For internal use only Fieldbus system EX600 Series.

41
For internal For internal use only use only Fieldbus system EX600 Series

Transcript of For internal use only Fieldbus system EX600 Series.

Page 1: For internal use only Fieldbus system EX600 Series.

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Fieldbus system

EX600 Series

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1. Key features

Extensive range of I/O connection optionsChoice of several electrical modules (up to 9 modules)

-digital input -digital output -mixed digital I/O

-analog input -analog output -mixed analog I/O

Choice of several valve terminal series (up to 32 coils)

-SY3000/5000 -SV1000/2000/3000

-VQC1000/2000/4000 -S0700

Valve manifold

(7) Fieldbus module (SI unit)(3) Digital Output(5) Analog Input(2) Digital Input

(1) End plate (power supply) (4) Mixed digital I/O

(7)

(6) Mixed analog I/O

(6)(5)(4)(3)(2)(2)(2)(1)

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Fieldbus PROFINET EtherCAT® EtherNet/IPTM CC-Link DeviceNetTM PROFIBUS DP

Network connector

M12 connection (SPEEDCON compatible)

Output size for coils

32 points fixed 32, 24, 16 and 8 points changeable

Output type Sink current (NPN output) and Source current (PNP output) available

Enclosure type rating

IP67 (*)

Release dateApril, 2013

releaseJuly, 2011 released

March, 2010 released

April, 2008 released

1. Key features (Cont’d)

NEW

Note) D-sub and Spring type connection is IP40 rated

Wide range of Fieldbus options

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Digital

Input

module

Digital

Output

module

Digital

mixed I/O

module

Analog

Input

module

Analog

Output

module

Analog

mixed I/O

module

I/O points option by the I/O connector

type

M8 8 IN - - - - -

M12 8 IN

16 IN

8 OUT - 2 IN 2 OUT 2 IN & 2 OUT

D-SUB 16 IN 16 OUT 8 IN & 8 OUT - - -

Spring 16 IN 16 OUT 8 IN & 8 OUT - - -

Release date Released Released Released Released Released Released

1 . Key features (Cont’d)

Wide range of I/O connection options

Note) Up to 9 I/O modules connectable on a single manifold

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1 . Key features (Cont’d)

Self-diagnostic featureChannel-specific short circuit, open load diagnostic on Input and Output modules

ON/OFF action count on Input and Output modules

Power supply status monitor

Normal Error

Hand Held Terminal

Note) Diagnosis enable/disable setting via Hand Held Terminal

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1 . Key features (Cont’d)

SPEEDCON supportedReduce wiring labor cost

With just a half-turn, the SPEEDCON M12 rapid interlock system from Phoenix Contact creates the perfect plug-in connection. It helps to reduce an assembly time.

Note) The SPEEDCON is 100% compatible with all M12 connections available on the market.

Align the mark on the unit and cable end connector,

then push and turn a half.

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2. Product development aim

Offer multiple I/O connection options for a Valve I/O system

I/O points, Function

EX250 Series

32 valve coils

32 digital inputs

32 valve coils

Max. 144 digital inputs

Max. 144 digital outputs

Max. 18ch analog inputs

Max. 18ch analog outputs

multiple I/O points supported

EX260 Series

EX600 Series

analog IN, analog OUT supported

32 valve coils

16 valve coils

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2. Product development aim (Cont’d)            

Target market: Automotive assembly and general assembly market

PROFINET

Siemens PLC users

EtherCAT®

BECKHOFF controller users

For a motion control based equipment

   EtherNet/IPTM

Allen-Bradley PLC usersOmron PLC users

NEW

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2. Product development aim (Cont’d)         

Target market: Automotive assembly and general assembly market

   DeviceNetTM

Allen-Bradley PLC usersOmron PLC users

   PROFIBUS DPSiemens PLC users

   CC-LinkMitsubishi PLC users

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3. Use application

Analog output

Control and monitor a wide variety of SMC sensors, valves and on a single fieldbus nodeDigital

output

Analog input

Digital input

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4. Specifications

Model EX600-SPN EX600-SEC EX600-SEN

Ne

two

rk

Fieldbus PROFINET EtherCAT® EtherNet/IPTM

Fieldbus version PROFINET Specification

V.2.2

Conformance

Test Record V.1.2

Conformance version

Composite 6

Maximum I/O memory size ()

512 IN & 512 OUT 512 IN & 512 OUT 512 IN & 512 OUT

Network connector

(M12 size connectors)

