACIA CRASH ROLL END-L.H.D.

. . . . . . . . . INSTRUMENT BINNACLE c/w BEZEL Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . Spire clip-Bezel to binnacle . . . . . . . . . . . . . . .

Stay-Binnacle support-R.H.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stay-Binnacle support-L.H.D.

Back cover-Instrument binnacle . . . . . . . . . . . . . . . . . . . . . . . . . Setscrew, No 10 Cross recess Back cover

W h , S . .)U . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, No 10 Hex binnacle

. . . . . . Transfer-Headlamp dip/Flasher switch-R.H.D. ... Transfer-Headlamp dip/Flasher switch-L.H.D. Affixed ... . . . . . . . . . . . . Transfer-Light switch to

... Transfer-Direction indicator/Horn switch binnacle . . . . . . . . . . . . . . . Transfu-Screen wiper switch 1 . . . . . . . . . . . . . . . FACIA CRASH R0LGR.H.D. . . . . . . . . . . . . . . . FACIA CRASH R0LLL.H.D.

. . . . . . . . . . . . . . . . . . . . . Washer, S' plain Wing nut . . . . . . . . . . . . . . . . . . . . . . . . Fixing plate . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . FACIA CRASH ROLL END--R.H.D.

. . . . . . . . . . . . FACIA CRASH ROLL END-L.H.D. Screw. self.tapping. No . 6 X t" . . . . . . . . . . . . Washer, &" plain ... . } &A dId to ... Wing nut . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . Facia centre panel-R.H.D.

. . . . . . . . . . . . . . . . . . Facia centre panel-L.H.D. . . . . . . . . . .... . Screw. No 6 X +" Pan hd Centre panel

... . . . . . . . . . . . . . . Spire nut No 6J . . . . . . .... .

to facia Screw. No 6 X +" Pan hd Centre panel to

. . . . . . . . . . . . . Spire nut, No 65 parcel tray rail

Note . Remarks Mk . I1 also include Super .

. No . per Veh .

.

REMARKS

Mk . I De4Luxe & Standard From . 1 B.41,9,088@5 De Luxe. B.42,9,0@$68 Standard. Mk .11 rnILura, Super. Van

Page Q14


Plate Ref.


FACIA FITTINGS--continued . . . . . . . . . . . . . . . FACIA END PAP4ELR.H.D. ... FACIA END PANECL.H.D. (Superseded by 7208278)

FACIA END PANEL-L.H.D. . . . . . . . . . . . . . . . ... . . . . . . . . . Screw, No. 6 X f" Pan hd, End panel

... Spire nut, No. 65 . . . . . . . . . ... . . . . . . . . . Screw, No. 6 X g Pan hd. End panel to

Spire nut, No. 63 . . . . . . parcel tray rail . . . . . . . . . . . . . . . . . . Washer, plain-Closing panel outer to facia

WOOD CAPPING SET-R.H.D. . . . . . . WOOD CAPPING SET-L.H.D. . . . . . . . . . WOOD CAPPING--R.H.D. End . . . . . . . . . . . . WOOD UPf'1NGL.H.D. ) pan. . . . . . . . . . . . . Moulding-Facia . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . Clip-Moulding retaining ... GLOVE BOX LID . . . . . . . . . . . . . . .

. . . . . . . . . ... . . . . . . . . . Spire nut, No. 6J

. . . . . . . . . . . . . . . to hinge

Hinge-Glove box . , . . . . . . . . . . . . . . . . Screw, No. 6 U.N.C. X +''

... Washer, A" plain ... Hinge to parcel tray rail ... Washer, -&" spring . . . . . . . . . . . . . . . ... Nut, No. 6 U.N.C. . . . . . . . . . . . . . . .

Note. Prior to the above five items being introduced, Glove box lunges were welded to parcel tray rail.

. . . . . . . . . . . . . . . . . . Check strap-Glove box . . . . . . . . . . . . Screw, No. 10 X *" Cross recess 1 Rivet . . . . . . . . . . . . . . . . . . . . . . . . 1 check strap fixing

. . . . . . Screw. No. 6 X f" Cross recess J (Mk. 11) Rivet . . . . . . . . . . . . . . . . . . (Mk. 11)

. . . . . . . . . . . . . . . . . . Closing strip-Glove box . . . . . . . . . . . . Screw, No. 6 X +" Pan hd.Self-tapping

Spire nut, No. 6J . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rubber stop-Glove box lid . . . . . . . . . . . . . . . Push button lock--Glove box

Cylinder lock c/w keys . . . ) . . . . . . . . . . . . . . . Key-Series FS 876-955 . . . . . . . . . . . . . . .

Bell crank lever ... ." } Push button lock .'. "' Spring-Bell crank lever ... . . . . . . Fibrewasher . . . . . . ) . . . . . . . . . . . . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . .

Strikeralove box lock . . . . . . . . . . . . . . . . . . ... Screw, No. 6 X f" self-tapping 1 . . . . . . . . .

. . . . . . . . . Washer, plain } striker} AItcmu irn . . . . . . . . . Washer, plain fixing Spire nut, No. 6 . . . . . . J ... T.. . . . . . . . . . Plaque-Clock aperture . . . . . . . . . . . . . . . . . . Bezel-Plaque . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . . . Wing nut to facia

No. per Vch. -

1 1 1 3 3 2 2 3 1 1 1 1 1

AIR 2 2 2 2 4 8 4 4

2 4 4

6 2 1 3 3 1 1 1 2 1 1 1 l 1 2 2 2 2 1 1 1 1

- :.,

1 , . h!, pi iiX

Chamojsl I):

U Q ~ W W M Mk. I amin& From &43,1'@3459 up to NL. IEChamois

chamois

Page Q15


BODY J?llTINGS . Plate Ref .

Part Number DESCRJPTION

FACIA FITTINGS.< ontinued . . . . . . . . . . . . . . . . . . . . . . Nut. No l 0 square

Washer. No . 10 plain . . . . . . . . . . . . (Use 9067012) . ... . . . . . . Washer. No 10 plain Support stay to binnacle

. . . . . . . . . . . . . . . . . . . Washer. No 10 spring

. . . . . . . . . . . . . . . . . . Screw. No . 10 U.N.F. I Screw. No . 10 U.N.F. X 3" :: :} . . . m ...

. . . . . . Spire cap. No . 10 ... Back cover fixing Fixing bush . . . . . . . . . . . . . . . . . . . . . . . . Screw. vU.N.F. X if" ~ o n e p t . 1 . . . . . . . . . . . . . . .

... Washer. +" plain ::: 1 Binnacle Washer. -4" plain ... to facia Washer. $' plain . . . . . . . . . . . . PARCEL TRAY . . . . . . . . . . . .

PARCEL TRAY+Heater not fitted) ... . . . . . . . . . . . . PARCEL TRAY

Cold dimate heater PARCEL TRAY . . . . . . . . . . . .

...

...

...

... PARCEL TRAY-O/S

Screw. No ... ... ... . Washer, No 6 cup to dash

. . . . . . . . . . . . Parcel tray rail . . . . . . . . . Parcel tray rail-R.H.D. . . . . . . . . . Parcel tray rail-L.H.D. . . . . . . . . . Parcel tray rail-R.H.D.

Parcel tray rail-L.H.D. . . . . . . . . . . . . . . . . . . . . . Parcel tray rail . . . . . . . . . . . . Parcel tray rail

. . . . . . . . .

. . . . . . . . . ... Cold climate

heater ...

Screw. No . 8 X 9" Mush

Tapping screw. No . 8 X +"Pan hd . Xrecess Tapping screw. No . 8 x

Alternative ... . . . . . . . . . . Spire nut. No 8 iixings ...

. . . . . . . . . . Spire nut. No 8 body . . . . . . Was11er-Bonnet release to uanel shelf . . . . . . . . . . . . Setscrew. No . 10 Cross recess ... Parcel tray rail Washer. &" spring . . . . ) to reinforcement Washer. &" plain . . . . . . and support ...

SCREEN WASHER RESERVOIR . . . . . . . . . . . . . . . Cap-Reservoir . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . Bracket Reservoir

. . . . . . . . . . . . . . . Bracket I- support ... Pop rivet-Bracket to N/S (L.H.) front fender

Ball valveReservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . Operating bulb-Washer

Note . Remarks Mk . 11 also include Super .

. No . per

Veh . REMARKS

Mk . i & Il Da Luxe and Super. Van Standard & Van Mk . 1 & II De Luxe and Super. Vm Standard .

1 Chamois M k . 1 up to B.43,1,00$670 Chamois Mk . . 1 from

'B.43J,OO#l & . 1 1 Mk

Mk . 1 D& Lwra & Std .

I?EAis

IFkL .. Use 7207203 Mk . II Dc L d , Super. Van

Supassecled by 7210240 2 ' otT Chamois Use W20069 2 0 8 Chamois

h Chamois

Page Q 16


Plate Ref.

C288

C289 C290 C291 C292 H293 H294

c295 C296 C297 H298

H299


SCREEN WASHER-continued Spring clip-Bulb to binnacle . . . . . . . . . 'T' piece . . . ... .. . . . . . .. ... Jet . . . . . . . . . . . . . . . . . . . . . Cage . . . . . . . . . . . . . . . . . . . . . Nut-Square . . . . . . . . . . . . . . . . . . Seal . . . . . . . . . . . . . . . . . . . . . Seal . . . . . . . . . . . . . . . . . . . . . Mounting washer (Chrome) ... ... ... ... Seal-Mounting washer . . . . . . . . . .. .

Note. Remarks Mk. I1 also include Super. Hose . . . . . . . . . . . . . . . . . . . . . Grommet-Hose through dash ... ... ... Grommet-Scuttle panel ... ... . . . ... Grommet-Dash panel ... - ... . . . ...

FRONT SEAT AND FITTINGS SEAT FRAME-O/S (R.H.) ... ... ... ... SEAT FRAME-N/S (L.H.) ... ... ... ... SEAT n O / S @.H.) ... ... ... ... SEAT FRA%N/S (L.H.) ... ,.. ... ...

*Note. From B.41.1.044256 Mk. I De Luxe up to 720517819. Strap-Long . . . Strap-Short .. . ) ,,ion .'. . . . Strap-Long . . . Strap-Short .. .

Squab "' '" ... ...

Clip } Trim .. , . . . . . . . . . Clip . . . . . . . . . . . . Clip-Edge trim . . . . . . . . . SEAT FRA%O/S (R.R.) . . . SEAT FRAME-N/S (L.H.) . . . Spring c a s d u s h i o n . . . . . . Spring case-Squab . . . . . . Clip . . . . . . . . . Screw, No. 8 Cross recess Trim clip . . . . . . . . . i 1:: Clip-Edge trim . . . . . . . . . +Note. -From B.41.9.086306 Mk. I De

, , . , . . . . . . . . Luxe, B.42,9,003215 Std.,

1st ,Mk. I chamois up to Mk. 11. CKD. introduction points: B.41,9,507393 De Luxe Eire, B.41,9,507405 De Luxe NZ., B.41,9,507441 De Luxe Portugal, B.42,9,510189 Std. Venezuela.

SEAT FRAME ... . . . ... ... . .. ... ... Spring case-Cushion . . . .. . . . . . . . . .. .. . Spring case-Squab . . . . . . . . . . . . . . . . . . Clip . . . . . . . . . . . . . . . . . . . . . . . . Screw, No. 8 Cross recess Trim ... . . . ... ... clip . . . . . . . . . i . . . . . . . . . . . . . . . Clip-Edge trim . . . . . . ... . . . . . . ... .. .

Page Q17

- No. per (eh.

1. 1 2 2 2 2 2 2 2

AIR 1 2 1

1 1 1 1

REMARKS

Mk. 11 Late Models 11

Mk. I1 Late Wdels

Models, not fitted with S m n Was-

From t Note


Plate Ref.

C300

H301

F302 A303 F304 F305 F306 J307

F308 F309 F310 F311 F312

F313 F314 F315


FRONT SEAT AND FITTINGS-continued . . . . . . SEAT FRAME-O/S (R.H.)

Strap-Long ... Strap-Short ... . . . . . . Cushion "' "'

... . . . . . . . . Strap-Long Squab Strap-Short ... . . . . . . ,.. Clip . . . . . . . . . . . . l- Trim Clip .., ,.. . . . . . . . . . c l i g ~ r i r n edge . . . . . . . . . . . . Screw, $" U.N.F. X . . . . . . . . . Washer, $" shakeproof ... Washer, $" shakeproof . . . . . . . . . Cover-Seat adjustment . . . . . . . . .

REAR SEAT Spring case-Cushion ... Spring case-Squab . . . . . . Clip-Trim . . . . . . . . . Nut, No. 8 Spire--Mat fixings Finisher-Rear seat squab top Spring case-Cushion ... Spring case Spring case >squab "' ... Spring case-Cushion ... Clip-Trim . . . . . . . . .

FITTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FRONT GRILLE GRILLE PANEL . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . Retaining bracket-Grille GRILLE PANEL . . . . . . . . . . . . . . . . . End capping-O/S (R.B.) . . . . . . . . . . . . . . . End capping-N/S (L.H.) ... . . . . . . . . . . . . Clip-Grille panel . . . . . . . . . . . . . . . . . . Nut . . ".] . . . . . . . . . . . " ' ". Fixing bracket.. . Panel grille to panel grille surround.. . Rubber seal . . . . . . . . . . . . . . . . . . . . . GRILLE PANEL . . . . . . . . . . . . . . . . . . End capping-O/S (R.H.) . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . End capping-N/S (L.H.) Rubber seal ... . . . . . . . . . . . .

. . . Fixing bracket.. 1:: } Grille pane1 to surround Nut, No. 10 U.N.F. nyloc . . . . . . . . . . . . Cover-Grille support . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . Washer-Grille fixing.. Insulation strip-Grille . . . . . . . . . . . . . . . Screw, No. 10 U.N.F. X v-Grille panel to body ... BADGES-See Badges and 5xings.


Page Q18

- No. per

Veh. -

1 1 4 3 2 4 18 6 8 8 8

AIR

1 1

32 10 1 1 1 1 l 40

1 2 1 1 1 4 4 4 4 1 1 1 6 6 6 2 2 1 2

-

REMARKS


Mk. I & I1 Stdadard, De Luxe & Van

l


Plate Ref.

W316

FH317

F318 F319

F320 F321 F322

F323

F324

F325 F326 F327 F328

F329

F330 F331

F332 F333 F334


BONNET (HOOD) BONNET (HOOD) P A N E H e e Body Panels. Seal-Front . . . . . . . . . . . . . . . . . . . . . . . . Seal clip-Front seal to body .. . .. . ... ... . .. "l > , , , .. . . . . . . . . . . . .. . .. . . . Seal . ~ . ... ... ... ... ... ... ... *Note. From B.41,9,099364 Mk. I De Lwe, B.42,9,003923 Std.,

B.43,1,014363 Mk. I Chamois, and all Models on and after the aforementioned chassis change points.

