FOR JOHN DEERE 9560, 9650, 9660 9750, 9760, 9860mudhog.weebly.com/uploads/7/3/6/2/7362507/d701316...

INSTALLATION MANUAL

INCLUDING SERVICE PART INFORMATION

FOR

Mud Hog System III & System IV 2-Speed Rear Wheel Drive

FOR

JOHN DEERE

9560, 9650, 9660 9750, 9760, 9860

STS COMBINES

Mud Hog Model Numbers: Mud Hog System: JD38453 SYS. IV JD38753 SYS. III

R Revised 10/2010

P.N. D701316-01

Table of Contents General Information 2 Instructions and Specifications 3 Torque Specifications 3 Safety Procedures 4 Removal of Existing Components 5 Tread Center Adjustments 5 Mounting Adapter and Wheel Drive Assemblies 6 Tires and Frame Heights 7 Hose Guide Installation 8 Equa -Trac II Bracket Mounting 9 Connecting and Routing Hoses 10 Equa-Trac II Valve and 2 Speed Valve Mounting 11 Bulkhead Tee Installation for Flush Hoses 12 Manifold Block Installation - Non Pro-Drive 13 Manifold Block Installation - 9770 Pro-Drive 14 Manifold Block Installation - 9870 Pro-Drive 15 Side Hose Installation 16 System III Hose Connections 17 Left Hand Wheel Drive Hose Installations 18 Right Hand Wheel Drive Hose Installations 19 Equa-Trac II Hose Connections 20 Drain & Flush Installation (2005 Model and Older) 21 Drain & Flush Connections (2006 Model and Newer) 22-23 Drain & Flush Connections (9770 Pro-Drive) 24-25 Drain & Flush Connections (9870 Pro-Drive) 26-27 Switch in Cab (2001 Model Year and Newer) 28 2-Speed Switch Installation (2000 Model Year Only) 29 Equa-Trac II Wiring 30 Equa-Trac II Wiring for Models Produced after 2000 31 Equa-Trac II Wiring for 2007 Models 32 Oscillation Stop Installation 33 Mounting Wheels/Adjusting Toe-In 34 Equa-Trac Valve Base Assembly 35 2-Speed Valve Assembly 36

Wheel Drive Service Parts 37-38 104944 & 104945 Wheel Motor Service Parts - 104944 & 104945 Wheel Motor Exploded - 105536 & 105537 Wheel Motor Service Parts - 105536 & 105537 Wheel Motor Exploded - 4WD Mud Hog Vinyl Decal Application Inst. - 24 Month Limited Warranty -

2

General Information

Catalogs This parts catalog is provided to aid in the identification of Tuthill Drive Systems components. It contains an illustration, part number, the required quantity, and a description of each part included in the kit. Catalogs may contain information for several different machines, which use similar Tuthill Drive Systems kits. The appropriate machine model and Tuthill Drive Systems base model number should be selected to assure proper part identification. Each Tuthill Drive Systems conversion package contains all or some of the following kits or subassemblies:

A-HYDRAULIC ADAPTER KIT (S)

B-HYDRAULIC HOSE KIT

C-EQUA-TRAC® II VALVE BASE ASSEMBLY

D-WHEEL DRIVE BASE ASSEMBLY-RIGHT/LEFT HAND

E-TIE ROD EXTENSION SUBASSEMBLY

F-MOUNTING KIT

G-WHEEL AND TIRE KITS

We reserve the right to make changes and improvements in design and specifications without notice and without obligation to provide or substitute new design modifications for those Mud Hog® systems or components already in service.

Replacement Part Ordering and Returned Parts Information Replacement part orders should include the complete Tuthill Drive Systems part number and description, base model number of Tuthill Drive Systems kit, Tuthill Drive Systems serial number (located on the wheel motor mounting frame or wheel drive half yokes), machine model number, method of shipment, and shipping address information. Parts returned for warranty determination should be accompanied by an explanation of the problem and an RGA (Returned Goods Authorization) number. Before returning any parts, contact the Tuthill Drive Systems Customer Service Department to obtain an RGA number. Any material returned to Tuthill Drive Systems without an RGA number properly displayed on the packaging and/or the returned parts, will NOT be processed and will be returned freight collect. NOTE: Mud Hog® and Equa-Trac® is a registered trademark of Tuthill Drive Systems

3

Instructions and Specifications This manual provides instruction for installing the Mud Hog® Drive System on hydrostatic machines. Various machine options such as rear axle width and front tire size affect Mud Hog adaption. These differences are specifically referred to in these instructions. Always follow the instructions which refer to the exact option configuration on the machine being converted. A complete pictorial breakdown of all the individual parts in the Mud Hog Drive Systems can be found in the Mud Hog Parts Catalog. Refer to this catalog for proper identification of parts required for service.

General The terms right and left in these instructions are the same as the operators right and left hand when positioned in the operator’s seat facing forward. IMPORTANT: Cleanliness is essential when installing or servicing hydraulic components. When making hydraulic connections, areas surrounding the connection should be steam cleaned or washed with solvent so that contamination will not enter the system. Always keep hoses and connectors and ports suitably capped or covered to keep contamination out of the system. CAUTIN: Make sure that system pressure is relieved before disconnecting any lines or connections. Pressurized fluid escaping from the system can cause serious personal injury.

Torque Specifications Recommended for use with Mud Hog® Fasteners Recheck all bolt & nut torque after 1 hour’s use and again after first day of use. Periodically check tightness every 100 hours of use thereafter. Note: bolts that require Loctite should not be re-tightened once Loctite has had time to cure. Note; When using original equipment fasteners, adhere to manufacturers’ recommended specifications.

