for measurement technology · 2012. 12. 10. · for measurement technology _ Precise, rugged and...
Transcript of for measurement technology · 2012. 12. 10. · for measurement technology _ Precise, rugged and...
for measurement technology
_ Precise, rugged and reliable
_ Real-time communication in automation networks
_ Modular, expandable and future-proof
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The new industry standard
Measuring amplifiers for production and test benches
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Fast and reliable results … … for production and test benches
– the new industry standard …
A measuring amplifier system specially developed for industrial applications: powerful, precise,
reliable – and highly efficient. With all the modern features a measuring amplifier needs today.
That is PMX: top-quality measurement technology from HBM to optimize your production results.
You can count on more efficiency and quality!
… for measurement technology
PMX: Ideal for monitoring pressing and joining processes such as rolling,
punching and cutting metals or press-fitting bearings and sockets. PMX
also shows its strengths in quality monitoring for fast tablet presses,
coining presses or large multi-channel presses with integrated math
monitoring functions and real-time signal calculations.
For professional quality control and quality improvement during
and after the production process. Suitable for various types of sen-
sors and signals and a wide range of measurement tasks. Hundreds
of channels and integrated control and regulating functions make it
possible to use PMX in small and medium-size test benches.
Monitoring pressing and joining
End-of-line test benches
Further information: www.hbm.com/pmx
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Fast and reliable results … … for production and test benches
– the new industry standard …… for measurement technology
Measure and process mechanical measurement variables such as force, pressure,
temperature, flow rate, torque or time on your test bench. Automation is based on fast,
analog output signals or limit value as well as EtherCAT with an output rate of up to
10 kHz for all signals. Because PMX is multi-client capable, data can be stored in parallel
via Ethernet.
Early detection of machine damage allows for cost-effective preventive
maintenance, thereby minimizing machine downtimes. That's why you
should rely on PMX for condition monitoring and to boost the efficiency
of your production systems. Real-time monitoring with integrated
intelligence in the measuring amplifier reduces the load on the central
control system and speeds up control cycle times.
Industrial test benches
Condition monitoring
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Innovative and future-proof … … PMX offers solutions on all levels
… the new standard with industrial EthernetThe PMX measuring amplifier system is ideally suited for integration into your production processes.
With a wide range of industrial Ethernet interfaces, PMX supports many commonly used automation
systems and communication protocols that are needed for industrial automation.
_ Easy integration, even into complex production and test bench
environments – the quick and uncomplicated way to measurement
results
_ Measurement data and relevant results are transferred in real time
_ Optimum control and parameterization of the measuring amplifier
with TEDS sensor detection and innovative web server operation
_ Boosts operating safety and transparency with internal device
diagnostics
PMX detects your transducers automatically via TEDS.
That saves time and prevents errors. PMX features
high resolution (24 bits) for accurate partial load
measurements. A sampling rate of 19.2 kHz for each
channel allows for high measuring bandwidths.Fast communication for more productivity Industrial Ethernet is your key to success:
_ Easy integration into all the components of a network ensures
a continuous flow of information from production to the
office world.
_ PMX is capable of response times in the millisecond range.
This prevents errors and helps you make fact-based decisions
faster.
_ Network-capable FastEthernet (TCP/IP at 100 MBit) for
operation, visualization and data storage in networked
structures, including remote maintenance.
_ Real-time Ethernet (ProfiNET, EtherCat up to 10 kHz) with
a high user data rate and diagnostics – for fast control and
regulation processes.
_ CAN interface for integrating additional CAN field modules
you can use to further increase the number of channels and
the complexity of your application.
measurement …
SG full bridge
SG half bridge
Inductive full bridge
Inductive half bridge
Current
Voltage
LVDT
Potentiometric sensors
Piezoresistive sensors
Further information: www.hbm.com/pmx
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Innovative and future-proof … … PMX offers solutions on all levels
PMX transfers data to your automation
system.
Ethernet-based fieldbuses, digital inputs/
outputs and monitoring outputs ensure fast
machine control and automation.
PMX analyzes and processes your data in real time
(< 2 milliseconds).
The measuring amplifier system has integrated
algorithms to support the measurement and pre-
process data. That replaces small to medium-size
machine control units – a cost-effective solution!
… evaluation … … automation Machine control
Peak values
Limit values
Tolerance bands
+=+ Internal computing channels
Signal characteristic
Signal generators
2-point scaling
2-point controller
PID controller
EtherCAT
ProfiNET
CANopen
Fast Ethernet (100 MB/s)
IDigital inputs
O Digital outputs
Analog output: voltage
Precise, reliable
Modularly expandable
Industrial Ethernet
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Flexible and expandable … … the answer to every automation need
… expands with your requirementsPMX adjusts to your production needs: With practical plug-in cards for different measurement variables,
the system can be easily enhanced to meet specific demands.
_ For use as a standalone device or as part of a group, depending on your
requirements
_ Scalable with up to 300 measurement channels and 600 math
computing channels
_ Other devices can be connected via USB for backup and data storage
_ Can be expanded with additional field modules via CAN interface
_ Flexible with up to 100 internal measurement and test programs
* STEP7 is a registered trademark of Siemens AG
** TwinCAT is a registered trademark of Beckhoff Automation GmbH
Control and operating level
Parameterization
of data storage with PMX software
Production and field device level Measuring grid-synchronous
data acquisition of PMX modules / measured values
Easy integration into the electrical design with the ePLAN macro, available free of charge
Up to 20 PMX
Ethernet TCP/IP100 MBit/s
EtherCAT/ ProfiNET
Further information: www.hbm.com/pmx
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Flexible and expandable … … the answer to every automation need
Production or test bench
Machine control and pro-gramming with standard tools such as STEP7* or TwinCAT**
Individual user interface through PMX command libraries (API)
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PMX software solutions … … maximum operating convenience, minimum effort
Enhances productivity: Software for PMX.The PMX software concept sets new standards in
performance and usability.