Retainer-Bonnet stay ... .. . . . . .. . ... ... Bonnet stay . .. ... ... ... ... ... ... ... Washer, 4" plain . . . ' 1 Stay to ... ... ... ... Washer, spring (Double coil) retaining bolt ... ... .. . Screw, No. 6 X 4" Pan hd. ... Retainer ... ... ... Screw. No, 6 X +" Cross recess to body ... ... ... Hinge-Bonnet (Hood) ... ... . . . ... ... ... Washer Hinge leaf ... ... ... ... ... ... Washer to body ... ... ... ... ... ... ... } Washer-Hinge leaf to bonnet ... . . . ... ... . .. Nut, &" U.N.F. -. ... .,. ... ... ... ... Washer, A" plain Hinge to body .. . .. . ... . .. Washer, *" spring l ... ... .,. ... ... ... Nut, &" U.N.F. ... ... .,. ... ... ... Washer, 3" plain Hinge ... . .. ... ... . .. Washer, $' plain to . .. (Superseded by 9068010) Washer, $" plain bonnet ... ... ... ... ... Washer, y spring ... ... ,.. ... ... ... Safety lock-Bonnet . . . ... ... . . . . .. ... .. . Transfer-Bonnet release catch . . . . . . . . . . .. . . .

*.

Return spring hook ... ... ... ... ... ... ... Clevis pin-Hook fining ... ... .. . . .. ... ...

. . . . . . . . . . . . . . . . . . . . . Bonnet lock ... . .. .. . ... ... . . . ... ... . .. ... ... ...

Mounting bracket-Bonnet lock remote control . . . ... . . . Screw, 4" U.N.F. X I" . .. . .. . . . . . . . . . .

1 Washer, 4" plain .. . Lock ... .. . ... ... ... Washer, 3" plain . . . to . . . (Superseded by 9068010) Washer, +" plain . .. bonnet ... . . . . .. ... ... Washer, a" shakeproof locking platform .. . ... ... Washer, 3" shakeproof ... ... .. . .. . ... ... STRIKER-Bo~et lock ... ... . . . .. . ... ... Saew,vU.N.F. X Q" ... ... ... ... ... ... Washer, 3" plain ... 1 Striker ... : : :} . . . . . . . . . Washer, t" plain . . . Alternatives . . . Washer, k'' plain :: 1 Let . . . . . . . . . . .. . . . Washer, &" shakeproof reinforcement . . . . . . ... ... Washer, t" shakeproof ... ... .. . ... ... ... Striker plateBonnet lock ... ... .. . .. . ... ... CONTROL CABLE c/w Handle-Bonnet lock ... ... ... CONTROL CABLE c/w Handle ... ... ... ... ... *Note. From B.41,2,003025 De Luxe, B.44,2,005018 Super,

B.73,2,001259 Chamois, B.46,2,001477 Van. Lining panel-Luggage compartment (Front) . . . . .. ... Wheelarch c n v e r 4 l S (R.H.) Front . . . . . . . . . . . . Wheelarch cover-N!S (L.H.) compartment . . . ... ... Nylon rivet (~russhead&:Yheelarch covers . . . ... . ..

- No. Per Veh.

Up to 7205266 From *:Note

l .

1

Early Modeh Late Models

Altemdves "i. :"P

Early h+deId : 1 :

A&ed M m e t locking platform

; I'

S u w bp 9068010

Supers& by 9086039 M y Modeh

UP to m5276 From * Hot@

,Exoept Van


BODY FITTINGS . P

Plate Ref .


HEADLAMP MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . Headlamp . . . . . . . . . . . . . . . . . .

Seal Washer-Seal . . . . . . . . . . . . . . . . . . . . Nylon rivet (Trusshead)-Seal to front panel . . . . . . Spring hinge dip-Headlamp yoke . . . . . . . . . . . . Screw. No . l 0 U.N.F. X +"-Spring clip to yoke . . . . . . Screw. No . 10 U.N.F. X Cross recess-Spring clip to yoke Yokc-Headlamp mounting-O/S (R.H.) . . . . . . . . . Yoke-Headlamp mounting-N/S (L.H.) . . . . . . . . Rivet . . . . . . . . . . . . . . . . . .

... Yoke to headlamp body Rivet . . . . . . . . . . . . screw.-~o . 10 U.N.F. X +" ... 1 ... . . . . . . . . . Washer. No . 10 plain ...

. ... Washer. No 10 shakeproof bonnet Nut. No . l0 U.N.F. . . . . . . ...

locking platform " ' ... . . . . . . . . . . . . . . . . . . . ~ u t ; NO 10 U.N.F. J

. . . . . . . . . Stop bracket-Headlamp mounting Washer. No . 10 shakeproof ... Stop bracket to ... Nut. No . 10 U.N.F. . . . . . . bonnet locking platform

ENGINE COMPARTMENT LID ENGINE COMPARTMENT L I M e e Body panels .

. . . . . . . . . . . . Buffer-Engine compartment lid Lock assembly-01s (R.H.) Lock assemblv-NIS (L.H.) ) Engine campartmcnt lid'' . ... . . . Screw. No . 10 U.N.F. X f" Pan hd Lock to engine ... Washer, &" shakeproof . . . . . . compartment lid

. . . . . . . . . HandleEngine compartment lid Escutcheon-Handle . . . . . . . . . . . . . . .

. . . . . . . . . Handle-Engine compartment lid Escutcheon-Handle . . . . . . . . . . . . . . . Nut. $" U.N.F.-Handle fixing . . . . . . . . .

. . . . . . Washer. $" plain 1 (Superseded by ... Washer. a" plain Engine compartment lid

. . . . . . . . . Washer. t" spring to hinge Nut. $" U.N.F. . . . . . . . . . . . . i Buffer . . . . . . . . . . . . . . . . . . . . . Stay . . . . . . . . . . . . . . . . . . . . . Screw . Y U.N.F. X 8" 7 . . . . . . . . . . . . 'wash& t. plain ... 1 Stay to body . . . . . . Washer. t" spring ... . . . . . .

... Nut. &" U.N.F. J . . . . . . . . . . . . . . . ... Transfer-Overtightening of casting nuts and bolts

Note . Renarks Mk . I1 also include Super .

Page Q20

No . Per

Veh -

1 1 1 6 6 2 2 2 1 1 8 8 8 4 4 4 4 4 2 4 4

2 1 1 4 4 2 2 2 2 2 4 4 4 4 2 1 1 1 1 1. 1

-

REMARKS


Early Models Late Models


Supe~sedd by 7205033/4 'see Data 2G1272

Mk . 1 Mk .11% Super Early Models

Affixed to lid

Publication No, 6601249 BODY RITTINGS -

Plate Ref.

E346 E347 E348

-

ENGINE COMPARTMENT LID-continued Rubbing rail . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . Stud . . . . . . . . . Thread cutting fastener Rubbing rail . . . . . . Thread cutting fasteuer ) ::: : : >. . . . . . . Insulation pad . . . . . . . . . . . . . . . . . . . . . Retainer pad . . . . . . . . . . . . . . . . . . . . . . . . Screw, No. 6 X ... Retainer to . . . . . . . . . . . .

. . . . . . ... Washer, No. 6 plain engine compartment lid Washer, No. 6 plain ... Retainer to . . . . . . . . . . . . Nut, No. 10 U.N.F. ... rear (Superseded by 5220700)

. . . . . . . . . Nut, No. 10 U.N.F. ... number plate lamp


washer, &" spring Washer, &-" spring Washer, F plain Washer, h'' plain Washer, &" spring Washer, &-" spring Washer, -&" plain Washer, A'' plain Nut, *" U.N.F. Nut, 4-" U.N.F.

7202520 ................................ 709605 1 ..................................... ... 7203103 ................ . . 19805071 .................................... 19805081 ................... .. ..........

. . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . Engine crossmember

to body . . . . . . . . . . . .

REAR LOWER CROSSMEMBER . . . . . . . . . . . . REAR LOWER CROSSMEMBER . . . . . . . . . . . . REAR LOWER CROSSMEMBJB

Engine mounting bracket Screw, &" U.N.F. X F' Screw, F U.N.F. X 1"

SOFT TRlM Note. Soft trim comprises Vynide and Carpet, etc. Grain 341

material was introduced from B.41,9,086306 DC Luxe. VYNIDE - VT1146, SO" wide, Grain 340

. . . . . . . . . . . . . . . . . . . . . . . . Bright Red

. . . . . . . . . . . . . . . . . . . . . . . . Azure Blue Dark Blue . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . Apple Green Red . . . . . . . . . . . . . . . . . . . . . . . . . . . Beige . . . . . . . . . . . . . . . . . . . . . . . . . . . Note. 5106710 was used on early models Van; it is also used

for Heater cover, etc.

l

YYNIDE - VT1146, 50" wide, Grain 341 . . . . . . . . . . . . . . . . . . . . . . . . . . . Beige

. . . . . . . . . . . . . . . . . . . . . . . . Dark Blue . . . . . . . . . . . . . . . . . . . . . Apple Green

Loch Blue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NewRed

5111472 ............... Black . . . . . . . . . . . . . . . . . . . . . . . . . . . R e d . . . . . . . . . . . . . . . . . . . . . . . . . . . Note. 51 11474 was used on late models Van; it is also used for

I

Page Q21


Publication No. 6601249 BODY FIITINGS -

Plate Ref.


SOFT TRWGcontinued Wheelarch Covers

VYNIDE - V35, 50" wide, Grain 340 Black.. . . . . . . . . . . . . . . . .

Scuffle Trim Pads VYNIDE - V35, 50" wide, Grain 341

Black.. . . . . . . . . . . . . . . . . Scuttle trim pads, Parcel tray rail.

VYNIDE - VT1328, 50" wide, Grain 341 Beige . . . . . . . . . . . . . . . . . . Loch Blue . . . . . . . . . . . . . . . Black.. . . . . . . . . . . . . . . . . Dark Blue . . . . . . . . . . . . . . . Apple Grcen . . . . . . . . . . . .

VYNlDE - VT1173, 50" wide, Grain 340 Red . . . . . . . . . . . . . . . . . .

VYNIDE - VT1173, SO" wide, Grain 341 Red . . . . . . . . . . . . . . . . . .

Front and side panel cushion cover-Side and top.

VYNIDE - V328, SO" wide, Grain 341 Beige . . . . . . . . . . . . . . . . . . . . . . . . Black.. . . . . . . . . . . . . . . . . . . . . . . Bermuda Blue . . . . . . . . . . . . . . . . . . Brown . . . . . . . . . . . . . . . . . . . . . Loch Blue . . . . . . . . . . . . . . . . . . . . . New Red . . . . . . . . . . . . . . . . . . . . . Mid Green . . . . . . . . . . . . . . . . . . . . .

Door trim pads, Quarter trim pads, rear seat heel board. VYNIDE - V244, SO" wide, Grain 341

Black.. . . . . . . . . . . . . . . . . . . . . . . . . . Bermuda Blue . . . . . . . . . . . . . . . . . . . . . . Brown . . . . . . . . . . . . . . . . . . . . . . . . Loch Blue . . . . . . . . . . . . . . . . . . . . . . . . Beige . . . . . . . . . . . . . . . . . . . . . . . . . . . New Red . . . . . . . . . . . . . . . . . . . . . . . . New Red . . . . . . . . . . . . . . . . . . . . . . . . Mid Green . . . . . . . . . . . . . . . . . . . . . . . .

Wheelarches.

Note. Grain 341 material was introduced from B.41,9,086306 De Luxe.

LEATHER CLOTH - X17, 50" wide, Gmin 340 Bright Red . . . . . . . . . . . . . . . . . . . . . . . . Azure Blue . . . . . . . . . . . . . . . . . . . . . . . . Dark Blue . . . . . . . . . . . . . . . . . . . . . . . . Apple Green . . . . . . . . . . . . . . . . . . . . . Red . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . Beige Heel boards, Seat side, Rear door, Rear quarter and Rear pocket trim pads, Heater cover mounting.

REMARKS

Early Models Van

Late Models Van


Page Q22


Plate Ref.


I quarter pocket trim pads.

...

LEATHER C M T H - X17, 50" wide, Grain 340 .......................................... Red . . . . . . . . . . . . . . . . . . . . . .

SOFT TRJM-continued LEATHER CLOTH - X17, 50" wide, Grain 341

New Red . . . . . . . . . . . . . . . . . . . . . . . . Heel boards, Seat sides, Rear door, Rear quarter and Rear

LEATHER CLOTH - X17, 50" wide, Grain 341 ............................. Red . . . . . . . . . . . . . . . . . . . . .

VYNAIR - No. 6, 50" wide, Gwin 400 ..................................... Light Grey . . . . . . . . . . . . . . . . . .

Headlining and Backlight surround trim pad. ....................................... FELT-Heavy Needle Loom, 54" wide . . . . . .

CARPET - Firth 2444 - Rubber backed, 40" wide Charcoal . . . . . . . . . . . . . . . . . . Azure Blue . . . . . . . . . . . . . . . . . . Dark Blue . . . . . . . . . . . . . . . . . . Green . . . . . . . . . . . . . . . . . . Red . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . Beige Bermuda Blue . . . . . . . . . . . . . . . llex Green . . . . . . . . . . . . . . . . . . Brown . . . . . . . . . . . . . . . . . . New Red . . . . . . . . . . . . . . . . . . Loch Blue . . . . . . . . . . . . . . . . . . Black . . . . . . . . . . . . . . . . . .

Dash sides. Sill and Heel boards. I CARPET - ~o&ete Moulded (hont Floor)

. . . . . . . . . (Superseded by 7065245) Charcoal . . . . . . . . . . . . . . . . . . . . . Beige ... . . . . . . . . . (Superseded by 7065240) Beige.. . . . . . . . . . . . . . . . . . . . . . . Azure Blue . . . . . . . . . (Superseded by 7065241)

. . . . . . . . . . . . . . . . . . Dark Blue . . . . . . . . . (Superseded by 7065242) Dark Blue . . . . . . . . . . . . . . . . . . . . . Red ... . . . . . . . . . (Superseded by 7065243) Red ... . . . . . . . . . . . . . . . . . . . . . Green . . . . . . . . . (Superseded by 7065244) Green . . . . . . . . . . . . . . . . . . . . .

CARPET - Complete Moulded (Front Floor) . . . . . . . . . Charcoal . . . . . . . . . . . . . . . . . . . . .

... . . . . . . . . . l (Superseded by 7065255)

Charcoal Beige

... . . . . . . . . . . . . . . . . . A . . .

(Superseded by 7065250) Beige Azure Blue . . . . . . . . . (Superseded by 7065251) Azure Blue . . . . . . . . . . . . . . . . . . . . . Dark Blue L.H.D. . . . . . . (Superseded by 7065252) Dark Blue . . . . . . . . . . . . . . . . . . . . . Red ... . . . . . . . . . (Superseded by 7065253) Red ... . . . . . . . . . . . . . . . . . . . . . Green . . . . . . . . . (Superseded by 7065254) Green . . . . . . . . . . . . . . . . . . . . .

- No. per

Veh. REMARKS

Early Made& van

3 <

' / I ' 1

Pneum* throttle operated models

Pneumryio throttle, operate4 ' , models

Page Q23

Publication No. 6601249 BODY FITl'INGS -

Plate Ref.