Grade 8 (Class 10.9 metric) Bolts and Grade C Locknuts Size

S.A.E. Bolt Torque [1]

(ft.lbs.) Locknut Torque [2]

(ft.lbs. ¼-20 10-13 7-10

5/16-18 18-25 15-18 3/8-16 35-45 30-35 7/16-14 55-70 45-55

½-13 90-110 60-80 9/16-12 120-150 90-110 5/8-11 180-200 150-170 ¾-10 300-350 250-280 ¾-16 350-400 - 7/8-9 400-450 359-380

M10-1.5 35-45 30-35 M16-2.0 180-200 150-170 M20-2.5 400-450 350-380

Hydraulic Fittings, Hose Ends & Tube EndsDash Size (S.A.E.)

Thread Size (S.A.E.)

Torque[3] (ft.lbs.)

-4 7/16-20 9-12 -6 9-16-16 21-24 -8 ¾-16 35-40

-10 7/8-14 55-60 -12 1 1/16-12 77-82 -16 1 5/16-12 110-120

[1] Torque to be applied to Grade 8 bolts [2] Torque to be applied to Grade C locknuts [3] Torque to be applied to S.A.E. fittings/hose ends and tube nuts.

4

Safety Procedures 1) READ THESE PROCEDURES COMPLETELY. Make sure you fully understand all controls

BEFORE operating the system. 2) The safety information given does not replace safety codes, insurance needs, or federal, state, and local

laws. 3) Standard safety procedures should be observed and practiced when operating or servicing the Mud

Hog® system. CAUTION should be practiced at all times. 4) All components MUST be securely and correctly mounted and connected BEFORE operating the

system. 5) In the event of any malfunction in the system, the Mud Hog® should be shut “OFF” immediately and

not restarted until the machine is correctly serviced. 6) When raising the machine, make sure that a dependable left device is used to adequate capacity. Use

suitable jack stands to support machine. Apply “PARK” or “EMERGENCY BRAKE” and block the front wheels to prevent the machine from rolling.

7) DANGER – Escaping fluid under pressure can have sufficient force to penetrate the skin, causing

serious personal injury. Fluid escaping from a small hole can be almost invisible. Use a piece of cardboard or wood rather than your hands, to search for suspected leaks.

8) DO NOT extend the axles beyond the distance stated in the instructions. 9) DO NOT alter axles in ANY manner – alterations may reduce strength resulting in possible damage or

personal injury. 10) DO NOT alter any component of the Mud Hog® system. Unauthorized modification may result in

possible damage or personal injury. 11) DANGER – Failure to follow proper procedures when mounting a tire on a wheel or rim can produce

an explosion which may result in serious bodily injury. DO NOT attempt to mount a tire unless you have the proper equipment and experience to perform the job safely.

12) WARNING – Decals MUST be obeyed completely to prevent possible damage or injury. If decals are

destroyed, lost damaged or cannot be read, replace immediately. 13) WARNING – Any damaged hi-pressure hose should be replaced with a comparable

4-wire braid hose (DO NOT use a 2 or 3-wire braid hose).

5

Removal of Existing Components Park combine in a clean working area. Allow adequate room to remove rear axles. Apply"PARK" or" EMERGENCY BRAKE" and block front wheels to prevent combine from rolling. Using suitable lift device, jack or hoist, raise rear of combine so that rear tires are several inches off the ground. Place jack stands securely under combine rear frame. Do NOT support combine under axle center section. The axle center section MUST be free to move during the installation procedure. Disconnect and remove tie-rod ball joints from wheel ends. Remove all wheel end mounting bolts. Remove wheel ends. Wheels and tires MAY be removed separately or left attached to wheel ends. Retain all mounting bolts for later use. NOTE: Always refer to John Deere "TECHNICAL MANUAL" when disassembling any J.D. components.

Tread Center Adjustments

Available tread center settings are A: 122", B: 130", C: 138", D: 146" and E: 154". Tread settings can be adjusted by sliding stub axles inside of center section. The first figure shows the standard rear axle assembly. The second figure shows the axle in high clearance position. Note: 18.4 x 26 or larger tires may require wider tread settings for proper clearance and steering. See John Deere Manual for further information.

6

Mounting Adapter Plates and Wheel Drive Assemblies Permanent Loctite must be used on bolts. Bolts should be thoroughly cleaned before applying Loctite. Use supplied 3/4-16 x 2 1/2 bolts in place of original bolts. NOTE: grade 9 bolts must be used. Torque 3/4-16 bolts to 390-430 ft.lbs. Do not re-torque bolts that have had Loctite applied once Loctite has had time to cure. NOTE: Mounting pins must be in place before assembling adapter plate to stub axle. Failure to do so will void warranty. Adapter plates are painted and coated with a rust preventative. Any paint, rust preventative or foreign material on mounting surface must be removed prior to assembly to ensure proper clamp load is achieved between wheel drives and JD stub axle mounting surfaces. Excess paint/rust must be removed from JD stub axle endplate. Check flatness of JD endplate prior to installation to ensure proper clamp load is achieved. If endplate is not flat, axle must be replaced prior to Mud Hog installation. John Deere Cast stub axle with 5 bolt pattern is required for this installation.

Service Part Information Torque ¾ x 2 1/4 Bolts to 300-350 Foot Pounds. Permanent Loctite must be used on bolts. Bolts should be thoroughly cleaned before applying Loctite. Do not re-torque bolts that have had Loctite applied once Loctite has had time to cure. CAUTION: Wheel drive assemblies are extremely heavy. Use a lift device of adequate capacity.