Dual port for a daisy chain Dual port for a daisy chain

Single port

Ou

tpu

t

Output points for coils 32 points fixed 32, 24, 16 or 8 points changeable

Output type Sink current (NPN output) and Source current (PNP output) available

Output short circuit protection

supported

Connectable valve series

・ SY3000 、 5000 ・ VQC1000 、 2000 、 3000

・ SV1000 、 2000 、 3000   ・ S0700

1W solenoid valve with LED and circuit protection

1.5 W solenoid valve with LED and circuit protection

Operating Temperature -10 to 50 deg C

Certifications CE, UL, RoHS

1) Connectable up to 9 I/O modules

NEWSI unit

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4. Specifications (Cont’d)

Model EX600-SMJ EX600-SPRA EX600-SDNA

Ne

two

rk

Fieldbus CC-Link PROFIBUS DP DeviceNetTM

Fieldbus version Ver. 1.10

Ver. 2.00

DP-V0 Volume 1 (Edition 2.1)

Volume 3 (Edition 1.1)

Maximum I/O memory size ()

512 IN & 512 OUT

(# of stations selectable)

512 IN & 512 OUT 512 IN & 512 OUT

Network connector

(M12 size connectors)

Dual port for a daisy chain Dual port for a daisy chain Dual port for a daisy chain

Ou

tpu

t

Output points for coils 32, 24, 16 or 8 points changeable

Output type Sink current (NPN output) and Source current (PNP output) available

Output short circuit protection

Supported

Connectable valve series

・ SY3000 、 5000 ・ VQC1000 、 2000 、 3000

・ SV1000 、 2000 、 3000   ・ S0700

1.5 W solenoid valve with LED and circuit protection

Operating Temperature -10 to 50 deg C

Certifications CE, UL, RoHS

SI unit

1) Connectable up to 9 I/O modules

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4. Specifications (Cont’d)       

Item Description Remarks

Protocol PROFINET IO

(RT_CLASS_1)

RT (Real Time) type for real time communication

GSD file version Ver2.3 GSD files contain information about the basic capabilities of a device.

Network connection 2 port Dual connector “2 port” can allow a daisy-chain connection without external switching hub

FSU (Fast Start UP) function

supported The Fast Start-Up function allows rapid start-up of PROFINET Devices for such as tool-changer application

- FSU enabled: approx. 2s

- FSU disabled: approx. 5s

SI unit (for PROFINET detail)

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4. Specifications (Cont’d)

Digital Input unitModel EX600-DXB EX600-DXC EX600-DXD EX600-DXE EX600-DXF

Inp

ut

Input connector M12-5pins M8-3pins M12-5pins D-SUB 25pins Spring type

Input points 8

(2 per connector)

8

(1 per connector)

16

(2 per connector)

16 16

Input polarity Source current (for NPN sensor) and Sink current (for PNP sensor) available

Wire break detection

- Only applicable on EX600-DXC1

- - -

On-state Voltage,

Minimum

17V

Off-state Voltage,

Maximum

5V

Short circuit protection

Supported

Sensor Source Current, Maximum

0.5A per connector,

2A per module

0.25A per connector,

2A per module

0.5A per connector,

2A per module

2A per module 2A per module

Certifications CE, UL, RoHS

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4. Specifications (Cont’d)   Digital Output unit

Model EX600-DYB EX600-DYE EX600-DYF

Ou

tpu

t

Output connector M12-5pins D-SUB 25pins Spring type

Output points 8

(2 per connector)

16 16

Output polarity Sink current (NPN output) and Source current (PNP output) available

Load Source Voltage, Rated

24VDC

Load Source Current, Maximum

0.5A per output

2A per module

Wire break detection Supported

Short circuit protection

Supported

Certifications CE, UL, RoHS

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4. Specifications (Cont’d)

Digital mixed I/O unitModel EX600-DME EX600-DMF

I/O connector D-SUB 25pins Spring type

Inp

ut

Input points 8 8

On-state Voltage, Minimum 17V

Off-state Voltage, Maximum 5V

Short circuit protection Supported

Sensor Source Current, Maximum

2A per module 2A per module

Ou

tpu

t

Output points 8

Load Source Voltage, Rated 24VDC

Load Source Current, Maximum

0.5A per output

2A per module

Wire break detection Supported

Short circuit protection Supported

I/O polarity INPUT: Source input (for NPN sensor) and Sink input (for PNP sensor)OUTPUT: Sink output (NPN) and Source output (PNP) available

Certifications CE, UL, RoHS

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4. Specifications (Cont’d)

Analog Input, Analog Output, Analog mixed I/OModel EX600-AXA

(Analog Input)

EX600-AYA

(Analog Output)