SOFT TRIM--continued CARPET - Complete Moulded (Front Floor)+ontinued

Part Number

Charcoal :::l . . . . . . ". .. . Beige ... . . . . . . . . . . . .

. . . . . . . . . . . . . . . Azure Blue

DESCRIPTION

Dark Blue ...

Green ... NewRed

Black. . . . . . Charcoal ... Beige . . . . . . Azure Blue ...

... - R.H.D. *.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dark Blue ... . . . . . . Red . . . . . . . . . . . .

. . . . . . . . . . . . Green

. . . . . . . . . . . . Black..

CARPET - Complete Moulded (Front Floor) Beige.. . . . . . . . . . . . . . L,,,,, :::l . . . . . . . . . . . . Grccn . . . . . . . . . . . . . . .

. . . . . . Brown ...

. . . . . . ... . . . . . . . . . . . .

R.H.D. New Red Bermuda Blue Black.. Ilex Green Beige Loch Blue Green

. . . . . . .... m ............................. Brown ... L.H.D. . . . . . . ...................... NewRed ... . . . . . . . . . . . . Bermuda Blue

Black. Ilex Green .. . . . . . . . . . . . . . . . Note. Manual Choke Operated Models from B.41,9,086306

De Luxe, B.43,1,003898 Chamois.

WHEELARCH CARPET -Moulded (Front) Charcoal :: ] . . . . . . . . . . . . Beige ... . . . . . . . . . . . . Azure Blue . . . . . . . . . . . . . . . Dark Blue . . . . . . . . . . . . . . . Red . . . . . . . . . . . . . . . .

New Red 01s (R.H.) ". ... . . . . . . Black Loch Blue Bermuda Blue . . . . . . . . . . . . llex Green Brown

Page Q24

- No. Per Veh.

Cable throttle operated 'Models Automatic choke

Cable throttle operated 'MOCMS

Automatic choke

Cable throttle operated 'hod& Manual choke

Cable throttle operated 'MO&

Manual choke


Plate Ref.

Part Numbcr DESCRIPTION

SOFT TRIM-ntinued WHEELARCH CARPET - Moulded (Fkont)

E,;0: ::] ::: ::: ::: ::: Azure Blue . . . . . . . . . . . . . . . Dark Blue . . . . . . . . . . . . . . . Red . . . . . . . . . . . . . . . . . .

........................................ Green . S L..) ..*

...................................... New Red ... . . . . . . Black.. . . . . . . . . . . . . .

. . . . . . . . . . . . Bermuda Blue . . . . . . . . . . . . Ilex Green Brown

REAR FLOOR CARPET - Moulded Charcoal . . . . . . . . . . . . Beige . . . . . . . . . . . . . . . Azure Blue . . . . . . . . . . . . Dark Blue . . . . . . . . . . . . Red . . . . . . . . . . . . . . . Green . . . . . . . . . . . . Loch Blue . . . . . . . . . . . . Bermuda Blue . . . . . . . . . nex Green . . . . . . . . . . . . New Red . . . . . . . . . . . . Brown . . . . . . . . . . . . Black. . . . . . . . . . . . . . .

FLOOR COVERINGS - VAN Front floor mat (Rubber)-R.H.D. . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . Front floor mat Rubber)-L.H.D. Front wheelarch m a t 4 / S (R.H.) . . . . . . . . . . . . . . . Front wheelarch mat-N/S (L.H.) . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . Rear floor mat FRONT SEAT COVERINGS

Note. Grain 341 material introduced from 13.41,9,086306 Dc Luxe, B.42,9,003215 Standard.

SEAT CUSHION (Grain 340) Bright Red . . . . . . . . . . . . . . . . . . . . . Azure Blue . . . . . . . . . . . . . . . . . . . . . Beige . . . . . . . . . . . . . . . . . . . . . . . . Dark Blue . . . . . . . . . . . . . . . . . . . . . Red (RE.14) . . . . . . . . . . . . . . . . . . . . . Apple Green . . . . . . . . . . . . . . . . . . . . .

SEAT CUSHION (Grain 341) Beige . . . . . . . . . . . . . . . . . . . . . . . . Black . . . . . . . . . . . . . . . . . . . . . . . . Dark Blue . . . . . . . . . . . . . . . . . . . . . Apple Green . . . . . . . . . . . . . . . . . . . . . Loch Blue . . . . . . . . . . . . . . . . . . . . . . . . Red (RE.192) . . . . . . . . . . . . . . . . . . . . . Bermuda Blue . . . . . . . . . . . . . . . . . . . . . Mid Grecn . . . . . . . . . . . . . . . . . . . . . Brown . . . . . . . . . . . . . . . . . . . . . . . .

No. Per

Veh.

l 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1

2 2 2 2 2 2

2 2 2 2 2 2 2 2 2

-- .,..- -

Page Q25


BODY FITI'INGS . Plate Ref . Part Number DESCRIPTION

SOFT TRIM-continued FRONT SEAT COVERINGS-xontinued

SEAT SQUAB (Grain 340) . . . . . . Bright Red

Azure Blue . . . . . . Beige . . . . . . . . .

. . . . . . Dark Blue Red (RE . 14) . . . . . . Apple Green . . . . . .

SEAT SQUAB (Grain 341) Beige . . . . . . . . . Dark Blue . . . . . . Apple Green . . . . . . Loch Blue . . . . . .

. . . . . . . Red (RE 192) Black . . . . . . . . . Bermuda Blue . . . . . . Mid Green . . . . . . Brown . . . . . . . . .

SEAT CUSHION (Grain 340) Red . . . . . . . . .

SEAT CUSHION (Grain 341) Red (RE.14) . . . . . .

SEAT SQUAB (Grain 340) Red . . . . . . . . .

SEAT SQUAB (Grain 341) Red (RE . 14) . . . . . .

SEAT CUSHION . . . . . . . . . Beige . . . . . . . . . Loch Blue

New Red . . . . . . . . . Black . . . . . . . . .

SEAT SQUAB Beige . . . . . . . . . Loch Blue . . . . . . . . . New Red . . . . . . . . . Black . . . . . . . . .

REAR SEAT COVERINGS Note . Grain 341 material introduced from B.41,9,086306 De

Luxe. B.42,9,003215 Standard . SEAT CUSHION (Grain 340)

Bright Red . . . . . . . . . . . . . . . . . . . . . Azure Blue . . . . . . . . . . . . . . . . . . Beige . . . . . . . . . . . . . . . . . . . . . . . . Dark Blue . . . . . . . . . . . . . . . . . . . . . Red (RE.14) . . . . . . . . . . . . . . . . . . . . . Apple Green . . . . . . . . . . . . . . . . . . . . .

SEAT CUSHION (Grain 341) Beige . . . . . . . . . . . . . . . . . . . . . . . . Dark Blue . . . . . . . . . . . . . . . . . . . . . Apple Green . . . . . . . . . . . . . . . . . . . . . Loch Blue . . . . . . . . . . . . . . . . . . . . . . . . Red (RE3.192) . . . . . . . . . . . . . . . . . . . . .

Page Q26

No . per Veh .

Van. Ear@ W e l s

Van. Late Mdcls . .

Van. Earty . W e t s

Van. Late Models

Chamois

M k . Z Standard $ De Luxe

Publication No . 6601249 BODY FITTINGS

Plate Ref .

SOFT TRIMGcontinued REAR SEAT COVERTNGS-continued

SEAT SQUAB (Grain 340) Bright Red . . . . . . . . . . . . . . . . . . . . . Azure Blue . . . . . . . . . . . . . . . . . . . . . Beige . . . . . . . . . . . . . . . . . . . . . . . . Blue . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . Red (RE.14)

. . . . . . . . . . . . . . . . . . . . . Apple Green SEAT SQUAB (Grain 341)

Beige . . . . . . . . . . . . . . . . . . . . . . . . Dark Blue . . . . . . . . . . . . . . . . . . . . . Apple Green . . . . . . . . . . . . . . . . . . . . . Loch Blue . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . Red (RE.192) SEAT [SUSHION

Beige . . . . . . . . . . . . . . . . . . . . . . . . Loch Blue... . . . . . . . . . . . . . . . . . . . . . New Red . . . . . . . . . . . . . . . . . . . . . . . . Black . . . . . . . . . . . . . . . . . . . . . . . .

SEAT SQUAB Bei~e . . . . . . . . . . . . . . . . . . . . . . . . Loch Blue . . . . . . . . . . . . . . . . . . . . . . . . New Red . . . . . . . . . . . . . . . . . . . . . . . . Black . . . . . . . . . . . . . . . . . . . . . . . .

SEAT (SUSHION Beige . . . . . . . . . . . . . . . . . . . . . . . . New Red . . . . . . . . . . . . . . . . . . . . . . . . Black . . . . . . . . . . . . . . . . . . . . . . . . Bermuda Blue . . . . . . . . . . . . . . . . . . . . . Brown . . . . . . . . . . . . . . . . . . . . . . . .

SEAT SQUAB Beige . . . . . . . . . . . . . . . . . . . . . . . . . New Red . . . . . . . . . . . . . . . . . . . . . . . . Black . . . . . . . . . . . . . . . . . . . . . . . . Bermuda Blue . . . . . . . . . . . . . . . . . . . . . Brown . . . . . . . . . . . . . . . . . . . . . . . .

SEAT CUSHION New Red . . . . . . . . . . . . . . . . . . . . . . . . Black . . . . . . . . . . . . . . . . . . . . . . . . Bermuda Blue . . . . . . . . . . . . . . . . . . . . . Brown . . . . . . . . . . . . . . . . . . . . . . . . Mid Green . . . . . . . . . . . . . . . . . . . . .

SEAT SQUAB New Red . . . . . . . . . . . . . . . . . . . . . . . . Black . . . . . . . . . . . . . . . . . . . . . . . . Bermuda Blue . . . . . . . . . . . . . . . . . . . . . Brown . . . . . . . . . . . . . . . . . . . . . . . . Mid Green . . . . . . . . . . . . . . . . . . . . .

SEAT CUSHION Beige . . . . . . . . . . . . . . . . . . . . . . . . New Red . . . . . . . . . . . . . . . . . . . . . . . . Black . . . . . . . . . . . . . . . . . . . . . . . . Loch Blue . . . . . . . . . . . . . . . . . . . . . . . .

SEAT SQUAB Beige . . . . . . . . . . . . . . . . . . . . . . . . New Red . . . . . . . . . . . . . . . . . . . . . . . . Black . . . . . . . . . . . . . . . . . . . . . . . . Loch Blue . . . . . . . . . . . . . . . . . . . . . . . .

Part Number

Page Q27

DESCRIPTION No . per

Veh .

MlG I standard & Luxe

Publication No. 6601249 BODY FI'ITINGS -

Plate Ref.


SOFT TRIM--continued DOOR TRIM PADS (Grain 340)

Note. Grain 341 introduced from B.41.9.086306 De Luxc. . . ................ ........................ Trim pad-O/S (R.H.) ................................... ... Trim pad-NjS (L.H.)

) Bright Red (AG)

Trim pad-O/S (R.H.) Trim pad-N/S (L.H.) Azure Blue " ' ... Trim pad-O/S (R.H.) ... Trim pad-N/S (L.H.) Beige . . . Trim pad-O/S (R.H.)

Dark Blue ." Trim pad-N/S (LB.) . . .

. . . . . . . . . . . . . . . . . .. .. .. . . . . . . . . . Trim pad-O/S (K.H.) Trim pad-N/S (L.H.) ...

..... ....................... ....... Trim pad-@/S (R.H.) Apple Green ' ' ' ....................................... Trimpad-N/S(L.R.) , , S

DOOR TRIM PAD (Grain 341) Trim pad--O/S (R.H.) . . . Trim pad-N/S (L.H.) . . . Trim pad-O/S (RH.) Trim pad-N/S (L.H.) ... Trim pad-O/S (R.H.) Trim pad-N/S (L.H.) . . . Trim pad-O/S (R.H.) Trim pad-N/S (L.H.) Loch Blue "' . . . Trim pad-@& (R.H.) Trim pad-N/S (LB.) Red (RE.192)

DOOR TRIM PADS Trim pad-O/S (R.H.) Trim pad-N/S (L.H.) ... Trim pad-*/S (R.H.) .,. Trim pad-N/S (L.H.) * . . Trim pad-O/S (R.H.) Trim pad-N/S (L.H.) . . . Trim pad-O/S (R.H.) Trim pad-N/S (L.H.) Red (RE.14) "'

. . . Trim pad-O/S (R.H.) Trim pad-N/S (L.H.) ... Trim pad-O/S (R.H.) Trim pad-.N/S (L.H.) Loch Blue "'

. . .

Trim pad-O/S (R.H.1 Trim pad-N/S (L.H.)

DOOR TRThl PADS Trim pad-O/S (R.H.) Trim pad-N/S (L.H.) Trim pad-O/S (R.H.) Trim pad-N/S (L.H.) Trim pad-O/S (R.H.) Trim pad-N/S (L.H.) Trim pad-O/S (R.H.) Trim pad--N/S (L.H.)

Beige

Loch Blue

New Red

Black

Page Q28

- No. Per Veh.

REMARKS

,

1

>Mk. I Standard

1

Mk. I Chqloia

1

Publication No. 6601249 BODY FTTTINGS -

Plate Ref.


SOlT TRIM-continued DOOR TRIM PADS

Trim pad--D/S.(R.R.) Beige .- . -. ". ... Trim pad-N/S (L.H.) . . . . . . . . . . . . . . . Trim pad--O/S (R.H.) . . . . . . . . .

. . . . . . . . . Trim pad-N/S (L.H.) . . . . . . . . . . . . . . . Trim pad-O/S (R.H.)

Trim pad-NIS-(L:H.) . . . . . . . . . . . . . . . Trim pad-0/S (R.H.) Loch Blue .- . -. ... Trim pad-N/S (L,H.) . . . . . . . . . . . . Trim pad-O/S (R .H.) Bermuda Blue -. . . . . . . Trim pad-N/S (L.H.) . . . . . . . . . Trim pad-O/S (R.H.) Brown ... v ' ... -. Trim pad-N/S (L.H.) . . . . . . . . . . . . Trim pad-O/S ( R H ) New Red (RE. 192) . . . . . . . . . Trim pad-N/S (L.H.) . . . . . . . . . Trim pad-O/S (R.H.) Black ". . - , -. Trim pad-N/S (L.H.) . . . . . . . . . . . . . . . Trim pad-O/S (RH) Bermuda Blue -. ... -. Trim pad-N/S (L.H.) . . . . . . . . . Trim pad-O/S (R.H.) Brown -. -. . . . . . . Trim pad-N/S (L.H.) . . . . . . . . . . . . Trim pad-O/S (R.H.) . . . . . . . . . . . . Trim pad-N/S (L.H.) . . . . . . . . . . . .

DOOR TRIM PADS (Grain 340) Trim pad-O/S (R.H.) . . . . . . . . . . . . Trim ad-N/S (L.R.) . . . . . . . . . . . .

DOOR &M P A ~ S (&in 341) Trim pad-O/S (R." . . . . . . . . . . . .

