Food Safety Pest Management & Fumigation Services
Transcript of Food Safety Pest Management & Fumigation Services
Food Safety Pest Management& Fumigation Services
Regional Companies Nationwide ServiceGlobal Network
FPA is an organization ofRegional companies formally organized to provide
National capabilities of:
Fumigation
Pest Management / Food Safety
Alternatives to Fumigation
Coverage in North America
FSMA Webinar 2014Food Safety Modernization Act (FSMA)By: John B. Mueller 4
The Food Safety Modernization Act –
FSMA The most sweeping reform of our food safety laws in more than 70 years, was signed into law on January 4, 2011. FSMA aims to ensure the U.S. food supply is safe by shifting the focus from responding to contamination of the food supply to preventing it. The law applies to human food as well as to food for animals, including pets.
FDA.gov
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1906 –
Pure Food and Drug Act
1938 –
Food, Drug, and Cosmetic Act
Food Safety Modernization Act -
FSMA
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Source: David Fairfield -
NGFA
FSMA Court-Established DeadlinesSubject
Deadlines
Publishing Proposed
Rule
Close of Comment
Period
Publishing Final Rule
Produce Rule Published Jan. 16, 2013 Nov. 22, 2013 Oct. 31, 2015
CGMPs and Preventive Controls -
Human FoodPublished
Jan. 16, 2013 Nov. 22, 2013 Aug. 30, 2015
Foreign Supplier Verification Programs Published
July 29, 2013 Jan. 27, 2014 Oct. 31, 2015Accreditation of
Third-Party AuditorsCGMPs and Preventive Controls -
Animal FeedPublished
Oct. 29, 2013 March 31, 2014 Aug. 30, 2015
Food Defense/ Intentional Adulteration
PublishedDec. 24, 2013 March 31, 2014 May 31, 2016
Sanitary Transportation of Food/Feed
Published Feb. 5, 2014 May 31, 2014 March 31,
2016
Food Safety Modernization Act -
FSMA
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Food Safety Modernization Act -
FSMA
What can we learn from the Food Industry?Sanitation / Quality Manager
GMP
HACCP
Third Party Audits –
3PA
FDA
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FSMA
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FSMA Components:
FSMA
Food Rule
Feed Rule
Secretary of HHS
Proposed §
507.3 defines "animal food" as food for animals other than man, and includes pet food,
feed, and raw materials and ingredients.
FDA
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What are the Feed Rule, Exemption, Pro’s & Con’s for RAC’s
being
Held?
Grain Not Cleaned
No FDA Baseline for Feed
Largest Feed Ingredient
Grain Industry Samples for Hazards
Controls for Safety and Quality
No Historical Issues
Con’s Pro’s
Food Safety Modernization Act -
FSMA
FSMA
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FSMA
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FSMA
1) Do Nothing
Now.
2) Conform
Current
Processes
& Programs.
3) Fully Comply.
What are your CHOICES
today?
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FSMA
Why CONFORM or COMPLY?
1) Not Exempt = Law.
2) Exempt but Buyer Requires.
3) Exempt Status Could Change.
Designate a “Qualified”
Person.
Study Applicable Rule.
Understand Terminology
Integrate Your Processes & Procedures
Identify Gaps
CONFORM or COMPLY! What is next?
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FSMA
FSMA
The Law –
38,931 – Pest -
0
– Mold -
0
– Cleaning -
0
– Sanitation -
3
– Protection -
23
– Homeland Security -
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– Safety -
155
Feed Rule –
113,730
– Pest -
58
– Mold -
11
– Cleaning -
121
– Sanitation -
72
– Protection -
33
– Homeland Security -
1
– Safety –
481
– FD&C -
390
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United States Grain Standards
Act
Egg Products
Inspection Act
Poultry Products
Inspection Act
Secretary of
Agriculture
Federal Meat
Inspection Act
Packers and
Stockyards Act
United States
Warehouse Act
Agricultural Adjustment
Act
Agricultural Marketing
ActAg Marketing Agreement
Act
USDA
FDA
Public Health
Service ActFD&C
Secretary of HHS
Import Statutes
Managing Ports of
Entry
Entry Inspection Activities
Securing the Borders of the US
Agricultural Import
ATTTB
Secretary Homeland Security
Homeland Security Act
USDTSecretary
of Treasury
DHS
FSMA
Codex
United States Grain Standards
Act
InternationalPrograms
Export Issues
FGIS
Bio-Terrorism
Act
FSMA
Terms for Grain– “Raw Agricultural Commodities –
RAC’s”
– “Raw Materials for Animal Feed”
– “Raw Ingredients”
Terms for Grain Facility– “Holding”
– “Held”
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Focus – Current Good Manufacturing Practices -
cGMP
– Hazard Analysis
– Risk Base Preventative Controls
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Trained Person (cGMP)– Competent supervisory personnel.
– Background of education or competent experience for clean and safe animal food.
– ID plant sanitation failures.
– ID food contamination.
– Trainer
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Plant and Ground – (cGMP)
FSMA
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Sanitation Design –
(cGMP)
FSMA
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Sanitation Design – (cGMP)
FSMA
Sanitary Operation –
(cGMP)– Cleaning
• SOP’s
• Training
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FSMA
Sanitary Operation –
(cGMP)– Daily
– As Needed
– Weekly
– Monthly
– Quarterly
– Yearly
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Master
Sanitation
FSMA
Sanitary Operation –
(cGMP)
– Chemical Handling• List what you use.
• Make an approved chemical list.
• Gather all SDS (EPA).
• Consider how these are stored.
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Sanitary Operation –
(cGMP)
– Pest Management• In house v Hired.