EX600-AMB

(Analog mixed I/O)

I/O Connector M12 M12 M12

Number of channel Input 2 channels Output 2 channels Input 2 channels

Output 2 channels

Inp

ut

Input range Voltage range

0 to 10V, 1 to 5V, 0 to 5V,

-5 to 5V, -10 to 10V

Current range

0 to 20mA, 4 to 20mA,

-20 to 20mA

None Voltage range

0 to 10V, 1 to 5V, 0 to 5V

Current range

0 to 20mA, 4 to 20mA

Input resistance Voltage inputs: 100kΩ

Current inputs: 50Ω

None Voltage inputs: 100kΩ

Current inputs: 250Ω

Ou

tpu

t

Output range None 0 to 10V

1 to 5V

0 to 5V

0 to 20mA

4 to 20mA

Output load None Voltage outputs: 1kΩminimum

Current outputs: 600Ωmaximum

Short circuit protection Supported

Supply current, Maximum 0.5A per channel, 2A per module

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5. Structure

Input, Output o

r mixed I/O

Fieldbus module

(SI unit)

Valves

End plate

The modular system design lets configure the number of valves, inputs and additional outputs to suit the application.

Up to 9 electrical input/output modules plus bus nodes and valves

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6. Competitor Comparison

SMC LL

General spec

Module connection method

Side clamp Tie-rod

Module size

(W×H×D)

47×106×56.4 50×107×55

SI unit Input memory size, Maximum (Byte)

64 64

Output memory size, Maximum (Byte)

64 64

Supply power abnormal voltage detection

Over voltage

Under voltage

Under voltage, only

Over-current detection Supported Supported

Wire break detection Supported Not supported

Valve output polarity Sink output (NPN) and Source output (PNP) available

Sink output (NPN), only

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6. Competitor Comparison (Cont’d)

SMC LL

Digital input

(M12)

(D-sub)

(Spring type)

Input points 16 16

Over-current detection

Supported Supported

Input polarity Source input (for NPN sensor) and Sink input (for PNP sensor) available

Sink input (for PNP sensor), only

Sensor Source Current, Maximum

2.0A per module 1.8A per module

Digital input

(M12)

(M8)

Input points 8 8

Over-current detection

Supported Supported

Input polarity Source input (for NPN sensor) and Sink input (for PNP sensor) available

Source input (for NPN sensor) and Sink input (for PNP sensor) available

Wire break detection Supported

(Only applicable on

EX600-DXC1)

Not supported

Sensor Source Current, Maximum

2.0A per module 1.0A per module

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SMC LL

Digital Output

(M12)

Output point 8 8

Over-current detection Supported Supported

Output polarity Sink output (NPN output) and Source output (PNP output) available

Source output (PNP), only

Wire break detection Supported Not supported

Load Source Current, Maximum

2.0A per module 4.0A per module

Digital Output

(D-sub)

(Spring type)

Output points 16 8

Over-current detection Supported Supported

Output polarity Sink output (NPN) and Source output (PNP) available

Source output (PNP), only

Wire break detection Supported Not supported

Load Source Current, Maximum

2.0A per module 4.0A per module

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SMC LL

Digital mixed I/O

(D-sub)

(Spring type)

Input points 8 8

Output points 8 8

Over-current detection Supported Supported

I/O polarity INPUT: Source input (for NPN sensor) and Sink input (for PNP sensor)OUTPUT: Sink output (NPN) and Source output (PNP)

INPUT: Sink input, only

OUTPUT: Source output, only

Output wire break detection Supported Not supported

Sensor Source Current, Maximum

2.0A per module 0.7A per module

Load Source Current, Maximum

2.0A per module 4.0A per module

6. Competitor Comparison (Cont’d)       

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SMC LL

Analog Input

(M12)

Number of channel 2 4

Over-current detection Supported

(channel-oriented)

Supported

(channel-oriented)

Input Range Voltage range

0 to 10V, 1 to 5V, 0 to 5V,

-5 to 5V, -10 to 10V

Current range

0 to 20mA, 4 to 20mA,

-20 to 20mA

Voltage range

0 to 10V

Current range

0 to 20mA, 4 to 20mA

Sensor Source Current, Maximum

0.5A per channel 0.7A per module

Analog Output

(M12)

Number of channel 2 2

Over-current detection Supported

(channel-oriented)

Supported

(channel-oriented)

Output range Voltage range

0 to 10V, 1 to 5V, 0 to 5V,

Current range

0 to 20mA, 4 to 20mA

Voltage range

0 to 10V

Current range

0 to 20mA, 4 to 20mA

Load Source Current, Maximum

0.5A per channel 2.8A per module

6. Competitor Comparison (Cont’d)

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SMC LL

Analog mixed I/O

(M12)