. . . . . . . . . . . . Trim pad-N/S (L.H.) REAR QUARTER TRIM PADS (Grain 340)

Note. Grain 341 introduced from B.41,9,086306 DC Luxe. ... Trim pad--O/S @.H.) ... Trim pad-N/S (L.H.)

. . . . . .

. . . . . . Trim pad-O/S (R.H.)

. . . . . . Trim pad-N/S &.H.) Trim pad-O/S (R.H.) Trim pad-N/S (L.H.) . . . . . . ... Trim p a d 4 / S (R.H.) . . . . . . Trim pad-N/S (L.H.) . . . . . .

. . . . . . Trim pad--O/S (R.H.) Trim pad-N/S (L.H.) . . . . . . Trim pad-O/S (R.H.) ,.,

Trim pad-N/S (L.H.) . . ,.. W A R QUARTER TIUM PADS (Grain 341)

. . . . . . Trim pad--O/S (R.H.) ...

. . . . . . ... Trim pad-N/S (L.H.) Trim pad-O/S (R.H.)

DarkBlue '.' ." Trim pad-N/S (L.H.) . . . . . . Trim pad-O/S (R.H.) . . . . .

. . . . . . Trim pad-N/S (L.H.)

. . . . . . Trim pad-O/S (R.H.) Trim pad-N/S (L.H.) . . . . . . Trim pad-&/S (R.H.) ...

... Trim pad-N/S (L.H.)

- No. Per

Veh.

Page Q29

Publication No . 6601249 BODY FTlTlNGS

Plate Ref . Part Number 1 DESCRIPTION

SOFT TRIM-continued REAR QUARTER TRIM PADS

Trim pad-O/S (R.H.) . .. ... ". Trim pad-N/S (L.H.) . . . . . . . . . . . .

. . . . . . . . . . . . Trim p a d 4 / S (R.H.)

. . . . . . . . . . . . Trim pad-N/S (L.H.) Trim p a d 4 / S (R.H.1 . . . . . . . . . . Trim pad-N/S (L.H.) . . . . . . . . . . . .

. . . . . . . . . . . . 1 Trim pad-O/S (R.H.) Trim pad-N/S (L.H.) . . . . . . . . . . . .

. . . . . . . . . . . .

. . . . . . . . . . . . Trim pad-O/S (R.H.) Trim pad-N/S (L.H.)

. . . . . . . . . . . . Trim pad-O/S (R.H.) Trim pad-N/S (L.H.) . . . . . . . . . . . .

. . . . . . . . . Trim pad-O/S (R.H.) Trim pad-N/S (L.H.) . . . . . . . . .

REAR QUARTER T R ~ PADS Trim pad-O/S (R.H.) . . . . . . . . . . . .

. . . . . . . . . . . . Trim pad-N/S (L.H.) Beige

Trim pad-O/S (R.H.) Loch Blue . . . . . . . M .. . Trim pad-N/S (L.H.) . . . . . . . . . . . .

. . . . . . . . . Trim pad-*/S (R.H.) New Red (RE.192) Trim pad-N/S (L.H.) l= . . . . . . . . . . . . . . . . . . . . . Trim pad-0;s

Trim pad-N/S (L.H.) . . . . . . . . . . . . REAR QUARTER TRIM PADS

Trim pad-01s ( R H ) ) . . . . . . . . . . . . Trim pad-N/S (L.H.) . . . . . . . . . . . .

. . . . . . . . . Trim pad-O/S (R.H.) Trim pad-N/S (L.H.) . . . . . . . . .

. . . . . . . . . . . . Trim pad-O/S (R.H.) Trim pad-N/S (L.H.) . . . . . . . . . . . . Trim pad-O/S (R.H.) Bermuda Blue . . . . . . . . .

. . . . . . . . . Trim oad-NIS CL.H.I l. . . . . . . . . . . . . Trim bad-O/S (R.H.)

Trim pad-N/S (L.H.) . . . . . . . . . . . . REAR QUARTER TEUM PADS

Trim pad-O/S (R.H.) Trim pad-N/S (L.H.) ;;~Fhd @.E.l92) "' . . . . . . . . . "' '.' Trim pad-O/S (R.H.) . . . . . . . . . . . . Trim pad-N/S (L.H.) . . . . . . . . . . . . Trim pad-O/S (R.H.) . . . . . . . . . Trim pad-N/S (L.H.) . . . . . . . . .

. . . . . . . . . . . . Trim pad--0 /S (R.H.) Trim pad-N/S (L.H.) . . . . . . . . . . . .

. . . . . . . . . . . . Trim pad-O/S (R.H.) Mid Grmn Trim pad-N/S (L.H.) . . . . . . . . . . . .

Page Q30


- Plate Ref.

ID349 D350

Part Number

BODY FITTINGS

No. DESCRIPTION per

Veh.

SOFT TRIM-continued REAR QUARTER TRIM PADS

Trim pad-O/S (R.H.) . . . . . . . . . ". ... 1 Trim pad-N/S (L.H.) . . . . . . . . . . . . . . . 1

. . . . . . Trimpad-O/S(R.H.) NewR,d(RE.192 ) . . . 1 Trim pad-N/S (L.H.) . . . . . . . . .

... . . . . . . 1

Trim pad--€)/S (R.H.) ... 1 Trim pad-N/S (L.H.) . . . . . . . . . . . . . . . 1

. . . . . . Trim pad-O/S (R.H.) h . 1 Trim pad-N/S (L.H.) . . . ::: I 1 ~ o t e . - ~ e a r wai ter ~odket Armrest See Miscellaneous

Trim Pads-Van } Trim Section. HEADLINING COMPLETE (Light Grey) . . . . . . . . . 1

FLOOR COVERINGS Front floor mat-Rubber (R.H.D.) Pneumatic throttle ... 1 Front floor mat-Rubber (L.H.D.) operated models ... 1 Front floor mat-Rubber (R.H.D.) Cable throttle . . . . . . 1 Front floor mat-Rubber (L.H.D.) operated models ... 1 Front floor mat-Rubber (R.H.D.) Manually operated ... 1 Front floor mat-Rubber (L.H.D.) choke models . . . . . . 1

B.42,9,003215.

i Note. Manually operated choke models were introduced from

CKD, introduction points are as follows:- Standard B.42,9,509973 Australia, B.42,9,510021 Venezuela.

Front wheelarch mat-Rubber--O/S (R.H.) . . . . . . . . . 1 Front wheelarch mat-Rubber-N/S (L.H.) . . . . . . . . . 1 Sill mat--O/S (R.H.) . . . . . . . . . . . . . . . . . . 1 Sill mat-N/S (L.H.) . . . . . . . . . . . . . . . . . . 1 REAR FLOOR MAT (Pneumatic throttle operated models) ... 1 REAR FLOOR MAT (Cable throttle operated models) ... 1 Front floor mat-Rubber-R.H.D. . . . . . . . . . . . . l Front floor mat-Rubber-L.H.D. . . . . . . . . . . . . 1 Front wheelarch mat--01s (R.H.) . . . . . . . . . . . . 1 Front wheelarch mat-N/S (L.H.) . . . . . . . . . . . . 1 Rear floor mat . . . . . . . . . . . . . . . . . . . . . 1 REAR LUGGAGE FLOOR MAT (Black) . . . . . . . . . 1 Finishing strip--Mat . . . . . . . . . . . . . . . . . . 1 Screw, No. 6 X 3" Mush. hd. self-tapping-Strip and mat to body 5

REAR A R M REST Armres t4 jS (R.H.) Black . . . . . . . . . . . . . . . 1 Armrwt-N/S (L.H.) . . . . . . . . . . . . . . . l- 1 Wins nut, No. 10 U.N.F. ... l . . . . . . . . . . . . . . . 4 washer, &" plain ... .. .J. "")~temtives Washer, &" plain . . . . . . ::: I : Note. For Rear quarter po&t armrest, &e Miscellaneous trim, I

Super.


Plate Ref.

8 . ,

BODY ETITINGS


MISCELLANEOUS TRIM ROOF Headlining complete-See Soft trim. Listing rail No. 1 (Red) . . . . . . . . .

. . . . . . . . . Listing rail No. 2 (Blue)

. . . . . . . . . Listing rail No. 3 (Yellow) Listing rail No. 4 (Green) . . . . . . . . . Clip-Backlight surround trim pad.. . . . . Finisher-Rear . . . . . . . . . . . .

. . . . . . . . . . . . Clip Finisher Clip retaining . . . . . . . . . . . . 1

. . . . . . . . . TRIM PAD-HEADER Screw. No. 8 Csk, hd. . . . . . . 7 ... Screw, No. 8 X self-tapping bdg. hd.

. } Header pad ." Cup washer . . . . . . . . . to header ." "' Washer, plain . . . . . . . . . . . . . . . . . . Spire nut . . . . . . . . . . . .J . . . . . . . . . . . . DOOR Trim pads-See Soft trim. Door seal c/w piping-Charcoal . . . . . . . . . . . . . . .

... Screw, No. 6 X f' Rsd, hd.-self-tappingPTrim pad to door ... Washer, No. 6 cup ...

. . . . . . . . . . . . . . .

.. I (Superseded by 96706341

. . . . . . . . . . . . Washer, No. 6 cup Trim pad Screw, No. 6 X +"Rsd. rec. hd. to

. . . . . . Washer, No. 6 cup door (S'seded by 96706341

. . . . . . . . . . . . . . . . . . . . . Washer, No. 6 cup . . . . . . . . . . . . . . . WAIST FINISWR-O/S @.H.) . . . . . . . . . . . . . . . WAIST FINISHER-N/S &.H.)

Spire,clip . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, No. 8 X +"tapping Waist finisher

... Washer, No. 6 cup to door (Superseded by 9670634) Washer, No. 6cup ... J . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . Moulding-Waist finisher

. . . . . . . . . . . . . . . . . . Clip-Moulding to finisher

. . . . . . . . . . . . . . . . . . Wood capping-*/S (R.H.)

. . . . . . . . . . . . . . . . . . Wood capping-N/S (L.H.) . . . . . . . . . Screw, No. 6 tapping-Wood capping to facia

PANELDRIP MOULDING Finisher-O/S (R.H.) Finisher-N/S. &,H,)

} r i p m o d i "' ... Clip-Drip mbnMing . . . . . . . . . . . . Clip-Trim pads to door . . . . . .

... Waist fini&er-O/S (R.H.) Waist finisher--N/S (L.H.) . , . Clip-Insert . . . . . . . . . . . . . . . . Spire clip . . . . . . . . . . . .

... Screw :: :) Waist finisher to door Cup washer . . . . . . . . . . . . . . .

No. per

Veh.

Super

Page Q32


Plate Ref.


MISCELLANEOUS TRIM-continued REAR QUARTER ASH TRAY-Rear Quarter ... ... ... ... ASH TRAY . .. ... ... . .. . . . . .. . .. Bezel-Ash tray . . . . . . . . . . . . . . . . . . Screw. No. 6 self-tapping Ash tray ... ... ... Spire nut ... ... to trim pad ... ... ... Trim pads-See Soft trim. Screw, NO. 6 X f" Rsd. rec. hd.-Self-tapping Trim pad W No. 6 c . . . . . } to .,. Washer, No. 6 cup ... ... ... .. . body ... Screw, No. 6 X self-tapping Trim pads ... ... Washer. No. 6 cup . . . . . . > to (Superseded hy 96706 Washer, No. 6 cup ... ... rear quarter ... ... ASH TRAY-Rear Quarter trim pad ... ... ... Bezel-Ash tray . .. ... ... . . . . . . ... Screw, No. 6 tapping . . . ... ... . . . . . . ... Spire nut . . . . . . . . . . . . . . . . . . . . . Waist finisher-O/S (R.H.) ... ... . .. . . . ... Waist finisher-N/S (L.H.) ... ... . .. . . . ...

... .. . ... ... ... ... ...

Spire nut . .. Waist hisher ... ... ... to quarter light . . . . . .

panel . . . . . . . . . Screw, 3'' tapping-Waist 6nisher to 'B' post finisher panel Moulding-Waist f i s h e r . .. ... ... . . . ,.. Clip-Moulding to finisher . .. . . . . . . . . . . . . Wood capping-O/S @.H.) ... ... .. . . . . ... Wood capping-N/S (L.H.) . .. ... . . . . . . ... Screw, NO. 6 tapping-Wood capping iu finisher . . . Waist finisher-*/S (R.H.) ) Rear ... . . ... Waist finisher-N/S (L.H.) quarter ... .. . ... REAR QUARTER POCKET Finisher-Pocket . . . . . . . . . . . . . . . . . . Clip-Finisher to pocket . .. ... ... .. . . .. Hook-Squab stop strap ... ... ... ... . .. Screw, No. 10 U.N.F. x Y Rsd. rcc. hd.-Hook to finisher Finisher pocket . . . ... . .. ... . .. . .. Clip-Finisher to pocket . .. ... ... . . . . .. Armrest--O/S (R.H.) . . . . . . . . . . . . . . . Armrest-N/S (L.H.) . . . . . . . . . . . . . . . Clip-Armrest to pockct ... ... .. . . .. . .. REAR QUARTER FINISHER Hook-Squab stop strap ... ... . . . .. . ... Screw, No. 10 U.N.F. X +" Rsd. rec. hd.-Hook to finisher TRIM PAD-Rear seat panel ... ... ... ... Screw. No. 6 X f" Rec. hd. ... ... ... ... ... Cup washer ... ... ... ... ... ... ... REAR SQUAB PANEL M a t a q u a b panel . .. ... ... .. . . .. ...

- No. per Veh. -

2 2 2 4 4

8 8 8 2 2 2 2 2 4 4 1 1 2 2 2 2 2 2 2 8 l 3 10 1 1

2 4 2 2 2 4 1 1 4

2 2 1 S 5

1

Standard and De Lum

De Lux# md Standard

Page Q33


Plate Ref.

D382

C383


MISCELLANEOUS TRIM---continued REAR SQUAB PANEL Screw, 2" U.N.F. X Y Csk.-Squab panel to

. . . . . . . . . . . . wheelarch . } qUab to ... Screw, No. 8 x t " Rsd. rec. hd.-self-tapping squab panel ... Washer, No. 8 cup . . . . . . . . . . . . . . . . . . . . . Strap-Rear squab stop . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . Screw-Strap to squab Finisher-Rear squab top . . . . . . . . . . . . . . . . . . FRONT FLOOR Sill tread plate . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . Screw, No. 4 X tapping-Tread plate to sill

PAINT (1 Pint: Tins) Note. Numbers shown in brackets against paint name repre-

sent colaur code stam~ed on Chassis Identification Plate. . . . . . . . . . . . . Embassy Black (l) . . . . . . . . . . . . Foam White (8)

Tartan Red (77) . . . . . . . . . . . . Loch Blue (78) . . . . . . . . . . . . . . . Balmoral Grey (76) . . . . . . . . . . . . Skye Blue (72) . . . . . . . . . . . . . . .

. . . . . . . . . Glenalmond Green (75) Tartan Red (85) . . . . . . . . . . . .

. . . . . . . . . . . . Polar White (108) Orchid Green (109) . . . . . . . . . . . .