• Documentation
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Hazard Analysis and Rick Based Preventative Controls– .
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Sanitary Facilities and Controls –
(cGMP)– Secure water source.
– Sewage
– Toilets
– Radiological Contamination
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Equipment & Utensils –
(cGMP)– Non-food Grade Lubricants
– Metal Fragments
– Brittle Plastic
– Wood
– Other Contaminants
Picture: CBG.com
FSMA
PROCEDURES
– Mandatory
– Unique
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Evaluate
SOP
Train
Validate
Evaluate
SOP
Train
Validate
Evaluate
SOP
Train
Validate
Evaluate
SOP
Train
Validate
PROCESS
– Standard
– Unique
DOCUMENTED
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Warehousing and Distribution –
(cGMP)– Contamination
• “Glass”
• Fertilizer
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Warehousing and Distribution
– Contamination
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Hazard Analysis and Risk Based Preventative Control
– cGMPS were more standard practices
– Hazard Analysis and Rick Based Preventative Controls identify gaps and fill them with situational and changing needs.
Probe & Sample
Dry / Cool
Hold & Monitor
Release / Transport
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Hazard Analysis and Risk Based Preventative ControlsPage 195 –
FDA uses the example, a facility holds shelled corn in bulk units for an extended time period until it is sold or mixed
into an animal food may identify the potential for growth of aflatoxin-
producting molds on the corn as a hazard reasonably likely to occur. As a process control to prevent such molds from growing on the corn during storage, the facility may elect to dry the corn to a specific moisture content (e.g., no more than 15 percent) prior to placing the corn in storage. The process control would be “drying”
and the associated parameter would be moisture level, with maximum value, or limit, being 15 percent.
The process control would be “drying”
and the associated parameter would be moisture level, with maximum value, or limit, being 15 percent.
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Food Safety Plan– FSMA does not want to see a universal
corporate Food Safety Plan.• “Must be site specific”
• Each facilities food safety dynamic is like a finger print.
FSMA
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Hazard Analysis and Risk Based Preventative Controls
– The “FOOD SAFETY PLAN”• Scientifically Sound
– University Studies
– USDA Reports
• Technically Sound– Equipment Support
– Instrument Support
FSMA
– Biological
– Chemical
– Physical
– Radiological
– Natural Toxins
– Pesticides
– Drug residues
– Decomposition
– Parasites
– Allergens
– Unapproved food and color additives
– Natural Hazards
– Unintentionally Introduced
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Hazard Identification
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Hazard Analysis and Risk Based Preventative Controls
– The “Catch All”
Proposed 507.33(d)(10) would require that the hazard evaluation consider the effect of any relevant factors that might potentially affect the safety of the finished animal food.
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Hazard Analysis and Risk Based Preventative Controls
Probe & Sample
Dry / Cool
Hold & Monitor
Release / Transport
Hazards?
Prevention.
Monitor.
Verification / Validation
Hazards?
Prevention.
Monitor.
Verification / Validation
Hazards?
Prevention.
Monitor.
Verification / Validation
Hazards?
Prevention.
Monitor.
Verification / Validation
All Documented and Audit Ready.
DOCUMENTED
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Hazard Analysis &
Risk Based Preventative Controls
– The Hazard Analysis as required.
– Preventive Controls as required.
– Recall Plan as required.
– Procedures, Frequency, and Monitoring.
– Corrective Action procedures.
– Verification procedures.
– Documented.
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Hazard Analysis and Risk Based Preventative Controls
– Food Safety Observations to comply with:
• Monitoring
the plan for performance.
• Supply required Corrective Actions.
• And supply Verification
of a well maintain food safety plan.
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Hazard Analysis and Preventative Controls– Monitoring, Corrective Action, Verification:
• Mock Audit Program
– Incorporate FSO.
– Include all departments.
– Write work orders on the spot.
– Audit readiness…
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Hazard Analysis and Risk Based Preventative Controls
– Monitor• Do you have a planned sequence of observations or
measurements to assess whether a process, point, or procedure is under control and to produce an accurate record for use in verification.
– Sampling and Analysis
– Drying / Cooling Parameters
– Holding –
Maintaining Condition
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Hazard Analysis and Risk Based Preventative Controls
– Annual Requirement or Supplier Audit - 3PA
Food Safety Modernization Act -
FSMA
What can we learn from the Food Industry?
Third Party Program Auditing –
3PA– What was: A three day audit = two days in the plant
looking and one day reviewing paperwork.
– What is: Two days on paperwork with one day in the plant.
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FSMA
What can we learn from the Food Industry?
Peer High Water Mark– Site specific interpretation.
– Industry specific interpretation.
– Peer interpretation.
– Auditor interpretation.
– Audit evolution…
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Federal Grain Inspection Service
Pest Management Provider
Organizations –
NGFA, GEAPS…
State Department of Agriculture
Ag Universities
Who are your Allies and Assets?
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FSMA
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Summary– Is doing nothing really an option?– FSMA will change our industry.– History is on our side –
lets show that the
future is as well.
FSMA
Not Exempt From Current Good
Manufacturing Practices -
cGMP
ExemptFrom Hazard Analysis
and Rick-Based Preventative Controls.
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John B. Mueller17338 Westfield Park RoadWestfield, Indiana 46074314 330-5336 (Cell)855 377-3444
www.Food ProtectionServices.net
Member
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North American AssistanceFPS Operations:Bowling Green, KYChicago, ILIndianapolis, INJonesboro, ARKansas City, MOLongview, WAMemphis, TNSalina, KSSt. Louis, MOTacoma, WAToledo, OHWichita, KS