Qty Part Number Description 10 705334-01 Hex Head Bolt ¾-16 x 2 ½ Gr. 9 2 103799 Endplate Adapter 4 106094 Dowel Pin 12 101881-P1 Hex Head Bolt ¾-10 x 2 ¼ Gr. 8 12 103003 Hardened Washer 3/4

5 Bolt Stub Axle to Adapter Plate Attachment

7

Tires and Frame Heights John Deere STS Combine

DRIVE AXLE Tire Size SLR Frt Frame Ht

35.5L-32 R2 36.8 26.1 76x50-32 HF3 36.1 25.4 20.8R-42 R2 36.0 25.3 800/70R38 R1W 35.5 24.8 900/65R32 R2 34.8 24.1 20.8R-42 R1 34.2 23.5 520/85R38 32.5 21.8 18.4R-42 R1 32.3 21.6 20.8R-38 R1 32.2 21.5 800/65R32 R1W 31.8 21.1 30.5LR-32 R1 31.0 20.3

STEERING AXLE

Stub Axle Bottom Holes 103799 *Adapter Plate bottom holes

Stub Axle Bottom Holes 103799

Adapter Plate top holes

Stub Axle Top Holes 103799

Adapter Plate top holes

Tire Size SLR Rear Frame Ht Rear Frame Ht Rear Frame Ht 28L-26 R2 28.5 27.4 24.4 22.0 28L-26 R1 28.3 27.2 24.2 21.8 18.4-30 R2 28.2 27.1 24.1 21.7 18.4-30 R1 27.0 25.9 22.9 20.5 600/65R28 R1W 26.4 25.3 22.3 19.9 18.4R-26 R1 25.1 24.0 21.0 18.7 *John Deere cast stub axle with 5 mounting holes, spacers, locating pins and Grade 9 bolts are required when wheel drives are mounted in lower holes of adapter plates. Static Loaded Radius (SLR) and Frame Heights are in inches and for reference only. Front Frame Height is measured from bottom of frame to ground directly behind the front axle. Rear Frame Height is measured from bottom of frame to ground at rear jack point on frame in front of rear axle.

8

Hose Guide Installation

Service Part Information: Qty Part Number Description 2 700902-01 Hose Guide

Hose Guide (700902-01)

9

Equa-Trac II Bracket Mounting

Mount Equa-Trac II valve sub-assembly, using supplied M12 bolts, nuts and washers on LH side of frame.

Service Part Information: Qty Part Number Description 2 118 Flat Washer 1/2 2 811504346 Hex Head Bolt M12-1.75 x 40 Gr. 10.9 2 701679-01 Lock Nut M12-1.75 Gr. 10.9

Use Existing Holes to Mount Valve Sub-Assembly

10

Connecting and Routing Hoses Before connecting hoses to E-T II valve and wheel drives, match straight ends of the two 109" hoses with the 45° end of the 113" case drain hose. Slide the large diameter 88" long cordura (nylon) sleeve over these hoses. Match the small -06 end of the 118" flush hose with the 90° elbow end of the 114" 2-speed hose. Route these hoses thru one of the 80" small diameter cordura sleeves. These two sets are to be used for connections on the left-hand side. Match the straight ends of the two 143" hoses with the 45° elbow end of the 149" case drain hose. Slide the large diameter 140" long cordura sleeve over the hoses. Match the small -06 end of the 150" flush hose with the 90° elbow end of the 145" 2-speed hose. Route these hoses thru one of the 80" small diameter cordura sleeves. These two sets are to be used for connections of the right-hand side. Route sleeved hoses through hose guides on axle center section. The right hand hoses will be routed thru the one supplied and one existing hose guide, above the center A-frame section and to the valve. The left hand hoses will be routed thru the one supplied and one existing hose guide, next to the frame crossmember and looped back to the front side of the valve. Longer hoses are installed on the right hand side of the machine to allow for axle extension. See page #15 for hose connections. Check that hoses are routed smoothly, free of kinks and clear of moving parts. Torque all hose ends and hose clamp bolts to specification.

2 Speed Displacement to Wheel Motors

Case Drain to Wheel Motor

Case Drain to Reservoir

Case Drain to Wheel Motor

Forward Pressure to Wheel Motor

Reverse Pressure to Wheel Motor

Pressure to 2 Speed Valve Reverse Pressure

Hose to Pump

Forward Pressure Hose to Pump

Drain from 2 Speed Valve

Flush To Reservoir

Flush to Wheel Drives

11

Equa-Trac II Valve and 2-Speed Valve Mounting

Bottom view of valve

Equa Trac II Valve 700901-01

2-Speed Valve 701290-01

Pressure To 2-Speed Valve

Drain From 2-Speed Valve

2-Speed Valve To Wheel Motors

12

Bulkhead Tee Installation for Flush Hoses

Bulkhead Tee 08 JIC200140-P1

90° Elbow 08 JIC 208149-P1

Flush Hose 32518-1200



Service Part Information Qty Part Number Description 1 200140-P1 Bulkhead Tee 08 JIC 1 208149-P1 90° Elbow 08 JIC 1 32518-1200 Flush Hose 120” 1 32215-1180 Flush Hose 118” 1 32215-1500 Flush Hose 150”

Service Part Information for Previous Page Qty Part Number Description 1 700901-01 Equa-Trac II Valve Assembly * 2 100270-P1 Hex Head Bolt 3/8-16x1 ½ Gr.8 4 8120382 Lock Washer 3/8 1 701290-01 2-Speed Valve Assembly* 2 100581-P1 Hex Head Bolt 3/8-16x1 ¼ Gr.8 2 31012-0180 2-Speed Hose 18” 1 31012-1450 2-Speed Hose 145” LH Motor 1 31012-1140 2-Speed Hose 114” RH Motor 2 32411-1430 High Pressure Hose LH Motor 2 32414-1090 High Pressure Hose RH Motor

*See end of manual for assembly breakdowns

13

Manifold Block Installation Non Pro-Drive machines:

Install manifold blocks as shown above. The long block, o-ring, 90° elbow and 7/16-14 x 5 bolts go on the bottom (forward) side of the pump and the short block, o-ring, 45° elbow and 7/16-14 x 3 ½ bolts go on the top (reverse) side of the pump.

Service Part Information: Qty Part Number Description 4 8454797 Hex Head Bolt 7/16-14x3 ½ 1 212125-P1 45° Elbow 12 ORB x 12 JIC 1 104629 Manifold Block Short

1 30111-0960 Reverse Pressure Hose 1 102244-P1 O-ring

Service Part Information: Qty Part Number Description 1 708559-01 Manifold Block Long 1 212129-P1 90° Elbow 12 ORB x 12 JIC 4 708560-01 Hex Head Bolt 7/16-14x5

1 30111-0780 Forward Pressure Hose 1 102244-P1 O-ring

14

Manifold Block Installation 9770 Pro-Drive machines:

Install manifold blocks as shown above. One block, o-ring, 90° elbow and M12-1.75 x 85 bolts go on the bottom (forward) side of the pump and the other block, o-ring, 45° elbow and M12-1.75 x 85 bolts go on the top (reverse) side of the pump.