. . . . . . . . . . . . Capri Blue ( l 10)

. . . . . . . . . . . . Forest Green (86) Coffee Brown (l l l) . . . . . . . . . . . . Maroon (70) . . . . . . . . . . . . . . .

. . . . . . . . . . . . Oxford Blue (102)

. . . . . . . . . . . . Bermuda Blue (105)

. . . . . . . . . . . . Willow Green (104)

PAINT (4 Pint Tins) ... Embassy Black (l)

Foam White (8) ... Tartan Red (77) ... Loch Blue (78).. . . . .

... Balmoral Grey (76) Skye Blue (72) ... Glenalmond Green (75) Tartan Red (85) ... Polar White (108) ... Willow Green (104) ... Orchid Green (109) ...

... Capri Blue (1 10) Bermuda Blue (105) ... Coffee Brown (1 l l) ... Maroon (70) . . . . . . Oxford Blue (102) ...

... Forcst Green (86)

REMARKS

Chamois

>Chamois,

Supessee 5100590 Supme&+ 51W352 No l o n m supplied Superseb 5t12181 Supersee 5312183 Suprae& 5H2185 Suparseds$5ll2187 Supme& 5112213

Supesse& 5100591 Supe~seW 5106353 No lonm supplied Supmedeb 51121 82 SupersedeYB 5112184 S u ~ e d e B 5112186 Supersew 51 12188 Supme& 5112214

' !

Supersedes 5 112287

Page Q34


- Plate Ref.

BODY FITTINGS


"H" . . . . . . . . . . . . L' *, I . . . . . . . . . . . . "L" . . . . . . . . . . . . " M . . . . . . . . . . . . "A" . . . . . . . . . . . . "NW . . . . . . . . . . . . " H . . . . . . . . . . . . "I" . . . . . . . . . . . .

7200320 .......................................... 7200321 ......................................... 7200328 ............................. ....

"L" ... "M" ... "A" ...

EXTERIOR FIlTINGS BADGES AND FIXINGS

. . . . . . . . . . . . Front name badge Surround >,,, ..- . . ,., Centre . . . . . . . . .

Friction bush-Badge to grille surround ...

"N" . . . . . . . . . . . . Name letter set "Hillman" "S". . . . . . . . . . . '4"" . . . . . . . . . . . . "N" . . . . . . . . . . . . "B" . . . . . . . . . . . . "E" . . . . . . . . . . . . "A" . . . . . . . . . . . . "M" . . . . . * . . . . . .

" U . . . . . . . . . . . . "NW . . . . . . . . . . . . "B" . . . . . . . . . . . . "E" . . . . . . . . . . . . "A" . . . . . . . . . . . . " M . . . . . . . . . . . . *'Si". . . . . . . . . . . "U" . . . . . . . . . . . . "N" "B" "E" "A" . . . . . . . . . . . . " M . . . . . . . . . . . .

9132936 ....................................... 1 Clip-Name lettea to Bonnet (Hood)

Page Q35

... 9132944 .................................... ...

- No. Per

Veh. -

1 1 4

1 1 2 1 1 1 1 1 2 1 1 1

AIR 1 I 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

14 14 14 1 3 1 3 2 4 1 3 1 2

7208026 ...................................... 7200328 .........................................

H.103933 ........................................ 9721065 ...................................... 7204086 9132944 7208027 7200328

Not sumed,

BONNET NAME BADGG"S1NGER" Friction bush-Badge to bonnet . . . . . . BONNET NAME BADGE--'WJNBEAM" Friction bush . . . . . . . . . . . . . . . NAME B A M ; E c 6 C O w " . . . . . . Screw, No. 4 X +"-Badge fixing . . . . . . REAR NAME BADGE--'LHLLLMAN" ... Clip-Badge to body . . . . . . . . . . . . REAR NAME BADGLbbSINGER" ... Friction bush-Badge to rear crossmember

Up to B.42,1,0~501 Dc Luxe B.42J.W2f Standard

From ~.41,1,&02 Dt Luxe B.4%1,@24 Standard and ~k~ :


- Plate Ref.

BODY FITTINGS I

,Part Number DESCRIPTION

EXTERIOR FITTlNGS--continued BADGES AND FIXINGS--continued REAR NAME BADGE BEAM,, , . .

... REAR NAME BADGE I- Clip Badge . . . . . . . . . . . . . . .

. . . . . . . . . . . . Spire nut') to body REAR NAME BADGE-"SUNBEAM" . . . . . . GRILLE NAME BADGE-"CHAMOIS" ...

Plaque--Name badge . . . . . . . . . . . . ... Screw, No. 4 X &" Cross recess-Badge to grillc

NAME BADGE--"SUPER IMP" . . . . . . Bush-Surround to body . . . . . . . . . . . . GRILLE NAME BADG6"SUPER IMP" ... Nut . . . . . . . . . . . . . . . . . .

... ~ a h r r , spring : 1:) Name badge to grille Sealing washer-Special . . . . . . . . . . . .

. . . . . . . . . . . . Surround shield-Badge Insert shield "Mk. 11" . . . . . . . . . . . .

. . . . . . . . . . . . Bush-Badge to body

FRONT BUMPER Back bar ...

Washer, 6" spring

Screw, &" U.N.F. X Washer, &'' plain Washer, spring Washer, #' spring

FRONT BUMPER . . . . . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . . Bumper to back bar

. . . . . . . . . {,, , . . . . . . . . .

. . . . . . ... ::: ) Back bar

to body ... ... . . . . . . -

FRONT BUMPER . . . . . . . . . . . . . . . Reinforcement bar c/w number plate hanging brackets ...

(Superseded by 72008 18) . . . . . . Reinforcement bar c]w number plate hanging brackets

Back bar-O/S (R.H.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back bar-N/S (L.H.)

. . . . . . . . . . . . ~ o l t , special 1 @Ay Models]

l ......................................... Bolt, special } Bumper to back bar "' (Late Models) ... Bolt, special (Late Models: ........

. . . . . . . . . . . . . . . packing piece J

. . . . . . . . . . . . . . . be--O/S (R.H.) . . . . . . . . .

Reinforcement tube-N/S (L.H.) . . . . . . . . . . . . . . . . . . . . . I Washer, -&" plain Reinforcement tubes to body

Washer, h" spring . . . . . . . . . . . . HANGER-Front number plate . . . . . . . . . Screw, No. 6 U.N.F. X #'-Hanger to body ...

Note. For Over-riders see Special Accessories section.

- vo. per Jeh.

1 1 4 4 l 1 1 2 3 2 1 l 1 1 2 2 6

1 4 4 4 4 4 4 2 2 2 2 1 I

1 1 l 4 2 2 4 2 1 1 2 2 2 1 2

REMARKS


Chamois

Super

Mk. I1 except Super

SupemeW by 5200482

Early Motlels

Supprsew by 5200485 Early M a l s

N.A.S. 'Sunbeam

Page Q36


- Plate Ref.

F427

F428 F429

F430 F43 1

BODY l?ITTINGS

l Part Number I DESCRIPTION

Back bar ... ... ... ... ,,. ... ... ... ... ... (Early Models)

Bumper ... .. . (Late Models)

Washer, spring . . . . . . . . . . . . . . . . . . Nut, h" U.N.F. . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . .

... ... . . ~ ... ...

Back bar ... . . . . .. ... ... . .. ... ... ( h l y Models)

. . . . . . . . . . . . . . . . . . . . .

Distance pi-ver-rider ... ... ... ... ... Washer, h" plain . . . Bumper mounting . . . . . . Washer, h" spring . . . . . . . . . . . . . . . . . . Nut, A" U.N.F. ... ... ... ... ... ...

Back bar ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . , . . . . . . . . . <.. ... ... ... ... ...

... ... ... .,. ...

. . . . . . . . . . . . . . . . . .

Note, For Over-rider see Special Accessories section.

7200004 ....

- No. per Veh. -

1

2 4 2 2 4 4 4 2 2 2

REAR BUMPER REAR BUMPER .. . ... ... . .. . .. ... ...

Van

Page Q37

Publication No. 6601249 BODY FTITINGS -

Plate Ref.


... REAR VISION MIRROR (Wing fitting,-O/S (R.H.) ) . . . . . . . . . . . . . . . . . . . . . Bolt-Special

Washer-Special . . . . . . . . . . . . . . . . . . . . . Rubber washer . . . . . . . . . . . . . . . . . . . . .

REAR VISION MIRROR Wing fitting, O/S (R.H.) 1 ... . , .

REAR VISION MIRROR (Wing fitting, N/S (L.H.) ) . . . . . . . . . . . . . . . Bolt-Special Export

Washer-Special . . . . . . . . . . . . . . . ... Rubber washer . . . . . . . . . . . . . . . ...

MOULDINGS - DE LUXE MODELS MOULDING--O/S (R.H.) . . . . . . . . . . . . MOUI,DINGN/S (L.H.) ) :;zt . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . Rivet Rivet . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . MOULDING SCUTTLE Clip . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . i Clip . . . . . . . . . . . . . . . . . . Clip Moulding to

. . . . . . . . . . . . . . . . . . . . . Clip windscreen Rivet . . . . . . . . . . . . . . . . . . . . . . . . Rivet . . . . . . . . . . . . . . . . . . . . . . . .

... MOULDING--/S (R.H.) ... Superseded

... ... MOULDING--N/S (L.H.) Doors by 7204092 MOULDING . . . . . . . . . } ::: . . >. . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . Clip . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . Clip Moulding Clip to door . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . Rivet "ip 1 R i v e t ) . . . . . . , , ,

MOULDING--01s (RH.) MOULDING-N/S CH.) Clip 1 . . . . . . . . . . . .

. . . . . . Moulding to rear quarter panel ...

Fastener . . . . . . . . . . . . MOULDING-Engine compartment lid

- No. per

Veh. -

1 1 1 1 1 1 2 2 2

1 1

AIR AIR

2 2 2 2 2 2 2 2 2 2 2 1 1 2

AIR AIR

2 2 2 2 1 1

AIR \/R 2 2 1 8 8

-

Van

Page Q38

Publication No, 6601249 BODY FJTTINGS -

Plate Ref.

G444 G445 G446 G447 5448

G449 G450 G451

G452 5453

G454 E455 G456 G457

G458 G459 G460

G461 G462 G463 G464 G465

5466

G467

G468 G469 J470


MOULDINGS - CHAMOIS . . . . . . . . . . . . MOULDING-O/S (R.=)-Upper

MOULDING-N/S &.H.)-Upper Front . . . . . . . . . . . . . . . . . . MOULDING-O/S Q.H.tLower wing

. . . . . . . . . . . . MOULDING-N/S (L.H.)-Lower clip . . . . . . . . . . . . . . . . . . . . . . . . I

. . . . . . . . . . . . . . . " . ] . . . . . . . . . . . . . . . Sealing bush . . . . . . Mouldings

. . . . . . . . . . . . . . . Thread cutting fastener to wing . . . . . . . . . . . . . . . . . . Thread cutting fastener . . . . . . . . . . . . . . . . . . Thread cutting fastener . . . . . . . . . . . . . . . . . . MOULDINGS-Door . . . . . . . . . . . . . . . . . . Clip . . . . . . . . . . . . . . . . . . . . . . . . Stud . . . . . .

Sealing bush . . . . . . Mouldings to door . . . . . . . . . . . . . . . . . . . . . . . . . . . Thread cutting fastener . . . . . . . . . . . . . . . . . . Thread cutting fastener

. . . . . . . . . . . . MOULDlNGO/S (R.H.)-Upper . . . . . . . . . MOULDING-N/S &.H.)-Upper Rear

MOULDING-O/S @.H.)-Lower quarter . . . . . . . . . . . . . . . . . . . . . MOULDING-N/S (L.H.)-Lower

clip . . . . . . . . . . . . . . . . . . . . . . . . I . . . . . . . . . . . . . . . . . . Stud . . . . . . ::l

. . . . . . . . . . . . . . . . . . Seal-Bush Moulding

. . . . . . . . . . . . Thread cutting fastener to body Thread cutting fastener . . . . . . . . . . . . . - . . . .

. . . . . . . . . . . . . . . . . . Thread cutting fastener Drip moulding hisher-O/S (R.H.) . . . . . . . . . . . .

. . . . . . . . . . . . Drip moulding finisher-N/S (L.H.)

. . . . . . . . . . . . MOULDING-Upper and Lower I ... ... MOULDINCrojS @.H.) Rear registration plate MOULDING-N/S (L.H.) ... . . . . . . . . . . . .

. . . . . . . . . . . . . . . Spire nut-Moulding to body . . . . . . . . . . . . . . . . . . . . . . . . Retainer 1

. . . . . . . . . . . . . . . . . . Clip Mouldings to l i p :::l engine compartment lid . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . Clip

MOULDINGS - SUPER . . . . . . . . . SIDE MOULDING--/S @.H.) . . . . . . . . . SIDE MOULDING--N/S &H.)

. . . . . . SIDE MOULDING-O/S @.H.) SIDE MOULDING-N/S (L.H.) . . . . . . . .

. . . . . . . . . . . . . . . . . SIDE MOULDING-Door Moulding to . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . .

Finisher-Drip mouldings-See Miscellaneous Trim section

Use '9034097


I

Suwryded by 7096002

Alternatives


BODY FlTI'INGS

Plate Ref.

DESCRIPTION

- No. per

Veh -

- Page Q40

-

Part Number


SECTION R

SPECIAL ACCESSORIES


SPECIAL ACCESSORIES

SECTION R

Publication No . 6601249 SPECIAL, ACCESSORIES .

Plate Ref .

1

2

3 4

5

6 7 8

9

10 11 12 13 14

15

16

...


HEATER KIT . . . . . . . . . . . . . . . . . . . . . HEA'IXR UNIT . . . . . . . . . . . . . . . . . . . . . HEATER UNIT . . . . . . . . . . . . . . . . . . . . .

Heater box . . . . . . . . . . . . . . . . . . . . . Matrix Double pass ... h. . . . . . . . . . H . Matrix . . . . . . . . . . . . . . . . . . ~ransfeF- eater box-K.H. 7 Aii control . . . . . . . . .

. . . . . . . . . Transfer-Heater box-L.H. 3 induction . . . . . . . . . . . . KnoGAir control Bap handle

P i n a n o b . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw. No 6 X a"-Heater unit

Demistet nozzle . . . . . . . . . . . . . . . . . . . . . Demister nozzle . . . . . . . . . . . . . . . . . . . . .

*Note . From B41.9. 088885 De Luxe. B42.9. 003468 Standard. B43.1. 005991 Chamois. and all models on and after the aforementioned Chassis introduction points .

. . . . . . . . . . Screw. No 6 X *.--Back panel to heater box Matrix . . . . . . . . . . . . . . . . .

B'eed Outlet tap pipe -*} ... . . . . . . . . . . . . . . . . . . Air duct . . . . . . . . . . . . . . . . . . . . . . . . Scaling ring-Air duct collar . . . . . . . . . . . . . . . Water valve Heater M . . . . v. . . . . . . " . l- Water valve . . . . . . . . . . . . . . . . . . Union nut ... Water valve outlet pipe . . . . . . . . . Union olive ... to matrix inlet pipe . . . . . . . . . . . . l= Control lever-Water valve . . . . . . . . . . . . . . .