Discover the benefits of maximum operating convenience!
Innovative web technology PMX features the innovative web technology GWT, which has been
implemented for the first time in an industrial device.
_ The PMX web server is zoomable for easy touchscreen operation.
It can be used on different browser-based devices.
_ And because it is based on Ethernet technology it is network-
capable, which makes a direct 1:1 connection possible. This
is ideal for remote maintenance via the company network or
Internet.
_ The web server can also be used on wireless devices via WLAN.
Easy integration into the control systemHBM measurement technology can be integrated into the control
system environment without difficulty using various software drivers
and the API programming interface. That makes it easy to implement
individual solutions and safeguard know-how.
Data analysis made easyWould you like to analyze your production data? PMX software
makes it simple to display and save your production data for moni-
toring purposes. This is a great advantage for service and mainte-
nance.
Flexible and cost-savingWhether you are a machine operator or installer, user administra-
tion always gives you access to all relevant device and diagnostic
data. This cuts down on the number of software tools you need and
reduces complexity and system faults.
PMX software features impressive usability and flexibility.
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PMX software solutions … … maximum operating convenience, minimum effort
Enhances productivity: Software for PMX.
Clear and concise display of measured values from all channels. Production errors are displayed immediately.
The PMX software is also very easy to operate by touchscreen.
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Precise and reliable … … for maximum efficiency
The new industry standard for measurement technology. The facts.
PMX… the new industry standard for measurement technology. A system that compares favorably with
any other. The most important technical data at a glance:
PX401 PX455 PX878 PX01PN PX01EC
Combination card
I
O
8 digital inputs
8 digital outputs
5 analog outputs
Typical applicationsCombined input/output card
Special featuresAll signals are freely configurable and can be used for control and regulation. · 1 msec. switching speed of the I/Os
· 3 kHz bandwidth of the analog outputs
· Internal signal generators and controller functions
Communication card
Real-time Ethernet card for ProfiNET 2 x RJ45
Typical applicationsPMX as ProfiNet-RT slave (IO-RT device) in automation systems. Transfer of measured values and diagnostic data.
GSDML description file and certification are available.
Special featuresProfiNet-PT protocol up to 1 kHz transmission rate
Communication card
Real-time Ethernet card for EtherCAT 2 x RJ45
Typical applicationsPMX as EtherCAT slave in automation systems. Transfer of measured values and dia-
gnostic data.
XML device description file and certification are available.
Special featuresFast EtherCAT up to 9.6 kHz transmission rate
4-channel card
SG full bridge
SG half bridge
Inductive full bridge
Inductive half bridge
LVDT
Piezoresistive full bridge
Potentiometric transducers
Typical applicationsVery low interference connection and operation of passive sensors at 4.8 kHz carrier frequency. Recording of mechanical variables such as force, displacement, strain, torque or pressure.
Special features· TEDS
· 19.2 kHz sampling rate
· Bandwidth up to 2 kHz
4-channel card
Analog input: voltage
Analog input: current
With active sensor power supply
Typical applicationsMachines and test benches with sensors and signals that have an active output.
Sensors have integrated power supply.
Special features· TEDS
· 19.2 kHz sampling rate
· Bandwidth up to 3 kHz
ffT fM
100%
Ther
mal
vol
tage
s
Mai
ns
Mag
netic
fiel
ds
Elec
tric
fiel
ds
… without PMX
100 %
Component variance
Yield
… with PMX
Further information: www.hbm.com/pmx
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Precise and reliable … … for maximum efficiency
HBM accuracy. Optimized for production.
HBM stands for quality and preciseness in measurement technology. PMX offers you maximum precision
in your production. Now you can benefit from greater efficiency through high accuracy!
Figures that speak for themselves:
_ Greater accuracy through low-noise 24-bit A/D conversion with
high signal resolution and larger measuring bandwidth.
_ Carrier frequency technology for robust, fail-safe measurement
data acquisition.
_ Overall transfer rate of up to 400,000 measured values/second.
_ An extensive package of services.
Your advantages with PMX:
_ Greater accuracy makes it possible to
record manufacturing tolerances more
precisely.
_ Components are precisely tested
and manufactured with the necessary
tolerance.
_ Reduces rejects and overall use of
resources while maximizing output.
Better accuracy ensures greater efficiency in production: To read more
about this topic, visit www.hbm.com/production
More accuracy = more efficiency
Process monitoring with conventional measuring amplifier, high rejection rate due to measuring inaccuracies
Increased efficiency with PMX, optimum yield with precise measurement results
The signal of the carrier frequency measuring amplifier systematically masks interference.
measure and predict with confidence
PMX: The new industry standard for measurement technology.
When you choose PMX, you benefit from the entire HBM
measuring chain. We provide you with transducers, sensors,
measuring amplifiers and the right professional software,
all from a single source. For you, this means a capable and
competent source of measurement technology for use in
production with components that are perfectly matched to
each other and are ready to be used.
Everything about PMX at www.hbm.com/pmx
HBM application engineeringYou can take advantage of our many years of experience in
sensor manufacturing and metrological applications. HBM
application engineers will be happy to advise you regarding a
solution for your measuring and automation tasks – at your
location, of course.
Whatever your needs, for repairs or recalibration, HBM is at
home around the world.
Contact us: [email protected]
HBM Test and Measurement
www.hbm.com Email: [email protected]
Tel. +49 6151 803-0 Fax +49 6151 803-9100
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