Service Part Information: Qty Part Number Description 4 102532 Hex Head Bolt M12-1.75 x 85 1 212125-P1 45° Elbow 12 ORB x 12 JIC 1 104629 Manifold Block

2 30111-0960 Reverse Pressure Hose 1 102244-P1 O-ring

Service Part Information: Qty Part Number Description 1 104629 Manifold Block 1 212129-P1 90° Elbow 12 ORB x 12 JIC 4 102532 Hex Head Bolt M12-1.75 x 85

1 30111-0780 Forward Pressure Hose 1 102244-P1 O-ring

15

Manifold Block Installation 9870 Pro-Drive machines:

Install manifold blocks as shown above. One block, o-ring, 90° elbow and M14-2 x 90 bolts go on the bottom (forward) side of the pump and the other block, o-ring, 45° elbow and M14-2 x 90 bolts go on the top (reverse) side of the pump.

Service Part Information: Qty Part Number Description 4 708037-01 Hex Head Bolt M14-2 x 90 1 212125-P1 45° Elbow 12 ORB x 12 JIC 1 105158 Manifold Block

3 30111-0960 Reverse Pressure Hose 1 105159 O-ring

Service Part Information: Qty Part Number Description 1 105158 Manifold Block 1 212129-P1 90° Elbow 12 ORB x 12 JIC 4 708037-01 Hex Head Bolt M14-2 x 90

1 30111-0780 Forward Pressure Hose 1 105159 O-ring

16

Side Hose Installation

Attach the hose clamp assembly, as shown above, using supplied 5/16 bolt and nut. Route the forward and reverse hoses through the two pieces of cordura along with the flush and drain lines. The drain line can be tied to an existing tube and routed to the reservoir.

Service Part Information: Qty Part Number Description 1 101702-P1 Hose Clamp 1 101754-P1 Clamp Plate 1 101335-P1 Hex Head Bolt 5/16-18x3 ¼ Gr.8 1 89422275 Lock Nut 5/16-18 1 30111-0780 Forward Pressure Hose 78” 1 30111-0960 Reverse Pressure Hose 93” 1 32518-1200 Flush Hose 120” 1 32518-1200 Drain Hose 120” 2 103379-0620 Cordura Sleeve 62” 1 200140-P1 Bulkhead Tee 08 JIC

Flush Tee 200140-P1


30111-0960 Reverse HP 30111-0780

Forward HP

Drain Hose32518-1200

Hose Clamp Assy. 101702-P1 101754-P1 89422275 101335-P1

17

System III Hose Connections

18

Left Hand Wheel Drive Hose Installation

SERVICE PART INFORMATION:

QTY PART NUMBER DESCRIPTION 1 31012-1140 2-Speed Hose 114” 1 32215-1180 Flush Hose 118” 2 32414-1090 High Pressure Hose 109” 1 32516-1130 Drain Hose 113” 1 101700-0900 Cordura Small Diameter 90”1 103379-0880 Cordura Large Diameter 88”

2-speed Hose 31012-1140

Reverse Pressure Hose 32414-1090

Forward Pressure Hose 32414-1090

Drain Hose 32516-1130


19

Right Hand Wheel Drive Hose Installation


QTY PART NUMBER DESCRIPTION 1 31012-1450 2-Speed Hose 145” 1 32215-1500 Flush Hose 150” 2 32411-1430 High Pressure Hose 143” 1 32516-1490 Drain Hose 149” 1 101700-0900 Cordura Small Diameter 90” 1 103379-1400 Cordura Large Diameter 140”

2-speed Hose 31012-1450





20

Equa-Trac II Hose Connections


QTY PART NUMBER DESCRIPTION 2 31012-0180 2-Speed Hose 18” 2 32411-1430 High Pressure Hose LH Motor 143”2 32414-1090 High Pressure Hose RH Motor 109”1 32516-1490 Drain Hose LH Motor 149” 1 32516-1130 Drain Hose RH Motor 113”

Drain Hose 32516-1490 hidden from view above valve


2-Speed Hose 31012-0180




2-Speed Hose 31012-0180



21

Flush Installation (2005 Model and Older)

With hydraulic system drained, disconnect existing hose from adapter in reservoir. Remove adapter from reservoir. Install supplied ORB reducer fitting, Check Valve and adapter in reservoir port. Reconnect hose from combine to adapter on end of check valve. Install supplied 120 inch flush and drain hoses as shown. Connect opposite end of flush hose as shown on page 12 for bulkhead tee installation and drain hose on page 20 for Equa-Trac II hose connections.


QTY PART NUMBER DESCRIPTION 1 106363 Check Valve, 15 psi 1 200251 Adapter 12 ORS/12 ORB 2 32518-1200 Flush and Drain Hose 120” 1 200422 Reducer 16 ORB-M/12 ORB-F

200251 12 ORS/12 ORB

200422 16 ORB-M/12 ORB-F

106363 Check Valve

32518-1200 Flush Hose

32518-1200 Drain Hose

Disconnect hose, remove fitting from tank and install flush fittings as shown below

22

Drain and Flush Connections (2006 Model and Newer)

Non Pro-Drive machines

200251 12 ORS/12 ORB

106363 Check Valve

200422 16 ORB-M/12 ORB-F

JD Cooler Return Line


106363 Check Valve

23

Drain and Flush Connections (2006 Model and Newer) Continued With hydraulic system drained, disconnect existing hose from adapter in reservoir. Remove adapter from reservoir. Install supplied ORB reducer fitting, Check Valve and adapter in reservoir port (the hose directly below will also need removed to allow the check valve to rotate and thread into port. Replace hose after installing check valve.). Reconnect hose from combine to adapter on end of check valve. Install supplied 120 inch flush and drain hoses as shown. Connect opposite end of flush hose as shown on page 12 for bulkhead tee installation and drain hose on page 20 for Equa-Trac II hose connections. SERVICE PART INFORMATION:

QTY PART NUMBER DESCRIPTION 1 106363 Check Valve, 15 psi 2 200251 Adapter 12 ORS/12 ORB 2 32518-1200 Flush and Drain Hose 120” 1 200422 Reducer 16 ORB-M/12 ORB-F

Flush hose

Drain hose Flush and Drain

hoses

24

Drain and Flush Connections - 9770 Pro-Drive machines

Fitting from tank 16 ORS/12 ORB

106363 Check Valve



106363 Check Valve

25

Drain and Flush Connection - 9770 Pro-Drive machine continued With hydraulic system drained, disconnect existing hose from adapter in reservoir. Remove adapter from reservoir. Install supplied Check Valve in reservoir port (the hose directly below will also need removed to allow the check valve to rotate and thread into port. Replace hose after installing check valve.). Install adapter that was removed from tank into end of check valve. Reconnect hose from combine to adapter on end of check valve. Install supplied 120 inch flush and drain hoses as shown. Connect opposite end of flush hose as shown on page 12 for bulkhead tee installation and drain hose on page 20 for Equa-Trac II hose connections. SERVICE PART INFORMATION:

QTY PART NUMBER DESCRIPTION 1 106363 Check Valve, 15 psi 2 32518-1200 Flush and Drain Hose 120”

Flush hose


hoses

26

Drain and Flush Connections - 9870 Pro-Drive machines

200423 16 ORS/12 ORB

106363 Check Valve

200001-P1 20 ORB-M/12 ORB-F



106363 Check Valve

27

Drain and Flush Connection - 9870 Pro-Drive machine continued With hydraulic system drained, disconnect existing hose from adapter in reservoir. Remove adapter from reservoir. Install supplied ORB reducer fitting, Check Valve and adapter in reservoir port (the hose directly below will also need removed to allow the check valve to rotate and thread into port. Replace hose after installing check valve.). Reconnect hose from combine to adapter on end of check valve. Install supplied 120 inch flush and drain hoses as shown. Connect opposite end of flush hose as shown on page 12 for bulkhead tee installation and drain hose on page 20 for Equa-Trac II hose connections. SERVICE PART INFORMATION:

QTY PART NUMBER DESCRIPTION 1 106363 Check Valve, 15 psi 2 200423 Adapter 16 ORS/12 ORB 2 32518-1200 Flush and Drain Hose 120” 1 200001-P1 Reducer 20 ORB-M/12 ORB-F

Flush hose


hoses

28

Switch in Cab (2001 Model Year and Newer)

Remove switch cover on console, switch and wiring already exist on combine.

29

2-Speed Switch Installation (2000 Model Year Only) ***Contact customer service at 800-348-2474 and request a Switch Kit K702497 *** For 2-speed control, you will need to drill two holes in your console and mount the supplied toggle switch and fuse holder. One lead on the fuse holder connects to a hot source that is only hot when the key is ON. The other lead on the fuse holder connects to the toggle switch. Use the supplied wire harness with female slide to connect from the toggle switch to the 2 speed displacement valve. You will need to route the wire from the cab back to the valve. Use the supplied tie straps to secure wire and keep it away from any moving parts. Use supplied "HI/LO" label for toggle switch.

Mounting location for Fuse Holder assy. (700899-01).

Mounting location for supplied 2-speed toggle switch (400007-P1) and decal (105077).

Toggle Switch & Jumper Wire to Fuse Holder

Fuse Holder

Hot Wire from Power Source to Fuse Holder

30

Equa-Trac II Wiring (2000 Model Year)


QTY PART NUMBER DESCRIPTION 1 701289-01 2-Speed Wire Assembly (for 2000 models only)

Wire harness from cab, plug in connector to 2-speed displacement control valve lead and attach ring terminal to ground. Existing wire harness on side of machine, plug connector into connector from ETII valve solenoid.

Existing wiring harness on machine To ETII Valve

Wiring connection from ETII valve (On/Off)

2-Speed Wire Harness from Cab to Connector on 2-Speed Displacement Valve (701289-01) (Hi/Lo)

31

Equa Trac II Wiring For models produced after 2000:

Later model combines have a 2-speed harness already on the machine. Some models will have a 2-way connector and others will have a 3-way connector for the 2-speed. The harness in the above picture has a 2-way connector that is to be attached to the Equa-Trac II valve to turn the Mud Hog on and off. The 3-way connector shown in the picture is for 2-speed and can be used with the supplied jumper harness to adapt the 3-way connector to the 2-way connector that is on the 2-speed displacement control valve.


QTY PART NUMBER DESCRIPTION 1 704502-01 Jumper Wire Assembly (for later models only)

32

Equa Trac II Wiring For 2007 models:

Later model combines have a 2-speed harness already on the machine. Some models will have a 2-way connector and others will have a 3-way connector for the 2-speed. The harness in the above picture has a 2-way connector that is to be attached to the Equa-Trac II valve to turn the Mud Hog on and off. The 3-way connector shown in the picture is for 2-speed and can be used with the supplied jumper harness to adapt the 3-way connector to the 2-way connector that is on the 2-speed displacement control valve. See Jumper Wire Assembly on page 20. 2008 and newer 9770 models have a 4 way connector and need the wire harness in the kit with the 4 way connector.

3-Way Connector to 2 Speed Solenoid

2-Way Connector to Equa Trac II Solenoid

33

Oscillation Stop Installation To order oscillation stops shown below, call Mud Hog Customer Service 1-800-348-2474 and order K708042, Oscillation Stop Kit.


QTY PART NUMBER DESCRIPTION 1 700903-01 Oscillation Stop LH 1 700903-02 Oscillation Stop RH 4 701777-01 Bolt M10-1.5 x 40mm full thread

If oscillation stop looks like this no change is necessary.