Number of input channel 2 Not available

Number of output channel 2

Over-current detection Supported

(channel-oriented)

Input range Voltage range

0 to 10V, 1 to 5V, 0 to 5V,

Current range

0 to 20mA, 4 to 20mA

Output range Voltage range

0 to 10V, 1 to 5V, 0 to 5V,

Current range

0 to 20mA, 4 to 20mA

Sensor Source Current, Maximum

0.5A per channel

Load Source Current, Maximum

0.5A per channel

6. Competitor Comparison (Cont’d)       

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Module width

I/O Modules connection

method

47mm 50mm

CPXEX600

Valve control

Side clamping Tie-rod

EX600 advantage

SMC Company “LL”

6. Competitor Comparison (Cont’d)       

Smaller mounting space

Easy I/O module connection

Additional pneumatic interface is required

Additional pneumatic interface is NOT required

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7. Part Numbering

Fieldbus

PN PROFINET

EC EtherCAT®

EN EtherNet/IPTM

MJ CC-Link

PRPROFIBUS DP

DN DeviceNetTM

Output polarity

1 Source output (PNP)

2 Sink output (NPN)

EX600 - S

Module version

Null For fieldbus code PN, EC, EN or MJ

A For fieldbus code PR or DN

SI unit (Fieldbus module)

NEW

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Module type

DX Digital input

Input polarity

P Sink input (for PNP sensor)

N Source input (for NPN sensor)

EX600 - D X   

Digital input unit

Connector InputsWire-break detection

B M12-5pins 8 Not supported

C M8-3pins 8 Not supported

C1 M8-3pins 8 Supported

D M12-5pins 16 Not supported

E D-SUB 25pins 16 Not supported

F Spring type   16 Not supported

7. Part Numbering

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Module type

DY Digital output

Output polarity

P Source output (PNP)

N Sink output (NPN)

EX600 - D Y   

Connector Outputs

B M12-5pins 8

ED-SUB 25pins  16

F Spring type   16

Module type

DMDigital mixed I/O

I/O polarity

P PNP

N NPN

EX600 - D M

Connector Inputs Outputs

E D-SUB 25pins 8 8

F Spring type 8 8

Digital output unit

Digital mixed I/O unit

7. Part Numbering

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EX600 - A   

Analog unit

Code Module type Connector Input channels Output channels

XA Analog input M12-5pins 2 -

YA Analog output M12-5pins - 2

MB Analog I/O M12-5pins   2 2

End plate

EX600 - E D -

Connector

2 M12-5pins

3 7/8”-5pins

DIN rail option

Null Without DIN rail clamp

2 With DIN rail clamp (except for SY valve)

3 With DIN rail clamp (for SY valve)

7. Part Numbering

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Hand held terminal

EX600 - H T 1 A -   

Module version Cable option

Null Without cable

1 With cable 1m

3 With cable 3m

7. Part Numbering

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Power cable

PCA -

CodeConnector

Length RemarksSize Description

1558810 7/8” Socket Straight 2m

1558823 7/8” Socket Straight 6m

1558836 7/8” Socket Angled 2m

1558849 7/8” Socket Angled 6m

1564927 M12 Socket, B-coded Straight 2m SPEEDCON-compatible

1564930 M12 Socket, B-coded Straight 6m SPEEDCON-compatible

1564943 M12 Socket, B-coded Angled 2m SPEEDCON-compatible

1564969 M12 Socket, B-coded Angled 6m SPEEDCON-compatible

Cable with 7/8” connector Cable with M12 connector

7. Part Numbering

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PROFINET cable

EX9 - AC EN - PSRJ

CodeCable length

[mm]

010 1000

020 2000

030 3000

050 5000

100 10000

Code Description

PSRJOne end: M12 Plug, D-coded, straight

The other end: RJ45

PCA - Code Description

1446566 5m cable with M12 Plug, D-coded, straight (SPEEDCON compatible)

7. Part Numbering

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Valve manifold type●Series SY3000/5000

SS5Y - S6 - -

SI unit type  ●

F PROFINET

0 Without SI unit

Q DeviceNetTM

N PROFIBUS DP

V CC-Link

ZE EtherNet/IPTM

D EtherCAT®

Series  ● ● Mounting method

● A,B port size

● P,E port position SUP/EXH block assy position

● Number of valves

● Number of I/O modules

● SI unit output polarity  End plate power connector type

Port type  ●

NEW

7. Part Numbering

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Valve manifold type●Series SV1000/2000/3000