Inner cable . . . . . . . . . . . . . . . . . . . . . Kno&Lever . . . . . . . . . . . . . . . . . . . . . Retaining clip-Inner cable . . . . . . . . . . . . . . . Retainiug c l ipOuter cable . . . . . . . . . . . . . . .

. . . . . . . . . . . . Gromrnet.4 ontrol cable through dash

. . . . . . . . . . . . Finisher panel-Water control valve Nut. No . 10 spire . . . . . . . . . . . . . . . . . . . . .

. ... Screw. No 10 X +" Control lever to facia support bracket . . . . . . . . . . . . . . . . . . . Washer. No 10 plain 1

Washer. No . 10 plain-Finisher panel to facia support bracket

. . . . . . . . . . . . . . . . Screw. No 8 X $"-Tapping Washer. NF w i n . . ) Heater control to facia panel Spire nut. No . 8J . . . . . . . . . . . . . . . . . . . . . Screw. No . 6 X 4'" self-tapping Heater control . . . . . . Washer, No . 6 plain . . ) indicator bezel . . . . . . Spire nut. No . 6J . . . . . . to facia . . . . . . . . .

. . . . . . . . . . . . . . . Air hose-- Blower to air duct . . . . . . . . . . . . . . . . . . . . . C l i e A i r hose

Water hose . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . Water hose-R.H. side Water hose-L.H. side . . . . . . . . . . . . . . . . . .

*Note . From B41.9. 086306 De Luxe. B42.9.003215 Standard. B43.1. 003898 Chamois .

Grommet-Hose through engine compartment side . . . . . . Grommet-Hose through dash . . . . . . . . . . . . . . . 2 } Water h o e to heater . . . . . . . . . . . b . ' . . . . . . . . . . . . . . . . Screw, 3" U.N.F. X .)" . . . . . . . . . . . . . . .

... . . . . . . Washer, spring Heater unit to body

... Washer, 4" plain . . . . . . . . . . . . . . .

Note . Remarks Mk . 11 also include Super .

. No . per Jeh .


Up to i n t roddon 7210081 From * Note


See Fa& I i k panel for binge

Page R1


SPECIAL ACCESSORIES . Plate Ref .

17

18

HEATER KIT4ontinued Screw. No . 10 X 2" spire . . . . . . . . . . . . . . . Washer. No . 10 plain ... Demister nozzle to body Nut. No . 10 spire . . . . . . . . . . . . . . . . . . Screw. No . 10 self-tapping . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . Washer. No 10 plain Fastener. No . 10 Insulgip ... Air duct . . . . . . Nut. No . 10 U.N.F. ... to body . . . . . . Washer. -&" spring . . . . . . . . . . . . . . . Washer. -&" plain . . . . . . . . . . . . . . . . . . 1 Screw. No . 10 U.N.F. X &" . . . . . . . . . . . . Washer, N a l0 spring . } Water valve to body ... Washer. No . 10 plain . . . . . . . . . . . . . . . Adaptor flange-Heater pipe to air box . . . . . . . . .

Part Number

Seal-Air box . . . . . . . . . . . . . . . . . . . . . Washer. plain . .) Adaptor flange . . . . . . . . . . . . Washer. &" spring ... and seal . . . . . . . . . . . . Nut. p U.N.F. ... to body . . . . . . . . . . . .

HEATER CONVJZXSION KIT (COLD CL, IMATE) . . . . . . Note . The following items replace standard ones when Cold

Climate Heater is fitted .

DESCRIPTION

HEATER UNIT . . . . . . . . . . . . . . . Heater unit . . . . . . . . . . . . . . . . . . Heater unit . . . . . . . . . . . . . . . . . . Heater w i t . . . . . . . . . . . . . . . . . . Matrix ) le pass . . . . . . . . . . Matrix . . . . . . . . . . . . control-lever-water valve . . . . . . . . . . . . Inner cable-Water valve control . . . . . . . . . Screw. No . 6 X $"-.Air control flap . . . . . . Air duct . . . . . . . . . . . . . . . . . . Air hose . . . . . . . . . . . . . . . . . . Clip-Air hose . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . Water valve heater Screw. U.N.F. X 1" . . . . . . . . . . . . Was-. +n spring . . . . . . . . . . . . . Washer. plain ... Heater unit to body ... Nut. $" U.N.F. Washer. f" plain ... ... Seal-Air duct to dash panel Retainer p l a t e Seal . . . . . . Screw. No . 10 X tapping ... Washer. No . 10 plain ...

. . . . . . Insulgrip fastener ... . Setscrew. No 10 x 4"

Nut. No . 10 U.N.F. . . . . . . Washer. spring. No . 10 ...

. ... Washer. No 10 plain Clip . . . . . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . . ... Seal and ... retainer plate

to dash panel ... . . . . . . . . . . . . . . . . . . . . . . . . . . .

Note . Remarks Mk . I1 also include Super . I

Page R2

. No . per Veh, -

2 2 2 3 2 2 1 1 1 2 2 2 1

1 4 4 4 1

1 1 1 1 1 1 1 1 4 1 1 1 1 3 3 3 3 3 1 1 3 3 2 1 1 1 1 1

.

p- . .

REMARKS

Not required when Blower unit is fitted

Publication No . 6601249 SPECIAL ACCESSORIES .

Plate Rcf .

19

20 21 22


HEATER KIT-continued . . . . . . . . . BLOWER UNIT KIT

Blower unit . . . . . . . . . . . . . . . Blower unit . . . . . . . . . . . . . . .

. . . . . . . . . Fan-Blower unit . . . . . . . . . . . . Blower switch

Switch bracket kit . . . . . . . . . . . . ... Blanking plug-Bracket hisher

Spire, fixing . . ) Switch bracket Screw. No . 8 X +' to parcel rail Screw. No . 8 X +'-Bracket to heater

... Washer. )" shakeproof-Earth fixing

........................................ 2225303 7065230 ............................

. . . . . . Armrest kit (N& Red RE192) Armrest kit (Loch Bluel ... I . . . . . .

... ANTI-CONDENSATION PANEGBacklight (35" X l3+9 . . . . . ARMREST KIT (Azure Blue) 1 , .,.

7065231 .................... -. ................... ......................................... 7065232 ........................................ 7065233

7065234 ...............................

New Red (RE192) ... ... Armrest . NIS (L.H.)

. . . . . . . . . . . . . . . Armrest kit (Beige) I . . . . . . . . . ... Armrest kit (Dark Blue) . . . . , . . . . . . . Armrest kit (Red) Rear seat

. . . . . . . . . Armrest kit (Appb Green) ...

. . . . . . . . . . . . . . . Armrest. N/S (L.H.) . . . . Fixing bracket. O/S (R.H.)

. . . . . . Fixing bracket. N/S &.H.)

. . . . . . Fixing bracket. O/S (R.H.)

. . . . . . Fixing bracket. N/S &.H.) Washer, No . 10 plain

. . Washer No 10 s ~ r i n a .. . . . . . . . . . ... ... . Nut. ~b 10 U.N.F. '

... Nut. No. 10 U.N.F. ... . Wing nut.No 10 U.N.F.

. . Screw. No 6 Bdg Hd

Note . Remarks Mk . I1 also include Super .

. No . per Veh .

S ~ r s e l l e d by 7200355 Superseded by 7200355

Page R3


Plate Ref .

SPECIAL ACCESSORIES

I I Part Number I DESCRIPTION

MISCELCANEOUS+ontinued AUXILIARY INSTRUMENT PANEL KIT (Rev . Counter Type;

Revolution counter c/w leads . . . . . . . . . . . . . . . AUXILIARY INSTRUMENT PANEL KIT (Clock Type) ...

. . . . . . . . . . . . . . . . . . . . . Clock c/w leads Note . The following parts are common to both Kits .

. . . . . . . . . . . . . . . . . . . . . . . . Ammeter Oil pressure gauge . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . Switch-Single pole type . . . . . . . . . . . . . . . . . . . . . Blanking plug

. . . . . . . . . . . . . . . . . . Transmitter oil gauge . . . . . . . . . Adaptor-Transmitter to cylinder block

. . . . . . . . . . . . . . . . . . . . . Washer-Adaptor . . . . . . . . . . . . Screw. No 8 X 9" Bdg Hd Panel to

Spire f i x . No . 8 . . . . . . facia panel . . . . . . . . .

AUXlLIARY FOG LAMP . . . . . . . . . . . . . . .

l= AUXILIARY DRIVING LAMP

. . . . . . . . . . . . . . . Reflector and glass unit (Driving lamp) . . . . . . . . . . . .

. . . . . . . . . . . . Reflector and glass unit (Fog lamp) . . . . . . . . . . . . . . . Bulb. 12 volt (Driving lamp)

Bulb. 12 volt (Fog lamp) . . . . . . . . . . . . . . . . . . Switch-Way (Lamp) . . . . . . . . . . . . . . . . . .

... AUXILIARY INSTRUMENT PANEL AND LIGHTING KIT . . . . . . . . . . . . . . . . . . . . . Plug button panel . . . . . . . . . . . . . . . . . . . . . Blanking plug

. . . . . . . . . . . . Finisher panel-Water valve control . . . . . . . . . Support bracket-Ash tray and heater control

. . . . . . . . . . . . . . . . . . . . . . . . Ash tray AMMETER KIT . . . . . . . . . . . . . . . . . . . . . AUXILIARY LAMP BRACKET . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . AUXILIARY LAMP BRACKET Note . Auxiliary lamp brackets cannot be fitted to vehicles

having Bumpers to North American s p e c h t i o n . . . . . . . . . . . . . AUXILIARY SWITCH BRACKET KIT

Blanking plug-Bracket finisher . . . . . . . . . . . . . . . Spire k i n g ... . . . . . . . . . -9 . ...

Switch bracket . . . . . . . . . . . . Screw. No 8 X v to parcel rail . . . . . . . . . . . . . Screw. No 8 X +"-Bracket to heater

AUXTLIAHY TERMINAL BLOCK KIT . . . . . . . . . AIR INTAKE KIT. 01s IB.H.FB~ POST . . . . . . . . . AIR CLEANER (Heavy Duty Type) . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . Shell assembly . . . . . . . . . . . . . . . . . . Bottom plate assembly

. . . . . . . . . . . . . . . . . . . . . Through bolt

. . . . . . . . . . . . . . . . . . . . . Copper washer Element . . . . . . . . . . . . . . . . . . . . . . . .

Support bracket-Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Support bracket-Front

. . . . . . . . . . . . . . . . . . . . . Support plate . . . . . . Screw . 4" U.N.F. X *"4upport bracket to frame

Washer. A" shakeproof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut. h'' U.N.F. . . . . . . . . . . . . . . . . . . . . . Washer. Jb" plain

I I Note . Remarks Mk . I1 also include Super .

Page R4

. No . per

Veh . REMARKS

For Mod& fitted with new facia

Not supplCed

Publication No. 6601249 SPECIAL ACCESSORIES -

Plate Ref.

Part Number I MISCELLANEOUS+ontinued AIR INTAKE KIT, O/S (R.H.-'B' POSTtcontinued

AIR CLEANER (Heavy Duty Type)+ontinued Adaptor-4.S. (R.H.)--'B' Post . . . . . . . . . . . . Screw, No. 1LAdaptor fixing . . . . . . . . . . . . Grille panel-Air duct . . . . . . . . . . . . . . . Seal, 1 l+'' l ong4r i l l e . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . Hose and grommet . . . . . . . . . Hose--Carburettor to air cleaner . . . . . . . . . Clip--Hose to adaptor and air cleaner

Ammeter kit . . . . . . . . . . . . . . . . . . . . . BADGE BAR KIT . . . . . . . . . . . . . . . . . . BADGE BAR KIT . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . Badge bar clip (Screw fixing)

. . . . . . . . . . . . Badge bar clip (Pillar stud fixing) BAlTERY CHARGER . . . . . . . . . . . . . . .

Fuse-Battery charger . . . . . . . . . . . . . . . Fuse, 2 amp.-Battery charger . . . . . . . . . . . .

BRAKE SERVO KIT . . . . . . . . . . . . . . . Important Note. It i s essential that this Kit is fitted only to those cars having the later type of Brake linings (Ferodo MS3) which were fitted from the following Chassis numbers:- B41,1,025797 R.H.D. De Luxe, B41,1,013651 L.H.D. De Luxe, B42,1,000228 R.H.D. Standard, B42,1,000234 L.H.D. Standard. When fitting this Kit to vehicles prior to these chassis numbers it will also be necessary to fit the later type brake shoes and linings-Refer to page H1 for details of part numbers.

. . . . . . . . . . . . BRAKE ADJUSTING SPANNER CIGAR LIGHTER KIT . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . ........................... Element Knob ) . . . . . . . . . . . . . . . . . .

CLEANERS Interior cleaner . . . . . . . . . . . . . . . . . . . . . Liquid polish . . . . . . . . . . . . . . . . . . . . .

................................... DUAL CONTROL KIT (DRIVING SCHOOLS) . . . . . . ELECTRIC CLOCK KIT . . . . . . . . . . . . . . . . . . ELECTRIC CLOCK KIT . . . . . . . . . . . . . . . . . .

. . . . . . . . . ENGINE COMPARTMENT LOCK KIT . . . . . . . . . . . . . . . . . . . . . ................ ........... Barrel clw keys

Key . . . . . . . . . . . . . . . . . . . . . . . . . . . ................................... ....................... Spring . . . . . . . . . . . . . . . . . . . . . . . .

... ENGINE COMPARTMENT LID RUBBING RAILS KIT . . . . . . . . . . . . . . . . . . . . . Rubbing rail

FIRE EXTINGUISHER (4 h i d ozs.) . . . . . . . . . . . . FRONT SEAT PACKER KIT . . . . . . . . . . . . . . . P R O W LUGGAGE COMPARTMENT ( B o ~ e t ) LOCKING KI3

. . . . . . . . . . . . . . . . . . . . . Barrel c/w keys Key . . . . . . . . . . . . . . . . . . . . . . . . . . .

GEARSHIFT LOCK KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Key cover

HORN KIT-Low tone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Horn-Low tone

MONO PLUG KIT . . . . . . . . . . . . . . . . . . . . Plug-Mono plug . . . . . . . . . . . . . . . . . . . . .


- No. Per Veh.

1 2 1

AIR 1 1 2 1 1 1

AIR AIR 1 1 1 1

1 1 1 1

A/R AIR

1 1 1 I

1 1 5 1

AIR 1

1 1 1 1 1

AIR

Positivo car(L type Negative eat& type

l

Standard fimnt Germany

Page R5


SPECIAL ACCESSORIES - Plate Ref.


MXSCELLANEOUS-continued OVER-RIDER SET ... ... .. . . . . ...

Over-rider-Less rubber buffer . . . . . . .. . Rubber buffer ... ... ... ... ... Rubber buffer ... ... ... ... ... Bolt, -&" U.N.F. X +"-Over-rider to bumper ...

OVER-RIDER KIT ... . .. . . . ... Front over-rider ... . .. .. . ... Rubber buffer-Front over-rider . . . . . . Bolt-Front over-rider . . . . . . . . . Rear over-rider ... . .. . .. . ..