Socket head cap screw (701777-01)

Oscillation stop (700903-01,-02)

34

MOUNTING WHEELS /ADJUSTING TOE-IN Mount the wheels onto the wheel motor hub flanges with the center of the wheel in-board of the wheel motor flange. NOTE: Installing the wheels “dished-out” with the center of the wheel outside of the mounting flange on the motors will VOID your warranty. NOTE: the wheel for a 28L-26 tire will likely have the center disc inverted from the position found in most other wheels. This wheel should be mounted as shown in order to keep the center of the wheel in-board of the wheel motor mounting flange. Install the lug nuts and torque to proper specification. NOTE: Older axles, made in 2002 or earlier have a 2-piece nut. The torque specification for this type of nut is 369 ft.lbs. During 2002, the style of nut changed to a 1-piece nut and the torque specification for this type of nut is 442 ft.lbs. Make sure that the steering cylinder rod is centered in the cylinder housing and mount tapered studs of tie-rod ends into tie-rod brackets or ears on wheel motor drive assemblies. ***Note: If studs are to big to fit into ears, Contact customer service at 800-348-2474 and request new steering ears. Part number 708243-01 and 708243-02. Install slotted hex nuts. Torque hex nuts to 150-170 ft. lbs. and insert cotter pins. Place both wheel motor drive assemblies in straight ahead position. Set toe-in 1/4 to 3/8" closer together in the front than in the rear. Measure toe-in from center of tire to center of tire, preferably at the height of wheel center; at the same height from the ground in the front and in the rear. If necessary, loosen tie-rod clamp, and remove bolts from adjustable tie-rod and turn outer tie-rod tube to adjust toe-in. Replace bolts and re-measure toe-in. NOTE: Attempt to maintain equal amounts of exposed threads on both tie-rods.

PRE-START PROCEDURES

ADJUSTING STEERING STOPS: Locate steering stop bolts at top left and right of king pin housing (bolted to axle endplate). Loosen jam nuts and screw all 4 stop bolts completely in. Turn steering wheel a full right-hand turn. Adjust left rear and right front stop bolts to touch edge of wheel motor frame. Tighten jam nuts. Turn steering wheel a full left-hand turn. Adjust right rear and left front stop bolts to touch wheel motor frame. Tighten jam nuts. Check for tire clearance with narrow tread center settings and extreme axle oscillation; with wheels fully turned both directions. Make any necessary adjustments. Return wheels to straight ahead position. Check that all bolts, nuts and hydraulic connections are torqued to specification. Check that all hoses and wires are properly routed, free and clear of moving parts and suitably secured. Check wiring. Turn ignition switch "ON". Do NOT start engine. Operate Mud Hog toggle switch "ON" and "OFF". Listen for a soft clicking sound at the E-T II valve solenoid to insure proper wiring function. Fill hydrostatic reservoir. Follow John Deere specifications and recommendations concerning hydrostatic fluid and the servicing of filters. Contact your John Deere dealer for information pertaining to programming the computer of your machine to activate the rear wheel drive.

35

SEE START-UP PROCEDURE AT END OF TROUBLESHOOTING MANUAL

Equa Trac Valve Base Assembly

VALVE BASE ASSEMBLY (SERVICE PARTS ONLY) Item QtyPer Part Number Description

1 1 200225 TEE (04 ORB-M x 04 JIC-M x 04 JIC-M) 2 1 200110-P1 CAP (04 JIC-F) 3 1 200083-P1 ADAPTER (06 ORB-M x 08 JIC-M) 4 4 200041-P1 ADAPTER (12 ORB-M x 08 JIC-M) 5 4 200163 HEX SOCKET PLUG (1/4 ORB-M) 6 2 101679-M1 ADAPTER (12 ORB-M x 04 ORB-F) 7 1 704491-01 Solenoid Cartridge Valve with wire connectors 8 1 704492-01 Solenoid Coil with wire connectors 9 1 204041-P1 ADAPTER (04 ORB-M x 04 JIC-M)

10 1 103709 TUBE ASSEMBLY, PILOT PRESSURE NI 1 200040-P1 SWIVEL BRANCH TEE (08 JIC) NI 1 204048-P1 SWIVEL RUN TEE (04 JIC) NI 1 208040-P1 REDUCER (08x04 JIC) NI 1 212129-P1 90° ELBOW (12 ORBxJIC) NI 1 212130-P1 90° ELBOW LONG (12 ORBxJIC) NI 8” 5372 BRAIDED LOOM NI 2 5380 SEAL-WEATHERPACK #12010293 NI 1 700904-01 Shroud-Weatherpack #12010973 NI 2 701064-01 Pin, Weatherpack #12124582 NI 1 150346 SEAL KIT - ET-II (ORB O-RINGS)

NI = NOT ILLUSTRATED

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2-Speed Valve Assembly


QTY PART NUMBER DESCRIPTION 1 103123 Solenoid Valve 1 104707 Valve Block 1 200123-P1 Branch Tee 04 ORB x JIC x JIC 2 204049-P1 90° Elbow 04 ORB x JIC 2 400155 Pin Metri-Pack 280 8” 5372 Braided Loom 2 5380 Seal Weatherpack #12010293 1 702468-01 Connector M 2-Way Metri-Pack2 702469-01 Lock 2-Way Metri-Pack 280