SS5V - 10S6 D- - - Series  ●

mounting method

● A,B port size

● SUP/EXH block assy position

● Number of valves

● Number of I/O modules

● SI unit output polarity

Enclosure protection rating  ●

● P,E port position

End platepower connector type

SI unit type  ●

F PROFINET

0 Without SI unit

Q DeviceNetTM

N PROFIBUS DP

V CC-Link

ZE EtherNet/IPTM

D EtherCAT®

NEW

7. Part Numbering

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SI unit type  ●

SD6F PROFINET

SD60 Without SI unit

SD6Q DeviceNetTM

SD6N PROFIBUS DP

SD6V CC-Link

SD6ZE EtherNet/IPTM

SD6D EtherCAT®

Valve manifold type●Series S0700

SS0750- - Number of valves  ● ● Option

● Number of I/O modules

● SI unit output polarity

● End plate power connector type

Cylinder port size  ●

NEW

7. Part Numbering

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Valve manifold type●Series VQC1000/2000/4000

VV5QC1- - Series  ●

Number of valves  ●Cylinder port size  ●

Thread type (for VQC4000 only ) ●

SI unit type  ●

SD6F PROFINET

SD60 Without SI unit

SD6Q DeviceNetTM

SD6N PROFIBUS DP

SD6V CC-Link

SD6ZE EtherNet/IPTM

SD6D EtherCAT®

NEW

7. Part Numbering

● End plate power connector type

● SI unit output polarity

● Number of I/O modules

● Option

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8 . Outline dimensions   

Note) Above drawing shows the outline dimensions of the SI unit, I/O modules and end plate. For more detail, see the catalog.

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9 . Precaution for use   

1. For the network cable installation, adhere to the rules of each fieldbus such as cable length or cable branching method.

2. Supply power onto the end plate

3. Connect to the valve manifold with the dedicated bracket

4. The analog input is a differential type and the sensor wiring is treated accordingly.

Bracket type

EX600-ZMV1 Except for SY series

EX600-ZMV2 For SY series only

EX600-ZMV1

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10. Glossary

PROFINET PROFINET is the open industrial Ethernet standard of PROFIBUS & PROFINET International (PI) for automation. PROFINET uses TCP/IP and IT standards, and is, in effect, real-time Ethernet. In the AIDA (Automation Initiative of German Automobile Manufacturers) combined German car manufacturers, Audi, BMW, Daimler, Porsche and VW, share on PROFINET as the emerging network standard for the automation of manufacturing plants.

The PROFINET standard defines three different performance levels (NRT, RT and IRT) which cover the various requirements from different applications. PROFINET NRT (Non Real Time):

For non-realtime applications like process automationPROFINET RT (Real Time):

For applications with higher requirements on cycle time like factory automation

PROFINET IRT (Isochronous Real Time):For the highest requirements on cycle time come from the control of complex industrial drive systems like packaging machines or robotics

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For internal use onlyFor internal use onlyFor internal use onlyFor internal use only10. Glossary (Cont’d)                      

FieldbusAn industrial networking used of real-time distributed control

It is called “Serial Interface” at SMC.

Note) In the scheme of things Serial Interface means RS232C connection.

EtherCAT®

EtherCAT - Ethernet for Control Automation Technology - is an open high speed of Ethernet-based fieldbus system.

Typical PLC master is Beckhoff (German company) products.Its market is growing mainly in the European market, and it is well-adopted

in applications using motion control equipment.The international user and vendor organization is the EtherCAT

Technology Group (ETG) headquartered in Nuremberg (Germany).

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For internal use onlyFor internal use onlyFor internal use onlyFor internal use only11. Summary                      

PR points1. Add PROFINET fieldbus module option

In addtion to the CC-Link, DeviceNetTM, PROFIBUS DP, EtherNet/IPTM and EtherCAT®, now PROFINET is also supported in accordance with the market trend of fieldbus technologies change from PROFIBUS DP to PROFINET

2. Choice of multiple electrical I/O modules and valvesA single fieldbus module can control and monitor a wide variety of SMC

sensors and valves with modular I/O devices. Up to 32 coils for the valves Up to 9 I/O modules such as digital I/O and analog I/O. Monitor the analog devices such as pressure sensor, flow sensor or E/P regulator via analog I/O modules. Monitor up to 144 digital inputs for such cylinder switch. Control up to 144 digital outputs for valves, lumps or relays.

3. Self-diagnostic featureEasy maintenance thanks to the wire break detection function and/or ON/OFF operation count function.