Rubber buffer } Rear ... ... Bolt ... over-rider ... ...

OVER-RIDER CHOKE CONTROL KIT Bracket . . . . . . . . . . . . . . . Clip . . . . . . . . . . . . . . . . . . Ferrule . . . . . . . . . . . . . . . Screw . . . . . . . . . . . . . . . Grommet . . . . . . . . . . . . . . . Nut, No. 10 U.N.F. ... ... ... Screw, No. 10 U.N.F. X +" ... ...

OIL GAUGE KIT ... ... ... ... Oil gauge .. . ... ... ... .. . Nylon pipe-Gauge to engine adaptor . . . Engine adaptor .. . ... ... ... Bulb holder and cable ... ... .. .

PARKING LIGHT ... ... ... ... Bulb, 12 volt, 2.2 watt-Parking light . . .

PAINT "Brush On7'

Embassy Black ... Foam White ... TartanRed ... Loch Blue ... Balmoral Grey . . . SkyeBlue ... ... Glenalmond Green Forest Green ... Maroon ... .. . Bermuda Blue . . . Willbw Green ... Capri Blue . . . Polar White ... Orchid Green . . . Oxford Blue ... Coffee Brown . . .

REAR MUDIKAP KIT REAR MUDFLAP KIT REAR MUDFLAP Krr REAR ASH TRAY KIT

Ashtray ... ... Bezel . . . . . . . . .


Page Rh

REMARKS

-


.Van only

To convert model3 fitted with ' ~ u t m a t i c choke to Mmu J tw

Chamois

Van

Publication No. 6601249 SPECIAL ACCESSORES

Plate Ref.


MISCELLANEOUS+ontinued JXTENSION MIRRORS

. . . . . . . . . . . . Rear vision mirror (Rebound type) . . . . . . . . . . . . . . . . . . Mirror drum c/w glass

... Rear vision mirror (Rebound type)-Continental convex Rear vision mirror (Rebound type)--Continental flat . . . . . . Rear vision mirror-Convex . . . . . . . . . . . . . . . Rear vision mirror-Hat . . . . . . . . . . . . . . . . . .

. . . . . . Rear vision mirror (Rebound type)--Curved stem ... Rear vision mirror (Rebound type)-Continental convex

Rear vision mirror (Rebound type+Continental convex- Adjustable stem . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . Extension am-CaravanITrailer towing Rear vision mirror--Convex (Type R6) . . . . . . . . . . . . Rear vision mirror-Convex (Type R9) . . . . . . . . . . . .

. . . . . . . . . . . . Rear vision mirror-Convex (Type 06)

. . . . . . . . . . . . Rear vision mirror--Convex (Type 07)

. . . . . . . . . . . . Rear vision mirror--Convex (Type 08)

. . . . . . . . . . . . Rear vision mirror-Convex (Typc 09)

. . . . . . . . . . . . Rear vision mirror--Convex (Type 37) Rear viaion mirror-Convex .(Type W6). . . . . . . . . . . . Rear vision mirr6r-Convex (Type Wn... . . . . . . . . .

. . . . . . . . . . . . Rear vision mirror--Convex (Type W8) Rear vision m i r r o r 4 n v e x (Type W91 . . . . . . . . . . . . Rear vision mirror-Flat (Type R8) . . . . . . . . . . . . Rear vision mirror-Flat (Type S9) . . . . . . . . . . . . Rear vision mirror-Flat (Type S6) . . . . . . . . . . . . Speed wing mirror-Flat glass . . . . . . . . . . . . . . .

. . . . . . . . . . . . Speed wing mirror--Convex glass REVERSE LAMP KIT (Pendant type) . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . Reverse lamp Glass-Lens . . . . . . . . . . . . . . . . . . . . .

... Rim set (Comprises Rim 1 off. Screws and Washers 2 off) m b , 12 A t , 31 watt . . . . . . . . . . . . .

. . . . . . . . . Switch unit-Reverse lamp

. . . . . . . . . Actuating bracket-Switch . . . . . . . . . . . . Bolt, 4" U.N.F. X lJ"7

... ... Washer, &" plain Actuating bracket ... Washer, $' spring to gear control shaft...

Nut, U.N.F. ClipHamess to body . . . . . . . . . . . .

... REVFXSE LAMP KIT (Flush fitting type) Reverse lamp . . . . . . . . . . . . . . .

Lens (Glass) clw rim . . . . . . . . . . . . . . . . . . . . . Bulb, 12 volt. 21 watt, festoon . . . . . . . . . Switch unit-Reverse lamp

Actuating bracket-Switch . . . . . . . . . . . . . . . . . . . . . Bolt, 4" U.N.F. X 1r

Washer, &" plain ... Actuating bracket ... ... ... Washer, $" spring to gear control shaft

. . . . . . . . . . . . . . . Nut, f" U.N.F. 1 ClipHarness to body . . . . . . . . . . . .


- No. per V&.

Page R7

Publication No. 6601249 SPECIAL ACCESSORIES -

Plate Ref.

Part Number DESCRIFTION

MISCELLANEOUS--continued LENS CONVERTOR ... ... ... ... ... ... ROOF RACK (Luggage) ... .. . ... ... ... ... ROOF RACK (Luggage) ... .. . ... ... ... ... FRONT SAFETY BELT-3 point k i n g ... ... ... ... FRONT SAFETY BELT-3 point fixing ... ... ... ... FRONT SAFETY BELT-3 point fixing ... ... ... . . .

Screw, g U.N.F. X 1" special fixing ... ... ... REAR SAFETY BELT-Diagonal (Light grey webbing) .. . REAR SAFETY BELT-Diagonal (Charcoal webbing) . . . . . .

Safety belt retractor kit ... ... ... (Two per Kit) SCREEN WASHER KIT ... ... ... ... ... .. . SILL TREAD PLATE KIT ... ... ... ... ...

Sill tread plate ... . . . . . . ... ... .. . . . . SPARE WHEEL COVER ... .. . ... ... ... ... STARTING HANDLE KIT ... ... ,,, ... ...

Starting handle ... . . . . . . ... ... . . . .. . Starting jaw ... ... ... ,.. ,.. .,. ... ... Tab washer ... ... ... . .. ... ... . .. ... Tab washer ... ... ... ... ... ... ... ... Support bracket ... ... .. . ... ... ... ... Special nut ... ... ... ... ... ... ... ... 'D' washer ... ... ... . .. ... ... . .. ...

STEERING WHEEL GLOVE (Brown, size A) ... ... ... STEERING WHEEL GLOVE (Black, size A) ... ... ... SEAT PACKING KIT ... ... ... ... .. . ... THERMOMETER (Water temperature) KIT ... .. . ...

Temperature gauge ... . .. . .. ... ... . . . . . . Temperature transmitter . . . . .. .. . . . , . . . . . .

TOOL KIT ... ... . . . . .. ... ... . . . . .. TOW BAR KIT ... . . . . .. ... ... . . . . . . WHEEL TRIM KIT ... ... ... ... (Set of 4)

Wheel trim ... ... ... ... ... ... ... ... WHEEL TRIM K I T 4 Q wheels .. . ... ... (Set of 4)

Wheel trim ... ... . . . ... ... ... . . . . .. *Note. From B41,9,088659 Old type facia, B41,9,089376 New

type facia, E42,9,003485 Basic.

WHEELBRACE . . . . . . , . . . . . . . . . . . . . .


- NO.

Per Veh.

REMARKS

Van E ,

Superseclkql by 7103033

Long


!

1 Up to the8intw. of 7102749 .

From Note

Page R8

. .-


SECTION S

TOOLS

Publication No. 6601249 TOOLS -

Plate Ref.

.-


Note. The standard Tool kit comprises the following items:- . . . . . . . . . . . . . . . . . . . . . . . . Tool bag . . . . . . . . . . . . . . . . . . . . . . . . Lifting jack . . . . . . . . . . . . . . . . . . . . . . . . Lifting jack . . . . . . . . . . . . . . . . . . . . . . . . Lifting jack

lifting jack . . . . . . . . . . . . . . . . . . . . . . . .

Handle ) Lining (*,, dial . . . . . . . . . . . . . . .

Handle . . . . . . . . . . . . . . . Note. From B41,2,003820 Deluxe, B44.2,007561 Super,

B73.2,003130 Chamois, B46,2.002391 Van. . .

Screwdriver . . . . . . . . . . . . . . . . . . . . . . . . . . . Combination spanner-Spark plugs/Wheel nuts Note. Additional tools are available as detailed below:- SPECIAL TOOL KIT- Special Accemries Section. Adjustable spanner . . . . . . . . . . . . . . . . . . Distributor key . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . Hammer (Soft alloy head) . . . . . . . . . . . . . . . . . . Nave plate extractor

Pliers . . . . . . . . . . . . . . . . . . . . . . . . Tyre valve key . . . . . . . . . . . . . . . . . . Wheel brace . . . . . . . . . . . . . . . . . . . . .


40. RT 'eh. -

1 1 1 1 1

1 1

1 1

Supersaded 'by 710NS1 Up to no3171 Mk. I1 &Van

From * Notp Below m. I M k II &Van

From Note Below

Page S1


TOOLS

Plate Ref.


- No. F"== Veh.

REMARKS

Page S2


SECTION T



- Plate Ref.

Part Number


DESCRIPTION

SECTION A-ENGINE (MOTOR) m & AUXILWRIIB

Flywheel and starter ring (Gear) . . . . . . . . . . . . - . . . . . . . . . . . . . . . . . Flywheel and starter ring (Gear)

SECTION B-PETROL (FUEL) PUMP

Petrol (Fuel) pump . . . . . . . . . . . . . . . . . . . . .

SECTION E-CLUTCH AND CONTROLS

Clutch cover . . . . . . Clutch cover . . . . . . Clutch driven plate ... Clutch driven plate ...

... Clutch driven plate Release bearing and cup Release bearing and cup

. . . . . . Slave cylinder Master cylinder ...

. . . . . . . . . . . .

. . . . . . . . . . . . (Superseded by 7100406) . . . . . . . . . . . . . . . . . . . . . . . .

(Superseded by 7104296) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION H-BRAKES AND CONTROLS

Brake shoe c/w l i i g (pair)

3 Front Brake shoe clw lining @air) Brake shoe c/w lining (pair) Rear Brake shoe c/w lining (pair) Wheel cylinder, O/S (R.H.) Wheel cylinder, N/S (L.H.) Wheel cylinder, O/S (R.H.) Wheel cylinder. N/S (L.H.) ... Wheel cylinder-Rear . . . . . . Master cylinder . . . . . . . . .

. . . . . . . . . Master cylinder

. . . . . . . . . . . . (Superseded by 7102178)

SECTION J--STEERING AND CONTROLS

Rack and pinion unit (R.H.D.) . . . . . . . . . . . . . . . Rack and pinion unit (R.H.D.) . . . . . . . . . . . . . . .

SECHON Q-BODY m I N G S

Front bumper . . . . . . . . . . . . . . . . . . . . . . . . Rear bumper . . . . . . . . . . . . . . . . . . . . . . . .

Page T1

- No. per Veh.


REPLACEMENT SERVICE UNITS - Plate Ref.

- No. Per

Veb. -

REMARKS

Page T2


SECTION U

PARTS AND SERVICE LITERATURE

Publication No. 6601249 PARTS AND SERVICE LITERATURE

Plate Ref.


Note. This section details publications available for the Hillman Imp Range and Derivatives.

. . . . . . . . . . . . . . . . . . Parts List (Combined) Owner's Handbook (English) . . . . . . . . . IB.380

. . . . . . . . . Owner's Handbook (French) XB.3EO/F.

. . . . . . . . . Owner's Handbook (German) IB.380/G.

. . . . . . . . . Owner's Handbook (Spanish) IB.380/SP. Owner's Handbook (Italian) . . . . . . . . . IB.380/IT. Owner's Handbook (English)-Chamois . . . . . . IB.399

. . . . . . Owner's Handbook (French)-Chamois IB.399/F.

. . . . . . Owner's Handbook (German)-Chamois IB.399/G. Owner's Handbook (Spanish)-Chamois . . . . . . IB.399lSP.

. . . . . . Owner's Handbook (Italian)-Chamois IB.399/IT. Supplement-Owner's Handbook Irnp/Chamois Competition

18.422 Owner's Handbook (English) . . . . . . . . . 18.431 Owner's Handbook (English)-Chamois . . . . . . IB.432

... Supplement-Owner's Handbook Sports G.T. IB.4201C

... Workshop Manual-Irnp/Chamois (English) WSM. 141 Workshop Manual-Imp/Chamois/Commer Van (English)

WSM.141 ... Workshop Manual-Imp/Chamois (French) WSM.l41/F.

Workshop Manual--Imp/Charnois (German) ... WSM.141IG. Workshop Manual-Imp/Chamois (Spanish) WSM.I41/SP. Workshop Manual-lmp/Chamois (Italian) WSM.141IIT.

. . . . . . . . . Man-Hour Schedule (English) MHS.25

. . . . . . . . . Man-Hour Schedule (French) MHS.~~/E' .

. . . . . . . . . Man-Hour Schedule (German) MHS.25JCi. Man-Hour Schedule (Spanish) . . . . . . . . . MHS.25,'SP. Man-Hour Schedule-Paintwork . . . . . . . . . MHS.27

... Pocket manual-Engine (For use with lilmstrips) FS./171 Pocket manual-Steering & Suspension (For use with film strips)

Pccket manual for fdm strips 6301/2/3 Lecture charts (2 Engine11 Transmissioj

. . . . . . Voucher Book-Home

. . . . . . Rootes Motoring Guide Workshop Manual Binder . . . . . . Service Bulletin Binder (Volume I) Service Bulletin Binder (Volume I n Parts Data Binder (4 Ring type) ... Parts List Binder (Small) . . . . . .

. . . . . . Parts List Binder (Large) ... Sales Promotion Bulletin Binder


i For Mk.11 European Languages W e t L.359 is included.

)Mk. 11 See aote above

Mk. I

Page U1


PARTS AND SERVICE LITERATURE - Plate Ref. -


Page U2


SECTION V

SCHEDULE OF

BOLTS, SCREWS, STUDS, NUTS & WASHERS


UNIFIED SCREW THREADS ,

It became apparent during the war that there was a need for a common standard of screw thre'ads in the United Kingdom, Canada, and the United States. The decision to adopt unified threads follows a series of discussions between the countries concerned, at which agreement was reached that the Unified Threads are of a mutually acceptable form, pitch and diameter.

There is a little difference between the form of the American National Thread and the Unified Thread as many of the A.N.F. and A.N.C. pitches have been retained in the Unified Series. The new threads are, therefore, largely interchangeable with S.A.E. standards. They are not, however, interchangeable with B.S.F., and although B.S.W. have the same number of threads per inch as the Unified Coarse Series, interchanging is not recommended due to a difference h the thread form.

It has been the objective of the industry to ensure that as far as possible, all nuts, bolts and castings on which Unified Threads are used, are clearly identifiable by the markings, as shown on pages V2 and V3.