90° Elbow 204049-P1

Branch Tee 200123-P1

Valve Block 104707

Solenoid Valve 103123

90° Elbow 204049-P1

400155 Pin 5380 Seal 702468-01 Connector 702469-01 Lock

5372 Braided Loom

37

Wheeldrive Service Parts

ITEM QTY PART NUMBER DESCRIPTION 1 2 100276-P1 JN 5/8 UNC GR.5 2 2 101345-P1 HHB 5/16-18x2, GR.8 3 1 103640 King Pin Housing 4 1 103675 Kingpin 5 1 103685 Thrust Washer 6 2 103686 Kingpin Bushing@ 7 2 103693 Tube Clamp 8 1 103694 Tube Clamp Plate 9 1 103695 FW 1.9 x 3.23 x .072 10 1 104715 Tube Assy. S11 2 Speed RF/LR 11 1 104716 Tube Assy. S11 2 Speed RR/LF 12 2 103815 Snap Ring 13 10 103864 Lug Nut M20 w/Washer 14 1 103958 Set Screw, ½-13 x 1 1/4 15 1 104717 Flush Tube Assy. S11 2 Speed 16 1 104718 Tube Clamp-3/8, .656 Hole 17 1 200020-P1 Adapter, 08 ORB-M x 08 JIC-M 18 2 200041-P1 Adpater, 12 ORB-M x 08 JIC-M 19 1 208063-P1 Adapter, 08 ORB-M x 06 JIC-M 20 1 101671-P1 Hard Washer 5/8 21 2 8103899 Expansion Plug 2.5” NOM 22 2 8120214 SLW 5/16 23 8 8223540 HHB 7/8-9 x 2, GR.8 24 2 8223512 HHB 5/8-11 x 1 ¾, GR.8 25 2 89411032 Grease Fitting, ¼-28 90° 26 8 102354-P1 FW 7/8 27 1 104358 Wheel Motor Frame 28 1 105537 ME11 2SP WM LH SAE HP (System IV) 28 1 105536 ME11 2SP WM RH SAE HP (System IV)28 1 104945 MS11 2SP WM LH SAE HP (System III) 28 1 104944 MS11 2SP WM RH SAE HP (System III) 29 1 200093-P1 Adapter –06 ORB-M x 04 JIC-M NI 4 101407-P1 HHB 5/8-11 x 2 ¼, GR.8 ZN NI 4 101671-P1 Hard Washer 5/8 NI 1 701314-01 Steering Bracket Weldment, LH * NI 1 701314-02 Steering Bracket Weldment, RH * NI 1 708243-01 Steering Bracket Weldment LH * NI 1 708243-02 Steering Bracket Weldment, RH *

@ Included with 104358 wheel motor frame. * See page 32 for assembly information

38

Wheeldrive Service Parts

Wheel Drives are shipped with 701314-01 & -02 Steering Brackets installed onto wheel motor frames. These are used on STS combines built prior to July 2007. 708243-01 & -02 Steering Brackets are requested separately and are used on STS combines from July 2007 and newer. When replacing 701314-01 & -02 with 708243-01 & -02, apply Loctite #271 to bolt threads and torque mount bolts to 180 - 200 ft.lbs.

PART# PART# PART#

Serial Range Serial Range Serial Range

ITEM # QTY. 00000-15825 15826-21762 21763 & Up DESCRIPTION

010 1 150287 150318 150318 Cylinder Block Assembly

012 8 150288 150288 150288 Piston Kit

015 1 150289 150324 150324 Piston Retainer Kit

025 1 104341 104341 104341 Cam Ring plus O-Rings

027 2 104342 104342 104342 O-Ring - Cam Ring

041 1 104758 104758 105174 Distributor Cover

042 12 105518 105518 105518 Socket Head Cap Screw M16x100

043 2 104106 104106 104106 Bleed Screw Seal

044 2 104350 104350 104350 Bleed Screw

045 1 103929 103929 103929 O-Ring - Cover Plate

047 1 104756 104756 104756 Distributor Valve

048 1 150290 150290 150290 Distributor Seal Kit

052 9 103922 103922 103922 Spring

053 1 104761 104761 104761 Spool - 2 Speed

054 1 104763 104763 104763 Washer - 2 Speed

055 1 104764 104764 104764 Snap Ring - 2 Speed

056 1 104762 104762 104762 Spring - 2 Speed

057 1 104760 104760 104760 O-Ring - 2 Speed

060 1 104759 104759 104759 Cover Plate

062 4 101865-P1 101865-P1 101865-P1 Hex Head Bolt M16 x 35

070 1 150326 150326 150326 Bearing Support Assembly

071 1 105216 105216 105216 Bearing Support

072 1 104334 104334 150311 Shaft Seal (Inner)

073 1 104332 104332 104332 Bearing (Outer)

074 1 104335 104335 104335 Bearing (Inner)

075 1 104337 104337 104337 Shim Pack

076 1 104336 104336 104336 Snap Ring Spacer

077 1 104339 104339 104339 Snap Ring

078 1 104331 104331 104331 Deflector & Grease Seal

090 1 104329 104329 104329 Shaft, Wheel Hub

091 10 103908 103908 103908 Stud - M20

NI 10 103864 103864 103864 Lug Nut, M20

Seal Kit # 150383 contains item numbers 27, 45, 72, 75, 76, 77.

Seal Kit # 150384 contains item numbers 27, 43, 45, 48, 57, 72, 75, 76, 77, 78.

See illustration on following page (NI=not illustrated).

104944 - RH & 104945 - LH (76 cu.in. S11 2sp w/HP Shaft Seal)

WHEEL MOTOR SERVICE PARTS

ITEM # QTY. PART# DESCRIPTION

010 1 150371 Cylinder Block Assembly

012 8 150372 Piston Kit

015 1 150373 Piston Retainer Kit

025 1 104733 Cam Ring plus O-Rings

027 2 104342 O-Ring - Cam Ring

041 1 105174 Distributor Cover

042 12 105518 Socket Head Cap Screw M16x100

043 2 104106 Bleed Screw Seal

044 2 104350 Bleed Screw

045 1 103929 O-Ring - Cover Plate

047 1 104756 Distributor Valve

048 1 150290 Distributor Seal Kit

052 9 103922 Spring

053 1 104761 Spool - 2 Speed

054 1 104763 Washer - 2 Speed

055 1 104764 Snap Ring - 2 Speed

056 1 104762 Spring - 2 Speed

057 1 104760 O-Ring - 2 Speed

060 1 104759 Cover Plate

062 5 104744 Hex Head Bolt - M16x20

070 1 150326 Bearing Support Assembly

071 1 105216 Bearing Support

072 1 150311 Shaft Seal (Inner)

073 1 104332 Bearing (Outer)

074 1 104335 Bearing (Inner)

075 1 104337 Shim Pack

076 1 104336 Snap Ring Spacer

077 1 104339 Snap Ring

078 1 104331 Deflector & Grease Seal

090 1 104329 Shaft, Wheel Hub

091 10 103908 Stud - M20

NI 10 103864 Lug Nut, M20

Seal Kit # 150383 contains item numbers 27, 45, 72, 75, 76, 77.

Seal Kit # 150384 contains item numbers 27, 43, 45, 48, 57, 72, 75, 76, 77, 78.

See illustration on following page (NI=not illustrated).

105537 - LH & 105536 - RH (96 cu.in. ME11 2sp w/HP Shaft Seal)

WHEEL MOTOR SERVICE PARTS

4WD Mud Hog® Vinyl Decal Application Instructions To apply your decal, please follow the instructions below:

1. Clean area above rear wheel on ladder side of machine to remove dirt and grime.

2. Without removing the paper backing, position decal on surface exactly where you want it.

3. Once the decal is in position, place a piece of masking tape along the top edge to

hold the decal in place. 4. The decal should be sitting on the surface like a flap. Lift up the decal and

remove the paper backing.

5. With the backing paper completely removed from the decal & transfer tape, gently lower the decal with the transfer tape back down to the surface and rub it down lightly with your hand.

6. The transfer tape should still be on the side of the decal facing you. This allows

you to rub the decal without scratching or damaging the decal. Take a squeegee or credit card and firmly rub the transfer tape and thus the decal until it is firmly adhered to the surface.

7. Finally, peel off the transfer tape and masking tape gently. The decal will adhere

to the surface much more aggressively than the transfer tape. The transfer tape should lift easily leaving behind no sticky residue.

8. Your decal installation is complete. If there are bubbles present under the decal

that cannot be removed by working them to edge, a small needle or pin can be used to puncture the bubble and remove the air. A small pin hole will not be seen after the air bubble has been worked out.

LIMITED WARRANTY Tuthill Drive Systems (“Tuthill”) warrants Mud Hog drive systems and components to be free from defects in material and workmanship under normal use and service as shown in the chart below from the date of shipment from Tuthill. Installed By: Warranty Period Tuthill Drive Systems – Mud Hog 24 months parts and 12 months labor for the Mud Hog kit & Installation. Authorized Mud Hog Dealer 24 months parts and 12 months labor for the Mud Hog kit. Note: Any defects resulting from installation errors are covered by the installer. Warranty period start date is determined by ship date from Tuthill Drive Systems. Normal use and service means that the product will be installed by a qualified mechanic, operated, inspected and maintained in accordance with the applicable Mud Hog manual or instructions and any applicable vehicle manufacturer’s manual or instructions. Tuthill is not liable for any printing errors contained within manuals. THE ABOVE WARRANTY IS EXCLUSIVE. TUTHILL MAKES NO OTHER REPRESENTATIONS OR WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. No agent, distributor, dealer or employee of Tuthill has authority to extend the scope of this warranty. This warranty applies only to products which are sold and used only in the United States, Canada and Mexico. [Tuthill does not itself warrant components which bear the name or trademark of another manufacturer. Any warranty or remedy for such parts is limited to the extent of any warranty provided by the manufacturer to Tuthill.] No warranty applies in the event of replacement of parts with parts not obtained from or approved by Tuthill which do not meet Tuthill quality and performance specifications, improper installation, maintenance, repair, misuse or abuse, or unauthorized alteration or modification. Wheel motor warranty will be denied if the motor is disassembled and or serviced by anyone other than an authorized Tuthill service center within the warranty period. Tuthill reserves the right to make changes and improvements in design, specifications or instructions without notice and without obligation to provide or to substitute new design modifications for those Mud Hog systems or components already in service. Tuthill will at its option refund the purchase price of, or repair or replace without charge for parts, any Mud Hog product determined by Tuthill to be defective in material or workmanship during the applicable warranty period. Labor allowance, if applicable, will be determined in accordance with Tuthill’s warranty labor rate and time allowances established from time to time. These remedies are exclusive. In no event shall Tuthill’s liability exceed the purchase price for the Mud Hog product when sold by Tuthill to the first buyer. Tuthill shall not be liable for any incidental or consequential damage or expense resulting from any product defect, including but not limited to loss of profits, loss of use of equipment, increased costs or other expenses. This warranty shall become effective only when the Warranty Certificate has been returned to Tuthill and validated by same.

INSTALLER AND OWNER RESPONSIBILITIES

The installer is responsible for installing the product according to Tuthill’s approved procedures, for providing a copy of Tuthill’s warranty and installation/parts manual to the owner, and for advising the owner of proper use, service, and maintenance required for the product. The owner is responsible for operation, inspecting and maintaining the product according to the instructions in the installation/parts manual and any applicable vehicle manufacturer’s owner’s manual, and for properly instructing all operators and maintenance personnel.

ADJUSTMENTS When adjustment is sought under this warranty, a claim should be made as follows: A. Tuthill must be notified in writing promptly upon discovery of a claimed defect. B. If the product was installed by the vehicle manufacturer (or it’s dealer), follow the manufacturer’s procedures for warranty

claims; or If the product was purchased from Tuthill through a distributor of Mud Hog products, have the distributor write or phone the Tuthill Customer Service Department and ask for a Returned Goods Authorization Number (RGA#). A warranty claim form will be submitted with information including: The RGA#, Tuthill axle serial #, retail sales date, machine hours and a description of the failure.

C. Components requested by Tuthill must be returned freight prepaid and accompanied by a properly completed warranty claim form. Tuthill will specify the ship-to address at time of return approval.

9098 W. 800 S., Brookston, IN 47923, Tel: 219-279-2801 / 800-348-2474 Fax: 219-279-2390 Email: [email protected] Web: www.tuthill.com

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