As the use of Uni6ed Threads will undoubtedly spread to all branches d industry, it is desirable that all engaged in the servicing of motor vehicles should familiarise themselves as thoroughly as possible with the details given in tha following appendices, with a view to causing as little disruption to normal work as possible.

Page V1

Publication No. 6601249 d . :

METHODS OF IDENTIFICATION OF PARTS WITH UNIFIED THREADS

To enable Storekeepers, Inspectors, Service and other personnel easily to recognise parts hadbg Unified Threads it has been necessary to incorporate in the design of such parts an identification feat-.

The agreed methods of ideritscation as illustrated below and on page V3 are self explndatb~. As an alternative to these methods some parts may be dyed green.

BOLTS I

SUCCESSION OF CIRCLES ROLLED INTO TWO OPPOSED FLATS DURING FINAL ROLLING

OF THE BAR

NUTS n

SUCCESSION OF CIRCLES ROLLED INTO TWO OPPOSED FLATS DURING FINAL ROLLING OF THE BAR

L IGHT GROOVE FORMED BY FORGING DIES

---- I r---h

S T U D S

[*,

1724( SHALLOW DOG POINT NUT END

[+- 0

Page V2


STAMPED O R C A S T

CYLINDER BLOCKS, GEARBOX AND AXLE HOUSINGS ETC.

CROWN WHEEL Cl RCULAR RECESS

DOG POINT PINION

AXLE SHAFTS )L OTHER PARTS GENERAL PATTERN

U OF IDENTIFICATION l

Pap V3


MACHINE SCREWS

ABBREVIATIONS

U.N.F.-Unified Fine Thread P.H.-Pan Head Rsd. Hd.-Raised Head

U.N.C.-Unified Coarse Thread C&.-Countersunk F.W.-Fillister Head

Size Length Type Part No. I Size Length Type Part No.

NO. 6 U.N.C. X 8* - 39811061

NO. 8 U.N.F. X 3" - 39302061 No. 8 U.N.C. X P F.H. 39902061

No. l0 U.N.F. X Y P.H. 393143041 NO. l0 U.N.F. X .rf" - 39303060 No. 10 U.N.F. No. 10 U.N.F. No. 10 U.N.F. No. 10 U.N.F. No. 10 U.N.F. No. l0 U.N.F. No. 10 U.N.F. No. 10 U.N.F.

X P.H. X &" P.H. X ' Rsd. Hd. X 3" P.H. X +" F.H. X 3" P.H. x +" Rsd. Hd. X t " -

NO. l0 U.N.F. X 3" - 39333082 No. l0 U.N.F. X +" - 39333083 No. l0 U.N.F. x Csk. 39103103

No. l0 U.N.F. X +" Csk. 39133101 No. l0 U.N.F. x 4.'' P.H. 39303101 No. l0 U.N.F. X a- P.H. 39313121 No. l0 U.N.F. X P.H. 39303141 No. l0 U.N.F. X l+" P.H. 393031 80 No. l0 U.N.F. X 14'' -- 39313181

$" U.N.F. x 3" Csk. 39104080 +" U.N.F. X +" Csk. 39114081 +" U.N.F. X +" Csk. 39124Q81 f U.N.F. X 3" F.H. 39304080 3"U.N.F. X +" P.H. 393081 4'' U.N.F. X Y Csk. 39124144

U.N.F. X 3.'' - 39314141

h" U.N.F. x Csk. 39235141 U.N.F. X 1" 39235161

TAPPING SCREWS

ABBREVIATIONS

Csk Hd.-Countersunk Head Bdg. Hd.-Binding Head X. Rec.-Cross Recess Head

Rsd. Hd.-Raised Head O.Hd.-Oval Head

Size Length Type

2 B.A. X S -

No. 4 X Csk. Hd. No. 4 X &" Rsd. Hd. No. 4 X V Csk. Hd.

No. 6 X ?' No. 6 X a.. No. 6 X Y No. 6 X F No. 6 X 4" No. 6 X 3" No. 6 X +m

No. 6 X +" No. 6 X +" No. 6 X 3" No. 6 X +" No. 6 . X 3" No. 6 X K No. 6 X 3" No. 6 X 2"

Bdg. Hd. Bdg. Hd. X. Rec. Bdg. Hd. Bdg. Hd. Bdg. Hd. Bdg. Hd. Bdg. Hd. Bdg. Hd. Csk. Bdg. Hd. X. Rec. Rsd. Hd. Bdg. Hd. Rsd. Hd.

Part No.

7096007

Size Length

No. 8 No. 8 No. 8 No. 8 No. 8 No. 8 No. 8 No. 8 No. 8 No. 8 No, 8 No. 8 No. 8

No. 10 No. 10 No. 10 No. 10 No. 10 No. 10 No. 10 No. 10

X. Rec. X. Rec. Bdg. Hd. Bdg. Hd.

0. Hd. Bdg. Hd. Rsd. Hd. 0. Hd. Bdg. Hd. Rsd. Hd. Rsd. Hd. Rsd. Hd.

Bdg. Hd. Bdg. Hd. Bdg. Hd. X. Rec. X. Rec. Bdg. Hd. Bdg. Hd. Bdg. Hd.

Part No.

7211x40 7200988 9773Q63 9773066 9763085 9763082 9773089 7200SOO 9763106 9773126 9723126 9763125 9763146

Page V4


BOLTS

ABBREVIATIONS ' ; U.N.F.-Unified Fine Thread

Size Length Length :, Part No . pp.. .

4" U.N.F. X 4'' . . . . . . . . . 19104071 %"U.N.F. X P . . . . . . . . . 19104073 4"U.N.F. X l" . . . . . . . . . 7102717 f U.N.F. X l#" . . . . . . . . . 5220693 F U.N.F. X l . . . . . . . . . 19104151

* U.N.F. . . . . . . . . . 7102050 A" U.N.F. . . . . . . . . . 7102729 hmU.N.F. X l . . . . . . . . . 19105111 A"U.N.F. X 13" . . . . . . . . . 19105121 *.U.N.F. x 29" . . . . . . . . . 19105191

U.N.F. X 24" . . . . . . . . . 19105201 AM U.N.F. X 23" . . . . . . . . . 19105221

+" U.N.F. S" U.N.F. 4" U.N.F. #" U.N.F. 3" U.N.C. g" U.N.F. 4" U.N.C.

&" U.N.F. h" U.N.F. A" U.N.F. A" U.N.F. 6" U.N.C.

f" U.N.F. X 4'' . . . . . . . . . . : 19108373 4'' U.N.F. X 54" . . . . . . . . . ' ! 19108423

SCREWS (HEXAGON HEAD)

ABBREVIATIONS

U.N.F.-Unified Fine Thread U.N.C.-Unified Coarse Thead

Size Length Pact No . . . . . . . . . . . . 4 B.A. X 49084006

No . 10 U.N.F. No . 10 U.N.F. No . 10 U.N.F. No. 10 U.N.C. No . 10 U.N.F. No . 10 U.N.F. No . 10 U.N.P. No . 10 U.N.F.

a" U.N.F. &" U.N.F. f U.N.F. )" U.N.F. p U.N.F. 4'' U.N.F. 4" U.N.F. +" U.N.F. F U.N.F. a" U.N.C. +" U.N.F.

U.N.F. U.N.F. U.N.F. U.N.F.

size

A" U.N.F. A" U.N.F.

U.N.F. *" U.N.C. *" U.N.F. h" U.N.F. &" U.N.F. A" U.N.F. *" U.N.C. h" U.N.F. &'' U.N.F. *" U.N.C. &" U.N.F. h" U.N.F. h" U.N.F. *'' U.N.F. h'' U.N.C.

'1 .

Length .. No . 1 +" . . . . . . .., i m0683

4" a . . . . .

..h l m0684

" . . . . . . . ; 19505052 3'' . . . . . . 1W5051 2" . . . . . . ::: ;' 5220697

. . . . . . . . 19505061 y . . . . . . . . ! 9003045

. . . . . . . . . 4" ' 1W5061

. . . . . . . . . r 19605062 r . . . . . . 5220692 4" . . . . . . . . . 19505071 P . . . . . . . . . 19605071 V . . . . . . . . . 19805071 1" . . . . . . . . . 19505081 1" . . . . . . . . . 19805081 14" . . . . . . . . . 19505101 2y . . . . . . . . . 1MO5191

4" U.N.F. X 3- . . . . . . . . ..,.. .. 5220685 4"U.N.F. X 3" . . . . . . . . . 9220686 4" U.N.C. X 3" . . . . . . . . . 5220699 3" U.N.F. X #' . . . . . . . . . 19506071 3'' U.N.F. X 1" . . . . . . . . . 5220694 p" U.N.F. X l+" . . . . . . . . . 5220687 +"U.N.F. X 1%'' . . . . . . . . . . 19506101

Page V5


WASHERS

ABBREVIATIONS

13-Internal Shakeproof D.C.S.--Double Coil Spring

I.D. O.D. Thickness

18 S.W.G.

20 S.W.G.

20 S.W.G. 20 S.W.G.

20 S.W.G.

20 S.W.G. 21 S.W.G. 20 S.W.G. 16 S.W.G. 18 S.W.G. 20 S.W.G. 18 S.W.G.

20 S.W.G.

20 S.W.G. 16 S.W.G. 16 S.W.G. 20 S.W.G. 16 S.W.G. 17 S.W.G. 14 S.W.G. 20 S.W.G. 16 S.W.G. 16 S.W.G.

Type

Plain

Plain I.S.

Plain Plain Plain Plain Plain Plain Plain Plain Plain Plain Plain Plain Plain D.C.S. Fibre S.C.S. S.C.F. S.C.F. S.C.F. I.S. M. I.S.

Plain

Plain Plain Plain Plain Plain Plain Plain Plain Plain Plain Waved S.C.F. S.C.F. S.C.F. S.C.F. S.C.F. D.C.S. D.C.S. I.S. I.S.

Part No.

S.C.F.-Single Coil, Flat S.C.S.-Single Coil, Square

I.D. O.D. Thickness Type Part No.

X 20 S.W.G. iE" X l5 S.W.G. 3'' X 15 S.W.G. 3" X 12 S.W.G.

X 15 S.W.G. +" X 15 S.W.G. f" X 20 S.W.G.

.580" X 18 S.W.G. 4" X 16 S.W.G. $" X 20 S.W.G.

1" X 16 S.W.G. 1" x 16 S.W.G.

t" X 16 S.W.G. t" X 14 S.W.G. 3'' X 14 S.W.G. a. X 15 S.W.G. t" X 20 S.W.G.

X 16 S.W.G. g' X 10 S.W.G.

g" X 12 S.W.G. 3" X l0 S.W.G.

r X 13 S.W.G, l" X 12 S.W.G. 1"

I.S. % 9664163

Plain 8067022 Plain 9067023 Plain 1 9067024 Plain 9067025 Plain S200482 Plain 8068013 Plain i 8067104 Plain 9067236 Plain I 9067027 Plain 9067026 Plain : 9467029 Plain ! 9067089 Waved W75016 S.C.F. 1 5200485 S.C.F. 5200487 S.C.F. 9660202 S.C.F. 9660203 S.C F. 9661203 S.C.S. 9661201 IS. 9664203

Plain 7100353 Plain 9067037 Plain 9067036 Plain 9067106 Plain 9068016 Plain " - 9067241 Plain 9067038 Plain 9067039 Fibre 9078017 S.C.F. 5200486 S.C.F. 9661241 S.C.F. 9661242 IS. 9664242

Plain 9067506 Plain 9067508 S.C.E. %61282 IS. ,9664282

Plain , W67275 Plain f 8067059 Plain , 9067511

I 9661321 S.C.F. ,

l Fibre 9077039

l Plain I 5220713

Pap V6


STUDS

ABBREVIATIONS

Nut End-The end to which the nut is fixed Metal End-The end which screws into the metal

U,N.F,-Unified Fine Thread U.N.C,-Unified Coarse T k a d

Nut End Metal End Length Part No. I Nut End Metal End Length b r t No.

an U.N.F. +" U.N.C. +" U.N.F. a" U.N.F.

U.N.C. 4" U.N.F. +" U.N.F. 3'' U.N.F.

U.N.F.

-#' U.N.F. F U.N.C. 8" U.N.F. +" U.N.F.

U.N.C. 3" U.N.F. am U.N.C. 3" U.N.C. 4" U.N.F. +" U.N.C. 4" U.N.C. 4'' U.N.C. 4" U.N.C.

1%" U.N.C. h" U.N.F. h" U.N.C. &" U.N.C.

% U.N.C. h" U.N.F. -hw U.N.F. A" U.N.F. A'' U.N.F. .hN U.N.F. AN U.N.F. A'' U.N.F. A'' U.N.C. &" U.N.F. A" U.N.F.

.371" U.N.F.

h" U.N.F. h" U.N.C. A'' U.N.C. *" U.N.C. *" U.N.C.

U.N.C. A'' U.N.C. h'' U.N.C. h'' U.N.F. h'' U.N.C. h" U.N.C.

.371" U.N.C.

lit" 2" 2" 2' W 2Y 2Y 3. 3-70" 3Y 44"

24."

NUTS

ABBREVIATIONS

U.N.F.-Uni6ed Fine Thread U.N.C.-Unified Coarse Tbread :

Size Part No. Remarks I Size Part No. &marks

No. 6 U.N.C.

No. 10 U.N.F. No. 10 U.N.F. No. 10 U.N.F. No. 10 U.N.F. No. 10 U.N.F. No. 10 U.N.F. No. 10 U.N.F. No. 10 U.N.F.

4" U.N.F. U.N.F. U.N.F.

y U.N.F. a" U.N.F. $* U.N.F. &" U.N.F. t" U.N.F. 4'' U.N.F.

S' U.N.F. *" U.N.F. Js" U.N.F. *" U.N.F. &" U.N.F. &" U.N.F. A" U.N.F.

Hexagon, Plain

Hexagon, Plain Hexagon, Nyloc Hexagon, Plain Hexagon, Nyloc Hexagon, Nyloc Square

Domed Hexagon. Special Hexagon, Plain Hexagon, Plain Hexagon, Plain Hexagon, Locknut Hexagon, Nyloc Hexagon, Nyloc Hexagon, Nyloc

Hexagon, Plain Hexagon, Plain Hexagon, Grip Hexagon, Special Hexagon, Lacknut Hexagon, Plain Hexagon

gU U.N.F. +" U.N.F.

U.N.F. +" U.N.F. +" U.N.F. 4" U.N.F.

U.N.F. g" U.N.F. +" U.N.F.

&" U.N.F. 6" U.N.F. &" U.N.F. A'' U.N.F. &" U.N.F.

+" U.N.F. +" U.N.F. +" U.N.F. +" U.N.F. +" U.N.F.

f' U.N.F. +'' U.N.F.

f U.N.F.

Hexwn, Plain H e x ~ n , , N y l o c H e x h n , Nyloc He-n, Wedglok

HexBgon, Nyloc PhilWas, Tprret

Hexqpn, Plain Hex-n, Locknut H e x e n , Wedglok Hexwn, Plain

Hexagon, Locknut Hexagon, Hain Wexag~n, Plain Hexepon. Nyloc Hexwn, Nyloc

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